YCP Machine Manual

SIEGER
YARN CONDITIONING PLANT

NG - 1200 KGS UF
M/s. JK SPINNERS.,
OPERATION & MAINTENANCE MANUAL
ATTENTION
The details contained in this manual as well as the drawings are property of
SIEGER SPINTECH EQUIPMENTS PVT. LTD., Duplication in any form is not
permitted. Transfer of these as well as any other details to third parties to be
strictly prohibited. Contact manufacturer for additional copies of this manual.
SIEGER SPINTECH EQUIPMENTS (P) LTD

SF no 49, Annur road, Arasur (p.o),
Coimbatore India.
Tel 91 422 2361400 .Fax 91 422 2361401
E mail: info@siegerglobal.net
SIEGER - YARN CONDITIONING PLANT
Customer Name : M/s. JK SPINNERS
Authorised Personnel : Maintenance Manager
Date of Supply : 30/04/2022
Date of Commissioning :
Machine No. : 1231

This manual contents following subjects
Operating Instructions
Maintenance Instructions
Electrical Circuits
INDEX
Chapter 1
Introduction
Introduction ………………………………….……… 1-1
Chapter 2
Description
Machine Description ………………………………. 2-1
Technical Specification …………………………… 2-2
Chapter 3
Safety Regulations
General Instructions ……………………………….. 3-1
Personnel Safety ………………………………….. 3-2
Equipment Safety …………………………………. 3-3
Chapter 4
Maintenance
General Maintenance ……………………………... 4-1
Daily Maintenance …………………………………. 4-2
Weekly Maintenance ……………………………… 4-4
Monthly Maintenance ……………………………... 4-5
Half Yearly Maintenance …………………………. 4-6
Electrical Maintenance ……………………………. 4-7
SIEGER
Chapter 1
Introduction
1
1. Introduction
The purpose of the manual is to provide necessary information about installation, maintenance,
operation and other related works with the SIEGER Yarn Conditioning Plant (YCP).
Read the YCP manual thoroughly and understand the instructions clearly before putting the machine
into operation. All personnel working with the machine should be familiar with the information’s in this
manual and should be followed strictly. The machine should be operated only as instructed in the
manual.
In case of problems, which are not covered in the given manual, the customer is advised to contact
the manufacturer of the machine immediately
Maintenance and adjustments works must be carried out with most care and according to schedule to
protect the working life of the machine. Special attention should be given to the Safety instructions.
Adequate information is provided to enlighten the operation of the YCP and possible malfunctioning.
All critical components like sensors, safety gadgets are accompanied with valid test and calibration
certificates; Regular calibration is advised after prolonged usage. Kindly contact the machine
manufacturer for calibration.
1-1
SIEGER
Chapter 2
Description
2.1 MACHINE DESCRIPTION
SIEGER Yarn Conditioning Plant - microprocessor controlled, automatic machine

Exclusively meant for processing different types of yarn and to achieve quality
results.
YCP vessel fabricated with stainless steel AlSl 304 mounted on carbon steel
base. Utility pipelines to enable easy Utility connection. Plant insulated with MS
cladding enclosure. Auto door Opening and locking mechanism with power pack
system. Pneumatic Control valves for through put of air and water. Saturated
steam generation chamber with electrician protection devices. The plants are
made extremely reliable by using the superior rnaterials. The process is sensed
by high-resolution sensors and governed by Pl-C system. The valves, pumps
and other supporting elements are sourced from competent manufacturers. This
implies trouble free performance of the plant and accurate reproduction of the
process.
The machine is supported by mechanical systems such as
- Automatic door operation with in built Power Pack.

- Vacuum Pump and supporting accessories.
- Control valves for process fluid control and safety.
- Automatic Loading & Unloading.
- Water inlet pump and accessories.
- Dual Chamber for reduced process time
- Graphical or mimic indication of process and machine lamp.
To achieve high quality processed yarn and ensure safe work of the machine all the
Instructions of operation and safety regulations recommended by the manufacturer
should be strictly followed.
SIEGER
Chapter 3
Safety Regulations
3
3.SAFETY REGULATIONS
The following safety instructions should be read prior to initial commissioning by all
Personnel related to the machine to protect themselves from any accident and the
Machine against damage.
3.1. General Safety information’s.
3.1.1 Two or more persons always do installation, Cleaning, Maintenance, and

Routine Check-up of the machine.
3.1.2 All set point values (Temperature, Time and Pressure) may be changed
only by the technicians provided with instructions.
3.1.3 The condition of the Safety Valve should be checked before commissioning the machine.
3.1.4 Any time when work is being performed in and around the machine the main power switch
should be turned off and for additional safety remove the Main fuses.
3.1.5 Personnel trained be “SIEGER" at the time of commissioning are only

Authorized to service the machine.
3.1.6 The manufacturer disclaims any and all liability. In particular for damage claims due to
improper handling of the plant or as operated against what is given in this manual.
3.1.7 Any manipulation to the equipment is strictly prohibited.
3-1
3.2. PERSONNEL SAFETY
3.2.1 Personnel to work with the machine must have read the Operational Manual and in particular the
Safety Regulations.
3.2.2 Incase if any abnormal working condition of the machine is noted, shut down the
Machine immediately and inform about it to the person in charge of the machine.
3.2.3 It is advisable to follow all general industrial accident, preventation rules and
Environment protection regulation in addition to the safety regulations given in
this manual.
3.2.4 Movement of men in and out of the machine is restricted and warned and should
Be made after ensuring power is in off position.
3.2.5 All works on electrical equipments has to be done by licensed Technician who
are thorough in the local electrical rules or under his strict supervision.
3.2.6 Persons are not related to the YCP shall be kept away from the machine.
Put a warning board near the rnachine indicating this.
3.2,7 Before performing any rnaintenance work or repair work disconnect the machine
From the power supply so that a starting up is irnpossible. Main supply from
Powerhouse SSB should be turned OFF during maintenance.
3.2.8 It is advisable to place a signboard near the main switch indicating

“DO NOT SWTCH ON. MAINTENANCE WORK GOING ON''.
3-2
3.3. EQUIPMENT SAFETY
3.3.1. SIEGER, ‘Yarn Conditioning Plant is to be used in a perfect condition and
Exclusively for the purpose for which it was intended
3 3.2. The use of the Yarn Conditioning Plant for purposes other than for which its
Intended or beyond its capacity is strictly warned and prohibited. Responsibility for any
malfunctioning due to this lies solely with the user.
3.3.3. Any change that could cause damage to the machine and its safe working Condition is strictly
prohibited.
3.3.4 The machine should be put into operation only after ensuring that all
Protection devices and equipments are correctly installed.
3.3.5. Hydraulic and Pneumatic systems has to be serviced only by persons with
Knowledge and experience in Hydraulic and Pneumatic systems respectively.
3.3.6 All spare parts must comply with the technical requirements specified by the
Manufacturer.
3.3.7 On malfunction of any of the systems in the machine, shut down the
Machine immediately and have it repaired immediately.
3.3.8 All operation should be exactly as given in this manual. A proper logbook has to
Be maintained for records and corrective actions'
3.3.9 Delegate a machine supervisor during installation and commissioning for observing the details of plant
and to thoroughly study this manual. Authorize the machine supervisor for any servicing or regular operation
work. Other untrained personnel are warned not to operate the machine.
CAUTION
STRICTLY ADHEAR ALL WARNING AND CAUTION NOTICES GIVEN IN

THIS MANUAL. DAMAGE TO MATERIAL AND INJURY TO MEN OCCURS
3.3
Chapter 4
Maintenance
4. OVERALL MAINTENANCE OF SIEGER YCP - NG CONDIBOX
4.1. General
 Keep the CONDIBOX and the surroundings clean, ensure that hard dust does
not enter the plant.
 Entry of dust will lead to damage of control valves, etc., resulting in erratic
functioning of plant.
 Use clean and soft water for processing.
 Ensure daily maintenance before starting the machine.
4.1
4.2. DAILY MAINTENANCE
CAUTION / WARNING
BEFORE PERFORMING ANY MAINTENANCE WORK OR REPAIR ON THE

MACHINE, THE ELECTRICAL MAINS SHOULD BE SWITCHED OFF. ALL
SAFETY REGULATIONS SHOULD BE FOLLOWED STRICTLY.
Every day before starting the machine the operator should strictly follow the following
procedures.
 Clean the machine and also the surroundings completely. Clean internal area
off any dust.
 Clean the flanges of the shell and door with a clean cloth and apply a thin
layer of fresh PTFE grease. Excessive oil or grease on lubricating points or
machine parts must be removed after completion of the lubrication work. Oil
or grease dropped on the floor must be removed immediately.
4-2
Ensure main power supply is 440V, 50 Hz.
 Check the input air pressure should be a minimum of 6-kg/cm. sq. Air should
be oil free and water free.
CAUTION
BEFORE SWITCHING ON THE MACHINE AFTER COMPLETING THE
MAINTENANCE WORK, ENSURE ALL PERSONNELS INVOLVED IN
MAINTENANCE WORK HAVE COMPLETED THIER WORK AND BEING AWAY
FROM THE MACHINE.
 After switching the mains check the set points of pressure and temperature
for the type of yarn to be processed.
 Maintain a separate logbook for the CONDIBOX and enter all remarks
everyday.
 It is advisable to cleanly wipe the DRIP SHEETS to a polish finish to ensure

no droplets of water falls on the yarn.
4-3
WEEKLY MAINTENANCE
 Follow all instructions given in Daily Maintenance.
 Remove the Perforation covers and clean the Compartment portion without
damaging the connecting hoses and other utility connections.
 Check the conditions of Door drive and auto loading Geared Motors.
4.5. MONTHLY MAINTENANCE
 Follow all instructions given in daily and weekly maintenance.
 Check door open and close movements, align and adjust as per instructions
4.4
 Check door inner layer position.
 Check and clean the guide rollers and ways of Lock flat top & bottom assy.
 Clean the rack in the TOP of the door and apply suitable amount of grease.
 Check the Pinion condition and apply suitable amount of grease.
4.6. ELECTRICAL MAINTENANCE
CAUTION / WARNING
ALL ELECTRICAL AND ELECTRONICS MAINTENANCE SHOULD BE CARRIED
OUT ONLY BY AUTHORISED PERSONS HAVING RIGHT QUALIFICATIONS AND
EXPERIENCE OR UNDER HIS STRICT SUPERVISION.
 Check the condition of the main wires and fuses.
 Check all sensors, safety switches and its connections. Ensure

Connections are securely fixed to the base.
 Check the UPS battery power.
 Check for loose wires and ensure no wire touches the hot surface of the
plant.
 Check for earth IR values.
4-5
 Refer to statutory standards of (ISI) or CE of all electrical components used in

the machine and it is cautioned to adhear to the regular maintenance of
individual maintenance of individual elements as stipulated in respective
standards for proper operation of electrical elements like Contactors, Relays
etc.
 Maintain a separate record for occurrence of electrical faults and inform the
manufacturer in case of repeated faults.
4.7 REPLACEMENT OF DOOR SEAL
1. Switch on the Machine.
2. Turn the Mode switch to SERVICE mode.
3. Turn the door operation key to ‘OPEN’ position and hold it until the door open
limit switch is activated and the door stop Automatically. (See Fig – 1)
4.6
Fig.1
4. Now remove the door open limit switch and open the door further by inching, until
the door seal is completely visible. (See Fig – 2)
4-7
5. Fig. 2
6. Select ‘DOOR SEAL’ on the menu and activate it.
7. The Door seal will be ejected out from slot.
8. De-activate ‘DOOR SEAL OPEN’
9. Remove the Door seal properly.
10. Clean the Door seal Slot and Door seal with a clean cloth.
11. Apply a thin layer of grease on the door seal and insert it into the slot such that it
is in the same level with the flange.
4.8
Fig.3
12. Close the Door completely and open it again to check whether the door stops
Automatically when the door open limit switch is activated. (See Fig –4)
Fig. 4
4-9
KIT
Instructions
5.1 ABOUT DESCALING
Descaling is the process of removing the deposition of salts on surface of heating

elements.
These salts are formed as a result of usage of Hard Water for the purpose of
steaming. When water is heated, pure water gets evaporated leaving the salts
resolved in it as residue. In course of time the concentration of the salts gets
increased and forms a thick layer of scale over the heating elements. Due to
formation of scales the efficiency of the heating element is reduced and they’re by
consuming more electrical energy and time to achieve the set value of temperature.
This also leads to hot spots on the heating elements and ultimately damage to
elements.
The frequency of descaling depends upon the hardness of the water used for the
purpose of steaming. Usage of dematerialized (DM) water reduces the frequency of
descaling.
5.2 TECHNICAL SPECIFICATION
I. Volume of Descaling Jacket without Heating Element - 25ltrs

App.
II. Volume of Descaling Jacket with Heating Element - 20ltrs

App.
III. Weight of the unit - 30Kgs.

5.1
5.3 CHEMCIALS USED FOR DESCALING
Nitric Acid HNO3 , Commercial grade quantity required for dilution ratio 1 :
2 descaling one set (4 Nos) of Heating Elements 40ltrs.appx. (in dilution
form)
Neutralizing agent NaOH, Solution quantity required for neutralizing one

set (4Nos) of heating elements 11/2kgs.
NaOH is available in crystal form, which can be converted in the solution

form by dissolving it in water in the ration of 1 kg in 100 ltrs. of water.
5.4 DESCALING PROCEDURE
1. Remove the heating element from the machine as specified in Heating

Element Dismantling page.no. 5-6.
CAUTION
1. Remove the heating elements from the machine should be done only
after the switching off the MCCB in the machine and the SSB.
2. Only qualified electrical persons should do removing the wire from the
terminals of the heating elements and connecting the wires.
3.
2. Fix4.the descaling jacket in vertical position as shown in figure 1
3. Place the removed heating elements in the jackets as shown in the figure 2 and
fix the flange of the heating element to the descaling jacket with screws.
5.2
Figure 1
Figure 2
5.3
3. Fill the descaling jacket with HNO3, dilution in the ratio of 1 : 2 and leave the set
up for an hour.
NOTE
1. Don’t scrap the salt deposited on the surface of the heating elements
with sheets or any sharp edges as it damages the surface of the
heating element.
2. Dilution of acid should always done pouring the acid into water and
better if it is poured through the walls of the container with the water.
4. In case if the deposition of salt is very high dilution of acid can be in the ratio 1: 1
5. Open the drain tap and collect the acid in a container.
6. Remove the heating element from the jacket and wash it with water. Any residual
deposit on the element can be removed with a wooden piece or rubbing with fine
emery avoid formation of scratches on the surface of the heating element.
7. After descaling all the elements clean the jacket with water and fill it with the
neutralizing agent. Neutralizing can be done in the same way as descaling done but
he soaking time can be 5 to 10minutes.
8. After neutralizing clean the elements with water and fix it in the machine.
IMPORTANT
Prolonged soaking time will cause damage to heating element.
SAFETY INSTRUCTIONS
i. Handling the acid should be done with care. Use rubber hand
gloves while handling the acid.
ii. Use plastic containers, funnels and mugs for handling acid.
iii. Dilution should be done by pouring acid into water slowly which can
accompany by stirring the mixture gently.
iv. Descaling should be done away from the machine and in proper
ventilated place.
v. Dispose the used acid properly.
vi. Use only recommend grade of acid. NEVER USE HCL ACID
RACK AND PINION REPLACING PROCEDURE
RACK REPLACING PROCEDURE
 Completely switch off the electrical power supply.
 Disconnect the necessity electrical cable , When Lock flat & gear box remove
 Remove gear box from lock flat assembly.
 To be loosened the mounting bolt of the Top lock flat, Remove lock flat from
shell flange, when Door closed position,
 Loosening the all mounting bolts of the rack, remove rack from the door
flange
 Remove the align bolts from top of the rack in door flange.
7.1
 Remove the gearbox back bracket.
 After servicing the rack & pinion relocate as per procedure.
 Set the rack & pinion perfectly.
7.2
ROLLER REPLACING PROCEDURE
 Remove the rack and pinion as per above procedure.
 Close the door partially as shown in the fig. by manually.
 Fix the door with lock flat using bolts through the holes provided for it. It is
clearly shown in the following figure.
 Remove the roller bracket assembly from the door as illustrated in the fig.
7-3
 Remove the stepped pin joining screws and then the stepped pin from the
roller bracket assembly.
 Now pull the roller out of the bracket.
 Remove the internal circlip and bring the bearing out finally.
 After completing the repairing at any level, just do the above said processes
inversely to assemble the roller again.
 Confirming all parts or assembly is completely assembled switch on the power

supply. Confirm door motion to its efficiency.
UF1R120010-05
SIEGER
(NG UF 1200 kg)
PREDESPATCH DETAILS
CLIENT
M/s. JK SPINNERS
Capacity : NG UF 1200 kg
YCP NG UF PIT Mounting
Loading : Manual
Heating : Electrical Heating
ATTENTION
THIS DETAILS CONTAIN CONFIDENTIAL AND
PROPRIETARY INFORMATION WHICH MAY NOT BE
COPIED NOR DISCLOSED TO ANYONE UNLESS
AUTHORIZED IN WRITING BY SIEGER SPINTECH
EQUIPMENTS PVT. LTD.,
UF1R120010-05
YCP PREDESPATCH
PREFACE
This Pre despatch document covers the basic civil and utility requirements for erection
and commissioning of a SIEGER Yarn Conditioning Plant. SIEGER – Technical
Services is at your disposal for any clarifications in the document.
 Complete civil work and electrical connections are in the scope of the mills and is to
be executed as given in this data.
 Dimensions and other details given may be subjected to minor changes without
notice. Alterations are to be admitted during erection.
 Two skilled fitters with adequate assistants are to be provided during erection.
CONTENTS
1. Basic plant details 02
2. Requirements
2.1) Water connection details 03
2.2) Steam connection details 03
2.3) Breakup of Electrical power 04
2.4) Power connection & Pneumatics details 05
2.5) Door entry dimentions 06
3. Unloading procedure 06
4. Materials required to erection 07
5. Layouts
5.1) Macro layout 08
5.2) Pipe line layout 09
6. Notes 10
-01-
UF1R120010-05
YCP PREDESPATCH
BASIC PLANT DETAILS

( All dimensions in mm)
1. Minimum space requirement for SIEGER YCP NG UF 1200 Kg
Length : 8500
Width : 5500
Height : 3500 (From basic floor, not pit)
2. Basic size of the plant
Length : 4550
Width : 2200
Height : 2400
3. No. of Trolleys : 4 Nos / Batch
4. Size of the foundation pit
Length : 5000
Width : 5000
Height : 120 ( For M/c pit -Below the ground level)
5. Working space requirements (minimum)
Space requirement of sliding door opening side : 500mm

as given below.
-02-
UF1R120010-05
YCP PREDESPATCH
WATER CONNECTION DETAILS
Process Water Seal Water
Purpose For steam saturation. For circulation in the vacuum pump
Quantity Average:70 Ltrs. / batch ( batch time 1 Apprx. 1000 Ltrs. of water circulated
hour apprx.) capacity 1000 Ltrs. (min.) per batch.
Seal water can be supplied directly

from mill overhead tank and the return
water from vacuum pump can be
collected and reused for other purpose
or it can be drained. Return water will
be warmer around 40 to 45 deg.C
(cooling tower not required in this
case)
The other option is to construct a seal

water tank (below ground level, outside
the building) of capacity 5000lts x 2
tanks so that can water can be
recirculated.
A self priming pump of 0.5 HP will be
required to pump the water from tank
to the vacuum pumps.
(A cooling tower of 15 TR capacity will
be required with water feed pump, to
cool the water )
Quality DM Water ( Dimineralised Water ) Ordinary water PPM preferably less

than 50 PPM. TDS
1) The lowest possible hardness. Temperature at which the water to be

Recommended : Less than 10PPM circulated below 30 º C.
TDS
If the temperature of the seal water
2) Free from oil and other foreign exceeds 30º C . Cooling arrangements
matters should be made.
-03-
UF1R120010-05
YCP PREDESPATCH
BREAKUP OF ELECTRICAL POWER
(FOR ELECTRICAL HEATING SYSTEM)
Electrical Heating
Sl. No. Specification Arrangements
Qty Power
1 Vacuum Pump Motor 1 No. 11 KW
2 UPS 1 No. 0.5 KVA
4 Seal Water Pump 1 No. 0.37 KW
5 Heating Elements 5 Nos. 30 KW x

(Elec. heating system) 5Nos.=150kW
6 Geared Motor 1 No. 1.5 KW
7 Total Connected Load -- 163 KW
8 Peak Load -- 150 KW
-04-
UF1R120010-05
Power Connection & Pneumatic Details
A Suitable Cable for 163 KW from Power House to SDF Unit /

3 ½ Core x 240 sq.mm Aluminium armoured cable
B SDF Unit 415V, 315A, 4 Pole, HRC Fuse: 250A
C 1/2 inch BSP inlet connection with minimum
compressed air of 6 kg/sq.cm pressure.0
(Dry clean air is essential through Air filter / regulator provided
in the plant.)
D 3 ½ Core x 150 sq.mm Copper armoured cable
Note : -
Power Input: 380 – 420V AC, 50Hz.
Kindly provide seperate earth pit exclusively for SIEGER YCP. The earth to neutral voltage
should be less than 2Volts.
-05-
UF1R120010-05
YCP PREDESPATCH
YCP DOOR ENTRY DIMENSION
2425
2380
UNLOADING PROCEDURE
1. The plant can be unloaded from the truck using a crane / tripod & chain block.The
exterrior cladding of the YCP is delicate, the unloading slings are to be used in
proper locations.
2. Shift the plant to the exact YCP location.
3. All door ways through which the YCP is taken to the pit should be above mentioned
width and height.
4. Weight of the basic plant is abt 5.0 MT.
5. The YCP is to be lowered into the foundation pit using the tripod chain block or
mobile crane.
6. All individual elements are separately packed. The packing is to be opened only in
the presence of our SIEGER Service Engineer during erection.
-06-
UF1R120010-05
YCP PREDESPATCH
S.No. Item Specification Quantity.
Rating : 0.5 KVA

Battery Backup : 20 min
Input Voltage : 210-220 V AC,50 Hz (or)
240V AC 60 Hz
1. UPS ON LINE Output Voltage : 220V AC,50 Hz (or) 1 No.
240V AC 60 Hz
Surge Suppressor
Lightening Arrester
AVR Technology
2. Teflon Tape Roll -- 12 Nos.

Inlet : 1”
Self Priming Pump for
3. Outlet : 1” 1 No.
seal water inlet
Power : 0.5 HP 20 to 30 lpm
4. Gear Box oil Type : SHELL Tivela oil SC 320 4 Ltrs.

(Or) Equivalent
1” BSP Ball Valve 2 Nos

5.
**G.I.Pipes PVC Pipes 1” Water Flow Meter 1 No
& erection 1” NRV 2 Nos
½ “ BSP Ball valve 1 No.
requirements (ref.note)
1” ‘Y’ Strainer 3 Nos.
6. DM Plant Capacity : 200Ltrs./hour 1 No.
.
Note:
** G.I Pipes / PVC Pipes: Refer the layout for pipeline diagram length of pipes & fittings to be
provided to suit the site requirements during erection. Length May vary based on the source /
Location.
All the water Pipeline, Air, power source and supply lines to the Main YCP is Customer’s scope of
supply.
Customer has to provide tools at the time of erection.
-07-
UF1R120010-05
ADDITIONAL NOTES
YCP PREDESPATCH
-11-
SIEGER YCP- PVC800
1. Start up Screen/Main screen
Abbreviation:
SELECT MAT (F1) - Select material
SERVICE (F2) - Service Mode
SYS (F3) - System setting
HELP (F4) - Help
PROD DATA - production data
ALARMS - alarm history
The above screen is called as Startup screen. Whenever switch on the main
supply of Panel view, above screen will be displayed. The screen having the
following features.
1.1. F1 - Select material

1.2 .F3 - System setting
1.3. F2 - Service mode
F1, F2, F3 & F4 are Function keys. The activity of the function key will vary from
screen to screen. Hence before pressing the function keys, we should ensure the
screen name or route otherwise it may not able to reach respective screen. The
details of Select material, System setting and Service mode are given below
1
SIEGER YCP- PVC800
- SELECT MATERIAL
2
SIEGER YCP- PVC800
2.0 SELECT MATERIAL:

The select material screen is used to select the appropriate material for
processing. The screen has the entire material names for easy selection. When ever
you select the material, the Processing parameters for the respective material will be
down loaded from recipes for processing. The necessary parameter for entire
materials has to be preloaded through system setting screen. The select material
screen is controlled by operator and protected by one operator level password
.There are two ways to select the materials.
2.1. Select material (menu)

2.2. Select material (switch)
2.1 Select Material (Menu):
Touch F1 in the screen or press function key F1 to go to the Select material

screen.
The select material (menu) screen is given below
The above screen has twenty materials and the details are as follows.
1. COT 100 % WAXED-1
3
SIEGER YCP- PVC800
4. COT 100 % WOVEN-1
7. COT 100 % HANK
8. COT 100 % H TWIST
9. POLYSTER COT - 1
10. POLYSTER COT - 2
11. POLY VISCOSE
12. POLYSTER
13. ACRYLIC BLEND
14. OTHERS
15. Material no: 15
16. Material no: 16
17. Material no: 17
18. Material no: 18
19. Material no: 19
20. Material no: 20
The steps to be followed to go to the select material screen as follows:
1) Main screen
4
SIEGER YCP- PVC800
2) Touch SELECT MAT (F1) or press Function key F1

3) Enter the technician password in the below screen
4) Touch SELECT MENU (F1) or Press F1 function key to select the material.
5
SIEGER YCP- PVC800
5) Select material to be processed from the below screen
6) Wait for some time until the name of material is displayed in main screen for
conformation
7) To change the material ,follow the steps 1-6
NOTE
To select the material through Menu, selector switch (S2) must be
in OFF position
CAUTION
Do not select material when the machine is under process.
2.2. Select Material (Switch) – S2:
6
SIEGER YCP- PVC800
A Three-position selector switch S2 is fixed in the control panel (Position no: 1
and Position no: 2). Position no: 1 is used for one kind of material; position no: 2 is
used for another material. Whenever the selector switch position is changed, the
PLC get signal from the respective selected input (I9 0r I10), so that the material will
change accordingly.
Example:
If the switch is in position no: 1, signal reaches the PLC input I9 and the material
changed as per assigned material to that position.
If the switch is in position no: 2, signal reaches the PLC input I10 and the material
changed as per assigned material to that position.
NOTE
Do not select the material when the machine is under process.
2.2.1 Selector switch work (S/W) screen:
To assign a material to position no: 1 and Position no: 2 from out of 20

materials, follow the steps below
1) Follow the steps 2.1 - 1 to 3
2) Touch SELECTOR SWITCH (F2) or Press F2 function key.
7
SIEGER YCP- PVC800
3) Put the selector switch in position no:1 or position no:2
4) Use ▼and ▲to scroll the list and select the material by
pressing
NOTE
3rd set of material list is for future expansion.
8
SIEGER YCP- PVC800
- SYSTEM SETTING
9
SIEGER YCP- PVC800
3.System Setting:
This is one of the important screens. This screen has complete process parameters
like Pressure set points, Temperature set points, and Level set points and Process
timers. The screen can be arrived by pressing SYS (F3) or F3 function key from
Startup screen.
To go to system setting screen,
1) Press SYS (F3) or F3 function key
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SIEGER YCP- PVC800
2) Enter the supervisor password in the below screen
3) Material editing & password changing can be done by pressing F3 and F4

respectively.
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SIEGER YCP- PVC800
NOTE
We strongly recommend that this function has to be entrusted

to responsible authority properly trained in this machine, also
a log book is advisable to note down this schedule of changes
NOTE
System settings should not be done when

the machine is Under process
3.1. Edit Material
1) Select the material to change the parameters.
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SIEGER YCP- PVC800
2) Change the parameter values as required in the respective fields
Abbreviation:
NEXT (F3) -To go to next screen

SAVE (F4) - Save
MAIN - to go to start up screen
P1 - Pressure set point 1
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SIEGER YCP- PVC800
T1 - Temperature set point 1
T2 - Temperature set point 2
3) Press SAVE (F4) to save the changes & press NEXT(F3) to go to the next
screen
3.1.1 Edit material screen 2
1) Change the L1 & L2 parameters as required & press SAVE(F4) to save the
changes
Abbreviation:
PRE-HEAT - Pre-heater temperature set point (Applicable for high temp machines
Only)
SFY-TMP – Safety temperature set point
SM (F1) - Select material
PTM (F3) - Process timer
ATM (F2) - Alarm timer
PRV - Previous Screen
SAVE (F4) - Save
Press F1 - To go to select material screen
Press F2 - Alarm timer setting
Press F3 - Process timer setting
Press F4 - To save the changes in edit material screen 2
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SIEGER YCP- PVC800
Press F6 - To go previous screen
Press F5 - To go Main screen
After changing the process parameter of the pressure, temperature and level, Press
the respective function key in the panel view to save the changes made currently,
otherwise changes will not be updated in the panel view. To change the Alarm timers
and process timers, press the respective function key F2 and F3 accordingly from
the above screen.
NOTE
Level values are same for all materials. Service engineers fix these
values during erection of the Machine
Note
Use the respective function key to handle the operator panel
3.2. Process timers:

The process timer screen contains the all process timers, which are required
for controlling the process. The process timer details as follows
1) Press PTM (F3) or F3 function key in above screen(3.1.1 -2) to get the
Process timer screen
Process timer screen 1
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SIEGER YCP- PVC800
2) Change the required parameter values & press SAVE to save the
changes
3) Press OTHER to change the other timer values if required.
4) Press OTHER TIMERS to go to more process timers
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SIEGER YCP- PVC800
5) Press OTHER TIMERS to go to more process timers
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SIEGER YCP- PVC800
3.2.1 Process timer Details:
T1 – Door close time
This timer will work immediately after the signal from door close sensor is
received during door closing. Door close output will be switched off upon the
feedback from T1 timer.
Default time is 2 seconds
T2 – VV1 on delay time

The timer will act as an on – delay timer in between Vacuum pump and
Vacuum pump Valves (VV1). The vacuum pump will be switched ON initially
when the vacuum is required and then after completing the T2 delay time, the
Valve VV1 will be switched on.
Default time is 1 seconds
T3 - Reserved
T4 -Reserved
T5 – Heater – 2 on delay time:
The timer will act as an ON – Delay timer in between heater group-1 and
heater group – 2.When the heating is required, first group of heater will be
switched on and then after completing the T5 delay time ,second group of
heaters will be switched on.
Default time – 3 seconds
T6 - Reserved
T7 – Dwell time – 1
This is one of the idle time called as dwell time and this time will vary based
on the material processed. In dwell time –1, the temperature T1 to be
maintained for twist and moisture setting
T8 – VV3 on delay time

This timer is operated between Aeration valve and VV3 valve. Aeration valve
will switched initially to generate an atmospheric pressure inside the chamber,
then after the delay time (T8) the valve VV3 will be switched ON.

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SIEGER YCP- PVC800
T9 –Aeration and VV3 on duration time

This is one of the drainage valves and it will be operated in post process
stage. When the process is going on, the vacuum pump and heater will work
alternatively. So the condensation will happen in the chamber. The
condensation water will be drained through valve VV3. The timer value is
different from mill to mill based on the drain out time. The valve will be in on
when it get the count down signal from T9. As soon as the countdown
completed in T9 the valve VV3 and Valve V.A will be switched off.
T10 – Door seal off time:

The timer is used to de-energize the air from seal before open the main door.
If the air is not de – energized, door will be damaged. Initially the door seal
solenoid valve will be switched off, then the delay timer T10 will work and after
the delay time T10 the door will be opened

T11 – Vacuum pump off delay time
The timer will act as a off – delay timer in between Vacuum pump and Valves
(VV1 and VV2). When the vacuum pump is working and as soon as it reaches
set pressure. Initially the Valve VV1 and VV2 will be switched off and then
after get the present signal from T11 the Vacuum pump will be switched off.
The default value of the T11 is 1sec.
T12 – Dwell – 2
This is one of the idle time called as dwell time and this time will vary based
on the material processed. In dwell time –2, the temperature T2 to be
maintained for twist and moisture setting
T13 – Between EV1 & EV2 -Reserved

Default value of timer T13 – 0 seconds
T14 –EV1 & EV2 off duration time - Reserved
Default value of timer T14 –0 seconds
T15 – EV1 & EV2 off after reaching water level-Reserved
Default value of timer T15 – 0 seconds
T16 – Water pump ON delay Time in T1 stage – 10sec
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SIEGER YCP- PVC800
T17 – Water pump ON delay Time in T2 stage – 10sec
T18 - Delay timer to switch “ON” Hoof reverse:(applicable only for auto
loading)
When we start process initially, the platform in output (06) will be switched
“ON” up to get present signal from I 6 Input.
If the Input I6 present, the platform in output (06) will be switched off and the
delay timer T18 and hook output (014) will be triggered simultaneously
The hook reverse output (07) and Timer T19 will start to work after count
down the delay timer T18
Hook out put will be switched off after get the present signal from T19
Default value of timers as follows:
T18 - 5 seconds
T19 - 3 Seconds
T20 – Delay timer to switch “ON” Platform out: :(applicable only for auto
loading)
The above timer is operated in-between Hook forward and platform out stage
Initially the Hook forward will be switched ‘ON” up to get the present signal
from I6 sensor to catch the platform
If the PLC gets present signal from I6 sensor the delay timer T20 will be
triggered
After getting the done signal from timer T20, platform out (07) will be switched
“ON”
3.3 . Alarm timers:
Alarm timer screen contains the necessary pecuniary alarm timers, which is
used to control the individual element operation time. Every component
operation time or process parameters’ achieving has to be completed with in
predetermined value, which is fixed in the alarm timer. If the alarm
predetermined value is lapsed the operator panel will generate an alarm with
diagnostic help to find out the reason for the problem. The alarm timer is
common for all materials.
Once the problem is displayed in the panel view, press F6 required any help
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SIEGER YCP- PVC800
Or Press F4 button to continue the process after set right the problem
For example:
The vacuum pump is used to generate a required vacuum based on the set
points. Vacuum set points may vary based on the process location. When we
switch on the vacuum pump, the respective alarm timer will start countdown,
so that the vacuum pump should be switched off after completing the required
vacuum set points within pre-determined time, otherwise the PLC will
generate a diagnostic help with alarm.
“Vacuum not achieved in the pre determined time”
Press F6 required any help to sort out the problem then press F4 to continue
the process or directly press F4 to continue the process
Press F2 function key from 3.1.1.edit material screen 2 to get alarm timer
screen
Alarm timer 1
Press SAVE to save changes & OTHERS to get more alarm timer as below
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SIEGER YCP- PVC800
Alarm timer 2
Press OTHERS to get more alarm timer

Alarm timer 3
3.3.1. Alarm timer details:

T1 – Flap gate open proximity (Manual loading) /
Platform IN feedback time(Auto loading):
The alarm timer is used to control the flap gate / platform operation. The
above output ON to OFF should be completed within pre determined time fed
in the timer T1 otherwise it will generate an alarm as
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SIEGER YCP- PVC800
“PLATFORM INSENS ABST”
For example:
a) Platform IN output and timer T1 triggered simultaneously

b) Waiting for feedback (I 6) from Flap gate open proximity /Limit switch
(+24Vdc)
c) The 24Vdc is available before count down the timer T1, Platform IN
/flap gate output will be switched off and then go to next stage
OR
The 24Vdc is not available before count down the Timer T1, Platform IN /flap
gate will be switched off and it will generate a diagnostic alarm with help.
T2 – Door close proximity feed back time:
The alarm timer is used to control the door close function. The above output
ON to OFF should be completed with in pre determined time fed in the timer
T2 otherwise it will generate an alarm as
“Door close proxy absent”
For example:
a) Door close output and timer T2 is triggered simultaneously
b) Waiting for door close proximity signal I2 (+24Vdc)
c) The 24Vdc is available before count down the timer T2, door close output
will be switched off and then go to next stage
OR
The 24Vdc is not available before count down the Timer T2, door open out put
will be switched off and it will generate a diagnostic help with alarm in the
panel view
T3 – VV1 feed back time: Default Value-10sec
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SIEGER YCP- PVC800
T4 – VP-1, VP-2 and VP-3 stage completion time:
The alarm timer T4 is used to control the operation of Vacuum pump. The
vacuum pump has to be switched off with in pre determined time fed in the
timer T4, if the vacuum pump operation time exceeds the time limit of T4, the
PLC will generate a diagnostic help with alarm in the panel view based on the
vacuum pump stage P1, P2 and P3 respectively
Name of the alarm as follows:
“Check vacuum pump”
For example:
a) Vacuum pump and timer T4 will be triggered simultaneously
b) Waiting to get the pressure set points P1, P2 and P3 respectively
c) The Vacuum pump has to be switched off within the time limit fed in T4
and then go to next stage
OR
If the vacuum pump is not switched off within the time limit T4, the Vacuum
pump and Valve VV1 will be switched off and also it will generate a diagnostic
help with alarm in the Panel view
“Check vacuum pump”
T5 – Water pump operation time:
The alarm timer is used to control the operation of process water pump and
Valve VW2 function. The process water pump ON/OFF function should be
completed within pre-determined time fed in the timer T5 otherwise the PLC
will generate a diagnostic help with alarm in the panel view, the alarm name is
as follows
“Check water level low”
T6 – Heater 1,2, 3-operation time
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SIEGER YCP- PVC800
The alarm timer T6 is used to control the operation of heating elements. The
heating elements has to be switched off with in pre determined time fed in the
timer T6, if the heating element operation time exceeds the time limit of T6,
the PLC will generate a diagnostic help with alarm in the panel view based on
heating stages which is under progress.
Name of the alarm as follows
“Check Heating Sys”
For example:
a) Heating elements and timer T6 will be triggered simultaneously

b) Waiting to get the temperature set points T1 and T3 respectively
c) The heating elements has to be switched off before exceed the time limit
value T6 and then go to next stage
OR
The heating elements are not get switched off before exceed the time limit T6,
the heating element outputs will be switched off and also it will generate a
diagnostic help with alarm in the Panel view
“Check Heating Sys”
T7 – Power off time in heater on:
When the power is goes off during heating process the heater outputs will be
switched off and also the timer T7 will be triggered to control the power fail
sequence, after resuming power the process sequence will be decided by
PLC as per logic.
Default value of timer – 1500sec
T8 – Reserved
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SIEGER YCP- PVC800
T9 – Power off time in Aeration – 1:
When the power is goes off during aeration - 1 process the Aeration - 1
outputs will be switched off and also the timer T8 will be triggered
simultaneously to control the power fail sequence, after resuming power the
process sequence will be decided by PLC as per logic
T10 – Power off time in vacuum pump P3:
When the power is goes off during Vacuum pump - 3 process the Vacuum
pump outputs will be switched off and also the timer T10 will be triggered
simultaneously to control the power fail sequence, after resuming power the
process sequence will be decided by PLC as per logic
T11 – Reserved
T12 – Door open proximity feed back time:
The alarm timer is used to control the door open function. The above output
ON to OFF should be completed with in pre determined time what we have
fed in the timer T12 otherwise it will generate a alarm in the name of
“Door Open Proxy Absent”

For example:
a) Door open output and timer T12 is triggered simultaneously
b) Waiting for door open proximity signal (+24Vdc)
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SIEGER YCP- PVC800
c) The 24Vdc is available before count down the timer T12, door open output
OR
The 24Vdc is not available before count down the Timer T12, door open out
put will be switched off and it will generate a diagnostic help with alarm in the
panel view
“Door open proxy absent”
T13 – Flap gate close proximity (Manual loading)/Platform out feedback

time (Auto loading):
The alarm timer is used to control the flap gate /plat form operation. The
above output ON to OFF should be completed with in pre determined time
what we have fed in the timer T13 otherwise it will generate an alarm in the
name of
“PLATFORM OUTSENS ABST”

For example:
a) Flap gate close output and timer T13 triggered simultaneously

b) Waiting for Flap gate close proximity/Limit switch signal (+24Vdc)
c) The 24Vdc is available before count down the timer T13, flap gate output
OR
The 24Vdc is not available before count down the Timer T13, flap gate will be
switched off and it will generate a diagnostic alarm with help

T14 – Aeration 1&2 completion time:
The alarm timer T14 is used to control the operation of Aeration 1&2 stages.
The Aeration 1&2 stages has to be switched off with in pre determined time
fed in the timer T14, if the Aeration 1&2 operation time exceed the time limit of
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SIEGER YCP- PVC800
T14, the PLC will generate a diagnostic help with alarm in the panel view
based on the aeration stages which is under progress
Name of the alarm as follows
“Check aeration valve”
For example:
a) Aeration output and timer T14 will be triggered simultaneously

b) Waiting to get the pressure set points P6
c) The Aeration output has to be switched off before exceed the time limit
value T14 and then go to next stage
OR
The Aeration output is not get switched off before exceed the time limit T14,
the Aeration output has to be switched off and also it will generate a
diagnostic help with alarm in the Panel view
Any one of the alarm messages appear on the screen based on the aeration
stages 1and 2 respectively
NOTE
To Save the Changes, Press F3 Function key or
corresponding touch cell in the Panel view
The above timer settings are default values. The setting is different from mill
to mill. Our Service Engineer will feed the setting at the time of commissioning
the Machine
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SIEGER YCP- PVC800
- SERVICE MODE
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SIEGER YCP- PVC800
4. Service Mode:
Service mode can be operated in two modes as follows
4.1 Service mode through Menu

4.2 Service mode through Switch
4.1 Service mode operation through menu:
One can use the service mode screen to check the performance of
Controls. In this mode individual functions can be fine tuned, faults can be
rectified and checked for perfection. The following procedure to be adopted to
select the service mode
1) Switch on the Machine completely by using ON/OFF switch (S1)
2) Press the SER in a keypad for 10 sec and press start button to activate
the service mode we get the ‘SERVICE INPUT PRESENT’.
3) Press the START push button in a keypad to activate the system we get
the message “you have select service mode “in a screen.
4) Press the SERVICE (F2) or F2 function key
5) Enter password
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SIEGER YCP- PVC800
6) Now the Service Screen will be displayed in the panel view as follows
7) Press the required output then the following screen will be appear on the
screen
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SIEGER YCP- PVC800
Press ON (F1) or F1 function key from the above screen to switch ON the out
put
Press OFF (F2) or F2 function key to switch off the output
Press INCH (F3) or F3 function key to inching the out put – This is mainly
used to operate the doors and flap gates
Press SERVICE (F4) or F4 function key to select another output from service
mode screen (Note: Press OFF (F2) to switch off the existing output before
selecting the output to switch on).
Follow the above sequence to select the new output
To operate the door, the flap gate should be in open condition and also the
feed back input from flap gate open proximity should give a signal to PLC (I 6)
To complete the service mode / to switch off the service mode output
operation, turn the selector switch position from position no: 2 to off position
and also to change the screen from service screen to Main screen by
pressing MAIN button
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SIEGER YCP- PVC800
4.1.1 Output details for service mode operation as follows:
1. Door open
2. Door close
3. Platform in
4. Platform out
5. Vacuum pump 1
6. Reserved
7. Reserved
8. Valve VV1( not used )
9. Reserved
10. Valve VV3
11. Reserved
12. Valve VW1
13. Aeration open
14. Hydraulic pump ( not used )
15. Heater /Steam on
16. Heater – 2
17. Reserved
18. Door seal
19. EV1 & EV2 on – Not in use
20. Red lamp
21. Hook on
NOTE
Kindly use INCH (F3) to operate door and flap gate in service
mode. When the door reaches the required location, release
INCH (F3) and then press OFF (F2) for Reset.
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SIEGER YCP- PVC800
NOTE
We strongly recommend that this mode has to be carried out
with trained personals with at least two assistants to monitor the
exact function during operation of service
4.2 Service mode operation through switch: -
When required to operate door and platform in service mode the following
Procedure has to adopted
 Switch off the A.C power (S1)

 Turn on the ON / OFF (S1) switch
 Put the selector switch (S2) in position no: 2
 Press green push button (S5) for system energizing
4.2.2 Door Close:
 Select the door close output through panel view

 Put the selector switch (S7) in position no:2
 Stop pressing when it reaches the required point.
Note: For operating door, flap gate open input must be in ON condition
(applicable for manual loading)
NOTE
The flap gate must be in open condition when the door is
operated, otherwise the flap gate will get damaged(applicable
for manual loading machines)
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SIEGER YCP- PVC800
- MACHINE SCREEN
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SIEGER YCP- PVC800
5. Machine Screen:
The machine screen is used to know the process status, the details will appear
on the screen as follows
5.1 Pressure set points and actual

5.2 Temperature set points and actual
5.3 Process stages to be displayed
5.4 Alarm messages
5.5 Name of the Material
5.6 Process time
5.7 Step time
5.8 Lapse time
Machine screen details as follows:
Abbreviation:
RESET – Press F3 to reset if you get any alarm
P – Pressure set point and actual
T – Temperature set point and actual
ST – Step time
LT – Lapsed time
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SIEGER YCP- PVC800
PT – Process time
Alarm popup screen will be displayed on the P & T set points location
Check Vacuum pump
5.1 Pressure set points and actual:
Pressure set points for the current process will be displayed in the screen. The
actual pressure will also be displayed in the actual and set location respectively.
5.2 Temperature set points and actual:
Temperature set points for the current process will be displayed in the screen.
The actual temperature will also be displayed in the set and actual location
respectively.
5.3 Process stages:
- System on
- Platform in(for auto loading) / Flap gate open(for manual loading)
- Door close
- Vacuum pump on – P1
- Heater on / Steam valve open-T1
- Dwell time –1
- Vacuum pump on – P2
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SIEGER YCP- PVC800
- Heater on / Steam valve open– T2
- Dwell time –2
- Aeration on – P6
- Vacuum pump on - P3
- Aeration on – P6
- Safety valve open
- Drainage on
- Seal off
- Door open
- Platform out(for auto loading) / Flap gate close(for manual loading)
- Process over
5.4 Alarm Messages Screen:
The PLC program works based on various input condition. If any input is not
sensed properly or if any output is working continuously even after completing the
output duration time, PLC will generate a alarm in the operator panel.
Whenever you get alarm do the following to clear the alarm and continue the
process.
The Alarm popup screen will be displayed in System parameter location
Example: Alarm screen
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SIEGER YCP- PVC800
1. If the problem is known simply press clear and then Press Reset, which is
given in the operator panel to continue the process after correcting the problem.
2. If the problem is unknown kindly press clear and then Press Help in the
operator panel, so that solution for the problem will appear on the screen. These
details may help to sort out the problem. Press reset, which is given in the
operator panel to continue the process after correcting the problem.
Required condition for process sequence:

Signal Status
Event messages Input code Remarks
Present Absent
System Energizing I 0.12 ● If any problem

I 0.13 ● with the signal
To start process I 0.7 ● status, the
press P1 button alarm will be
momentarily displayed in
the operator
panel
Flap Gate Open / O0.0 ●
Platform in I 0.13 ●
I 0.12 ●
I 0.7 ●
I 0.2 ●
I 0.5 ●
Door close O0.0 ●
I 0.13 ●
I 0.5 ●
I 0.12 ●
I 0.6,I 0.7,I 0.2 ●
Vacuum pump on O0.0 ●
I0.13 ●
I0.12 ●
O1.3 ●
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SIEGER YCP- PVC800
I0.7, ●
I0.10,O1.1,O1.2 ●
Heaters ON O0.0,I0.13,I0.12, ●
I0.2, &O1.3 ●
I0.7,I0.4,O0.3, ●
O0.08,I0.7 &I0.8 ●
Door open 0.0,I0.12,I0.13&I0.5 ●
I0.7,I0.6 & I0.1 ●

Flap gate close / I 0.13(33.5) ●
Platform out
The above conditions are necessary to complete the process with out any
interference; if the conditions are not satisfied the PLC will generate an alarm in
the Panel view .The alarm may be based on the input condition or alarm timers,
the details of alarm messages as follows
Alarm messages:
1) Check power to YCP
2) Sys on feedback absent
3) Service i/p present
4) Platform in sensor present(Auto & Manual(flap gate))
5) Platform In sensor absent(Auto & Manual(flap gate))
6) Platform out sensor present(Auto & Manual(flap gate))
7) Platform out sensor absent(Auto & Manual(flap gate))
8) Door open proximity present
9) Door open proximity absent
10) Door close proximity present
11) Door close proximity absent
12) Temperature abnormal/PT problem
13) Pressure abnormal/PT problem
14) Temperature low/RTD/TT problem/Wire break
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SIEGER YCP- PVC800
15) Pressure low/RTD/PT problem/Wire break
16) Check inlet air pressure(applicable for high temperature machines only)
17) Water level low/Wire break (applicable for water level transmitter only)
18) Vacuum pump 1 present
19) Vacuum pump 1 absent
20) Vacuum pump 2 present
21) Vacuum pump 2 absent
22) Door seal present
23) Door seal absent
24) Water level abnormal/Check water level sensor(applicable for water level
Transmitter only)
25) Valve VW1 absent
26) Check vacuum pump
27) Check Heating Sys
28) Check water level low
29) Check aeration valve
30) Check hook parking sensor absent
5.4.1 Check power to YCP:
PLC is not getting any input signal I 14 (24Vdc) from A.C power circuit
Indication:
 Program stops
 Buzzer and Red lamp on
 Alarm indication in the operator panel i.e. “Check A.C power to YCP”
Causes:
A.C input power absent
 Fuse may be defective
Remedy:
 Correct the A.C input power

 Change the fuse
5.4.2 Service mode selected in process:
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SIEGER YCP- PVC800
The service mode input present when the process is going on
Indication:

 Alarm indication in the operator panel i.e.
“Service i/p present”
Causes:
Selector switch in position no: 2, so that the PLC is getting service input I8
Through switch
Remedy:
 Change the selector switch position from service mode

 Check the input cable
 Check the PLC input I8 should be low
5.4.3 System ON feed back absent: Not in use
5.4.4 Platform in sensor present (Auto loading)/Flap gate open proximity

present (Manual loading):
If PLC get the present signal from platform in sensor when it is not required
Indication:
 Program stops or Display purpose based on the location

“PLATFORM INSENS PRST”
Causes:
 Platform in sensor(I 6) (or) Flap gate open proximity (I 6) Mis-alignment

 Platform in sensor (or) Flap gate open proximity may be defective
 PLC relay (I6) may be defective
Remedy:
 Correct the proximity alignment
 Replace the proximity
 If may be a problem with PLC input relay , the PLC has to be serviced
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SIEGER YCP- PVC800
5.4.5 Flap gate open / Plat form IN proximity absent:
The platform in signal (or) flap gate signal is not reached the exact PLC location I
6 with in pre-determined alarm time T1
Indication:
 Program stops
 Alarm indication in the panel i.e.
Causes:
 Flap gate open / Plat form IN proximity (I 6) Misalignment

 Relay no: K6 defective
 Solenoid valve – Y6 or platform IN contactor (K63) defective
 Alarm timer low
Remedy:
 Correct the sensor alignment

 Change the relay no: K6
 Replace the solenoid valve / Replace the contactor
 Change the alarm timer value (ref alarm timer setting in alarm timer T1)
5.4.6 Door close proximity present – I 3:
If the door close proximity is giving the +24Vdc to the PLC for door close feed
back when it is not required
Indication:
 Program stops / Warning

“Door close proxy prsnt”
Causes:
 Door close proximity (I 3) misalignment

 Hydraulic circuit defective
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SIEGER YCP- PVC800
 Door close proximity defective
 Relay in the PLC may be defective
Remedy:
 Align the door open proximity properly

 Check the hydraulic circuit
 Replace the door close proximity
 Arrange the PLC for service
5.4.7 Door close proximity absent I 3:
The door close signal is not reached the required location I 3 in the PLC with in
pre-determined time, what we have fed in the alarm timer T2
Indication:
 Program stops

Causes:
 Door close proximity (I 3) misalignment

 Hydraulic solenoid valve not working(Y17)
 Hydraulic oil level low
 Hydraulic motor contactor (K51) tripped
 Alarm timer value less T2
Remedy:

 Check the power supply of solenoid valve or Check the coil continuity of
solenoid coil
 Re fill the oil (Servo system 68) up to maximum
 Replace the relay
 Reset the trip switch in the O.L relay (F51)
 Change the alarm timer value T2
44
SIEGER YCP- PVC800
NOTE
Service work to be carried by instructed personal only
5.4.8 Vacuum pump P1 cycle has exceeded the critical time:
If the actual pressure is not attained the set pressure with in pre-determined time
(T 4)
Indication:
 Program stops
 Alarm indication i.e.
“Check Vacuum pump”
Causes:
 Vacuum pump contactor tripped or Vacuum pump contactor defective

 Relays K4 defective
 Valve VV1 and VV2 not working
 Relays K 5 may be defective
 24Vdc Fuses defective
 Solenoid valve SV & SV not functioning
 No seal water flow
 Seal water temperature high
 Air leak in door seal
 Vacuum pump efficiency less
 Check alarm timer value T 4
 Problem in pressure setting
 Pressure transmitter malfunctioning
 Leakages in the pipe lines
Remedy:
 Reset the over load relay F52 and F53 respectively
 Replace the contactor
 Replace the relays K4
 Correct the Valve VV1 and VV2 function
 Replace the Relays K5
45
SIEGER YCP- PVC800
 Correct the solenoid valves function (Operating voltage 230V AC)
 Correct the seal water relay
 Correct the seal water contactor
 Reset the O.L relay of seal water pump
 Check seal water pressure
 Reduce the seal water temperature
 Replace the door seal
 Service the vacuum pump
 Change the alarm timer value T 4
 Pressure set points to be corrected
 Transmitter connection and voltage to be checked
 Arrest the leakages in the pipe lines and joints
NOTE
Do not press ACK button in the operator panel or
GREEN push button in the control panel, when
they are correcting the fault.
5.4.9 Heating cycle – 1 has exceeded the critical time
The actual temperature is not attained the set temperature with in stipulated time
T6
Indication:
 Heater and water pumps stops

 Alarm indication in the operator panel
i.e. “Check Heating Sys”
Causes:
 Heating element defective

 Heating contactors defective
 O.L relays of heaters may be tripped
 MCB’s defective or MCB`s in off position
 Contactor K51 or MCB –Q51 may be in off position or defective
 Steam valve not opened – If it is steam heating machine
 Steam solenoid valve may be defective
46
SIEGER YCP- PVC800
 Steam pressure less
 Steam temperature less
 S4 switch for selecting Electrical and Steam is in off position
For DUAL heating only
 Temperature transmitter not working
 RTD defective
 No A.C power
 Alarm timer setting T6 too short
 Temperature set point may be changed
Remedy:
 Replace the heating element

 Replace the heating contactors
 Replace the Heater MCB`s ,if found any defective
 Turn on the MCB`s – It may be in OFF
 Check the air for steam valve – If it is steam heating
 Replace the steam solenoid valve
 Correct the steam inlet pressure
 Correct the steam temperature
 Switch on the S4 switch – Dual Machine only
 Reset the OL relays
 Replace the fuses
 Check the temperature transmitter voltage (24V dc) and output
D.C milliamps (4-20) (ref electrical diagram)
 Check the transmitter cable
 Replace the RTD
 Correct the A.C input voltage 3P, 415V for heaters
 Temperature set points to be corrected (ref process set points)
NOTE
The power switch is to be turned off, When you are correcting the
faults. For the purpose of general safety it is advisable to open the
MCCB .Use gloves always when you are doing electrical work
5.4.10 Required level not attained:
The process water pump ON/OFF should be completed with in the pre-
determined time, what we have fed in the alarm timer T 5
Indication:
47
SIEGER YCP- PVC800
 Heaters and Valve VW1 stop
I.e. “Check water level low”
Causes:
 No water in the tank

 Level setting fault
 Level trans miters not working or level proximity not working
 Water level alarm timer setting T5 too low
 Valve VW1 defective
 Gate valve closed in the process water pipeline
 Contactor K54 of process water pump defective
 O.L Relay – F54 defective or tripped
 Relay K 9 in the relay module defective
 Air leak in the transmitter fixing area
Remedy:
 Refill water in to the tank

 Level setting value to be corrected
 Level transmitter float to be cleaned periodically or level proximity sensing and
Condition to be checked
 Level transmitter sump to be cleaned periodically
 Correct the alarm timer value T5
 Check the inlet air to VW1 valve
 Open the gate valve
 Replace the contactor K54
 Reset the O.L relay (F54)
 Arrest the air leak in the Transmitter fixing area
5.4.11. Door open proximity present – I 2:
If the door open proximity is giving the +24Vdc to the PLC for door open feed
back when it is not required
Indication:
 Program stops / Warning

 Alarm indication in the panel i.e. “Door open proximity present ”
Causes:
48
SIEGER YCP- PVC800
 Door open proximity (I 2) misalignment

 Hydraulic circuit defective
 Door open proximity defective
 Relay in the PLC may be defective
Remedy:

 Check the hydraulic circuit
 Replace the door open proximity
 Arrange the PLC for service
5.4.12. Door open proximity absent I 2:
The door is not reached the required location with in pre-determined time, what
we have fed in the alarm timer T12
Indication:
 Program stops
“Door open proxy abst”
Causes:
 Door open proximity (I 2) misalignment

 Hydraulic solenoid valve not working
 Hydraulic oil level low
 Hydraulic motor contactor (K51) tripped
 Alarm timer value less T12
Remedy:

 Check the power supply of solenoid valve or Check the coil continuity of
solenoid
coil
49
SIEGER YCP- PVC800
 Re fill the oil (Servo system 68) up to maximum
 Replace the relay or replace the defective fuse
 Reset the trip switch in the O.L relay (F51)
NOTE
PROVIDE SEPARATE EARTH PIT EXCLUSIVELY
FOR SIEGER YCP AND THE NEUTRAL TO
EARTH VOLTAGE SHOULD NOT BE MORE THAN
2V
5.4.13. Platform out sensor (or) Flap gate open proximity present:
If PLC get the present signal from platform out sensor (or) Flap gate open
proximity when it is not required
Indication:
 Program stops or Display purpose based on the location

“PLATFORM OUTSENS PRST”
Causes:
 Platform out sensor(I 7) (or) Flap gate open proximity (I 6) Misalignment

 Platform out sensor (or) Flap gate open proximity may be defective
 PLC relay (K7) may be defective
Remedy:
 Correct the proximity alignment

 Replace the proximity
 If may be a problem with PLC input relay , the PLC has to be serviced
5.4.14. Flap gate close / Platform out proximity absent:
The platform out signal (or) flap gate close signal is not reached the exact PLC
location I7 with in pre-determined alarm time, what we have fed in the alarm timer
T13
Indication:
50
SIEGER YCP- PVC800
 Program stops
Causes:
 Platform out (I 7) (or) flap gate close(I 7) Misalignment

 Solenoid valve SV (or) Plat form out contactor defective
 Alarm timer low T13
Remedy:
 Correct the sensor alignment

 Change the relay no: K7
 Replace the Solenoid (or) contactor
 Correct the air connection
5.4.15. Check safety interlock:
Mushroom actuator switch (S6) may be in off position, which is fixed in the
pendent panel
Indication:
 Program stop
 Alarm display in the operator panel
51
SIEGER YCP- PVC800
Caution:
 PLC input I 13 absent

 Mush room actuator push button (S6) in locked condition
Remedy:
 Check the PLC input (I 13) voltage 24V dc

 Check the contact block of mushroom button (S6) and release the lock of
mushroom actuator button
5.4.16. Pressure not attained in Aeration – 1 cycle:
The aeration output ON/OFF has to be completed within pre-determined time

that is fed in the alarm timer T14
Indication:
 Aeration out put off

Caution:
 Aeration solenoid valve not working

 Pneumatic actuator valve of aeration defective
 Alarm timer T14 too short
 Pressure set point P6 may be wrong
 Pressure set points out of control
 Gate valve in the aeration pipe line may be in closed condition
Remedy:
 Check the aeration solenoid valve

 Replace the aeration solenoid valve
 Check the Pressure set points P6 and value would be with in the limit of +25
To – 35. The pressure set points would be fixed by Service engineer at the
Time of commissioning the machine
 Check the coil continuity of valve
 Check the Pneumatic actuator valve (V.A)
 Open the gate valve
 Correct the alarm timer T 14
5.5 Material Name:
52
SIEGER YCP- PVC800
Material name that is under process will be displayed in the Panel view screen
5.6 Process time:
Processing time will be displayed in this screen. The timer will start when we
press the Green push button in auto mode operation, and the continuous timing
will be displayed in the panel view up to end of the every process. Every end of
the process the process time get refresh
5.7 Step time:
Actual time setting of Alarm timer and Process timer will be displayed in this
location base on the process sequence.
For example:
When the heater is working the alarm timer value of “Heating cycle has exceeded
the critical time” will be displayed in the step time location
In dwell time stage the value of Dwell 1 or Dwell –2 timing what we have feed in
the process timer screen has to be displayed in the step time location
5.8 Lapse time:
Count down process of alarm timer and process timer which is loaded in the step
time will be done in this location
53
SIEGER YCP- PVC800
- PASSWORD SCREEN
54
SIEGER YCP- PVC800
6.0. Password changing:
Different stages of password are available in the panel view to protect the
system. The password details as follows
6.1 Supervisor password

6.2 Technician password
6.1 Supervisor Password:
This is one level of password, which will be handled by Superior level .He is a
authorized person for System setting and Change Password and also can handle
all the area in the panel view with out any restriction. When changing the
password, new password must be recorded unless panel view will not allow any
where to change the settings.
6.2 Technician password:
This is also one level of password, which will be handled by Technician /

Operator level. He is a authorized person for Material selection from menu and
Service mode handling. This password is not eligible for System setting and
Change password. When changing the password, new password must be
recorded unless panel view will not allow any where to change the settings.
How to get the Password Screen as follows:
55
SIEGER YCP- PVC800
↓
Press SYS (F3) in Startup screen
↓
Enter Your Supervisor Password – If required

↓
56
SIEGER YCP- PVC800
Press CHANGE PASSWORD (F4) in the above Screen
↓
Now the Password Screen will be appear on the Screen as follows
To change the password Press Change password in the panel view and type
the required password and press OK to store the value in the password screen.
7. Password Entry:
57
SIEGER YCP- PVC800
Three types of password are available in the screen. The panel view screen has
been protected based on the password category. The password category is as
follows.
7.1 Master password

7.2 Technician passwords
7.3 Supervisor password
7.1 Master password:
The above password is eligible to control the entire screen in the panel view.
Service Engineer – Sieger controls the password.
For Master access do the following:
Press F3 button and then enter the password number and then press Enter
button to access the screen
7.2 Technician Passwords:
The above password is eligible to control the select material through menu and
Service mode screen in the panel view. The above password is controlled by
Technician / Operator in the Mill
For Technician password access do the following:
58
SIEGER YCP- PVC800
7.3 Supervisor Password:
The above password is eligible to control the entire screen in the panel view and
the same is controlled by Supervisor level.
For Supervisor password access do the following:
↓
Press SYS (F3) in Startup screen
59
SIEGER YCP- PVC800
↓
Enter Your Master Password
↓
↓
Press Go to Config to open the configuration screen
↓
60
SIEGER YCP- PVC800
↓
Change the Day, Month, Year, Hour, and Minute & Second by pressing the
appropriate fields
↓
Press Goto to go to the MASTER ACCESS ONLY & then MAIN SCREEN
9. General fault:
9.1 Pressure Transmitter malfunctioning:
Check the following:
 Check the analog module voltage in the pin no: A1 and A2 (24v dc)
 Check the cable, if any loose connection tight it
 Check the RMIC – 210 junction (J1)
 Check the Transmitter
 Check the output dc milliamps (connect the millimeter in series)
9.2 Temperature transmitter malfunctioning:
Check the following
 Check the analog input module voltage in pin number A3 and A4 (24vdc)
 Check the wiring of the transmitter
61
SIEGER YCP- PVC800
 Check the RTD ohms, pt – 100, 3-wire
In between white to white – Zero ohm
In between white and red - 110 – 115 ohms
 Check the RTD wiring
 Check the transmitter dc milliamps (connect the multi meter in series)
 Check the PLC to OP cable may be loose
 Check the J2 port in RMIC – 210 junction
9.3 Level transmitter malfunctioning
Check the following
 Check the analog input module voltage in pin no A5 and A6 (24vdc)

 Check the transmitter voltage in the PCB side
 Check the transmitter float
 Clean the transmitter float and steam
 Clean the water level chamber
 Arrest the leak in water level chamber pipe line – If any
 Check the dc milliamps of level transmitter
(OR)
9.3 Level malfunctioning:
Check the following
 Check the WATER LEVEL PROXIMITY (i4&i5) voltage

 Check the float IN THE GLASS TUBE
 Clean the water level chamber
 Arrest the leak in water level chamber pipe line – If any
 Check the sensing of level proximity (I4&I5)
Note: I4 proximity fixing location should not be less than the water level
minimum marking to safeguard the heating elements
10. Safety operation instruction:
62
SIEGER YCP- PVC800
1) In case material loaded in the machine has to be taken outside during the
course of process due to some emergency reason, the following procedure
should be followed
 Press Mushroom button (S6) provided in the control panel

 Switch off the machine completely. I.e., Put the both the switches located in
The control panel in off condition (S1 and S2)
 After few seconds turn on the switches
I.e. Switch – 1 in ON position
Switch – 2 in position no: 2
 Press green push button to energies the system (refer service mode
Operation)
 Open aeration valve to collapse the vacuum (Out put no:09), wait until the
Pressure inside the shell attains the ambient pressure
 Open valve VV3 to drain condensate water inside the shell(Out put no:08)
 Open the door (Out put no:02)
 Close the flap gate forcing output no:07
Now the trolley can be UN loaded from the machine

2) In case material loaded in the machine has to be taken outside automatically
during the course of process due to some emergency reason, the following
procedure should be followed
Press Mushroom button (S6) provided in the control panel
63
SIEGER YCP- PVC800
↓
Press ABORT (F1) to stop the process (Note: Press NO (F4) to continue the
process)
↓
Press YES (F1) to abort the process (Note: Press NO (F4) to continue the
process)
↓
64
SIEGER YCP- PVC800
↓
Press YES (F1) to abort the process (Note: Press NO (F4) to continue the
process)
↓
The current process will be skipped and aeration valve will be opened and
then door will get open & platform out process will start.
↓
If NO (F4) is pressed, below screen will be displayed
↓
Release emergency button & press RESET (F3)
65
SIEGER YCP- PVC800
1) Pressure wire-break:
 If the pressure goes abnormal/wire break (ie .Less than or greater than the set
value) –
Alarm will be displayed as.
Pressure low/PT problem/wire break
 During wire break condition, current process will be skipped automatically to

aeration process and then the aeration valve will be opened.
To solve the problem follow the below steps
 Go to service mode (Follow service mode procedure in chapter 4)
 Open the drainage valve and wait until the condensation water is drained
completely.
 Select door open
 Select platform out to take out the material.
 Alarm message display in panel view & fault lamp indication will continue until
PLC power is switched OFF
2) Temperature wire-break:
 If the temperature is low/wire break or RTD problem

Temperature low/RTD/TT problem/wire break
 During low temperature /wire break, current process will be skipped

automatically to aeration process
 Once P6 set value is attained, drainage ON process will start.
 Door will open.
 Platform out process will start & material will come out.
3) Temperature abnormal:
66
SIEGER YCP- PVC800
 If the temperature goes abnormal(i.e. .Less than or greater than the set value)

Temperature abnormal/TT problem
Refer 3.1.1 Edit material screen 2
SFY-TMP – safety temperature set point
 Safety temperature limit can be set from 2 to 10.

 Temperature abnormal condition is when the actual temperature exceeds the
safety temperature value (i.e. T2 set value + safety temperature set point).
 During temperature abnormal, current process will be skipped automatically to
aeration process
 Once P6 set value is attained, drainage ON process will start.
 Door will open.
 Platform out process will start & material will come out.
67
SIEGER YCP- PVC800
11.Down loading the program from EEPROM:
If any malfunctioning with the machine, the program may be corrupted due to
electrical spikes, so that you can down load the soft ware from EEPROM. The
down loading procedure as follows
 Switch off the power (S1)

 Insert the EEPROM module in to the PLC
 Switch ON the power (S1)
 Green LED(Run) is flickering while program is being loaded
 Wait until stop the Green LED
 Now the green LED will glow, then you can run the machine
 Again switch off the power
 Remove the EEPROM from PLC and keep it in safety place
 Check process parameters(Pressure, Temperature &All other timers)
After complete the above exercise, you can operate the machine in process
mode
NOTE
Do not insert or remove EEPROM sub module during power
ON condition
NOTE
We strongly recommend that this function has to be entrusted

to responsible authority properly trained in this machine, also
a log book is advisable to note down this schedule of changes
68
SIEGER YCP- PVC800
12. LANGUAGE CONVERSION
Operating language can be changed to the any one of the following.

1) English – Default
2) Russian
3) Turkish
Steps to be followed for changing the language is as below.
1) Go to “SYSTEM SETTING” (F3)
2) Enter the supervisor password in the below screen
3) Select “CHANGE PASSWORD”
69
SIEGER YCP- PVC800
4) Select “LANGUAGE”
5) Select the required language using Up/Down arrow keys
6) Press Enter key to enable the selected language
70
SIEGER YCP- PVC800
13. HYBRID FUNCTION
When the auto cycle is switched ON, the heaters also will be switched ON
parallel & maintain the temperature that is fed in “T-HYBRID” parameter.
When the temperature goes below the tolerance that is fed in “DIFF-HYBRID”,
the heating system will be switched ON to maintain the temperature.
T-HYBRID – temperature to be maintained

DIFF-HYBRID – tolerance limit of temperature.
This function will switch ON the heaters during system ON instead of switching
ON at the time of requirement which will save the time.
71
SIEGER YCP- PVC800
14. DRIVE SETTING
DELTA DRIVE PARAMETER SETTINGS FOR DIGITAL INPUTS

PARAM
SL
ETER FUNCTION NAME DATA RANGE SELECTION
NO
NAME
1 0.03 Display the actual output frequency HZ
2 1.00 Maximum frequency 50HZ
3 1.09 Acceleration time 2.0 secs
4 1.10 Deceleration time 0.2 secs
Source of first master frequency
5 2.00 4 Potential meter
commend
External terminals.
6 2.01 Source of first operation commend 1 STOP/REST
enabled.
7 2.02 Stop method 2 Ramp to Stop
Enable both
8 2.04 Motor direction control 0
direction
9 2.11 Keypad frequency commend 50HZ
AC drive
10 3.00 Multi-function relay(RA1,RB1,RC1) 1
operational
11 3.08 Fan control 2 During Run only
18 7.00 Motor rated current 3.5 Amps
19 7.01 Motor No load current 2 Amps
TORQUE SETTINGS
Enabling during
constant speed
operation, after
1 6.03 Over torque detection mode 2
the over torque is
detected, stop
running
Over torque detection level in %(10-
2 6.04 150
200)
3 6.05 Over torque detection time in secs 0.1 0.1-60sec
FACTORY RESET SETTINGS

All parameters
1 0.02 Parameter reset 9 resets to factory
settings
72
SIEGER YCP- PVC800
PRODUCTION DATA :
Enter the production data press the PRO.DATA Button
IO STATUS ENTERING PROCEDURE :
Step:1 Enter the main screen
Step :2 press service( F2 ) to enter service mode
Step:3 select technician or supervisor and entr password
73
SIEGER YCP- PVC800
Step 4: press the IO status icon on blow screen
74
SIEGER YCP- PVC800
Step : 5 Below IO screen will appear
75
SIEGER YCP- PVC800
ENABLE DISBLE FUNCTION :
Step:1 Enter the main screen
Step 2: press the sys ( F3 ) button and enter supervisor password
76
SIEGER YCP- PVC800
Step 3 : enter change password button
77
SIEGER YCP- PVC800
Step 4: press DIS / ENAB FUN
Step 5: press next button shows below image
78
L1
L2
L3
PE
SGR-YCP-NG-V0-7
SGR-YCP-NG-V0-8

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SIEGER

YARN CONDITIONING PLANT

OPERATION & MAINTENANCE MANUAL

SIEGER SPINTECH EQUIPMENTS (P) LTD

Customer Name : M/s. JK SPINNERS

Authorised Personnel : Maintenance Manager

Date of Supply : 30/04/2022

Machine No. : 1231

This manual contents following subjects

SIEGER Yarn Conditioning Plant - microprocessor controlled, automatic machine

The machine is supported by mechanical systems such as

- Automatic door operation with in built Power Pack.

3.1.1 Two or more persons always do installation, Cleaning, Maintenance, and

3.1.5 Personnel trained be “SIEGER" at the time of commissioning are only

3.1.7 Any manipulation to the equipment is strictly prohibited.

3.2.8 It is advisable to place a signboard near the main switch indicating

STRICTLY ADHEAR ALL WARNING AND CAUTION NOTICES GIVEN IN

4. OVERALL MAINTENANCE OF SIEGER YCP - NG CONDIBOX

 Use clean and soft water for processing.

 Ensure daily maintenance before starting the machine.

4.2. DAILY MAINTENANCE

BEFORE PERFORMING ANY MAINTENANCE WORK OR REPAIR ON THE

Ensure main power supply is 440V, 50 Hz.

 It is advisable to cleanly wipe the DRIP SHEETS to a polish finish to ensure

 Follow all instructions given in Daily Maintenance.

4.5. MONTHLY MAINTENANCE

 Follow all instructions given in daily and weekly maintenance.

 Check door inner layer position.

 Check the Pinion condition and apply suitable amount of grease.

4.6. ELECTRICAL MAINTENANCE

 Check the condition of the main wires and fuses.

 Check all sensors, safety switches and its connections. Ensure

 Check the UPS battery power.

 Check for earth IR values.

 Refer to statutory standards of (ISI) or CE of all electrical components used in

4.7 REPLACEMENT OF DOOR SEAL

1. Switch on the Machine.

2. Turn the Mode switch to SERVICE mode.

6. Select ‘DOOR SEAL’ on the menu and activate it.

7. The Door seal will be ejected out from slot.

8. De-activate ‘DOOR SEAL OPEN’

9. Remove the Door seal properly.

Descaling is the process of removing the deposition of salts on surface of heating

5.2 TECHNICAL SPECIFICATION

I. Volume of Descaling Jacket without Heating Element - 25ltrs

II. Volume of Descaling Jacket with Heating Element - 20ltrs

III. Weight of the unit - 30Kgs.

5.3 CHEMCIALS USED FOR DESCALING

Neutralizing agent NaOH, Solution quantity required for neutralizing one

NaOH is available in crystal form, which can be converted in the solution

5.4 DESCALING PROCEDURE

1. Remove the heating element from the machine as specified in Heating

2. Fix4.the descaling jacket in vertical position as shown in figure 1

5. Open the drain tap and collect the acid in a container.

RACK REPLACING PROCEDURE

 Completely switch off the electrical power supply.

 Remove gear box from lock flat assembly.

 Remove the gearbox back bracket.

 After servicing the rack & pinion relocate as per procedure.