Rotary Hearth Furnaces Rotary Hearth Furnaces

AICHELIN Ges.m.b.H. NOXMAT GmbH SAFED Suisse SA

Fabriksgasse 3 Ringstrasse 7 36, rue Emile-Boéchat for Heat Treatment of
A-2340 Mödling D-09569 Oederan CH-2800 Delémont
Phone (+43) (2236) 236 46 - 0 Phone (+49) (37292) 65 03-0 Phone (+41) (32) 421 44 60 Automotive and Gear Parts
Telefax (+43) (2236) 22 22 9 Telefax (+49) (37292) 65 03-29 Telefax (+41) (32) 421 44 64
marketing@aichelin.com info@noxmat.de contact@safed.ch

EMA Indutec GmbH AICHELIN Heat Treatment SAFED Industrieöfen GmbH

Petersbergstrasse 9 Systems Inc. Robert-Bosch-Strasse 4
D-74909 Meckesheim Plymouth, MI 48 170 USA D-73463 Westhausen
Phone (+49) (6226)788 - 0 Phone (+1) (734) 459 9850 Phone (+49) (7363) 5071
Telefax (+49) (6226) 788 - 100 Telefax (+1) (734) 459 9851 Telefax (+49) (7363) 5073
info@ema-indutec.de sales@aichelinusa.com contact@safed.de

www.aichelin.com
Subject to technical changes TI24/Feb2011/E
® ® ® ®
AICHELIN , NOXMAT , EMA , SAFED
are registered trademarks
Rotary Hearth Furnace
with or without protective gas atmosphere
Reproducable quality and economic use of the required
equipment are prime facts in heat treatment.
The big PLUS
AICHELIN rotary-hearth furnaces in electric or gas-heated AICHELIN-plants offer reproducible high quality,
design are a product of long lasting experience and secure economy and efficiency.
long-term profitability of our customers' investments. Through our long term partnerships with our
As one of the results we became market leaders with these customers all over the world, proven and advanced
plants.
designs have been developed with unmatched long
lifetime and service simplicity.
9000 Moreover, continuous development and the
Uebergabeeinrichtung
Foerderband Anlass-Entspannungsofen, Typ DHLEk-140-450/100 Kuehlzone
background of a large manufacturer give you further
safety.
1400

Final assembling multi-stage rotary hearth furnace

Drehherdofen,Typ RDGs-270 4500
4-Etagen, 96 Plaetze
HEESS-Entoelungsanlage

HEESS-Haertepresse

Hydraulik
Schaltschrank

Application
The main applications of rotary hearth furnaces are the
4350

Manipulator mit 4 Vertikalpositionen

A following heat treatment processes: gas carburizing,

Rotary hardening of carburized TDI-camshafts with subsequent
Schaltpult
carbonitriding as well as hardening and tempering, mainly
washing and tempering
in combination with a subsequent press-hardening
Magazin mit Aufgabe process. Rotary hearth furnaces are also used for
Automatic carbonitriding furnace for sliding sleeves muffs consisting preheating before forging and for annealing.
of: charging-magazine, furnace charging and discharging unit, rotary
hearth furnace with 4 racks, hardening press, cleaning system, belt- In reference to structural components rotary hearth
Advantages for the user
tempering furnace with cooling line.
furnaces are used in piece-wise heat treatment of e.g. gear
parts, bearings, clutch parts, cam and hollow shafts etc. AICHELIN-Rotary Hearth Furnaces offer you the
The possibility of single removal makes the rotary hearth following advantages:
Design features furnaces particularly suitable for joint use with a quenching
AICHELIN-rotary hearth furnaces are characterised
press or a hot forming machine. • High temperature uniformity inside the
particularly by the following features : Carburizing and rotary hardening of shafts furnace chamber
• Charging and discharging through the
• Hearth in single- or multi-stage version same furnace door
• Hearth drive with infinetely adjustable
speed (forwards and backwards)
Technical Data • Individual quenching of parts which are
• Indexed or continuous rotation sensible to distortion
• Rotary motion in the pilgrim step
type / size hearth diameter • Heat treatment of parts that often
• Design easy to service [cm] differ in size and shape
A prominent design feature of this furnace is the charging RDE / G (s) 130 130 • Differing effective case hardening depth
process. Charging can be performed manually, semi- or in gas carburizing as well as carbonitriding
fully automatically. RDE / G (s) 170 170 • Process drive with simple and safety
The entire heat treating line can be configured to run in a operation
fully automatic - manless - production mode. RDE / G (s) 230 230
• Charge carriers serve as energy storage
RDE / G (s) 270 270 when handling thin walled parts
RDE / G (s) 350 350
Atmospheres
Special sizes available Description of types :
The atmosphere process is controlled in exact
accordance with the heat treatment process. on request G=gas heated
E=electrically heated
Appropriate processes are: (s)=for operation with
protective gas atmosphere

• Endogas with enrich gases

Working temperatures for Hardening - and Carburizing-/
• Nitrogen / methanol and enrich gases
Carbonitriding-Furnaces 820 to 950°C

All protective gas-furnaces are equipped with a nitrogen Maximum heating capacity (gross) from 25°C to 860°C :
Rotary hearth furnace gas heated safety device. 50 kg/hr to 1000 kg/hr
Rotary Hearth Furnace
with or without protective gas atmosphere
Reproducable quality and economic use of the required
equipment are prime facts in heat treatment.
The big PLUS
AICHELIN rotary-hearth furnaces in electric or gas-heated AICHELIN-plants offer reproducible high quality,
design are a product of long lasting experience and secure economy and efficiency.
long-term profitability of our customers' investments. Through our long term partnerships with our
As one of the results we became market leaders with these customers all over the world, proven and advanced
plants.
designs have been developed with unmatched long
lifetime and service simplicity.
9000 Moreover, continuous development and the
Uebergabeeinrichtung
Foerderband Anlass-Entspannungsofen, Typ DHLEk-140-450/100 Kuehlzone
background of a large manufacturer give you further
safety.
1400

Final assembling multi-stage rotary hearth furnace

Drehherdofen,Typ RDGs-270 4500
4-Etagen, 96 Plaetze
HEESS-Entoelungsanlage

HEESS-Haertepresse

Hydraulik
Schaltschrank

Application
The main applications of rotary hearth furnaces are the
4350

Manipulator mit 4 Vertikalpositionen

A following heat treatment processes: gas carburizing,

Rotary hardening of carburized TDI-camshafts with subsequent
Schaltpult
carbonitriding as well as hardening and tempering, mainly
washing and tempering
in combination with a subsequent press-hardening
Magazin mit Aufgabe process. Rotary hearth furnaces are also used for
Automatic carbonitriding furnace for sliding sleeves muffs consisting preheating before forging and for annealing.
of: charging-magazine, furnace charging and discharging unit, rotary
hearth furnace with 4 racks, hardening press, cleaning system, belt- In reference to structural components rotary hearth
Advantages for the user
tempering furnace with cooling line.
furnaces are used in piece-wise heat treatment of e.g. gear
parts, bearings, clutch parts, cam and hollow shafts etc. AICHELIN-Rotary Hearth Furnaces offer you the
The possibility of single removal makes the rotary hearth following advantages:
Design features furnaces particularly suitable for joint use with a quenching
AICHELIN-rotary hearth furnaces are characterised
press or a hot forming machine. • High temperature uniformity inside the
particularly by the following features : Carburizing and rotary hardening of shafts furnace chamber
• Charging and discharging through the
• Hearth in single- or multi-stage version same furnace door
• Hearth drive with infinetely adjustable
speed (forwards and backwards)
Technical Data • Individual quenching of parts which are
• Indexed or continuous rotation sensible to distortion
• Rotary motion in the pilgrim step
type / size hearth diameter • Heat treatment of parts that often
• Design easy to service [cm] differ in size and shape
A prominent design feature of this furnace is the charging RDE / G (s) 130 130 • Differing effective case hardening depth
process. Charging can be performed manually, semi- or in gas carburizing as well as carbonitriding
fully automatically. RDE / G (s) 170 170 • Process drive with simple and safety
The entire heat treating line can be configured to run in a operation
fully automatic - manless - production mode. RDE / G (s) 230 230
• Charge carriers serve as energy storage
RDE / G (s) 270 270 when handling thin walled parts
RDE / G (s) 350 350
Atmospheres
Special sizes available Description of types :
The atmosphere process is controlled in exact
accordance with the heat treatment process. on request G=gas heated
E=electrically heated
Appropriate processes are: (s)=for operation with
protective gas atmosphere

• Endogas with enrich gases

Working temperatures for Hardening - and Carburizing-/
• Nitrogen / methanol and enrich gases
Carbonitriding-Furnaces 820 to 950°C

All protective gas-furnaces are equipped with a nitrogen Maximum heating capacity (gross) from 25°C to 860°C :
Rotary hearth furnace gas heated safety device. 50 kg/hr to 1000 kg/hr
Rotary Hearth Furnaces Rotary Hearth Furnaces

AICHELIN Ges.m.b.H. NOXMAT GmbH SAFED Suisse SA

Fabriksgasse 3 Ringstrasse 7 36, rue Emile-Boéchat for Heat Treatment of
A-2340 Mödling D-09569 Oederan CH-2800 Delémont
Phone (+43) (2236) 236 46 - 0 Phone (+49) (37292) 65 03-0 Phone (+41) (32) 421 44 60 Automotive and Gear Parts
Telefax (+43) (2236) 22 22 9 Telefax (+49) (37292) 65 03-29 Telefax (+41) (32) 421 44 64
marketing@aichelin.com info@noxmat.de contact@safed.ch

EMA Indutec GmbH AICHELIN Heat Treatment SAFED Industrieöfen GmbH

Petersbergstrasse 9 Systems Inc. Robert-Bosch-Strasse 4
D-74909 Meckesheim Plymouth, MI 48 170 USA D-73463 Westhausen
Phone (+49) (6226)788 - 0 Phone (+1) (734) 459 9850 Phone (+49) (7363) 5071
Telefax (+49) (6226) 788 - 100 Telefax (+1) (734) 459 9851 Telefax (+49) (7363) 5073
info@ema-indutec.de sales@aichelinusa.com contact@safed.de

www.aichelin.com
Subject to technical changes TI24/Feb2011/E
® ® ® ®
AICHELIN , NOXMAT , EMA , SAFED
are registered trademarks