SINAMICS S120 Grid Infeed en-US
SINAMICS S120 Grid Infeed en-US
SINAMICS S120 Grid Infeed en-US
Fundamental safety
instructions 1
General information 2
SINAMICS
Grid types 3
S120
Grid infeed 4
Standards and directives
Function modules 5
System Manual
Detailed descriptions of the
function modules 6
Commissioning 7
Device overview 8
Function diagrams 9
Appendix A
Valid for:
Firmware version 5.2
10/2020
A5E03347436A
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
Objective
This document describes SINAMICS units and functions which enable power to be fed into a
power grid or to an island grid. Reference is made only to the hardware components required
for infeed and the necessary software functions/options. In some instances, the hardware
differs from the conventional, widely used SINAMICS infeed and regenerative feedback units
for industrial applications. The software offers options to provide additional functionality.
Detailed information on general hardware, software functions and engineering
information/instructions are described in separate documentation and can obtained from the
regional SIEMENS office and used as supplementary information for this documentation.
Target group
This document is used by system integrators and Original Equipment Manufacturers (OEMs)
to operate, parameterize and commission the SINAMICS devices with the associated software
functions for power infeed.
Validity
The document applies to the following devices:
• Active Line Modules, booksize format with article number ...AA3
• Active Line Modules, chassis format air cooled with article number ...AA4
• Active Line Modules, chassis format liquid cooled with article number ...AA4
• Active Line Modules, chassis format water cooled with article number ...AA8
Note
Chassis-2 format devices
Active Interface Modules in the Chassis-2 format, in conjunction with Active Line Modules in
the Chassis-2 format, cannot be used to feed energy into a power grid or island grid.
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Preface
Internet address
Up-to-date information about our products can be found on the Internet at:
http://www.siemens.com (http://www.siemens.com)
You can find information on SINAMICS at: www.siemens.com/sinamics
(www.siemens.com/sinamics)
Application descriptions can be found at: Application and tools
(https://support.industry.siemens.com/cs/ww/en/ps/ae)
Technical support
Note
For technical support telephone numbers for different countries, go to:
http://w3.siemens.com/aspa_app/
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Preface
EC Declarations of Conformity
The EC Declaration of Conformity for the EMC Directive and the EC Declaration of Conformity
for the Low Voltage Directive are available on the Internet at the following address
(https://support.industry.siemens.com/cs/ww/en/ps/13231/cert).
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Preface
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Table of contents
Preface ................................................................................................................................................... 3
1 Fundamental safety instructions ......................................................................................................... 11
1.1 General safety instructions ................................................................................................. 11
1.2 Handling electrostatic sensitive devices (ESD)..................................................................... 15
1.3 Industrial security .............................................................................................................. 16
1.4 Residual risks of power drive systems ................................................................................. 17
2 General information ............................................................................................................................ 19
3 Grid types............................................................................................................................................. 21
3.1 Power grid ......................................................................................................................... 21
3.2 Island grid ......................................................................................................................... 23
3.3 Microgrid ........................................................................................................................... 24
4 Standards and directives ..................................................................................................................... 25
4.1 Protection and safety ......................................................................................................... 25
4.2 EMC .................................................................................................................................. 25
4.3 Grid harmonics .................................................................................................................. 25
4.4 Grid codes/standards ......................................................................................................... 26
4.5 Standards for Germany, Italy, USA, China ........................................................................... 26
5 Function modules ................................................................................................................................ 29
5.1 Overview ........................................................................................................................... 29
5.1.1 Function modules requiring a license ................................................................................. 32
5.2 Typical applications of grid infeed to generate power ......................................................... 32
5.3 Description of the function modules................................................................................... 34
5.3.1 Line transformer function module ...................................................................................... 34
5.3.1.1 Grid-friendly transformer magnetization ............................................................................ 34
5.3.1.2 Identification of the transformer data ................................................................................. 35
5.3.1.3 Line filter and transformer monitoring ............................................................................... 35
5.3.2 Function module for grid droop control .............................................................................. 35
5.3.2.1 Black start in an island grid................................................................................................. 39
5.3.2.2 Synchronizing an island grid to an external power grid ....................................................... 39
5.3.3 Function module, dynamic grid support ............................................................................. 40
5.3.3.1 Dynamic grid support......................................................................................................... 40
5.3.3.2 Grid monitoring anti-islanding ........................................................................................... 45
5.3.3.3 Voltage-time monitoring .................................................................................................... 46
5.3.3.4 Frequency-time monitoring ............................................................................................... 46
5.3.3.5 Other monitoring functions that can be activated ............................................................... 46
5.3.4 Cosinus phi display function module .................................................................................. 47
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Table of contents
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Table of contents
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Table of contents
8.6 Liquid-cooled Active Line Modules for the grid infeed, chassis format ............................... 162
8.6.1 Description ...................................................................................................................... 162
8.6.2 Technical specifications ................................................................................................... 165
8.6.2.1 Permissible range for the step-up factor ........................................................................... 168
8.6.2.2 Derating factors ............................................................................................................... 168
8.6.3 Coolant and protection against condensation ................................................................... 168
8.7 Active Interface Modules water cooled for common cooling circuits ................................. 169
8.7.1 Chassis format ................................................................................................................. 169
8.8 Active Line Modules for grid infeed, chassis format water cooled for common cooling
circuits ............................................................................................................................ 170
8.8.1 Description ...................................................................................................................... 170
8.8.2 Technical data ................................................................................................................. 173
8.8.2.1 Permissible range for the step-up factor ........................................................................... 176
8.8.2.2 Derating factors ............................................................................................................... 176
8.8.3 Coolant and protection against condensation ................................................................... 176
9 Function diagrams ............................................................................................................................. 177
A Appendix ........................................................................................................................................... 179
A.1 Glossary .......................................................................................................................... 179
A.2 Cable lugs........................................................................................................................ 180
Index .................................................................................................................................................. 183
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Fundamental safety instructions 1
1.1 General safety instructions
WARNING
Electric shock and danger to life due to other energy sources
Touching live components can result in death or serious injury.
• Only work on electrical devices when you are qualified for this job.
• Always observe the country-specific safety rules.
Generally, the following six steps apply when establishing safety:
1. Prepare for disconnection. Notify all those who will be affected by the procedure.
2. Isolate the drive system from the power supply and take measures to prevent it being
switched back on again.
3. Wait until the discharge time specified on the warning labels has elapsed.
4. Check that there is no voltage between any of the power connections, and between any of
the power connections and the protective conductor connection.
5. Check whether the existing auxiliary supply circuits are de-energized.
6. Ensure that the motors cannot move.
7. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems,
batteries, fuel cells or water. Bring the energy sources into a safe state.
8. Check that the correct drive system is completely locked.
After you have completed the work, restore the operational readiness in the inverse
sequence.
WARNING
Electric shock due to connection to an unsuitable power supply
When equipment is connected to an unsuitable power supply, exposed components may
carry a hazardous voltage that might result in serious injury or death.
• Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV-
(Protective Extra Low Voltage) output voltages for all connections and terminals of the
electronics modules.
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Fundamental safety instructions
1.1 General safety instructions
WARNING
Electric shock due to equipment damage
Improper handling may cause damage to equipment. For damaged devices, hazardous
voltages can be present at the enclosure or at exposed components; if touched, this can
result in death or severe injury.
• Ensure compliance with the limit values specified in the technical data during transport,
storage and operation.
• Do not use any damaged devices.
WARNING
Electric shock due to unconnected cable shield
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
• As a minimum, connect cable shields and the cores of power cables that are not used
(e.g. brake cores) at one end at the grounded housing potential.
WARNING
Electric shock if there is no ground connection
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when
touched, can result in death or severe injury.
• Ground the device in compliance with the applicable regulations.
WARNING
Arcing when a plug connection is opened during operation
Opening a plug connection when a system is in operation can result in arcing that may
cause serious injury or death.
• Only open plug connections when the equipment is in a voltage-free state, unless it has
been explicitly stated that they can be opened in operation.
NOTICE
Property damage due to loose power connections
Insufficient tightening torques or vibration can result in loose power connections. This can
result in damage due to fire, device defects, or malfunctions.
• Tighten all power connections to the prescribed torque.
• Check all power connections at regular intervals, particularly after equipment has been
transported.
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Fundamental safety instructions
1.1 General safety instructions
WARNING
Spread of fire from built-in devices
In the event of fire outbreak, the enclosures of built-in devices cannot prevent the escape of
fire and smoke. This can result in serious personal injury or property damage.
• Install built-in units in a suitable metal cabinet in such a way that personnel are
protected against fire and smoke, or take other appropriate measures to protect
personnel.
• Ensure that smoke can only escape via controlled and monitored paths.
WARNING
Active implant malfunctions due to electromagnetic fields
Converters generate electromagnetic fields (EMF) during operation. People with active
implants in the immediate vicinity of this equipment are at particular risk.
• As the operator of an EMF-emitting installation, assess the individual risks of persons
with active implants. The following clearances are usually adequate:
– No clearance to closed control cabinets and shielded MOTION-CONNECT supply
cables
– Forearm length (approx. 35 cm clearance) to distributed drive systems and open
control cabinets
WARNING
Unexpected movement of machines caused by radio devices or mobile phones
When radio devices or mobile phones with a transmission power > 1 W are used in the
immediate vicinity of components, they may cause the equipment to malfunction.
Malfunctions may impair the functional safety of machines and can therefore put people in
danger or lead to property damage.
• If you come closer than around 2 m to such components, switch off any radio devices or
mobile phones.
• Use the "SIEMENS Industry Online Support App" only on equipment that has already been
switched off.
WARNING
Motor fire in the event of insulation overload
There is a greater load on the motor insulation through a ground fault in an IT system. If the
insulation fails, it is possible that death or severe injury can occur as a result of smoke and
fire.
• Use a monitoring device that signals an insulation fault.
• Correct the fault as quickly as possible so the motor insulation is not overloaded.
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Fundamental safety instructions
1.1 General safety instructions
WARNING
Fire due to inadequate ventilation clearances
Inadequate ventilation clearances can cause overheating of components with subsequent
fire and smoke. This can cause severe injury or even death. This can also result in increased
downtime and reduced service lives for devices/systems.
• Ensure compliance with the specified minimum clearance as ventilation clearance for the
respective component.
WARNING
Unrecognized dangers due to missing or illegible warning labels
Dangers might not be recognized if warning labels are missing or illegible. Unrecognized
dangers may cause accidents resulting in serious injury or death.
• Check that the warning labels are complete based on the documentation.
• Attach any missing warning labels to the components, where necessary in the national
language.
• Replace illegible warning labels.
NOTICE
Device damage caused by incorrect voltage/insulation tests
Incorrect voltage/insulation tests can damage the device.
• Before carrying out a voltage/insulation check of the system/machine, disconnect the
devices as all inverters and motors have been subject to a high voltage test by the
manufacturer, and therefore it is not necessary to perform an additional test within the
system/machine.
WARNING
Unexpected movement of machines caused by inactive safety functions
Inactive or non-adapted safety functions can trigger unexpected machine movements that
may result in serious injury or death.
• Observe the information in the appropriate product documentation before
commissioning.
• Carry out a safety inspection for functions relevant to safety on the entire system,
including all safety-related components.
• Ensure that the safety functions used in your drives and automation tasks are adjusted
and activated through appropriate parameterizing.
• Run a function test.
• Only put your plant into live operation once you have guaranteed that the functions
relevant to safety are running correctly.
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Fundamental safety instructions
1.2 Handling electrostatic sensitive devices (ESD)
Note
Important safety instructions for Safety Integrated functions
If you want to use Safety Integrated functions, you must observe the safety instructions in
the Safety Integrated manuals.
NOTICE
Damage through electric fields or electrostatic discharge
Electric fields or electrostatic discharge can cause malfunctions through damaged individual
components, integrated circuits, modules or devices.
• Only pack, store, transport and send electronic components, modules or devices in their
original packaging or in other suitable materials, e.g conductive foam rubber of
aluminum foil.
• Only touch components, modules and devices when you are grounded by one of the
following methods:
– Wearing an ESD wrist strap
– Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
• Only place electronic components, modules or devices on conductive surfaces (table
with ESD surface, conductive ESD foam, ESD packaging, ESD transport container).
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Fundamental safety instructions
1.3 Industrial security
WARNING
Unsafe operating states resulting from software manipulation
Software manipulations, e.g. viruses, Trojans, or worms, can cause unsafe operating states
in your system that may lead to death, serious injury, and property damage.
• Keep the software up to date.
• Incorporate the automation and drive components into a state-of-the-art, integrated
industrial security concept for the installation or machine.
• Make sure that you include all installed products into the integrated industrial security
concept.
• Protect files stored on exchangeable storage media from malicious software by with
suitable protection measures, e.g. virus scanners.
• Once commissioning has been completed, carefully check all security-related settings.
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Fundamental safety instructions
1.4 Residual risks of power drive systems
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Fundamental safety instructions
1.4 Residual risks of power drive systems
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General information 2
To assess the inverter system required, the following distinction can be made between the
types of electric power generation:
• Power generation with rotating machines
• Power generation without rotating machines
In particular, the amount of power generated depends largely on fluctuating ambient
conditions, such as wind speed or exposure to sunlight. For energy storage applications, an
additional dependency is the charge state of the storage source. When a generator is directly
operated on the grid, the amplitude and frequency of the generated voltage vary accordingly,
and decoupling of the producer and consumer grid is required. This task is handled using
state-of-the-art power electronics.
Note
Operation without transformer on an IT grid
Contact technical support for operation without a transformer on an IT grid
Note
Common mode voltage
Information on the common mode voltage is provided in the Low Voltage Engineering
Manual: LV Engineering Manual
(https://support.industry.siemens.com/cs/de/en/view/83180185).
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General information
① Power generation
② Conversion into electrical energy
③ Conversion into DC voltage
④ DC link
⑤ Conversion into AC voltage with output filter
⑥ Transformer to connect to the grid
⑦ Power grid
Figure 2-1 Power flow for electrical power generation with rotating machines
① Power generation
④ DC link
⑤ Conversion into AC voltage with output filter
⑥ Transformer to connect to the grid
⑦ Power grid
Figure 2-2 Power flow for electrical power generation without rotating machines
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Grid types 3
3.1 Power grid
A power grid covers a wide area, is generally supraregional and comprises large power
generating units (regarding the electric power). It is operated by a power supply utility, which
is responsible for the grid, and therefore also grid codes.
Generating units, which feed into a power grid must synchronize their voltage and frequency
to that of the power grid.
Figure 3-1 Schematic diagram of a power generating system connected to a power grid
Requirements
Every grid operator defines the grid code for customer plants and systems (loads, generating
devices and storage devices) connected to its grid. The customer plant or system includes all
of the electrical equipment connected after the transfer location, with the exception of
devices for measuring the energy demand. The grid codes can vary between the different
grid operators and different countries. As a consequence, a plant/system-specific analysis is
required.
In addition to generally applicable requirements, for example, at the transfer location or the
permissible grid harmonics of the plant or system, there are special requirements relating to
power generating systems and storage devices.
These especially refer to:
• Riding through grid faults (Fault Ride Through, FRT):
No isolation from the grid for defined, short grid faults and disturbances.
These especially involve voltage dips or short-circuits between two or all 3 phases.
• Dynamic grid support:
During one of the previously mentioned voltage dips or short-circuits, a reactive current
must be impressed into the grid, which counteracts/corrects the voltage deviation.
• Provision of a steady-state or characteristic-based reactive power for compensation if
necessary.
The higher-level objective is to comply with the grid voltage quality according to DIN EN
50160 in public grids.
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Grid types
3.1 Power grid
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Grid types
3.2 Island grid
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Grid types
3.3 Microgrid
3.3 Microgrid
A micro grid represents a locally constrained electrical system with several power generating
units, loads and possibly energy storage systems. This can be connected to a large power grid
– or can also be independently operated (i.e. an island grid with one or several power
generating units).
Requirements
If the micro grid is separated from the power grid, then the same requirements apply as for
an island grid. When running up, the power generating units must also be synchronized to
the actual grid frequency and voltage. In addition, the energy mix must be controlled, i.e. the
percentage participation of the individual power generating units to reliably supply the
connected loads ("load sharing").
However, if it is coupled with the power grid, then generally the same requirements apply as
for customer plants and systems connected to the public grid. For the scenario where energy
is fed from a micro grid into a public grid, then in addition, the requirements relating to
power generating systems must be complied with.
Further, the transition between the two operating modes must be able to be reliably handled.
In this case, additional requirements of the grid operator may have to be taken into
consideration.
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24 System Manual, 10/2020, A5E03347436A
Standards and directives 4
When feeding electric power into a grid, different requirements can apply depending on the
actual location. Frequently, the requirements depend on the particular country, and in some
cases depend on the specific guidelines (grid codes) of the individual power utility company.
This is complemented by the individual conditions resulting from the power generating
application itself. Complying with these requirements requires using special hardware
components and settings in the higher-level control system.
The following list of notes regarding the applicable standards does not claim to be complete.
Active Line Modules in the booksize and chassis formats, used in industrial applications,
satisfy the following properties.
4.2 EMC
Active Line Modules comply with EMC standard EN 61800-3
EN 61800-3: Variable-speed electric drives
Part 3: EMC - requirements and specific test methods
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Standards and directives
4.4 Grid codes/standards
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Standards and directives
4.5 Standards for Germany, Italy, USA, China
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Standards and directives
4.5 Standards for Germany, Italy, USA, China
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Function modules 5
The function modules, which are required to feed power into an island grid or micro grid – or
to fulfill the grid code requirements of a power grid – are described in this chapter.
5.1 Overview
Power and island grids have different requirements relating to the open-loop and closed-loop
control for grid infeeds. The firmware includes function modules that can be selected
depending on the particular control task. The parameters contained in the function modules
can only be seen after first activating the function module; information about the parameters
is provided in the List Manual.
• Grid transformer function module
The "Grid transformer" function module is used to magnetize, synchronize and to connect
a grid transformer to a power or island grid. In addition, using this function module in
conjunction with the "Grid droop control" function module, a black start can be realized
for an island grid. This can then be subsequently synchronized to a power grid.
The "Grid transformer" function module does not require a license.
The function module includes the following subfunctions:
– Grid-friendly transformer magnetization
– Identification of the transformer data
– Transformer model to take into account the transformer for the grid control and
dynamic grid support
– Negative sequence system current control to compensate for grid dissymmetries
– DC component control to avoid DC components in the AC current, therefore avoiding
transformer saturation
– Support of additional VSM10 modules to measure the voltage for transformer
magnetization and synchronizing an island grid
– Grid filter and transformer monitoring
– Additional grid PLL and synchronizing functions
– Extended current limits
This function module is activated in the STARTER operating software.
A detailed description of the activation is provided in Chapter "Commissioning the grid
transformer (Page 105)".
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Function modules
5.1 Overview
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Function modules
5.1 Overview
As a consequence, "Dynamic grid support" is typically used for feeding power grids.
However, this operating mode can also make sense in island grids, e.g. for feeding in
power from DC sources, which are operated with DC link voltage controlled to optimize
the energy yield. Other power generating units in this island grid must ensure adequate
frequency and grid voltage control.
In addition to dynamic support, the function module also provides a range of
comprehensive functions for grid monitoring regarding frequency and voltage
amplitudes. The monitoring limits can be parameterized with either a fixed value or with a
characteristic, as a function of time.
Further, using the anti-islanding function, the unintended and undesirable creation of an
island grid can also be detected. This function is normally used when generating power in
a power grid. Isolating a partial grid without adequate frequency and grid voltage control
causes the Active Line Module to be shut down (which is connected to this partial grid).
The function module includes the following subfunctions:
– Dynamic grid support with reactive current (symmetrical and non symmetrical grid
support can be set)
– Provision of short-circuit currents in the case of a grid fault (riding through grid faults)
to comply with grid codes
– Active anti-islanding detection with active frequency shift algorithm
– Extended voltage and frequency check for automatic restart after a grid fault
– Freely-definable curves with support points (voltage-time monitoring and frequency-
time monitoring) to monitor voltage and frequency during a grid fault corresponding
to local grid codes.
• Cosinus phi display function module
The "Cosine Phi display" function module provides the option of providing a precise cos
phi measurement at the connection point (fault: typically <1 %).
An appropriate current transformer with voltage output can be connected to VSM10 to
sense the current.
The function module includes the following subfunctions:
– Evaluation of the displacement factor and the connection point
– Calculation of the cosφ value
• Additional closed-loop controls function module
Most functions of this function module (negative sequence system current control,
extended current limits, synchronous controller parameterization) are also included in the
"Grid transformer" and "Dynamic grid support" function modules.
The "Supplementary controls" function module is selected if the main functions of the
"Grid transformer" and "Dynamic grid support" modules are not required.
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Function modules
5.2 Typical applications of grid infeed to generate power
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Function modules
5.2 Typical applications of grid infeed to generate power
Note
The following rules apply when using function modules for the grid infeed:
• "Grid transformer" function module (license not required)
is necessary, if a grid transformer is used in a power generating application, or
– if an island grid is to be operated, or
– if the measured data is required from additional VSMs.
• "Grid droop control" function module (a license is required)
operation in an island grid with participation in the grid U/f control (grid former
operation), (typical applications: Generating units in the island grid, grid buffering with
battery).
• "Dynamic grid support" function module (a license is required)
operation in a power grid where grid codes must be complied with – or requirements
relating to grid monitoring apply (anti-islanding, fault ride through).
• "Cosinus phi display" (a license is not required)
precise cos phi measurement at the connection point.
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Function modules
5.3 Description of the function modules
Task
The main task of this function module is to magnetize a grid transformer before connecting
the power generation system to the grid. This magnetization is always necessary and
expedient when the grid transformer forms part of the system and is also disconnected from
the grid when the system is shut down. Without magnetization by the inverter, very high
transformer inrush currents would otherwise flow when closing the circuit breaker, and these
could, among other things, cause excessive grid harmonics.
Before connecting a power generating system to the grid using a circuit breaker, the voltage
amplitude, frequency and angular phase position is synchronized with that of the grid.
In addition, the function module allows identification of the transformer data. This can
compensate the voltage drop across the transformer during operation and optimize the
behavior of the power generating system at the grid connection point.
Non-symmetrical currents can be specifically compensated using a dedicated current control
for negative sequence systems.
Figure 5-1 Principle of a power generating system with transformer and circuit breaker
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Function modules
5.3 Description of the function modules
Task
In normal operation, the Active Line Module acts as a grid support by injecting sinusoidal grid
currents. The function module "Grid droop control" also enables grid former operation, i.e.
the grid voltage and grid frequency are controlled instead of the DC link voltage and the
reactive current. Using droop characteristics, stable grid operation with additional power
generators (e.g. diesel generators) is possible in an island grid without requiring any
additional communication link.
Using this function module, an Active Line Module is in a position to establish island grids,
operate them so that they remain stable (as single grid former – or together with other
generating units), and when required, to synchronize with external grids.
Prerequisite for the operating mode "Grid control" is that the DC link voltage is specified or
controlled by one of the connected power generating units (generator-inverter, battery, ...).
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5.3 Description of the function modules
Note
Automatic shutdown
The Active Line Module switches to this operating mode in the case of frequency faults
(120 % of the set upper frequency threshold p0284 – or 80 % of the lower frequency
threshold p0285) and shuts down to protect itself (overcurrent, overvoltage,
overtemperature, etc.). Smaller frequency and voltage deviations – as well as voltage dips or
phase steps in the grid – do not result in a shutdown as a result of the fault ride through
function (FRT). The filter monitoring p3667 must be activated in order to guarantee that for
system-internal short-circuits (e.g. in the Active Interface Module), the system is immediately
shut down. Depending on the requirements relating to the particular application, for
example, the parameterizable grid monitoring (p5540 and higher) can be used.
The shutdown limits for overcurrent (F30001, F6200 to A6205 = 128), overvoltage
(Vdc_max, F30002, F30003, F6200 to A6205 = 16), overtemperature, I2t are described in the
List Manual.
Functions
• Control of grid voltage and grid frequency (grid former)
• Stationary and dynamic load distribution to other energy producers in the network using
droop characteristics
• Provision of reactive current and short-circuit current for clearing network incidents
• An autonomous island grid can be established and maintained using the "Island grid black
start" function.
• An island grid can be connected to an external grid using the "Synchronize island grid to
an external grid" function. To achieve this, the voltage amplitude and frequency of the
island grid is modified in operation, and before closing the disconnector, adapted to that
of the external grid.
• Droop function to control the frequency and voltage of the network, including load
distribution
• Adaptable no-load point and supplementary setpoints for frequency and voltage
• Sequential control and current limitation control for grid voltage dips and short-circuits
• Modulation depth control to achieve the optimum modulation depth for minimum grid
harmonics
• DC component control ensures a grid current that is free from DC components and thus
avoids saturation effects in the transformer
• Closed-loop voltage control for compensating the voltage drop at the transformer.
To do this, the measured values from the 2nd VSM10 must be wired as signal source to
parameter p5425 (CI: grid droop control voltage control signal source) (r5488[0-4] ->
p5425[0-1]).
Using the VSM10 measured value used in the standard solution, only the voltage drop
across the reactor is compensated. Using an additional measurement location after the
transformer, the voltage compensation can be improved, and the voltage drop across the
transformer eliminated.
• Damping elements and filters to stabilize an island grid
• DC link voltage control to automatically adapt the output power if the DC link voltage
exceeds parameterized limits.
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5.3 Description of the function modules
(https://support.industry.siemens.com/cs/ww/en/view/105643094)
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5.3 Description of the function modules
Droop function to control the frequency and voltage of the network, including load distribution
Using the droop functions, is possible to establish an island grid and supply it, together with
other generating units. In this case, all of the generating units in this island grid must have
comparable droop functions. An additional communication link between the generating units
is not required for the common control of the grid frequency and grid voltage. The
parameterization of the droop functions defines the load distribution between the power
generating systems.
The frequency droop calculates the setpoint for the output frequency of the Active Line
Module (i.e. a grid frequency setpoint) depending on the active power absorbed or output.
The voltage droop defines a setpoint for the output voltage, depending on the reactive
current that is absorbed or output.
If all of the generating units in the grid have a comparable droop function, then a stable
operating point for frequency and voltage is obtained in the island grid. Restoring rated
frequency and rated voltage can be achieved using a slow higher-level secondary control of
the no-load frequency.
Note
For high load levels, the task of a higher-level control is to maintain the grid frequency within
permissible frequency limits (by adapting the grid droop setpoints).
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5.3 Description of the function modules
Description
The "Island grid black start" function allows an autonomous island grid to be established and
subsequently maintained with the grid droop control.
For a black start (p5580 = 2) initially, a check is made as to whether the island grid is in a no-
voltage condition. The circuit breaker between the infeed and the island grid is closed and
the infeed voltage increased until the rated voltage in the island grid is reached.
The automatic black start (p5580 = 3) can be set via the mode setting. If the island grid is
already at a certain voltage level, then an immediate switch is made into grid droop operation
(standard switching to an existing grid). Otherwise, a black start is realized.
Preconditions
The "Grid transformer" function module is required.
The Active Line Module requires a power supply in order to ramp-up the grid (e.g. from an
uninterruptible power supply); this means that the device fan with its supply voltage and
additional components can be supplied with a 24 V DC control voltage.
Further, the actual power source to supply the DC link is required. The DC link must be
established using suitable pre-charging.
If there is a disconnector between the infeed and island grid, then a 2nd VSM10 is required in
order to measure the island grid voltage with which the infeed should be connected.
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5.3 Description of the function modules
Note
When riding through grid faults, it must be ensured that auxiliary voltages to maintain grid
contactors and/or fans and 24 V power supplies are buffered or operated using a UPS system.
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5.3 Description of the function modules
Function
The dynamic grid support includes the necessary additional functions for monitoring and
control of the grid. This allows most of the important grid codes to be satisfied.
It must be checked on a case-for-case basis whether different codes are also fulfilled and, if
necessary, parameter settings must be adapted accordingly.
With dynamic grid support activated, the regulated boost mode of the Active Line Module is
maintained even when network incidents occur (amplitude and phase errors in the grid
voltage). The grid is supported by injecting an additional reactive current, which is calculated
according to a parameterizable characteristic, as a function of the grid voltage fault.
The supplementary setpoint for the reactive current controller causes an increase of the
output voltage if the grid voltage is too low, and reduction of output voltage if the grid
voltage is too high.
The monitoring threshold for the minimum voltage (p0283) must be adapted to the
requirements of the specific application. It must be carefully noted that in steady-state
continuous operation, it is not permissible that the ratio of the DC link voltage (r0070) with
respect to the grid voltage (r0072[2]) exceeds the maximum step-up factor p3508 for the
grid filter being used.
Note
For activated grid support (BI: p5501 = 1 signal), the reactive current setpoint is limited as
follows:
• with the standard IPD to 100 % of the device rated current (r0207).
• with the special replacement IPD and firmware ≥ V5.2 only at 150 % of the rated current
(r0207), details are described in the last section of this chapter.
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Function modules
5.3 Description of the function modules
ΔIB = IB - IB0
ΔU = U - U0
k: Gradient of the characteristic
Un: Rated voltage In: Rated current
U0: Voltage before the fault IB0: Reactive current before the fault
U: Instantaneous voltage IB: Reactive current
(during the fault)
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5.3 Description of the function modules
Figure 5-5 Limiting characteristics for the voltage characteristic at the network connection point
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5.3 Description of the function modules
Note
Automatic shutdown
The Active Line Module switches to this operating mode in the case of frequency faults
(120 % of the set upper frequency threshold or 80 % of the lower frequency threshold) and
shuts down to protect itself (overcurrent, overvoltage, overtemperature, etc.). In all other
cases, the Active Line Module supports the network by injecting a reactive current in
accordance with the characteristic curve.
The shutdown limits for overcurrent (F30001, F6200 to A6205 = 128), overvoltage
(Vdc_max, F30002, F30003, F6200 to A6205 = 16), overtemperature, I2t are described in the
relevant manuals.
NOTICE
Damage to other grid components as a result of overvoltage
Without using additional monitoring functions, the dynamic grid support can mean that
even when a subgrid is completely isolated from the power grid (unintentional creation of
an island grid), PWM/pulsed operation of the Active Line Module in the disconnected
subgrid is maintained.
It is especially important to note that the shutdown conditions previously mentioned
regarding converter self protection do not prevent AC overvoltages and frequency changes
occurring in the remaining grid formed if high ohmic grid faults occur; these can possibly
mean that other components in the subgrid either malfunction or are damaged.
As a consequence, when activating the dynamic grid support, using suitable supplementary
measures it must be guaranteed that the voltage and frequency limits are maintained in
each individual application scenario.
• Using the "Grid monitoring" function, the function module already provides suitable
internal monitoring functions. To do this, activate the grid monitoring with p5540ff, and
suitably parameterize the function (see Chapter "Commissioning dynamic grid support
(Page 127)").
• Alternatively, you can implement grid and plant protection, for example using DCC in the
Control Unit, in an external control or using an autonomous protection system.
• If, for a high ohmic grid failure, resonance effects occur (e.g. in the area of 1 kHz due to
oscillating grid filters), then this oscillation can be dampened by activating a bandstop
filter for the controller output voltage (p5200ff).
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5.3 Description of the function modules
Supporting increased reactive current with Active Line Modules in the chassis format
Using a replacement IPD, which can be optionally ordered, and the SINAMICS firmware
version V5.2 HF2 or higher, when using the "Dynamic grid support" function module (option
S01), the reactive current limit can be extended up to 150 % of the rated power unit current.
When grid faults occur (overvoltage or undervoltage), a higher reactive current can be
provided, especially for applications with dynamic grid support. Without the special IPD
replacement part, in dynamic grid support, the reactive current is limited to the rated current.
For more detailed information, please contact technical support.
Function
As the grid control is missing, generally the creation of an island grid quickly results in
violation of the frequency and voltage limit values. As a consequence, it is detected by the
frequency and voltage monitoring function. However, if the power generated by the power
generating system and the power used in the remaining island grid are the same, then
frequency and voltage remain within the limit values and the creation of an island grid is
either not detected at all – or not quickly enough.
For cases such as these, an active anti-islanding function is required such as the "Grid
monitoring anti-islanding" of the Active Line Module. It operates according to the frequency
shift technique, i.e. if the function is activated, then the Active Line Module attempts to
continually actively change the line frequency. However, this can only occur in an island grid,
i.e. the creation of an island grid is always reliably and quickly detected.
Note
During a grid short-circuit (r5502.4 = 1), the active anti-islanding function is inhibited, so that
this grid fault can be ridden through and the supporting reactive current injected.
However, if it is necessary to satisfy requirements regarding shutting down the formation of
an island grid, the subsequently described voltage-time monitoring can be employed, for
example.
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5.3 Description of the function modules
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5.3 Description of the function modules
Background
Active Line Modules have, in the basic configuration, the smoothed power factor available as
a display variable (r0038).
In this case, power factor λ is defined as quotient
However, grid codes and technical directives for power generating units also specify that the
displacement factor (also: cosφ) is evaluated.
Contrary to the power factor, the displacement factor is defined as
The basic fundamentals of the voltages and currents are used as basis to calculate the
apparent power S1 (just the same as for the active power according to the definition). If the
harmonic reactive power is not equal to zero, then the following applies λ < cosφ1, and the
power factor indicated in r0038 is poorer than the actual cosφ.
Further, generally, the displacement factor for the connection point of the complete system
must be specified. For example, for an upstream transformer, this point can differ electrically
from the connection terminals of the grid filter, which are used as basis for r0038.
The "Cosinus phi display" that can be optionally activated, allows the calculation of the cosφ
value to be flexibly configured.
Note
Definition, displacement factor cosφ
Displacement factor cosφ is also defined as the cosine of the phase angle φ between the
sinusoidal oscillations of the voltage and the current having the same frequency. For a more
precise designation, an index is therefore added corresponding to the particular frequency or
harmonic number.
The VSM10 measures voltages and currents, so that these variables (and not power) are used
as input signals for the cosφ display.
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5.3 Description of the function modules
Note
Defining the sign
The definition of the sign as generating unit matches the use in the grid standards (e.g. VDE-
AR-4105).
• For underexcited operation (negative reactive current: r0076 < 0) the following applies:
Lower output voltage or lagging current is designated with a positive sign.
• For overexcited operation (positive reactive current: r0076 > 0) the following applies:
Higher output voltage or leading current is designated with a negative sign.
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5.3 Description of the function modules
Background
Using current limits, the operating behavior of the Active Line Module can be adapted to
address the requirements of an application. Current limits are available for various current
types, operating states and parameter types.
The following differences apply:
• Active current
Percentage grid current that is in phase with the grid voltage and which results in an
active power exchange between the load connected to the DC link and the grid.
• Reactive current
Percentage grid current with a phase shift of 90° to the grid voltage. A reactive current
results in a voltage drop across grid inductances and capacitances, as well as losses in the
ohmic components of the grid impedance. However, the reactive current is not involved
with exchanging power between the load connected to the DC link and the grid.
• Apparent current
The vectorial sum of the active current and reactive current results in the total current
called the apparent current. Limiting the current amplitude in each grid phase
corresponds to apparent current limiting.
• Negative sequence system current
In the case of unsymmetrical 3 AC currents (different amplitudes in the grid phase arms),
it is possible to mathematically break down the currents into positive sequence system in
synchronism with the grid voltage (basic fundamental of active and reactive current) and
a current vector rotating in the opposite direction (what is known as the negative
sequence system).
For example, negative sequence systems occur for 2-phase grid dips, and do not
participate in the average value of the active power over a fundamental (frequency)
period, but generate power harmonics with twice the grid frequency.
Note
Definition of active power
The active power exchanged between the load and grid is defined as the integral of the
product of voltage and current over one grid period. The instantaneous values for the
currents (e.g. r0076, r0078) calculated by the closed-loop control, are not average values
over a fundamental (frequency) period, but also include harmonic components.
Note
The limits are not active in the grid droop control.
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5.3 Description of the function modules
Note
The permissible reactive current limit differs depending on the active operating mode.
• In the "Grid droop control" mode, the maximum power unit current can be utilized, just
the same as in normal closed-loop current control mode.
• In the "Dynamic grid support" mode, the reactive current is limited to the rated current in
the standard application.
See also Chapter "Dynamic grid support (Page 40)" and Chapter "Reactive and apparent
current limiting (Page 137)".
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Detailed descriptions of the function modules 6
6.1 Additional closed-loop controls for current-controlled operation
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Detailed descriptions of the function modules
6.1 Additional closed-loop controls for current-controlled operation
Background
A parameterizable characteristic allows a reactive current to be specified corresponding to the
deviation of the grid voltage from its rated value. This is specified in many grid codes. The
background to this requirement is the inductive behavior of a grid inverter, whose most
simple equivalent circuit diagram comprises a series circuit of a controlled voltage source and
inductance L. Different absolute voltage levels between the grid inverter and grid cause a
current to flow in the reactive axis as a result of the following formula:
Ib = (Ugrid - Uinv)/jωL
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Detailed descriptions of the function modules
6.1 Additional closed-loop controls for current-controlled operation
Conversely, a reactive current results in a voltage change at inverter outputs u12, u23.
The characteristic is selected so that the line voltage change is counteracted, therefore
helping to stabilize the grid voltage (inverter acts as grid support element).
Application
The "Dynamic grid support" function module must be activated to use this functionality
(p5500 to p5529).
The overall function comprises two subfunctions that are coupled with one another: On one
hand, reactive current injection corresponding to the characteristic defined with p5505 and
p5506, which can be configured to address the requirements of the local power utility
company. The other subfunction involves the settings for fast current limiting when riding
through low and possibly non-symmetrical line dips (FRT).
By specifying the signal sources for line current (p5503) and line voltage (p5504), the grid
support function can be configured for various connection points of the power generation
system. It is especially important to note that a connection point can be selected at the grid
side of a connection transformer.
It is recommended that the configuration bit to calculate the negative sequence system is
kept at its default setting (p5500.3 = 1). Otherwise, generally current symmetry cannot be
attained – especially during an unsymmetrical grid fault. During a grid fault, if active and
reactive power injection are not required (Z mode) then the system can also operate in the
mode p5500.3 = 0 without negative sequence system controller. This can be advantageous
for difficult grid conditions (e.g. for grids with low system fault levels).
Generally, for grid voltage dips, it is not possible to transfer the available active power to the
grid. As a consequence, the DC link voltage increases. Depending on the general conditions
of the application, this increase can result in a fault trip due to DC link overvoltage if no
countermeasures are taken on the power generating side. To prevent this and to reduce Vdc,
when the Vdc threshold p5508[0] is reached, the active current has priority over the reactive
current component. Correspondingly, when a Vdc threshold is fallen below (see p5508[1]), a
motoring active current can be injected in order to prevent a pending shutdown due to an
undervoltage condition.
Note
By dynamically limiting the grid currents (for example, see p3524, p3528, p3529, p5520)
depending on the operating state of the grid support (r5502, r5522), the system can be
adapted to address the specific requirements of individual grid codes.
Note
For p5500.5 = 1, a steady-state reactive current setpoint is also limited. This must be
especially taking into account at low k factors (or small gradients of the support characteristic
p5506) (see FP 7996/7997)
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Detailed descriptions of the function modules
6.1 Additional closed-loop controls for current-controlled operation
Background
Especially when used in power generating systems, grid inverters must normally maintain
extremely low limit values for the DC component in the phase currents.
Low DC components can already have a negative impact, for example on the operation of
grid transformers ["Technique and device to correct distortion in the magnetization current of
a transformer that is coupled with a self-commutated converter with switchable power
semiconductors", EP0896420, H. Weiss, Siemens AG]:
A DC current component in the phase currents shifts the magnetic operating point of a
transformer. As a consequence, an unsymmetrical current characteristic is obtained in
operation, where the dissymmetry depends very heavily on the amplitude of the shift. If
a transformer is operated with the grid voltage, it is normally very highly utilized mag-
netically; this means that the magnetizing current already manifests visible symmetrical
distortion. This distortion is symmetrical and only causes harmonics with uneven order
numbers. If a DC current component is injected into the transformer, then even very low
DC current amplitudes can result in a very high distortion of the magnetizing current. For
modern transformers, the limit values for DC components may only be a per mill of the
rated AC current. This distortion is no longer "hidden" in the generally very high primary
current, but instead generates very high magnetizing current spikes, which then visibly
impact the primary current. The effects range from noise as a result of the electromag-
netic current forces, through harmonics in the output voltage with even order numbers
up to insulation faults as a result of high voltage peaks occurring across resistances
and/or inductances.
Already standard active and reactive current controllers significantly reduce the DC
components in AC currents through the proportional element, therefore guaranteeing
reliable and straightforward operation of converter transformers.
Further, in order to satisfy the requirements of the grid codes – also without connection
transformer – a dedicated additional controller is available to compensate any remaining DC
components.
It is worth noting that a DC component in the phase currents should not be confused with
what is known as a zero component when breaking down three-phase currents into
symmetrical components. The latter does not involve a DC component when generating a
mean value over one line period (in an individual conductor), but involves a current
component, which flows with the same phase in all 3 conductors – and that returns, e.g. via
a ground conductor.
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Detailed descriptions of the function modules
6.1 Additional closed-loop controls for current-controlled operation
Application
The "Line transformer" function module must be activated in order to use the DC component
controller (p3648 to p3654).
The controller is activated by selecting the proportional gain p3650 > 0. The value
p3650 = 100 % corresponds to the recommended default setting for a correctly set
magnetizing inductance of the transformer (p5492).
When the magnetizing inductance of the transformer is not known (type plate, data sheet),
then the magnetizing inductance can also be measured (p5480 = 11). It should be taken into
account that the identification result r5491, especially for transformers with low magnetizing
current (large magnetizing inductance LH) is very sensitive with respect to disturbing
quantities. The reliability when determining LH can be improved by separately sensing the
filter currents using a VSM10 (r3671, r3672). To do this, filter monitoring must be activated
using p3678 > 0.
If there is any doubt regarding the validity of the set magnetizing inductance p5492, then we
recommend that the gain of the DC component controller is set to somewhat lower values
(e.g. p3650 = 30 %), to avoid any instability.
Note
The DC component control increases the computational load and reduces the ruggedness of
the control, as additional natural resonance effects occur. As a consequence, the controller
should only be activated when required.
Note
DC component control (p3650) operates in the current-controlled mode and during
transformer magnetization. For grid droop operation (p5401[0] = 1), the DC component
control (p5436) of the grid droop is active.
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Detailed descriptions of the function modules
6.1 Additional closed-loop controls for current-controlled operation
Background
In the case of unsymmetrical grid faults or voltage dips, some grid codes specify that
symmetrical grid currents should be injected, i.e. the same current amplitude in all three grid
phases. In conjunction with a fluctuating grid voltage, this automatically results in a power
oscillation, where the DC link capacitor is used as energy buffer.
The current is firstly broken down into symmetrical components, where each 3-phase system
can also be defined with complex amplitudes for a zero component, a positive sequence
system and a negative sequence system. In the time domain, the negative sequence system
corresponds to a vector rotating in the opposite direction, i.e. a coordinate transformation
with a negated grid phase angle -φ.
For a negative sequence system setpoint of "0", the controller modulates the converter
output voltage with a signal component at twice the grid frequency, so that a symmetrical 3-
phase current is obtained. By suitably entering negative sequence system current setpoints,
when required, individual grid phases can also be supported. In fact, in an extreme case with
identical positive sequence system and negative sequence system setpoints, a no current grid
phase can be achieved.
Application
In the frequency spectrum of the phase currents, an existing negative sequence system is
noticeable as a result of a frequency characteristic at twice the grid frequency – and possibly
multiples of this. This current dissymmetry is corrected by activating the negative sequence
system control (p3640 = 1) with a setpoint of zero (p3641). The gain of the negative
sequence system controller corresponds to the gain factor of the standard positive sequence
system current control, and therefore cannot be separately adjusted. On the other hand, the
integral time can be adapted when required (p3639).
In most applications, a setpoint other than zero does not make sense. During an FRT, a
possibly required non-symmetrical support current is directly injected internally (p5509[8]).
In the default setting of the dynamic grid support with p5500.3 = 1, the negative sequence
system control is automatically activated, in order to guarantee current symmetry even for 2-
phase grid faults.
A negative sequence system in the grid voltage or grid current is associated with power
pulsations, which result in the corresponding oscillations in the DC link voltage. However, in
order to dynamically control the average value of the DC link voltage (which is actually the
decisive value), Vdc is suitably filtered using an adjustable bandstop filter (p3645).
Note
The negative sequence system control increases the computational load and reduces the
ruggedness of the control, as additional natural resonance effects occur. As a consequence,
the controller should only be activated when required.
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Detailed descriptions of the function modules
6.1 Additional closed-loop controls for current-controlled operation
Background
If the primary side of the transformer represents the system connection point, then when
switching-in, a type of transformer pre-charging is required in order to avoid impermissible
inrush currents and grid flicker. The function block uses the power available in the DC link to
establish a voltage at the transformer terminals with the correct phase assignment. After this,
the main switch can be closed in an almost no-current condition.
Application
Adapted transformer data must be specified (p5436, p5492) if the transformer model (r5497,
r5498) is used, for example, for voltage control or a current DC component controller is
active (p3650 or p5436). Transformer data identification is not required for pure transformer
magnetization.
The transformer parameters (p5436, p5492) are appropriately preassigned for the relevant
Active Line Module power rating. If no applicable data are available, or can be measured (also
see Section "Current DC component controller"), then we recommend that the default values
are kept.
If the pre-charging circuit of an application only generates a low DC link voltage, which is not
sufficient to fully magnetize the transformer (modulation depth r0074 at its limit), then the
target value for the magnetization can be reduced (p5494[0]). When closing the grid
contactor, the residual magnetization required only creates a relatively low and generally
permissible recharging current surge.
Typical signs of an excessively low Vdc are high phase currents as a result of operation with
overmodulation (r0074 > 100 %).
The maximum current while magnetizing can be monitored in order to avoid overloading the
precharging circuit (p5494[1]). This means that an attempt to magnetize an inadvertently
grounded transformer can be canceled in a timely manner, for example.
The status is displayed in r5482 and r5499.
If a transformer is not being used, a 1:1 transformer can be parameterized (for example, to
still be able to use other functions such as the DC component controller etc.).
Especially for transformers with low magnetizing current - or for long magnetizing periods -
current DC component control is required during magnetization (p3650).
See also Chapter "DC component controller (Page 54)" and "DC component controller
(Page 66)".
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Detailed descriptions of the function modules
6.2 Controls for grid droop operation
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6.2 Controls for grid droop operation
Overview
In island grid operation, a power generating system must play its role in maintaining the
voltage and frequency (grid former). Stiffly impressing voltage and frequency would be
conceivable using inverters. However, this would not facilitate stable, common operation
with other power generating systems for a specific load distribution without the use of
additional, complex communication.
For primarily inductive grids (X>>R), from a general apparent power perspective for an
electrical "two-port" between two grid connection points, a change of the voltage angle or
the frequency especially influences the exchanged active power P; on the other hand, the
amplitude of the voltage influences the reactive power. As a result of the commutation
inductances of the inverters and the inductive behavior of generators and many loads, the
precondition X>>R can be assumed to be applicable in typical microgrids.
For the setpoints for frequency fdroop and amplitude Udroop, the following droop characteristics
are applied to the inverter output voltage (see the following diagram):
• fdroop(t) = f0 - kfp(t) with no load frequency f0
• Udroop(t) = U0 - kUib(t) with no load voltage U0
Instead of the reactive power, for the voltage droop characteristic, reactive current ib is used.
This means that in the case of grid voltage dips (high reactive current, low reactive power), a
sensible setpoint input is achieved. Typical values for characteristic gradients kf and kU are
3 %; however, these are very dependent on the specific application.
By smoothing the droop outputs, the behavior of rotating machinery is emulated to such an
extent so that for mixed power generation involving generators and inverters, a stable,
steady state grid is generated – as well as the required transition response for load steps in
the grid. Time constant Tf1 in the frequency axis corresponds to the mechanical inertia of a
generator. The higher Tf1, the lower the frequency change at the start of a load step, which in
turn means that the inverter system must initially provide more power. Using a fast
supplementary droop Tf2 a temporary frequency change can be implemented in order to
avoid these types of power peaks. This results in a damping effect, which opposes any power
oscillation in the grid. Using time TU for the voltage axis, the inverter system can adapt the
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Detailed descriptions of the function modules
6.2 Controls for grid droop operation
generator inductances in the island grid. The downstream voltage controller ensures a
steady-state accuracy of the voltage amplitude at the connection terminals, and therefore
compensates the impedance of the inverter generating system.
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6.2 Controls for grid droop operation
Droop characteristics fdroop(t) and Udroop(t) represent proportional controllers for controlling
the power balance between the generating units in a microgrid, and result in power-
dependent and remaining deviations of the f and U setpoints. The necessary subsequent
control of f0 and U0 to return to the rated f-U values after load changes, is not part of the
control scheme shown here. This is the task of a higher-level power management system.
In grid forming operation, the currents are defined by the load. Currents with harmonics –
e.g. as a result of non-linear loads – generate the corresponding voltage drops between the
inverter and grid connection point; these can be reduced using harmonic output voltage
control. At the same time, a DC component controller suppresses possible DC fault
components in the phase voltages, which would otherwise result in transformer saturation
effects and power oscillations in the grid.
Providing high short-circuit currents to clear grid faults (trip fuses) is another important
requirement placed on power generating systems. Here, a fast current controller allows
(non)symmetrical grid faults for single generator operation – or together with other power
generating sources – to be reliably ridden through (FRT). After a short circuit has been
cleared, the power generating units are resynchronized without requiring any additional
communication resources. For continuous, ongoing grid faults, after a defined time, a grid
monitoring function shuts down and prevents short-circuit currents from being maintained
when it comes to internal plant/system faults.
For use in microgrids, in addition to the power grid and island grid mode, all conceivable
operating changes must be supported (diagram above, marked in gray).
• Black start
This function involves establishing the island grid voltage u12isl, u23isl starting from a
voltage of zero, with disconnector 2 to the external grid open.
• Island grid synchronization
In operation, this function block adapts amplitude, frequency and phase position of the
island grid voltage to an external grid u12ext, u23ext. Disconnector 2 can then be closed in an
almost no-current condition, and coordinated by a higher-level management system –
power can be exchanged between a micro grid and power grid.
• Operating mode change
Also when disconnector 2 is open, it can make sense to switch over a power generating
system from the voltage source mode into the current-impressing mode. For example, this
applies if a sufficient number of grid formers is active so that individual regenerative
power generators can operate with their maximum power as a current source.
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Detailed descriptions of the function modules
6.2 Controls for grid droop operation
Background
The load equalization (balancing) between the power generating units in the grid, which is
required for stable operation at an operating point with common frequency and amplitude, is
preferably realized using droop characteristics (see the following diagrams). The droop
function can also involve smoothing elements (PT1) to allow the existing time constants to
be adapted to the particular grid. For instance, the frequency of a power generating unit
decreases with increasing power output.
Every power generating unit in the grid, which actively participates in maintaining the
frequency and voltage, determines, using these characteristics, its actual setpoints for the
output voltage and frequency. In the case of conventional power generating stations, this
would be comparable with what is known as the primary control. For instance, if all of the
power generating units have the same rated power and the same characteristics, then an f-U
operating point is obtained in the grid, where all power generating units provide the same
power to cover the required overall load. This therefore results in a symmetrical load
distribution without requiring any additional communication between the power generating
units.
Figure 6-4 Active power droop characteristic and reactive power droop characteristic for frequency
and voltage
The principle of operation can be explained using a simple example for the reactive power
characteristic with 2 power generating units and a consumer load PV (following diagram): For
the output frequency of the first and second power generating unit, with k1 and k2 as
characteristic gradients and identical no-load frequency f0, the following applies:
fE1 = f0 + k1 x P1,.....fE2 = f0 + k2 x P2.
For the condition for the sum of powers P1 + P2 + PV = 0, for the frequency of the second
power generating unit, the following dependency on the power of the first power generating
unit is obtained:
fE2 = f0 + k2 x (-P1 -PV).
As a consequence, the characteristic of the second power generating unit can be mirrored –
and shifted by PV – entered in the P-f diagram of the first power generating unit in order to
show the resulting operating point with common frequency fA. The first power generating
unit participates with PE1 in the overall power required.
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6.2 Controls for grid droop operation
Figure 6-5 Common operating point of several power generating units in the grid
Typically, the primary control in grids is a fast P control, which cannot control system
deviations down to zero. Steady-state accuracy is achieved using slow higher-level, secondary
controls. These shift the no-load points of the droop characteristics so that the rated grid
frequency is reached as average value. To achieve this, it may be necessary to manually
switch-in additional power generating units.
Application
The "Grid droop control" function module must be activated in order to use the "U/f droop
control" functionality (p5400 to p5479).
• Suitable droop settings for the no load frequency p5405, no load voltage p5415 as well as
the gradients of characteristics (p5407, p5417) must be entered for the particular
application. In a grid with several power generating units, the energy management for the
island grid can assume this task, for example. BiCo signal sinks for synchronous setpoint
inputs are available for this purpose.
If an island grid is operated with only one power generating unit, then the gradient of the
droop characteristics can also be set to 0.
Typical gradients for operation with several power generating units lie in the 3 % range.
Excessively high gradients result in high frequency and voltage fluctuations. This can lead
to stability problems in the grid, especially if additional self-commutated inverters are
operated in this grid in the current controlled mode. The reason is that they cannot follow
these grid fluctuations fast enough.
• Using signal sinks p5403 and p5404, the actual values for grid current and voltage are
defined, which are used to calculate the droop input variables – i.e. active power and
reactive current. The output variable of the voltage droop is the voltage at the inverter
terminals. The load currents result in voltage drops across the impedances between the
inverter and the connection point of the power generating system (for instance, at the
grid filter of an upstream transformer). The additional voltage controller p5425 is used to
compensate these voltage drops, and to set the voltage setpoint according to the droop at
the required interconnection point. Integration time p5427 of the voltage controller is
typically selected to be higher than the smoothing time p5419 of the droop function.
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Detailed descriptions of the function modules
6.2 Controls for grid droop operation
• The harmonic content of the output voltage depends very heavily on the modulation
depth r0074, i.e. the ratio of the voltage at the AC terminals of the inverter with respect to
the DC link voltage. Optimum grid harmonics are obtained at approx. r0074 = 94 %. The
harmonic content increases when the output voltage changes with the DC link voltage
remaining constant. Using the supplementary setpoint r5433 for the DC link voltage
controller (e.g. {VECTOR}p3511 = {ALM}r5433), the harmonic content can therefore be
optimized depending on the operating point.
The modulation depth is not limited in the default setting. As a consequence, especially in
the overmodulation range (r0074 > 100 %) significant current components can occur,
even with low grid harmonics. Limiting the modulation depth with p5432[1] can prevent
this happening. In the case of overmodulation, limiting the output voltage results in an
increased reactive current with the basic fundamental frequency corresponding to the U
droop characteristic.
• Using the harmonic controller, especially for non-linear loads in the grid, low grid
frequency harmonics (especially the 5th and 7th) of the output voltage, caused by
harmonic currents in the internal impedances of the power generating system, can be
reduced. It is activated using p5440.
• Using p5401[0], it is possible to change between normal current-controlled operation (the
Active Line Module is then mostly assigned to the DC link voltage control) and droop
operation as voltage source. This switchover can be made at any time in operation.
When switching from closed-loop current control to grid control it should be ensured that
the set droop parameters match the instantaneous grid frequency and amplitude.
Otherwise, high active and reactive powers are obtained corresponding to the droop.
When changing from grid control to current control it should be observed that during a
transition ramp, the no-load points internally shift the droop, so that the transition can be
carried out in an almost no-power condition. For this short transition time, it is possible
that other power generating units in the island grid provide consumer loads. Such a
change is always possible if an island grid is connected with an external power grid, or if
other, sufficiently powerful power generating units can ensure that the frequency and
voltage are maintained.
• When required, the droop characteristics can be enabled or inhibited using p5401[1]. For
active grid control (p5401[0] = 1), but with the characteristics inhibited, the no-load
points are continually internally adapted to the grid so that over the average, the power
generating unit is operating under no-load conditions. However, in turn, other power
generating units must control the grid frequency and amplitude. For instance, this
function can be used to very simply implement a hot standby function for the power
generating system. When a fault occurs, the system can supply the grid without any
interruption.
Further, the characteristic inhibit can be used to already change into droop operation,
even without correctly adapted droop parameters (no-load points, gradients); the suitable
droop settings can then be made afterwards.
• When activating the grid control, the Vdc control must be realized using another DC link
component. For example, this can be a battery buffering system or feeding in power from
various DC sources. For drive applications, Vdc control using a motor inverter is typical.
Status signal r5402.0 can be connected, for example, to the inhibit input of the
Vdccontroller p3513 in the vector drive object.
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6.2 Controls for grid droop operation
Note
Current limits (e.g. for heavy-duty drive starting or when transformers are switched-in as well
as for grid short-circuits) using p5478 are described in Chapter "Commissioning active,
reactive and apparent current limiting (Page 136)".
Note
The following settings are always recommended for "Operation on a power grid":
• Smoothing times p5409/p5419 must be selected low enough, e.g. 30 ms.
• For gradients p5407/5417, the grid droops must be selected high enough, e.g. according
to the default setting.
• The dampening, fast supplementary grid droop p5413 must be active, e.g. p5413 = 50 %
• The automatic no-load operation with p5401[1] = 0 assumes that the no-load points of
the droops (r5410/r5420) are not continuously changed (e.g. from a high-level control
system).
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Detailed descriptions of the function modules
6.2 Controls for grid droop operation
Application
Regarding the background information, please refer to the section on the DC component
control in current-controlled operation, see Chapter "DC component controller (Page 54)".
Contrary to this, the DC component control in the grid controlled operation is generally
mandatory, especially if the island grid contains transformers. (In current-controlled
operation, the basic frequency current control already ensures adequate compensation of the
DC component)
The controller is automatically preset. A transformer with typical data and a power rating
approximately the same as the Active Line Module is assumed. If this assumption does not
apply, then the main transformer inductance p5492, total resistance p5436 and controller
integration time p5437 must be appropriately set (also refer to the parameter descriptions). If
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6.2 Controls for grid droop operation
data sheet data is not available, the magnetizing inductance can be measured using an
identification run. Please refer to the section on the DC component control in current-
controlled operation.
Note
Unsuitable settings of this DC component controller (especially excessively high control gain
p5436) can result in instability of the complete grid control.
Note
Parameter p5436 is not effective while the transformer is being magnetized. To avoid
saturation effects in the transformer during magnetization (especially for high modulation
depth r0074), we recommend that the DC component control is activated using p3650.
Application
As discussed in previous sections, in grid droop operation, the DC link voltage must always be
determined by another component. This can typically be a motor inverter (Motor Module)
with the DC link voltage control (vector_p3510). However, if this DC link voltage control is
not active at all operating points, e.g. as a result of power limits or because only one power
flow direction is possible (generator with rectifier), then the Active Line Module must also
stabilize the DC link voltage, also in grid droop operation. The minimum/maximum control for
the DC link voltage can be used for this purpose (ALM_p1250). Using parameters ALM_p1241
and ALM_p1245, voltage thresholds for the DC link are defined, which when violated
(exceeded or fallen below), the control becomes active. The output power of the Active Line
Module is then appropriately adapted by modifying the output frequency. It appears that a
power setpoint according to a specified frequency droop can then no longer be maintained.
The Vdc_min controller or Vdc_max controller for grid droop operation can only be correctly
applied (as a result of their inherent principle of operation) if, in island grid, additional
components are connected whose power significantly changes with the grid frequency.
Examples include other power generating units running at an operating point with sufficient
reserve for higher and lower power output - or line motors with sufficient reserve for drawing
a higher and lower power. Otherwise, if the activation level for Vdc_min controller or
Vdc_max controller is exceeded, critical grid faults can occur (underfrequency/overfrequency
and undervoltage/overvoltage).
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6.3 Supplementary functions
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6.3 Supplementary functions
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Detailed descriptions of the function modules
6.4 Back-to-back operation of Active Line Modules
Back-to-back operation of Active Line Modules designates the connection between two Active
Line Modules in a DC link. In this case, the DC link is supplied from an Active Line Module
(ALM1), the ALM2 generates a decoupled grid (regarding voltage and frequency). On the AC
side, the two Active Line Modules are operated in two separate grids. Typical applications
include the supply of island grids from the public power grid as well as establishing back-to-
back station couplings (e.g. for frequency conversion). Inadmissible ground connections
between the two separate grids (e.g. via capacitively grounded neutral points) result in
overcurrents, instability and overvoltages, which can also damage other grid components
(e.g. power supply units).
Further, it is not permissible that there is any other low ohmic ground connection between
the AC connection of the Active Line Module at the island grid and the primary side of an
island grid transformer (e.g. no neutral point grounding). This is also especially true for
capacitive connections of the PE conductor to the grid neutral point. As a consequence, in
most situations, the grounding bar of the Active Interface Module (including the grounding
bar of the VSM10 included) must be removed when used in an island grid.
A typical configuration with 2 Active Line Modules (first Active Line Module in the supply grid,
DC link, second Active Line Module for forming the island grid) can therefore look like this:
• Grid filter of the first Active Line Module (supply grid) with grounding bar in the Active
Interface Module (①).
• Grid filter of the second Active Line Module (island grid) without grounding bar in the
Active Interface Module (②) - incl. grounding bar of the VSM10 included.
• Further, it is not permissible that there is any other low ohmic ground connection
between the AC connection of the Active Line Module at the island grid and the primary
side of an island grid transformer (e.g. no neutral point grounding between the Active
Line Module and the island grid transformer, ③).
• It is permissible to ground the neutral point at the secondary side of the island grid
transformer (e.g. neutral point grounding of the transformer, connecting EMC filters with
respect to ground, etc.).
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Commissioning 7
The functions for the dynamic grid infeed as well as grid infeed were described in the
previous chapters. Reference was also made to the parameter settings required.
The steps obtained for commissioning typical system configurations are shown in tabular
form based on two application examples. Individual aspects are then separately discussed, for
example setting transformer parameters.
WARNING
Non-observance of the fundamental safety instructions and residual risks
If the fundamental safety instructions and remaining risks in Chapter 1 are not observed,
accidents involving severe injuries or death may occur.
• Adhere to the fundamental safety instructions.
• When assessing the risk, take into account residual risks.
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7.2 Preconditions
7.2 Preconditions
Hardware
• Control Unit CU320-2 PN or CU320-2 DP
• Active Line Modules:
– Booksize format with article number ...AA3
– Chassis format, air cooled or liquid cooled with article number ...AA4 with associated
Active Interface Module
(The Active Interface Module in conjunction with option S02 may have to be adapted;
contact technical support)
– Chassis format, water cooled with article number ...AA8 with associated Active
Interface Module
(The Active Interface Module in conjunction with option S02 may have to be adapted;
contact technical support)
• Application-dependent number of Voltage Sensing Modules (VSM10) to measure voltages
• DC voltage supply for the DC link, e.g. Motor Module, for rotating power generation using
a generator, or battery
Software
• STARTER with Version 5.2 or higher
SSP for SINAMICS V5.2
• SINAMICS S120 firmware version 5.2 or higher
• Memory card for CU320-2 with one of the options:
– Booksize device:
Licensing corresponding to the power rating and application
– Chassis format devices:
S01: Dynamic grid support for feeding back energy / feeding into a power grid
S02: Line droop control for feeding back energy / feeding into an island grid
Hardware to be supplied on-site
• Transformer
• Grid contactor
• Generator
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7.3 Basic commissioning
Active Line Module Active Interface Module 1) Grid connection Rated current Rated power
voltage 2)
6SL3330-7TE35-0AA4 6SL3300-7TE35-0AA1 320 ... 480 V 490 A 300 kW
6SL3330-7TE41-0AA4 6SL3300-7TE41-4AA1 320 ... 480 V 985 A 630 kW
6SL3330-7TE41-4AA4 6SL3300-7TE41-4AA1 320 ... 480 V 1405 A 900 kW
6SL3330-7TG41-0AA4 6SL3300-7TG41-3AA1 500 ... 690 V 1025 A 1100 kW
6SL3330-7TG41-3AA4 6SL3300-7TG41-3AA1 500 ... 690 V 1270 A 1400 kW
Active Line Module Active Interface Module 1) Grid connection Rated current Rated power
voltage 2)
6SL3335-7TG35–8AA4 6SL3300-7TG35-8AA1 3) 500 ... 690 V 575 A 630 kW
6SL3335-7TG41-3AA4 6SL3305-7TG41-3AA5 500 ... 690 V 1270 A 1400 kW
6SL3335-7TG41-6AA4 6SL3305-7TG41-6AA5 500 ... 690 V 1560 A 1700 kW
Table 7- 3 Active Line Modules in the chassis format, water cooled for common cooling circuits
Active Line Module Active Interface Module 1) Grid connection Rated current Rated power
voltage 2)
6SL3335-7TG35-8AA8 6SL3300-7TG35-8AA1 3) 500 ... 690 V 575 A 630 kW
6SL3335-7TG41-3AA8 6SL3305-7TG41-3AA7 500 ... 690 V 1270 A 1400 kW
6SL3335-7TG41-6AA8 6SL3305-7TG41-6AA7 500 ... 690 V 1560 A 1700 kW
1) The Active Interface Module may have to be adapted after the grid analysis.
2) For deviating voltages, contact technical support.
3) Only an air-cooled Active Interface Module is available for this rated power.
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7.3 Basic commissioning
Table 7- 4 Active Line Modules in the booksize format, internal air cooling
Active Line Module Active Interface Module Grid connection Rated current Rated power
voltage 1)
6SL3130-7TE21-6AA3 6SL3100-0BE21-6AB0 380 ... 480 V 25 A 16 kW
6SL3130-7TE23-6AA3 6SL3100-0BE23-6AB0 380 ... 480 V 55 A 36 kW
6SL3130-7TE25-5AA3 6SL3100-0BE25-5AB0 380 ... 480 V 84 A 55 kW
6SL3130-7TE28-0AA3 6SL3100-0BE28-0AB0 380 ... 480 V 122 A 80 kW
6SL3130-7TE31-2AA3 6SL3100-0BE31-2AB0 380 ... 480 V 182 A 120 kW
Table 7- 5 Active Line Modules in the booksize format, cold plate cooling
Active Line Module Active Interface Module Grid connection Rated current Rated power
voltage 1)
6SL3136-7TE21-6AA3 6SL3100-0BE21-6AB0 380 ... 480 V 25 A 16 kW
6SL3136-7TE23-6AA3 6SL3100-0BE23-6AB0 380 ... 480 V 55 A 36 kW
6SL3136-7TE25-5AA3 6SL3100-0BE25-5AB0 380 ... 480 V 84 A 55 kW
6SL3136-7TE28-0AA3 6SL3100-0BE28-0AB0 380 ... 480 V 122 A 80 kW
6SL3136-7TE31-2AA3 6SL3100-0BE31-2AB0 380 ... 480 V 182 A 120 kW
1) For deviating voltages, contact technical support.
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Commissioning
7.4 Commissioning example for an infeed with voltage and frequency control for an island grid.
7.4.1 Design
Generator plant
In the example, the electrical power generated by a rotating generator is fed into an island
grid. The island grid can be supplied from several power generating systems.
The generator is driven by a motor or a turbine. Examples for sources of energy are biogas,
solar energy (solar thermal), natural gas, diesel, or hydro-electric power.
Block diagram
Number Description
1 Driving machine (turbines, blade wheel, etc.)
2 Generator
3 Motor Module
4 Active Line Module
5 Active Interface Module with integrated Voltage Sensing Module VSM10
• the VSM10 is integrated for chassis format devices
• the VSM10 must be separately provided for booksize format devices
6 Grid transformer
7 Circuit breaker
8 VSM10 Voltage Sensing Module for measuring the grid voltage on the primary side of
the grid transformer
9 Island grid (low voltage)
10 Control Unit
11 Consumers
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7.4 Commissioning example for an infeed with voltage and frequency control for an island grid.
Commissioning procedure
The following procedure is used to commission an Active Line Module for an island grid
offline.
The Active Line Module should participate in the frequency and voltage control of the island
grid.
In this case, a generator is used as an example to generate the power.
1. Create project.
2. Create drive units.
The drive unit for feeding into the grid is called INFEED.
The drive unit to control a Motor Module (with vector control) is called MOTORINVERTER.
3. Activating the function modules on the MOTORINVERTER drive device:
– Activate the "Technology controller" function module; when required, also the
"Extended messages/monitoring functions" function module.
– Select the control mode "n/M control + U/f control, I/f control".
4. Activate the function modules on the INFEED drive device (see Chapter "Function modules
for creating a line infeed in an island grid (Page 77)").
5. Create additional VSM10 for measuring the grid voltage on the primary side of the grid
transformer (No. 8).
6. If required, create an additional VSM10 to measure the power grid voltage for the
"Synchronize island grid to an external grid" function.
Also refer to Chapter "Synchronizing an island grid to an external power grid (Page 117)".
7. Adapt the topology and the VSM10 assignments.
8. Perform additional parameter settings in the expert list.
To do this, the sequence of the individual sequential steps for identification and setting of the
transformer data must be taken into consideration (see Chapter "Commissioning grid-friendly
transformer magnetization (Page 105)").
Additional recommended settings (see Chapter "Automatic adaptation of the control to the
grid short-circuit rating (Page 142)") apply for weak grids (large inductance and low short-
circuit power).
Note
Description of the commissioning process
The basic steps when commissioning a SINAMICS S120 are contained in the Commissioning
Manual.
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7.4 Commissioning example for an infeed with voltage and frequency control for an island grid.
Note
Activation of the function modules by a higher-level control system
The function modules can also be activated by a higher-level control system. For this purpose,
parameter p0009 of the Control Unit must be set to "2" (defining the drive type function
module). You can then use parameter p0108[x].y = 1 of the Control Unit to activate the
individual function modules.
In this case, the object number of the INFEED must be used for the index "x".
The meanings of the "y" bits for the function modules for grid infeed are as follows:
• (Bit 03 = supplementary controls)
• Bit 04 = grid transformer
• (bit 07 = dynamic grid support)
• Bit 12 = grid droop control
The function modules are activated with p0009 = 0.
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7.4 Commissioning example for an infeed with voltage and frequency control for an island grid.
• Click through the remaining screens without making changes and close the wizard.
• This adds an additional VSM10 to the topology.
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7.4 Commissioning example for an infeed with voltage and frequency control for an island grid.
The numbers in brackets to the right of the components in the topology view are the
"Component numbers".
• The VSM10 for the closed-loop control functionality of the infeed must be connected at
DRIVE-CLiQ socket -X402 (booksize format: -X202) of the INFEED infeed.
• The VSM10 for synchronization with the power supply (on the primary side of the grid
transformer) must be connected to DRIVE-CLiQ socket -X401 (booksize format: -X201) of
the INFEED infeed unit.
• The optional VSM10 for synchronizing to an external grid must be connected to a free
DRIVE-CLiQ socket of the Control Unit.
You must use the expert list to check the assignments of the VSM10 components present in
the project and correct these where necessary.
The following settings refer to the topology shown above.
• The VSM10 with component number 3 is responsible for the closed-loop control
functionality of the infeed.
INFEED.p0140 = 1
INFEED.p0141[0] = 3
• The VSM10 with component number 8 is responsible for synchronizing the infeed with
island grid (VSM2 functionality).
INFEED.p0150 = 2
INFEED.p0151[0] = 8
• The VSM10 with component number 9 (when required) is responsible for synchronizing
the infeed with an external grid (VSM3 functionality).
INFEED.p0150 = 2
INFEED.p0151[1] = 9
Note
Parameters p5460[0] ... p5474[0] are responsible for the VSM2 functionality.
Parameters p5460[1] ... p5474[1] are responsible for the VSM3 functionality.
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7.4 Commissioning example for an infeed with voltage and frequency control for an island grid.
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7.4 Commissioning example for an infeed with voltage and frequency control for an island grid.
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7.4 Commissioning example for an infeed with voltage and frequency control for an island grid.
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7.4 Commissioning example for an infeed with voltage and frequency control for an island grid.
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7.4 Commissioning example for an infeed with voltage and frequency control for an island grid.
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7.4 Commissioning example for an infeed with voltage and frequency control for an island grid.
Grid infeed
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7.4 Commissioning example for an infeed with voltage and frequency control for an island grid.
Note
The DC link voltage control is, for the drive device "MOTORINVERTER", part of the "Technology
controller" function module. The function module can be activated during commissioning.
Note
Activation of the function modules by a higher-level control system
The function modules can also be activated by a higher-level control system. For this purpose,
parameter p0009 of the Control Unit must be set to "2" (defining the drive type function
module). You can then use parameter p0108[x].y = 1 of the Control Unit to activate the
individual function modules.
In this case, the object number of the MOTORINVERTER must be used for the index "x".
The meaning of the "y" bit for the technology control function module is as follows:
• Bit 16 = technology controller
The function modules are activated with p0009 = 0.
Grid infeed
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7.4 Commissioning example for an infeed with voltage and frequency control for an island grid.
Grid infeed
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Description
The following signals are required by the drive unit for operation and/or provided for
monitoring purposes.
Grid infeed
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7.4 Commissioning example for an infeed with voltage and frequency control for an island grid.
Grid infeed
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7.5 Commissioning example of an infeed with dynamic grid support for a power grid
7.5.1 Design
Electrical energy generated by a DC source being fed into a power grid as example.
The DC source is directly connected to the DC link of the Active Line Module.
It can be optionally connected via a DC contactor. The DC link capacitance of the Active Line
Module must be suitably precharged.
Sequence
The higher-level control system closes the optional DC contactors, and issues the command
to start the grid infeed. The DC link voltage generated from the DC source must correspond to
at least 1.5 times the transformer secondary voltage. First, the grid transformer is magnetized
and synchronized with the network. The required power must be provided from the DC
source. The VSM10 performs sensing of the grid voltage on the primary side of the grid
transformer until synchronization is achieved. After synchronization, the circuit breaker is
closed and power infeed to the network started.
Grid fault
Fault ride through in accordance with grid codes, occurs automatically via the grid inverter
according to the required parameter settings.
Block diagram
Grid infeed
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Number Description
1 Energy generator (DC source)
1a Optional DC contactor 1)
2 Active Line Module
3 Active Interface Module with integrated Voltage Sensing Module VSM10
• the VSM10 is integrated for chassis format devices
• the VSM10 must be separately provided for booksize format devices
4 Grid transformer
5 Circuit breaker
6 VSM10 Voltage Sensing Module for measuring the grid voltage on the primary side of
the grid transformer
7 Power grid
8 Control Unit
1) The DC link capacitance of the Active Line Module must be suitably precharged.
Commissioning procedure
The following procedure is used to commission (offline) an infeed with dynamic grid support
for a power grid.
A DC source for power generation is used as an example in this case.
1. Create project.
2. Create drive units.
The drive unit for feeding into the grid is called INFEED.
3. Function modules for grid infeed to a power grid.
4. Create additional VSM10 for measuring the grid voltage on the primary side of the grid
transformer.
5. Adapt the topology and the VSM10 assignments.
6. Perform additional parameter settings in the expert list.
To do this, the sequence of the individual sequential steps for identification and setting of the
transformer data must be taken into consideration (see Chapter "Commissioning grid-friendly
transformer magnetization (Page 105)").
Additional recommended settings (see Chapter "Automatic adaptation of the control to the
grid short-circuit rating (Page 142)") apply for weak grids (large inductance and low short-
circuit power).
Note
Description of the commissioning process
The basic steps when commissioning a SINAMICS S120 are contained in the Commissioning
Manual.
Grid infeed
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7.5 Commissioning example of an infeed with dynamic grid support for a power grid
Note
Activation of the function modules by a higher-level control system
The function modules can also be activated by a higher-level control system. For this purpose,
parameter p0009 of the Control Unit must be set to "2" (defining the drive type function
module). You can then use parameter p0108[x].y = 1 of the Control Unit to activate the
individual function modules.
In this case, the object number of the INFEED must be used for the index "x".
The meanings of the "y" bits for the function modules for grid infeed are as follows:
• (Bit 04 = supplementary controls)
• Bit 04 = grid transformer
• Bit 07 = dynamic grid support
• (Bit 12 = grid droop control)
The function modules are activated with p0009 = 0.
Grid infeed
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7.5 Commissioning example of an infeed with dynamic grid support for a power grid
The numbers in brackets to the right of the components in the topology view are the
"Component numbers".
• For the closed-loop control functionality of the infeed, the VSM10 must be connected to
the DRIVE-CLiQ INFEED socket -X402 (booksize format: -X202).
• The VSM10 for synchronization with the power supply (on the primary side of the grid
transformer) must be connected to the DRIVE-CLiQ INFEED socket -X401 (booksize format:
-X201).
You must use the expert list to check the assignments of the VSM10 components present in
the project and correct these where necessary.
The following settings refer to the topology shown above.
• The VSM10 with component number 3 is responsible for the closed-loop control
functionality of the infeed.
INFEED.p0140 = 1
INFEED.p0141[0] = 3
• The VSM10 with component number 4 is responsible for synchronizing the infeed with a
power grid (VSM2 functionality).
INFEED.p0150 = 1
INFEED.p0151[0] = 4
Grid infeed
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Grid infeed
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Grid infeed
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Grid infeed
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Grid infeed
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As an alternative to the grid monitoring with threshold values for voltage and frequency
(p5543, p5544) as mentioned above, flexibly adaptable grid protection can be implemented
using characteristics, as shown in the subsequent table.
Grid infeed
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7.5 Commissioning example of an infeed with dynamic grid support for a power grid
Grid infeed
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Description
The following signals are required by the drive unit for operation and/or provided for
monitoring purposes.
Grid infeed
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7.5 Commissioning example of an infeed with dynamic grid support for a power grid
Grid infeed
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7.6 Commissioning the grid transformer
DRIVE-CLiQ topology
The following DRIVE-CLiQ topology must be used so that auto-commissioning will work. If a
different DRIVE-CLiQ topology is selected, the user must assign all the VSM10s manually in
the offline configuration using the STARTER tool.
Functional sequence
Magnetization starts after completion of the DC link pre-charging.
With an open circuit breaker between transformer and the grid, the Active Line Module
produces an output voltage for synchronous magnetization of the primary side (grid side) of
the transformer.
Any residual magnetization of the transformer, or a residual voltage in the line filter, is taken
into account during the magnetization process.
Magnetizing sequence:
1. At the beginning of the power-up sequence, r0899.8 is set to "1".
2. When DC link pre-charging is completed, then r0899.11 = 1 applies.
3. During transformer magnetization, r0899.8 = 1 and r0899.11 = 1 apply.
4. After the transformer has been magnetized, the converter has the status "Ready to Operate":
r0899.1 = 1 (r0899.8 = 0 and r0899.11 = 1).
5. The feedback signal of the circuit breaker must be interconnected via p0860 in order to
facilitate that the transformer magnetization is automatically completed on time (internal
Grid infeed
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7.6 Commissioning the grid transformer
pulse inhibit for the Active Line Module). After the debounce time has elapsed, then
controlled ALM operation is automatically assumed.
Note
If, already in the synchronous state, the application requires a long wait time for the
(external) circuit breaker to close, then the feedback signal of the switch can be used for
the enable p5483.
Parameter r0863.1 (control external line contactor) is used as output to control the circuit
breaker. If the function "Grid transformer" is activated (magnetization mode p5480 > 0), the
command to close is issued via r0863.1 after the expiry of the premagnetizing ramp and
when synchronization is achieved.
Grid infeed
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7.6 Commissioning the grid transformer
The characteristic number (0; 5 etc.) in the vector diagram specifies by which multiple of 30°
the vector of the secondary voltage lags with respect to the primary voltage with the
associated connection designation. The direction of rotation of the vector is
counterclockwise.
The usual vector groups are Yy0 (Yy6), Yz5 (Yz11), Dy5 (Dy11).
Identification sequence
1. Before carrying out the measurements, the rated primary voltage (p5486[0]) and the
secondary voltage (p0210) of the transformer as well as the effective shift of the phase
angle (p6420[0]) must be entered. Even if the phase shift is measured (as described below
under 3.), beforehand, the most accurate value possible must be entered into p6420[0]. For
a type Dyn5 transformer, the value -150° must be entered in p6420[0].
In order to limit the current flowing into the power grid during the following measurements,
parameter p3415 must be set to p3415[0] = p3415[1] = 5 % before switching on for the
first time. Depending on the actual system state, it is possible that this parameter may only
be able to be changed offline.
2. Magnetizing inductance:
Switching on the Active Line Module of the island grid with p5480 = 11 identifies the
magnetizing inductance of the transformer. The alarm displayed is only for information
purposes, and does not have to be taken into consideration.
During the measurement, it must be ensured that the DC link is supplied with power. For
this particular measurement, the circuit breaker is not closed; a connection to the power
grid on the island grid side is therefore not necessary.
The measured value of the main inductance, that was written to r5491 by the system after
the measurement had been completed, must be manually entered into p5492. To manually
change parameter p5492, using parameter p0010 (infeed commissioning), "quick
commissioning" must be selected; whereby this parameter must then be set back to a value
of 0 ("Ready").
3. Phase angle shift:
Switching on the Active Line Modules of the island grid with p5480 = 12 identifies the total
effective phase shift, and determines a correction value for the effective transformation
ratio. Measured values r6440 and r6441 must be transferred into adjustable parameters
p6420[0] (phase shift of the voltage between the island grid and grid filter voltage) and
p6421[0] (correction value for the effective ratio, e.g. using measuring transformers).
The system closes the circuit breaker for this measurement. Parameter p5480 must then be
reset to 0 ("deactivated").
Grid infeed
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7.6 Commissioning the grid transformer
Note
• Changing amplitude, frequency and angular position can result in undesirable
behavior/response of the other components in the island grid.
• Influencing loads/consumers in the island grid:
The ramp times for voltage, frequency and phase angle must be selected, so that
loads/consumers are neither overloaded nor tripped as a result of a fault (p5586[1...6]).
• Frequently, the correct parameterization of the phase shift (p6420[0, 1]) results in
problems. A check without using additional measuring equipment is only possible if the
circuit breaker to the island grid or to the external grid is closed.
For instance, the first case can be created using a black start. When the circuit breaker is
closed, then the following must apply: r5498[0, 1, 2] = r5488[0, 1, 2] or r5498[0, 1,
2] = r5488[3, 4, 5].
The time-variant variables can be compared using a trace, for example. If it is not possible
to close the circuit breaker in a no-voltage state and subsequently establish a voltage (e.g.
when switching between an island grid and power grid) then an oscilloscope with
differential voltage probes can be used to check whether the voltages at both sides of the
circuit breaker match before the close command.
Note
To avoid saturation effects in the transformer during magnetization (especially for high
modulation depth r0074), we urgently recommend the DC component control is activated
using p3650.
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7.6 Commissioning the grid transformer
DANGER
Electric shock and fire hazard caused by overcurrent protective equipment tripping too
late
Overcurrent protective equipment that trips too late or not all can cause electric shock or
fire.
• To protect personnel and for fire protection purposes, at the infeed point, the short-
circuit rating and loop impedance must match the technical data in the documentation
so that the installed overcurrent protective equipment can trip within the specified time.
• If the minimum short-circuit current specified in the technical data cannot be achieved,
then additional protective measures must be implemented on the plant side.
Grid infeed
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7.6 Commissioning the grid transformer
Ratio of the power ratings of the grid transformer to the power rating of the Active Line Module
The setting of the DC component controller must be observed especially in cases where the
rating of the grid transformer differs from the rating of the grid converter (for active grid
droop control p5436, otherwise p3650).
For grid droop control using transformer magnetization, in addition to p5436, p3650 should
also be set in order to avoid DC components while the transformer is being magnetized.
Note
When parameterizing the island grid, for operation without a transformer, a 1:1 transformer
must be selected (p5486[0] = p0210).
The inductance of a substitute (replacement) reactor should be entered as leakage
inductance (p5490).
DANGER
Fire when the insulation in the island grid is overloaded when an isolating transformer
is not used
Overloaded insulation of loads and cables in the island grid as a result of pulse-frequency
potential steps in the kV range can cause electric shock or fire.
• Carefully ensure that the loads/consumers and cables in the island grid have been
designed for pulse-frequency potential steps in the kV range with respect to ground
potential.
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PLL2
• p5571 Grid PLL2 activation signal source
• r5572.0...3 CO/BO: Grid PLL2 status word
• p5574[0...1] Grid PLL2 voltage signal source
• p5580 Island grid black start mode
• p5581[0...8] Island grid times
• p5582[0...1] CO: Island grid synchronization setpoint control
• p5583[0...2] BI: Island grid synchronization setpoint sources
• p5584[0...2] Island grid synchronization controller dynamics
• p5585[0...1] Island grid synchronization voltage thresholds
• p5586[0...6] Island grid scaling values
• r6311[0...1] CO: Grid PLL2 frequency
• r6313 CO: Grid PLL2 voltage smoothed
• r6314 CO: Grid PLL2 phase angle
Grid infeed
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7.6 Commissioning the grid transformer
Display and parameter assignment of the VSM2 for transformer primary voltage
• p5460 VSM2 input grid connection voltage, voltage scaler
• r5461[0…n] CO: VSM2 input grid connection voltage u1 - u2
• r5462[0...n] CO: VSM2 input grid connection voltage u2 - u3
• r5464[0...n] CO: VSM2 temperature evaluation status
• p5465[0...n] VSM2 temperature evaluation sensor type
• r5466[0...n] CO: VSM2 temperature KTY
• p5467[0...n] VSM2 overtemperature alarm threshold
• p5468[0...n] VSM2 overtemperature shutdown threshold
• p5469[0...n] VSM2 overtemperature hysteresis
• p5470[0...n] VSM2 10 V input CT gain
• r5471[0...n] CO: VSM2 10 V input CT 1 actual value
• r5472[0...n] CO: VSM2 10 V input CT 2 actual value
• r5473[0...n] CO: VSM2 10 V input 1 actual value
• r5474[0...n] CO: VSM2 10 V input 2 actual value
DC component controller
• p3648[0...1] CO: Transformer DC component controller current actual value
• r3649 Transformer DC component controller integral time
• p3650 Transformer DC component controller proportional gain
• p3651 Transformer DC component controller limiting
• r3652[0...1] CO: Transformer DC component controller manipulated variable
• p3654 Transformer DC component controller PT2 limit frequency
Filter monitoring
• p3670 VSM 10 V input current transformer gain
• p3678[0...1] Filter monitoring threshold values
• p3679[0...1] Transformer filter monitoring times
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7.6 Commissioning the grid transformer
Others
• p5406[0...1] CI: Grid droop control frequency droop supplementary setpoint
• p5416[0...1] CI: Grid droop control voltage droop supplementary setpoint
Grid infeed
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7.7 Commissioning the grid droop control
Preconditions
Binector output r0863.1 is used to control the circuit breaker to connect the infeed and island
grid.
The circuit breaker feedback signal must be connected with p0860.
Grid droop control operation (p5401) must be activated.
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7.7 Commissioning the grid droop control
Settings
The island grid black start is configured using p5580.
• 0: Deactivated
• 2: Grid black start:
A black start is executed, precondition is that the grid voltage is less than p5586[0].
• 3: Grid black start automatic:
– a) When the grid voltage is less than p5586[0], a black start is executed (same as for
p5580 = 2).
– b) When the grid voltage lies between p0281 and p0282 and the frequency between
p0284 and p0285, then the infeed is synchronized with the already existing island
grid.
– If neither a) nor b) are fulfilled, then the system waits, and after the time in p5581[2]
expires, the switch-on attempt is canceled with fault F6503.
Notes
• Frequently, the grid infeed is connected to the island grid through a transformer. Using
the "Black start" function, this transformer is magnetized together with the grid along a
ramp. Switching-in a transformer in a no-voltage condition to an island grid already at its
specific voltage level generates high inrush currents and grid harmonics, and should
therefore be generally avoided.
Using the "Transformer magnetization" function (p5480 = 1) in these cases (no black start)
the transformer voltage can be softly increased before normal synchronization of the grid
infeed with the grid.
• The "Black start" function requires the same BiCo connections as the "Transformer
magnetization" function (p5480). For a black start, together with the magnetization of the
grid transformer, the connected island grid is also established.
• The 2nd VSM10 senses the grid voltage at the grid side of the circuit breaker between the
infeed and island grid (FP 7990).
The voltage measured values are displayed in parameters r5461[0] / r5462[0] and are
used as inputs for the voltage conversion in the transformer model (p5487[0] = r5461[0],
p5487[1] = r5462[0]. The transformer ratio (between the island grid and infeed input) is
set using p5486[0].
Grid infeed
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7.7 Commissioning the grid droop control
• The phase angle of the voltage between the island grid and the grid filter voltage must be
set in parameter p6420[0].
Remaining gain errors (e.g. caused by measuring transformers) can be corrected using
parameter p6421[0].
The determination or check can be realized, for example, using a trace or by evaluating
parameter r3661 (secondary side of the transformer) and r5461[0] (primary side of the
transformer, island grid).
• Corresponding to function diagram FP7990, different measuring tasks are uniquely
assigned to the various VSM10 devices; it is not permissible to change this assignment.
For an assignment of the various VSM10, see the diagram in the subsequent chapter, the
assignment of the VSM10 to the numbers in the diagram are as follows:
VSM_1 = ③, VSM_2 = ⑥, VSM_3 = ⑩.
– VSM_1 is, according to a possible parallel connection of power units and grid filters,
assigned to p0141 (measured values r3661, r3662).
– VSM_2 is defined with p0151[0]; the measured values are displayed in r5461[0] and
r5462[0].
– VSM_3 is defined with p0151[1]; the measured values are displayed in r5461[1] and
r5462[1].
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Configuration
Figure 7-8 Configuration for the infeed in an island grid with coupling to the power grid – example, chassis format devices
Table 7- 17 Components for the infeed in an island grid with coupling to the power grid
Number Description
1 DC voltage source
1a Optional DC contactor
2 Active Line Module
3 • Active Interface Module with integrated Voltage Sensing Module VSM10 (for
chassis format)
• Active Interface Module with additional Voltage Sensing Module VSM10 (for
booksize format)
4 Grid transformer
5 Circuit breaker to connect the infeed to the island grid
6 Voltage Sensing Module VSM10 to measure the grid voltage of the island grid
7 Island grid
8 Island grid transformer
9 Circuit breaker to connect the island grid to the power grid
10 Voltage Sensing Module VSM10 to measure the grid voltage of the power grid
11 Power grid
Preconditions
A 3rd VSM10 is required in order to measure the voltage and frequency of the external grid
that is to be connected to the island grid.
Binector output r5493.1 is used to control the external circuit breaker to connect the island
grid and external grid after synchronization has been completed. The feedback signal of the
circuit breaker must be interconnected with a digital input, which must be appropriately
parameterized in parameter p5583[1].
The voltage in the island grid has been established. If required, for this purpose, before the
island grid synchronization, a black start of the island grid is carried out.
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7.7 Commissioning the grid droop control
Synchronization sequence
1. r5482 = 1: Wait
The start is realized using a 1 signal at binector input p5583[0].
The grid control must be active (r5402.1 = 1).
The infeed must be switched-on (the pulses must be enabled).
It is not permissible that the circuit breaker is closed, as the feedback signal is realized using
binector input p5583[1].
2. r5482 = 200: Island grid synchronization grid check
A check is made as to whether the external grid maintains the tolerance for voltage and
frequency during the time in p5581[7] (see p0281 ... p0285).
3. r5482 = 201: Island grid synchronization U/f ramp
The voltage amplitude and the frequency of the island grid are slowly aligned to the external
grid along a parameterizable ramp (p5584[1]) until the deviations of the voltage and
frequency are less than the threshold values in p5586[6] and p5586[5].
4. r5482 = 202: Island grid synchronization angular ramp
The frequency of the island grid is temporarily reduced along a parameterizable ramp
(p5584[0]) and then increased again until the deviations of angle and frequency are less
than the threshold values in p5586[4] and p5586[5].
5. r5482 = 203: Island grid synchronization control
Possibly existing voltage, frequency and angular differences between the island grid and
external grid are corrected using an adjustable controller (p5584[0...2]) until the island grid
has been synchronized to the external grid.
6. r5482 = 204: Island grid synchronization – wait for circuit breaker feedback signal
Bit p5493.1 is set and the system waits for the circuit breaker feedback signal for the island
grid, the feedback signal is realized via binector input p5583[1].
7. r5482 = 205: Island grid synchronization – wait for circuit breaker bounce time
The system waits for the bounce time of the island grid circuit breaker (p5581[5]).
8. r5482 = 206: Island grid synchronization – wait for grid control to become inactive
This state is maintained until the grid control has been deactivated.
Settings
• The maximum time for grid synchronism to be achieved is set using p5481[6].
If, during this time, synchronization is not reached, then the system is shut down with
fault F06504.
• The supplementary setpoints (r5582) for voltage and frequency for alignment to an
external grid remain active even after synchronization has been completed. With
p5583[2], at the same time as adapting the standard setpoints (p5406[0], p5416[0]) the
supplementary setpoints can be reset.
Withdrawing the supplementary setpoints must be compensated by appropriately
adapting the main setpoints (p5406, p5416).
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7.7 Commissioning the grid droop control
Note
Synchronization to an external grid for additional generating units in the island grid
Synchronization to an external grid is generally possible if additional generating units exist in
the island grid. To do this, the synchronizing setpoints for frequency and voltage (r5582[0,
1]) must be sent to the lower-level (subordinate) generating units, and they must
immediately respond to these setpoints.
Grid infeed
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Grid infeed
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Notes
• Changing amplitude and frequency can result in undesirable behavior/response of the
other components in the island grid (for example generators, motors connected directly to
the grid). The application is responsible for checking the suitability of all of the
components.
• Influencing loads/consumers in the island grid:
The ramp times for the grid parameters to be synchronized must be selected, so that
loads/consumers are neither overloaded nor tripped as a result of a fault (p5586[1...6]).
• Interaction with other power generating units in the island grid:
The synchronizing grid infeed must be the only generating unit in the island grid that
controls the grid voltage and grid frequency. If other power generating units are involved
in the voltage and frequency control in the island grid, then the offset values for
frequency and voltage (r5582[0, 1]) must be communicated with these other power
generating units using a real-time-capable communication link.
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• The 3rd VSM10 that is mandatory senses the grid voltage at the grid side of the circuit
breaker between the island grid and external grid (FP 7990).
The voltage measured values are displayed in r5461[1] / r5462[1] and are used as inputs
for the voltage conversion in the transformer model (p5487[2] = r5461[1], p5487[3] =
r5462[1]. The transformer ratio (between the external grid and the infeed input) is set
using p5486[1].
The phase shift of the voltage between the external grid and the grid filter voltage must
be set in parameter p6420[1].
The remaining gain errors (e.g. caused by measuring transformers) can be corrected using
parameter p6421[1].
• In order to guarantee reliable synchronization of the two grids, reliable values for
amplitude, frequency and angular position of the external grid are required.
These variables represent the setpoints for synchronizing the island grid.
A proven technique employs a phase-locked loop, i.e. a control loop for the stable
calculation of the variables being searched for from the measured actual values of the
external grid voltages.
The "Grid transformer" function module provides a generally usable PLL; the input variable
is a measured voltage vector in alpha/beta coordinates.
As a consequence, the following parameter assignments are required:
– The voltage values of the external grid converted into alpha/beta coordinates are
connected with the PLL inputs: p5574[0, 1] = r5488[3, 4]
– PLL2 should be activated at the start of synchronization: p5571 = r5499.5
– The setpoints for voltage, frequency and angular position used for synchronization are
displayed in r6311[1], r6313 and r6314.
• Frequently, the correct parameterization of the phase shift (p6420[0, 1]) results in
problems. A check without additional measuring equipment is only possible if the circuit
breaker to the island grid or to the external grid is closed.
For instance, the first case can be created using a black start. When the circuit breaker is
closed, then the following must apply: r5498[0, 1, 2] = r5488[0, 1, 2] or r5498[0, 1, 2] =
r5488[3, 4, 5].
Traces can be used to compare the time-variant variables, for example.
If it is not possible to close the circuit breaker in the no-voltage state and subsequently
establish a voltage (e.g. when switching between the island grid and power grid), then an
oscilloscope with differential voltage probes can be used to check that the voltages at
both sides of the circuit breaker match before the close command is issued.
Grid infeed
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7.7 Commissioning the grid droop control
Grid infeed
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7.7 Commissioning the grid droop control
Grid control
• r0206[0...4] Rated power unit power
• r0207[0...4] Rated power unit current
• p0210 Device supply voltage
• P0211 Rated grid frequency
• p1300[0...n] Open-loop/closed-loop control operating mode
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Commissioning
7.7 Commissioning the grid droop control
DC component controller
• p5434 DC component controller lowpass limit frequency
• p5435 DC component controller lowpass damping
• p5436 Direct component controller P gain
• p5437 Direct component controller integration time
• p5438 Direct component controller limiting
Grid infeed
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7.7 Commissioning the grid droop control
Harmonics controller
• p5440 Harmonics controller bandpass filter activation
• p5441[0...3] Harmonics controller bandpass filter gain
• p5442[0...3] Harmonics controller bandpass filter mid-frequency
• p5443 Harmonics controller bandpass filter gain total
Others
• p1241 Vdc_max controller switch-in level
• p1245 Vdc_min controller switch-in level
• p1250 Vdc controller proportional gain
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7.8 Commissioning dynamic grid support
Grid infeed
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7.9 Commissioning the grid monitoring
Function diagrams
• 7996 Characteristic
• 7997 Current limitation
• 7998 Sequence control
Activating
The voltage-time monitoring is activated using p5540.4 = 1. The simple threshold monitoring
that is otherwise active is deactivated using p5543.
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7.9 Commissioning the grid monitoring
The settings for the LVRT characteristic are described in the following table.
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7.9 Commissioning the grid monitoring
Notes
• The times in p5553[x] must be entered in ascending order.
For example, for simply parameterizing steps, the same consecutive times are permissible.
• The time in p5553[9] defines the maximum duration of a fault ride through and must
therefore always be defined.
Fault F6851 is output if the voltage does not return to the tolerance band within this time.
If not all of the interpolation points are required, then the interpolation points before
point p5553[9] can be assigned the same voltage values.
Activating
The frequency-time monitoring is activated using p5540.7 = 1. The simple threshold
monitoring that is otherwise active is deactivated using p5544.
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7.9 Commissioning the grid monitoring
The settings for the frequency-time monitoring are described in the following table.
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7.9 Commissioning the grid monitoring
Notes
• The times in p5556[x] or p5558[x] must be entered in ascending order.
For example, for simply parameterizing steps, the same consecutive times are permissible.
• The time in p5556[9] or p5558[9] defines the maximum duration of a fault ride through
and must therefore always be defined.
Fault F6851 is output if the frequency does not return to the tolerance band within this
time.
If not all of the interpolation points are required, then the interpolation points before
point p5556[9] or p5558[9] can be assigned the same voltage values.
Activating
The monitoring is activated with p5540.9 = 1.
In addition, the corresponding threshold values must be set in p5543[2, 3] and p5544[2, 3];
these thresholds are deactivated in the default setting.
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7.9 Commissioning the grid monitoring
Others
• p3612 CI: Infeed reactive power precontrol
Grid infeed
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7.10 Commissioning cos phi display
Preconditions
• For the cosφ calculation function, when commissioning, the Active Line Module function
module "Supplementary module cosinus phi" must be activated. This means that
additional parameters p3473 to p3479 are available.
If a second VSM10 is to be used to display cosφ, then the grid transformer function
module should also be activated.
• Precondition for a correct cosφ display, is that the Active Line Module and the Voltage
Sensing Module operate on the same grid, i.e. with the same grid frequency. It is
especially important that parameter r0066 indicates the correct grid frequency and that
the Active Line Module is operational. Transformers can be used between the measuring
point and the connection point of the Active Line Module; a possibly associated phase
shift (interchanged phase sequence) must be parameterized (see p3475).
• Phase currents and conductor voltages at the measuring point are the input variables for
the cosφ display.
– Measured values (i1, i2, u12, u23) can be sensed using various devices and fed to the
calculation block through a BiCo link (p3473, p3474). Possible deadtimes as a result of
signal transfer times/propagation times should be taken into account (see "Calibration
parameter p3479" in Section, Application).
– The VSM10 with 2 measuring inputs for grid voltages up to 3 AC 690 Vrms and current-
voltage transformers for +/-10 V are suitable for sensing values. Suitable current
transformers must be selected and the conversion into current magnitude (p3670)
parameterized on an application-for-application basis.
– In principle, currents or voltages can also be used from the grid model of the Active
Line Module control (r3467, r3468) for the cosφ display. However, the unavoidable
component statistical scatter (especially of the grid filter) can result in a lower display
accuracy.
Application
• cosφ values for two different connection points at the same grid can be simultaneously
sensed and calculated (e.g. an outer cosφ at the connection point of the complete system
with the grid, and an inner cosφ at the inverter terminals). This is the reason that the
parameters are indexed 2x.
• Using p3475, two independent cosφ displays can be activated (bit 0) and configured.
– Configuration bit 1 defines whether the input signals for voltage and current are
present in space vector coordinates (alpha/beta) – or in a 3-conductor representation
(phases R, S, T). As a consequence, signals can be used from internal grid models (e.g.
r3467, r3468) – or also direct VSM10 measured values (e.g. r5461, r5471).
– Configuration bit 2 defines whether between the cosφ measuring point (voltages,
currents) and the terminals of the Active Line Module, the phase sequence has been
interchanged as a result of a transformer.
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Commissioning
7.10 Commissioning cos phi display
• Corresponding to the selected configuration, the signal sources for the current and
voltage actual values must be parameterized for the cosφ measuring point in p3473 and
p3474.
• The measured value is displayed as amount (r3478) and sign (r3477). Especially for r3478
= 1, even minimum phase shifts of the currents cause the sign to change. Suitably
selecting the smoothing p3476 can prevent undesirable toggling and/or ensure the
required response time of the measurement.
• Taking into account all dead times and delay times in the current and voltage
measurement is decisive regarding the accuracy of the cosφ display. The measurement
can be adapted using p3479 if a VSM10 is not being used to measure the current, or
additional dead times occur as a result of the communication buses.
The cosφ calculation can be simply calibrated without using external measuring devices
by simultaneously using both cosφ displays. The first display r3478[0] uses the current
measurement in the Active Line Module as well as the VSM10 voltages at the grid filter.
The second display r3478[1] uses the application-specific external measurement of the
same currents between the Active Line Module and Active Interface Module, as well as the
same VSM10 voltages in 3-conductor coordinates:
– p3473[0] = r3467[2],
– p3473[1] = r3467[3],
– p3474[0] = default,
– p3474[1] = default,
– p3475[0] = 1,
– p3473[2] = e.g. r5471[0],
– p3473[3] = e.g. r5472[0],
– p3474[2] = r3661,
– p3474[3] = r3662,
– p3475[1] = 3.
When dead time p3479[1] is correctly set, the displays of r3478[0] and r3478[1] are the
same in operation.
Calibration accuracy can be increased when required by using separate external reference
measuring devices.
Calibration parameter p3479 is preset for current measurement with the 10 V inputs of
the VSM10. When correctly calibrated, the cosφ display error is typically <0.01.
Grid infeed
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Commissioning
7.11 Commissioning supplementary controls
Preconditions
Current-controlled operation
• Limits p3528 up to p3533 for active currents in the motoring (r0078 > 0) and generating
(r0078 < 0) directions are a part of the regular Active Line Module control, and are always
available - if the grid droop control is not active. The limits are not active in grid droop
operation.
• Adjustable parameters p3524 up to p3527 are used to limit the reactive and apparent
current.
They require that at least one of the following functional modules is activated: Grid
transformer, supplementary controls, dynamic grid support.
• Adapted current limits can be parameterized for riding through grid faults using p5509
and p5520. The "Dynamic grid support" function module is required for this purpose.
Application
Without any additional settings, the instantaneous value of the total current (apparent
current) is limited to the maximum permissible current r0209. If the vector sum of the active
and reactive current exceeds this maximum value, then initially, the reactive component of
the current setpoint is reduced to zero. This means that in the case of an overload, the active
current has priority over the reactive current.
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7.11 Commissioning supplementary controls
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7.11 Commissioning supplementary controls
When using the flattop modulation type, which is used for Active Line Modules, the switching
losses are dependent on displacement factor cosφ.
From firmware V5.2, for infeeds with Article numbers ...AA4, ...AA8, the switching instants
are shifted as a function of cosφ.
Using this function, the switching instants are shifted so that switching losses are reduced.
However, the cosφ-variable flattop modulation can only minimize the switching losses up to
a shift of 30°.
Parameter p1810.13 = 1 and parameter p1810.14 = 1 must be set.
Note
However, in principle, the derating characteristic shown in the diagram remains applicable.
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7.11 Commissioning supplementary controls
Corresponding to individual grid codes, this means that the total current can be kept
constant before and during a grid fault.
• p5500.8 = 1: During a grid short-circuit (r5502.4 = 1, r5522.3 = 1) the active current
setpoint is internally set to zero.
Corresponding to the directives of individual grid codes, a fault ride through (FRT) can be
executed with pure reactive power output (Q mode).
• p5500.9 = 1: During a grid short-circuit (r5502.4 = 1, r5522.3 = 1) the active current
setpoint and the reactive current setpoint are internally set to zero.
Corresponding to the directives of individual grid codes, a fault ride through (FRT) can be
executed without power output (Z mode).
• The priority for providing reactive power for dynamic grid support can be briefly
automatically deactivated if the DC link voltage comes close to the upper shutdown limit.
In order to avoid a protective shutdown, the reactive current is reduced via p5508 – and
the full active power is available to reduce the DC link voltage down to zero.
• For the previously mentioned conditional current limits, a differentiation is made between
– the permissible tolerance range of the grid voltage (symmetrical and non symmetrical)
status signals: r5502.1, r5502.2
adjustable parameters: p5505[0, 2], p5509[9, 10]
– and the detection of a grid short-circuit due to undervoltage
status signals: r5502.4, r5522.3
adjustable parameters: p5529[2, 3].
Supplementary notes/setting recommendations for the parameterization:
• If, after the grid returns, active power must be quickly re-established (for instance, China),
then the "Minimum time dynamic grid support" p5507[0] must be set = 10 ... 20 ms.
Background: During a grid fault, adjustable conditions apply for a reduced active current.
The previous active power is restored step-by-step after the grid fault has been cleared.
• If the permissible time to establish the reactive current after the start of a grid fault is long
enough, then the starting ramp for the support current should be reduced (e.g.
p5509[0] = 10 %). This can avoid overvoltages at the start of a fault.
• In many cases, during a grid fault, it is not permissible that the reactive current is reduced,
if the DC link voltage reaches its shutdown limits (e.g. p5508 = -40 V). To do this, set
p5509[1] = 0.1 %.
• If reactive current support is also required for non-symmetrical grid faults (e.g. China GB/T
19964:2012), then the setting p5509[7] = 100 % is necessary. Further, for riding through
all fault types, we recommend p5509[8] = 0.1 % as well as p5509[11] = 20 ... 50 %. When
required, lower and higher values are also possible. The permissible total current must
then be selected to be appropriately high (p5509[5] > 70 %).
• For weak grid conditions, which are typical for test laboratories, we further recommend:
p3603 = 0 ... 50 %, p5507[3] = 8 ms, p5509[6] = 3 %.
• For operation on power grids with a stable frequency characteristic, for dynamic support,
a longer smoothing time for the PLL is recommended: p3458[1] = 50 ms.
Grid infeed
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Commissioning
7.11 Commissioning supplementary controls
Note
The permissible reactive current limit differs depending on the active operating mode.
• In the "Grid droop control" mode, the maximum power unit current can be utilized, just
the same as in normal closed-loop current control mode.
• In the "Dynamic grid support" mode, the reactive current is limited to the rated current in
the standard application.
See also Chapter "Dynamic grid support (Page 40)" and Chapter "Reactive and apparent
current limiting (Page 137)".
Grid infeed
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7.11 Commissioning supplementary controls
Others
• p3612 CI: Infeed reactive power precontrol
Grid infeed
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Commissioning
7.12 Notes for commissioning systems for operation on grids with low short-circuit power (fault level) and
variable grid parameters
7.12 Notes for commissioning systems for operation on grids with low
short-circuit power (fault level) and variable grid parameters
Grid infeed
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7.12 Notes for commissioning systems for operation on grids with low short-circuit power (fault level) and variable grid pa
The measuring current is reduced if the automatic control optimization becomes unstable,
and is canceled with an overvoltage and/or overcurrent fault in order to minimize the load on
the supplying grid:
Set p3415[0] = p3415[1] = 7 % and repeat the optimization with p3410 = 5.
Further, it must be noted that the frequency and voltage limits p0281 … p0286 must also be
set to the grid-specific limit values.
For a fluctuating grid short-circuit power, the automatic controller setting should be
performed in an operating state involving an average, typical grid short-circuit power - and
not involving an extreme case. In the case of an island grid application, this means that the
power ratings of the generating units and loads should be harmonized, for example.
It may be necessary to also carry out the manual parameter settings listed below:
• The gain factors for the grid current control and the DC link voltage control can be
reduced; in addition, the current precontrol can also be reduced. These measures
especially apply to applications with relatively low requirements placed on the dynamic
performance of the control systems without step-type load surges. It may be necessary
that these parameter settings are already made before the grid data identification routine
mentioned above.
Typical settings include, for example
– p3560 = 25 % … 50 % (small DC links, e.g.: 1 Active Line Module + 2 Motor Modules
chassis format)
– p3560 = 100 % … 150 % (large DC links, e.g.: 4 Active Line Module + 4 Motor Modules
chassis format)
– p3603 = 25 % … 50 %
– p3615 = 50%
Especially for time-variable grid conditions, the controller can also be adapted dynamically
and in time synchronism via BiCo signal inputs (p3561, p3604, p3616).
• For operation on weak grids, frequently, the system – comprising inverter, grid filter and
the grid – manifests a resonance point at approximately 1/4 of the controller frequency of
the Active Line Module (0.25 / p0115[0]). For analysis, for example, high resolution traces
and FFT calculations of the phase currents (r0069) and filter voltages (r3661, r3662) can
be carried out.
A bandstop filter can be configured for the Active Line Module output voltage (p5201 ff)
to dampen a resonance point. When required, a bandstop filter can be activated for the
current actual values (p5211 ff). All bandstop filters are preconfigured for a blocking
(trap) frequency of 1000 Hz.
• Normally, the Vdc controller of the Active Line Module corrects/cancels any DC link voltage
oscillations. If this is not possible as a result of the oscillation frequency, or is not desirable
for a specific application, then a bandstop filter can be configured for the Vdc actual value
(p1677 ff).
Grid infeed
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Commissioning
7.12 Notes for commissioning systems for operation on grids with low short-circuit power (fault level) and
variable grid parameters
• Using p3520, the powers of the Motor Modules connected to the DC link can be
precontrolled for the DC link voltage control. This can be especially necessary if the
controller dynamic response that is available is no longer sufficient as a result of the
rugged settings.
The correct scaling must be ensured for interconnections spanning drive objects, see also
p3519.
• For grid conditions that vary over time, control adaptations can also be performed
dynamically and in time synchronism via BiCo signal inputs. After activating the
"Supplementary control" function module, controller gains can be tracked/corrected using
p3561/p3604/p3616.
For example, individual Motor Modules can be disconnected from the DC link while the
system is operational. Or, the drive system knows the switching scenarios in the island
grid and therefore permits signals to be entered for the named parameters.
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7.12 Notes for commissioning systems for operation on grids with low short-circuit power (fault level) and variable grid pa
Grid infeed
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Commissioning
7.12 Notes for commissioning systems for operation on grids with low short-circuit power (fault level) and
variable grid parameters
Grid infeed
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Device overview 8
The document applies to the following devices.
Table 8- 1 Active Line Modules in the booksize format, internal air cooling
Active Line Module Active Interface Module Grid connection Rated current Rated power
voltage 1)
6SL3130-7TE21-6AA3 6SL3100-0BE21-6AB0 380 ... 480 V 25 A 16 kW
6SL3130-7TE23-6AA3 6SL3100-0BE23-6AB0 380 ... 480 V 55 A 36 kW
6SL3130-7TE25-5AA3 6SL3100-0BE25-5AB0 380 ... 480 V 84 A 55 kW
6SL3130-7TE28-0AA3 6SL3100-0BE28-0AB0 380 ... 480 V 122 A 80 kW
6SL3130-7TE31-2AA3 6SL3100-0BE31-2AB0 380 ... 480 V 182 A 120 kW
Table 8- 2 Active Line Modules in the booksize format, cold plate cooling
Active Line Module Active Interface Module Grid connection Rated current Rated power
voltage 1)
6SL3136-7TE21-6AA3 6SL3100-0BE21-6AB0 380 ... 480 V 25 A 16 kW
6SL3136-7TE23-6AA3 6SL3100-0BE23-6AB0 380 ... 480 V 55 A 36 kW
6SL3136-7TE25-5AA3 6SL3100-0BE25-5AB0 380 ... 480 V 84 A 55 kW
6SL3136-7TE28-0AA3 6SL3100-0BE28-0AB0 380 ... 480 V 122 A 80 kW
6SL3136-7TE31-2AA3 6SL3100-0BE31-2AB0 380 ... 480 V 182 A 120 kW
Active Line Module Active Interface Module 2) Grid connection Rated current Rated power
voltage 1)
6SL3330-7TE35-0AA4 6SL3300-7TE35-0AA1 320 ... 480 V 490 A 300 kW
6SL3330-7TE41-0AA4 6SL3300-7TE41-4AA1 320 ... 480 V 985 A 630 kW
6SL3330-7TE41-4AA4 6SL3300-7TE41-4AA1 320 ... 480 V 1405 A 900 kW
6SL3330-7TG41-0AA4 6SL3300-7TG41-3AA1 500 ... 690 V 1025 A 1100 kW
6SL3330-7TG41-3AA4 6SL3300-7TG41-3AA1 500 ... 690 V 1270 A 1400 kW
Active Line Module Active Interface Module 2) Grid connection Rated current Rated power
voltage 1)
6SL3335-7TG35-8AA4 6SL3300-7TG35-8AA1 3) 500 ... 690 V 575 A 630 kW
6SL3335-7TG41-3AA4 6SL3305-7TG41-3AA5 500 ... 690 V 1270 A 1400 kW
6SL3335-7TG41-6AA4 6SL3305-7TG41-6AA5 500 ... 690 V 1560 A 1700 kW
Grid infeed
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Device overview
8.1 Control Units
Table 8- 5 Active Line Modules in the chassis format, water cooled for common cooling circuits
Active Line Module Active Interface Module 2) Grid connection Rated current Rated power
voltage 1)
6SL3335-7TG35-8AA8 6SL3300-7TG35-8AA1 3) 500 ... 690 V 575 A 630 kW
6SL3335-7TG41-3AA8 6SL3305-7TG41-3AA7 500 ... 690 V 1270 A 1400 kW
6SL3335-7TG41-6AA8 6SL3305-7TG41-6AA7 500 ... 690 V 1560 A 1700 kW
1) For deviating voltages, contact technical support.
2) The Active Interface Module may have to be adapted after the grid analysis.
3) Only an air-cooled Active Interface Module is available for this rated power.
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Device overview
8.3 Active Interface Modules, air-cooled
Grid infeed
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Device overview
8.3 Active Interface Modules, air-cooled
Note
Modified grid connection voltage
The permissible grid connection voltage of the Active Interface Modules for
3 AC 380 ... 480 V for operation for the grid infeed is:
3 AC 320 V -10 % (-15 % < 1 min) ... 3 AC 480 V +10 %
UL approval is only applicable for the restricted voltage range 380 V -10 % (-15 % < 1 min) ...
3 AC 480 V +10 %, which, for this reason, is specified together with the UL approval on the
type plate.
Note
The general data in the SINAMICS Low Voltage Engineering Manual should be carefully
observed.
Especially for island grids and weak grids, a grid analysis should be performed with the
following content:
• Analysis of the complete drive system, including diesel engines, with statements
regarding the total harmonic distortion factor (THD) – along with the aptitudes of the
individual harmonics as a function of the customer's grid parameters. The necessary
operating modes must be taken into account.
As a result of this analysis, it may be necessary to make adaptations to the drive system,
especially the Active Interface Module.
These adaptations cannot be carried out by the region/customer, but by the manufacturer's
factory. Further, these adaptations are not part of the analysis.
The application support group in head office sales can provide support when performing a
simulation and a grid analysis.
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Device overview
8.4 Air-cooled Active Line Modules for the grid infeed, chassis format
8.4 Air-cooled Active Line Modules for the grid infeed, chassis format
8.4.1 Description
The self-commutating infeed / regenerative feedback units act as step-up converters and
generate a stabilized DC link voltage that is typically 1.5x greater (factory setting) than the
rated grid voltage. In this way, the connected Motor Modules are isolated from the grid
voltage. This improves the dynamic response and control quality because grid tolerances and
fluctuations do not affect the motor voltage.
If required, the Active Line Modules can also provide reactive power compensation.
Especially for power generated from various DC sources, the 3 AC 320 V … 480 V Active Line
Modules have an AC connection voltage range up to 320 V and a very wide DC voltage range.
The technical data includes supplements for operation with connection voltages 3 AC 320 V.
Grid infeed
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Device overview
8.4 Air-cooled Active Line Modules for the grid infeed, chassis format
In the case of an Active Infeed with an Active Line Module of frame size JX, the bypass
contactor is not included in the associated Active Interface Module, but must be provided
separately. The Active Interface Modules and Active Line Modules of this frame size have
degree of protection IP00.
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Device overview
8.4 Air-cooled Active Line Modules for the grid infeed, chassis format
Note
It is only possible to connect identical power units in parallel if all power units have the same
hardware version.
Grid infeed
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Device overview
8.4 Air-cooled Active Line Modules for the grid infeed, chassis format
Connection example
Additional details
Additional details regarding air-cooled Active Line Modules are provided in the Air-cooled
chassis power units manual
(https://support.industry.siemens.com/cs/ww/en/view/109781448).
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Device overview
8.4 Air-cooled Active Line Modules for the grid infeed, chassis format
Table 8- 7 Technical data for Active Line Modules, 3 AC 320 ... 480 V with supplements for operation with 3 AC 320 V for
power fed-in from various DC sources
Grid infeed
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Device overview
8.4 Air-cooled Active Line Modules for the grid infeed, chassis format
Grid infeed
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Device overview
8.4 Air-cooled Active Line Modules for the grid infeed, chassis format
NOTICE
Every short-circuit reduces the service life of the device fuses
Longer short-circuits, or short-circuits closely following one another, reduce the service life
of the Active Line Module.
The short-circuit clearing currents are not suitable to rupture the device fuses, but for
downstream fuse associated with connected loads/consumers.
Table 8- 8 Technical data for Active Line Modules, 3 AC 500 V ... 690 V
Grid infeed
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Device overview
8.4 Air-cooled Active Line Modules for the grid infeed, chassis format
NOTICE
Every short-circuit reduces the service life of the device fuses
Longer short-circuits, or short-circuits closely following one another, reduce the service life
of the Active Line Module.
The short-circuit clearing currents are not suitable to rupture the device fuses, but for
downstream fuse associated with connected loads/consumers.
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158 System Manual, 10/2020, A5E03347436A
Device overview
8.4 Air-cooled Active Line Modules for the grid infeed, chassis format
Overload capability
The Active Line Modules have an overload reserve.
The criterion for overload is that the drive is operated with its base load current before and
after the overload occurs (a load duration of 300 s is used as a basis here).
High overload
The base load current for a high overload IH_DC is based on a duty cycle of 150 % for 60 s; the
max. current Imax_DC can flow for 5 s.
Grid infeed
System Manual, 10/2020, A5E03347436A 159
Device overview
8.4 Air-cooled Active Line Modules for the grid infeed, chassis format
Active Line Module Active Interface Module Grid connec- Rated cur- Permissible step- Maximum step-up
tion voltage rent up factor range factor (p3508)
6SL3330-7TE35-0AA4 6SL3300-7TE35-0AA1 320 ... 480 V 490 A 1.42 ... 3.0 3.0
6SL3330-7TE41-0AA4 6SL3300-7TE41-4AA1 320 ... 480 V 985 A 1.42 ... 2.3 2.3
6SL3330-7TE41-4AA4 6SL3300-7TE41-4AA1 320 ... 480 V 1405 A 1.42 ... 2.3 2.3
6SL3330-7TG41-0AA4 6SL3300-7TG41-3AA1 500 ... 690 V 1025 A 1.42 ... 2.0 2.0
6SL3330-7TG41-3AA4 6SL3300-7TG41-3AA1 500 ... 690 V 1270 A 1.42 ... 2.0 2.0
Grid infeed
160 System Manual, 10/2020, A5E03347436A
Device overview
8.5 Active Interface Modules, liquid-cooled
Note
The general data in the SINAMICS Low Voltage Engineering Manual should be carefully
observed.
Especially for island grids and weak grids, a grid analysis should be performed with the
following content:
• Analysis of the complete drive system, including diesel engines, with statements
regarding the total harmonic distortion factor (THD) – along with the aptitudes of the
individual harmonics as a function of the customer's grid parameters. The necessary
operating modes must be taken into account.
As a result of this analysis, it may be necessary to make adaptations to the drive system,
especially regarding the Active Interface Modules.
These adaptations cannot be carried out by the region/customer, but by the manufacturer's
factory. Further, these adaptations are not part of the analysis.
The Active Interface Module in conjunction with option S02 may have to be adapted; contact
technical support.
The application support group in head office sales can provide support when performing a
simulation and a grid analysis.
Grid infeed
System Manual, 10/2020, A5E03347436A 161
Device overview
8.6 Liquid-cooled Active Line Modules for the grid infeed, chassis format
8.6 Liquid-cooled Active Line Modules for the grid infeed, chassis
format
8.6.1 Description
The self-commutating infeed / regenerative feedback units act as step-up converters and
generate a stabilized DC link voltage that is typically 1.5x greater (factory setting) than the
rated grid voltage. In this way, the connected Motor Modules are isolated from the grid
voltage. This improves the dynamic response and control quality because grid tolerances and
fluctuations do not affect the motor voltage.
If required, the Active Line Modules can also provide reactive power compensation.
Grid infeed
162 System Manual, 10/2020, A5E03347436A
Device overview
8.6 Liquid-cooled Active Line Modules for the grid infeed, chassis format
Figure 8-5 Overview of Active Infeeds, frame sizes HI/HXL and JI/JXL
Note
It is only possible to connect identical power units in parallel if all power units have the same
hardware version.
Grid infeed
System Manual, 10/2020, A5E03347436A 163
Device overview
8.6 Liquid-cooled Active Line Modules for the grid infeed, chassis format
Connection example
Additional details
Additional details regarding liquid-cooled Active Line Modules are provided in the Chassis
power units manual liquid cooled
(https://support.industry.siemens.com/cs/en/en/view/109752561).
Grid infeed
164 System Manual, 10/2020, A5E03347436A
Device overview
8.6 Liquid-cooled Active Line Modules for the grid infeed, chassis format
Table 8- 11 Technical data for Active Line Modules, 3 AC 500 V ... 690 V
Grid infeed
System Manual, 10/2020, A5E03347436A 165
Device overview
8.6 Liquid-cooled Active Line Modules for the grid infeed, chassis format
NOTICE
Every short-circuit reduces the service life of the device fuses
Longer short-circuits, or short-circuits closely following one another, reduce the service life
of the Active Line Module.
The short-circuit clearing currents are not suitable to rupture the device fuses, but for
downstream fuse associated with connected loads/consumers.
Grid infeed
166 System Manual, 10/2020, A5E03347436A
Device overview
8.6 Liquid-cooled Active Line Modules for the grid infeed, chassis format
Overload capability
The Active Line Modules have an overload reserve.
The criterion for overload is that the drive is operated with its base load current before and
after the overload occurs (a load duration of 300 s is used as a basis here).
High overload
The base load current for a high overload IH_DC is based on a duty cycle of 150 % for 60 s; the
max. current Imax_DC can flow for 5 s.
Grid infeed
System Manual, 10/2020, A5E03347436A 167
Device overview
8.6 Liquid-cooled Active Line Modules for the grid infeed, chassis format
Active Line Module Active Interface Grid connec- Rated cur- Permissible step- Maximum step-up
Module 1) tion voltage rent up factor range factor (p3508)
6SL3335-7TG35-8AA4 6SL3300-7TG35-8AA1 2) 500 ... 690 V 575 A 1.42 ... 2.0 2.0
6SL3335-7TG41-3AA4 6SL3305-7TG41-3AA5 500 ... 690 V 1270 A 1.42 ... 2.0 2.0
6SL3335-7TG41-6AA4 6SL3305-7TG41-6AA5 500 ... 690 V 1560 A 1.42 ... 2.0 2.0
1) The Active Interface Module may have to be adapted after the grid analysis.
2) Only an air-cooled Active Interface Module is available for this rated power.
Grid infeed
168 System Manual, 10/2020, A5E03347436A
Device overview
8.7 Active Interface Modules water cooled for common cooling circuits
Note
The general data in the SINAMICS Low Voltage Engineering Manual should be carefully
observed.
Especially for island grids and weak grids, a grid analysis should be performed with the
following content:
• Analysis of the complete drive system, including diesel engines, with statements
regarding the total harmonic distortion factor (THD) – along with the aptitudes of the
individual harmonics as a function of the customer's grid parameters. The necessary
operating modes must be taken into account.
As a result of this analysis, it may be necessary to make adaptations to the drive system,
especially regarding the Active Interface Modules.
These adaptations cannot be carried out by the region/customer, but by the manufacturer's
factory. Further, these adaptations are not part of the analysis.
The Active Interface Module in conjunction with option S02 may have to be adapted; contact
technical support.
The application support group in head office sales can provide support when performing a
simulation and a grid analysis.
Grid infeed
System Manual, 10/2020, A5E03347436A 169
Device overview
8.8 Active Line Modules for grid infeed, chassis format water cooled for common cooling circuits
8.8 Active Line Modules for grid infeed, chassis format water cooled
for common cooling circuits
8.8.1 Description
The self-commutating infeed / regenerative feedback units act as step-up converters and
generate a stabilized DC link voltage that is typically 1.5x greater (factory setting) than the
rated grid voltage. In this way, the connected Motor Modules are isolated from the grid
voltage. This improves the dynamic response and control quality because grid tolerances and
fluctuations do not affect the motor voltage.
If required, the Active Line Modules can also provide reactive power compensation.
Grid infeed
170 System Manual, 10/2020, A5E03347436A
Device overview
8.8 Active Line Modules for grid infeed, chassis format water cooled for common cooling circuits
Figure 8-8 Overview of Active Infeeds, frame sizes HI/HXL and JI/JXL
Note
It is only possible to connect identical power units in parallel if all power units have the same
hardware version.
Grid infeed
System Manual, 10/2020, A5E03347436A 171
Device overview
8.8 Active Line Modules for grid infeed, chassis format water cooled for common cooling circuits
Connection example
Additional details
Additional details regarding water-cooled Active Line Modules are provided in the Chassis
Power Units Water-Cooled for Common Cooling Circuits Manual
(https://support.industry.siemens.com/cs/en/en/view/109751832).
Grid infeed
172 System Manual, 10/2020, A5E03347436A
Device overview
8.8 Active Line Modules for grid infeed, chassis format water cooled for common cooling circuits
Table 8- 14 Technical data for Active Line Modules, 3 AC 500 V ... 690 V
Grid infeed
System Manual, 10/2020, A5E03347436A 173
Device overview
8.8 Active Line Modules for grid infeed, chassis format water cooled for common cooling circuits
NOTICE
Every short-circuit reduces the service life of the device fuses
Longer short-circuits, or short-circuits closely following one another, reduce the service life
of the Active Line Module.
The short-circuit clearing currents are not suitable to rupture the device fuses, but for
downstream fuse associated with connected loads/consumers.
Grid infeed
174 System Manual, 10/2020, A5E03347436A
Device overview
8.8 Active Line Modules for grid infeed, chassis format water cooled for common cooling circuits
Overload capability
The Active Line Modules have an overload reserve.
The criterion for overload is that the drive is operated with its base load current before and
after the overload occurs (a load duration of 300 s is used as a basis here).
High overload
The base load current for a high overload IH_DC is based on a duty cycle of 150 % for 60 s; the
max. current Imax_DC can flow for 5 s.
Grid infeed
System Manual, 10/2020, A5E03347436A 175
Device overview
8.8 Active Line Modules for grid infeed, chassis format water cooled for common cooling circuits
Active Line Module Active Interface Grid connec- Rated cur- Permissible step- Maximum step-up
Module 1) tion voltage rent up factor range factor (p3508)
6SL3335-7TG35-8AA8 6SL3300-7TG35-8AA1 2) 500 ... 690 V 575 A 1.42 ... 2.0 2.0
6SL3335-7TG41-3AA8 6SL3305-7TG41-3AA7 500 ... 690 V 1270 A 1.42 ... 2.0 2.0
6SL3335-7TG41-6AA8 6SL3305-7TG41-6AA7 500 ... 690 V 1560 A 1.42 ... 2.0 2.0
1) The Active Interface Module may have to be adapted after the grid analysis.
2) Only an air-cooled Active Interface Module is available for this rated power.
Grid infeed
176 System Manual, 10/2020, A5E03347436A
Function diagrams 9
An overview of the function charts for the grid infeed is shown in the following. They are
arranged in the schematic according to the function modules described above.
The function diagrams for the corresponding firmware versions are included in the "SINAMICS
S120/S150 List Manual".
Grid infeed
System Manual, 10/2020, A5E03347436A 177
Function diagrams
Grid infeed
178 System Manual, 10/2020, A5E03347436A
Appendix A
A.1 Glossary
List of the abbreviations used in the document
AISL Anti-islanding
FRT Fault ride through
LSS Circuit breaker
HFRT High frequency ride through
HVRT High voltage ride through
LFRT Low frequency ride through
LVRT Low voltage ride through
Grid infeed
System Manual, 10/2020, A5E03347436A 179
Appendix
A.2 Cable lugs
WARNING
Electric shock when voltage clearances are fallen below when using unsuitable cable
lugs
When using unsuitable cable lugs, voltage clearances can be fallen below, which in turn can
result in death or severe injury.
• Only use cable lugs that do not exceed the maximum dimensions of the following table.
Grid infeed
180 System Manual, 10/2020, A5E03347436A
Appendix
A.2 Cable lugs
Grid infeed
System Manual, 10/2020, A5E03347436A 181
Appendix
A.2 Cable lugs
Grid infeed
182 System Manual, 10/2020, A5E03347436A
Index
A G
Active Interface Modules Grid control, 35
Air-cooled, 149 Grid filter and transformer monitoring, 35
Booksize format, 149 Grid infeed applications, 32
Liquid-cooled, 161 Grid monitoring anti-islanding, 45
Water cooled, 169 Grid transformer function module, 34
Active Line Modules Grid-friendly transformer magnetization, 34, 105
Air-cooled, 151
Booksize format, 74, 147
Chassis format, 73, 147 I
Liquid-cooled, 162
Identification of the transformer data, 35
Step-up factor, 160, 168, 176
Island grid, 23
Water cooled, 170
M
C
Magnetization, 105
Cable lugs, 180
Microgrid, 24
Commissioning the anti-islanding function, 128
Connection example
Active Line Modules, 154
O
cosφ display, 47
Overload capability of Active Line
Modules, 159, 167, 175
D High overload, 159, 167, 175
DC link precharging, 105
Displacement factor, 47
P
Dynamic grid support, 40
Power generation
With rotating machines, 20
E Without rotating machines, 20
Power grid, 21
Electromagnetic fields, 13
Electrostatic sensitive devices, 15
R
F Residual risks, 17
Function module dynamic grid support, 40
Function module for grid droop control, 35
S
Function modules for a micro grid, 24
Function modules for an island grid, 23 Safety instructions
Function modules for the grid infeed, 29 Electromagnetic fields, 13
Function modules for the power grid, 22 Electrostatic sensitive devices, 15
Function modules requiring a license, 32 General safety instructions, 11
Fundamental safety instructions, 11 Step-up factor, 160, 168, 176
Grid infeed
System Manual, 10/2020, A5E03347436A 183
Index
T
Technical data
Active Line Modules, 155, 165, 173
Transformer magnetization, 34
V
VSM topology, 105
Grid infeed
184 System Manual, 10/2020, A5E03347436A