Illustrated Spare Part List FOR: Kirloskar Oil Engines Limited

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ILLUSTRATED SPARE PART LIST

FOR

6R1080TA ENGINE
FOR FIRE FIGHTING PUMP SET
A/C – KBL

APPLICATION CODE NO.


6H.2582

KIRLOSKAR OIL ENGINES LIMITED


Regd. Office: Laxmanrao Kirloskar Road, Khadki, Pune - 411 003, (India).
Tel.: +91 (20) 2581 0341, 2581 5341. Fax: +91 (20) 2581 3208, 2581 0209.
Website: www.koel.co.in

OCTOBER – 2012 PUBLICATION NO. 6H.561.27.0.00

1
GROUP INDEX
APPLICATION CODE 6H.2582

PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
1 ADAPTOR FOR LUB OIL TEMP GAUGE 6H.086 1 5
AIR CLEANER AND MOUNTINGS
2 6H.144 1 6, 7
(6RT, V.S. K27 TURBO)
3 AIR INLET MANIFOLD (ALUMINIUM) 6H.204.2 1 8
ALUMINIUM RADIATOR AND CAC FOR
4 6H.501.10 1 9
6R1080TA CPCB ENGINES
5 BRACKET FOR MAGNETIC PICKUP 6H.085 1 10
6 BREATHER 6H.024 1 11
7 CAC IN AND OUT AIR PIPE (SATGE 2) 6H.030.2 1 12
8 CAC IN AND OUT AIR PIPE (STAGE 1) 6H.030.1 1 13
9 CAM SHAFT 6H.003 1 14
10 CENTRIFUGE LUB OIL FILTER 6H.021 1 15
CONTROL PANEL,24V W/O
11 MAGNETIC PICK-UP AND TEMP. SENSOR 3H.854.2 1 16, 17
FOR FIRE FIGHTING PUMPSET
12 COVER FOR F.P. GEAR 4H.013 1 18
CRANK PULLEY
13 (2 GROOVE SPA SECTION + FAN DRIVE 6H.084 1 19
2 GROOVE "B" SECTION)
14 CRANK SHAFT 6H.002 1 20
21 TO
15 CYLINDER HEAD 6H.007 1
23
16 CYLINDER LINER.(105 DIA) 2H.008 6 24
17 DELIVERY BODY. 2H.013 1 25
18 DIP STICK (20DEG INCL SHORT) 06.248 1 26
19 ENGINE MOUNTING FOOT 6H.033 1 27
20 EXHAUST MANIFOLD (6RT, V.S. K27 TURBO) 6H.143 1 28
21 EXHAUST SILENCER AND MTG F6.503 1 29
22 EXPANSION BELLOW (4") AND MOUNTING F6.550 1 30
FASTENER FOR WATER PUMP PULLEY
23 MOUNTING (FOR 6R1080 AND HE FF 6H.104 1 31
APPLICATION)
24 FLYWHEEL(C-110 PTO & SP-111 PTO) 04.039 1 32
FRONT COVER FOR P.G.APPLICATION
25 4H.179 1 33
(W/O HYD.PUMP BORE)
26 FUEL CONNECTION 49.517 1 34
27 FUEL FILTER (W/O O.F.VALVE) 1.1L 03.656 1 35
28 FUEL PIPES (4M). 06.663 1 36
29 FUEL PUMP GEAR. 2H.011 1 37
GAS OUTLET MANIFOLD
30 6H.137 1 38
(FOR 6RT VS K27 T/C)
GEAR CASING
31 6H.020 1 39
(WITHOUT HYDRAULIC PUMP BORE)
GROUNDING CABLE FOR F.F.SET RADIATOR
32 6H.904.04 1 40
(6R & SL-90)

2
PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
33 HIGH PRESSURE PIPE (700MM) 6H.009 1 41
HOLSET COUPLING 0.37
34 6H.326 1 42
(WITHOUT PILOT BORE)
35 HOUSING FOR EXHAUST OUTLET (K27 T/C) 6H.138 1 43
INJECTOR & MTG. (TURBOCHARGED
36 4H.154 6 44
ENGINE)
INTERMEDIATE GEAR AND SUPPORT
37 4H.237 1 45
(FOR ENGINE W/O AUTO TIMER)
L.O.P.SWITCH (49.156.01.0) &
38 6H.201 1 46
ADAPTOR (6H.097.01.0)
39 LEAK OFF PIPE ASSLY. 6H.023 1 47
40 LIFTING HOOK 6H.048 1 48
41 LUB OIL COOLER & SPIN ON TYPE FILTER 6H.014 1 49, 50
51 TO
42 LUB OIL PUMP 6H.047 1
53
43 LUB OIL SUMP (PRESSED) 6H.043 1 54
44 LUCAS SA28-24V-55A ALTERNATOR 4H.422 1 55
45 MAGNETIC PICKUP M16X1.5 F6.908.01 1 56
57 TO
46 MONOBLOCK CRANKCASE 6H.001 1
61
47 MOUNTING FOR 30" PLASTIC FAN 6H.360 1 62, 63
MTG. FOR ALTERNATOR FF PUMPSET
48 (2 GROOVE PULLEY) (ARRANGEMENT 6H.200 1 64
SIMILAR TO L&T KOMATSU)
49 MTG. FOR FUEL FILTER & FUEL PIPE 6H.032 1 65
50 OIL FILLING BODY 4H.027 1 66
51 OIL SEAL HOUSING (ALUMINIUM) 6H.045.4 1 67
52 PIPE FOR L.O.GAUGE-2.5 M. 34.185 1 68
PISTON AND CON ROD ASSEMBLY
53 4H.180.1 6 69, 70
(TURBO ,P.G. --40 DIA PIN)
PULLEY FOR WATER PUMP SPA SECTION,
54 4H.262 1 71
2 GR. (120 PCD)
55 PUSHROD & TAPPETS 2H.007 6 72
56 RADIATOR MOUNTING FITTED ON ENGINE 6H.501.7 1 73
RADIATOR MOUNTING TO BE SUPPLIED
57 6H.501.3 1 74
LOOSE WITH ENGINES
RESTRICTION INDICATOR,
58 F6.504.02 1 75
1/8" NPT-24" RANGE
59 ROCKER COVER 6H.222 1 76, 77
60 SENSOR UNIT(FOR ELEC TEMP GAUGE) 46.085.02 2 78
61 SPEED ADJUSTMENT ARRANGEMENT 49.638 1 79
STARTER 7M14 LUCAS (24V) &
62 4H.365.1 1 80
MOUNTING (ON STARTER CARRIER)
STOP SOLENOID 24V (VERTICAL MOUNTING
63 49.625 1 81
WITH "C" TYPE LEVER)
64 SUCTION TUBE 6H.006 1 82
THERMOSTAT AND MOUNTING
65 4H.096.1 1 83
(WITH OTIEKER CLAMP)

3
PAGE
SR.NO. DESCRIPTION GROUP NO. QTY.
NO.
66 TURBO LUB OIL PIPING (FOR K27) 6H.141 1 84
67 TURBOCHARGER K27-2964 MXA 12.22 6H.127 1 85
68 V BELT XPA1280 4H.692 2 86
69 V.S.FUEL PUMP FOR 6R1080T 6H.188 1 87
70 VALVE ROCKER ASSEMBLY 6H.012 1 88, 89
71 WATER IN & OUT CONNECTION 6H.036 1 90
72 WATER PUMP (282.5 CRS) 4H.052 1 91
73 WATER TEMP.SW.(95 DEG.+ - 3 DEG) 46.260 1 92
WIRING HARNESS FOR FIRE FIGHTING
74 6H.902 1 93
PUMPSETWITH STOP SOL.
75 SET OF JOINTS 6H.511.62 1 94
76 SET OF WASHERS 6H.522.47 1 96
77 SET OF `O' RINGS 6H.511.64 1 97
78 SET OF BEARINGS 1 98

NOTE: - AS CONTINUOUS IMPROVEMENTS ARE CONTEMPLATED THE ILLUSTRATION


AND DESCRIPTIONS ARE NOT BINDING.

4
TITLE :- ADAPTOR FOR LUB OIL TEMP GAUGE GROUP :- 6H.086

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


ADAPTOR (3/4-inch NPTF - M14x1.5)
1 6H.086.02.0.00 1
FOR LUB OIL TEMP GAUGE

5
TITLE: - AIR CLEANER AND MOUNTINGS
GROUP: - 6H.144
(6RT, V.S. K27 TURBO)

16
15 10
13
16

9
14 8

1
4
9
11
3

2
5 3

7 12
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


AIR PIPE (AIR CLEANER TO
1 6H.139.01.0.00 1
COMPRESSOR)
2 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 2
3 50.548.08.000. SPL.PLAIN M/CED WASHER 7
4 6H.028.01.0.00 BRACKET FOR AIR CLEANER 1
5 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 11
6 50.506.10.000. PLAIN MACHINED WASHER - M10 7
7 50.548.10.000. SPECIAL WASHER 8
8 F6.594.06.0.00 HOSE FOR AIR CLEANER 1
T BOLT CLAMP KLIPCO TB108 /
9 06.376.04.0.00 2
JUPITOR (108 TO 116 DIA)
10 03.063.02.0.00 HOSE FOR AIR CLEANER (70 IDX80 L) 1
11 6H.028.03.0.00 BRACKET FOR AIR PIPE 1
12 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 2
NOT SUPPLIED
AIR CLEANER (14") WITH MTG LOOSE
13 F6.504.01.0.00 1
STRAP, CAP (1 ELEMENT) CONSISTING
OF SR. NO. 14

6
TITLE: - AIR CLEANER AND MOUNTINGS
GROUP: - 6H.144
(6RT, V.S. K27 TURBO)

16
15 10
13
16

9
14 8

1
4
9
11
3

2
5 3

7 12
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


14 F6.504.08.0.00 AIRCLEANER ELEMENT (14") 1
PROTECTION CAP FOR
15 30.735.06.0.00 1
AIRCLEANER WITH CLAMP
16 F6.377.16.0.00 JUPITER T -BOLT CLAMP 2

7
TITLE:- AIR INLET MANIFOLD (ALUMINIUM) GROUP:- 6H.204.2

3
2
5

4
5
2
1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 6H.204.03.0.00 INLET MANIFOLD 1
2 3H.015.11.0.00 JOINT FOR AIR INLET MANIFOLD 2
3 50.002.08.035. SET BOLT - M8X1.25X35 - 8.8 12
4 50.002.08.030. SET BOLT - M8X1.25X30 - 8.8 6
5 50.506.08.000. PLAIN MACHINED WASHER - M8 12

8
TITLE: - ALUMINIUM RADIATOR
GROUP: - 6H.501.10
ASSEMBLY FOR 4RT

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


6RTA RADIATOR AND CAC FOR CONSISTING
1 6H.501.10.0.00 1
6RTA ALUMINIUM OF SR. NO. 2
RADIATOR CAP 13 PSI WITH
2 48.213.03.0.00 1
2SEALING WASHER

9
TITLE: - BRACKET FOR MAGNETIC PICKUP GROUP: - 6H.085

2
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 6H.085.01.0.00 BRACKET FOR MAGNETIC PICKUP 1
2 50.540.09.016. SPRING DOWEL PIN 1
3 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 1
4 50.506.08.000. PLAIN MACHINED WASHER - M8 1

10
TITLE: - BREATHER GROUP :- 6H.024

3
10

5 6
1

7
5
4 9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 6H.024.03.0.00 BREATHER PIPE 1
2 6H.024.04.0.00 CLIP (FOR BREATHER PIPE) 1
3 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 3
HOSE FOR BREATHER PIPE
4 6H.024.05.0.00 1
(32mm I.D.)
5 50.519.07.000. WORM DRIVE HOSE CLIP (35 MM) 2
6 6H.024.06.0.00 BREATHER EXTENSION PIPE 1
BRACKET FOR BRETHER
7 6H.024.07.0.00 1
EXTENSION PIPE
8 50.006.06.000. NUT - M6X1 - GR.8.8 2
9 03.023.02.0.00 WASHER 2
10 04.452.03.0.00 U-CLAMP FOR SUMP DRAIN PIPE 1

11
TITLE :- CAC IN AND OUT AIR PIPE (SATGE 2) GROUP :- 6H.030.2

3 1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


AIR PIPE (TURBOCHARGER TO
1 6H.030.09.0.00 1
CAC) - CAC SIDE
RUBBER HOSE 100 X 100 X 160
2 F6.680.06.0.00 2
LENGTH WITH 4 STEEL RINGS
T-BOLT CLAMP JUPITER JT6A20
3 F6.680.25.0.00 4
(100 - 108 DIA RANGE)
4 6H.030.07.0.00 AIR PIPE (CAC TO INLET) 1

12
TITLE: - CAC IN AND OUT AIR PIPE (STAGE 1) GROUP: - 6H.030.1

9
11
1
2
3

12 8
5 7
3
10
6
11

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


AIR PIPE (TURBOCHARGER TO
1 6H.030.08.0.00 1
CAC) - T/C SIDE
2 6H.058.02.0.00 JOINT FOR AIR PIPE 1
3 30.650.04.0.00 HOSE CLIP (S.S.60 DIA.) 2
RUBBER HOSE (COMPRESSOR
4 4H.168.03.0.00 1
OUTLET)-K24 TURBO
5 6H.030.11.0.00 BRACKET FOR AIR PIPE 1
6 50.003.08.016 SET SCREW - M8X1.25X16 - 8.8 4
7 50.548.08.000 SPL.PLAIN M/CED WASHER 4
8 6H.030.03.0.00 CLAMP FOR CAC PIPE 2
9 50.003.08.035. SET SCREW - M8X1.25X35 - 8.8 4
10 50.003.08.040. SET SCREW - M8X1.25X40 - 8.8 4
11 50.506.08.000. PLAIN MACHINED WASHER - M8 12
12 50.006.08.000. NUT- M8X1.25 - GR.8.8 4

13
TITLE: - CAM SHAFT GROUP: - 6H.003

5
3
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 6H.003.10.0.00 CAMSHAFT AND GEAR ASSLY 1 OF SR. NO. –
02 TO 03
NOT SUPPLIED
2 6H.003.01.0.00 CAMSHAFT 1
LOOSE
NOT SUPPLIED
3 03.006.04.0.00 CAM SHAFT GEAR 1 LOOSE
THRUST WASHER FOR CAM NOT SUPPLIED
4 4H.003.02.0.00 1
SHAFT LOOSE
5 03.117.02.0.00 PIN 1

14
TITLE :- CENTRIFUGE LUB OIL FILTER GROUP :- 6H.021

7 5

6 3
4

2
9

10
11

8
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
CENTRIFUGE FILTER AND
*1 6H.021.40.0.00 1 OF SR. NO. 2
ADAPTOR ASSEMBLY TO 7
ADAPTOR FOR CENTRIFUGAL LUB
2 6H.021.01.0.00 1
OIL FILTER
3 F6.024.46.0.00 CENTRIFUGE FILTER 1
4 F6.024.75.0.00 JOINT FOR GLACIER FILTER 1
5 50.010.08.025. STUD - M8X1.25X025 - 8.8 4
6 50.506.08.000. PLAIN MACHINED WASHER - M8 4
7 50.006.08.000. NUT- M8X1.25 - GR.8.8 4
8 50.002.08.055. SET BOLT - M8X1.25X55 - 8.8 2
9 50.506.08.000. PLAIN MACHINED WASHER - M8 4
10 50.002.08.105. SET BOLT - M8X1.25X105 - 8.8 1
JOINT FOR CENTRIFUGAL FILTER
11 6H.021.11.0.00 1
ADAPTOR

15
TITLE: - CONTROL PANEL, 24V W/O
MAGNETIC PICK-UP AND TEMP.
GROUP: - 3H.854.2
SENSOR FOR FIRE FIGHTING
PUMPSET

11
5
12 2
9 14
4

10
8
3

13

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
CONTROL PANEL 24V FIRE
*1 3H.854.10.0.00 1 OF SR. NO.
FIGHTING 2 TO 17
INSTRUMENT PANEL
2 49.538.01.0.00 1
FOR F.F. SET RB ENGINES.
OFF/ON/START SWITCH
3 49.135.03.0.00 1
(MINDA SW 158 N)
4 49.136.09.0.00 TERMINAL STRIP TPB-30/10 1
10-30V CHARGING SOLIDE STATE
5 F6.900.23.0.00 LAMP, 183 mA CONSTANT CURRENT 1
SOURCE
FUSE 15 AMP NOT
*6 F6.505.08.0.00 1
CARTRIDGE TYPE (HK) ILLUSTRATED
CONNECTOR 9 PIN MALE MS3102- NOT
*7 KV8.502.23.0.00 1
9P FOR CONTROL PANEL ILLUSTRATED
8 46.066.02.0.00 ELEC.WT GAUGE 40-120 DEG.C.24V 1
ELEC.LOT GAUGE
9 46.085.01.0.00 1
40-150/160 DEG.C.24V

16
TITLE: - CONTROL PANEL, 24V W/O
MAGNETIC PICK-UP AND TEMP.
GROUP: - 3H.854.2
SENSOR FOR FIRE FIGHTING
PUMPSET

11
5
12 2
9 14
4

10
8
3

13

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


LUB OIL PRESSURE GAUGE
10 46.244.01.0.00 1
(0-10 KG/SQ CM)
11 03.124.01.0.00 AMMETER -(50-0-50) AMPS 1
DIGITAL RPM METER WITH
12 3H.130.01.0.00 HOURMETER (SUPPLY VOLTAGE 1
8 TO 32 DC V)
13 49.902.11.0.00 CONTROL PANEL STAND 1
14 02.140.21.0.00 STOP BUTTON (RED) 1
OEN MAKE RELAY NOT
*15 F6.741.12.0.00 2
MOD.NO 531 24V DC ILLUSTRATED
5-PIN MALE CONNECTOR MS3102R-
NOT
*16 KV8.503.24.0.00 145-P MAKE 1
ILLUSTRATED
AMPHENOL/PRIYANTRONICS
SINGLE POLE MCB 32 AMP NOT
*17 4H.865.16.0.00 1
HAGGER/ABB/SCHINDER MAKE ILLUSTRATED
WIRING DIAGRAM FOR FF PANEL
NOT
*18 3H.854.21.0.00 WITH ELECTRICAL GAUGES & 1 ILLUSTRATED
CONNECTORS S/F 24VDC SUPPLY

17
TITLE :- COVER FOR F.P. GEAR GROUP :- 4H.013

2
6
6
5
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSIST OF
*1 2H.017.10.0.00 FUEL PUMP COVER WITH JOINT 1
SR. NO. 2 & 3
2 2H.017.03.0.00 COVER FOR FUEL PUMP GEAR 1
JOINT FOR COVER FOR FUEL
3 2H.017.11.0.00 1
PUMP GEAR
4 50.002.08.045. SET BOLT - M8X1.25X45 - 8.8 5
5 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 2
6 50.506.08.000. PLAIN MACHINED WASHER - M8 7

18
TITLE:- CRANK PULLEY
(2 GROOVE SPA SECTION + FAN DRIVE GROUP:- 6H.084
2 GROOVE "B" SECTION)

2
3

6
5
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
CRANK PULLEY ASSLY
*1 6H.084.10.0.00 1 OF SR. NO.
WITH EXTN PULLEY FOR FAN 2 TO 5
2 6H.050.03.0.00 EXTENSION PULLEY 6R1080 1
3 50.002.08.050. SET BOLT - M8X1.25X50 - 8.8 6
4 34.017.05.0.00 WASHER FOR FUEL PUMP GEAR. 6
CRANK PULLEY
5 6H.084.01.0.00 1
(SPA, TWO GROOVE, 172 PCD)
6 03.016.02.0.00 CRANK PULLY BOLT-UPDATED 1
WASHER (FOR CRANK PULLY
7 03.016.03.0.00 1
BOLT)-UPDATED

19
TITLE: - CRANK SHAFT GROUP: - 6H.002

6 10
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
CRANK SHAFT
*1 6H.002.20.0.00 1 OF SR. NO.
& CRANK GEAR ASSLY 2, 3 & 9, 10
NOT SUPPLIED
2 P2.020.09.0.00 DEFLECTOR FOR OIL SEAL 1
LOOSE
CONSISTING
OF SR. NO. 4
*3 6H.002.10.0.00 CRANKSHAFT ASSLY 1 TO 8
NOT SUPPLIED
LOOSE
NOT SUPPLIED
4 6H.002.02.0.00 CRANKSHAFT (SINGLE OIL HOLE) 1
LOOSE
NOT SUPPLIED
5 6H.002.03.0.00 BALANCE WEIGHT 6
LOOSE
SOCKET HEAD BOLT -
6 04.005.12.0.00 12
M12X1.75X60 -10.9
7 02.005.04.0.00 WASHER 12
8 50.401.08.025. DOWEL PIN 8X25 1
9 4H.002.01.0.00 CRANK SHAFT GEAR (FINISH/) 1
10 50.401.08.065. DOWEL PIN 8X65 1

20
TITLE: -CYLINDER HEAD GROUP: - 6H.007

19
18
32 17 27
21 23
28 16 9
22
26 24 10
7
20 3
29
8
15
30
31
25
34

12 14
11
5 4
33

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 6H.007.10.0.00 CYLINDER HEAD ASSLY 1 OF SR. NO.-
2, 13 TO 25
CONSISTING
CYL. HEAD WITH VALVE GUIDE &
*2 6H.007.20.0.00 1 OF SR. NO.-
VALVE SEAT INSERT 3 TO 6, 9 TO 12
NOT SUPPLIED
3 6H.007.01.0.00 CYL.HEAD 1
LOOSE
4 4H.007.03.0.00 VALVE SEAT INSERT (INLET) 6
5 4H.007.04.0.00 VALVE SEAT INSERT (EXHAUST) 6
CONSISTING
ASSEMBLY OF SEMIFINISH VALVE
*6 4H.007.38.0.00 12 OF SR. NO.-
GUIDE & SNAP RING 7&8
7 4H.007.02.9.00 VALVE GUIDE (SEMI-FINISH) 1
8 02.022.18.0.00 WIRE SNAP RING 1
CORE PLUG-HEXAGONAL SOCKET
9 50.610.16.000. 1
HEAD (DIN-908)
10 50.508.16.000 COPPER WASHER (18X22) 1
11 50.610.24.000 CORE PLUG 5
12 50.508.29.000 COPPER WASHER (26X32) 5

21
TITLE: -CYLINDER HEAD GROUP: - 6H.007

19
18
32 17 27
21 23
28 16 9
22
26 24 10
7
20 3
29
8
15
30
31
25
34

12 14
11
5 4
33

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*13 4H.007.40.0.00 INLET & EXHAUST VALVE PAIR 1 OF SR. NO.-
14 & 15
14 4H.007.05.0.00 INLET VALVE. 6
15 4H.007.06.0.00 EXHAUST VALVE. 6
16 34.013.13.0.00 CUP FOR VALVE SPRING. 12
17 02.022.13.0.00 VALVE SPRING 12
18 02.022.11.0.00 VALVE CUP 12
19 02.022.12.0.00 VALVE COLLET 12
20 50.010.10.050 STUD - M10X1.5X50 - 8.8 6
21 50.006.10.000. NUT - M10X1.5 - GR.8 12
22 4H.007.08.0.00 BUTTON FOR INJECTOR YOKE. 6
23 50.010.10.075 STUD - M10X1.5X75 - 8.8 6
24 02.022.06.0.00 WASHER 6
GASKET
25 6H.007.06.0.00 1
(FOR CYL.HEAD)-1.22 MM THK.
26 50.506.10.000. PLAIN MACHINED WASHER - M10 12
27 4H.007.08.0.00 BUTTON FOR INJECTOR YOKE. 6
28 50.010.10.070 STUD - M10X1.5X70 - 8.8 6

22
TITLE: -CYLINDER HEAD GROUP: - 6H.007

19
18
32 17 27
21 23
28 16 9
22
26 24 10
7
20 3
29
8
15
30
31
25
34

12 14
11
5 4
33

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


29 50.010.10.050 STUD - M10X1.5X50 - 8.8 6
30 F6.001.58.0.00 SEALING CAP.(40 DIN 443) 5
31 4H.007.07.0.00 BOLT FOR CYLINDER HEAD. 26
32 50.006.10.000 NUT - M10X1.5 - GR.8 12
PLASTIC CAP FOR VALVE GUIDE
33 4H.007.37.0.00 12
PROTECTION
GASKET
34 6H.007.07.0.00 1
(FOR CYL.HEAD)-1.1 MM THK.

23
TITLE: -CYLINDER LINER. (105 DIA) GROUP: - 2H.008

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 2H.008.10.0.00 CYLINDER WITH `O’ RING 1 OF SR. NO.-
2 TO 4
CYLINDER LINER (105mm DIA.) NOT SUPPLIED
2 2H.008.01.0.00 1
A-GROUP LOOSE
3 2H.008.07.0.00 O RING (FOR CYL.LINER) 2
O RING FOR CYLINDER LINER
4 2H.008.11.0.00 1
(VITON MATERIAL)

24
TITLE:- DELIVERY BODY GROUP:- 2H.013

7 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 2H.013.10.0.00 DELIVERY BODY ASSEMBLY 1 OF SR. NO.
2, 6 & 7
2 2H.013.01.0.00 DELIVERY BODY 1
3 50.002.08.045 SET BOLT - M8X1.25X45 - 8.8 3
4 50.506.08.000 PLAIN MACHINED WASHER - M8 3
5 2H.013.11.0.00 JOINT FOR DELIVERY BODY 1
6 2H.014.01.0.00 DELIVERY TUBE 1
7 2H.014.02.0.00 ‘O’ RING (FOR DELIVERY TUBE) 2

25
TITLE: - DIP STICK (20DEG INCL SHORT) GROUP: - 06.248

.00
0.0
8.1
.24
06

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 06.248.10.0.00 DIPSTICK ASSLY 1
O RING - DIPSTICK
2 03.036.01.0.00 1
(2X5, 21515 OR 21511)

26
TITLE: - ENGINE MOUNTING FOOT GROUP: - 6H.033

4 4
3 3

2
1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 6H.033.01.0.00 ENGINE MOUNTING FOOT (G.E.) 2
2 6H.033.02.0.00 ENGINE MOUNTING FOOT (F.W.E.) 2
3 50.002.14.045. SET BOLT - M14X2X45 - 8.8 16
4 50.505.14.000. SPRING WASHER - M14 16

27
TITLE :- EXHAUST MANIFOLD
GROUP :- 6H.143
(6RT, V.S. K27 TURBO)

7 8
9
5
6

2 8

3
4 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


EXHAUST MANIFOLD
1 6H.143.01.0.00 1
(K27 TURBOCHARGER)
2 6H.011.01.0.00 EXHAUST MANIFOLD (FINISH) 2
3 4H.107.02.0.00 SPACER (FOR EXT.MANIFOLD) 12
SOCKET HEAD SCREW -
4 50.011.08.075 12
M8X1.25X75 - 8.8
GASKET FOR EXHAUST
5 P2.106.01.0.00 6
MANIFOLD
6 50.010.10.025. STUD - M10X1.5X25 - 8.8 4
STAINLESS STEEL NUT
7 50.080.10.000. 4
M10-AISI-304
8 F6.357.03.0.00 COMPRESSION RING 8
9 50.506.10.000. PLAIN MACHINED WASHER - M10 4

28
TITLE :- EXHAUST SILENCER AND MTG GROUP :- F6.503

5
2

2
5

4
6

6
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 F6.503.01.0.00 EXHAUST SILENCER(4" I D) 1
2 F6.503.02.0.00 S.S.JOINT(4") 2
3 50.002.14.050. SET BOLT - M14X2X50 - 8.8 8
4 50.006.14.000. NUT - M14X2 - GR.8 8
5 F6.503.04.0.00 FLANGE(4" ID) 2
6 50.506.14.000 PLAIN MACHINED WASHER - M14 16

29
TITLE: -EXPANSION BELLOW (4") AND
GROUP: -F6.550
MOUNTING

2
3

4 1

3
5

4 4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 F6.550.01.0.00 EXPANSION BELLOW 4" 1
2 F6.503.02.0.00 S.S.JOINT (4") 2
3 50.003.14.040 SET SCREW - M14X2X40 - 8.8 8
4 50.006.14.000 NUT - M14X2 - GR.8 8
5 50.506.14.000 PLAIN MACHINED WASHER - M14 16

30
TITLE:- FASTENER FOR WATER PUMP PULLEY
MOUNTING GROUP :- 6H.104
(FOR 6R1080 AND HE FF APPLICATION)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 50.010.08.020 STUD - M8X1.25X20 - 8.8 4
2 50.506.08.000 PLAIN MACHINED WASHER - M8 4
3 50.006.08.000 NUT- M8X1.25 - GR.8 4

31
TITLE: -FLYWHEEL (C-110 PTO & SP-111 PTO) GROUP: - 04.039

4
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 03.050.02.0.00 FLYWHEEL BOLT (M10X50) 10
CONSISTING
*2 04.039.10.0.00 FLYWHEEL ASSLY 1 OF SR. NO.-
3&4
FLYWHEEL NOT SUPPLIED
3 04.039.01.0.00 1
(C-110 PTO & SP-111 PTO) LOOSE
4 03.035.02.0.00 STARTER RING HA 1

32
TITLE: -FRONT COVER FOR P.G.APPLICATION
GROUP: - 4H.179
(W/O HYD.PUMP BORE)

4 2
4 3
7
4
5 1

13
14

12
11
16
15 8
4
6 10
17 9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


FRONT COVER
1 4H.179.02.0.00 1
(WITH WITHOUT HYD. PUMP)
2 2H.037.11.0.00 JOINT FOR FRONT COVER 1
3 50.002.08.100. SET BOLT - M8X1.25X100 - 8.8 1
4 50.506.08.000. PLAIN MACHINED WASHER - M8 18
5 50.002.08.030. SET BOLT - M8X1.25X30 - 8.8 5
6 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 5
7 50.002.08.035. SET BOLT - M8X1.25X35 - 8.8 3
8 2H.037.06.0.00 TIMING POINTER 1
9 50.003.06.012. SET SCREW - M6X1X12 - 8.8 2
10 50.506.06.000. PLAIN MACHINED WASHER - M6 2
11 03.117.04.0.00 ADAPTOR (FOR TD UNIT) 1
12 03.014.07.0.00 CUP FOR SPRING 1
13 03.014.06.0.00 SPRING FOR CUP 1
14 50.508.27.000. COPPER WASHER (24X29) 1
15 34.001.11.0.00 DRAIN PLUG (F) 1
16 50.508.17.000. COPPER WASHER (18X24) 1
17 50.002.08.105. SET BOLT - M8X1.25X105 - 8.8 1

33
TITLE: - FUEL CONNECTION GROUP: - 49.517

2 1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


SUB ASSLY OF HOSE TAIL
1 06.610.10.0.00 1
(M14 BANJO)
2 50.508.11.000. COPPER WASHER (14X18) 2

34
TITLE: - FUEL FILTER (W/O O.F.VALVE) 1.1L GROUP: - 03.656

1 6
5 7
7
4

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 50.506.12.000. PLAIN MACHINED WASHER - M12 2
1.1 LTR DUEL FUEL FILTER CONSISTING
2 03.656.20.0.00 W/O OVERFLOW VALVE 1 OF SR. NO. 3
(MICO NO - F2 002 H20 114 ) TO 5
3 48.117.01.0.00 FUEL FILTER ELEMENT PRE 1
4 48.117.02.0.00 FUEL FILTER ELEMENT 1
5 48.117.03.0.00 O RING 2
6 50.504.04.000. BANJO BOLT - M14X1.5 2
7 50.508.12.000. COPPER WASHER (14X20) 4
8 50.003.12.040. SET SCREW - M12X1.75X40 - 8.8 2

35
TITLE:- FUEL PIPES (4M) GROUP:- 06.663

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 06.654.10.0.00 FUEL PIPE (4 MTR)AND CLAMPS 1 OF SR. NO.
2&3
FUEL PIPE 9 I.D.X4000 L
2 06.610.03.0.00 1
(RAYON BRAIDING)
3 06.610.04.0.00 WIRE HOSE CLIP (S/F 16 MM PIPE) 4

36
TITLE: - FUEL PUMP GEAR GROUP: - 2H.011

4 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 2H.011.01.0.00 FUEL PUMP GEAR (FINISH) 1
HUB FOR FUEL PUMP GEAR
2 2H.011.02.0.00 1
(FINISH)
3 50.003.08.025 SET SCREW - M8X1.25X25 - 8.8 3
4 34.017.05.0.00 WASHER FOR FUEL PUMP GEAR 3

37
TITLE:- GAS OUTLET MANIFOLD
GROUP:- 6H.137
(FOR 6RT VS K27 T/C)

4
1

3 5
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


BRACKET FOR GAS OUTLET
1 6H.137.03.0.00 1
MANIFOLD
2 6H.027.03.0.00 COPPER COATED BOLT(M10X025) 8
3 50.506.10.000 PLAIN MACHINED WASHER - M10 8
4 6H.027.02.0.00 GAS OUTLET M'FOLD 1
5 10.012.05.0.00 COMPRESSION RING 2

38
TITLE: - GEAR CASING (WITHOUT
GROUP: - 6H.020
HYDRAULIC PUMP BORE)

7 1 3
6
5
4

11
10

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 6H.020.01.0.00 GEAR CASING 1
JOINT BETWEEN CRANKCASE
2 6H.020.11.0.00 1
AND GEAR COVER
PRECOATED STUD (FOR FUEL
3 03.001.12.0.00 4
PUMP MOUNTING)
4 03.001.25.0.00 WASHER (FOR FUEL PUMP MTG) 4
5 50.006.10.000 NUT - M10X1.5 - GR.8 4
6 50.003.08.025 SET SCREW - M8X1.25X25 - 8.8 8
7 50.506.08.000 PLAIN MACHINED WASHER - M8 14
8 34.001.23.0.00 DOWEL FOR GEAR CASING 2
9 03.013.06.0.00 OIL SEAL (65 X 85 X 13) (CR MAKE) 1
10 50.002.08.110 SET BOLT - M8X1.25X110 - 8.8 2
11 50.002.08.080 SET BOLT - M8X1.25X80 - 8.8 2

39
TITLE: - GROUNDING CABLE FOR F.F.SET
GROUP: - 6H.904.04
RADIATOR (6R & SL-90)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


GROUNDING CABLE FOR F.F.SET
1 6H.904.04.0.00 1
RADIATOR (6R & SL-90)

40
TITLE :- HIGH PRESSURE PIPE (700MM) GROUP :- 6H.009

7
8
9
10 5
11
12
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 6H.009.70.0.00 H.P. PIPE--COMPLETE SET 1
SR. NO. 7 TO 12
2 50.541.02.000. PIPE CLIP. (FOR 3 PIPES) 2
3 50.541.03.000. PIPE CLIP (FOR 4 PIPES) 2
4 02.036.03.0.00 RUBBER SLEEVE 14
5 50.003.06.012. SET SCREW - M6X1X12 - 8.8 4
6 50.006.06.000. NUT - M6X1 - GR.8 4
7 6H.009.10.0.00 H.P. PIPE ASSLY. (CYL. NO.1) 1
8 6H.009.20.0.00 H.P. PIPE ASSLY. (CYL. NO.2) 1
9 6H.009.30.0.00 H.P. PIPE ASSLY. (CYL. NO.3) 1
10 6H.009.40.0.00 H.P. PIPE ASSLY. (CYL. NO.4) 1
11 6H.009.50.0.00 H.P. PIPE ASSLY. (CYL. NO.5) 1
12 6H.009.60.0.00 H.P. PIPE ASSLY. (CYL. NO.6) 1

41
TITLE: -HOLSET COUPLING 0.37
GROUP: -6H.326
(WITHOUT PILOT BORE)

1
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


HOLSET COUPLING 0.37RB (NO
1 6H.326.10.9.00 1
PILOT BORE)
2 50.003.10.035. SET SCREW - M10X1.5X35 - 8.8 8
3 03.001.25.0.00 WASHER (FOR FUEL PUMP MTG) 8

42
TITLE: - HOUSING FOR EXHAUST OUTLET
GROUP: - 6H.138
(K27 T/C)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 6H.138.01.0.00 HOUSING (FOR EXHAUST OUTLET) 1
S.S. JOINT (FOR TURBOCHARGER
2 F6.364.02.0.00 1
OUTLET)
3 50.010.10.060. STUD - M10X1.5X60 - 8.8 4
STAINLESS STEEL NUT M10-AISI-
4 50.080.10.000. 4
304

43
TITLE: -INJECTOR & MTG.
GROUP: - 4H.154
(TURBOCHARGED ENGINE)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


INJECTOR ASSLY
1 4H.154.10.0.00 1
(V.S.TURBOCHARGED ENGINE)
2 10.029.07.0.00 WASHER FOR INJ. (2439999032) 1
3 2H.023.01.0.00 INJECTOR YOKE. 1
4 02.035.08.0.00 BUSH FOR INJECTOR 1
5 3H.009.11.0.00 O RING FOR NOZZLE 1

44
TITLE: - INTERMEDIATE GEAR AND SUPPORT GROUP: - 4H.237

1
7

6
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.237.01.0.00 INTERMEDIATE GEAR SUPPORT 1
RETAINING PLATE
2 2H.004.04.0.00 1
(FOR INT.GEAR)
3 50.002.08.070. SET BOLT - M8X1.25X70 - 8.8 3
CONSISTING
ASSLY OF INTERMEDIATE GEAR &
*4 2H.038.10.0.00 1 OF SR. NO. 5
BUSH TO 6
NOT SUPPLIED
5 2H.038.03.0.00 INTERMEDIATE GEAR(FINISH) 1
LOOSE
6 2H.004.02.9.00 BUSH FOR INTERMEDIATE GEAR 1
7 2H.038.02.0.00 THRUST WASHER 1

45
TITLE:- L.O.P.SWITCH (49.156.01.0)
GROUP:- 6H.201
& ADAPTOR (6H.097.01.0)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


LOW OIL PR.SWITCH 1.7
1 49.156.01.0.00 1
KG/CM.SQ.NO/NC TYP
ADAPTOR FOR L.O.P.SWITCH
2 6H.097.01.0.00 1
(M14X1.5 -0.125"-27 NPTF)
3 50.508.12.000. COPPER WASHER (14X20) 1

46
TITLE: - LEAK OFF PIPE ASSLY. GROUP: - 6H.023

2
2
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 03.027.04.0.00 BANJO BOLT 6
2 50.508.05.000. COPPER WASHER (8X12) 12
3 6H.023.10.0.00 LEAK OFF PIPE SUB ASSLY. 1

47
TITLE :- LIFTING HOOK GROUP :- 6H.048

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 6H.048.01.0.00 LIFTING HOOK 2
2 50.002.10.030. SET BOLT - M10X1.5X30 - 8.8 2
3 50.506.10.000. PLAIN MACHINED WASHER - M10 2

48
TITLE: - LUB OIL COOLER & SPIN ON TYPE
GROUP: - 6H.014
FILTER

4 12 17
11
14
13

3 17
8 16

17 7
15 10
9 18

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 6H.014.10.0.00 LUB OIL COOLER ASSLY. 1 OF SR. NO. 2 &
11 TO 18
CONSISTING
*2 6H.014.20.0.00 HEADER & COOLER ASSLY. 1 OF SR. NO. 3
TO 10
HEADER(FOR L.O.COOLER & SPIN
3 6H.014.03.0.00 1
ON FILTER)
4 F6.358.01.0.00 PLATE TYPE LUB OIL COOLER 1
5 F6.036.11.0.00 JOINT FOR LUB OIL COOLER 1
6 50.011.10.040. CAP SCREW 4
7 3H.007.05.0.00 ADAPTOR FOR SPIN ON FILTER 2
HEADLESS PIPE PLUG(NPTF 14-
8 50.056.07.000. 1
3/4")
9 50.610.22.000. ALLEN PLUG 1
10 50.508.23.000. COPPER WASHER (22X27) 1
11 6H.014.11.0.00 JOINT FOR HEADER 1
PRECOATED PLUG (FOR OIL
12 34.001.35.0.00 1
GALLERY)

49
TITLE: - LUB OIL COOLER & SPIN ON TYPE
GROUP: - 6H.014
FILTER

4 12 17
11
14
13

3 17
8 16

17 7
15 10
9 18

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


13 50.508.08.000. COPPER WASHER (10X16) 1
14 50.002.08.060. SET BOLT - M8X1.25X60 - 8.8 2
15 50.002.08.090. SET BOLT - M8X1.25X90 - 8.8 4
16 50.002.08.115. SET BOLT - M8X1.25X115 - 8.8 8
17 50.506.08.000. PLAIN MACHINED WASHER - M8 14
SPIN ON FILTER FOR
18 06.436.01.0.00 2
LUBRICATING OIL

50
TITLE: - LUB OIL PUMP GROUP: - 6H.047

13 26 27 22

12
24
11
23
14

27
10
25
5

8 18 20
6
9

7 16
19
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
LUB OIL PUMP ASSLY WITH
*1 6H.047.40.0.00 1 OF SR. NO.- 2,
INTERMEDIATE GEAR 19 TO 21 & 24
CONSISTING
*2 6H.047.30.0.00 LUB OIL PUMP ASSLY 1 OF SR. NO.- 3,
15, 18, 9 TO 14
CONSISTING
LUB OIL PUMP ASSEMBLY
*3 6H.047.90.0.00 1 OF SR. NO.- 4,
(WITHOUT ROTORS) 7 TO 14
CONSISTING
SUBASSLY OF LUB OIL PUMP
*4 6H.047.20.0.00 1 OF SR. NO.-
BODY & BUSH 5 AND 6
LUB OIL PUMP BODY NOT SUPPLIED
5 6H.047.01.0.00 1
(MACHINING) LOOSE
NOT SUPPLIED
6 03.010.05.0.00 BUSH FOR L.O.PUMP BODY 1
LOOSE
COUNTER SUNK SOCKET HEAD
7 06.010.01.0.00 2
SCREW.
NOT SUPPLIED
8 06.010.02.0.00 COVER PLATE 2
LOOSE

51
TITLE: - LUB OIL PUMP GROUP: - 6H.047

13 26 27 22

12
24
11
23
14

27
10
25
5

8 18 20
6
9

7 16
19
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


9 03.010.11.0.00 O RING - L.O.PUMP (1.57X65, 21508) 2
LUB.OIL PUMP DRIVING GEAR
10 3H.005.04.0.00 2
(FINISH)
11 03.010.13.0.00 RELIEF VALVE 2
12 03.010.14.0.00 SPRING FOR RELIEF VALVE 2
13 03.010.15.0.00 CUP FOR SPRING 2
14 50.036.07.010 SPLIT COTTER PIN - 1/8"X1-1/2" 2
CONSISTING
*15 6H.047.10.0.00 ROTOR SUBASSLY 1 OF SR. NO.-
16 AND 17
NOT SUPPLIED
16 6H.047.02.0.00 SHAFT FOR INNER ROTOR 1 LOOSE
NOT SUPPLIED
17 6H.047.03.0.00 INNER ROTOR 1 LOOSE
NOT SUPPLIED
18 6H.047.04.0.00 OUTER ROTOR 1 LOOSE
SHAFT FOR LUB OIL PUMP NOT SUPPLIED
19 4H.372.01.0.00 1
(INTERMEDIATE GEAR) LOOSE

52
TITLE: - LUB OIL PUMP GROUP: - 6H.047

13 26 27 22

12
24
11
23
14

27
10
25
5

8 18 20
6
9

7 16
19
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


20 4H.372.02.0.00 HARD WASHER (FOR INT. GEAR) 1
CONSISTING
SUB.ASSLY.OF L.O.PUMP
*21 3H.005.30.0.00 1 OF SR. NO.-
INT.GEAR AND BUSH. 22 AND 23
INTERMEDIATE GEAR
22 3H.005.03.0.00 1
(FOR L.O.PUMP) (FINISH)
23 34.014.12.0.00 BUSH LUB. OIL PUMP 1
24 02.024.38.0.00 WASHER (ROCKER LEVER) 1
25 50.002.08.075 SET BOLT - M8X1.25X75 - 8.8 1
26 50.002.08.035 SET BOLT - M8X1.25X35 - 8.8 2
27 50.506.08.000 PLAIN MACHINED WASHER - M8 3

53
TITLE: -LUB OIL SUMP (PRESSED) GROUP: - 6H.043

4 1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 06.074.30.0.00 LUB OIL SUMP (FLAT FACE) 1
SOCKET HEAD SCREW -
2 50.011.08.016. 27
M8X1.25X16 - 8.8
3 06.015.02.0.00 JOINT FOR LUB OIL SUMP 1
WASHER(SHEET METAL
4 06.074.16.0.00 27
L.O.SUMP)

54
TITLE :- LUCAS SA28-24V-55A ALTERNATOR GROUP :- 4H.422

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.422.01.0.00 ALTERNATOR SA28-24V-55A 1

55
TITLE: - MAGNETIC PICKUP M16X1.5 GROUP: - F6.908.01

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 F6.908.01.0.00 MAGNETIC PICKUP M16X1.5 1

56
TITLE: - MONOBLOCK CRANKCASE GROUP: - 6H.001

28 5 15 13 12
30 46
33 27
14
16
32
31 19
26
20
17 45
24 18 22
21
35 23
43 40
11
41

37 36 25
34 44
10 9 8 6
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
MONOBLOCK CRANK CASE
*1 6H.001.10.0.00 1 OF SR. NO. 2,
WITHOUT BEARINGS 24 TO 29
CONSISTING
MONOBLOCK CRANKCASE AND
*2 6H.001.20.0.00 1 OF SR. NO. 3,
BEARING CAP ASSLY 23
CONSISTING
MONOBLOCK CRANKCASE WITH
*3 6H.001.30.0.00 1 OF SR. NO. 4,
SEALING CAP 17 TO 22
CONSISTING
MONOBLOCK CRANK CASE SUB
*4 6H.001.40.0.00 1 OF SR. NO. 5
ASSLY TO 16
NOT SUPPLIED
5 6H.001.25.0.00 MONOBLOCK CRANKCASE 1 LOOSE
MAIN BEARING CAP NOT SUPPLIED
6 6H.001.06.0.00 1
(FLYWHEEL END) LOOSE
NOT SUPPLIED
7 6H.001.08.0.00 MAIN BEARING CAP 5
LOOSE
NOT SUPPLIED
8 6H.001.07.0.00 MAIN BEARING CAP (FINISH) G.E. 1
LOOSE

57
TITLE: - MONOBLOCK CRANKCASE GROUP: - 6H.001

28 5 15 13 12
30 46
33 27
14
16
32
31 19
26
20
17 45
24 18 22
21
35 23
43 40
11
41

37 36 25
34 44
10 9 8 6
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


BOLT FOR MB CAP(HEX HEAD)
9 03.001.22.0.00 14
M14X2X128
10 02.001.04.0.00 SPECIAL WASHER FOR M14 BOLT 14
11 B2.005.16.0.00 HOLLOW DOWEL(M.B.CAP) 14
12 F6.007.34.0.00 SEALING CAP 4
13 F6.001.58.0.00 SEALING CAP.(40 DIN 443) 3
14 4H.001.05.0.00 SEALING CAP 4
CRANK SHAFT PLUG -
15 34.003.07.0.00 2
ALUMINIUM
16 34.003.08.0.00 WASHER FOR ALU.PLUG. 2
17 50.610.12.000. CORE PLUG 1
18 50.508.10.000. COPPER WASHER (12X18) 1
19 04.001.08.0.00 PRECOATED SCREW PLUG 2
20 50.508.18.000. COPPER WASHER (20X24) 2
21 03.001.06.0.00 SCREW PLUG 2
22 50.508.14.000. COPPER WASHER (16X22) 2
23 02.037.04.0.00 DIPSTICK GUIDE 1
24 03.001.04.0.00 CAM BUSH 1

58
TITLE: - MONOBLOCK CRANKCASE GROUP: - 6H.001

28 5 15 13 12
30 46
33 27
14
16
32
31 19
26
20
17 45
24 18 22
21
35 23
43 40
11
41

37 36 25
34 44
10 9 8 6
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


25 02.001.13.0.00 DISC PLUG 1
CORE PLUG-HEXAGONAL SOCKET
26 50.610.14.000. 5
HEAD(DIN-908)
27 50.508.12.000. COPPER WASHER (14X20) 6
28 6H.001.17.0.00 PISTON COOLING NOZZLE ASSLY. 6
SUB. ASSEMBLY OF SPECIAL CONSISTING
*29 4H.156.07.0.00 BANJO BOLT 6 OF SR. NO. 30
(FOR OIL SPRAY NOZZLE.) TO 33
30 4H.156.05.0.00 BANJO BOLT 1
CLOSING BUTTON (FOR OIL
31 4H.156.06.0.00 1
SPRAY BANJO BOLT)
32 02.002.02.0.00 SPRING 1
33 02.002.04.0.00 STEEL BALL 1
ADAPTER FOR LUB OIL TEMP.
34 6H.001.21.0.00 1
SWITCH
NOT SUPPLIED
35 6H.001.18.0.00 MAIN BEARING (TOP) 7 LOOSE
NOT SUPPLIED
36 6H.001.19.0.00 MAIN BEARING (BOTTOM) 6 LOOSE

59
TITLE: - MONOBLOCK CRANKCASE GROUP: - 6H.001

28 5 15 13 12
30 46
33 27
14
16
32
31 19
26
20
17 45
24 18 22
21
35 23
43 40
11
41

37 36 25
34 44
10 9 8 6
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


MAIN BEARING (BOTTOM- GEAR NOT SUPPLIED
37 6H.001.02.0.00 1
END) LOOSE
THRUST WASHER SET OF INNER & CONSISTING
*38 6H.001.05.0.00 1
OUTER PAIRS OF SR. NO. 39
CONSISTING
*39 6H.001.03.0.00 THRUST WASHER PAIR(INNER) 1 OF SR. NO. 40,
41
THRUST WASHER (INNER) TOP
40 6H.001.09.0.00 1
SIDE
THRUST WASHER (INNER)
41 6H.001.11.0.00 1
BOTTOM SIDE
CONSISTING
*42 6H.001.04.0.00 THRUST WASHER PAIR (OUTER) 1 OF SR. NO. 43,
44
THRUST WASHER(OUTER) TOP
43 6H.001.12.0.00 1
SIDE
THRUST WASHER(OUTER)
44 6H.001.13.0.00 1
BOTTOM SIDE
45 50.401.08.014. DOWEL 2

60
TITLE: - MONOBLOCK CRANKCASE GROUP: - 6H.001

28 5 15 13 12
30 46
33 27
14
16
32
31 19
26
20
17 45
24 18 22
21
35 23
43 40
11
41

37 36 25
34 44
10 9 8 6
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


46 50.540.09.016. SPRING DOWEL PIN 2

61
TITLE: - MOUNTING FOR 30" PLASTIC FAN GROUP: - 6H.360

11
10
13
5
3

4 8
2 12
9
10 7
11
15 14
16

18
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
FAN DRIVE ARRANGEMENT
*1 6H.031.10.0.00 1 OF SR. NO.
ASSLY.
2 TO7
2 6H.031.02.0.00 HOUSING FOR SHAFT (FINISH) 1
3 6H.031.04.0.00 SHAFT FOR FAN PULLEY 1
BALL BEARING
4 F6.017.21.0.00 1
(DIN 625-6306-2RS1)
BALL BEARING
5 F6.017.22.0.00 1
(DIN 625 6305-2RS1)
6 50.502.72.000. CIRCLIP INTERNAL - 72 MM 1
7 50.501.25.000. CIRCLIP EXTERNAL - 25 MM 1
8 6H.031.01.0.00 BRACKET (FINISH) 1
9 50.010.10.025. STUD - M10X1.5X25 - 8.8 3
10 50.506.10.000. PLAIN MACHINED WASHER - M10 7
11 50.006.10.000. NUT - M10X1.5 - GR.8 4
SOCKET HEAD SCREW -
12 50.011.10.050. 4
M10X1.5X50 - 8.8
13 50.010.10.060. STUD - M10X1.5X60 - 8.8 1
14 47.305.01.0.00 V BELT COGGED (BX-48) 2

62
TITLE: - MOUNTING FOR 30" PLASTIC FAN GROUP: - 6H.360

11
10
13
5
3

4 8
2 12
9
10 7
11
15 14
16

18
17

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


FAN PULLEY--140PCD, B SECTION
15 6H.031.03.0.00 1
(FINISH)
FAN ADAPTOR 30" PLASTIC FAN
16 6H.360.01.0.00 1
6RTA SILENT SET
17 50.051.12.050. SET SCREW M12 X 1.75 X 50 L 10.9 G 1
18 6H.031.06.0.00 WASHER (FAN DRIVE PULLEY) 1

63
TITLE :- MTG. FOR ALTERNATOR FF PUMPSET
(2 GROOVE PULLEY) (ARRANGEMENT GROUP :- 6H.200
SIMILAR TO L&T KOMATSU)

7
8 3
4
10

13
1

11

11
12
14
15 6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.263.01.0.00 ALTERNATOR PULLEY (90 PCD) 1
CONSISTING
ALTERNATOR MOUNTING
*2 4H.561.10.0.00 1 OF SR. NO.
ARRANGEMENT 3 TO 14
3 4H.561.01.0.00 SPACER 11 I.D. X 24 O.D. X 25.5 L 1
4 4H.329.24.0.00 EYE BOLT 1
5 4H.329.27.0.00 LOCATING BOLT (FOR EYE BOLT) 1
6 50.506.12.000. PLAIN MACHINED WASHER - M12 1
7 50.006.10.000. NUT - M10X1.5 - GR.8 2
8 4H.329.26.0.00 SWIVEL PIECE 1
9 50.506.10.000. PLAIN MACHINED WASHER - M10 3
10 4H.329.23.0.00 LOCATING BOLT 1
11 50.506.08.000. PLAIN MACHINED WASHER - M8 2
12 50.002.08.120. SET BOLT - M8X1.25X120 - 8.8 1
13 50.006.08.000. NUT- M8X1.25 - GR.8 1
BUSH FOR ALTERNATOR
14 4H.329.05.0.00 1
MOUNTING
15 02.022.06.0.00 WASHER 1

64
TITLE: - MTG. FOR FUEL FILTER & FUEL PIPE GROUP: - 6H.032

6
1

3
2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.031.01.0.00 BRACKET FOR FUEL FILTER 1
2 50.002.10.055. SET BOLT - M10X1.5X55 - 8.8 1
3 50.506.10.000. PLAIN MACHINED WASHER - M10 2
4 6H.032.01.0.00 FUEL PIPE (FEED PUMP TO FILTER) 1
5 6H.032.02.0.00 FUEL PIPE (FILTER TO FUEL PUMP) 1
6 4H.031.20.0.00 CLAMP ASSLY FOR FUEL PIPES 1

65
TITLE: - OIL FILLING BODY GROUP: - 4H.027

7
6
1

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 50.003.08.025 SET SCREW - M8X1.25X25 - 8.8 2
2 50.506.08.000 PLAIN MACHINED WASHER - M8 2
CONSISTING
ASSEMBLY OF OIL FIILING BODY
*3 4H.027.10.0.00 1 OF SR. NO.
WITH JOINT 4 TO 7
4 4H.027.01.0.00 OIL FILLING BODY 1
5 4H.027.11.0.00 JOINT FOR OIL FILLING BODY 1
6 34.036.50.0.00 PERFORATED DISC 1
7 34.036.60.0.00 CAP ASSEMBLY 1

66
TITLE: - OIL SEAL HOUSING (ALUMINIUM) GROUP :- 6H.045.4

7
6

1
3

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


PLATE WITH RUBBER MOULDING
1 2H.039.10.0.00 1
(FOR FWE OIL SEAL HSG.)
SUB-ASSLY OF OIL SEAL HOUSING CONSISTING
*2 6H.045.30.0.00 1
F.W.E. OF SR. NO. 3, 4
3 6H.045.03.0.00 OIL SEAL HOUSING (AL) 1
4 03.007.06.0.00 OIL SEAL(115X140X12) CR MAKE 1
5 6H.045.11.0.00 JOINT FOR OIL SEAL HOUSING 1
6 50.003.08.020. SET SCREW - M8X1.25X20 - 8.8 10
7 50.506.08.000. PLAIN MACHINED WASHER - M8 10

67
TITLE: - PIPE FOR L.O.GAUGE-2.5 M. GROUP: - 34.185

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


FLEXIBLE PIPE FOR L.O.P.GAUGE
1 04.091.01.0.00 1
2.5 M LONG
2 03.040.06.0.00 BANJO BOLT 1
3 50.508.08.000 COPPER WASHER (10X16) 2

68
TITLE: - PISTON AND CON ROD ASSEMBLY
GROUP: - 4H.180.1
(TURBO, P.G. --40 DIA PIN)

12
14
7

8 16

13
9

3
15

4
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
OF SR. NO. 2,
*1 4H.180.50.0.00 PISTON & CON. ROD ASSLY. 1 10
NOT SUPPLIED
ASSEMBLY
CONSISTING
*2 4H.180.10.0.00 PISTON ASSEMBLY COMPLETE 1 OF SR. NO. 3
TO 6
PISTON - SUITABLE FOR 40 MM NOT SUPPLIED
3 4H.180.01.0.00 1
DIA.PIN LOOSE
4 4H.180.05.0.00 PISTON PIN - 40 MM DIA. 1
5 50.502.40.000. CIRCLIP INTERNAL - 40 MM 2
CONSISTING
*6 2H.009.30.0.00 PISTON RING SET (105 DIA.) 1 OF SR. NO. 7
TO 9
NOT SUPPLIED
7 2H.009.02.0.00 TOP RING (105 DIA) 1 LOOSE
NOT SUPPLIED
8 2H.009.03.0.00 COMPRESSION RING (105 DIA) 1 LOOSE

69
TITLE: - PISTON AND CON ROD ASSEMBLY
GROUP: - 4H.180.1
(TURBO, P.G. --40 DIA PIN)

12
14
7

8 16

13
9

3
15

4
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


NOT SUPPLIED
9 2H.009.04.0.00 OIL CONTROL RING (105 DIA) 1
LOOSE
CONSISTING
CONNECTING ROD ASSLY. (WITH
*10 04.692.20.0.00 1 OF SR. NO. 11,
LE BEARING) 17
CONSISTING
*11 04.692.10.0.00 CONNECTING ROD ASSEMBLY 1 OF SR. NO. 12
TO 16
NOT SUPPLIED
12 04.692.01.0.00 CONNECTING ROD 1
LOOSE
13 04.692.03.0.00 CONNECTING ROD BOLT 2
14 4H.182.02.0.00 SMALL END BUSH 1
15 50.401.07.010. DOWEL PIN 2
NOT SUPPLIED
16 04.692.02.0.00 CON-ROD BEARING 2 LOOSE

70
TITLE:- PULLEY FOR WATER PUMP SPA
GROUP:- 4H.262
SECTION, 2 GR. (120 PCD)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


WATER PUMP PULLEY SPA - 2
1 4H.262.01.0.00 1
GR,120 PCD

71
TITLE:- PUSHROD & TAPPETS GROUP:- 2H.007

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 02.024.70.0.00 PUSH ROD (WELDED) 2
2 02.024.01.0.00 VALVE TAPPET 2

72
TITLE: - RADIATOR MOUNTING FITTED ON
GROUP: - 6H.501.7
ENGINE

9 3

4
7
8
5 6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 6H.019.01.0.00 PLATE FOR STAY 1
2 6H.056.03.0.00 VENT PIPE FOR RADIATOR 1
3 50.508.12.000. COPPER WASHER (14X20) 6
4 6H.019.12.0.00 HOSE( FOR WATER PIPE) 1
5 50.519.07.000. WORM DRIVE HOSE CLIP (35 MM) 2
HOSE TAIL CONNECTION
6 06.610.10.0.00 1
(S/F M14 BANJO)
7 4H.225.13.0.00 SPACER FOR VENT CONNECTION 1
ADAPTOR FOR WATER TEMP.
8 4H.225.14.0.00 1
SWITCH
9 F6.375.25.0.00 PLASTIC FAN 30" 1

73
TITLE: - RADIATOR MOUNTING TO BE
GROUP: - 6H.501.3
SUPPLIED LOOSE WITH ENGINES

4
2

3
2
10
3

10
9 4
8
7 5 11

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 6H.019.15.0.00 STAY FOR RADIATOR 2
2 6H.019.06.0.00 RUBBER BUSH 8
3 6H.019.08.0.00 SPECIAL WASHER 8
4 50.006.12.000. NUT - M12X1.75 - GR.8.8 8
ANTI VIBRATION
5 F6.509.04.0.00 4
MOUNTS(POLYBOND:PO 312)
6 50.006.10.000. NUT - M10X1.5 - GR.8.8 4
7 50.548.10.000. SPECIAL PLAIN WASHER - M10 8
8 4H.225.11.0.00 ADAPTOR FOR VENT PIPE 1
9 50.508.12.000. COPPER WASHER (14X20) 1
10 6H.019.07.0.00 BUSH STEEL 8
11 50.003.10.030. SET SCREW - M10X1.5X30 - 8.8 4

74
TITLE: - RESTRICTION INDICATOR,1/8"
GROUP: - F6.504.02
NPT-24" RANGE

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1/8" NPT-24" RANGE RESTRICTION
1 F6.504.02.0.00 1
INDICATOR

75
TITLE: - ROCKER COVER GROUP: - 6H.222

13

14
2 8
4
12 3

14

15
6
10 5
11

9
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 6H.222.10.0.00 ROCKER COVER ASSEMBLY 1 OF SR. NO. 2
TO 11
ROCKER COVER
2 6H.222.01.0.00 1
(ALLUMINIUM )
3 6H.024.01.0.00 ADAPTOR FOR BREATHER PIPE 1
4 6H.024.11.0.00 JOINT (ADAPTOR FOR BREATHER) 1
5 50.002.08.055. SET BOLT - M8X1.25X55 - 8.8 3
6 50.506.08.000. PLAIN MACHINED WASHER - M8 3
7 6H.013.05.0.00 DEFLECTOR PLATE 2
NOT SUPPLIED
8 6H.013.04.0.00 BREATHER TUBE 1 LOOSE
P K DRIVE SCREW
9 10.046.02.0.00 12
1/8"X3/8" (RIVET)
BRACKET FOR BRETHER
10 6H.024.07.0.00 1
EXTENSION PIPE
COVER PLATE FOR ROCKER
11 6H.222.02.0.00 1
COVER
12 50.002.08.095. SET BOLT - M8X1.25X95 - 8.8 6

76
TITLE: - ROCKER COVER GROUP: - 6H.222

13

14
2 8
4
12 3

14

15
6
10 5
11

9
7

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


13 50.002.08.120. SET BOLT - M8X1.25X120 - 8.8 6
14 50.506.08.000. PLAIN MACHINED WASHER - M8 12
15 6H.013.02.0.00 JOINT FOR ROCKER COVER 1

77
TITLE :- SENSOR UNIT
GROUP :- 46.085.02
(FOR ELEC TEMP GAUGE)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


SENSOR UNIT
1 46.085.02.0.00 1
(FOR ELEC TEMP GAUGE)

78
TITLE: - SPEED ADJUSTMENT ARRANGEMENT GROUP: - 49.638

3
11
9

4
5

10 8
10
9
7
6

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
ASSEMBLY FOR ENGINE SPEED
*1 4H.122.30.0.00 1 OF SR. NO. 2
ARRANGEMENT TO 11
BRACKET FOR SPEED
2 4H.122.01.0.00 1
ADJUSTMENT
O RING - DIPSTICK
3 03.036.01.0.00 2
(2X5, 21515 OR 21511)
4 50.506.06.000. PLAIN MACHINED WASHER - M6 2
5 50.003.06.015. SET SCREW - M6X1X15 - 8.8 2
6 4H.122.02.0.00 BAR FOR SPEED ADJUSTMENT 1
7 50.548.06.000. WASHER 1
8 50.001.01.010. SPLIT COTTER PIN - 1.6X10 1
9 03.065.04.0.00 KNURLED NUT 2
10 03.065.05.0.00 SPHERICAL WASHER 2
11 50.008.06.000. LOCK NUT - M6X1 - GR.8 1

79
TITLE: -STARTER 7M14 LUCAS (24V)
GROUP: - 4H.365.1
& MOUNTING (ON STARTER CARRIER)

1
6
3

4
5

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.065.03.0.00 BRACKET STARTER 1
2 4H.001.13.0.00 HOLLOW DOWEL (16 DIA) 1
3 50.003.10.025. SET SCREW - M10X1.5X25 - 8.8 3
4 50.506.10.000. PLAIN MACHINED WASHER - M10 3
FLANGE STARTER FOR 7M14
5 4H.365.02.0.00 1
STARTER (24V)
6 6H.077.01.0.00 STARTER (24V) 1
7 50.010.10.045. STUD - M10X1.5X45 - 8.8 3
8 50.006.10.000. NUT - M10X1.5 - GR.8.8 3

80
TITLE :- STOP SOLENOID 24V (VERTICAL
GROUP :- 49.625
MOUNTING WITH "C" TYPE LEVER)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


ASSY. OF STOP SOLENOID
24 VDC FOR MICO PUMP
1 F6.561.20.0.00 1
(SINGLE COIL) WITH BALL JOINT
AS PER MODIFIED

81
TITLE :- SUCTION TUBE GROUP :- 6H.006

5 2

6 7 8

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISRING
*1 6H.006.10.0.00 SUCTION TUBE ASSEMBLY. 1 OF SR. NO.
2 TO 6
2 6H.006.20.0.00 SUCTION TUBE SUB.ASSEMBLY. 1
3 06.008.04.0.00 CLAMPING STRAP 2
4 50.003.06.012. SET SCREW - M6X1X12 - 8.8 2
5 50.506.06.000. PLAIN MACHINED WASHER - M6 4
6 50.006.06.000. NUT - M6X1 - GR.8 2
7 50.003.08.016. SET SCREW - M8X1.25X16 - 8.8 2
8 50.506.08.000. PLAIN MACHINED WASHER - M8 2

82
TITLE: - THERMOSTAT AND MOUNTING
GROUP: - 4H.096.1
(WITH OTIEKER CLAMP)

3 6

11
7

4
10

11
2
5

12
9 13
8

14

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
THERMOSTAT & HOUSING
*1 4H.096.30.0.00 1 OF SR. NO.
ASSEMBLY (OTIEKER CLAMP) 2 TO 11
2 4H.053.01.0.00 THERMOSTAT HOUSING 1
THERMOSTAT ELEMENT
3 39.040.09.0.00 1
(74 DEG) - WTIL NO.DEV358
4 4H.053.12.0.00 JOINT FOR THERMOSTAT COVER 1
5 4H.096.03.0.00 THERMOSTAT COVER 1
6 50.003.08.025 SET SCREW - M8X1.25X25 - 8.8 4
7 50.506.08.000 PLAIN MACHINED WASHER - M8 4
8 50.602.14.000 PLUG (M14X1.5) 1
9 50.508.12.000. COPPER WASHER (14X20) 1
10 4H.023.02.0.00 BYPASS HOSE 1
WORM DRIVE CLAMP ( JUPITOR
11 2H.112.02.0.00 2
JW7B13, 29 TO 45 DIA)
12 50.003.08.035 SET SCREW - M8X1.25X35 - 8.8 4
13 50.506.08.000 PLAIN MACHINED WASHER - M8 4
JOINT FOR THERMOSTAT
14 4H.053.11.0.00 1
HOUSING

83
TITLE: -TURBO LUB OIL PIPING (FOR K27) GROUP: -6H.141

14
1 8
5
4
4
5
13

2 12

13
6
9
7
5
10
11

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 6H.141.10.0.00 LUB OIL INLET PIPE ASSLY. (K27) 1
2 4H.132.02.0.00 ADAPTOR (TURBOCHARGER SIDE) 1
JOINT FOR ADAPTOR (TURBO
3 4H.132.27.0.00 1
SIDE)
4 50.003.08.025 SET SCREW - M8X1.25X25 – 8.8 4
5 50.506.08.000 PLAIN MACHINED WASHER - M8 6
6 6H.034.03.0.00 ADAPTOR FOR OIL PIPE 1
7 50.508.14.000 COPPER WASHER (16X22) 2
8 6H.141.20.0.00 LUB OIL DRAIN PIPE ASSLY. (K27) 1
ADAPTOR ASSEMBLY FOR TURBO
9 4H.132.13.0.00 1
DRAIN (CRANKCASE SIDE)
10 50.002.08.045 SET BOLT - M8X1.25X45 - 8.8 2
JOINT FOR ADAPTOR CRANKCASE
11 4H.132.31.0.00 1
SIDE
HOSE (FOR TURBO DTAIN
12 4H.366.08.0.00 1
PIPE 170 MM)
13 50.519.06.000. WORM DRIVE HOSE CLIP (30 MM) 2
14 6H.141.04.0.00 JOINT FOR LUB OIL DRAIN (K27) 1

84
TITLE :-TURBOCHARGER K27-2964 MXA 12.22 GROUP :-6H.127

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 6H.127.01.0.00 TURBOCHARGER 1
2 49.120.04.0.00 JOINT FOR TURBO INLET 1

85
TITLE:- V BELT XPA1280 GROUP:- 4H.692

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.692.01.0.00 V BELT XPA 1280 1

86
TITLE:- V.S. FUEL PUMP FOR 6R1080T GROUP:- 6H.188

4 4

5
5

8
7

6 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


VARIABLE SPPED FUEL PUMP FOR
1 6H.188.10.0.00 1
6R1080T (MICO NO. E 040 1537 00)
JOINT FOR FUEL PUMP
2 34.016.12.0.00 1
(NON ASBESTOS)
3 4H.006.01.0.00 L.O.SUPPLY HOSE (FIP) 1
SPECIAL BANJO BOLT
4 03.660.07.0.00 2
(L.O.SUPPLY TO PUMP)
5 50.508.07.000 COPPER WASHER (10X14) 4
BANJO BOLT WITH STRAINER
6 34.016.15.0.00 1
(2 443 456 900)
7 50.504.04.000 BANJO BOLT - M14X1.5 2
8 50.508.12.000. COPPER WASHER (14X20) 4

87
TITLE: -VALVE ROCKER ASSEMBLY GROUP: - 6H.012

5 4
9
21 17
16
22 13 8
20 10
7
12

7
8 6
18
11
24 24
19 23 5
23
24 4
24

25

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
ROCKER SHAFT ASSLY.
*1 6H.012.10.0.00 1 OF SR. NO.
(COMPLETE) 2 & 23 TO 25
CONSISTING
*2 6H.012.20.0.00 ROCKER SHAFT SUB ASSLY. 2 OF SR. NO. 3,
7 TO 14 & 22
CONSISTING
VALVE ROCKER SHAFT
*3 3H.010.20.0.00 1 OF SR. NO.
SUB ASSLY. 4 TO 6
4 3H.010.01.0.00 ROCKER SHAFT 1
SOCKET HEAD
5 50.022.12.010. 2
GRUB SCREW - M12X10
6 4H.008.04.0.00 GROOVED SOCKET PIN 1
7 2H.022.04.0.00 WASHER (FOR ROCKER ARM) 2
8 50.513.15.000. E TYPE CIRCLIP-EXTERNAL (15 DIA.) 2
9 2H.022.03.0.00 SPRING FOR ROCKER SHAFT. 2
10 2H.022.01.0.00 ROCKER SUPPORT (FINISH)(FWE) 1
11 2H.022.06.0.00 OIL METERING ORIFICE 1
12 2H.022.02.0.00 ROCKER SUPPORT (FINISH) 2
13 50.003.08.030. SET SCREW - M8X1.25X30 - 8.8 2

88
TITLE: -VALVE ROCKER ASSEMBLY GROUP: - 6H.012

5 4
9
21 17
16
22 13 8
20 10
7
12

7
8 6
18
11
24 24
19 23 5
23
24 4
24

25

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*14 02.024.20.0.00 VALVE ROCKER ASSLY 6 OF SR. NO.
15 & 18 TO 21
CONSISTING
OF SR. NO.
ROCKER ARM SUB ASSEMBLY
*15 02.024.23.0.00 1 16 & 17
(WITH VR BUSH) NOT SUPPLIED
LOOSE
NOT SUPPLIED
16 02.024.11.0.00 ROCKER ARM 1 LOOSE
NOT SUPPLIED
17 02.024.12.9.00 V.R. BUSH (SEMI FINISH) 1 LOOSE
NOT SUPPLIED
18 02.024.15.0.00 V.R.TOE 1 LOOSE
19 02.024.13.0.00 ROCKER-ARM ADJ. SCREW 1
20 02.024.27.0.00 NUT FOR ROCKER ADJ.SCREW 1
21 02.024.14.0.00 OIL METERING SCREW 1
22 F6.007.13.0.00 WASHER 10
23 6H.012.02.0.00 BANJO BOLT 2
24 50.508.10.000. COPPER WASHER (12X18) 4
25 6H.012.03.0.00 ASSEMBLY OF ADAPTOR & PIPE 1

89
TITLE: - WATER IN & OUT CONNECTION GROUP: - 6H.036

10

10
3
4 10
10
7
1
6

10
10
4

9
8 10

10 2

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


PIPE (THERMOSTAT TO
1 6H.036.03.0.00 1
RADIATOR)
2 6H.036.04.0.00 PIPE (RADIATOR TO PUMP INLET) 1
HOSE RADIATOR TO WATER PUMP
3 4H.073.01.0.00 2
PIPE (45X45X110L)
HOSE PIPE TO WATER PUMP
4 4H.073.02.0.00 2
(45X45X80L)
CONSISTING
*5 4H.073.10.0.00 CLAMP ASSLY FOR PIPE 1 OF SR. NO.
6&7
6 4H.073.04.0.00 UPPER CLAMP FOR PIPE 1
7 4H.073.05.0.00 LOWER CLAMP FOR PIPE 1
8 50.002.08.075. SET BOLT - M8X1.25X75 - 8.8 2
9 50.506.08.000. PLAIN MACHINED WASHER - M8 2
10 30.650.04.0.00 HOSE CLIP (S.S.60 DIA.) 8

90
TITLE: - WATER PUMP (282.5 CRS) GROUP: - 4H.052

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


1 4H.052.12.0.00 JOINT FOR DELIVERY VOLUTE 1
2 4H.052.40.0.00 WATER PUMP SUB ASSEMBLY 1
3 50.002.10.060. SET BOLT - M10X1.5X60 - 8.8 3
4 50.002.10.070. SET BOLT - M10X1.5X70 - 8.8 2
5 50.506.10.000. PLAIN MACHINED WASHER - M10 5

91
TITLE: - WATER TEMP.SW. (95 DEG.+1/- 3 DEG) GROUP: - 46.260

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


WATER TEMP.SWITCH 95 +1/-3
1 46.260.01.0.00 1
DEG (YANKEE/SEIMENS VDO)
2 50.508.11.0.00 COPPER WASHER (14X18) 1

92
TITLE: - WIRING HARNESS FOR FIRE
GROUP: - 6H.902
FIGHTING PUMPSETWITH STOP SOL

D6
WATER TEMP. SWITCH
D7
LOT WATER TEMP. SENSOR
SENSOR

D1 D8
CONTROL PANEL SIDE SOLENOID
SE-1
D5
MAGNETIC PICK-UP
D3
8 SE-1 STARTER
D4
LOP SWITCH
SE-2

SE-1
1
7 10 SE-1

SE-1

D2
2 ALTERNATOR
6 4
5 3
9

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


WIRING HARNESS FIRE
1 6H.902.30.0.00 FIGHTING APPLN 1
WITH CONNECTORS
2 50.506.08.000. PLAIN MACHINED WASHER - M8 6
3 50.003.08.025. SET SCREW - M8X1.25X25 - 8.8 6
CLIP FOR FLEXIBLE PIPE
4 34.151.03.0.00 4
WITH SLEEVE
5 3H.905.01.0.00 RUBBER SLEEVE 16 DIA 2
6 3H.905.02.0.00 CLIP 25 DIA FOR FLEXIBLE PIPE 2
7 3H.905.04.0.00 CLIP 20 DIA FOR FLEXIBLE PIPE 3
RUBBER SLEEVE
8 3H.905.05.0.00 2
FOR TEMP.SWITCH / SENSOR
9 22.118.01.0.00 RUBBER SLEEVE (12DIA) 2
10 24.083.01.0.00 RUBBER SLEEVE (20DIA) 2

93
TITLE: - SET OF JOINTS, COPPER WASHERS,
GROUP: -
& 'O' RINGS (6H.2582)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


CONSISTING
*1 6H.511.62.0.00 SET OF JOINTS 1 OF SR. NO. 2
TO 30
*2 06.015.02.0.00 JOINT FOR LUB OIL SUMP 1
*3 2H.013.11.0.00 JOINT FOR DELIVERY BODY 1
JOINT FOR COVER FOR FUEL
*4 2H.017.11.0.00 1
PUMP GEAR
*5 2H.037.11.0.00 JOINT FOR FRONT COVER 1
JOINT FOR FUEL PUMP
*6 34.016.12.0.00 1
(NON ASBESTOS)
*7 3H.015.11.0.00 JOINT FOR AIR INLET MANIFOLD 2
*8 49.120.04.0.00 JOINT FOR TURBO INLET 1
*9 4H.027.11.0.00 JOINT FOR OIL FILLING BODY 1
JOINT FOR BEARING HOUSING
*10 4H.052.11.0.00 1
(282.5 CRS)
*11 4H.052.12.0.00 JOINT FOR DELIVERY VOLUTE 1
JOINT FOR THERMOSTAT
*12 4H.053.11.0.00 1
HOUSING
*13 4H.053.12.0.00 JOINT FOR THERMOSTAT COVER 1

94
TITLE: - SET OF JOINTS, COPPER WASHERS,
GROUP: -
& 'O' RINGS (6H.2582)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


JOINT FOR ADAPTOR
*14 4H.132.27.0.00 1
(TURBO SIDE)
JOINT FOR ADAPTOR CRANKCASE
*15 4H.132.31.0.00 1
SIDE
GASKET (FOR CYL.HEAD)-
*16 6H.007.06.0.00 1
1.22 MM THK.
GASKET (FOR CYL.HEAD)-
*17 6H.007.07.0.00 1
1.1 MM THK.
*18 6H.013.02.0.00 JOINT FOR ROCKER COVER 1
*19 6H.014.11.0.00 JOINT FOR HEADER 1
JOINT BETWEEN CRANKCASE
*20 6H.020.11.0.00 1
AND GEAR COVER
JOINT FOR CENTRIFUGAL FILTER
*21 6H.021.11.0.00 1
ADAPTOR
*22 6H.024.11.0.00 JOINT (ADAPTOR FOR BREATHER) 1
*23 6H.045.11.0.00 JOINT FOR OIL SEAL HOUSING 1
*24 6H.058.02.0.00 JOINT FOR AIR PIPE 2
*25 6H.141.04.0.00 JOINT FOR LUB OIL DRAIN (K27) 1
*26 F6.024.75.0.00 JOINT FOR GLACIER FILTER 1

95
TITLE: - SET OF JOINTS, COPPER WASHERS,
GROUP: -
& 'O' RINGS (6H.2582)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


*27 F6.036.11.0.00 JOINT FOR LUB OIL COOLER 1
S.S. JOINT (FOR TURBOCHARGER
*28 F6.364.02.0.00 1
OUTLET)
*29 F6.503.02.0.00 S.S.JOINT(4") 4
S.S. JOINT FOR EXHAUST
*30 P2.106.01.0.00 6
MANIFOLD
CONSISTING
*31 6H.522.47.0.00 SET OF WASHERS 1 OF SR. NO. 32
TO 44
*32 50.508.05.000. COPPER WASHER (8X12) 12
*33 50.508.07.000. COPPER WASHER (10X14) 4
*34 50.508.08.000. COPPER WASHER (10X16) 3
*35 50.508.10.000. COPPER WASHER (12X18) 5
*36 50.508.11.000. COPPER WASHER (14X18) 3
*37 50.508.12.000. COPPER WASHER (14X20) 23
*38 50.508.14.000. COPPER WASHER (16X22) 4
*39 50.508.16.000. COPPER WASHER (18X22) 1
*40 50.508.17.000. COPPER WASHER (18X24) 1
*41 50.508.18.000. COPPER WASHER (20X24) 2

96
TITLE: - SET OF JOINTS, COPPER WASHERS,
GROUP: -
& 'O' RINGS (6H.2582)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


*42 50.508.23.000. COPPER WASHER (22X27) 1
*43 50.508.27.000. COPPER WASHER (24X29) 1
*44 50.508.29.000. COPPER WASHER (26X32) 5
CONSISTING
*45 6H.511.64.0.00 SET OF `O' RINGS 1 OF SR. NO. 46
TO 52
*46 03.010.11.0.00 O RING - L.O.PUMP (1.57X65,21508) 1
O RING - DIPSTICK (2X5,21515 OR
*47 03.036.01.0.00 3
21511)
*48 2H.008.07.0.00 O RING (FOR CYL.LINER) 12
O RING FOR CYLINDER LINER
*49 2H.008.11.0.00 6
(VITON MATERIAL)
*50 2H.014.02.0.00 O RING(FOR DELIVERY TUBE) 2
*51 3H.009.11.0.00 O RING FOR NOZZLE 6
*52 48.117.03.0.00 O RING 2

97
TITLE: - SET OF BEARINGS (HA 06 & TC & 6H & TC)

SR.NO. PART NO. DESCRIPTION QTY. REMARKS


SET OF MAIN BEARINGS
*1 M.075.4.00.003 MAIN BEARING HA6 & TC 1 (7 PAIRS) STD.
*2 M.075.4.00.013 MAIN BEARING HA6 & TC 1 0.25mm U/S
*3 M.075.4.00.023 MAIN BEARING HA6 & TC 1 0.50mm U/S
*4 M.075.4.00.033 MAIN BEARING HA6 & TC 1 0.75mm U/S
*5 M.075.4.00.043 MAIN BEARING HA6 & TC 1 1.00mm U/S
*6 M.075.4.00.053 MAIN BEARING HA6 & TC 1 1.25mm U/S
*7 M.075.4.00.063 MAIN BEARING HA6 & TC 1 1.50mm U/S
SET OF CONROD BEARINGS
*8 B.075.4.00.003 CONROD BEARING HA6 & TC 1 (6 PAIRS) STD.
*9 B.075.4.00.013 CONROD BEARING HA6 & TC 1 0.25mm U/S
*10 B.075.4.00.023 CONROD BEARING HA6 & TC 1 0.50mm U/S
*11 B.075.4.00.033 CONROD BEARING HA6 & TC 1 0.75mm U/S
*12 B.075.4.00.043 CONROD BEARING HA6 & TC 1 1.00mm U/S
*13 B.075.4.00.053 CONROD BEARING HA6 & TC 1 1.25mm U/S
*14 B.075.4.00.063 CONROD BEARING HA6 & TC 1 1.50mm U/S
SET OF THRUST WASHERS
THRUST WASHER SET KHD
*15 W.073.7.00.003 1 ONE SET
(2 TOP+ 2 BOTTOM)- 4 N0S)

98

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