Y99ab Test Kit Application Note
Y99ab Test Kit Application Note
Y99ab Test Kit Application Note
64119-1D
Adapter Assembly Definitions
44549-4 Automatic Pilot - A device employed with gas burning
Lead Assembly
equipment, which automatically shuts off the gas supply
44549-7 to the burner being served by either direct or indirect
Lead Assembly
means when the pilot flame is extinguished. The pilot
burner may or may not be constructed integrally with the
10
0
300
20
500
30
700
40
90
0
MILLIAMPS
0-500 device.
10
DC MILLIVOLTS 50
0-1000 0-50
0
• Millivoltmeter with 0 to 50 and 0 to 1000 ranges Reset Button - The button that is manually depressed to
for checking the open and closed circuit place the BASO control in operation.
millivoltage of thermocouple leads. Thermocouple - The pair of dissimilar metallic elements
• Performance Tester with a source of power for joined to produce a millivoltage when the junctions are at
holding open BASO power units while taking different temperatures.
open circuit millivolt readings of the
thermocouple when the main burner is in
operation.
• Milliammeter with a 0 to 500 (50 on scale)
range for checking the current dropout range of
BASO power unit assemblies. (There are
10 milliamperes for each division on the dial.)
• Continuity Tester for detecting a broken or
open circuit.
0-1000 0-50
MILLIVOLTS
MILLIAMPS
In order to test the thermocouple under actual
MILLIVOLTS
flame conditions, it is necessary to hold the BASO
power unit open with the DC power pack provided
with the test kit. This eliminates the safety function 44549-8
provided by the BASO power unit. Care must be
exercised during this test to ensure that gas is not
permitted to flow to the main burner.
Red Black
DC MILLIVOLTS
50
PENN-BASO CONTROLS
PENN-BASO CONTROLS
MILLIVOLTS
JOHNSON CONTROLS, INC
44549-7
WATERTOWN, WI., U.S.A
ADJUST
MILLIVOLTS
MILLIAMPS
Reset
Button
44549-8
H17
Gas Valve
0-1000 0-50
MILLIVOLTS
ADJUST
MILLIAMPS
MILLIVOLTS
44549-8
Black
Reset
Button
Red
Thermocouple
Lead H19
High Pressure
Gas Valve
Reset
Button
44549-8
“A”
Valve
Pilot Burner
Gas Line Red Black
Thermocouple
Lead
“B” Transformer
Valve BASO
Power
Shutoff
Unit
Valve Reset
Button
44549-7
BASO
Magnetic
Operator
44549-8
Red Black
Pilot Burner
Gas Line
Thermocouple
Lead
Transformer
Shutoff
Valve
“B” 44549-7
Valve
44549-8
Red Black
Pilot Burner
Gas Line
Thermocouple
Lead