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I22 005 PDF

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PARTS LIST

1 Power Commander
1 USB Cable
1 Installation Guide
2008-2016 Yamaha R6 2 Power Commander Decals
Installation Instructions 2 Dynojet Decals
2 Velcro strips
1 Alcohol swab
1 Posi-tap

THE IGNITION MUST BE TURNED


OFF BEFORE INSTALLATION!

THE LATEST POWER COMMANDER


SOFTWARE AND MAP FILES CAN BE
DOWNLOADED FROM OUR WEB SITE AT:
www.powercommander.com

PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION

2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com

22-005 www.powercommander.com 2008-2016 Yamaha R6 - PCV - 1


POWER COMMANDER V
INPUT ACCESSORY GUIDE
ACCESSORY INPUTS
Map - (Input 1 or 2) The PCV has the ability to hold
2 different base maps. You can switch on the
fly between these two base maps when you
hook up a switch to the MAP inputs. You can
USB CONNECTION use any open/close type switch. The polarity
of the wires is not important. When using the
Autotune kit one position will hold a base map
and the other position will let you activate the
learning mode. When the switch is “CLOSED”
Autotune will be activated. (Set to Switch
Input #1 by default.)

Shifter- (Input 1 or 2) These inputs are for use with the


CRANK Dynojet quickshifter. Insert the wires from the
Dynojet quickshifter into the SHIFTER inputs.
ANALOG
The polarity of the wires is not important. (Set
SPEED to Switch Input #2 by default.)
EXPANSION PORTS 1 & 2 INPUT 2 (Grnd) Speed- If your application has a speed sensor then
INPUT 2 you can tap into the signal side of the sensor
Optional Accessories such as
and run a wire into this input. This will allow
POD-300 unit or Auto-tune kit. INPUT 1 (Grnd) you to calculate gear position in the Control
INPUT 1 Center Software. Once gear position is setup
you can alter your map based on gear position
and setup gear dependent kill times when
using a quickshifter.
Wire connections:
Analog- This input is for a 0-5v signal such as
To input wires into the PCV first remove the rubber
engine temp, boost, etc. Once this input
plug on the backside of the unit and loosen the
is established you can alter your fuel curve
screw for the corresponding input. Using a 22-24
based on this input in the control center
gauge wire strip about 10mm from its end. Push the
software.
wire into the hole of the PCV until is stops and then
tighten the screw. Make sure to reinstall the rubber Crank- Do NOT connect anything to this port unless
plug. instructed to do so by Dynojet. It is used to
transfer crank trigger data from one module to
NOTE: If you tin the wires with solder it will make
another.
inserting them easier.

22-005 www.powercommander.com 2008-2016 Yamaha R6 - PCV - 2


FIG.A 1 Remove the main seat.

PCV harness
2 Prop the front of the fuel tank in the up position.
3 Route the PCV harness down the left hand side of the bike.

4 Loosen the bolts securing the fuel tank bracket to allow room for the PCV
harness to fit underneath.

Tighten these bolts once the installation is complete.

5 Route the PCV harness underneath the fuel tank bracket as shown in Figure A.


FIG.B

6 Unplug the BLACK 9-pin connector from the throttle bodies to the main wiring
Unplug harness as shown in Figure B.

FIG.C

7 Attach the connectors from the PCV to the stock connector as shown in
Figure C.

Verify these connectors do not interfere with the fuel line when the fuel tank is
installed back into position.

22-005 www.powercommander.com 2008-2016 Yamaha R6 - PCV - 3


FIG.D

8 Attach the ground wire from the PCV to the negative (-) terminal of the bike’s
PCV ground battery, as shown in Figure D.
Grey wire


FIG.E
9 Using the supplied posi-tap, attach the GREY wire
of the PCV to the BLUE wire on the ECU.

This is pin #5 on the smaller ECU connector. The


pin locations are numbered on the back of this
connector for reference.

The wire tap used in Figure E is NOT a posi-tap.


This is an older crimp-on style wire tap.

FIG.F 10 Using the supplied Velcro, secure the PCV in the tail section of the bike as
shown in Figure F.

It is recommended to route the PCV harness underneath the sub-frame


bracket.

Make sure to clean both surfaces with the supplied alcohol swab before
attaching.

11 Reinstall the main seat and the passenger seat.

22-005 www.powercommander.com 2008-2016 Yamaha R6 - PCV - 4


Optional inputs:

Temperature input - Temperature sensor is located on back of cylinder


near #3 throttle body. GREEN/WHITE wire to ECU. Pin #25 on small ECU
connector

12v source for Auto-tune - BLUE/RED


wire of tail light connector.

Speed input - Top of engine case on left


hand side. PINK wire on sensor side - WHITE/
YELLOW wire on ECU side.

Tuning Notes:

This bike uses a fly-by wire system, so conventional tuning can not
be performed for all RPM and throttle ranges.

The GREY wire from the PCV is attached to the throttle blade angle sensor
of the throttle bodies which is NOT directly correlated to the throttle grip
position. Because of this when setting the throttle position in the PCV software
we recommend on resetting only the closed position after the bike has
completely warmed up. Use the arrow key (<) next to CLOSED to perform this
step and then click OK. Do not try to set the OPEN position unless you are on
a dyno and above 11000rpm.

You will notice that in the maps there are not detailed values below 10500rpm
at 60-100%. This is because the throttle blades will not open more than 60%
below this RPM range no matter how much throttle input is given. Therefore
this area can not be tuned.

22-005 www.powercommander.com 2008-2016 Yamaha R6 - PCV - 5

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