Knurling Wheels Knurling Holders Catalogue PDF
Knurling Wheels Knurling Holders Catalogue PDF
Knurling Wheels Knurling Holders Catalogue PDF
APPENDIX
TM
KNURLING STANDARD
AS PER IS: 3403-1981
1. Scope :
Specifies the types and dimensions for knurls.
2. Types :
Type RAA - Knurl with grooves paralled to axis.
Type RBL - Left-hand knurl
Type RBR - Right-hand knurl
Type RGE - Left-hand/right-hand knurl, points raised
Type RGV -Left-hand/right-hand knurl, points indented
Type RKE - Cross-knurl, points raised
Type RKV - Cross-knurl, points indented.
2.1. Representation of types
Type: RAA
Knurling with grooves parallel to axis
T
T
P α
A SECTION AA
DETAIL T
C
B α SECTION CC
P
DETAIL V
U
30°
30°
V
P
DETAIL U SECTION C α
B
B-B
P
α P α
E G
W X
30°
30°
30°
30°
D W F
D F
E G
TM
A1
KNURLING STANDARD
AS PER IS: 3403-1981
Type: RKE Type: RKV
Cross knurling, Cross knurling,
Points raised Points indented
SECTION SECTION
JJ KK
J K
P α P α
Y Y
Y Z
α α
P P
H H L L
J K
SECTION SECTION
HH LL
3. Dimensions
3.1 Profile Angle : Profile angle α = 90°
3.2 Pitch : P.
3.3 Nominal Diameter d1 :
The nominal diameter d1 stated in the workshop drawing shall be the outside diameter of the
finished knurl; this dimension is a function of the design.
3.4 Initial Diameter d2 :
The initial diameter d2 of the work piece prior to knurling shall be smaller than the nominal
diameter d1 , because the initial diameter undergoes enlargement through displacement of
the material during the knurling operation.
The initial diameter d2 for knurls with profile angle α = 90° can be calculated from the
formulae in the following table, depending on the type of knurl and the size of pitch:
INITIAL DIAMETER
TYPE OF KNURL
d2
RAA Knurl with grooves parallel to axis
RBL Left-hand knurl d1 - 0.5P
RBR Right-hand knurl
RGE Left-hand/right-hand knurl, points raised d1 - 0.67P
RGV Left-hand/right-hand knurl, points indented d1 - 0.33P
RKE Cross-knurl, points raised d1 - 0.67P
RKV Cross-knurl, points indented d1 - 0.33P
The factors in the formulae, however, do not take into account the rounding of the grooves
resulting from the knurling operation or the specific properties of the materials to be knurled.
4. Designation :
A cross-knurl, points indented ( Type RKV ) with pitch P = 0.8 mm and conforming to this
standard shall be designated as: Knurl RKV 08 IS : 3468
TM
A2
KNURLING WHEELS AS PER DIN82
AA (STRAIGHT KNURLING WHEEL)
A A-A
T
T
a
t
A
d2
b d1
B
d1 d2 B-B
d1 d2 U
c
a
30°
t
30°
t
a
B
v
c-c
b
c b
F-F D-D
d1 d2 d1 d2
G-G E-E
X W
a
a
t
t
G E
30°
30°
30°
30°
b b
X F W D
F D
G E
L-L J-J
L J
d1 d2 d1 d2
a
a
t
Y Y
Z Y
a a
t t
K K H H
b L b J
K-K H-H
TM
A3
RAPID KNURLING WHEELS
FORM KNURLS
KNURL PROFILE :
KNURL SIZE :
10x04x04, 15x04x04, 20x08x06, 20x10x06
KNURL PITCH :
0.4, 0.5, 0.6,0.7, 0.8, 0.9, 1.0, 1.2, 1.5, 1.6, 1.8, 2.0, 2.5
(0.1, 0.2, 0.3 Non-Standard size also available.Price on request)
B1
RAPID KNURLING WHEELS
CUT KNURLS
KNURL PROFILE :
KNURL SIZE :
15x03x08, 21.5x5x10
KNURL PITCH :
0.4, 0.5, 0.6,0.7, 0.8, 0.9, 1.0, 1.2, 1.5, 1.6, 1.8, 2.0, 2.5
SPECIAL KNURLS
Individual customer requirements call for expertise and flexibility.
For this reason, special pitches and dimensions are available to our
customers on request and in consultation with our Technical team.
TM
B2
FORM KNURLING TOOL HOLDER
TOOL
SERIES F101
MACHINE TYPE:
Troub, Sliding Head, Lathe, Autolathe
SUITABLE METHOD:
Plunge knurling, Feed knurling
FEATURES:
· Suitable for form knurling without swarf removal
· All knurling patterns can be formed
· Precise Carbide pin with ease of changing
· accomodate RAPID knurls for better accuracy
TM
KNURL SIZE
PRODUCT
KNURL POSITION
SERIES
SHANK HEIGHT
AA BL BR
A B L KNURLING WHEEL
TOOL NO. (mm) (mm) (mm) ØxWxd
F101-10M100404 10 10 100 10x04x04
F101-10M150404 10 10 100 15x04x04
F101-16M200806 16 16 140 20x08x06
F101-20M200806 20 20 125 20x08x06
F101-20M201006 20 20 125 20x10x06
d
Ø
GRUB SCREW
W B
TM
C1
FORM KNURLING TOOL HOLDER
TOOL
SERIES F102
MACHINE TYPE:
Conventional And CNC Lathe, Automatic Short Turning
Lathe, Turning/Milling Center
SUITABLE METHOD:
Plunge Knurling, Feed Knurling
FEATURES:
· Integrated center height.
· All knurling patterns can be formed
· Precise carbide pin for ease of changing knurls.
· Set Screws in Shank for correction of clearance angle
F102-20M200806 AA BL
FEED KNURLING-
BR GE GV KV KE
KNURL SIZE
PRODUCT
KNURL POSITION
SERIES
SHANK HEIGHT AA BL BR
A B L KNURLING WHEEL
TOOL NO. (mm) (mm) (mm) ØxWxd
F102-16M200806 16 16 110 20x08x06
F102-20M200606 20 20 110 20x06x06
F102-20M200806 20 20 110 20x08x06
F102-20M201006 20 20 110 20x10x06
F102-20M201206 20 20 110 20x12x06
F102-25M200806 25 25 110 20x08x06
F102-25M201006 25 25 110 20x10x06
F102-25M201206 25 25 110 20x12x06
F102-25M201506 25 25 110 20x15x06
d
d
Ø
Ø
A
A
L
L
B
W
W
L
L
TM
C2
FORM KNURLING TOOL HOLDER
TOOL
SERIES F103
MACHINE TYPE:
Conventional And CNC Lathe, Automatic Short Turning
Lathe
SUITABLE METHOD:
Plunge Knurling, Feed Knurling
FEATURES:
· Form knurling without swarf removal
· Integrated center height.
· All knurling patterns can be formed
· Suitable for knurling upto Shoulder
· Accomodate knurl from Either Left or Right Directions.
· Set Screws in Shank for correction of clearance angle
KNURL SIZE
PRODUCT
KNURL POSITION
SERIES
SHANK HEIGHT AA BL BR
A B L KNURLING WHEEL
TOOL NO. (mm) (mm) (mm) ØxWxd
F103-20LR201008C12 20 20 110 20x10x08C12
F103-25LR201008C12 25 25 110 20x10x08C12
Ø
A
L
B
W
TM
C3
FORM KNURLING TOOL HOLDER
TOOL
SERIES F104
MACHINE TYPE:
Troub, Sliding Head, Lathe, Autolathe
SUITABLE METHOD:
Plunge knurling, Feed knurling
FEATURES:
· Form knurling without swarf removal
· Suitable for small and delicate Parts
· All knurling patterns can be formed
· Precise Carbide pin with ease of changing
· accomodate RAPID knurls for better accuracy
TM
KNURL SIZE
PRODUCT
KNURL POSITION
SERIES
SHANK HEIGHT
AA BL BR
A B L KNURLING WHEEL
TOOL NO. (mm) (mm) (mm) ØxWxd
F104-10M100404 10 10 100 10x04x04
F104-10M150604 10 10 100 15x06x04
F104-12.7M100404 12.7 12.7 100 10x04x04
F104-12.7M150604 12.7 12.7 100 15x06x04
F104-20M201206 20 20 125 20x12x06
F104-20M201506 20 20 125 20x15x06
d
Ø
A
L
W
TM
C4
FORM KNURLING TOOL HOLDER
TOOL
SERIES F202
MACHINE TYPE:
Troub,Sliding head, Lathe, Autolathe
SUITABLE METHOD:
Plunge knurling, Feed knurling
FEATURES:
· Form knurling without swarf removal
· Heavyduty holder for maximum life
· Reducing time for repositioning of knurling head
· incorporated carbide pin with ease of changing
· Adjustable rubber padding for self centering
· Perfect for Feed Knurling
F202-25M200806 AA GE 30°
FEED KNURLING-
GE 45°
KNURL SIZE
PRODUCT
KNURL POSITION
SERIES
SHANK HEIGHT
AA GE 30° GE 45°
A B L KNURLING WHEEL
TOOL NO.
(mm) (mm) (mm) ØxWxd
F202-25M200806 25 20 185 20x08x06
F202-25M201006 25 20 185 20x10x06
F202-25M201206 25 20 185 20x12x06
Ø
A
L
B
TM
C5
FORM KNURLING TOOL HOLDER
TOOL
SERIES F204
MACHINE TYPE:
CNC machine,Troub,Sliding head, Lathe,
Autolathe,Turning/Milling Center
SUITABLE METHOD:
Plunge knurling, Feed knurling
FEATURES:
· Form knurling without swarf removal
· Integrated Center height
· Integrated carbide pin with ease of changing
· Adjustable rubber padding for self centering
· Set Screws for correction of clearance angle
F204-20M200806 AA GE 30°
FEED KNURLING-
GE 45°
KNURL SIZE
PRODUCT
KNURL POSITION
SERIES
SHANK HEIGHT
AA GE 30° GE 45°
A B L KNURLING WHEEL
TOOL NO.
(mm) (mm) (mm) ØxWxd
F204-20M200806 20 20 146 20x08x06
F204-20M201006 20 20 146 20x10x06
F204-20M201206 20 20 146 20x12x06
F204-25M200806 25 25 146 20x08x06
F204-25M201006 25 25 146 20x10x06
F204-25M201206 25 25 146 20x12x06
d
Ø
A
L
W
L
TM
C6
FORM KNURLING TOOL HOLDER
TOOL
SERIES F205
MACHINE TYPE:
CNC machine,Troub,Sliding head, Lathe,
Autolathe,Turning/Milling Center
SUITABLE METHOD:
Plunge knurling, Feed knurling
FEATURES:
· Form knurling without swarf removal
· Integrated center height.
· All knurling patterns can be formed
· Suitable for knurling upto Shoulder
· Accomodate knurl from Either Left or Right Directions.
· Set Screws in Shank for correction of clearance angle
F205-20LR201008C12 AA GE 30°
FEED KNURLING-
GE 45°
KNURL SIZE
PRODUCT
KNURL POSITION
SERIES
SHANK HEIGHT
AA GE 30° GE 45°
A B L KNURLING WHEEL
TOOL NO. (mm) (mm) (mm) ØxWxd
F205-20LR201008C12 20 20 148 20x10x08C12
F205-25LR201008C12 25 25 148 20x10x08C12
Ø
A
L
B
W
TM
C7
CUT KNURLING TOOL HOLDER
TOOL
SERIES C101
MACHINE TYPE:
CNC machine,Troub,Sliding head, Lathe,
Autolathe
FEATURES:
· Cut knurling with material removal
· Integrated Center height
· Builtin lock position of 30° for better accuracy
· Minimal vibration, high quality visual profiles,
close tolerances
· Reduction in Forces on Machine bearings
· Reproducible Processes due to fixed Head
or
RAA BL BR
LEFT
TOOL CODING SYSTEM:
TURNING
C101-20R21.50508 RBL AA
A B L KNURLING WHEEL
TOOL NO.
(mm) (mm) (mm) ØxWxd
C101-20R21.50508 20 20 125 21.5x05x08
C101-20L21.50508 20 20 125 21.5x05x08
C101-25R21.50508 25 25 125 21.5x05x08
C101-25L21.50508 25 25 125 21.5x05x08
KNURLING WHEEL
21.5x05x08
A
L B
L
B
TM
D1
CUT KNURLING TOOL HOLDER
TOOL
SERIES C102
MACHINE TYPE:
CNC machine,Troub,Sliding head, Lathe,
Autolathe, SPM
FEATURES:
· Cut knurling with material removal
· Integrated Center height
· Minimal vibration, high quality visual profiles, close
tolerances
· Reduction in Forces on Machine bearings
· Movable head for fine adjustment of cutting angle
· Movable knurling head can be adjusted to use in
either left or right direction
or
RAA BL BR
A B L KNURLING WHEEL
TOOL NO.
(mm) (mm) (mm) ØxWxd
C102-20LR21.50508 20 20 126 21.5x05x08
C102-25LR21.50508 25 25 126 21.5x05x08
A
L B
L
B
TM
D2
CUT KNURLING TOOL HOLDER
TOOL
SERIES C201
MACHINE TYPE:
Troub,Sliding head, Lathe, SPM
Autolathe
FEATURES:
· Cut knurling with material removal
· Heavyduty Double Cut Knurling
holder
· Minimal vibration in machine
· high quality visual profiles, close
tolerances
· Reduction in Forces on Machine
bearings
· Movable head for fine adjustment
of cutting angle
· Rotating Head ensures exact
matching of center line
A B L KNURLING WHEEL
TOOL NO.
(mm) (mm) (mm) ØxWxd
C201-21.5L250511 21.5 28 138.5 25x05x11
A
L KNURLING WHEEL
25x05x11
L
B
TM
D3
STRADDLE KNURLING TOOL HOLDER
TOOL
SERIES S201
MACHINE TYPE:
Troub,Mini Lathe, Sliding head,
AutoLathe, lathe, CNC machine
SUITABLE METHOD:
Plunge knurling, Feed knurling
FEATURES:
· Form knurling without swarf removal
· Minimises lateral pressure on workpiece
· Less strain on machine and workpiece
· Suitable for machining small and delicate
parts
· Form knurling of thin-walled work pieces
POSSIBLE KNURLING PROFILE:
PLUNGE KNURLING-
KNURL SIZE
PRODUCT
KNURL POSITION
SERIES
SHANK HEIGHT AA GE 30° GE 45°
A B L KNURLING WHEEL
TOOL NO. (mm) (mm) (mm) ØxWxd
S201-10M200806 10 10 60 20x08x06
S201-10M201006 10 10 60 20x10x06
Ø d
L
L
TM
E1
FACE KNURLING TOOL HOLDER
TOOL
SERIES TF101
MACHINE TYPE:
Conventional And CNC Lathe, Automatic
Short Turning Lathe
SUITABLE METHOD:
Plunge Knurling
FEATURES:
· Form knurling without swarf removal
· Integrated center height.
· Suitable for knurling on face
· Accomodate knurl from Either Left or
Right Directions.
· Set Screws in Shank for correction of
clearance angle
TOOL CODING SYSTEM:
POSSIBLE KNURLING PROFILE:
TF101-20LR201008C12
KNURL SIZE
PRODUCT AA BL BR
KNURL POSITION
SERIES
SHANK HEIGHT
A B L KNURLING WHEEL
TOOL NO. (mm) (mm) (mm) ØxWxd
TF101-20LR251008C12 20 20 101 25x10x08C12
TF101-25LR251008C12 25 25 101 25x10x08C12
Ø
L
B
w L
TM
E2
RAPID OFFERS CUSTOMIZED
KNURLING TOOLS OF
DIFFERENT PITCHES AND
KNURLING TOOL HOLDERS OF
DIFFERENT SHANK SIZES
ACCORDING TO CUSTOMER
REQUIREMENT
TM
SPECIAL KNURLING TOOL HOLDER
RAPID ᵀᴹ offers special knurling tools & holders. As per customer request
and in consultation with our technical team, RAPID ᵀᴹ manufactures
tools which suites the specific need of customer application.
Individual applications call for Special Customised tools.
TM
E3
PRICE LIST FOR KNURLING TOOL HOLDERS
TOOL
SERIES F101 LATHE SINGLE KNURLING
TOOL HOLDER
A B L KNURLING WHEEL
TOOL NO. (mm) (mm) (mm) PRICE
ØxWxd
F101-10M100404 10 10 100 10x04x04 1000
F101-10M150404 10 10 100 15x04x04 1000
F101-16M200806 16 16 140 20x08x06 1200
F101-20M200806 20 20 125 20x08x06 1200
F101-20M201006 20 20 125 20x10x06 1200
TOOL
SERIES F102 CNC SINGLE KNURLING
TOOL HOLDER
A B L KNURLING WHEEL
TOOL NO. (mm) (mm) (mm) PRICE
ØxWxd
F102-20M200606 20 20 110 20x06x06 1800
F102-20M200806 20 20 110 20x08x06 1800
F102-20M201006 20 20 110 20x10x06 1800
F102-20M201206 20 20 110 20x12x06 2500
F102-20M201506 20 20 110 20x15x06 2500
F102-25M200806 25 25 110 20x08x06 1800
F102-25M201006 25 25 110 20x10x06 1800
F102-25M201206 25 25 110 20x12x06 2500
F102-25M201506 25 25 110 20x15x06 2500
TOOL
SERIES F103 CNC SINGLE SHOULDER
KNURLING TOOL HOLDER
A B L KNURLING WHEEL
TOOL NO. (mm) (mm) (mm) PRICE
ØxWxd
F103-20LR201008C12 20 20 110 20x10x08C12 5500
F103-25LR201008C12 25 25 110 20x10x08C12 5500
TM
PRICE LIST FOR KNURLING TOOL HOLDERS
TOOL
SERIES F104 LATHE SINGLE KNURLING
FLANGE TOOL HOLDER
A B L KNURLING WHEEL
TOOL NO. (mm) (mm) (mm) PRICE
ØxWxd
F104-10M100404 10 10 100 10x04x04 1000
F104-10M150604 10 10 100 15x04x04 1000
F104-12.7M100404 12.7 12.7 100 20x08x06 1000
F104-12.7M150604 12.7 12.7 100 20x08x06 1000
F104-20M201206 20 20 125 20x12x06 1800
F104-20M201506 20 20 125 20x15x06 1800
LATHE DOUBLE
TOOL
SERIES F201 SELF CENTERING
KNURLING TOOL HOLDER
A B L KNURLING WHEEL
TOOL NO. (mm) (mm) (mm) PRICE
ØxWxd
F104-10M100404 10 10 100 10x04x04 1000
F104-10M150604 10 10 100 15x04x04 1000
F104-12.7M100404 12.7 12.7 100 20x08x06 1000
F104-12.7M150604 12.7 12.7 100 20x08x06 1000
F104-20M201206 20 20 125 20x12x06 1800
F104-20M201506 20 20 125 20x15x06 1800
LATHE DOUBLE
TOOL
SERIES F202 HEAVY LOAD
KNURLING TOOL HOLDER
A B L KNURLING WHEEL
TOOL NO. (mm) (mm) (mm) PRICE
ØxWxd
F202-25M200806 25 20 185 20x08x06 3300
F202-25M201006 25 20 185 20x10x06 3300
F202-25M201206 25 20 185 20x12x06 3300
TM
PRICE LIST FOR KNURLING TOOL HOLDERS
TOOL
SERIES F204 CNC DOUBLE NAIL KNURLING
TOOL HOLDER
A B L KNURLING WHEEL
TOOL NO. (mm) (mm) (mm) PRICE
ØxWxd
F204-20M200806 20 20 146 20x08x06 3300
F204-20M201006 20 20 146 20x10x06 3300
F204-20M201206 20 20 146 20x12x06 3300
F204-25M200806 25 25 146 20x08x06 3300
F204-25M201006 25 25 146 20x10x06 3300
F204-25M201206 25 25 146 20x12x06 3300
TOOL
SERIES C101 CUT SINGLE FIXED HEAD
KNURLING TOOL HOLDER
A B L KNURLING WHEEL
TOOL NO. (mm) (mm) (mm) PRICE
ØxWxd
C101-20R21.50508 20 20 125 21.5x05x08 6000
C101-20L21.50508 20 20 125 21.5x05x08 6000
C101-25R21.50508 25 25 125 21.5x05x08 6000
C101-25L21.50508 25 25 125 21.5x05x08 6000
TOOL
SERIES C102 CUT SINGLE MOVING HEAD
KNURLING TOOL HOLDER
A B L KNURLING WHEEL
TOOL NO. (mm) (mm) (mm) PRICE
ØxWxd
C101-20R21.50508 20 20 125 21.5x05x08 6000
C101-20L21.50508 20 20 125 21.5x05x08 6000
C101-25R21.50508 25 25 125 21.5x05x08 6000
C101-25L21.50508 25 25 125 21.5x05x08 6000
TM
PRICE LIST FOR KNURLING TOOL HOLDERS
TOOL
SERIES C201 CUT DOUBLE HEAVY LOAD
KNURLING TOOL HOLDER
A B L KNURLING WHEEL
TOOL NO. (mm) (mm) (mm) PRICE
ØxWxd
C201-21.5L250511 21.5 28 138.5 25x05x11 35000
C201-21.5R250511 21.5 28 138.5 25x05x11 35000
TOOL
SERIES S201 MINI STRADDLE
KNURLING TOOL HOLDER
A B L KNURLING WHEEL
TOOL NO. (mm) (mm) (mm) PRICE
ØxWxd
S201-10M200806 10 10 60 20x08x06 6000
S201-10M201006 10 10 60 20x10x06 6000
TM