DataSheet 2 More 300# BV - FB - BW - NT-77 PDF

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DATA SHEET FOR BUTT WELDED END BALL VALVES

1.0 Valve Manufacturer :

2.0 Valve Size (NB), mm (inch) : 2"NB ANSI Rating : 300# Design Standard : API 6D

3.0 MECON's Technical Specification No. : MEC/TS/05/21/002, Rev-1, Ed-1

4.0 Connecting Pipeline Design Pressure, bar : 49 Design Temperature, °C : -29°C to + 65°C

5.0 Connecting Pipe Specification :


5.1 Material ASTM A106 Gr. B
5.2 Diameter (OD), mm (inch) : 60.3 mm
5.3 Thickness, mm : 5.54 mm

6.0 Valve Construction Design


6.1. Configuration : Reduced Bore Full Bore √
6.2. End Connections : Flanged as per ASME B16.5 Butt Welded as per ASME B16.25 √
6.3. Flanges (wherever applicable) : a) RF RT NA √
b) Serrated Smooth (125 to 200 microinches AARH) NA √
6.4 Ball Mounting : FLOATING
6.5 Valve body type : Fully Welded Two/Three Piece Bolted Either √

7.0 Valve Material Specification


Part Specified Material Material Offered (Equivalent or superior)
7.1 Body A 216 Gr. WCB/A 234 Gr. WPB
7.2 Ball (A 216 Gr.WCB/A 234 Gr.WPB)+75 µENP coating/AISI410
Body Seat Rings
7.3 (No Casting) AISI 4140 + 75 micron ENP coating/AISI 410
7.4 Seat Seal VITON/DEVLON
7.5 Stem (No casting) AISI 4140 + 75 micron ENP coating/AISI 410
7.6 Stem Seals VITON/PTFE
7.7 Stud Bolts/ Nuts ASTM A 193 Gr. B7/ A194 Gr. 2H

8.0 Corrosion Allowance : 1.5 mm Service : Natural Gas

9.0 Location : Above Ground √ Buried

10.0 Stem Extension Requirement : Yes No √ Length of Stem Extension, m : N.A

11.0 Gear Operator Requirement : Yes No √

12.0 Actuator Requirement : Yes No √

13.0 Fire Resistant Design Requirement : Type test as per API 607 / API 6FA.

14.0 Valve Testing Requirement


Test Pressure (min.), kg/cm2(g) Minimum Duration, minutes

14.1 Hydrostatic Test Body 76 2


Seat 57 2
14.2 Air Test 5.6-7 2

15.0 Anti-Static Testing Requirement : As per Standard API 6D (Latest Ed.)

16.0 Valve Painting Specification


16.1 Surface preparation by Short Blasting as per grade SA 2 1/2, Swedish Standard SIS-055 909.
16.2 For above ground installation-Three coats of corrosion resistant paint shall be applied with minimum thickness of 300 micron
( Permissible thickness in each coat shall be within 80 to 120 micron). Colour of paint shade shall be RAL-7038, however any change in colour
shall be finalized during drawing approval stage.
17.0 Lock Open/ Lock Close/Normally Close Requirement : As indicated in P&ID./ Schedule of Rates (SOR)
Notes:
1. This Valve Data Sheet shall be read in conjunction with MECON's Technical Specification No. MEC/TS/05/21/002,Rev 1 ,Ed. 1
2. Inspection and Testing shall be as per attached QAP, this Data Sheet, MECON's T.S., API 6D and other relevant standards.
3. Stops shall be provided for positive alignment of ball with ports and ensure proper installation of handle.
4. Short pattern valves (as per API 6D or otherwise) are not permitted. Only long pattern valves are to be supplied.
5. Charpy V-notch & Hardness test for body, body adaptor, end flanges, ball, body seat rings, stem & studs / nuts shall be conducted
as per Cl. 3.4 & 3.6 of TS respectively or as per relevant material code.
6. Compressed asbestos fibre (CAF) shall not be used for body sealing / gasket materials.
7. Material for body shall have a guaranteed minimum yield strength of 35000 psi. In case the same cannot be guaranteed, valves shall
be provided with a 500 mm pup piece (integrally welded to the valve on each side) with strength equivalent to that of the connecting pipe - N. A.
8. For welding end, the out of roundness (i. e. difference between maximum and minimum ID at pipe end) shall not be more than 0.5% of pipe OD.
9. Valves shall be inspected and approved by Purchaser before despatch.
REV. NO. DATE ZONE DESCRIPTIONS BY APPRD
REVISIONS REFERENCES DRG. NO.
SECTION PROCESS & PIPING CLIENT : GAIL (India) Limited
NAME DATE CHKD DATE SUPPLIER :
DSGN Sachin 12.05.2015 Harsh 12.05.2015 SUB SUPPLIER : MECON LIMITED
PROJECT : MODIFICATION WORK AT GSFC, IOCL AND
DRWN UNDERA TERMINAL FOR SUPPLY OF NATURAL GAS
SCALE : REV
APPROVED Anil Kumar DATA SHEET FOR BW END BALL VALVES DATA SHEET NO.: MEC/23PL/05/28/M/001/DS/BV/77 0
DGM (NB ≥ 2")

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