INSTALLATION,

OPERATION &
MAINTENANCE
GUIDE

STYLE 60/62/65

Headquarters Brazil Gulf Coast Texas

291 Hurricane Lane Rua Javaés, 441/443 1719 South Sonny Avenue Houston
Williston, VT 05495 Bom Retiro, Sao Paulo Gonzales, LA 70737 7545 E. Orem Drive
Brazil CEP 01130-010 Houston, TX 77075
TEL: (832) 804-7424
TEL: (802) 878-8307 TEL: 55-11-3736-7373 TEL: (225) 484-0007
FAX: (802) 878-2479 FAX: 55-11-3736-7355 FAX: (225) 341-8922 Odessa
801 S. Pagewood Avenue
Suite 2, Odessa, TX 79761
TEL: (432) 300-0167

REVISED: September 2022

 Installation, Operation, & Maintenance Guide
Style 60/62/65
OVERVIEW
This guide outlines the installation, operation and maintenance of the Style 60/62/65 high temperature rotatary
bellows head assembly. This guide, in addition to the manuals provided by the pump manufacturer and the
manufacturer of any auxiliary equipment, should be read in its entirety prior to installation.

NOTICE
Flexaseal does not assume responsibility for misuse, or any damages incurred as a result of the misuse of the
supplied sealing system. Contact a Flexaseal representative before making any changes to the provided system
or design.

SAFETY
1. Read all instructions thoroughly prior to • Lockout/tagout procedures
beginning installation. • SDS consultation for any hazardous
2. Removal, installation, operation, and materials involved
maintenance must only be carried out by • Use of proper personal protective
qualified personnel who have thoroughly read equipment
all instructions. • Relief of any system pressure and
mechanical energy
3. The seal must only be used for its intended
application. Flexaseal cannot be held liable for 6. The following symbols have been used
use outside the scope of the recommended throughout the document to highlight important
application. information:
4. Inspect the replacement seal prior to removal Instructions intended to prevent damage to
of the old seal or installation of the new seal the seal or equipment.
using the technical information provided in this
document. Contact a Flexaseal representative Mandatory instructions intended to prevent
if there are any questions. personal injury or extensive damage to
equipment.
5. Follow plant safety regulations and procedures
throughout the disassembly/installation process Information to note while installing, or for
including, but not limited to, the following: later use.

Style 60/62/65 Maximum Operating Conditions

Temperature 800◦ F (425◦ C)
Pressure 300 psi (20 bar)
Speed 4500 fpm (22 m/s)

• Maximum temperature, pressure, and speed indicate operating extremes independently and
do not imply the seal will function at these extremes at the same time. Contact Flexaseal if in
doubt.

Page 1 of 9
 Installation, Operation, & Maintenance Guide
Style 60/62/65
PREPARATION
of rust, burrs, grit, sharp edges, and set screw
• Verify that equipment has been properly
damage using fine emery cloth. Wipe clean.
shut off and rendered inoperative according
to plant safety protocol (e.g. lockout/tagout Avoid making flat spots, reducing shaft
procedures). diameter, or increasing seat bore diameter.
1. Disassemble the pump seal chamber, in 4. If the pump is equipped with a shaft sleeve,
accordance with the pump OEM instructions, to verify the condition of its O-ring or gasket and
expose the existing seal. ensure that it is properly located (fully engaged
Document how the seal chamber is against step/hook/snap ring).
disassembled for re-assembly.
5. Sealing surfaces and the shaft or shaft sleeve
2. Carefully remove the existing seal rotary and must have at least a 63 Ra-µin surface finish as
stationary assemblies, taking care not to seen in Figure 1.
damage the shaft or seat counterbore.
6. For ease of installation, the leading edge of the
3. Clean the shaft, shaft sleeve (if present), seal shaft or sleeve should be chamfered as shown
chamber face, and seat counterbore surfaces in Figure 1 and all parts should be deburred.

(A) SLEEVE OD

(B) BORE ID

.030 MIN. x 30°

63

63 63

Figure 1: Surface finish and chamfer locations. Fully assembled pump without seal.

Page 2 of 9
 Installation, Operation, & Maintenance Guide
Style 60/62/65
VERIFICATION
Successful operation of a Style 60/62/65 high temperature rotating welded metal bellows head is contingent on
conforming equipment dimensions and alignment. Verify the following prior to continuing:

Figure 2: Shaft Runout Figure 3: Bearing Fit Figure 4: Bearing Frame

Perpendicularity

Figure 5: Axial Shaft Figure 6: Seal Chamber Figure 7: Seal Chamber

Movement Bore Concentricity Face Squareness

Maximum Alignment Variation (TIR)

Fig. 2 Radial shaft movement (shaft runout) 0.0015–0.003 in.
Fig. 3 Radial bearing fit 0.002–0.003 in.
Fig. 4 Bearing frame perpendicularity 0.0005 in./in.
Fig. 5 Axial shaft movement (end play) 0.003 in.
Fig. 6 Seal chamber bore concentricity 0.005 in.
Fig. 7 Seal chamber face squareness 0.0005 in./in.

For proper function and satisfactory operation of the seal it is imperative that connections, dimensions, finishes,
and alignments are all acceptable based on the specified design. If measured values exceed the values given
above, adjust the equipment to meet the specifications before installing the seal. These values are general
guidelines and the pump OEM should be used to verify acceptable values whenever possible.

Page 3 of 9
 Installation, Operation, & Maintenance Guide
Style 60/62/65
LAYOUT

• If the seal is being installed on equipment without a preset step, snap ring groove, etc. use
the procedure described below to mark the reference distance (using values found on Page
8), otherwise this section can be used to verify the distance of the existing geometry. Ensure
that the seal’s shaft packing is not mounted on any part of a step or groove prior to final
installation.
Style 60/62/65 high temperature bellows rotaries are exclusively intended for
inside-mounted use. Do not mount outside of the seal chamber.

1. Do not scratch the shaft or sleeve when scribing during the layout procedure.

Figure 8: Fully assembled pump without seal #2 #1

Figure 11: Scribe location of seal face

#2 #1 #3
Figure 12: Setting length scribe

#1
Figure 9: Layout dye application and scribe

GLAND
GLAND GASKET
MATING RING
L .050 REF.

#2 #1
#2 #1 #3
Figure 10: Measure seal face location
Figure 13: Assembled seal chamber

Page 4 of 9
 Installation, Operation, & Maintenance Guide
Style 60/62/65
To scribe the correct locations for the component seal setting length use the following procedure:

1. Reassemble the pump, including the shaft sleeve, seal chamber cover, and impeller as shown in Figure 8.
After adjusting the impeller, apply layout dye to the shaft (or shaft sleeve) at the face of the seal chamber,
and scribe a line in the dye showing the location of the chamber face as shown in Figure 9.

2. Measure the distance from the stationary mating ring face to the seal chamber face. This can be
accomplished by simply measuring the distance from the top of the gland gasket to the mating ring as
seen in Figure 10. The future location of Line #2 is shown as a reference for the reader.

3. Disassemble the pump and apply layout dye at the approximate location of the seal face. Measure the seal
face distance (L) from Line #1 and scribe Line #2 into the dye as shown in Figure 11.

4. From the seal face location, measure back along the shaft to the specified operating length (C) and scribe
a third line (Line #3, Figure 12).

SEAL INSTALLATION
Complete the layout and marking of the shaft for 6. Slide the bellows assembly along the shaft until
installation as described earlier before beginning it is just past Line #2.
installation. A complete assembly should resemble
7. Lightly lubricate the shaft packing with a
Figure 13.
suitable and compatible lubricant. Slide the
1. Remove the seal from its packaging and drive hub and packing on the shaft in the
inspect for damage to any components and proper orientation facing the end of the bellows
seal faces. assembly (Figure 14).

Grease, scratches, or nicks on the seal 8. Position the back of the drive hub to line up
faces may cause leakage. with the setting length scribe line (Line #3).
9. Fix the drive hub in position by alternately
2. Ensure the shaft and seal housing have been tightening the provided cup point set screws to
properly cleaned as described in the the recommended torque values in the table
preparation section. below (Figure 15).

3. Evenly press the mating ring into the gland. Be 10. Bring the packing and bellows assembly back
careful to keep the face clean and use a to the drive hub. Use the socket head cap
suitable and compatible cleaning solvent if the screws to draw in and compress the packing
face gets smudged or dirty. until the specified 0.050 in. setting gap is
achieved (Figure 16).
4. Gently position the gland with installed mating
11. Ensure the seal faces are clean and dry using
ring on the shaft facing, but clear of, the seal
a suitable and compatible cleaning solvent for
chamber.
the face material and elastomers.
Be careful to not damage the mating ring
12. Reassemble the pump according to OEM
while setting the gland into position.
specifications.
5. Separate the drive hub, packing, and bellows 13. Bring the gland with the mating ring installed
assembly by removing the cap screws from the into position and make sure that it mounts
drive hub. concentric to the shaft.

Page 5 of 9
 Installation, Operation, & Maintenance Guide
Style 60/62/65
14. Bolt the gland to the seal chamber using the increments until a gland seal is achieved. Be
Legacy Method (Star Pattern) according to sure not to overtighten the gland bolts as this
torque requirements specified in the pump may distort the gland and mating ring resulting
OEM. If they are not specified then tension the in seal leakage.
bolts using the Legacy Method in even 1/4 turn

Cup Point Set Screw Torque Specifications

Screw Size Alloy Steel Stainless Screw Size Alloy Steel Stainless
#10 36 in.-lbs. 26 in.-lbs. M4 2.0 N-m 1.5 N-m
1/4 87 in.-lbs. 70 in.-lbs. M6 7.9 N-m 6.1 N-m
5/16 165 in.-lbs. 130 in.-lbs. M8 19.6 N-m 15.4 N-m
3/8 290 in.-lbs. 230 in.-lbs. M10 37.0 N-m 29.5 N-m
1/2 620 in.-lbs. 500 in.-lbs. M12 60.3 N-m 48.3 N-m

.050 REF.

#2 #1 #3 #2 #1 #3 #2 #1 #3
Figure 14: Step 7. Figure 15: Step 9. Figure 16: Step 10.

BEFORE STARTING THE EQUIPMENT

1. Ensure the pump shaft is properly aligned at 6. Ensure all plumbing and venting are free of
the coupling with the motor. obstruction and that the chamber is filled with
liquid. Check that all alarms connected to
2. Check that all gland plate bolts and all screws auxiliary systems are properly functioning to
are securely fastened. alert personnel if any issues arise.
Dry-running is a major cause for leakage
3. Once the pump is reassembled, turn the shaft and/or failure of mechanical seals. It is
by hand if possible to check for free rotation, if imperative that the seal chamber be
not, recheck installation. completely vented prior to startup and that
adequate lubrication is supplied to the seal.
4. Verify that all plumbing and piping plans for the
seal are connected and configured according 7. Start the pump per the pump manufacturer’s
to best practice. recommendations, observe for proper
operation, and check for excessive heat at the
5. Flood the pump, vent all air from the seal seal gland.
chamber, and check the seal for leakage. Check periodically during operation to
ensure that the seal is not overheating.

OPERATION & MAINTENANCE

If leakage is detected, it should be addressed as soon as possible to prevent hazards and protect personnel.
Leakage could come from a number of leak paths in the seal, or be caused by changes in the pump operation or
condition. Although seals should be inspected regularly for signs of leakage, a properly selected and functioning
mechanical seal will run for extended durations without need for extra attention and should not be disturbed

Page 6 of 9
 Installation, Operation, & Maintenance Guide
Style 60/62/65
unnecessarily (i.e. shut down and disassembled without cause). Below is an inexhaustive list of possible causes
of leakage.
Primary Causes Secondary Causes

• Worn seal faces • Change in duty conditions

• Damaged bellows • Dry-running

• Damaged grafoil packing • Worn bearings

• Damaged metal wedge • Increased vibration

It is important to periodically inspect and maintain flush systems, shaft alignment, and consistent duty
parameters to ensure the seal performs as designed. Often, there is a case of cause & effect with machinery
and processing issues upstream that can cause a seal to leak. Check for the root cause of leakage when
disassembling equipment for inspection or service.

DECOMMISSIONING EQUIPMENT

When decommissioning equipment it is important to ensure that the pump has been fully isolated from the
process and power sources for personnel safety. Pressure and fluid should be fully released before disassembly
of the equipment is to begin.
• If the equipment has been used with toxic or hazardous fluids, ensure that it is
decontaminated and neutralized before decommission begins. There is often residual fluid
remaining from the draining process so consult the pump OEM for special cases.

REMOVING THE SEAL

• Before opening the pump to remove the seal the warning stated above regarding toxins and
hazardous products must be reiterated. Make note of all fluids contained in the pump, drain
and decontaminate before opening the housing for seal service.

1. Ensure all fluid has been drained and vented. Equipment should be shut down and locked/tagged out
according to OEM and plant specifications.
2. Dismantle the equipment sufficiently so that the gland plate and seal housing are exposed and accessible
for service.
3. Remove the gland nuts/bolts in an even manner and set the gland plate aside.
4. Remove the seal in the reverse manner of how it was installed.

It is important to check the scribe reference each time a seal is re-installed even if the same
components are being re-installed.
If a part is going to be returned for service or to any third party, all shipments should have
appropriate safe-handling instructions securely attached to the package.

Page 7 of 9
 Installation, Operation, & Maintenance Guide
Style 60/62/65 Style 6
DIMENSIONAL DATA
Style 60 / 65 Style 62 Style
Bellows size Shaft OD Seal OD Seal OL Seal OD Seal OL Bellows size Shaft OD Seal
A B C B C A B
-16 1.000 -- -- 1.457 1.625 -16x .875 1.62
-16X 1.000 1.562 1.687 -- -- -18 1.000 1.75
-18 1.125 1.687 1.562 1.812 1.750 -20X 1.125 1.87
-20 1.250 -- -- 1.937 1.750 -22 1.250 2.00
-20X 1.250 1.812 1.687 -- -- -24X 1.375 2.12
-22 1.375 1.937 1.750 2.062 1.750 -26 1.500 2.37
-24 1.500 -- -- 2.187 1.750 -28 1.625 2.37
-24X 1.500 2.170 1.750 -- -- -30 1.750 2.50
-26 1.625 2.295 1.750 2.312 1.750 -32 1.875 2.62
-28 1.750 2.420 1.750 2.437 1.750 -34 2.000 2.75
-30 1.875 2.545 1.750 2.562 1.750 -36 2.125 3.00
-32 2.000 2.670 1.750 2.687 1.750 -38 2.250 3.12
-34 2.125 2.795 1.750 2.812 1.750 -40 2.375 3.25
-36 2.250 2.920 1.875 2.937 1.750 -42 2.500 3.37
-38 2.375 3.045 1.875 3.187 2.000 -44 2.625 3.50
-40 2.500 3.187 1.875 3.312 2.000 -46 2.750 3.75
-42 2.625 3.312 1.875 3.437 2.000 -48 2.875 3.87
-44 2.750 3.437 1.875 3.625 2.000 -50 3.000 4.00
-46 2.875 3.625 1.875 3.750 2.000 -52 3.215 4.12
-48 3.000 3.750 1.875 3.875 2.000 -54 3.250 4.25
-50 3.125 3.875 1.875 4.000 2.000 -56 3.375 4.37
-52 3.250 4.000 1.875 4.125 2.000 -58 3.500 4.50
-54 3.375 4.125 1.875 4.250 2.000 -60 3.625 4.62
-56 3.500 4.250 1.875 4.375 2.000 -62 3.750 4.75
-58 3.625 4.375 1.875 4.500 2.000 -64 3.875 4.87
-60 3.750 4.500 1.875 4.625 2.000
-62 3.875 4.625 1.875 4.750 2.000
-64 4.000 4.750 1.875 5.125 2.000
-66 4.125 5.125 2.000 -- --
-68 4.250 5.125 2.000 -- --
-70 4.375 5.375 2.000 -- --
-72 4.500 5.375 2.000 -- --
-74 4.625 5.625 2.000 Style --
60 & 65 dimensional
--chart
-76 4.750 5.625 2.000 -- --
Bellows Shaft Seal Seal
size OD OD OL
A B C
-16X 1.000 1.562 1.687
ALL DIMENSIONS
-18 1.125IN1.687
INCHES 1.562 ALL DIMENSIONS IN INCHES
-20X 1.250 1.812 1.687
For additional
-22 dimensional
1.375 1.937information,
1.750 For additional dimensional
-24X 1.500 2.170 1.750
please request:
-26 1.625 2.295 1.750 information, please request
-28 1.750 2.420 1.750
ƒƒdrawing -30
SK1019 for Styles 60 & 65
1.875 2.545 1.750
drawing SK1003 for Style 64
ƒƒdrawing -32SK1001
2.000for2.670
Style 621.750
-34 2.125 2.795 1.750
-36 2.250 2.920 1.875
-38 2.375 3.045 1.875
-40 2.500 3.187 1.875
-42 NOTE: Metric sizes also available.
2.625 3.312 1.875
-44
-46
2.750 3.437 1.875
2.875 3.625 1.875
Distributed By:
-48 3.000 3.750 1.875
-50 3.125 3.875 1.875
-52 3.250 4.000 1.875
-54 3.375 4.125 1.875
-56 3.500 4.250 1.875 Page 8 of 9
-58 3.625 4.375 1.875
One Jackson Street, Essex Junction, VT 05453
-60 3.750 4.500 1.875
-62 3.875 4.625 1.875
Tel: 802-878-8307 | Fax: 802-878-2479
-64 4.000 4.750 1.875
 Installation, Operation, & Maintenance Guide
Style 60/62/65

LIMITED WARRANTY AND LIMITATION OF LIABILITY:

SEAL PRODUCTS

Flexaseal Engineered Seals and Systems, LLC (hereinafter referred to as "FAS") warrants that new goods manufactured
by FAS (with the exception of "wear parts" or consumables all of which are not warranted) will be free from defects in
material and workmanship (the “Warranty”). The Warranty shall be in effect for a period of the earlier of three (3) months
from the date of installation or six (6) months from the date of shipment from FAS’s facility (which date of shipment shall
not be greater than thirty (30) days after receipt of notice that the goods are ready to ship) (the “Warranty Period”). FAS
shall, at its option and expense, either repair, replace, or refund amounts paid for any goods that fail to conform to the
Warranty. In no case shall FAS be obligated to remove the defective goods or install the replaced or repaired goods, and
the end user shall be responsible for providing ready access to the goods and areas for warranty work, and all other
associated costs, including, but not limited to, service costs, shipping fees, and expenses. FAS shall have complete
discretion as to the method or means of repair or replacement. The end user’s failure to comply with FAS’s repair or
replacement directions shall constitute a waiver of its rights and render all warranties void. Any goods repaired or
replaced under the Warranty are warranted only for the balance of the Warranty Period on the goods that were repaired
or replaced. The Warranty is conditioned on the end user giving written notice to FAS of any goods that fail to meet the
Warranty within ten (10) days of the date when any defects first become apparent. FAS shall have no warranty
obligations to the end user with respect to any goods or parts of a good that: (a) have been repaired by parties other than
FAS or without FAS’s written approval; (b) have been subject to misuse, misapplication, neglect, alteration, accident, or
physical damage; (c) have been used in a manner contrary to FAS’s instructions for installation, operation and
maintenance; (d) have been damaged from ordinary wear and tear, corrosion, or chemical attack; (e) have been
damaged due to abnormal conditions, vibration, failure to properly prime, or operation without flow; (f) have been
damaged due to a defective power supply or improper electrical protection; or (g) have been damaged resulting from the
use of accessory Products not sold by FAS or not approved by FAS in connection with goods supplied by FAS.

THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ANY AND ALL OTHER EXPRESS, ORAL, OR
IMPLIED WARRANTIES, GUARANTEES, CONDITIONS OR TERMS OF WHATEVER NATURE RELATING TO THE
GOODS PROVIDED HEREWITH, INCLUDING WITHOUT LIMITATION, ANY IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY EXPRESSLY
DISCLAIMED AND EXCLUDED. END USER’S EXCLUSIVE REMEDY AND FAS’S AGGREGATE LIABILITY FOR
BREACH OF ANY OF THE FOREGOING WARRANTIES ARE LIMITED TO THE REPAIR, REPLACEMENT, RE-
PERFORMANCE, OR REFUND.

IN NO EVENT SHALL FAS’S LIABILITY ARISING OUT OF OR IN ANY WAY RELATED TO THE GOODS EXCEED
THE AMOUNT PAID BY END USER UNDER THIS AGREEMENT. FAS SHALL HAVE NO LIABILITY FOR LOSS OF
PROFIT, LOSS OF ANTICIPATED SAVINGS OR REVENUE, LOSS OF INCOME, LOSS OF BUSINESS, LOSS OF
PRODUCTION, LOSS OF OPPORTUNITY, LOSS OF USE, LOSS OF REPUTATION, BUSINESS INTERRUPTION,
DOWNTIME, INDIRECT, CONSEQUENTIAL, INCIDENTAL, PUNITIVE OR EXEMPLARY DAMAGES, HOWSOEVER
ARISING, WHETHER IN WARRANTY, CONTRACT, TORT, PRODUCT LIABILITY, STRICT LIABILITY, OR
OTHERWISE, REGARDLESS OF WHETHER FAS HAS BEEN APPRISED OF THE POSSIBILITY OF SUCH LOSSES
IN ADVANCE.

This warranty and limitation of liability shall be governed and construed in accordance with the laws of the State of
Delaware, USA. Sole and exclusive venue for any claim or controversy arising out of or in any way related to this
warranty and limitation of liability shall be in a state court located in Chittenden County, Vermont, USA.

www.flexaseal.com
Vermont Brazil Louisiana Texas
FAS SW
800.426.3594 55.11.3736.737 225.484.0007 832.804.7424
V2.2020

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