Accommodating Expansion of Brickwork: Technical Notes 18A
Accommodating Expansion of Brickwork: Technical Notes 18A
Accommodating Expansion of Brickwork: Technical Notes 18A
12007 Sunrise Valley Drive, Suite 430, Reston, Virginia 20191 | www.gobrick.com | 703-620-0010 May
2019
Accommodating Expansion
of Brickwork
Abstract: Expansion joints are used in brickwork to accommodate movement and to avoid cracking. This Technical Note
describes typical movement joints used in building construction and gives guidance regarding their placement. The theory and
rationale for the guidelines are presented. Examples are given showing proper placement of expansion joints to avoid cracking
of brickwork and methods to improve the aesthetic impact of expansion joints. Also included is information about bond breaks,
bond beams and flexible anchorage.
Key Words: bond breaks, differential movement, expansion joints, flexible anchorage, movement, sealants.
SUMMARY OF RECOMMENDATIONS:
Vertical Expansion Joints in Brick Veneer: Brickwork Without Shelf Angles:
• For brickwork without openings, space no more than 25 ft • Accommodate brickwork movement by:
(7.6 m) o.c. • placing expansion joints around elements that are
• For brickwork with multiple openings, consider rigidly attached to the frame and project into the
symmetrical placement of expansion joints and reduced veneer, such as windows and doorframes
spacing of no more than 20 ft (6.1 m) o.c. • installing metal caps or copings that allow independent
• When spacing between vertical expansion joints in vertical movement of wythes
parapets is more than 15 ft (4.6 m), make expansion • installing jamb receptors that allow independent
joints wider or place additional expansion joints halfway movement between the brick and window frame
between full-height expansion joints • installing adjustable anchors or ties
• Place as follows:
• at or near corners Expansion Joint Sealants:
• at offsets and setbacks • Comply with ASTM C920, Grade NS, Use M
• at wall intersections • Class 50 minimum compressibility recommended;
Class 25 alternate
• at changes in wall height
• Consult sealant manufacturer’s literature for guidance
• where wall backing system changes regarding use of primer and backing materials
• where support of brick veneer changes
• where wall function or climatic exposure changes Bond Breaks:
• Extend to top of brickwork, including parapets • Use building paper, flashing, or 4 to 6 mil thick
polyethylene sheeting to separate brickwork from
Horizontal Expansion Joints in Brick Veneer: dissimilar materials, foundations and slabs
• Locate immediately below shelf angles
• Minimum ¼ in. (6.4 mm) space or compressible material Load-Bearing Masonry:
recommended below shelf angle • Use reinforcement to accommodate stress
concentrations, particularly in parapets, at applied loading
• For brick infill, place between the top of brickwork and points and around openings
structural frame
• Consider effect of vertical expansion joints on brickwork
stability
INTRODUCTION
A system of movement joints is necessary to accommodate the changes in volume that all building materials
experience. Failure to permit the movements caused by these changes may result in cracks in brickwork, as
discussed in Technical Note 18. The type, size and placement of movement joints are critical to the proper
performance of a building. This Technical Note defines the types of movement joints and discusses the proper
design of expansion joints for brickwork. Details of expansion joints are provided for load-bearing and non-load-
bearing applications. Movement joints are typically included in the design of commercial and multistory structures
and, although rare, must also be considered for residential structures.
Figure 1 Photo 1
Vertical Expansion Joints Vertical Expansion Joint Construction
Sealants
Sealants are used on the exterior side of expansion
joints to prevent water and air penetration. Many
different types of sealants are available, although
those that exhibit the highest expansion and
compression capabilities are best. Sealants used with
expansion joints should conform to the requirements
of ASTM C920, Standard Specification for Elastomeric
Joint Sealants [Ref. 1], Grade NS, Use M, and be
Photo 2
sufficiently compressible, resistant to weathering
Poorly Aligned Remedial Expansion Joint
(ultraviolet light) and bond well to adjacent materials.
Grade NS specifies a non-sagging sealant applied to
joints installed on vertical surfaces at temperatures between 40 and 122 °F (4.4 and 50 °C). Use M indicates a
sealant that meets the requirements of the specification when tested on mortar specimens.
Sealant manufacturers should be consulted for the suitability of their sealants for expansion joint applications.
Compatibility of sealants with adjacent materials such as brick, flashings, metals, etc., also must be taken into
consideration. Silicone sealants are generally recommended for use on brickwork. Other sealant types that
have been used successfully in brickwork include polyurethanes and polysulfides. Most sealants suitable for
use in brickwork expansion joints meet an ASTM C920 Class 25, Class 50 or Class 100/50 rating. Class 25 and
Class 50 ratings require the sealant to expand and contract by at least 25 percent or 50 percent of the initial
joint width, respectively. The Class 100/50 rating requires the sealant to withstand 100 percent expansion and
50 percent contraction when tested for adhesion and cohesion. Sealants meeting Class 50 or Class 100/50 are
recommended to minimize the number of joints. Many sealants require a primer to be applied to the masonry
surface to ensure adequate bond. Field adhesion testing of the specified expansion joint sealants should be
performed prior to construction for all substrates on the project in order to verify the sealant bond and determine
the need for a primer.
Use a circular foam backer rod behind sealants to keep the sealant at a constant depth and to provide a surface
to tool the sealant against. The backer rod should be sized approximately 25 percent larger than the joint width
to provide the appropriate fit. The sealant must not adhere to the backer rod. The depth of the sealant should be
approximately one-half the width of the expansion joint, with a minimum sealant depth of ¼ in. (6.4 mm).
Placement
The actual location of vertical expansion joints in
a structure is dependent upon the configuration
of the structure, as well as the expected amount
of movement. In addition to placing an adequate
number of expansion joints within long walls, consider
placing expansion joints at areas of natural stress
concentration, such as corners, offsets, openings,
wall intersections, changes in wall heights, junctions,
parapets, material transitions, deflection of supports
and deflection of wood.
Corners. Walls expand toward their ends, which
may cause distress where they intersect on one or
both sides of a corner, as shown in Figure 2a. Place
expansion joints near corners to alleviate this stress.
The preferred location is within 2 ft (600 mm) of the
corner on either side. This is because masons can
typically reach about 2 ft (600 mm) around the corner
from where they are working, so this is a convenient Figure 2
location for joint placement. An expansion joint should Vertical Expansion Joints at Corners
be placed within approximately 10 ft (3 m) of at least
one side of the corner in either wall. The sum of
distances from a corner to first vertical expansion joint in each wall should not exceed the spacing of expansion
joints in a straight wall, as shown in Figure 2b. For example, if the spacing between vertical expansion joints on
a straight wall is 25 ft (7.6 m), then the spacing of expansion joints around a corner could be 10 ft (3.0 m) on one
side of the corner and 15 ft (4.6 m) on the other side.
Offsets and Setbacks. As the ends of parallel walls expand, they tend to rotate the wall section that connects
them, resulting in cracks, as shown in Figure 3a. Place expansion joints at the offset to allow the parallel walls to
expand, as Figure 3b illustrates. Expansion joints placed at inside corners are less visible.
Openings. In structures containing “punched” windows and door openings at regularly spaced intervals, more
movement occurs in the brickwork above and below the openings than in the brickwork between the openings.
Less movement occurs along the line of openings since there is less masonry. This differential movement creates
a stress concentration where the two sections of brickwork meet, which can cause cracks that emanate from the
corners of the opening, as in Figure 4. This pattern of cracking does not exist in structures with continuous ribbon
windows, as there are only spandrels of similar length and no smaller sections of brickwork between windows.
Window and door openings typically act as “natural” expansion joints and may govern or otherwise play a role in
determining the placement of movement joints. Because of this, it is typically desired to place joints aligned with
the edges of these openings; however, the feasibility of doing so will often depend on the size of openings in a
given wall section, how the brickwork is supported above the opening and how the openings are aligned. Sealant
joints are typically placed around the perimeter of the door or window frame to allow for movement between the
door or window and the masonry rough opening (perimeter joints). These perimeter sealant joints may intersect
with veneer expansion joints. For instance, when a vertical veneer expansion joint aligns with a window or door
opening, the same sealant joint can serve as both the perimeter joint and the vertical expansion joint along the
height of the window or door unit.
Where the masonry above an opening is supported by shelf angles attached to the structure, there are no
impediments to placing a vertical expansion joint aligned with the jamb of the opening. In this case, the same
sealant joint can serve as both the perimeter joint and the horizontal expansion joint along the width of the
window.
If a loose laid lintel is used to support the brickwork above an opening, expansion joints can also be placed
alongside the opening, as shown in Figure 5a. However, this configuration is more complicated to detail
and construct. Because the lintel is not attached to the structure, it must be allowed to expand and contract
independently of the brick. A slip plane should be formed by placing flashing above and below the angle. Mortar
placed in front of the lintel is subject to cracking; thus, a backer rod and sealant should be used, as shown in
Figure 5b. Because steel expands more than masonry, a ⅛ to ¼ in. (3.2 to 6.4 mm) space should be left at each
end of the lintel. These measures form a pocket that allows movement of the steel angle within the brickwork.
If a vertical expansion joint cannot be built in this manner, it is not recommended to place a joint alongside the
opening.
Locating the expansion joint adjacent to the window when using a loose-laid lintel will influence the dead weight
of the masonry bearing on the lintel. The full height and thus weight of the masonry above the opening should be
assumed to bear on the lintel instead of the triangular-shaped load typically assumed for loose-laid lintels. See
Technical Note 31B for more information about steel lintel design.
There are alternatives to placing vertical expansion joints adjacent to window and door openings. Particularly for
openings with loose-laid lintels, shifting the joint past the end of the lintel will simplify detailing. A variation on this
option is to place expansion joints halfway between the windows. Doing so provides a purposeful aesthetic but
requires a sufficiently wide section of masonry between the openings, typically no less than 4 ft (1.2 m). When
windows are too close together to permit an expansion joint between them, consider installing expansion joints at
each end of the window group. In this case, joint reinforcing is recommended to be placed in the courses directly
above and below the window group to reduce the risk of cracking. The joint reinforcing should be engineered.
Junctions. Expansion joints should be located at junctions of walls with different environmental exposures or
support conditions. Separate portions of brickwork exposed to different climatic conditions with expansion joints
since each area will move differently. An exterior wall containing brickwork that extends into a building’s interior
should have an expansion joint separating the exterior brickwork from the interior brickwork. Expansion joints
should also be installed to separate adjacent walls of different heights to avoid cracking caused by differential
movement, particularly when the height difference is very large. Examples are shown in Figure 6.
Photo 3 Figure 7
Accentuated Expansion Joint Horizontal Expansion Joint at Shelf Angle
COMBINING MATERIALS
As discussed in Technical Note 18, brick have different movement properties compared with other building
materials. When other materials are used in combination with brick, the movement properties of that building
material (concrete, concrete masonry cast stone, etc.) must be considered. To reduce the potential for cracking
in a multi-wythe wall of brick and concrete masonry, movement joints must be installed in each wythe to
accommodate the differential movement between the materials. In this case, expansion joints are placed in the
brick wythe, and control joints are placed in the concrete masonry, although they do not necessarily have to be
aligned through the wall. Another way to separate wythes or bands of materials that express different movement
properties is to install a bond break to allow each material to move independently.
Figure 10 Figure 11
Bond Breaks in Cavity Wall Multi-Course Concrete Masonry Band
LOAD-BEARING MASONRY
The potential for cracking in load-bearing masonry members is less than in non-load-bearing masonry
members because compressive stresses from dead and live loads help offset the effects of any movement.
Adding reinforcement at critical sections such as parapets, points of load application and around openings to
accommodate or distribute high stresses will also help control the effects of movement. Reinforcement can
be placed in bed joints or in bond beams, as shown in Figure 12. Historic load-bearing structures were not
constructed with expansion joints. However, these walls were constructed using multi-wythe brick construction,
unlike typical structures built today.
SUMMARY
This Technical Note defines the types of movement joints used in building construction. Details of expansion joints
used in brickwork are shown. The recommended size, spacing and location of expansion joints are given. By
using the suggestions in this Technical Note, the potential for cracks in brickwork can be reduced.
Expansion joints are used in brick masonry to accommodate the movement experienced by materials as they
react to environmental conditions, adjacent materials and loads. In general, vertical expansion joints should be
used to break the brickwork into rectangular elements that have the same support conditions, climatic exposure
and through-wall construction. The maximum recommended spacing of vertical expansion joints is 25 ft (7.6 m).
Horizontal expansion joints must be placed below shelf angles supporting brick masonry.
The information and suggestions contained in this Technical Note are based on the available data
and the combined experience of engineering staff and members of the Brick Industry Association.
The information contained herein must be used in conjunction with good technical judgment
and a basic understanding of the properties of brick masonry. Final decisions on the use of
the information contained in this Technical Note are not within the purview of the Brick Industry
Association and must rest with the project architect, engineer and owner.
REFERENCES
1. ASTM C920, Standard Guide for Use of Elastomeric Joint Sealants, Annual Book of Standards,
Vol. 04.07, ASTM International, West Conshohocken, PA, 2018.
2. Beall, C., Masonry Design and Detailing for Architects, Engineers and Contractors, Sixth Edition, McGraw
Hill Inc., New York, NY, 2012.
3. Beall, C., “Sealant Joint Design,” Water on Exterior Building Walls: Problems and Solutions, ASTM
STP 1107, T.A. Schwartz, Ed., ASTM, West Conshohocken, PA, 1991.
4. Building Code Requirements for Masonry Structures (TMS 402-16), The Masonry Society, Longmont, CO,
2016.
5. “Building Movements and Joints,” Portland Cement Association, Skokie, IL, 1982.