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Isw-16b (50SS Finian RD)

This welding procedure specification outlines the requirements for welding thread-o-ring fittings to pipe using shielded metal arc welding. The materials to be welded are API 5L X42 pipe with 5.7-5.9mm walls and ASTM A333 Gr. 6 fittings with 4.6-11mm walls. The welding process is MMAW using Kobe LB52U electrodes between 2.6-3.2mm in size. Welding parameters include preheating to 50-120°C, a maximum interpass temperature of 120°C, and heat inputs between 0.6-1.1kJ/mm. The procedure was prepared and approved in January 2011.

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48 views1 page

Isw-16b (50SS Finian RD)

This welding procedure specification outlines the requirements for welding thread-o-ring fittings to pipe using shielded metal arc welding. The materials to be welded are API 5L X42 pipe with 5.7-5.9mm walls and ASTM A333 Gr. 6 fittings with 4.6-11mm walls. The welding process is MMAW using Kobe LB52U electrodes between 2.6-3.2mm in size. Welding parameters include preheating to 50-120°C, a maximum interpass temperature of 120°C, and heat inputs between 0.6-1.1kJ/mm. The procedure was prepared and approved in January 2011.

Uploaded by

Am E
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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WPS No.

:
WELDING PROCEDURE SPECIFICATION ISW-16B

PROJECT: Field& In-Service Welding Procedures CLIENT: APA Group Network Operations Rev: 2.2
WORK LOCATION: PQR No.:
SECTION: TP Pressure – Class 150 DYSON & FINIAN RD., PORT NOARLUNGA, SA ISW-16,
ISW-16B

WELDING STANDARD: AS 2885.2 DESCRIPTION: In Service Welding of Thread-O-Ring to Pipe

SMYS ALLOWABLE MATERIAL


MATERIAL SPECIFICATION MATERIAL CE DIAMETER GROUP WALL THICKNESS
(MPa) YS (MPa) MANUFACTURER
NOT
1. PIPE: API 5L X42 289 < 483 ≤ 0.37 DN80 5.7mm – 5.9mm
APPLICABLE
NOT
2. FITTING: ASTM A333 Gr. 6 241 < 483 ≤ 0.37 DN50 4.6mm – 11mm
APPLICABLE
WELDING PROCESS: MMAW (SMAW) JOINT DETAIL

EDGE PREPARATION: Refer to Joint Detail


FITTING
JOINT TYPE: Refer to Sketch
50
ROOT FACE (F): 2.5 ± 0.8 mm R
ROOT GAP (R): 3 ± 0.8 mm

BACKING: NOT REQUIRED

WELD RUNS: REFER WELD PASS SEQUENCE SKETCH


RUN PIPE
JOINT POSITION: 2B

SHIELDING GAS AND FLUX: NOT REQUIRED

NO. OF WELDERS: ONE


F
WELD PASS SEQUENCE
TYPE OF LINE UP CLAMP: NOT REQUIRED

% ROOT RUN COMPLETE BEFORE REMOVAL OF CLAMP: N/A

NO. OF TACK WELDS: 2


FITTING
LENGTH OF EACH TACK WELD: 25mm SPACED EQUALLY

TACK WELDS REMOVED (Y/N): No, Feathered into Root


3+
PREHEAT: 50°C - 120°C 1 2

PREHEATING METHOD: OXY-LPG OR PROPANE HAND HELD TORCH

WIDTH OF HEATING: MIN. 75mm EITHER SIDE OF THE WELD


RUN PIPE
PWHT: NOT REQUIRED

CLEANING EQUIPMENT: POWER GRINDER / WIRE BUFF


CLEANING METHOD: GRIND SLAG FROM ROOT RUN, WIRE BUFF FROM
ALL OTHER RUNS
WELD DETAILS ELECTRODE DETAILS ELECTRICAL CHARACTERISTICS MAX. TIME
SPEED HEAT INPUT BETWEEN INTER PASS
SIZE CURRENT (mm/min) (KJ/mm) PASSES TEMP (°C)
PASS NO. DIRECTION TYPE VOLTS POLARITY
(mm) (AMPS) (mins)
1. ROOT Kobe
H–V 2.6 90 – 100 24 – 25 DC + 124 0.6 – 1.1 120
PASS LB52U
15
2. HOT Kobe
H–V 2.6 90 – 100 24 – 25 DC + 102 0.6 – 1.1 120
PASS LB52U
12
Kobe
3. 3+ H–V 3.2 100 – 110 24 – 25 DC + 140 0.6 – 1.1 120
LB52U
NOTES:

Higher heat input on hot pass is due to a weave technique.


Heat input range to be maintained by welders and controlled by welding supervisor.

PREPARED BY: Aaron Castle SIGNATURE: Original Signed DATE: 24/01/2011

APPROVED BY: Stephen Slobodian SIGNATURE: Original Signed DATE: 24/01/2011

Amir Emam
MODIFIED BY:
2023.05.11 10:21:27 +10'00'

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