Installation 0794-5430 Rev A

Manual for SPL

Machine Control
System

5475 Kellenburger Road

Dayton, Ohio U.S.A. 45424-1099
Phone: (800) 767-4822

CAUTION: Installation is to be
performed by trained and
qualified personnel only.
 0794-5430 Rev. A
Installation Preparations
To facilitate the installation of the Trimble Control System, it is necessary to have the following
equipment and supplies available at the job site.

Arc Welder / Welding Rods

Volt/Ohm Meter
Mechanical and Electrical hand Tools
Clean Container for Hydraulic Oil
Clean Rags
Additionally, the machine should be steam-cleaned, concentrating on the points of hydraulic
connections and welding areas.

Important Safety Information For Working On Mobile Hydraulics

Protective Equipment
Always wear protective glasses, protective shoes, and other protective equipment as required by
job conditions and machines. In particular, wear protective glasses when using pressurized air to
clean surfaces, or cleaning overhead areas. Use welder’s gloves, hood or goggles, apron and
other protective clothing appropriate to the welding job being performed.
Do not wear loose clothing or jewelry that can catch on machine parts or tools.

Pressurized Items

Lower the blade, ripper and other attachments to the ground before performing any work on the
machine. Relieve all pressure in oil, air, or water system before any lines, fittings, or related
items are disconnected or removed. Use caution when checking the machine for hydraulic leaks,
and system operation. Do not use bare hands to check for leaks. Pin-hole leaks can result in a
high velocity fluid stream that can penetrate the skin and cause serious injury.

Mounting and Dismounting

Use steps and handrails when mounting or dismounting a machine, facing the machine.

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 0794-5430 Rev. A
Important Safety Information For Working On Mobile Hydraulics (Cont.)

Hot Fluids

To avoid burns, be alert for hot parts and hoses on machines that have just been stopped. Be
careful when removing fill caps, breathers, and hose connections on the machine. Hold a rag
over the cap or fitting to prevent being sprayed by liquids under pressure.

Pre-Installation

Before starting to disconnect hydraulic and electrical components, disconnect the battery cable
and attach a “Do Not Operate” or similar tag in the operator’s compartment. A “lock-out” box
should also be placed and locked onto the battery terminal to avoid the battery from being
reconnected and the machine possibly started.

GENERAL INFORMATION

PLEASE READ THE COMPLETE INSTALLATION INSTRUCTIONS BEFORE

STARTING INSTALLATION!
NOTE: The left and right sides of the machine is referenced while standing behind the unit, facing the normal
direction of travel.
Do not tighten the hardware until instructed to in the assembly instructions.

Important: Be sure to use the hardware specified when using tapped holes as trying to install a metric bolt in an
inch thread or an inch bolt in a metric thread will damage the threads.
Install flat washers over all slotted holes unless truss-head or carriage bolts are used. Install special hardened
washers where specified.
Install a lock washer on all bolts unless a jam nut or self-locking nut is specified.

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 0794-5430 Rev. A

SYSTEM SPECIFICATIONS
DISPLAY KIT: SP-LTACK / SP-DLACK

CONTROL BOX: CB30

RECEIVERS: LR30, LR50, LR60

CABLES: POWER CABLE – 024012-20

DUAL RECEIVER JUNCTION CABLE – 010907-20
RECEIVER COILED CABLES – 026047 (Qty. 2) Cables included
VALVE CABLE – 026044-20 in the display kit.
SINGLE REMOTE SWITCH – 010904-10 (SP-LTACK only)
DUAL REMOTE SWITCH – 010938-10 (SP-DLACK only)

OPTIONAL MANUAL MAST(S): STM

MOUNTING PLATE – 0794-2320-S

WIRING DIAGRAM:

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 0794-5430 Rev. A
Mounting the Control Box
Mount the Control Box using the mount,
(1) in a location that is easily visible and
within the reach of the operator. Make
sure that when mounting the Control
Box that it doesn’t interfere with the
operation of the machine controls and
that the cables can be easily routed to it.
Use 3/8” hardware to mount the control
box bracket to the machine.

Note: The Control Box has vented drain

holes in the bottom of the unit that must
face downward.
1

Installing Cables
Once the Control Box is mounted, locate
a cut out or plugged hole in the sheet
metal near the control box to pull the
connectors through. On some machines
it may be necessary to cut a hole using a
hole saw in the sheet metal to route the
connections to the control box.

Caution: When drilling a hole

through the sheet metal, be sure not to
drill into wiring harnesses and other
components.

Note: If a hole needs to be made, grind

or file all sharp edges off the metal and
add edge grommet or wire loom to
protect the cables from damage.

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 0794-5430 Rev. A
Connecting Power
To install the power cable route the
2 cable from the control box, through the
machine to the batteries. Connect the
positive wire (1) to the positive terminal
of the battery. Connect the ground wire
1 to the frame side of the master
disconnect (2). Then connect the four
pin connector of the cable to the back of
the Control Box.

Remote Switch Installation

1 The remote switch(s) (1) is designed to
mount to 3/8" to 1-1/8" diameter lever
2 shafts. The assembly normally mounts
to the blade lift / lower control lever for
easy access during operation with the
switch(s) pointing inward as shown.
3
Before attaching the switch(s), remove
any dirt or oils from the area where the
switch(s) will mount using isopropyl
alcohol or detergent cleaner. Remove
the adhesive liners on the double sticky
tape and apply to the back of the
switch(s). Attach the assembly to the
lever with the screws and clamp(s) (2)
provided in the kit. Route the cable
downward from the switch housing(s),
and provide a strain relief to the cable by
tie wrapping (3) it to the lever as shown.
Note: If mounted to a moving lever,
ensure there is enough cable to permit
full lever travel
Caution: Do not over tighten as this can
distort the housing and clamp.

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 0794-5430 Rev. A

Dual Receiver Junction Block

Cable Installation.
The Dual Junction Block can be
mounted to the top of the hood by
drilling two ¼” holes. After the holes
are drilled, turn the junction block on its
side and using the supplied ¼” hardware
secure the block to the machine. The
junction block is marked “L” for the left
side and “R” for the right side. Then
route the cable through the machine and
connect it to the control box.

The Dual Junction block can also be

mounted to the grill of the machine
using ¼” hardware. Note that it might
require making minor grill
modifications. To route the cable
through the machine loosen the bolts on
the grill, route the cable around the
radiator through the machine, and
connect it to the control box.

Caution: When routing the cable

through the engine compartment wire
tie the cable away from rotating parts
and hot surfaces to protect the cable
from damage.

Valve Cable (optional)

Connect the valve cable’s ten pin
connector to the back of the control box
and route the cable to the valve.
Connect the cable to the valve using the
appropriate wiring diagram supplied in
Appendix A.

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 0794-5430 Rev. A
Installing the Optional Mast(s)
GENERAL/WELDING SAFETY NOTES

Eye protection should be used for all welding operations to protect the eyes from bright light,
heat, ultraviolet light, and flying sparks. For the best protection, wear face shields or helmets and
goggles. To keep slag and particles out of your eyes when removing your face shield, tip your
head forward and keep your eyes closed. Welding helmets, goggles, or other eye protectors must
contain special filter plates or lenses for workers exposed to arc welding or cutting processes.

Protective clothing which should be worn during welding (by welders and nearby workers)
includes: fire-resistant gauntlet gloves, head cap, high-top hard-toed shoes, leather apron, face
shield, flame-retardant coveralls, safety glasses, and helmets, and leggings or high boots.
Protective clothing should be made of wool, which does not ignite easily, or specially-treated
cotton fabrics. Sleeves and collars should be kept buttoned, and pants and shirts should be un-
cuffed. Capes and hard hats may also be required. Workers should use welding helmets (with
appropriate filter lenses), not hand-held screens. When welding overhead, extra protection
should be used, such as fire-resistant shoulder covers, aprons, head covers, leggings, and suits.
Ear plugs should be worn when welding sparks or hot spatter may get in the ears.

Electrical hazards
Even though welding generally uses low voltage, there is still a danger of electric shock. The
environmental conditions of the welder (such as wet or cramped spaces) may make the
likelihood of a shock greater. Falls and other accidents can result from even a small shock; brain
damage and death can result from a large shock.
Dry gloves should always be worn to protect against electric shock. The welder should also wear
rubber-soled shoes, and use an insulating layer, such as a dry board or a rubber mat, for
protection on surfaces that can conduct electricity.
The piece being welded and the frame of all electrically powered machines must be grounded.
The insulation on electrode holders and electrical cables should be kept dry and in good
condition. Electrodes should not be changed with bare hands, with wet gloves, or when standing
on wet floors or grounded surfaces.
All welders should receive training on the safe use of equipment and processes, safe work
practices, and emergency procedures.

Before starting, disconnect the battery cable and attach a “Do Not Operate” or similar tag in the
operator’s compartment. A “lock-out” Box should also be places and locked onto the battery
terminal to avoid the battery from being reconnected and the machine possibly started.

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 0794-5430 Rev. A
EQUIPMENT/SUPPLIES
To facilitate the construction of the mast base, it is necessary to have the following equipment
and supplies available at the job site:

• Steel plate material for gussets • Machine color aerosol paint

• AC/DC stick welder • Welding helmet
• Shielded welding rod • Safety glasses
• Oxy-acetylene cutting torch or plasma cutter • Protective clothing
• Hi-speed angle grinder • Level
• Cleaner/solvent

MAST MOUNT CONSIDERATIONS

The mast for the SPL Machine Control System should be mounted on the top edge of the blade.
The machine should be positioned on a flat level surface with the blade on the ground.
Position the blade so that the top of the cutting edge is level. The mast mounting plate should be
level when the blade is in its normal operating position. On tracked machines it may be
necessary to use riser blocks under the blade that are the same height as the track grousers. The
mast plate should be directly above the cutting edge of the blade. During construction of the mast
mount, make sure that the mast mounting plate is level both front to back and side-to-side.

The primary consideration during the construction of the mast mount is strength and rigidity of
the mount assembly. The size, shape, and position of the modified gusseting plates/standoff will
affect the overall strength of the assembly. Quality welds with proper penetration, free of
porosity and slag, will assure that the assembly is as strong as possible.

Make sure that all mast-mounting bolts are accessible with the appropriate tools when the
mounting assembly is complete

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 0794-5430 Rev. A
Mast Mounting Positions
Lift & Tilt: There are three different
possible mast mounting locations for a
machine that operates using lift and tilt
1 type of blade control. Two of the
2 configurations use dual LR laser
receivers while the third uses a single
laser receiver.

I. Traditional Mounting – The

conventional method for utilizing dual
laser receivers is to mount the left or lift
laser receiver at the center of the blade
(1) and the right or tilt laser receiver at
the right side of the blade (2). In most
cases, the traditional setup will lead to a
3 height difference in the two mast
mounts.

II. Wide Stance Mounting – Another

option for mounting the masts for dual
laser receivers is to have one at each end
of the blade (3). This setup avoids
having to fabricate a mount over the
king pin and linkages at the center of the
blade. It will also allow for both mast
mounts to be the same height above the
cutting edge.
4
III. Single Laser Receiver – If using a
single laser receiver, it needs to be
mounted at the center of the blade (4).
This allows for the receiver to be
mounted over the pivot point of the
blade. If using the internal slope sensor
of the laser receiver to control the blade
tilt, it needs to be mounted at the center
of the blade as well.

Lift & Lift: For dual laser receivers,

5 mount each receiver at its respective end
of the blade (5). If the receiver is closer
to the end of the blade it provides better
accuracy. Conversely, if the laser
receiver is mounted closer to the blade
pivot (6), it provides more stability.

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 0794-5430 Rev. A
CONSTRUCTING/WELDING
THE MAST MOUNT(S)

Caution: Before welding turn the

Rear of master disconnect off and disconnect
Machine any computer modules.

Determine the final location of the mast

Mounting mount plate(s) relative to the blade.
Plate Next, fixture the plate(s) in the location
to be welded with the chamfered edges
facing towards the rear of the machine.
Place a spirit level on the plate to ensue
the plate is completely plumb then tack
weld the plate(s) in place.

Note: Pay close attention to the mast

Overlap mounting hole pattern of the plate to
Gusset Fillet Weld assure correct orientation. The four
Joint threaded hole mounting pattern is NOT
square. The chamfered corners of the
mounting plate are usually faced toward
the rear of the machine, but can also
face forward if required.

Next, using cardboard, make templates

to cut out gussets to reinforce the mast
plate(s). Cut the cardboard templates so
that the mast mount plate is located in
the correct position and fits tightly
against the blade surface. A riser gusset
may be required to accommodate for
blades having an angled top surface or to
clear pivot pins. Also make sure when
cutting out the gussets that enough
material is left for an overlap as shown.
This will provide a stronger joint when
welded. After the gussets are cut out,
tack weld the gussets in the appropriate
locations. Check with a spirit level that
the plate is level front to back and side to
side. If the plate is correctly positioned
weld all of the joints. When the welding
is complete, wire brush all of the slag
from the welds, clean with solvent and
paint the mount.

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 0794-5430 Rev. A
Once the mount is painted, mount the
mast(s) using the ¾” bolt and lock
washer supplied with the mast. Torque
the bolt to 265 ft-lbs.

After the mast(s) is installed the laser

receiver(s) can be mounted to the mast
tube and the coil cord(s) can be
connected.

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 0794-5430 Rev. A

Setup & Valve Calibration

To access the Technical Setup Menu for the initial installation, the switches located on the bottom of the
CB30 inside the thumb screw cover, are used.

1 2 3
• (1) Rotary Switch – Used for Factory Tests
• (2) DIP Switches – Used for Installation
• (3) Fuse – 25 amp, auto style

The rotary switch (1) is not used other than factory tests. The DIP switches (2) are used to access the
technical setup menu by moving BAT number 4 (4) to the ON position. The operator does not need
access to the Technical Setup Menu. From the four menu selections that first appear in the Technical
Setup Menu, the two main menu items used to configure the system are System Setup and Valve Setup.
The items within these two main menus that need to be configured are shown in the two tables below:

System Setup Menu

Mach Arch Select Machine Architecture
X-Couple Enable Cross Coupling Enable
X-Couple Setup Cross Coupling Compensation Setup
Slope Slope Enable
Remote Config Remote Switch Configuration
Remote A/M Remote Switch Auto/Manual Enable
Remote R/L Remote Raise / Lower Enable
Remote Offset Remote Switch Elevation Offset Enable
Remote Match Remote Switch Grade Match Enable

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 0794-5430 Rev. A

Valve Setup Menu

Aux Vlv Drives Auxiliary valve driver setup
Spool Profile Exponential or linear valve spool
PC Valve Selected
Pk % Dither Dither amplitude for PC valves
Dither Hz Dither frequency for PC valves
Max % On Limits amount of power sent to PC valves
PT Valve Selected
PT Period ms Sets adaptive rate for PT valves
Max % On Limits amount of power sent to PT valves
Raise Min Raise valve minimum correction calibration
Lower Min Lower valve minimum correction calibration
R/L Balance Dynamic raise/lower balance
LH/RH Balance Balance of left / right blade speeds
Valve Speed Nominal gain for valves after applying balance
Slope%Elev Spd Slope speed as a percentage of elevation speed

Machine Architecture
Each control side is setup independently for the control box. The left side can either be lift or off, while
the right can be lift, tilt or off. Listed in the table below are the most common possible combinations
and some common applications they might be used for:

Left Right Application

Lift Tilt Dozer setup or other similar single pivot blade type
Lift Lift Motorgrader or grader blade attachment
Lift Off Single lift only
Off Lift Single lift only

For more information refer to the Technical reference manual section 3.1.

Cross Coupling Enable

When enabled, it communicates corrections from one side
to the other to stabilize the blade’s movement. The cross
coupling function is only used when both laser receivers
are detecting a laser beam. The menu item is either On or
Off, when turned On the Cross Couple Setup menu must
be configured as well.

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 0794-5430 Rev. A

Cross Coupling Setup

To setup the cross coupling, the geometry of the blade must be entered which changes based upon the
type of machine architecture selected. For measurement accuracy, ± 0.006 m (± 0.25 in or ± 0.02 ft) is
sufficient.
Lift and Tilt: The two measurements represent the
horizontal distance along the blade between the center
blade pivot and the respective laser receiver. For
traditional lift and tilt setups, the left receiver would be
mounted over the center pivot of the blade and so the left
value would be 0.0. To change each value, scroll the
respective multi-switch.

Lift and Lift: The left value represents the horizontal

distance along the blade between the left laser receiver
and the left blade pivot. The right value is the distance
between the right blade pivot and right laser receiver and
the center value is the distance between the two blade
pivots. To edit the values, highlight the respective
number and scroll the corresponding multi-switch. For
the center value use the multi-switch that was used to
highlight the center value.

Slope Enable
The Slope Menu item is used to enable the use of the
internal slope sensor of the laser receiver mounted on the
blade to control the slope of the blade. When enabled the
internal slope sensor needs to be calibrated and oriented
so that the LED panel is parallel to the length of the
blade.

Remote Switch Configuration

The remote switches need to be configured based upon the type of remote switch(s) used and where it is
mounted. Use the MULT setting for the multi-switch type of remote switch. If only one remote switch
is configured, then that switch will control the functions for both left and right. For other options of
switches that are available; refer to the Technical reference manual for more information.

Left Right Configuration

NONE MULT Single multi-switch mounted on the right pointing inward
MULT MULT Dual multi-switches mounted pointing inward
MULT NONE Single multi-switch mounted on the left pointing inward

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 0794-5430 Rev. A

Other Remote Switch Settings

Remote Switch Auto / Manual Enable: Turns on and off the capability of the remote multi-switch to
toggle between Auto and Manual states by moving the multi-switch forwards and backwards.
Remote Switch Raise / Lower Enable: Turns on and off the capability of the remote multi-switch to
raise and lower the blade by moving the switch up and down. (Non-operational for tilt)
Remote Switch Elevation Offset Enable: Turns on and off the capability of the remote multi-switch to
offset the elevation or slope (if applicable) by rotating the multi-switch.
Remote Switch Grade Match Enable: Turns on and off the capability of the remote multi-switch to
set an off-center on grade dead band by pressing and holding the switch in for two seconds. The on-
grade dead band can be returned to center by pressing and holding the multi-switch for five seconds.

Valve Selection
The Valve Setup menu item from the Technical Setup menu is used to select the type of valve to be
driven by the CB30 Control Box. The following valves types are supported in the control box:

PT - Proportional Time -- On/off (bang-bang) valve drive

PV - Proportional Voltage -- Danfoss valve drive
PC - Proportional Current -- Various dither frequencies (Hz) and dither amplitudes (% of maximum
correction)

Toggle the multi-switch to highlight Valve Setup and

rotate the left and right multi-switch to select PV, PC, or
PT. Once the valve type is selected, press to enter the
valve setup menu to set valve parameters and calibrate.
Some menu items appear based upon valve selection, but
if different valves are selected for each side, all menu
items will appear.

For additional information on the types of valves supported, see Appendix C in the Technical reference
manual. Also Appendix A in the technical reference manual can be referenced for a list of common
valve models and their Control Box settings.

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 0794-5430 Rev. A

Auxiliary Valve Driver Setup

The Aux Vlv Drives menu item is used for valves that require machine power (Danfoss) or when an
electric load sense signal is needed. If neither of these functions are needed, be sure to leave it in the off
position to avoid unused live wires. The following options can be selected independently for left and
right valves:
OFF – Inactive
SP – Machine voltage is supplied when the CB30 is on
(Switched Power)
LS – Load sense power is supplied when the CB30 is in
AUTO mode, raising and lowering, or when the
laser receiver is in the laser beam and on grade
LSA – Load sense power is supplied when the CB30 is in
AUTO mode or when raising and lowering

Spool Profile

There are two different possible valve spool profiles

available, exponential (EXP) and linear (LIN). PC valves
usually have an exponentional (EXP) spool profile.
Spool profile is not used by PT since the valve is either
fully on or off.

Proportional Current Valves

When selecting a PC valve type, try to choose dither and current settings that are closest to the
manufacturer’s recommendations. Dither is a signal which is constantly sent to the valve that causes the
spool to vibrate and stay lubricated. This reduces hysteresis and stiction. If the cylinder lines or cylinder
are vibrating from dither, select a higher frequency and/or lower the % amplitude. Or if the valve is
sticking or sluggish, select a lower dither frequency and/or higher % amplitude. Also if the valve’s
maximum current is less than the maximum supplied current, (machine voltage / coil resistance) then
use the Max % On menu item to lower the maximum current supplied to the valve. This becomes a
factor when 12V valves are put on 24V machines.

Note: The PC valves used in Spectra Laser Instrument hydraulic kits will primarily use the 100 Hz,
10% amplitude setting for the Proportional Current Valves.

Dither Amplitude

This menu item shows up for PC valves only. Select the

dither amplitude according to valve settings
recommended in Appendix B. Once the menu item is
highlighted change each side’s value by rotating the
respective multi-switch. The values have a range of 0% to
25% in increments of 1%.

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 0794-5430 Rev. A
Dither Frequency

This menu item shows up for PC valve only as well.

Select the dither frequency according to the settings
recommended in Appendix B. Changing the values
works the same as setting the amplitude by rotating the
respective multi-switch.

Max Current

This menu item shows up for both PC and PT valves.

The Max % On limits pulse width modulation (PWM)
which limits current sent to PC valves at maximum
correction. Select the percentage value based upon the
settings recommended in Appendix B.

Caution: When in the test screen blade movement can

occur by moving either multi-switch.

To change or adjust the value, highlight the above menu

item and select it by pressing in on the multi-switch.
This takes you to the test screen where by rotating the
respective multi-switch it adjusts each value and by
toggling it up and down it ensures that the valve raises
and lowers the blade.

Proportional Time Valves

For PT valves the update rate can be adjusted from 100 to

250 ms in increments of 10. There is also an adaptive
(ADPT) setting that optimizes the signal according to the
laser transmitter RPM.

NOTE: Before proceeding, warm up the hydraulic system to operating temperature. Run the machine at
operating RPM for approximately 15 minutes while cycling the blade lift cylinder. Check for proper
hydraulic system operation. Ensure there are no leaks, excessive engine load or pressure relief valves
continually opening. Check that all circuits function properly.

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 0794-5430 Rev. A

Valve Calibration – Setting the Valve Minimum Correction

The Valve Minimum Correction (VMC) is set to provide output flow as soon as a correction signal is
received providing for optimum system performance which accounts for spool overlap in the valve. To
set the VMC, set the machines throttle to normal operating RPM and place the blade approximately 1
foot (0.3 m) above the ground. No laser is required for this step.

RAISE Minimum Correction

1. Select Raise Min from the Valve Setup menu using the
multi-switch.
2. Toggle the left multi-switch switch to raise and hold.
3. If no blade movement, release switch. If there is
movement, skip to step 6.
4. Increase the numeric value by rotating the multi-switch.
5. Return to Step 2.
6. Observe blade speed. Goal is 0.5 in. (13 mm) per sec.
7. If blade speed is too slow, continue increasing VMC and checking blade speed. If blade speed is too
fast, rotate multi-switch to decrease VMC.
8. After proper VMC setting is obtained, note the value displayed. (See below)
9. Repeat the procedure for the right side.

LOWER Minimum Correction:

1. Select Lower Min from the Valve Setup menu
2. Toggle the left multi-switch to lower and hold.
3. If no blade movement, release switch. If there is
movement, skip to step 6.
4. Increase the numeric value by rotating the multi-switch.
5. Return to step 2.
6. Observe blade speed. Goal is 0.5 in. (13 mm) per sec.
7. If blade speed is too slow, continue increasing VMC
and checking blade speed. If blade speed is too fast, rotate the multi-switch to decrease VMC.
8. After proper VMC setting is obtained, note the value displayed.
9. Repeat the procedure for the right side.

Note: It is advisable to log the various settings for each particular machine.

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 0794-5430 Rev. A
Set Valve Raise / Lower Balance

The valve raise / lower balance set-up allows adjustment

to compensate for different raise /lower blade velocities
due to cylinder imbalance or for different hydraulic
system responses to different loads. No laser is
required for this step.

To set the valve balance, place the blade approximately

1 foot (0.3 m) above the ground and set the engine at
normal operating RPM. Select R/L Balance from the
Valve Setup menu and the screen shown should appear.

Left Side – Lift: Toggle the left multi-switch to raise and hold. The blade will oscillate up and down.
Observe the blade drifting up or down during oscillation. Adjust the left side value to minimize the
drift as follows:

Upward drift – decrease the left value.

Downward drift – increase the left value.

Right Side – Tilt: Toggle the right multi-switch to raise and hold. The blade will oscillate about the pivot
point. Observe the right blade tip drifting up or down during oscillation. Adjust the right side
value to minimize the drift as follows:

Right side upward drift – decrease the right value.

Right side downward drift – increase the right value.

Right Side – Lift: Same as the left side lift, just using the right multi-switch and adjusting the right
value.

Set Right / Left Balance

The valves right / left balance allows adjustment to

minimize imbalances in velocities between the left and
right sides due to mechanical and hydraulic differences.
The RH/LH Balance Test is selected from the Valve Setup
Menu. No laser is required for this step. To optimize
the value for a specific configuration use the following
appropriate adjustment procedure:

Lift & Lift: Adjust the value so that the oscillation amplitude of the right and left blade tips is nearly
equal during the test.

Lift & Tilt – Centered blade pivot: Adjust the value so that the oscillation amplitude of the left blade
tip is minimized during the test.

Lift & Tilt – Not centered blade pivot: Adjust the value so that lift and tilt has nearly equal velocity
at the blade tip furthest from the pivot when normally operating. The test is not used to optimize
the value.
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Set Performance Options and Valve Speed

Refer to the operator's manual for setting performance options that include deadband, valve speed, units,
and control box LCD and LED brightness.

Presetting Valve Speed

Using the Blade in Air Method:

1. Select Valve Speed from the Valve Setup menu.

2. Set the machines throttle to normal operating RPM.
Ensure the machine is on flat ground.
3. Place the blade approximately 1 foot (0.3 m) above the
ground.
4. Set up the rotating laser at a typical working range. If a
selectable rotation speed is available, set it to 600 RPM or faster.
5. Mount the receiver in its normal operating position to receive the laser.
6. Select an On-grade dead band of approximately 1/2 of the jobsite tolerance. If working at ranges that
exceed 500 feet (150 m), this may be increased to compensate for the rotating laser's beam "bounce".
7. Select manual control.
8. Raise the blade to position the receiver at the lower edge of its vertical reception range, but still
receiving the beam.
9. Select automatic control.

The blade and receiver will move towards on-grade. Note any overshooting of On-grade. Repeat the
procedure for raise correction. Once again, note any overshooting of On-grade. Adjust the valve speed
until there is a small overshoot for a full receiver length correction in both directions. The valve speed is
adjusted by rotating the right multi-switch and is applied to both valves with a range of 0 to 100.

Increasing the valve speed - corresponds to a faster, but less stable correction.
Decreasing the valve speed - corresponds to a slower, but more stable correction.

If there is noticeable difference in reaction between the left and right sides, the right / left balance may
need adjusted to even out the reactions.

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Presetting Slope Speed Adjustment

The slope sensor cannot operate as fast as the elevation sensors and so it’s correction speed is set as a
percentage of the elevation speed. The reduced valve speed is only applied to the slope driven side of
the blade.

Using the Blade in Air Method:

1. Select Slp%Elev Spd Test from the Valve Setup menu.

2. Set the machines throttle to normal operating RPM.
Ensure the machine is on flat ground.
3. Place the blade approximately 1 foot (0.3 m) above the
ground.
4. Set up the rotating laser at a typical working range. If a
selectable rotation speed is available, set it to 600 RPM or faster.
5. Mount the receiver in its normal operating position to receive the laser.
6. Select an On-grade dead band between 0.3% and 1.0% depending on the jobsite tolerance.
7. Select manual control.
8. Tilt the blade to create a coarse correction (full arrow) lower correction.
9. Select automatic control.

The blade and receiver will move towards on-grade. Note any overshooting of On-grade. Repeat the
procedure for the opposite direction. Once again, note any overshooting of On-grade. Adjust the Valve
Slope%Elev until there is little or no overshoot for a coarse correction in both directions.

Increasing Slope%Elev speed - corresponds to a faster, but less stable correction.

Decreasing Slope%Elev speed - corresponds to a slower, but more stable correction.

Check System Performance

Set up the rotating laser at a typical working range. Select the RPM of the laser to 600 RPM or faster if
available. Mount the receiver to the mast of the machine in a position to receive the beam. Select an On-
grade deadband less than the jobsite tolerance. Typically 1/2 is the value used as a starting point.

Fine tune the Valve Speed while working in typical material and operating conditions. If the system is
over correcting or too jumpy, decrease the valve speed setting. If the system is not correcting fast
enough or is sluggish, increase the valve speed. If one side is more reactive than the other then the Right
/ Left Balance will need to be adjusted.

Note: Environmental factors and laser set up can also affect system performance. Follow the set up
procedures for your laser. Ensure proper tripods are used for stable laser operation.
Changing the laser RPM, laser strike averaging, deadband, spool profile, valve speed, valve balance, or
valve minimum corrections can affect system performance. System operation should be rechecked after
changing any of these parameters.

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APPENDIX A

Hydraulic Valve Wiring

PT / PC Valve Wiring:

PV Valve Wiring:

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APPENDIX B

PC Valve PWM & Current Settings

Recommended PC valve settings for Spectra Precision hydraulic kits:

CB30 Setting Recommendations

Valve Machine Valve Dither Dither % of Full Current
Type Voltage (V) Driver Freq. (HZ) Amplitude % Supplied
Vickers 12 PC 100 10 50
Vickers 24 PC 100 10 50
Parker 12 PC 100 10 50
Parker 24 PC 100 10 50
Bosch 12 PC 200 20 64
Bosch 24 PC 200 20 32

Note: These Recommendations are for Spectra Precision Laser Hydraulic Kits Only! For valve
types by other manufacturers refer to the Technical Reference manual.

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