p2 Decanter Centrifuge Range Ppi00120en

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P2 decanter centrifuge range

High-performance decanter centrifuge for process industries

Applications Easy to operate, easy to get results


The P2 decanter centrifuge is the result of intense focus on per- The outstanding features of the P2 design make it easy to
formance, reliability and sustainability – all at the same time. accomplish a wide range of performance targets for the
It is designed for slurries that are often erosive and aggressive. applications it operates in.
The P2 range provides the most cost-effective, high-performance • Higher separation efficiency, more efficiently
solution combined with the lowest power consumption and life • Greater processing capacity for any given equipment footprint
cycle costs available within the process industries. • Better process control
• Highest level of protection against erosion and corrosion
This complete range features a compact, modular design with • Low maintenance costs
all critical parts made of wear- and corrosion resistant materials. • Low energy consumption
The result is reliable, continuous operation and easy, trouble- • Low life cycle costs
free process control. • Capable of the toughest application and safety standards
• Fast and easy mechanical and electrical installation and
commissioning.
Feed

Feed tube
Inlet distributor
Screw conveyor Discharge port
DD Gearbox
Liquid Solids
Wall of the bowl
Conical end

P2 Decanter design and working principle

Options The conveyor rotates in the same direction as the bowl, but at
Alfa Laval P2 decanter centrifuges can be tailored to meet a different speed, thus moving the solids towards the conical
specific requirements by varying a range of unique design end of the bowl. The solids leave the bowl through the solids
options pending on the specific application and needs. discharge openings into the casing.
Among others you can select between: Separation takes place throughout the entire length of the
cylindrical part of the bowl, and the clarified liquid leaves the
• Enhanced wear and corrosion protection options – bowl by flowing over adjustable plate dams into the casing.
maintenance costs can be reduced still further by selecting
even higher degree of wear and corrosion resistant options, Process optimization
for example tungsten carbide tiles. The P2 decanter centrifuge can be adjusted to suit specific
• Enhanced power saving options – reduce power requirements by varying:
consumption and minimize impact from power supply • the bowl speed to ensure the exact G force required for the
interruptions most efficient separation
• Different elastomers and seals to suit resistant to chemical • the conveying speed for the best possible balance between
attack and high temperature operation liquid clarity and solids dryness
• Special sealed and purged decanters for processing • the pond depth in the bowl for the best possible balance
flammable feed between liquid clarity and solids dryness
• 3-phase decanter versions for advanced separation duties • the feed rate – the P2 is designed to handle a wide range
• Control panels with VFD operation of the decanter of flow rates.
• Ex. / ATEX-compliance - available for zones 1, 2 and 22
Design
Alfa Laval designed the P2 range of decanter centrifuges with
a focus on performance, easy access, reliability and low power
consumption as well as noise levels.

The rotating assembly is supported on a compact welded box


beam frame with main bearings at both ends. The in-line motor
is flanged or foot-mounted on the decanter with brackets for
belt tension adjustment. The bowl is driven at the conical end
by an electric motor using a V-belt transmission.

The bowl, conveyor, casing, inlet tube, outlets and other


parts that come into contact with the process media are
made of AISI 316 and Duplex stainless steel.

Tungsten carbide tiles

Working principle
Separation takes place in a horizontal cylindrical bowl equipped
with a scroll conveyor. The product is fed into the bowl through a
stationary inlet tube and is then smoothly accelerated in a full flow
feed zone design. Centrifugal force deposits the solids on the
inner surface of the bowl.
The Direct Drive system comprises an exceptionally efficient
gearbox and variable frequency drive, which together avoid
exposing the bowl drive to parasitic braking power. It also
simplifies the electrical installation and keeps power consumption
and CO2 emissions to the absolute minimum. In addition, the
Direct Drive is capable of accurate control within the complete
range of differentials, with no need for changing belts or pulleys.

2Touch – world-class controls system


Each P2 decanter centrifuge is equipped with a 2Touch
Power consumption becomes power reduction control package as standard, pre-installed and factory-tested
The bowl can be equipped with specially developed power plates in conjunction with each particular unit.
or tubes that harness and exploit hydraulic energy to reduce
power consumption still further, while the unique 2Touch control The combination of 2Touch control systems and P2 separation
system ensures easy, reliable process optimization. technology makes sure you get the most out of any P2
installation, at the same time as keeping costs for installation,
Some of the discharge velocity from the liquid leaving the unit commissioning, operation and maintenance to a minimum.
is captured and re-directed in order to contribute to the bowl
rotation. This results in a reduction in the velocity of the dis- Additional enhancement packages are available for the
charged liquid, which in turn reduces overall power requirements. 2Touch control package. These include:
• Maintenance and training aids, including access to manuals
Reducing power consumption also means being able to live in PDF format and videos about routine maintenance
up to new environmental regulations and helping to support a procedures
sustainable environment such as reduction in CO2 emissions. • Protection against power loss, thus ensuring safe, uninter-
rupted operation, regardless of power dips or outages
Direct drive • Remote monitoring, response and reporting though external
The drive system that is an integral part of the P2 design was options enabling 2Touch to be integrated into any
specially developed by Alfa Laval to make it possible to control external system by easy on screen set-up.
the conveying speed automatically. This ensures the best
possible balance between liquid clarity and solids dryness,
irrespective of any variations in the feed flow that may occur.
Technical data

Max. 762 mm (30 inches)


Max. Max.

P2-100 2,150 mm (85 inches) 580 mm (23 inches)


P2-200 2,733 mm (108 inches) 780 mm (31 inches)

Max. 1,376 mm (54 inches)


Max. Max.

P2-305 4,273 mm (168 inches) 990 mm (39 inches)


P2-405 4,855 mm (191 inches) 1,060 mm (42 inches)

Max. 1,600 mm (63 inches)

Max. Max.
P2-500 4,935 mm (194 inches) 1,190 mm (47 inches)
P2-600 6,000 mm ( 236 inches) 1,300 mm ( 51 inches)
Max. 1,850 mm (73 inches)

Max. Max.
P2-505 5,700 mm (225 inches) 1,150 mm (46 inches)
P2-705 6,450 mm (254 inches) 1,450 mm (58 inches)
P2-805 6,900 mm (272 inches) 1,510 mm (60 inches)

Technical specifications
Designation Max. weight Bowl Other product and Typical main Typical back Back drive
kg (lbs) material liquid wetted parts drive size kW (HP) drive size kW (HP) control
P2-100 350 (780) AISI 316 AISI 316 7.5 - 11 (10 - 15) 3 (4) CT or VFD
P2-200 1,400 (3,080) AISI 316 AISI 316 11 - 18.5 (15 - 25) 7.5 (10) CT or VFD
P2-305 2,300 (5,071) AISI 316 or Duplex AISI 316 15 - 37 (20 - 50) 5.5 - 11 (7.5 - 15) CT or VFD
P2-405 3,200 (7,050) Duplex AISI 316 18.5 - 55 (25 - 73) 5.5 - 15 (7.5 - 20) CT or VFD
P2-500 4,800 (9,920) Duplex AISI 316 37 - 75 (50 - 100) 7.5 - 15 (10 - 20) VFD
P2-505 4,500 (9,900) Duplex AISI 316 37 - 90 (50 - 125) 11 - 22 (15 - 30) VFD
P2-600 7,000 (15,400) Duplex AISI 316 45 - 110 (60 - 148) 7.5 - 37 (10 - 50) VFD
P2-705 6,500 (14,300) Duplex AISI 316 75 - 160 (100 - 215) 15 - 37 (20 - 50) VFD
P2-805 8,600 (18,959) Duplex AISI 316 110 - 250 (150 - 300) 22 - 37 (30 -50) VFD

PPI00120EN 1212 Alfa Laval reserves the right to change specifications without prior notification.

How to contact Alfa Laval


Up-to-date Alfa Laval contact details
for all countries are always available
on our website at www.alfalaval.com

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