Mr./Mrs/Ms: Model: Reg.

No:

Invoice/Job no: Odometer reading: V.I.N:

Service type: A B A B A B A B A B
Months/,000 miles: 12 24 36 48 60 72 84 96 108 120
DEFENDER (2.4D)
Adjust/Lubricate/Replace - Labour cost included in scheduled time except items marked * (ALL MODELS FROM 07MY ON)
Check - After the checking procedure, cleaning, adjusting, repairing or replacing is subject to extra labour and material cost.
MAINTENANCE CHECK SHEET
JLR12 63 10_1E

A B MAIN SERVICE (VEHICLE INTERIOR) A B MAIN SERVICE (UNDER VEHICLE)

1. Check condition and security of seats and seatbelts Check for fluid leaks from power steering and suspension systems hydraulic
36.
2. Check operation of all lamps, horns and warning indicators pipes and unions for chafing and corrosion
Check operation of front/rear wipers and washers and condition of wiper 37. Check for fluid leaks from Engine, Gearbox, Transfer Box and Axles
3. 38. Check exhaust system for leaks, security and damage
blades
4. Check operation of handbrake 39. Check/tighten steering box and front and rear axles suspension fixings.
5. Check battery condition 40. Check steering rod ball joint fixings and condition of ball joints and dust covers
6. Check/top up battery electrolyte level. - low maintenance battery fitted 41. Check shock absorbers for leakage and damage
7. Replace alarm handset batteries Check/tighten front and rear axle suspension link fixings, check condition of
42. mounting rubbers
MAIN SERVICE (VEHICLE EXTERIOR) 43. Check security of towing bracket
8. Annual corrosion/cosmetic inspection 44. Check security of engine and transmission mounting rubbers
9. Check headlamp and auxilary lamp alignment If fault lamp(s) are illuminated, interrogate that system using T4/IDS and report
45.
10. Remove road wheels findings*
Check tyre pressures, condition and tread depth. 46. Carry out road test (see WARNING over page)
11. 47. Endorse service record
12. Inspect brake pads for wear, calipers for leaks and disks for condition 48. Check for any applicable outstanding service actions or recalls
13. Inspect road wheel speed sensor harness for damage 49. Report any unusual features of vehicle condition and additional work required
14. Renew fuel filter element
15. Drain fuel filter
Refit road wheels to original hub position ( Use anti-sieze compound on spigot
16. bore )
Visually check intercooler/radiator for external obstructions and fan blades for
17. damage
18. Check ambient air sensor for damage
Check operation and lubricate door locks, hinges, door checks, bonnet catch
19. & fuel flap
MAIN SERVICE (UNDER BONNET)
20. Renew engine coolant
21. Replace Brake Fluid - Also see recommendations
Check cooling, intercooler and heating systems for leaks, hoses and oil pipes
22. for security and condition. Top up as required
23. Renew air cleaner element
24. Check condition of ancillary driving belt
25. Renew ancillary driving belt
26. Check/top up brake, PAS, and clutch fluid levels and screen washer reservoirs
27. Check/adjust steering box
A B MAIN SERVICE (UNDER VEHICLE)
28. Renew engine oil and filter The maintenance items listed, are those recommended for vehicles operating under normal driving,
29. Renew manual gearbox oil road and climatic conditions. More frequent attention may be necessary if the vehicle is subject to
30. Renew transfer box oil stop/start operation, extremes of temperature, dusty conditions, off road driving or frequent towing
31. Check and top up transfer box oil of trailers.
32. Renew front and rear axle oil Service check completed, cosmetic/corrosion inspection check completed and service portfolio book
33. Check and top up front and rear axle oil and clean drain plug endorsed.
Check for free play in propeller shaft universal/sliding joints and lubricate
34. sliding joints Name: . . . . . . . . . . . . . . . . . . . . . . . . Signature: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Date: . . . . . . . . . . . .
Check visually brake servo hose, brake, fuel, clutch pipes, unions, and
35. electrical harnesses for chafing, leaks and corrosion

18/1/2007 JLR12 63 10_1E

Arduous Usage Servicing Requirements.
Usage Conditions Maintenance Item Task Interval Usage Condition Codes
U . . . . . Engine Oil R Every 400 hours of operation U = Extended periods of engine idling or sub 10 mph (16km/h) driving - e.g. more than 50% daily usage
. V W X . Z Engine Oil R Every 6,000 miles or 6 months V = Repeated short distance driving e.g. up to 5 miles (8 km), stop start driving
. . W . Y . Air Cleaner Element S Every 3,000 miles or 3 months W = Driving in dusty and/or sandy conditions
. . W . Y . Fuel Filter Element R Every 6,000 miles or 6 months X = Extended periods of driving in hot conditions over 35oC
. . . X . . Cooling Hoses and Connectors I Every 6,000 miles or 6 months Y = Driving on rough and/or muddy roads and/or wading
. . W X Y . Ancillary Drive Belt I Every 6,000 miles or 6 months Z = Towing a trailer or driving in mountainous conditions
. . W X Y Z Wheel Bearing Grease S Every 24,000 miles or 24 months
. . . X Y Z Transmission Oil R Every 12,000 miles or 12 months Task Codes
. . W . Y Z Front and Rear Brakes I Every 3,000 miles or 3 months I = Inspection
. . W . Y . Suspension and Steering Components I Every 6,000 miles or 6 months R = Replace
. . W X Y . Grease Points on Propshaft S Every 6,000 miles or 6 months S = Service
WARNING: Two wheel roller tests must not be carried out. Four wheel roller tests, follow the guidlines in the workshop manual.

IMPORTANT - OIL CHANGE DIESEL ENGINES

If the vehicle is operated on fuel with a high sulphur content (over 0.7) the oil change intervals must not exceed 3000 miles (5,000Km)
If the vehicle is operated on fuel with a moderate sulphur content (between 0.3 - 0.7) the oil change intervals must not exceed 6000 miles (10,000Km)

IT IS RECOMMENDED THAT :
At 48,000 mile intervals or every four years whichever is the earlier, all hydraulic brake caliper fluid seals, flexible brake hoses and brake servo filter should be renewed.
All working surfaces of the master cylinder and caliper cylinders should be examined and renewed where necessary .
Vehicles used extensively in arduous/off road conditions - check the road wheel speed sensors, brake pads and calipers for abrasive wear at 1000 miles (1500km) intervals.
When the vehicle is used in dusty or field conditions or deep wading, frequent attention to the air cleaner may be required.
When the vehicle is used in areas where fuel quality is poor, more frequent draining of the fuel filter may be required.
For full details regarding the operations contained in this maintenance check sheet, please refer to the workshop manual.

GLOSSARY:
MAIN SERVICE = The main service is applicable to all vehicles. It is carried out at 12 month or 12,000 mile intervals, whichever occurs first.
Main Service "A" is applicable at 12 months/12,000 miles, 36 months/36,000 miles, 60 months/60,000 miles 84 months/84,000 miles and so on.
Main Service "B" is applicable at 24 months/24,000 miles, 48 months/48,000 miles, 72 months/72,000 miles, 96 months/96,000 miles and so on. Some items do not need to be carried out at every main service and
these items are identified by an indicator in the tick box e.g. 60k (This indicates that this item is only applicable every 60,000 miles)
NOTE: The service required should be at the time or distance stated, which ever occurs first.

Comments/Remedial Work