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Miller Baxter-Mystery of The Calibron

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The Mystery of

The Calibron Twelve Block Puzzle


by George Miller and Nick Baxter
G4G12 Atlanta, 2016

Background

This story starts in 1933 when the manufacturing


company Calibron, run by Theodore Edison, youngest
son of Thomas Edison, published a Bakelite puzzle
named Calibron Twelve Block Puzzle, also known as
the Calibron 12. As we will find out, this was a subtle
and well thought out puzzle used in a marketing effort
to spread the name of Calibron. It was presented in a
rectangular box with 12 red pieces and one black
spacer piece. The challenge was to arrange the 12 red
pieces into a solid rectangle of unspecified dimensions.
There is only one way to do this and it is very difficult.

Fast forward sixty or seventy years, the puzzle has


become somewhat rare, reportedly having sold less
than 200 units. One collector lucky enough to own a
copy is Osho (Naoyuki Iwase), a well known collector
from Japan who publishes photos of his puzzle
collection online. In the case of the Calibron 12, he The original Calibron Twelve Block Puzzle,
from the Osho Collection
also included hand-measured dimensions of the pieces
(in millimeters), so that others could reproduce the design for their personal enjoyment. But as is typical
for puzzles of that age, pieces go missing, instructions get misplaced, etc., and thus some of the
original subtlety of the Calibron 12 puzzle was unknowingly lost in this presentation.

Recent Reproductions

In 2010, Pavel Curtis was commissioned to reproduce the


Calibron 12 in laser-cut Acrylic, using Osho's dimensions
(found on Rob Stegmann's Puzzle Page) as a guide.
Soon Pavel started advertising and selling the puzzle
commercially and generously etched the dimensions on
each piece, taunting the solver to think that such
information might actually be useful!

Not to be outdone, in 2012, Creative Crafthouse, also


started publishing the same puzzle with the same
dimensions using laser-cut hardwoods with a side slot for
storing one of the larger pieces (see below). In this case,
they knowingly provide a spoiler by giving away an
important part of the challenge: showing the correct
rectangle for the solution. Calibron 12 from Pavel's Puzzles
Calibron 12 from Creative Crafthouse JCC/Strijbos Variation – with reversible edge

In 2014, Jean-Claude Constantin also reproduced the design under the name Werkzeugbrett (or Tool
Board). This design was enhanced in 2015 by Wil Strijbos, adding a reversible edge to the tray and an
extra challenge, to figure out which one of the 12 pieces to remove and then pack the now smaller
rectangle with the remaining 11 pieces.

In an online puzzle forum post, Dominik Münch describes the JCC version of Calibron 12. He includes
the dimensions of the pieces, but having given the puzzle away prior to the post, he could only measure
the pieces in pixel units from a scanned image. An anonymous reader, known only as Bobson, scaled
and rounded Münch’s pixel measurements to get a simplified and compelling new set of
measurements.

In the meantime in the Gathering for Gardner community, Jerry Slocum's exchange paper from G4G3
(1998) included a transcription of the original instructions as well as measurements of the pieces, this
time in inches with two digits of accuracy.

As it turns out, these four sets of measurements are very close, proportionately, and they all appear to
give the same unique solution, roughly. But it turns out they are all different. Who's right?

Rediscovery and Analysis

Last year, a Spanish puzzle collector, Primitivo Familiar


Ramos, acquired three copies of the Calibron 12, all in virtually
new condition with original instructions and spacer pieces. He
discovered two astounding facts.

Armed with the original version, the Creative Crafthouse


version, and a digital caliper, Ramos discovered minor
discrepancies between the two versions, and then reached out
to various people in the puzzle community looking for an
explanation. What we eventually confirmed is that none of the
previously documented measurements were correct. Ironically,
the most indirect measurement was the most accurate:
Bobson missed just one length by 2% rounding error!

But only Osho's dimensions actually work to precisely


assemble a proper rectangle with no holes, meaning that all of Osho – Moved Edges
the equivalent edge combinations are properly aligned (both
sides of the 10 internal compound seams must be equal with no
gaps).

To illustrate the subtle differences, above is the solution using


Osho's dimensions, indicating in red the edges that are placed
ever so slightly differently from the original solution. It's clear
that this is just one of an infinite number of possible lookalike
puzzles, where compound edges can be moved at will.

The errors inherent in the other measurements are more


profound, causing the puzzle to be insoluble (in the absolute
precise sense). For example, the Slocum measurements, which
are the most consistently accurate, produce a "solution" with
small holes, both internally, and making gaps around the outer
edge, as indicated in the diagram in orange. The dimensions,
despite their apparent precision, simply don't add up. Slocum – Alignment Holes

The following table shows the accurate millimeter measurements from Ramos, the base integer units
they represent, and then the other four sets of measurements with relative error (scaled as
appropriate).

Table 1. Original base units, and relative error for various measurements

Ramos' second discovery is actually much more exciting than uncovering some minor measurement
errors, something that no one in recent documented history had known: Calibron actually produced
three different versions of the puzzle! The 12 red puzzles pieces are always the same, but each type
came with a differently sized black spacer piece, either 5x4, 10x2, or 20x1 units. Furthermore, the box
was sized to perfectly fit the 12 puzzle pieces and any one of the spacers in a 45x36 (or 1620) unit
rectangle (where the puzzle solution formed a 40x40 square).

5 x 4 Spacer 10 x 2 Spacer 20 x 1 Spacer


Thus in any of the three cases, the puzzle could be presented and stored flat and firm, as shown
above, and never giving away the dimensions of the solution. In each case, the storage configuration
was slightly easier than the puzzle itself, allowing for multiple assembles: 32 assemblies using the 5x4
spacer, 72 assemblies using the 10x2 spacer, and 104 assemblies using the 20x1 spacer.

So now we know that the Calibron Twelve Block Puzzle is not just a haphazard assembly of 12
rectangular blocks that just fit together uniquely. Rather, it is actually a very clever collection of pieces
that intentionally assembles in four different but related ways, and was designed at a time long before
BurrTools! It turns out that Theodore Edison was perhaps just as great an inventor, or at least as great
a puzzle designer as his father!

The Last Mystery Solved?

The source of the sizing confusion is still something of a mystery—why are the precise dimensions of
the pieces so irregular? If they were in whole millimeters, then Osho's measurements would likely have
been accurate; and if they were reasonable fractional inches, then Jerry Slocum could have nailed it.
Why instead are the "correct" measurements in hundredth of a millimeter?!

One intriguing hypothesis is that the puzzle was originally designed using the base units from Table 1,
and then scaled so that the solution would be a very normal 4-inch square. But for some reason,
perhaps the Bakelite fabricators worked in metric, the dimensions had to be converted to millimeters.
And instead of applying the correct conversion of 2.54 cm/inch, a careless typo or bad handwriting
resulted in 2.84 cm/inch being used instead. If this had happened, the resulting piece dimensions would
be exactly the irregular dimensions that Ramos discovered!

Acknowledgements

The authors are grateful to the hero of this story, Primitivo Familiar
Ramos, for questioning the status quo and rediscovering the original
features of the Calibron 12, and for allowing us to further research
and tell the full story. And thanks go to all the others players and
reviewers of this paper, including Jean-Claude Constantin, Pavel
Curtis, David Janelle (Creative Crafthouse), Josh Jordan, Osho,
Jerry Slocum, Rob Stegmann, and Wil Strijbos.

Web References

1. http://robspuzzlepage.com/assembly.htm#calibron
2. http://www.pavelspuzzles.com/2010/08/the_calibron_12block_puzzle.html
3. http://www.creativecrafthouse.com/index.php?main_page=product_info&cPath=107&products_i
d=844
4. http://puzzling.stackexchange.com/questions/16642/fitting-rectangles-into-square-optimal-
perfect-rectangle-packing
5. https://www.puzzlemaster.ca/browse/inventors/constantin/6977-werkzeugbrett
6. http://www.mrpuzzle.com.au/toolkit-12-piece-packing-puzzle.html

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