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    Shift Interlock System

    Uploaded by

    Martin Filion
    This document provides instructions for removing and installing the automatic transaxle control system shift lever on a 2005 Kia Sportage. It describes removing the shift lever knob and console cover, then removing cables and connectors to access the shift lever assembly. Inspection and adjustment procedures are outlined for the transmission control cable and shift lock function. Reinstallation involves reversing the removal steps and reconnecting cables and connectors.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Shift Interlock System

    Uploaded by

    Martin Filion
    116 views10 pages
    This document provides instructions for removing and installing the automatic transaxle control system shift lever on a 2005 Kia Sportage. It describes removing the shift lever knob and console cover, then removing cables and connectors to access the shift lever assembly. Inspection and adjustment procedures are outlined for the transmission control cable and shift lock function. Reinstallation involves reversing the removal steps and reconnecting cables and connectors.

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    © © All Rights Reserved

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    This document provides instructions for removing and installing the automatic transaxle control system shift lever on a 2005 Kia Sportage. It describes removing the shift lever knob and console cover, then removing cables and connectors to access the shift lever assembly. Inspection and adjustment procedures are outlined for the transmission control cable and shift lock function. Reinstallation involves reversing the removal steps and reconnecting cables and connectors.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    116 views10 pages

    Shift Interlock System

    Uploaded by

    Martin Filion
    This document provides instructions for removing and installing the automatic transaxle control system shift lever on a 2005 Kia Sportage. It describes removing the shift lever knob and console cover, then removing cables and connectors to access the shift lever assembly. Inspection and adjustment procedures are outlined for the transmission control cable and shift lock function. Reinstallation involves reversing the removal steps and reconnecting cables and connectors.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    2005 Kia Sportage EX

    2005-06 TRANSMISSION Automatic Transaxle Control System - Sportage

    2005-06 TRANSMISSION

    Automatic Transaxle Control System - Sportage

    SHIFT LEVER
    COMPONENTS

    Helpmelearn
    October-09-08 8:12:33
    8:12:29 PM Page 1 © 2005 Mitchell Repair Information Company, LLC.
    2005 Kia Sportage EX
    2005-06 TRANSMISSION Automatic Transaxle Control System - Sportage

    Fig. 1: Identifying Automatic Transaxle Control System Shift Lever Components


    Courtesy of KIA MOTORS AMERICA, INC.

    REMOVAL

    1. Remove the shift lever knob (A).


    Helpmelearn
    October-09-08 8:12:29 PM Page 2 © 2005 Mitchell Repair Information Company, LLC.
    2005 Kia Sportage EX
    2005-06 TRANSMISSION Automatic Transaxle Control System - Sportage

    Fig. 2: Removing Shift Lever Knob (A)


    Courtesy of KIA MOTORS AMERICA, INC.

    2. Disconnect the three connectors.


    3. Remove the console cover. (Screw:10EA, Fastener:4EA)

    Helpmelearn
    October-09-08 8:12:30 PM Page 3 © 2005 Mitchell Repair Information Company, LLC.
    2005 Kia Sportage EX
    2005-06 TRANSMISSION Automatic Transaxle Control System - Sportage

    Fig. 3: Removing Console Cover


    Courtesy of KIA MOTORS AMERICA, INC.

    4. Remove the sports mode connector (A) from the shift lever (B).

    Helpmelearn
    October-09-08 8:12:30 PM Page 4 © 2005 Mitchell Repair Information Company, LLC.
    2005 Kia Sportage EX
    2005-06 TRANSMISSION Automatic Transaxle Control System - Sportage

    Fig. 4: Removing Sports Mode Connector From Shift Lever


    Courtesy of KIA MOTORS AMERICA, INC.

    5. Remove the control cable (A) and shift lock cable (B).

    Helpmelearn
    October-09-08 8:12:30 PM Page 5 © 2005 Mitchell Repair Information Company, LLC.
    2005 Kia Sportage EX
    2005-06 TRANSMISSION Automatic Transaxle Control System - Sportage

    Fig. 5: Removing Control Cable And Shift Lock Cable


    Courtesy of KIA MOTORS AMERICA, INC.

    6. Remove the shift lever assembly. (Bolt:4EA)

    INSPECTION

    1. Adjusting method for T/M control cable


    1. Set room side lever and T/M side lever to "N" position.
    2. Connect gear selector lever and shift cable.

    Helpmelearn
    October-09-08 8:12:30 PM Page 6 © 2005 Mitchell Repair Information Company, LLC.
    2005 Kia Sportage EX
    2005-06 TRANSMISSION Automatic Transaxle Control System - Sportage

    3. Connect T/M side lever to cable in a following orders.


    a. Push cable lightly to "F" direction shown to eliminate FREE PLAY of cable.
    b. Tighten adjusting nut.

    Fig. 6: Connecting T/M Side Lever To Cable


    Courtesy of KIA MOTORS AMERICA, INC.

    4. After adjustment, ensure that the transaxle gear selector lever operates properly by moving the
    lever to each gear position.
    2. Shift lock
    1. With shift lever at "P" position and brake pedal not depressed. Push button cannot be operated.

    Helpmelearn
    October-09-08 8:12:30 PM Page 7 © 2005 Mitchell Repair Information Company, LLC.
    2005 Kia Sportage EX
    2005-06 TRANSMISSION Automatic Transaxle Control System - Sportage

    Fig. 7: Identifying Shift Lock


    Courtesy of KIA MOTORS AMERICA, INC.

    2. With IG key at the position other than "LOCK" (may be at "ACC") and brake pedal stroke 15-
    Helpmelearn
    October-09-08 8:12:30 PM Page 8 © 2005 Mitchell Repair Information Company, LLC.
    2005 Kia Sportage EX
    2005-06 TRANSMISSION Automatic Transaxle Control System - Sportage

    25mm (0.59-0.98 in) (with shift lever at "P" position). Push button can be operated and shift lever
    can be shifted smoothly to out of "P" range.
    3. With brake pedal not depressed. Shift lever can be shifted smoothly to "P" position from other
    positions.
    4. Brake pedal should operate smoothly without catching at all positions.

    ADJUSTING PROCEDURE FOR "P" SHIFT LOCK CABLE

    1. Check that each lock cam (A) is shown below.

    Fig. 8: Checking Lock Cam


    Courtesy of KIA MOTORS AMERICA, INC.

    2. Loosen nut "A" securing shift lock cable to shift lever assembly.
    3. Adjust cable by sliding the cable housing. The shift lock cam must remain stationary during this step.
    4. Tighten shift lock cable mounting nut "A".
    5. Verify correct operation.

    Helpmelearn
    October-09-08 8:12:30 PM Page 9 © 2005 Mitchell Repair Information Company, LLC.
    2005 Kia Sportage EX
    2005-06 TRANSMISSION Automatic Transaxle Control System - Sportage

    INSTALLATION

    1. Install the shift lever assembly. (Bolt:4EA)

    TORQUE: 18-25Nm (180-250kgf.cm, 13.3-18.4lb-ft)

    2. Install the cable.


    3. Connect the sports mode connector.

    Fig. 9: Connecting Sports Mode Connector


    Courtesy of KIA MOTORS AMERICA, INC.

    4. Inspect the shift lock. (Refer to INSPECTION )


    5. Connect the three connectors.
    6. Install the console cover. (Screw:10EA, Fastener:4EA)
    7. Install the shift lever knob.

    Helpmelearn
    October-09-08 8:12:30 PM Page 10 © 2005 Mitchell Repair Information Company, LLC.

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