Manual SmartHeat Inverter 10 y 17 KW
Manual SmartHeat Inverter 10 y 17 KW
Manual SmartHeat Inverter 10 y 17 KW
10 y 17 KW
Manual de instrucción e instalación
CONTENT
1 Preface 1
2 Safety Precaution 2
(1) Mark notes 2
(2) Icon Notes 2
(3) Warning 3
(4) Attention 4
3 Specification 5
(1) Appearance and structure of the heat pump 5
(2) The data of unit 6
(3) Unit dimension 7
4 Installation 9
(1) Application of heat pump 9
(2) Choose a right heat pump unit 10
(3) Installation place 10
(4) Installation method 10
(5) Water loop connection 11
(6) Power supply connection 11
(7) Location of the unit 11
(8) Transit 12
(9) Trial Running 12
5 Usage 13
(1) Interface 13
(2) Function and Display Icon 13
(3) Usage Of Wire Controller 15
(4) Error Interface 19
(5) Electronic Control Error Table 20
(6) Controller interfaces and definitions 21
6 Form of Troubleshooting 23
(1) Form of troubleshooting 23
(2) Make judgment and troubleshooting 24
7 Appendix 25
(1) Appendix 1 25
(2) Appendix 2 26
(3) Appendix 3 27
(4) Appendix 4 27
(5) Appendix 5 28
(6) Appendix 6 29
(7) Appendix 7 30
Preface
In order to provide the customers with high quality, strong reliability and good versatility
product, this heat pump is produced by strict design and manufacture standards.
This manual includes all the necessary information about installation, debugging,
discharging and maintenance. Please read this manual carefully before you open or
maintain the unit.
The manufacture of this product will not be held responsible if someone is injured or
the unit is damaged, as a result of improper installation, debugging, unnecessary
maintenance which is not in line with this manual.
The unit must be installed by qualified personnel.
It is vital that the below instructions are adhered to at all times to keep the warranty.
—The unit can only be opened or repaired by qualified installer or an authorised dealer.
—Maintenance and operation must be carried out according to the recommended time and
frequency, as stated in this manual.
—Use genuine standard spare parts only.
Failure to comply with these recommendations will invalidate the warranty.
Inverter a ir s ource w ater h eat p ump is a kind of high efficiency, energy saving and
environment friendly equipment, which is mainly used for house warming. It can work with
any kind of indoor unit such fan coil, radiator, or floor heating pipe, by provide warm or hot
water. One unit of monobloc heat pump can also work with several indoor units.
The air source water heat pump unit is designed to have heat recovery by using super
heater which can provide hot water for sanitary purpose.
1 Advanced controlling
The PC microcomputer based controller is available for the users to review or set the
running parameters of the heat pump. Centralized controlling system can control several
units by PC.
2 Nice appearance
The heat pump is designed with beautiful looking. The monobloc one has the water
pump included which is very easy for installation.
3 Flexible installation
The unit has smart structure with compact body, just simple outdoor installation is needed.
4 Quiet running
High quality and efficient compressor, fan and water pump is used to ensure the low
noise level with insulation.
5 Good heat exchange rate
The heat pump unit use special designed heat exchanger to enhance whole efficiency.
6 Large working range
This series of heat pump is designed to work under different working conditions as low
as -15 degrees for heating.
1
Safety Precaution
To prevent the users and others from the harm of this unit, and avoid
damage on the unit or other property, and use the heat pump properly,
please read this manual carefully and understand the following
information correctly.
Mark Notes
Mark Meaning
Icon notes
Icon Meaning
2
Safety Precaution
Warning
安装前注意事项
Installation Meaning
Operation Meaning
3
Safety Precaution
ATTENTION
安装前注意事项
Installation Meaning
Make sure that there is circuit breaker for the unit, lack of
circuit breaker can lead to electrical shock or fire.
Need
circuit breaker
Operation Meaning
Prohibition
4
Specification
Remote Controller
Air outlet in horizontal (Manually)
direction
The longest distance of installing the
remote controller is 200 meters.
H15B/H25T
Remote Controller
(Manually)
H30T
Air outlet direction
Remote Controller
(Manually)
Water outlet tube
Water intlet tube
5
Specification
2. The data of unit
Model H8A H15B H25T H30T
Cooling Capacity kW 8.1 14.5 18.6 23.0
BTU/h 27540 49489 63240 78200
Heating Capacity kW 10.8 17.3 25.1 33.0
BTU/h 36720 58820 85340 112200
Electric Heating Power kW 3.0 / / 6.0
Cooling Power Input kW 3.35 5.94 8.07 10.1
Heating Power Input kW 2.77 4.55 6.54 9.07
Operation Electric Current(cooling/heating) A 11.8/11.8 27/23.3 14.3/12.9 20/18
Cooling Capacity Range kW 2.0~8. 1 5.0~14.5 7.0~18.6 9.0~23.0
Heating Capacity Range kW 2.5~10.8 5.0~17.3 7.0~25.1 10.0~33.0
Cooling Power Input Range kW 1.0~3.35 1.6~5.94 2.5~8.07 3.5~10.1
Heating Power Input Range kW 0.8~2.77 1.2~4.55 2.5~6.54 5.0~9. 07
Power Supply 230V~/50Hz 230V~/50Hz 380V/3N~/50Hz 380V/3N~/50Hz
Compressor Quantity 1 1 1 1
Compressor Model Rotary Rotary Rotary Scrolll
Fan Quantity 1 2 2 1
Fan Power Input W 110 110×2 160×2 736
Fan Rotate Speed RPM 850 850 900 668
Noise dB(A) 54 58 62 64
Water Pump Input kW 0.18 0.45 0.65 0.7
Max water head m 12.5 22 18 21
Water Connection inch 1 1 1/4 1 1/4 1.5
Water Flow Volume m3/h 1.6 2.8 4.2 5.0
External Pressure m 10 17 18 15
Unit Net Dimensions (L/W/H) mm 980*465*900 990*395*1320 1175*400*1588 1100*1000*1635
Unit Shipping Dimensions (L/W/H) mm 1010*490*920 1030*415*1330 1255*485*1760 1140*1040*1650
Net Weight kg See nameplate See nameplate See nameplate See nameplate
Shipping Weight kg See package label See package label See package label See package label
6
Specification
3. Unit dimension
Models: H8A
90
900
121
465 440
700
980
H15B
1320
133
55
330
395
437
650
990
7
Specification
H25T
POWER LINE
H30T
1635
180
155 800
350
1000
1100
8
Installation
Unit features
1. Plate heat exchanger
Use the SWEP efficient heat exchanger with small size and high efficiency.
2.Environmentally friendly refrigerant
Use the new generation of environmentally friendly refrigerant R410, which is harmless to
the ozone sphere.
3. Heating in frigid environment.
Optimized designed unit can achieve the heating function normally even when the ambient
temperature is -15℃.
4. Spraying condensation
The water-cooling system will be opened automatically to guarantee the normal operation
of cooling when the ambient temperature is higher than 30℃.
WATER COUPLING
9
Installation
2 Choose a right heat pump unit
2.1 Based on the local climate condition, construction features and insulation level,
calculate the required cooling(heating) capacity per square meter.
2.2 Conclude the total capacity which will be needed by the construction.
2.3 According to the total capacity needed, choose the right model by consulting the heat.
pump features as below:
Heat pump features
Cooling only unit: chilled water outlet temp. at 5-15℃, maximum ambient temp. at 43℃.
Heating and Cooling unit: for cooling chilled water outlet temp. at 5-15℃,maximum
ambient temp. at 43℃. For heating, warm water inlet temp. at 40-50℃, minimum ambient
temp. at -10℃.
Unit application
Inverter a ir s ource w ater h eat p ump is used for house, office, hotel, and so forth, which
need heating or cooling separately, with each area need to be controlled.
3 Installation place
The unit can be installed on any place outdoor which can carry heavy machine such
as terrace, housetop, ground and so on.
The location must have good ventilation.
The place is free from heat radiation and other fire flame.
A pall is needed in winter to protect the heat pump from snow.
There must be not obstacles near the air inlet and outlet of the heat pump.
A place which is free from strong air blowing.
There must be water channel around the heat pump to drain the condensing water .
There must be enough space around the unit for maintenance.
4 Installation method
The heat pump can be installed onto the concrete basement by expansion screws, or
onto a steel frame with rubber feet which can be placed on the ground or housetop.
Make sure that the unit is placed horizontally.
10
Installation
5 Water loop connection
Please pay attention to below matters when the water pipe is connected:
Try to reduce the resistance to the water from the piping.
The piping must be clear and free from dirty and blocks. Water leakage test must be
carried out to ensure there is no water leaking. And then the insulation can be made.
Attention that the pipe must be tested by pressure separately. DO NOT test it together
with the heat pump.
There must be expansion tank on the top point of the water loop, and the water level in
the tank must be at least 0.5 meter higher than the top point of the water loop.
The flow switch is installed inside of the heat pump, check to ensure that the wiring and
action of the switch is normal and controlled by the controller.
Try to avoid air stayed inside of the water pipe, and there must be air vent on the top
point of the water loop.
There must be thermometer and pressure meter at the water inlet and outlet, for easy
inspection during running.
Barrier
Barrier
Barrier
Air Outlet
Air Inlet
! Attention
Requirements
A>500mm; B>1500mm;
C>1000mm;D>500mm
11
Installation
8 Transit
When the unit need to be hung up during installation, a 8
meters cable is needed, and there must be soft material
between the cable and the unit to prevent damage to
the heat pump cabinet. (See picture 1)
Picture 1
WARNING
DO NOT touch the heat exchanger of the heat pump with fingers or other objects!
9 Trial Running
Inspection before trial running
Check the indoor unit, and make sure that the pipe connection is right and the relevant
valves are open .
Check the water loop, to ensure that the water inside of the expansion tank is enough, the
water supply is good, the water loop is full of water and without any air. Also make sure
there is good insulation for the water pipe.
Check the electrical wiring. Make sure that the power voltage is normal, the screws are
fastened, the wiring is made in line with the diagram, and the earthing is connected.
Check the heat pump unit including all of the screws and parts of the heat pump to see if
they are in good order. When power on, review the indicator on the controller to see if
there is any failure indication. The gas gauge can be connected to the check valve to
see the high pressure(or low pressure) of the system during trial running.
Trial running
Start the heat pump by press " " key on the controller. Check whether the water pump is
running, if it runs normally there will be 0.2 MPa on the water pressure meter.
When the water pump runs for 1 minutes, the compressor will start. Hear whether there is
strange sound from the compressor. If abnormal sound occurs please stop the unit and
check the compressor. If the compressor runs well please look for the pressure meter
of the refrigerant.
Then check whether the power input and running current is in line with the manual. If not
please stop and check.
Adjust the valves on the water loop, to make sure that the hot(cool) water supply to each
door is good and meet the requirement of heating(or cooling).
Review whether the outlet water temperature is stable.
The parameters of the controller are set by the factory, it is not allowed to change then
by user himself.
12
Usage
1.Interface
2 Fan Speed Short press "Fan Speed", to enter the Query interface
13
Usage
When the Pump starts up, in the main display area, the Pump status
12 Pump icon is on, and when the Pump shuts down, the icon is off.
When the Fan starts up, in the main display area, the Fan
13 Fan status icon is on, and when the Fan shuts down, the icon is off.
When the Electric Heating starts up, in the main display area,
Electric
14 the Electric Heating status icon is on, and when the Electric
Heating Heating shuts down, the icon is off.
When the 4-way valve starts up, in the main display area, the
15 4-way valve 4-way valve status icon is on, and when the 4-way valve shuts
down, the icon is off.
14
Usage
3.Usage Of Wire Controller
3.1 Startup & Shutdown
Note: the Startup & Shutdown operation can only be performed in the main interface.
Note: 1) Without Thermostat, wired controller can be used for Startup & Shutdown;
2) With Thermostat, wired controller can only be used for Shutdown, and cannot
be used for Startup;
3) When using the remote control, wired controller is shown as below:
Startup Interface Shutdown Interface
3.2 Mode
In the main interface, long press for " "1 second, to switch between the cooling
and heating modes.
15
Usage
3.3 Temperature
Short press or to
enter the temperature
setting interface
Note: In the temperature setting interface, for 20 seconds without operation, the system
will automatically record the setting, and back to the main interface.
Short press
to enter the Query interface
Short press
Note: In the query parameter interface, it cannot automatically back to the main interface.
16
Usage
3.5 State query list:
17
Usage
3.6 Clock Setting
Short press or
Short press to change flashing
back to the main interface by the hour
Note: In the clock setting interface, for 20 seconds without operation, the system
will automatically record the setting, and back to the main interface.
Short press
Short press again for flashing by the hour
to enter "ON1" hour setting
18
Usage
4 Error Interface
4.1 Interface
Error Code
Error No.
Error Quantiy
Note:
1). On the Error Interface, short press "ON/OFF", back to the main interface, and short press
"UP" or "DOWN" to display multiple errors.
2). On the main interface, short press "ON/OFF" to back to the Error Interface. For 10
seconds without operation, automatically back to the Error Interface.
19
Usage
5 Electronic Control Error Table
We can use Error Code to find the cause and the solution.
20
GND DI5_PWM
5V
12V
12V
GND
GND
485_B
CAN_L
485_A
CAN_H
GND DO5_PWM
DI4_PWM
RO 18
GND
CN1
CN2
GND DO4_PWM
CN7
Usage
GND DI3_PWM RO 17
GND DO3_PWM
GND DI2_PWM RO 16
GND A02
GND DO2_PWM RO 15
GND DI1_PWM
GND A01
RO 14
GND DO1_PWM
6.1 Main board interfaces
GND DI10
RO 13
GND DI09
GND DI08
RO 12
GND DI07
GND DI06
GND DI05
RO 11
GND DI04
GND DI03 RO 10
6 Controller interfaces and definitions
GND DI02
GND DI01 RO 09
21
GND AI22
GND AI21 RO 08
GND AI20
GND AI19
RO 07
GND AI18
PC8002
GND AI17
RO 06
GND AI16
GND AI15
RO 05
GND AI14
GND AI13
GND AI12
RO 04
GND AI11
GND AI10 RO 03
GND AI09
GND AI08 RO 02
GND AI07
GND AI06 RO 01
GND AI05
GND AI04
L
GND AI03
CN9
GND AI02 N
CN3
CN4
GND AI01
12V
GND
485_A
485_B
Usage
22
Form of Troubleshooting
A. Form of Troubleshooting
Fault Cause Ways of troubleshooting
Protection/fault display
Standby NO
Normal booting NO
Water inlet temp. sensor error P01 Water inlet temp sensor is in open Check and replace temp. sensor
circuit or short circuit
Water outlet temp.sensor error Water outlet temp sensor is in
P02 open circuit or short circuit Check and replace temp. sensor
DC bus overvoltage DC bus voltage>DC bus overvoltage Check and measure bus voltage
protection E24
halt protection value
DC bus undervoltage DC bus voltage<DC bus overvoltage Check and measure bus voltage
E25
protection halt protection value
23
Form of Troubleshooting
B. Make judgment and troubleshooting by reference to the following form
Heat pump 1 Wrong power supply 1 shut off the power and check power supply;
2 power supply cable loose 2 check power cable and make right connection
cannot
3 circuit breaker open 3 check for the cause and replace the fuse or
be started circuit breaker
Water pump is 1 lack of water in the piping 1 check the water supply and charge water
running with 2 much air in the water loop to the piping;
3 water vavles closed 2 discharge the air in the water loop;
high noise or
4 dirt and block on the water filter 3 open the valves in water loop;
without water 4 clean the water filter.
Heat pump 1 lack of refrigerant; 1 check for the gas leakage and recharge the
2 bad insulation on water pipe; refrigerant;
capacity is low,
3 low heat exchange rate on air side 2 make good insulation on water pipe;
compressor exchanger; 3 clean the air side heat exchanger;
do not stop 4 lack of water flow 4 clean the water filter
High compressor 1 too much refrigerant 1 discharge the redundant gas
2 low heat exchange rate on air side 2 clean the air side heat exchanger
exhaust
exchanger
Low pressure 1 lack of gas 1 check the gas leakage and recharge freon;
problem 2 block on filter or capillary 2 replace filter or capillary;
3 lack of water flow 3 clean the water filter and discharge the air in
of the system
water loop.
1 power supply failure 1 check off the power supply;
2 compressor contactor broken 2 replace compressor contactor;
Compressor do 3 power cable loose 3 tighten the power cable;
not run 4 protection on compressor 4 check the compressor exhaust temp.;
5 wrong setting on return water temp. 5 reset the return water temp.;
6 lack of water flow 6 clean the water filter and discharge the air in
water loop.
High noise of 1 liquid refrigerant goes into compressor 1 bad evaporation, check the cause for bad
compressor 2 compressor failure evaporation and get rid of this;
2 use new compressor;
The compressor
1 no gas in the heat pump; 1 check system leakage and recharge refrigerant;
runs but heat 2 find out the cause and replace the heat
2 heat exchanger broken;
pump has not exchanger;
3 compressor failure.
heating or 3 replace compressor.
cooling capacity
1 low water flow rate; 1 clean the water filter and discharge the air in
Low outlet water
2 low setting for the desired water temp.; water loop.
temperature 2 reset the desired water temperature.
Low water flow 1 lack of water in the system; 1 clean the water filter and discharge the air in
2 failure on flow switch water loop.
protection
2 replace the flow switch.
24
Appendix
Technical request:
1.Each connection must be connected tightly and have no leakage.
2.the arrowhead orientation of automatic filled- water
must accord with water supply.
3.The pressure of automatic filled-water has been
set,and please do not remove screw.
18 20 6
inlet
3 8 13 14
10 12
outlet
2
11
Remark
1 main unit 11 drain valve
2 fan coil 12 filter
3 rubber flexible connection 13 two-way valve
4 thermometer 14 three-way valve
5 manometer 15 automatic ventilation
6 Y type filter 16 water pump
8 ball valve 17 ball valve
10 bypass valve 18 ball valve
19 expandable water tank
20 automatically filled-water
Installation request:
1 The factory only offers main unit (1)in the legend, and the other modules
which are indispensable fittings, are provided by users or installation company.
2 The unit which of code contains the letter "B" ,has water pump inside and need
not install water pump outside (16)
3 Automatic ventilation(15)is installed on the top point of the water system。
4 The quantity proportion of two-way valve(13)and three-way valve(14)is
referred to the technical regulation, and there is three-way valve installed on the
farthest place of water system.
5 The ball valve (17) is used when it is swashed, filled water in the water system
and so on.
25
Appendix
Appendix 2:
The installation explanation of automatic filled-water
1 When automatic filled-water valve is installed,the arrowhead orientation of inlet water must
accord with the orientation of valve ;
2 Automatic filled-water has been adjusted in advance to 1.5bar;
3 If readjust the pressure of inlet water,please operate as follows:
* open the screw cap(C);
* If reduce the pressure of water supply,pease unscrew the pressure to adjust the screw(B);
* If increese the pressure of waer supply,please screw down the pressure to adjust the screw (B)
4 When the system need fill water at first,wrest the handle(A) of filled-water.Then the handle(A)
can return(close) when the system is full of water.
5 Automatic filled-water Valve need clean in a periodic time and then you must close the tap,
unscrew the plug(D),remove the inside filter net.Please assemble them again after cleaning.
NOTICE:There are two connections for water pressure meter in the central section of
automatic filled-water,where the water pressure meter can be connected directly
and display the set pressure.The screw cap(C) must be tweaked after adjusting
the filled-water pressure.
B
1/4'
1/2'
26
Appendix
Appendix 3:
The installation explanation of the leakage pressure valve.
1 The action pressure of leakage pressure valve 'is more than 3bar(valve is open),
but the pressure can not be adjusted.
2 The valve will open automatically to make sure that the water loop of air-con system
is safe when the water pressure in the backwater side is higher than the set pressure.
outlet
inlet
Appendix 4:
The way of assistant heat source connection
Unit provides the connection of assistant heat source which can not be only for gas-fired
boiler,but also for electronic boiler or warm-net pipe for city accordingly.
The way to the connection is as follows:
control wire
gas-fired boiler
inlet inlet
outlet
cable
electronic boiler
outlet
27
Appendix
Appendix 5、Ways of connection to remote controller
The following ways of connection to control system are optional based on user demand:
PC8002 +12
RS485A+ Remote
RS485B- controller
GND
WiFi module
Note:
1、In the mode of unit operation, it is necessary to complete value setting by remote controller.
2、It is advised to control equipment by mobile terminal after connection to WiFi module.
Note:
Connect water pump to reserved
interface as required and controller
will be able to automatically control
water pump.
Terminal blocks
1
water pump
2
Note:
1、The way is applicable to special requirements of users;
2、Connect 485 signal wire to reserved terminal after determining the use of room
temperature controller.
PC8002
RS485A+
Room
RS485B-
temperature
controller
28
Appendix
Appendix 6、Caution & Warning
1. The unit can only be repaired by qualified installer centre personnel or an authorised
dealer.(for Europe market)
2. This appliance is not intended for use by persons (including children) with reduced physical
sensory or mental capabilities, or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the appliance by a person responsible for
their safety. (for Europe market)
Children should be supervised to ensure that they do not play with the appliance.
3. Please make sure that the unit and power connection have good earthing, otherwise may
cause electrical shock.
4. If the supply cord is damaged, it must be replaced by the manufacturer or our service agent
or similarly qualified person in order to avoid a hazard.
5. Directive 2002/96/EC (WEEE):
The symbol depicting a crossed-out waste bin that is underneath the appliance indicates
that this product, at the end of its useful life, must be handled separately from domestic
waste, must be taken to a recycling centre for electric and electronic devices or handed
back to the dealer when purchasing an equivalent appliance.
6. Directive 2002/95/EC (RoHs): This product is compliant with directive 2002/95/EC (RoHs)
concerning restrictions for the use of harmful substances in electric and electronic devices.
7. The unit CANNOT be installed near the flammable gas. Once there is any leakage of the gas
, fire can be occur.
8. Make sure that there is circuit breaker for the unit, lack of circuit breaker can lead to
electrical shock or fire.
9. The heat pump located inside the unit is equipped with an over-load protection system. It
does not allow for the unit to start for at least 3 minutes from a previous stoppage.
10. The unit can only be repaired by the qualified personnel of an installer center or an
authorized dealer. (for North America market)
11. Installation must be performed in accordance with the NEC/CEC by authorized person only.
(for North America market)
12. USE SUPPLY WIRES SUITABLE FOR 75℃.
13. Caution: Single wall heat exchanger, not suitable for potable water connection.
29
Appendix
Appendix 7、Cable specification
1. Single phase unit
Nameplate
maximum Phase line Earth line MCB Creepage protector Signal line
current
No more
than 10A 2×1.5mm2 1.5mm2 20A 30mA less than 0.1 sec
10~16A 2×2.5mm2 2.5mm2 32A 30mA less than 0.1 sec
16 ~25A 2×4mm2 4mm2 40A 30mA less than 0.1 sec
25 ~32A 2×6mm2 6 mm2 40A 30mA less than 0.1 sec
32 ~40A 2×10mm2 10mm2 63A 30mA less than 0.1 sec
40 ~63A 2×16mm2 16mm2 80A 30mA less than 0.1 sec n×0.5mm2
63~75A 2×25mm2 25 mm2 100A 30mA less than 0.1 sec
75~101A 2×25mm2 25 mm2 125A 30mA less than 0.1 sec
101~123A 2×35mm2 35mm2 160A 30mA less than 0.1 sec
123~148A 2×50mm2 50mm2 225A 30mA less than 0.1 sec
148~186A 2×70mm2 70mm2 250A 30mA less than 0.1 sec
186~224A 2×95mm2 95mm2 280A 30mA less than 0.1 sec
When the unit will be installed at outdoor, please use the cable which can against UV.
30
Note:
www.kaltemp.cl
Dirección: Las Tranqueras #1479, Vitacura
Teléfonos de contacto - Contactanos por whatsapp:
Ventas en general: +562 2243 0574
Servicio Técnico: +56 9 6666 4920
E-Mail: retail@kaltemp.cl