12 Series Explosion-Proof, Pressure, Vacuum, and Differential Pressure Switches Installation and Maintenance Instructions

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IMP12-14

12 Series
Explosion-Proof, Pressure,
Vacuum, and Differential
UNITED ELECTRIC
Pressure Switches CONTROLS

DUAL SEAL
Installation and Maintenance
CERTIFIED Instructions

Please read all instructional literature carefully and thoroughly before starting. Refer to the final page for the listing of Recommended
Practices, Liabilities and Warranties.

GENERAL the epoxy resin shall not be subjected to a temperature


greater than 125°c.
Misuse of this product may cause explosion and personal injury.
These instructions must be thoroughly read and understood This product does not have any field replaceable parts. Any
before product is installed. substitution of components will invalidate third-party issued
approvals and certifications, and may impair suitability for
This product is suitable for use in Class I, Divisions 1 & 2, Groups
Class i, Division 1 location.
a, B, C and D; Class II, Divisions 1 & 2, Groups E, f and G; class III; or
non-hazardous locations only. -50 °C (-58 °F) ≤ Tamb. ≤ 80 °C (176
°F), Enclosure Type 4X. The 12 Series switch utilizes a diaphragm or a piston sensor to detect a pressure
change. The response, at a predetermined set point, actuates a SPDT or DPDT
This product is ATEX and iecex certified for equipment category snap-acting switch, converting a pressure signal into an electrical signal. Control set
point may be varied by turning the internal slotted adjustment screw according to
2. Suitable for appropriate use in gas zone 1 and dust zone 21
procedures outlined in Part II-Adjustments.
applications.

please refer to product bulletin for product specifications. Product bulletin may be
found at www.ueonline.com.
EN 60079-0:2012, EN 60079- IEC 60079-0:Ed.6, IEC 60079-
1:2007, EN 60079-31:2009 1:Ed.6, IEC 60079-31:Ed.2 Date code format on nameplate is “YYWW” for year and week.

0539 DEMKO 08 ATEX 0717128x IECEx UL 14.0072X


II 2 G Ex d IIC T6 Gb Ex d IIC T6 Gb
II 2 D Ex tb IIIC T80°C Db
IP66
Ex tb IIIC T80°C Db
IP66 Part I - Installation
-50°C < Tamb. < +80°C -50°C < Tamb. < +80°C Tools Needed
1-1/6" Open end wrench

UE declarations and third-party issued Agency certifications are available for Mounting
download at www.ueonline.com.
Always locate the product where shock, vibration and ambient tem-
prior to installation, CHECK THE wetted parts material FOR perature fluctuations are minimal. Do not mount in ambient tempera-
COMPATIBILITY TO THE PROCESS MEDIA. ture areas exceeding 176°F (80 °C).

if severe pressure surges are expected, CONSIDER THE use OF A


THE DUAL SEAL DEVICE METHOD OF PRIMARY SEAL FAILURE ANNUNCIATION IS PRESSURE snubber.
VISIBLE LEAKAGE FROM THE ENCLOSURE. DEPENDING UPON MEDIA SENSED,
ADDITIONAL METHODS OF LEAK DETECTION MAY BE REQUIRED. FOR PRESSURE MODELS, Mount using pressure conneCtion: Always use a
wrench on pressure connection wrench flat. (See figure 1)
PROOF PRESSURE* LIMITS STATED withIN THE LITERATURE AND printed
onto the product housing MUST NEVER BE EXCEEDED, EVEN BY
SURGES IN THE SYSTEM. OCCASIONAL OPERATION OF the product UP TO
PROOF PRESSURE IS ACCEPTABLE (E.G., START-UP, TESTING). CONTINUOUS
OPERATION SHOULD NOT EXCEED THE DESIGNATED OVER RANGE PRESSURE**
OR WORKING PRESSURE RANGE***.
MOUNT VIA DO NOT TURN
*Proof Pressure - the maximum pressure to which a pressure sensor may be occasionally pressure switch housing
subjected, which causes no permanent damage (e.g., start-up testing). The product may connection

require set-point adjustment after reaching proof pressure.


**Over Range Pressure - the pressure value to which a pressure sensor may be
continuously subjected without causing damage and while maintaining set point
repeatability. Figure 1
***Working Pressure Range - the pressure range within which two opposing sensors can
be safely operated while maintaining set point repeatability. IMP12-14 1
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FOR DIFFERENTIAL PRESSURE MODELS, MOUNT AGAINST A RIGID SUPPORT USING
THE MOUNTING BRACKET ATTACHED TO THE SENSOR ASSEMBLY. THEN uct with 72” long, 18 AWG leadwires. The product is available with SPDT or DPDT
CONNECT THE HIGH AND LOW PRESSURE CONNECTIONS (hIGH pressure operation. External grounding screw and clamp is provided with option M460 for ATEX
installation with non-metallic conduit systems (See Figure 2).
port is ON THE LEFT, WHEN FACING THE UNIT).
Factory Sealed Leadwires are color coded:
for assemblies with junction boxes, it is recommended that the
product be mounted vertically with the pressure connection TERMINALS SPDT DPDT
down. Circuit 1 Circuit 2
Common Brown Brown Yellow
The product may be mounted in any position. However, if installation Normally Closed Red Red Black
location results in frequent exposure to liquid it is recommended Normally Open Blue Blue Violet
that the product be mounted vertically with The pressure
Ground Green Green
connection down. if product is to be set after mounting, Verify that
adjustment opening is accessible, “Front” marking on Nameplate must
face the Operator.
Option M460 External
Note: Due to product sensitivity on sensor Type W, it is recommended that these models Grounding Screw
be mounted vertically with pressure connection facing down. Other types of mounting may
cause slight set-point shifts, which may require readjustment.

Panel Mounting via 1/2” NPTM or M20 Electrical Connection Figure 2


When panel mounting, mount through 7/8” clearance hole in panel. Use 1/2” or M20
conduit nut to secure in place. Always support the product by holding a wrench on the hex.

TO ATTACH CONDUIT CONNECTION, HOLD ELECTRICAL CONNECTION STEADY WITH


WRENCH ON HEX, THEN THREAD ON CONDUIT.

DIN Connector with 4 Male Terminals (see Figure 4)


Surface Mounting Bracket Kit (P/N 62169-13) (see Fig. 6) Connector conforms to DIN 43650. Use a female mating DIN connector (not UE sup-
Open the adjustment cover and orient the unit so that adjustment opening will be accessible plied).
when the switch is mounted. Close the adjustment cover ensuring that the bracket does
not interfere with the cover as this serves as the Dual Seal device method of primary seal Coding: TERMINALS
failure annunciation and venting. Failure to install the unit correctly with the mounting
bracket may result in improper venting of the adjustment cover. Terminal #1 Common
Terminal #2 Normally Closed
Wiring Terminal #3 Normally Open
Disconnect all supply circuits before wiring product. Wire in accordance
Ground
with local and National electrical codes. the wires should be
protected against mechanical damage by use of a conduit or
other suitable means. Part II - Adjustments
Tools Needed
electrical ratings stated in the literature and printed onto the
product housing must not be exceeded. overload on a switch can Flathead screwdriver with 3/16” or 1/4” wide blade
cause failure on the first cycle. 1. Connect control to pressure source.
DIN connector (option M515, figure 4) is not approved for Class I, 2. With power disconnected, slide cover toward electrical terminations while twisting
Div. 1 Hazardous Locations/Flameproof atmospheres. it to overcome friction.
3. Connect power to terminals or leads.
for atex installation, an External grounding screw (option M460)
4. Insert screwdriver into adjustment slot and turn clockwise to increase
is required for non-metallic conduit systems. (SEE figure 2)
setting or counter clockwise to decrease setting. (See Figure 3)
for atex installation in hazardous locations, tHE WIRING TO THE For setting on rise, apply desired pressure and turn adjustment clockwise until switch
PRESSUrE SWITCH MUST ONLY BE CONNECTED IN THE SAFE AREA OR BY AN actuates (circuit across N.O. and COM terminals closes).
APPROVED TERMINAL BOX CERTIFIED TO EN standards 60079-0:2012,
60079-1:2007, 60079-31:2009, 60079-7:2007, iec 60079-0:Ed.6, iec For setting on fall, apply pressure equal to normal system operating pressure.
60079-1:Ed.6, iec 60079-31:Ed.1, iec 60079-7:Ed.4 Reduce source pressure to setpoint value. Turn adjustment counter clockwise until
switch actuates (circuit across N.C. and COM terminals closes).

1/2" NPT (male) or M20 (male) conduit connection is provided on top of the prod-
Zone Hazardous Locations Flameproof
Gap and Joint Details
Electrical conduit fitting threaded connection: M20 x 1.5, 7 threads minimum engage-
ment

IMP12-14 2
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Pressure Connections
Dimensions
Dimensional drawings for all models may be found at www.ueonline.com

Standard Configuration

Type W Type 2, 3, 5 Type 4, 6, 8, P0-P9 Type 7, 9


1 1/4 [31.7mm]
DIA. MALE AUTOCLAVE FEMALE AUTOCLAVE

FACTORY SEALED
LEADWIRES 72" LG.

E/C: ST/ST Option M511 Options M522, Options M521, Options XP112, XP113
1/2 NPT OR
M20 (METRIC) (1/4” NPT male) M524, M526, M523, M525, (1/2” NPT female)
M528 M527 Options XP114, XP115
A (1/4” NPT female)
ADJUSTMENT
ACCESS COVER
SLOTTED ADJUSTMENT SCREW, Differential Pressure Connections
(TURN SCREW CLOCKWISE TO INCREASE SET POINT)
1-1/4 [31.7mm]
DIA.

B WRENCH DIM “C” Figure 3

PRESSURE SWITCH / CONNECTION CHART

Dimension “A” Dimension “B” Dimension “C”


Type Description Inches mm Inches mm Inches mm
2 1/2” NPT (female) 4.4 111.1 0.7 16.5 1-1/16 27.0
3, 5 1/2” NPT (female) 4.4 111.1 0.6 15.2 1-1/16 27.0 Type K1-K3
4, 6, 8 1/4” NPT (female) 4.4 111.1 0.6 15.2 1-1/16 27.0
7, 9 1/2” NPT (female) 4.0 100.3 1.6 40.6 1-1/8 28.6
P0-P9 1/4”NPT (female) 4.4 111.1 1.0 25.4 1-1/16 27.0
W1-W2 1/2”NPT (female) 4.0 100.3 2.2 55.9 1-1/16 27.0
W3-W4 1/2”NPT (female) 4.0 100.3 1.7 42.9 1-1/16 27.0
K1-K3 1/8”NPT (female) 4.4 111.1 1.7 42.9 N/A N/A
K4-K6 1/8”NPT (female) 4.4 111.1 1.8 44.5 N/A N/A
Option Description
M511 1/4” NPT (male) 1.1 27.9 1-1/16 27.0
M521 LF4 Autoclave 1/4” (female) 1.2 29.7 1-1/16 27.0
Type K4-K6
M522 LM4 Autoclave 1/4” (male) 1.4 34.8 1-1/16 27.0
M523 LF6 Autoclave 3/8” (female) 1.4 36.1 1-1/16 27.0
Types K1-K3 and K4-K6 shown with mounting bracket attached
M524 LM6 Autoclave 3/8” (male) 1.5 38.4 1-1/16 27.0
M525 HF4 Autoclave 1/4” (female) 1.2 29.7 1-1/16 27.0
M526 HM4 autoclave 1/4” (male) 1.3 32.8 1-1/16 27.0
M527 HF6 Autoclave 3/8” (female) 1.4 36.1 1-1/16 27.0 Option M515 DIN Connection
M528 HM6 Autoclave 3/8” (male) 1.5 37.6 1-1/16 27.0
XP112 1/2” NPT (female) 0.6 15.2 1-1/16 27.0 Note: Does not meet Div. 1 or 2,
XP113 1/2” NPT (female) 0.6 15.2 1-1/16 27.0 1-1/2 or ATEX requirements.
[38.1mm] DIA.
XP114 1/4” NPT (female) 0.6 15.2 1-1/16 27.0
XP115 1/4” NPT (female) 0.6 15.2 1-1/16 27.0

FOUR TERMINAL DIN CONNECTOR


(CONFORMS TO DIN 43650, FORM A)

2-3/4 [69.7mm]

ADJUSTMENT
ACCESS COVER
SLOTTED ADJUSTMENT SCREW,
TERMINALS (TURN SCREW CLOCKWISE TO INCREASE SET POINT)
#1 COMMON
#2 NORMALLY CLOSED
#3 NORMALLY OPEN
GROUND
Figure 4

IMP12-14 3
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RECOMMENDED PRACTICES AND WARNINGS
Option M421, M423 & M513 Junction Boxes
United Electric Controls Company recommends careful consideration of the following
4” [102mm] 5 9/6” [141mm]
No Access Internal Ground
Ø21/64
factors when specifying and installing UE pressure and temperature units. Before
Screw
Internal Ground Screw
Sealed Port [8.33 mm] installing a unit, the Installation and Maintenance instructions provided with unit must be
External
Ground
read and understood.
Screw • To avoid damaging unit, proof pressure and maximum temperature limits stated
3 3/32”
4” [79mm] in literature and on nameplates must never be exceeded, even by surges in the
[102mm] 6 5/16”
3/4-14 NPT
Typ.
system. Operation of the unit up to maximum temperature is acceptable on a limited
[160mm]
(Female) Port,
2 PLCS
basis (i.e., start-up, testing) but continuous operation must be restricted to the
1/2” NPT (Male) 1/2” NPT (Female) 3/4-NPT (Male) Con- designated adjustable range. Excessive cycling at maximum temperature limits could
Conduit Plug 10mm Ports, 2 PLCS
duit Plug, 1/2” reduce sensor life.
HEX Drive Square Socket
• A back-up unit is necessary for applications where damage to a primary unit
could endanger life, limb or property. A high or low limit switch is necessary for
applications where a dangerous runaway condition could result.
• The adjustable range must be selected so that incorrect, inadvertent or malicious
setting at any range point cannot result in an unsafe system condition.
M421 - EAC only • Install unit where shock, vibration and ambient temperature fluctuations will not
M423 - ATEX only M513 - cULus only; does not
(Not cULus approved)
damage unit or affect operation. Orient unit so that moisture does not enter the
meet Enclosure Type 4X
Cover not shown Cover not shown enclosure via the electrical connection. When appropriate, this entry point should
Option M430 Adjustment Cover Lock be sealed to prevent moisture entry.
• Unit must not be altered or modified after shipment. Consult UE if modification is
necessary.
• Monitor operation to observe warning signs of possible damage to unit, such as
drift in set point or a faulty display. Check unit immediately.
Option M430:
• Preventative maintenance and periodic testing is necessary for critical applications
Cover Lock where damage could endanger property or personnel.
• For all applications, a factory set unit should be tested before use.
• Electrical ratings stated in literature and on nameplate must not be exceeded.
Overload on a switch can cause damage, even on the first cycle. Wire unit
1/32" Note: A 1/32” min. space must
MIN. SPACE according to local and national electrical codes, using wire size recommended in
be maintained between the installation sheet.
Adjustment bottom of the cover lock and • Do not mount unit in ambient temp. exceeding published limits.
Cover
the top of the adjustment cover
to ensure proper dual seal an- LIMITED WARRANTY
Figure 5 nunciation and venting. Seller warrants that the product hereby purchased is, upon delivery, free from
defects in material and workmanship and that any such product which is found to
be defective in such workmanship or material will be repaired or replaced by Seller
(Ex-works, Factory, Watertown, Massachusetts. INCOTERMS); provided, however, that
Surface Mounting Bracket (Kit P/N 62169-13) this warranty applies only to equipment found to be so defective within a period of 36
months from the date of manufacture by the Seller. Seller shall not be obligated under
this warranty for alleged defects which examination discloses are due to tampering,
misuse, neglect, improper storage, and in any case where products are disassembled
by anyone other than authorized Seller’s representatives. EXCEPT FOR THE LIMITED
WARRANTY OF REPAIR AND REPLACEMENT STATED ABOVE, SELLER DISCLAIMS ALL
WARRANTIES WHATSOEVER WITH RESPECT TO THE PRODUCT, INCLUDING ALL IMPLIED
WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE.
Shown with Optional Cover
Lock (M430) Limitation OF SELLER’S LIABILITY
Seller’s liability to Buyer for any loss or claim, including liability incurred in connection
with (i) breach of any warranty whatsoever, expressed or implied, (ii) a breach of
Adjustment
Cover contract, (iii) a negligent act or acts (or negligent failure to act) committed by Seller,
or (iv) an act for which strict liability will be inputted to seller, is limited to the “limited
warranty” of repair and/or replacement as so stated in our warranty of product. In
Figure 6 Mounting Bracket no event shall the Seller be liable for any special, indirect, consequential or other
damages of a like general nature, including, without limitation, loss of profits or
production, or loss or expenses of any nature incurred by the buyer or any third party.

UE specifications subject to change without notice.

UNITED ELECTRIC
CONTROLS
180 Dexter Avenue, P.O. Box 9143
Watertown, MA 02471-9143 USA
Telephone: 617 926-1000 Fax: 617 926-2568
http://www.ueonline.com
CP04135000
IMP12-14 4
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