Diao 1999
Diao 1999
Diao 1999
Received 10 February 1998; received in revised form 2 March 1999; accepted 12 April 1999
Abstract
A statistical model is developed for the prediction of the fatigue life of unidirectional composite laminae subjected to multiaxial
fatigue loading. This model is based on the experimental data for the fatigue behavior of those laminae subjected to uniaxial fatigue
loading. The method is based on the extension of the generalized residual material property degradation model previously developed
to describe fatigue behavior of composite materials under a wide range of stress ratios, combined with the statistical nature of static
and fatigue failure of ®ber-reinforced composites. The distribution function of fatigue life is determined in terms of the distribution
function of static strength of the composite laminae in dierent loading modes, which is considered to be stochastic in nature. The
fatigue life and fatigue strength of unidirectional composite laminae under any multiaxial fatigue loading are evaluated statistically
by using the fatigue behavior of the laminae under uniaxial loading in longitudinal, transverse and in-plane shear directions, which
is determined experimentally through material characterization. The application of the statistical model to evaluation of fatigue life
and residual strength of unidirectional composite laminae subjected to biaxial fatigue loading shows good agreement with the cor-
responding experimental data. # 1999 Elsevier Science Ltd. All rights reserved.
Keywords: Composites; Strength degradation; Statistical model; Stress ratio; B. Fatigue; C. Failure criteria
bulk matrix. In a similar way, Reifsnider and co-work- [10] proposed a fatigue failure criterion based on the
ers [18±20] further proposed a micromechanical model Tsai±Hill theory [9],
which incorporates the fatigue behavior of the con- 2
stituents with interactions between them, such as ®ber- 11 11 22
ÿ
matrix debonding. However, these models have only R11
n; 11 ;
R11
n; 11 ; 2
been applied to a speci®c stress ratio, and not to general 2 2
1
22 12
cases. For example, the stress states are not the same at 1
dierent points in a pin/bolt fatigue loaded composite R22
n; 22 ; R12
n; 12 ;
laminate, thus, an analysis using a constant stress ratio
may lead to incorrect results. To eliminate this impor- where R11
n; 11 ; ; R22
n; 22 ; and R12
n; 12 ; are
tant restriction, Shokrieh and Lessard [21,22] developed the residual strengths in the longitudinal, transverse and
a generalized residual material property degradation in-plane shear directions, respectively. An ecient
model, coupling a normalized residual strength model method for incorporating strength parameters that
and a normalized fatigue life model. The model can be degrade with fatigue cycles has been developed by
used to predict the fatigue failure for unidirectional [21,22] and is not presented here. From the generalized
laminates under multiaxial loading with arbitrary stress residual material property degradation model [21,22], the
ratio. However, all these models [10±22] are determinis- residual strengths for each state of stress can be expressed
tic in approach, treating the ®ber-reinforced composite in following forms:
as a homogeneous anisotropic continuum without con-
" !a11 #b1
sideration of the statistical nature of fatigue failure. The log
n ÿ log
0:25 11
large scatter in residual strength and fatigue life mea- R11
n; 11 ; 1 ÿ ÿ
log Nf11 ÿ log
0:25
surements of composite materials is a well-known fact,
which should be included in the design of composite
Rs11 ÿ 11 11
structures. Yamada and Sun [23,24] introduced a statis-
2
tical function of the static strength in the longitudinal
and transverse directions in their study on the o-axis " !a22 #b1
strength of unidirectional ®ber reinforced composites. log
n ÿ log
0:25 22
However, that work was limited to static strength. R22
n; 22 ; 1 ÿ ÿ
log Nf22 ÿ log
0:25
In this paper, a statistical approach is employed to
study the fatigue failure of ®ber-reinforced composite
Rs22 ÿ 22 22
laminae subjected to multiaxial loading from the static
3
and fatigue properties of unidirectional laminae under
unidirectional fatigue loading. The statistical distribu- " !a12 #b1
tion functions of material strength in three principal log
n ÿ log
0:25 12
The relations between ai ; bi (i=11, 22, 12) and the If Hashin's criteria are used the density distribution
average value and square deviation of static strength Rsi function of fatigue life is calculated in a similar way,
(i=11, 22, 12) are expressed as separately for ®ber failure mode,
1
1
1
Rsi i ÿ 1
14 f
n; 11 ; 12 dRs11 dRs12
i
0 0
n ÿ g1
Rs11 ; Rs12 ; 11 ; 12 f11
11 f12
12
2 1
R2si 2i ÿ 1 ÿ ÿ2 1
15
20
i i
and matrix failure mode,
where ÿ is the Gamma function. From probability the-
ory [29], the density distribution function of the random
1
1
variable n can be calculated based on Eq. (7) if the fail- f
n; 22 ; 12 dRs22 dRs12
0 0
ure criterion Eq. (1) is utilized.
n ÿ g2
Rs22 ; Rs12 ; 22 ; 12 f22
11 f12
12
1
1
1
21
f
n; 11 ; 22 ; 12 dRs11 dRs22 dRs12
0 0 0
n ÿ g
Rs11 ; Rs22 ; Rs12 ; 11 ; 22 ; 12 With these density distribution functions of fatigue
life, the average fatigue life of the composite lamina
f11
11 f22
22 f12
12
subjected to biaxial loading and its mean square devia-
16 tion can be calculated for ®ber failure mode
X. Diao et al. / Composites Science and Technology 59 (1999) 2025±2035 2029
1
NF1
11 ; 12 nf
n; 11 ; 12 dn
0:25
1
1
dRs11 dRs12 g1
Rs11 ; Rs12 ; 11 ; 12
0 0
f11
Rs11 f12
Rs12
22
1
N2F1
n ÿ NF1 2 f
n; 11 ; 12 dn
0:25
1
1
dRs11 dRs12 g21
Rs11 ; Rs12 ; 11 ; 12 f11
0 0
Rs11 f12
Rs12 ÿ N 2f 1
23
1
1
NF2
22 ; 12 nf
n; 22 ; 12 dn dRs22
0:25
1
0
24
dRs12 g2
Rs22 ; Rs12 ; 22 ; 12 f22
0
Rs22 f12
Rs12
Fig. 2. O-axis specimen under fatigue loading.
1
N2F2
n ÿ NF2 2 f
n; 22 ; 12 dn
0:25
1
1 in which k11 ; k22 ; k12 are the o-axis angle -dependent
dRs22 dRs12 g22
Rs22 ; Rs12 ; 22 ; 12 f22 parameters:
0 0
8
Rs22 f12
Rs12 ÿ N2F2 < k11 cos2
25 k sin2
28
: 22
k12 ÿ cos sin
If NF1 < NF2 , ®ber failure mode dominates. Conse-
quently, if NF1 > NF2 , then failure is in matrix mode. The average fatigue life, and its mean square devia-
From the above discussion, it is clear that the fatigue tion, of the composite laminae subjected to an o-axis
life of a unidirectional lamina can be calculated in terms unidirectional loading can be calculated using Eqs. (18±
of the statistical model if the degradation behavior of 19), or (23±26), in which the i
i 11; 22; 12 are
residual strength and the statistical distribution of static determined from Eqs. (27 and 28). The failure of the
strength of the lamina under uniaxial loading in long- laminae depends on the o-axis angle of the applied
itudinal, transverse and in-plane shear directions, stress. If the Hashin's criteria are used, whether the
respectively, are known. laminate fails in ®ber mode or in matrix mode is deter-
mined by which one of Eqs. (10 and 11) is satis®ed ®rst.
3.2. Unidirectional laminae under o-axis unidirectional The transition from ®ber failure mode to matrix failure
tension can be de®ned by the transition angle T at which both
criteria Eqs. (10 and 11) are satis®ed simultaneously.
For o-axis unidirectional laminae under an uniaxial The transition angle can thus be determined as:
fatigue stress with maximum applied stress XX as
shown in Fig. 2, the stresses in longitudinal, transverse s
R22
n; Rs22 ;
and in-plane shear directions in Eqs. (1, or 10 and 11) T arctan
29
can be expressed as R11
n; Rs22 ;
1
1 s
1
1
R22
n; Rs22 ; XX
T dRs11 dRs22 arctan
30 R2 dRs22 dRs12
0 0 R11
n; Rs22 XX 0 0
f22
Rs22 f12
Rs12
" 2 2 #
k22 k12
For the graphite/epoxy AS4/3501-6 laminate the transi- R22
n; XX ; Rs22 R12
n; XX ; Rs12
tion angle was calculated to be 9.3 [21,22]. For the case ÿ 2
that the o-axis angle is larger than the average transi- ÿ R
tion angle, i.e. > T , failure is controlled by the matrix
34
mode so that the fatigue life of composite lamina is
determined by Eq. (17) rather than Eq. (16). From the above discussion, it is clear that fatigue life
and residual strength of a unidirectional lamina under
3.3. Residual strength degradation o-axis loading can be calculated in terms of the statis-
tical model if the degradation behavior of residual
The statistical model can be used to simulate the resi- strength and the statistical distribution of static strength
dual strength degradation of a o-axis lamina. Hashin's of the lamina under uniaxial loading in transverse and
fatigue theory [14] is combined with Eq. (11) to give a in-plane shear directions, respectively, are known
relation between the residual strength of unidirectional through experiments of material characterization.
laminae under o-axis fatigue loading and the residual
strengths of the laminae under longitudinal and transverse
fatigue loading. 4. Statistical evaluation
4.1.1. Transverse direction tests Fig. 6 with the normalized axes based on Eq. (13). The
The results of static and compressive strength [21,22] ®tting parameters a22 and b22 in the degradation formula
of unidirectional lamina under uniaxial loading and of normalized residual strength against the normalized
their deviations are shown in Table 1. From these fatigue life are thus determined, shown in Table 3.
results the Weibull scale and shape parameters 22 and
22 are determined in terms of Eqs. (17 and 18). 4.1.2. In-plane shear tests
The results of fatigue life of unidirectional 90 lamina To increase the stability of the specimen during the
under tension-tension (R 0:1) and compression-com- test, a [0=90]s con®guration is selected instead of 0 ply
pression (R 10) fatigue loading with various stress for the specimen with the assumption that theoretically
levels [21,22] are shown in Fig. 4. The results are con- a [0=90]s specimen behaves the same as a unidirectional
verted to a relation between the life parameter u22 and 0 ply under in-plane shear loading conditions, even
logarithmic fatigue life based on Eq. (9) in order to
extract a master curve shown in Fig. 5. The ®tting
parameters A22 and B22 for the master curve are deter-
mined as 1.0117 and 0.0937, respectively, as is listed in
Table 2. The parameter f is taken to be a constant of
1.06 for better ®tting to the experimental results [21,22].
The results of residual strength of a unidirectional 90
lamina under tension±tension fatigue loading (R=0.2,
at frequencies from 1 to 10 Hz) with maximum stress of
40% and 60% of static strength [21,22] are presented in
Table 1
Static tensile strength of unidirectional lamina and Weibull parameters Table 2
Constant life model parameters
Loading mode (i) Average Standard i i
(MPa) deviation (MPa) Loading mode (i) Ai Bi
Transverse tension (22) 52.56 4.10 16.13 54.31 Transverse tension (22) 1.0117 0.0937
In-plane shear (12) 136.33 7.41 18.63 139.42 In-plane shear (12) 0.1245 0.1785
2032 X. Diao et al. / Composites Science and Technology 59 (1999) 2025±2035
thought there may be some constraining eects between 8. Here 1.06 is also used as the value for the constant f in
plies in an actual test [30]. The average strength and its all the calculations of residual strength and fatigue life.
deviation of the test results are listed in Table 1, from The results of residual strength of a unidirectional
which the Weibull parameters 12 and 12 are deter- lamina under tension±tension (R=0.1, at frequencies
mined. equal to 1 and 2 Hz) fatigue loading with 40% and 59%
The results of fatigue life of unidirectional lamina under of static strength [21,22] are presented in Fig. 9. The
in-plane shear fatigue loading with the maximum stress of ®tting parameters a12 and b12 in the formula of normal-
40% and 80% of static strength and for two dierent ized strength degradation expressed by Eq. (14) are
stress ratios 0.1 and 0.0 [21,22] are shown in Fig. 7. These obtained as listed in Table 3.
data are also converted to a relation between the life
parameter u12 and logarithmic fatigue life based on Eq.
(10), from which a master curve is extracted with ®tting 5. Results
A12 and B12 determined consequently, and shown in Fig.
With all the model parameters obtained from materi-
als characterization as the input data, the statistical
model can be applied to calculate the S±N curve of any
o-axis lamina. First the statistical model [Eqs. (33 and
34)] is applied to the static strength of unidirectional
lamina with dierent o-axis angles. The results are
shown in Table 4. It can be seen that the static strength
Table 3
Degradation parameters for normalized residual strength
Fig. 7. Experimental data of static strength and fatigue life of [0=90]s Fig. 9. Normalized residual fatigue strength curve for [0=90]s laminae
lamina under in-plane shear loading with dierent stress ratios. under in-plane shear loading conditions.
X. Diao et al. / Composites Science and Technology 59 (1999) 2025±2035 2033
decreases with the increase of o-axis angle, while in Figs. 11±13, respectively. It can be seen from these
deviation increases simultaneously. The comparison ®gures that the calculated results for a speci®ed o-axis
between the calculated static strength and experimental angle under dierent applied stress levels are very similar
data for the laminate with 30 o-axis angle shows that in pro®le, so that a master curve can be extracted. If the
the calculated result is 8.9% higher than the experi- normalized residual strength of unidirectional laminates
mental data. The reason for this dierence could be that with o-axis angle (is of the same form as Eqs. (2±4):
the Eqs. (33 and 34) only include the matrix failure
mode without the consideration of the ®ber failure
mode, which, though not dominant, also contributes to
the degradation of strength. Because no experimental
data of static strength for 45 and 60 o-axis laminates
are available for comparison, the calculated results can
only be considered as predictions.
The statistical model [Eq. (33)] is then used to calcu-
late the residual strength of unidirectional laminates
with dierent o-axis angles of 30 , 45 and 60 . The
calculated results of residual strength of 30 o-axis
laminates subjected to fatigue loading with maximum of
70% static strength are shown in Fig. 10. From Fig. 10
it is clearly seen that residual strength degrades with the
increase of fatigue cycles. The dashed lines show the
95% con®dence interval, which means that the expected Fig. 11. Normalized residual strength of [30]16 o-axis laminate.
value of residual strength lies in the region between two
dashed lines with a probability of 95%. Similar calcula-
tions can be made for other applied stress levels and
dierent o-axis angles. These results are converted to
the normalized residual strength de®ned in Eqs. (2±4)
against the normalized fatigue cycles for dierent per-
centages of applied stress over the static strength, shown
Table 4
Calculated static strength of dierent o-axis unidirectional laminates
1ÿ ÿ
Rs ÿ log Nf ÿ log
0:25
35
Table 5
Fitting parameters for normalized residual strength of o-axis lami-
nates in Figs. 13±15
Fig. 16. Calculated S±N curve and deviations for [60]16 o-axis laminate.
O-axis angle a b
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