(Draft) Package 6 - MS For PDA Test Rev. 01
(Draft) Package 6 - MS For PDA Test Rev. 01
(Draft) Package 6 - MS For PDA Test Rev. 01
IMPORTANT:
The information contained herein is the property of Penta Ocean-Toyo-Rinkai-PP-Wika-Jakon
Consortium (PTRPWJ)
The possessor agrees to the following The possessor agrees to the following:
* Not to reproduce or copy it
* Not to reveal or publish it in whole or part; and
* To maintain this document in confidence
Deputy Project
Rev Date Engineer Manager Project Manager Description
Manager
REVISION HISTORY
Date Date
Rev. Submitted Response
Engineer’s Comments PTRPWJ Action
No. by by
PTRPWJ Engineer
Table of Contents
1. INTRODUCTION .................................................................................................................................... 3
2. REFERENCE.......................................................................................................................................... 3
3. SCOPE OF WORKS ............................................................................................................................. 4
4. SITE ORGANIZATION ......................................................................................................................... 5
5. VESSEL, MACHINERY AND EQUIPMENT...................................................................................... 6
6. WORK EXECUTION ............................................................................................................................. 7
6.1 WORK FLOW CHART ................................................................................................................... 7
6.2 METHODOLOGY OF PILE DRIVING ANALYZER TEST ........................................................ 8
6.2.1. Pile Driving Analyzer Test .................................................................................................. 8
6.2.2. Material Test Pile ................................................................................................................... 8
6.2.3. Survey and Set Pile Point Work ........................................................................................ 8
6.2.4. Transportation of Pile .......................................................................................................... 9
6.2.5. Piling Work ............................................................................................................................. 9
6.2.5.1. Pile Handling and Positioning ...................................................................................... 10
6.2.5.2. Pile Driving ........................................................................................................................ 10
6.2.6. Mounting Strain Transducer Works ............................................................................... 11
6.2.7. Mounting Accelerometer Work ........................................................................................ 11
6.2.8. First PDA Test Work ........................................................................................................... 12
6.2.9. Second PDA Test Work ..................................................................................................... 13
6.2.10. Third PDA Test Work ....................................................................................................... 14
7. SCHEDULE .......................................................................................................................................... 15
8. QUALITY CONTROL .......................................................................................................................... 15
9. SAFETY, HEATLH AND ENVIRONMENT ...................................................................................... 15
1. INTRODUCTION
This Method Statement describes the procedure for pile driving analyzer on Container
Terminal Berth for Patimban Port Development Project (Phase 1-2) under Package 6
Contract: Container Terminal No. 2 Construction located at Patimban, West Java,
Indonesia.
This document will serve as a guideline and/or reference for the Contractor and its sub-
contractors to develop the construction methodology and planning in accordance with site
specific conditions, Contractor’s capability, and schedule. The Contractor recognizes that
safety; health and environmental issues are prime consideration in all decisions
throughout the entire duration of the project.
This document explains the detail operation of pile driving analyzer for container terminal
berth in accordance with the Technical Specifications and Drawings
2. REFERENCE
a) Contract Drawings
Drawing. No.: PKG6-CTB2-009~013
b) Technical Specifications
Chapter 3: Sub-chapter 3.4 Piling Works
c) Standards
In principle, the tests will be based on JIS/ASTM standard or equivalent, if
applicable. The standards used are listed below:
Standards Description
ASTM D4945 Standard Test Method for High-Strain Dynamic Testing of Piles
3. SCOPE OF WORKS
The static loading test work on Patimban Port Development Project Package 6 will be
executed in accordance with the Technical Specifications, Drawings and other relevant
documents provided in the Contract and Engineer’s approval. This work comprises of the
following:
a. Positioning Survey
b. Piling Work
c. Test Pile Work
4. SITE ORGANIZATION
PTRPWJ’s Site Organization is established in this project to effectively manage, control,
execute and maintain the Works in accordance to the contractual requirements. It is also
established to develop the integrated planning, scheduling and subsequently formed an
efficient progress control system during the execution of the Works.
The personnel specified in the below mentioned Site Organization are those who are
directly involved in the Pile Driving Analyzer Test Works.
6. Strain Transducer
7. Accelerometer
8. Main Cable
9. Cable Connector
10. Charger
6. WORK EXECUTION
6.1 WORK FLOW CHART
Dia. Length
No Piles Nos. Remarks
(mm) (m)
a. Staring of piling work, handling pile will be conducted from material barge, the
material barge will be positioned as close as possible to the piling barge to ease
the crane for handling the SPP from barge prior to positioning the pile.
b. After the piling barge is the upright positioning against the material barge, lifting
sling will be lowered from pile barge leader. The binding of the steel sling is aided
by 2 (two) rigger over the material barge. The Pile which had lifted will be
established in vertical position.
c. After that, piling barge will be able to move towards test pile location in
accordance with the coordinate of the plan.
d. Piling barge will approach the piling point and adjust the pile until reaching the
design position. Pile coordinates can be maintained by monitoring the position of
the pile against the pile coordinates shown in software interface.
e. The pile in the correct position will be continuously driven by diesel hammer
until the pile reached the estimated toe level.
The first monitoring PDA test will be conduct at the location where the static loading test
will be carried out at pile location CT 295. First monitoring PDA test will be perform during
the piling process. Stresses on pile will be monitored during driving. If over stress
occurred, engineer on site will be inform to do corrective action such as lowering the
hammer energy and/or changing or add pile cushion. If acceptance criteria (final set or
pile capacity) already achieved before plan pile penetration, pile driving might be stopped
or continued until refusal criteria was meet. For analyzing and reporting purpose,
contractor shall give pile layout, pilling record with final set of the test pile and soil data.
The first final PDA Test will be carried out at pile locations CT 253, CT 341, CT 383. After
strain transducer and accelerometer has been attached to the side section of pile with
1.5 x Diameter (D) distance from pile head. The test will be carried out with the same
drop height at final set and minimum 10 blows and will be analyzed by CAPWAP
program.
1. Attached strain transducer and accelerometer to the side section of pile with 1.5 x
Diameter (D) distance from pile head.
2. Prepare hammer and other safety equipment.
3. Conduct the test with same drop height at final set and minimum 10 blows.
4. Afterward, PDA test data will be analyzed using CAPWAP program and the final
result is factual test report.
5. For analyzing and reporting purposes, the contractor shall give pile layout and piling
record of the test pile.
7. SCHEDULE
PTRPWJ has developed and maintained a Master Schedule that will be used to monitor
and track test progress; critical tasks; critical decision dates and critical actions required
by relevant parties.
Attachment- 1 in this document indicates the micro schedule of this Method Statement.
8. QUALITY CONTROL
PTRPWJ has established the Quality Control Procedures to be implemented in this project
to ensure the Works will be executed to the highest quality standard; in order to provide
the Employer with an end-product conforming to or surpassing all the requirements of the
Contract. Such procedures outline the approach to quality control in respect of the principal
elements of the Works that comprises of documentation to be submitted to the Engineer
prior to commencement of the Works, the stage inspection and testing and eventual
handing over of the quality control documents to the Engineer at the Taking-Over of the
whole of the Works.
Inspection and Test Plan (ITP) for Pile Driving Analyzer Tets will be submitted separately.
Attachment- 2 in this document indicates the Job Safety Analysis (JSA) intended for this
Method Statement
ATTACHMENT – 1
Construction Schedule
ATTACHMENT – 2
PPE Required to do this Job : Minimum PPE standard, Body Harness, Page:
IF YOU DO NOT MEET THE REQUIREMENTS STATED IN THE FOLLOWING CONDITIONS, DO NOT DO THE WORK BELOW
Risk Level Risk Level
before after
JOB STEP Potential Hazards Potential Events Prevention
Mitigation Mitigation
(S x D) (S x D)
- Ensure that JSA has been socialized to each
worker and understands the method of work
- Ensure that all workers are in a healthy mental
and physical condition to be involved in the work
- Ensure Toolbox Meeting participants
understand the content of the Toolbox Meeting 2x1
Differences in 3x5 delivery
Miss understanding understanding (Accepted)
(Significant) - Ensure that the PPE equipment used by workers
among workers
is complete in accordance with standard
1. PJSM (Pre Job procedures
Safety Meeting) to
- Ensure all workers work in accordance with
Work
working time standards
- Ensure that all supporting documents are ready
and valid
- Ensure all worker on healthy condition mental
and physical for involve in work activity.
Worker cannot 2x1
3x4 - Ensure all workers work in accordance with
Physical concentrate in work
(Significant) working time standards (Accepted)
causing accident
- Discuss problem with food intake and hours of
sleep in pre job meeting.
Cannot 3x1
Concentrate in 3x5 - Check employee conditions, make sure people
2. Preparation Works Employees are not fit
Work, Causing (Significant) are fit, before starting the activity (Accepted)
Accident
Risk Level Risk Level
before after
JOB STEP Potential Hazards Potential Events Prevention
Mitigation Mitigation
(S x D) (S x D)
- Discuss in Pre Job Meeting, Problems With
Food Intake and Hours of Sleep
Worker do Not
Know What to do, 3x1
The Work Plan is Not 3x5 - Do a Pre Job Meeting Before Starting Works,
Miss
Yet Understood (Significant) Discuss The Work Plan and JSA (Accepted)
Communication
Between Workers
- Make sure the worker tools are in good condition
and suitable for use.
- Make sure the tool is suitable for the job.
- Do pre start check before crane is used.
Inappropriate / 3x5 - Crane preparation 5 minutes before operating. 3x1
Work Tools Are Not
Damage Equipment
of Inappropriate (Significant) - Check the power cord if the cable is peeling, the (Accepted)
Can Injure Worker
cable is submerged in water and the use does
not exceed the capacity of the electric load.
- Use PPE (Safety Shoes, Helmet, Gloves,
Reflective Vest).
Only Competent 3x1
Employee People Can 3x5 - Crane operator have ISO.
Competency Operate The (Significant) - Welder has a certificate. (Accepted)
Equipment
- Make sure the pipe load matches the capacity of
3x1
3x5 the crane.
Crane Collapse
(Significant) - Distance, radius, decrease in crane according to (Accepted)
the length of the boom crane.
- Ensure sling wire, shackle and crane are in good
Lower The Pipe To condition and meet the lifting capacity. 3x1
3x5
3. Process The Sea Using a Sling Disconnected - Rigger must be in a safe position.
(Significant) (Accepted)
Crane - Position it to a safe place and do net get too
close to the material being lifted.
- Make sure the attachment to the shackle is
3x1
3x5 locked properly.
Shackle Falls
(Significant) - When lifting make sure the rotation radius is safe (Accepted)
and slow.
Risk Level Risk Level
before after
JOB STEP Potential Hazards Potential Events Prevention
Mitigation Mitigation
(S x D) (S x D)
- Make sure when making the lift and drop has
been stope. 3x1
3x5
Pipe Rolling - Avoid the position of the rigger and worker
(Significant) (Accepted)
between the pipes, do not get too close to the
pipe .
- Keep a safe distance when lifting the pile pipe
with the workers all must be in safe position.
3x1
Pipes Fall And Hit 3x5 - Used handy talky to set the safe distance of the
Worker (Significant) worker and the pipe. (Accepted)
- All workers concentrate and can position
themselves a safe distance.
3x1
3x5 - Check before speed boat is used.
Speed Boat Sink
(Significant) - Check the state of fuel and oil. (Accepted)
WORK LEADER AND WORK TEAM TO CONFIRM PJSM, JSA REVIEW HAS BEEN HELD, DISCUSSED AND UNDERSTOOD
Almost Certain 25 20 15 10 5
(5) Operation not Operation not High Priority/ Issue Review at appropriate Risk Acceptable
permissible/ Unaccetable permissible/ time/ Supplementary
Unaccetable Issue
Likely 20 16 12 8 4
(4) Operation not Operation not High Priority/ Issue Review at appropriate Risk Acceptable
LIKELIHOOD
MEDIUM FINANCIAL
a. Impact confined to site LOSS
Very mild exposure,
b. Action /control required (More than $500 but
Injury requiring Reversible Injury to
c. Warning letter from less than $5,000 More than 6 days for full
2 Minor maximum 3 days of Bodily Functions with
authority damages) re-instatement
medical leave only less than 3v days
d. An isolated community
recovery
complaint
Temporary Body Infection with known
injury of Loss of use Cure but treatment
for 3 days or less needed
No or superficial
No exposure
injury
Patimban Port Development Project (Phase 1-2)
Package 6: Container Terminal No. 2 Construction
ATTACHMENT – 3
SHIP PARTICULARS
=============================================================================================
Jl. Tubagus Angke no.99 Jakarta 11460 – Indonesia Telp : (021)5662756 ; 5662757 ; 5664415 ; 5663952
Fax :(021) 5663058; 5677560 Email: inquiry@ptbppid.com, mahmud.bpp@gmail.com, www.ptbppid.com
/ dimensions ,,A
u n i t :m m
Specificotions
r 8 2 9 m h € a v vd u i v b o o , , , .150x58 99x16
M a ' L r l.rg c a o ; c r y
1 82 9 r n q h t d l l v b o o m 210 1l 1 53m boonr + 24 38m
Base boom re,lgth 3 3 5 3 ( u l l , n gb o o m )
70 l0
67 06
M a x b o o m e n q t hw t h 7 0 r 0 + 6 70 6
lvlan hook irne speed
59/100
ALJ\ hoo; [ne speed
59/100
J i b h o i s li i n e
r0
0 6 / 12
3 0 ( 1 67 . )
1 0 m b o o m+ 6 7 . 0 6 m
10nr boom + 67 06m
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1 l r
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: !!)}JIB !Jml>j&J'!J:t'tlon M�ri1Ju,..r:, .F'.iriwy
specifications
D18 D25 D32 D40 D53 D63 D73 D83 DD103 DD128 DD160 DD180 DD200 DD220
(DD18) (DD25) (DD35) (DD40) (DD55) (DD65) (DD75) (DD85) (D105) (D130) (D160) (D180) (D200) (D220)
Model
1800 2500 3200 4000 5300 6300 7300 8300 10300 12800 16000 18000 20000 22000
Cylinder Weight
Frequency
Max. impacting energy 37.8 57. 5 89. 6 120 159 189 219 249 309 378 450 540 600 660
(Theroretical value)
6.9 12 14.5 16 18 21 25 30 38 43 48 50 56
Fuel consumption
l"CfliI1Ll'.2 (mm)
<I> 290 <I> 370 <I> 410 <I> 450 <I> 500 <I> 550 <I> 580 <I> 600 <I> 665 <I> 720 <I> 780 <I> 840 <I> 900 <I> 970
Cylinder Diameter
18 22 22 22 22 22 25 25 25 28 28 30 30 30
Compressing Ratio
,i'!ijgtii!;
3120 4200 5350 7300 9800 12500 14500 15500 18500 22500 31200 34800 38500 42500
Total weight(kg)
330/360 360/330 360/330 360/330 360/330 330 330 330/360 330/360 330/360 330/600 330 330 330
Guideway center distance
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