Twist'R Plus: Installation and Owner'S Manual
Twist'R Plus: Installation and Owner'S Manual
Twist'R Plus: Installation and Owner'S Manual
OWNER’S MANUAL
Twist’R Plus
Class I Vehicular Swing Gate Operator
Model RS4000
106502
Serial #:
Date Installed:
READ THIS MANUAL
Your Dealer:
New - Allstar’s CAREFULLY BEFORE
CGA2K™
As of date of manufacture, INSTALLATION OR USE
TECHNOLOGY! meets all ANSI/UL 325
Meets all March 1, 2000
UL325 requirements.
Safety Requirements for
Vehicular gate operators
SAVE THESE INSTRUCTIONS
1
TABLE OF CONTENTS
Pre-Installation Notes..........................................3 Accessory Equipment Hookup..................... 14
Operator Class Information ............................3 Terminal Strip Reference Chart ...........15 & 16
Section A: Gate System Design/Installation .....4 Section D: Starting the Operator..................... 16
Section B: Preparing the Site ............................6 Setting the Limit Switches ........................... 16
The Concrete Operator Pad ............................6 Setting the Adjustable Torque Drive............ 17
Alternate Post Mount.......................................6 Running the RS4000 Plus............................. 18
Placing the Vehicle Detector Loops ...............7 Maximum Run Timer..................................... 19
Vehicle Detector Loop Blanking (Shadow) ....8 Final Setting of Close Timer......................... 19
Electrical Power Requirements ......................8 Section E: Auxiliary Equipment ...................... 19
Section C: Installing the Operator .....................9 Section F: End User Instructions..................... 19
Placing the RS4000 Pedestal Unit ................10 Operational Guide for the End User ............ 19
Installing the Gate Arm Kit............................11 Safety Guide for the End User ..................... 20
Electrical Hookup ..........................................12 Optional Arm Disconnect Feature ............... 21
Wiring Diagram ..............................................12 RS4000 Exploded View & Parts List ................ 22
Lightning Protection......................................13 Technical Specifications .................................. 24
Right/Left Hand Installations ........................13
W A R N I N G H I G H V O LTA G E
ONLY A QUALIFIED TECHNICIAN SHOULD SERVICE THIS GATE OPERATOR
PERIODICALLY TEST SENSITIVITY OF OVERLOAD
*** READ MANUAL ***
LOG DATE OVERLOAD TEST DATES OPERATOR
Figure 1
2
PRE-INSTALLATION NOTES
The Twist’R Plus (Model RS4000) Vehicular Gate Operator will The torque limiting drive setting is an adjustable setting that must be
provide convenience and assurance to the ultimate users for many years. determined at the time of installation. This setting must be tested
It is ruggedly built of the finest materials and has been thoroughly periodically to ensure proper operation. The more freely the gate will
inspected and tested at the factory. It has many features that will aid in move the more sensitive the setting can be made. See Page 17.
the installation and testing of the complete gate system. The RS4000 has ADVISE THE PURCHASER TO CHECK THE SENSITIVITY OF
been designed and built to comply with the UL325 Standard For Safety, THE GATE OPERATION PERIODICALLY AND THEN LOG THE
Fourth Edition, revised March 1, 2000 as established by Underwriters DATE TESTED IN THE TABLE on page 2. (See Figure 1)
Laboratory Inc..
NOTICE NOTICE
BEFORE ATTEMPTING INSTALLATION, THE IMPORTANT SAFEGUARDS AND
INSTRUCTIONS IN THIS MANUAL CANNOT
READ THIS MANUAL CAREFULLY SO YOU
COVER ALL POSSIBLE CONDITIONS AND
WILL BE THOROUGHLY FAMILIAR WITH THE
SITUATIONS WHICH MAY OCCUR DURING ITS USE. IT
FEATURES OF THE TWIST'R PLUS AND IT’S MUST BE UNDERSTOOD THAT COMMON SENSE AND
PROPER INSTALLATION PROCEDURES. CAUTION MUST BE EXERCISED BY THE PERSON(S)
INSTALLING, MAINTAINING AND OPERATING THE
The RS4000 Vehicular Swing Gate Operator is designated a Class I EQUIPMENT DESCRIBED HEREIN. DO NOT USE THIS
Vehicular Swing Gate Operator, and is intended to operate a vehicular EQUIPMENT FOR ANY OTHER THAN ITS INTENDED
swing gate installed on a residential home, maximum of four single PURPOSE — OPERATING A SWING GATE.
families in the dwelling, or a garage or parking area associated with that
home, or a similar location with respect to the cycle usage (see below). Connections for External Entrapment Prevention Sensors
Allstar manufactures operators for the three other Class designations (as
defined by UL325); Class II (high cycle usage commercial location or Because all gate system installations are different, the RS4000 control
multi-family home); III (industrial location not intended to service the panel provides independent connections for Open and Close contact
general public); and IV (secure or restricted access locations, ie. airports (edge) sensors and Close non-contact (photoelectric) sensors. In this
and prisons). The RS4000 operator cycle usage is rated at a maximum way a photoelectric sensor could be utilized to guard the gate area when
of 10 cycles per hour, 50 cycles maximum per day. closing and an edge sensor would provide the protection when opening.
Depending on the particular application a combination contact and
Because the RS4000 (as well as gate operators sold by other non-contact sensor protection system for the open and close directions
manufacturers) is designed to start and move gates weighing as much as may provide more effective entrapment protection than a single device
300 pounds and 16 feet in length. As such, the RS4000 is capable of for both directions. See pages 4, 5, 14, 15, 16, 20, and 21.
producing high levels of force. It is important in the design of the total
gate system that designers, installers and users be aware of the hazards SMART™ Self adjusting MAximum Run Timer (Patent Pending)
that may be associated with the IMPROPER design, installation and The RS4000 has a Self adjusting MAximum Run Timer, SMART™
use of Vehicular Gate systems and Gate Operators. (patent pending). The amount of time for the first few cycles of
The gate operator is only one part of a complete automatic gate operation are registered and averaged within the motor controller
operating system. As each location and usage is different, a properly circuitry. After the first few initial cycles, if the gate is activated and no
designed system will include all applicable safety enhancement devices. other command is given or an end limit (open or close) is not reached in
the previously counted cycle time plus approximately 4 seconds, the
As the designer and installer of the GATE SYSTEM, you must advise operator will be turned off. See page 19.
the purchaser on the proper use of the gate system. You also have the
primary responsibility of insuring that ALL possible operational
OTHER FEATURES
hazards have been considered and eliminated.
Auto Close Timer: Adjustable from 2 to 60 seconds, provides an
The RS4000 CGA2K™ technology provides several features that
automatic closure of the gate from the full open position. See page 18.
can help reduce the hazards of your gate system.
Built-In Adjustable Torque Limiting Drive System
Synchronous Operation (Master/Slave): Two RS4000 units can be
The RS4000 is provided with a adjustable torque limiting drive system
wired together to operate as one system, with one unit controlling the
that may be adjusted to “slip” when an obstruction is encountered. This
movement of both. Additionally, the installer can customize the
system, however, must not be considered as the primary obstruction
installation of the external entrapment protection devices. These
sensing system. Consider all available options (electric leading edges,
devices can be wired to the controller operator or alternately to the
photoelectric sensors, protective screen mesh, etc.) to eliminate hazards
individual units as the situation dictates or the end user requires. See
in your gate system design.
Page 13.
The torque limiting drive system also serves to protect the mechanical
components of the operator.
3
GATE SYSTEM DESIGN / INSTALLATION
4
GATE SYSTEM DESIGN / INSTALLATION
• SWING GATES HAVE THE POTENTIAL HAZARD OF to install the signs will negate the UL Listing.. If the user
HANDS AND FINGERS BEING PINCHED between the gate refuses to have the warning signs installed, Allstar recommends
edge and the post to which the gate is mounted. It is that you note this on your records and have the user sign a
recommended that the hinges be mounted so that this opening disclaimer. See Figure 4.
increases as the gate swings open. PROTECT THIS "PINCH
POINT" SO THIS HAZARD IS MINIMIZED. See Figure
3.
• CONSIDER ALL OTHER "PINCH POINTS" IN YOUR
DESIGN of the gate system. Observe the arm as it opens and
the two arm pieces swing past each other. Use protective MOVING GATE
measures to reduce hazards at this location. Restrict access to CAN CAUSE
the arm motion. See Figure 3. SERIOUS
INJURY OR
• DO NOT consider the adjustable torque limiter as the primary DEATH
defense system. Consider all options in the gate system design.
• DO NOT connect any auxiliary equipment to the RS4000 KEEP CLEAR !
(detectors, card readers, etc.) until the gate operator and all its
Gate May Move at Any Time.
functions are fully tested. Only connect one device at a time Do not allow children to play
and ensure its proper function(s) before moving on to the next in gate area or operate gate.
device. Operate gate only when gate
area is in sight and free of 104880
• DO NOT locate any control device (key switch, switch, key people and obstructions.
pad, card reader, etc.) in a position where it may be activated by
a person reaching through the gate or while touching the gate in Figure 4
any manner. Locate all control devices a minimum of 10 feet
from the gate when opened or closed.
• Outdoor or easily accessible controls must be of the security AS THE INSTALLER YOU ARE RESPONSIBLE FOR:
type to prevent unauthorized use of the system.
1 ASSURING THAT THE OWNER/END USER OF THE
• Install all devices that will open or close the gate in such a SYSTEM UNDERSTANDS ITS BASIC OPERATION
manner that THE GATE WILL BE IN FULL VIEW WHEN
AND SAFETY FEATURES. IN PARTICULAR, BE
THE DEVICE IS OPERATED.
SURE THE OWNER/END USER UNDERSTANDS THE
• Before activating the "timer to close" option of the RS4000, LOCATION AND OPERATION OF A MANUAL
ENSURE THE PERSONAL ENTRAPMENT PROTECTION DISCONNECT (WHERE PROVIDED) OR HOW TO
DEVICES (operator reversing feature, edges, photocells) ARE OPERATE THE GATE MANUALLY.
OPERATING and install VEHICLE DETECTOR LOOPS 2 YOU ALSO HAVE THE PRIMARY RESPONSIBILITY
AND VEHICLE DETECTORS for protection of user vehicles. OF INSURING THAT ALL POSSIBLE
Read the manual for information on the installation of these OPERATIONAL HAZARDS HAVE BEEN
devices. IF VEHICLE DETECTOR LOOPS HAVE BEEN CONSIDERED AND ELIMINATED. YOU MUST
INSTALLED TO PREVENT THE GATE FROM CLOSING ADVISE AND WARN THE PURCHASER AND THE
ON A VEHICLE, INSTRUCT THE USER TO ULTIMATE USER OF ANY HAZARDS THAT YOU
PERIODICALLY CHECK THE OPERATION OF THE HAVE NOT BEEN ABLE TO ELIMINATE.
DETECTORS. 3 POINTING OUT TO THE OWNER/END USER OF
THE GATE SYSTEM THAT CHILDREN OR PETS
• USE EXTREME CAUTION WHEN WORKING NEAR THE ARE NOT ALLOWED TO PLAY ON OR NEAR THE
BELTS AND PULLEYS when the operator cover is removed. GATE, FENCE OR ANY PART OF THE SYSTEM,
Apply power to the operator only when instructed to do so. AND THAT THE SAFETY INSTRUCTIONS
• When the RS4000 Control Box cover is removed, high voltage SUPPLIED WITH THIS OPERATOR AND THEIR
will be exposed. EVEN IF THE RED POWER LIGHT IS IMPLEMENTATION ARE THE RESPONSIBILITY OF
NOT LIGHTED, HIGH VOLTAGE AC MAY STILL BE THE OWNER/END USER.
PRESENT ON TERMINALS L1 AND L2. NEVER LEAVE 4 LEAVING THE INSTALLATION AND
THE INSTALLATION WITH THE CONTROL BOX COVER MAINTENANCE MANUAL FOR THIS OPERATOR
REMOVED. AS WELL AS ANY ADDITIONAL SAFETY
• ALWAYS TURN OFF THE POWER BEFORE INFORMATION SUPPLIED WITH THIS OPERATOR
ATTEMPTING SERVICE OF EITHER THE ELECTRICAL OR OTHER COMPONENTS OF THE GATE SYSTEM
OR MECHANICAL SYSTEMS. WITH THE OWNER/END USER.
• SECURELY ATTACH THE WARNING SIGNS provided 5 NOT PLACING IN SERVICE THIS OPERATOR IF
with the RS4000 on the gate (one on the outside and one on the YOU HAVE ANY QUESTIONS ABOUT THE SAFETY
inside) where they can be seen by persons in the area of the gate OF THE GATE OPERATING SYSTEM. CONSULT
to alert them of automatic gate operation. The installation of THE OPERATOR MANUFACTURER.
the warning signs is a requirement of UL325 and as such failure
5
B: PREPARING THE SITE
106505
size of the gate and the
soil conditions at the site
of the installation.
ALWAYS FOLLOW
LOCAL BUILDING
CODES.
If no suitable concrete
base exists, a pad must be
poured. See Figurez6 for
plans for this pad. If the
location of the operator is
such that vehicles have
the potential of hitting the
operator, consideration should be given to
installation of protective posts in front of
the operator.
If a suitable concrete base already exists for
mounting the operator it will be necessary
to drill mounting holes for the RS4000
operator. 3/4" mounting holes are located
on the front and rear of the optional
pedestal. The bolt pattern is shown in
Figurez6. The mounting bolts should be 1/2" diameter or
larger. "Red head" or wedge anchor concrete bolts are
usually satisfactory.
If mounting anchor bolts are to be installed prior to
pouring the pad, pay particular attention to the bolt pattern
and the location of the mounting holes with respect to the
center line of the gate hinge. It is critical for the proper
operation of the Arm that the center line of the output
Figure 5: Pad Configuration shaft of the RS4000 operator be located exactly as shown
on the bolt pattern drawing, Figure 6.
IN IN
OUT OUT
Figure 7: Loop Diagrams
concrete. Make sure the post is plumb and level. The top of the post surface of the pavement. The loop should be placed 1.5" below the
should be cut off clean and square and should extend at least 18” surface of the pavement and at least 2" above any reinforcing steel.
above grade. Two 13/32 diameter holes will need to be drilled on The lead-in wires need not be in PVC, but must have at least six (6)
each side of the 4 x 4 tube. Center each pair of holes on the face of the twists per running foot.
post 2-5/8” apart and 7/8” down from the top. Each pair of holes is to
align with the pre-drilled holes in the chassis mounting angles of the THE LOOP WIRES MUST BE CONTINUOUS. NO SPLICES OR
RS4000. See Figure 6 for locating the post relative to the gate, noting CONNECTIONS IN THE LOOP ARE TO BE PERMITTED
that the center of the output shaft is located 4 5/8” away from the BELOW GROUND. THE ONLY CONNECTION WILL BE AT
center of the post, or 2 5/8” away from the face of the 4 x 4 post. THE TERMINATION OF THE WIRE AT THE VEHICLE
DETECTOR. Above ground splices may be used providing the wire
is twisted, soldered and moisture sealed. For best long term results,
PLACING THE VEHICLE DETECTOR LOOPS do not use wire nuts anywhere in the loop system. Connect to the
vehicle detector harness by soldering.
If vehicle detectors are to be used with the RS4000, the "loops" to be
buried in the drive should be installed during the site preparation For saw-cut installations, observe the methods recommended in
phase of the installation. Proper placement of the vehicle detector Figure 7, above. The saw-cut must be to a depth of 1.5", clean and
wire loops is critical if the loops are to provide satisfactory, extended with no sharp corners. After placing the wires, it is essential that the
service. THE MOST IMPORTANT CONSIDERATIONS ARE: 1) wires be held tightly in place by a foam backing prior to pouring the
PROPER WIRE TYPE AND, 2) GOOD, TIGHT CONNECTIONS sealant. THIS IS ESPECIALLY IMPORTANT WHEN FREEZING
FROM THE LOOP TO THE LOOP TERMINATING IS LIKELY. No voids should exist that will permit the collection of
CONNECTOR. The termination of the loop wires will be at the water that might freeze and push the loop wires out of the slot. The
vehicle detector itself, and not at the RS4000 terminal panel. Observe sealant used should not be hard setting and should be suitable for
the wiring diagram supplied by the vehicle detector manufacturer. pavement material.
The vehicle detector may be mounted inside of the RS4000 operator
cover, provided there is adequate room. The AC power service THE WIRE USED FOR THE LOOPS MUST BE HEAT AND
delivered to the RS4000 operator may be tapped to provide 115 VAC WATER RESISTANT, CROSS-LINK POLYETHYLENE
service to the vehicle detector. INSULATED. TYPE XLPE IS BEST. RHW IS O.K. DO NOT USE
ANY PVC INSULATED WIRE. (PVC insulation will absorb
Two different types of loop installations will usually be encountered moisture that may affect Detector operation.) WIRE SIZE SHOULD
when placing the loops in the drive: 1) If the driveway material is BE #16 GA. STRANDED OR LARGER.
already in place. saw cuts will be needed in which to place the loop
wire. 2) For loops where the paving material will be installed after
the loop is positioned, it is necessary to place the loops in Schedule
40 PVC pipe to maintain uniform loop spacing with respect to the
7
B: PREPARING THE SITE
VEHICLE DETECTOR LOOP BLANKING FOR hook up conduit. Low voltage control wires MUST NEVER be
routed in the same conduit as the HIGH VOLTAGE power wires.
SWING GATES
The inside loop for a swing gate installation must be located at least 4
feet outside of the arc of the gate. If it is not, the vehicle detector may
SERVICE CONDUIT
detect the gate as it moves over the loop and cause the gate to reopen. For new installations the conduit for the High Voltage may be
If the gate is large and a single leaf, the arc usually requires that the brought to a junction box near where the RS4000 operator will be
loop be a considerable distance from the closed gate position. This located or it may be brought directly to the 2 x 4 handy box inside the
may not be an effective position for the loop. In this case, a operator.
“blanking” or “shadow” loop may be used.
A shadow loop detector is connected to the shadow loop terminal
(#9) and the “common” terminal (#16) of the RS4000 control panel. WARNING!
Now, when the gate is in the fully open or closed position the vehicle
detector will prevent the gate from closing when a vehicle is over the AVOID ELECTROCUTION:
shadow loop. When the gate is opening or closing, the loop input is DO NOT ROUTE LOW VOLTAGE WIRES
disabled. IN SAME CONDUIT AS HIGH VOLTAGE
WIRES. FOLLOW ALL LOCAL
ELECTRICAL POWER REQUIREMENTS ELECTRICAL CODES OR THE
NATIONAL ELECTRICAL CODE.
The RS4000 is a 115 Volt AC gate operator. The AWG wire size for
the electrical service is dependant upon the distance from the operator
to the service breaker panel. Refer to Table 1 to determine the correct WIRE SIZE NOMINAL DISTANCE
wire size to use. A 15 Amp service is required for each operator unit.
#14 100 FT
The Nominal Distance column of Table 1 is the maximum
#12 150 FT
recommended distance from the service breaker panel to the operator
for a given wire size and voltage. The values in the table are valid for #10 250 FT
one RS4000 only. The RS4000 will operate at a voltage as low as 105 #8 400 FT
VAC as measured at the input terminals to the operator. This should 600 FT
#6
be checked as part of the installation procedure.
#4 1000 FT
Class 2 low voltage wiring from external controls such as a key pad,
card reader, telephone entry device, etc. must be brought to the #2 1600 FT
RS4000 operator by a separate conduit from the 115 VAC electrical Table 1
106509
Figure 8: Service
Conduits - Bi-Parting
8
B: PREPARING THE SITE
106504
UNPACKING CHECKLIST
The Twist'R Plus as shipped consists of the components listed below, in two separate shipping boxes. The kits and equipment listed in
the Optional Column can be purchased from your dealer.
9
C: INSTALLING THE OPERATOR
106513
PLACING THE RS4000 PEDESTAL UNIT For previously placed anchor bolts, the procedure is the same except
that the bolts will already be in place. If 1/2" diameter anchor bolts
Remove the cover from the RS4000 operator by removing the four were set, the 3/4" mounting holes on the RS4000 pedestal will allow
1/4-20 diameter bolts that secure it to the chassis. Set the cover aside some adjustment for desired alignment. Washers can be used under
for the time being. low corners to accurately level the unit as above.
The recommended procedure for securing the RS4000 pedestal to TO REVIEW: Make sure the correct position of the pedestal or post
concrete, or fresh concrete pad (for those installations where the from the center line of the gate hinge pivot point to the center line of
anchor bolts were not previously installed) is to locate and drill the the RS4000 output shaft is in accordance with the drawing in
hole for the mounting bolt nearest to the gate post first. Locate this Figurez6.
hole by referring to the diagram in Figure 6 for the basic dimensions
and gate/operator relationship. After placing a bolt in this pedestal After the pedestal or post is securely installed, it is time to mount the
mounting hole, mark and drill the remaining three mounting holes. RS4000 operator to it. The RS4000 operator has two mounting angles
This can be accomplished with the operator in place. fastened to the bottom of the chassis with two 3/8-16 x 3/4 long bolts,
per angle.
Before inserting the remaining three bolts, check the pedestal to
ensure that it is plumb and level. Flat washers may be used to shim Place the RS4000 operator chassis on top of the pedestal/angle
and elevate a low corner. Snug down all four bolts with nuts and lock assembly, aligning the holes in the angles with the holes in the
washers when complete. pedestal. Secure the operator angles to the pedestal with the 3/8-16 x
5 long bolts provided in hardware bag. See Section B for preliminary
work required if a 4 x 4 x 1/8 wall structural steel tube post is used
instead of the pedestal.
10
C: INSTALLING THE OPERATOR
Install the gate bracket through the eyelet of the arm end piece and
CAUTION! secure it in place with the 1/2-13 x 2” long bolt as shown in
Figurez10, using the two flat washers and Nylok nut provided.
TO PREVENT DAMAGE TO THE LIMITS, ETC.,
The RS4000 operator was designed with an Adjustable Torque
DURING INSTALLATION OF THE GATE ARM,
Output Drive. (“ATD”) (See Figure 9.) For initial installation of the
REMOVE THE LIMIT TRIGGER PIN PRIOR TO gate arm, the drive should be adjusted to zero torque, so the crank arm
INSTALLING THE GATE ARM will swing freely. This is accomplished by loosening (do not remove)
the two reducer-slide clamp bolts on each side of the shaft support
tower. To prevent accidental damage to the limits, etc., the trigger pin
INSTALLING THE GATE ARM KIT should be removed at this time as shown in Figure 18. The tension on
the flat poly-v adjustable torque drive belt can now be relieved a
The gate arm kit can be installed on the RS4000 only after the small amount at a time until the large pulley installed on the output
operator has been properly and securely installed, and the correct shaft will just slip when the crank arm is manually rotated. The
gate/operator geometry relationship has been established and verified. tension is increased or decreased by turning the cap-nutted tensioning
(See Figures 6 and 10.) bolts as shown in Figure 9. Note: The capnuts have been permanently
installed on the threaded shank and will not loosen or un-thread).
Locate the crank arm in the gate arm kit and install it on the output
shaft of the RS4000 at the underside of the chassis, oriented so the Next, manually swing the crank arm to the position shown for a
through hole in the crank arm is aligned with the through hole in the closed gate in Figure 10. Now install the gate arm pipe assembly on
output shaft. The crank arm is secured to the output shaft with a the end of the crank arm by dropping the end piece eyelet over the
5/16-18 x 2” long bolt and nylon stopping nut. protruding sleeve of the crank arm extension, as shown. Swing the
gate arm assembly around until it is straight in line with the crank
Get the crank arm extension from the arm kit and slide it on the crank arm, and the “elbow” is up against the closed position stop.
arm. This assembly can telescope to various arm lengths depending
on which pair of holes is used. Six length settings are possible: Swing this locked arm assembly around until the gate bracket just
33-3/8, 31-7/8, 30-3/8, 28-7/8, 27-3/8 and 25-7/8 inches. Choose the meets the gate as shown in Figure 10. Elevate or lower the arm
length that is most appropriate for the gate system. Typically, the assembly until it is level, and then temporarily clamp the gate bracket
longer the gate, the longer the arm should be to provide more stable to the gate. The “elbow” pivot of the gate arm assembly should be
gate handling. Secure the extension to the crank arm with the two secured with the 1/2-13 x 2-3/4” long bolt, with flat washers and lock
1/4-20 x 1-1/2 inch long bolts, flat washers, lock washers, and nuts nut, provided.
provided.
Now manually move the gate to the fully opened position, moving
Next, install a gate arm end piece at each end of the pipe as shown in cautiously at first, to ensure there is no interference between gate arm
Figure 10. The length of this arm is also variable depending on where components or the operator/pedestal. Slight adjustments to the gate
the end pieces are snugged down with the four 5/16-18 x 5/8 inch bracket location or arm length may be necessary to ensure smooth
long square head set screws (two, each end piece). The length of the operation. Make several trial runs by manually moving the gate from
gate arm pipe may also be cut to length to suit the needs of the gate closed to opened positions, until a smoothly operating gate system is
system, although this is not recommended, because a longer arm will assured. When satisfied, weld or bolt the gate bracket to the gate and
promote more stable gate operation. remove the clamps.
106511
WARNING! WARNING!
RISK OF ELECTROCUTION. TO AVOID ELECTRICAL DAMAGE TO THE
DO NOT BEGIN THE ELECTRICAL OPERATOR DO NOT ALLOW TOTAL WIRE
CONNECTION PROCEDURES UNTIL THE LENGTH FROM THE SERVICE BREAKER PANEL
POWER IS TURNED OFF AT THE TO THE TWIST’R OPERATOR TO EXCEED THE
CIRCUIT BREAKER WIRE LENGTH GIVEN IN TABLEZ1, PAGE 8.
110454
12
C: INSTALLING THE OPERATOR
LIGHTNING PROTECTION RIGHT HAND AND LEFT HAND INSTALLATION
For areas where a high probability of ground lightning strikes exists
(Florida, Georgia, etc.,) additional lightning protection should be The RS4000 operator is wired at the factory for RIGHT HAND
installed in the RS4000. Although it may not be possible to protect operation. Right hand operation is described as the gate swinging in
against all strikes, additional protection will substantially reduce the and to the right and where the operator is mounted to the right of the
occurrence of lightning damage. Allstar’s lightning data indicates that gate leaf - both as you look at the installation from the inside (secured
the most strikes enter the RS4000 through the power lines. Effective side). See Figure 4 for a pictorial example of a right hand operation.
protection requires that the surge current from the lightning strike be Left hand operation is described as the gate swinging in and to the left
shunted to ground. This must be done without raising the potential of and where the operator is mounted to the left of the gate leaf - both as
the circuitry in the RS4000, with respect to ground, to the levels that you look at the installation from the inside (secured side). Figure 7
will damage the solid state circuitry. Lightning strikes generate diagrams depict gates and operators in a left hand set-up.
enormous currents for very short periods of time. Unfortunately, the
period of time is long enough to damage solid state components and Note the different wiring configurations for right-hand installations
many times, other components. The key to success is a very low and left-hand installations (see Figure 13). To change to a different
resistance path from the surge protector to ground for these currents handed operation the capacitor wires and limit wires must be
in addition to a surge protector that will act fast enough to protect the changed. For proper operation, the limits and capacitor must be
solid state circuitry. Several manufacturers offer suitable surge wired as shown.
protectors.
SYNCHRONOUS OPERATION (MASTER/SLAVE)
WARNING! Two RS4000 units in a bi-parting situation (one wired right-hand and
one wired left hand, see above) can be configured to operate in a
TO REDUCE THE RISK OF DAMAGE DUE TO synchronous manner. The units can be wired together to operate as
LIGHTNING, ENSURE A SOLID GROUND FROM one system, with one unit controlling the movement of both.
THE TWIST’R GROUND WIRE IN THE SERVICE Additionally, the installer can customize the installation of the
ENTRANCE 2 x 4 HANDY BOX TO THE external entrapment protection devices. These devices can be wired
to the primary (controlling) operator or alternately to the individual
ELECTRICAL SERVICE GROUND OR TO A units as the situation dictates or the end user requires.
EARTH GROUND STAKE NEAR THE TWIST’R.
When an external entrapment protection
device is wired to the primary unit (such as
106515 would be recommended for a photoelectric
beam across the entire opening) both units
will react to the detection of an obstruction,
regardless of the location of the obstruction.
An edge device (or similar) protecting an
entrapment zone particular to the secondary
unit could be wired to that unit only and
would react individually to the detection of an
obstruction. Synchronous movement would
resume once the obstruction is cleared and an
open or close command is received by the
primary operator.
To obtain synchronous operation (4 Steps):
1. Wire the Primary Operator Terminal #14 to
Terminal #6 in the Secondary Operator.
2. Wire the Primary Operator Terminal #15 to
Terminal #7 in the Secondary Operator.
3. Place the Master/Slave Jumper on the
Primary Operator motor control board to the
primary (Master) position. See Figure 19,
Page 18.
4. Place the Master/Slave Jumper on the
Secondary Operator motor control board to
the secondary position. See Figure 19, Page
18.
Figure 13: Left/Right Hand Installation Limit & Motor Wiring Diagram
13
C: INSTALLING THE OPERATOR
ACCESSORY EQUIPMENT HOOK-UP #3. Connect one of the two wires for the relay to terminal #1
(COMMON) and the other wire to terminal #2 (RADIO RELAY) on
All accessory equipment is connected to the terminal strips the terminal strip. See Figure 16 for connecting 4 wire receivers.
located on the control panel of the RS4000. 110473
There are 11 command inputs available to the installer on the 0 WHITE (POWER)
RS4000 in addition to 2 commons. To trigger any of these inputs,
a switch or relay closure to the common terminal for a duration 1 BLACK (RELAY)
4-WIRE
longer than 100 milliseconds and of a resistance of less than 100 BLACK (RELAY)
CONNECTING THE VEHICLE DETECTOR TO Once activated the gate will open fully. Activation while the
THE RS4000 gate is closing will cause it to re-open. Continuous activation
while the gate is open will prevent the Timer-To-Close function
For a REVERSING LOOP connection of the vehicle detector, the from automatically closing the gate.
"relay" or "presence" output of the detector will be connected to
6 OPEN Momentary or continuous signal. On/
Terminal #11 (REV LOOP) of the RS4000 and the COMMON wire
Off mode set by Switch #1
will be connected to Terminal #0 or #16 (COMMON) of the RS4000.
As long as a relay closure is present on these two lines, the RS4000 Once activated the gate will open fully. Activation while the
will not allow the gate to close. If the gate is opening, the gate will gate is closing will cause it to re-open. Continuous activation
continue to open. If the signal is removed before the Timer to Close while the gate is open will prevent the Timer-To-Close function
times out, the gate will close after the Timer to Close has completed from automatically closing the gate. Continuous signal
its cycle. required to move the gate when in the alarm mode.
7 CLOSE Momentary or continuous signal. On/
For a FREE EXIT connection of a Vehicle Detector, the RELAY or Off mode set by Switch #1
PRESENCE output signal will be connected to Terminal #5 (FREE Once activated the gate will close fully. Activation while the
EXIT) and the RELAY COMMON signal connected to Terminal #0 gate is opening has no effect. Continuous signal required to
or #16(COMMON) of the RS4000. DO NOT CONNECT THE FREE move the gate when in the alarm mode.
EXIT OUTPUT SIGNAL TO ANY OTHER TERMINAL, SUCH AS
8 STOP Momentary or continuous signal.
RADIO RELAY, BECAUSE THE GATE WILL CLOSE AFTER
REACHING THE OPEN LIMIT AND THE TIMER TO CLOSE
HAS COMPLETED ITS CYCLE, EVEN THOUGH THE VEHICLE Overrides all other signals. Once activated, the gate will
HAS NOT EXITED THE FREE EXIT LOOP. immediately stop and await a new command. If the STOP
input is continuously activated, the gate will not move.
9 SHADOW Momentary or continuous signal.
WARNING! LOOP
This input is active only when the gate is at rest in the fully
RISK OF ENTRAPMENT!
OPEN position, it has no effect on the gate when fully closed
TO REDUCE THE RISK OF INJURY OR DEATH: or when closing or opening. Continuous activation will prevent
LOCATE KEYPAD, CARD READER, KEY SWITCH OR the gate from moving in the close direction. When the input is
SIMILAR ENTRY DEVICES IN A LOCATION WHERE A removed normal operation is resumed. This input is intended
USER CAN NOT REACH THROUGH THE GATE OR for a vehicle loop detector to sense a vehicle in the gate path.
FENCE TO ACTIVATE THE GATE OPERATOR. THE Connect here and to terminal #16 COMMON. Multiple devices
RECOMMENDED DISTANCE BETWEEN THE GATE may be connected in parallel.
OR FENCE AND ACCESSORY SWITCH IS 10 FEET.
15
D: STARTING THE OPERATOR
TERMINAL STRIP REFERENCE CHART
# NAME DESCRIPTION # NAME DESCRIPTION
10 CLOSE PHOTO Momentary or continuous signal. 13 CLOSE EDGE Momentary or continuous signal.
This input is active only when referenced to the closing This input is active only when referenced to the closing direction, it
direction, it has no effect on the gate when opening or about to has no effect on the gate when opening or about to open. If
open. If activated when the gate is closing the gate will stop, activated when the gate is closing the gate will stop, pause and
pause and reverse in the open direction for 1/2 second reverse in the open direction for 1/2 second (approx. 2 inches) and
(approx. 2 inches) and stop. Continuous activation will prevent stop. Continuous activation will prevent the gate from moving in
the gate from moving in the close direction. When the input is the close direction. Continuous activation while the gate is open will
removed normal operation is resumed. . Continuous activation prevent the Timer-To-Close function (if enabled) from automatically
while the gate is open will prevent the Timer-To-Close function closing the gate. If a second activation occurs before the limit
(if enabled) from automatically closing the gate. This input is switch is activated the gate will stop and a require a renewed,
intended for photoelectric eye systems and other non-contact intended input to move in the close direction and before an
devices as appropriate. Connect here and to terminal #16 automatic activation device (timer, etc.) will operate. This input is
COMMON. Multiple devices may be connected in parallel. intended for Electric Gate Edge systems and other minimum-
contact devices as appropriate. Connect here and to terminal #16
11 REV LOOP Momentary or continuous signal.
COMMON. Multiple devices may be connected in parallel.
This input is active only when the gate is closing or when it’s Momentary or continuous signal. Master
14 MASTER OPEN
fully open and the Close Timer is operative. All stand-alone (output configuration)
vehicle detectors, photo-eyes and active edges should be
connected here and to terminals #3 or #13 COMMON.
This terminal is used to coordinate two independent systems (two
Multiple devices may be connected in parallel.
control box/mechanical unit combinations controlling separate gate
Momentary or continuous signal. leaves). Connects to terminal #6 (OPEN) in the companion control
12 OPEN EDGE
box and controls the direction of movement in the companion box
(Switch Jumper Position diagram, Figure 19, Page 18).
This input is active only when referenced to the opening
direction, it has no effect on the gate when closing or about to 15 MASTER CLOSE Momentary or continuous signal. Master
close. If activated when the gate is opening the gate will stop, (output configuration)
pause and reverse in the close direction for 1/2 second
(approx. 2 inches) and stop. Continuous activation will prevent
This terminal is used to coordinate two independent systems (two
the gate from moving in the open direction. If a second
control box/mechanical unit combinations controlling separate gate
activation occurs before the limit switch is activated the gate
leaves).Connects to terminal #7 (CLOSE) in the companion control
will stop and a require a renewed, intended input to move in
box and controls the direction of movement in the companion box
the open direction and before an automatic activation device
(Switch Jumper Position diagram, Figure 19, Page 18).
(timer, etc.) will operate. This input is intended for Electric Gate
Edge systems and other minimum-contact devices as
16 COMMON Common connection for low voltage
appropriate. Connect here and to terminal #16 COMMON.
signal inputs, terminals 2 through 15.
Multiple devices may be connected in parallel.
16
D: STARTING THE OPERATOR
Figure 18: Limit Adjustments
106512
provided in the shaft support tower (see Figure 18). This notch allows a controlled slipping action to occur between the flat Poly-V
provides the appropriate clearance to install the limit trigger pin with belt and the large output pulley, similar to that of a clutch mechanism.
the bolt and washers provided. Install the trigger pin firmly in place. Before turning the tensioning bolts, it is necessary to loosen the four
Flip the toggle open so it is positioned to receive the trigger pin. (4) reducer slide clamp bolts (two each side of the shaft support
Swing the gate to a position that is just a few inches short of the fully tower), and the motor mount clamp nut (see Figure 9). Loosening the
closed position. Now swing the “close” limit bracket around the motor mount clamp nut allows the motor/pulley to pivot. Gravity will
output shaft toward the trigger pin until the toggle just trips to “close” tension the V-Belt as the reducer slide moves in and out of the shaft
the micro switch. support tower.
The limit brackets are provided with a slot so that they can slide freely BE SURE POWER IS STILL OFF!
about the limit clamp screw. It may be necessary to relocate this Tension the Poly-V belt by small increments by turning the
clamp screw to bring this slot within the range of the trigger pin. tensioning bolts as a balanced pair. After tensioning the Poly-V belt,
Alternate clamp screw locations have been provided for this purpose. test the grip between the belt and drive pulley by applying manual
Flip the “open” limit toggle toward the trigger pin so that it is ready pressure against the gate and estimating the resistance by the operator
to receive. Manually swing the gate to a position that is just short of before slipping occurs.
the fully “open” position. Now swing the “open” limit bracket around When the desired resistance is achieved, tighten the four reducer slide
the output shaft toward the trigger pin until the toggle just trips to clamp bolts. Evaluate the motor drive belt tension by applying a
“close” the micro switch. moderate downward pressure on the belt midway between the two
Lock the positions of the limit brackets by gently snugging the limit pulleys. If an excessive amount of deflection occurs, loosen the clamp
clamp screws in place. nut slightly and apply a slight downward pressure to the motor. The
NOTE: These are the rough settings for the “open” and “close” motor drive belt can be further tensioned by turning the body nut
limits. Final adjustment will be made after the Adjustable Torque of the turnbuckle. Turn clockwise to increase belt tension. Do not
Drive system has been set. over tension. This turnbuckle will also help to maintain motor belt
tension and facilitate easy re-adjustment should the belt stretch
with age. Re-tighten the motor clamp nut.
SETTING ADJUSTABLE TORQUE DRIVE Additional adjustments may be necessary after the RS4000 operator
The RS4000 operator incorporates an Adjustable Torque Drive to has been powered up and is fully operable.
limit the amount of force that the gate arm can exert. This provides Now that the Adjustable Torque Drive has been set, limit settings
the additional flexibility to fine tune the output of the gate system. obtained in the previous section must be fine tuned. Move the limit
BEFORE BEGINNING THIS PROCESS, BE SURE THE MAIN brackets a degree at time while cycling the operator. Note the gate’s
actual stopping position. Continue to adjust the limit brackets by very
POWER SWITCH TO THE OPERATOR IS OFF.
small increments while cycling the operator until the exact stopping
Output torque can be increased by turning the belt tensioning bolts in position desired is reached. Lock the limit brackets in place by
a clockwise direction. To decrease torque, reduce the belt tension by snugging the limit clamp screws. Test and adjust the Torque Drive
turning the tensioning bolts in a counter-clockwise direction. This setting on a regular basis (at least once per month).
17
D: STARTING THE OPERATOR
18
D: STARTING THE OPERATOR
MAXIMUM RUN TIMER FINAL SETTING OF THE CLOSE TIMER
SMART™ Self adjusting MAximum Run Timer (Patent To alter the amount of time that the Close Timer will hold the gate
Pending) open, adjust the timer potentiometer located on the control board. See
The RS4000 has a Self adjusting MAximum Run Timer, SMART™ Figure 19.
(patent pending). The amount of time for the first few cycles of The Close Timer is adjustable from 2 to approximately 60 seconds.
operation are registered and averaged within the motor controller Turning the potentiometer clockwise increases the delay; turning it
circuitry. After the first few initial cycles, if the gate is activated and counterclockwise decreases the delay.
no other command is given or an end limit (open or close) is not
reached in the previously counted cycle time plus approximately 4
seconds, the operator will be turned off.
19
F: END USER INSTRUCTIONS GATE OPENER OPERATION AND SAFETY GUIDE
To the Owner/End User of Allstar’s Twist'R: To minimize the risk of entrapment in your gate system, have the
following safety enhancement features installed where appropriate:
Thank you for choosing an Allstar product. We are confident you will
have many years of use and satisfaction with your gate operator. • Electric gate reversing edges
• Enclosed tracks
• Vertical guard posts
Our Twist'R operator is part of your unique gate operating system, • Protective screen mesh
which may consist of a variety of components, including the gate, the • Photoelectric sensors
gate tracks, posts, and electronic safety enhancement features. These • Instructional and precautionary signs
components combined present certain risks and safety issues of which • Covers for exposed rollers
you, the end user, must be aware.
ALL APPROPRIATE SAFETY ENHANCEMENT
Each unique system presents a unique set of hazards which we cannot FEATURES MUST BE INCORPORATED INTO
possibly address individually. These instructions will help you to YOUR GATE SYSTEM.
identify the potential risks and safety issues your gate system Each safety enhancement feature is a separate component
presents, and guide you as you make your system as safe as possible in your gate system. Read and follow all instructions for each of the
for everyone who uses it. components of your unique system. Ensure that all instructions for
mechanical components, safety enhancement features and the
Your first step is to consider the intended use of the gate system, who Allstar Twist'R are available for everyone who will be using your
will be using the gate system, and in what manner the system is gate system.
installed. You should have a clear understanding of how often the
The two warning signs shipped with your Twist'R Operator (See
gate will be opened, who will be opening it, whether children and the
Figure 2, Page 4 of this manual) must be installed in prominent
general public will be near the gate system, and how close the gate
positions on both sides of your gate. Keep them clean and legible.
system is to public property. Once you have answered these
questions, you are ready to decide what safety enhancement measures Read and follow the safety points on the following page which
must be taken to avoid injury. present the basic guidelines for the safest operation of your gate
operator system.
104948
20
F: END USER INSTRUCTIONS GATE OPENER OPERATION AND SAFETY GUIDE
AVOID ENTRAPMENT: Stay away from the path of the gate MAINTAIN THE GATE AND GATE HARDWARE: A
and all moving parts (gate arms, etc.) at all times. Keep clear of the damaged gate or one that cannot be easily opened and closed
pinch points identified below.. Install guards or other safety enhancement manually must be repaired before installing a gate operator. A poorly
features to prevent access to pinch point areas. Install guards on open rollers. operating gate may cause the load sensing device of the operator to fail,
causing a risk of entrapment. Never overtighten the clutch or load sensing
PREVENT PERSONAL INJURY OR DEATH: Do not stand device to compensate for a poorly swinging gate. Correct all mechanical
near or on the gate. Gate may be activated without notice. Do not problems on the gate and gate hardware before installing the gate operator.
allow anyone to “ride” the gate, or place arms or legs through the gate. The Have a qualified service technician make repairs to the gate.
force of the gate can cause serious personal injury or death. No one should
cross the path of a moving gate. MAINTAIN ALL COMPONENTS OF GATE SYSTEM:
Follow the maintenance instructions included with the gate, the
NO CHILDREN OR PETS ALLOWED: Never allow a child to gate operator, and the safety enhancement features and/or accessories that
operate gate controls, “ride” a gate, or play in the area of a gate. make up your gate operator system. Have a professional service technician
Install and store all controls out of children’s reach. Also, pets must be perform any adjustments or maintenance to the components. Fully test all
kept away from the gate. Install a pedestrian gate in applications where safety enhancement features monthly. Discontinue the use of faulty safety
children or pets need access. equipment immediately, and have the equipment serviced or replaced by a
This entrance is for vehicles only. Pedestrians must use a separate entrance. qualified service technician The gate must reverse on contact with a solid,
rigid object or when an object activates the non-contact sensors. After
KEEP GATE IN SIGHT: Never activate the gate unless it is in adjusting the force or limits of travel, retest the gate operator. Failure to
sight. Install mounted controls in full view of the gate. Be sure the adjust and retest the gate operator properly can increase the risk of injury or
gate area is clear before activating the gate, and watch the gate and gate area death.
as the gate is in motion. KNOW YOUR OPTIONAL GATE ARM DISCONNECT
LOCATE MANUAL CONTROLS SAFELY: A manual FEATURE: In the event of a power outage and the gate in a fully
control such as a pushbutton or keyswitch must be included in your closed position, you may need to manually operate your gate. The RS4000
gate system design to be used if automatic controls such as radio controls or is optionally equipped with a keyed padlock to permit the gate arm to be
loop detectors do not function. Carefully consider the placement of the manually disconnected from the RS4000 operator. This will allow you to
manually push the gate open or close as needed. Be sure to have the service
manual control: It must be out of reach of the gate so that no one pushing
technician or dealer installing your gate system give you the key to the
the button or inserting the card is in the path of the gate or moving parts; it
padlock and show you how to use this feature quickly and safely. Keep the
must also be within sight of the gate so that the operator can watch the gate
key in a safe, accessible place.
and gate area during operation. The recommended minimum distance
between the gate or fence and manual control accessory is 10 feet. KNOW YOUR GATE MANUAL OPERATION FEATURE:
The gate can be moved open or close in case of power failure or
INSTALL SAFETY ENHANCEMENT DEVICES: In other need to move the gate manually from any position except fully closed
residential applications or in areas where pedestrians may be without disconnecting the operator arm. Remove power from the unit (if
present, or if your gate closes automatically, be sure an electric edge(s) not already off) and firmly grasp the leading edge of the gate. Push or pull
and/or a photoelectric sensor(s) has (have) been installed and is/are the gate in the direction desired. The amount of force required to move the
operating properly. These features are intended to detect pedestrian traffic gate will depend on the setting of the adjustable torque drive, the gate
and avert injury or entrapment. weight, and the inherent friction of the overall system. Manual operation is
Loop detectors may be installed to detect vehicular traffic and prevent to be attempted only when the operator is not moving the gate under power.
vehicular damage.
21
TWIST’R EXPLODED VIEW
110508
7 1 EA 103996 OUTPUT SHAFT, 1 IN. DIA 24 1 EA 005192 MOTOR, 50-11, 115V, 42 FR,PSCs
8 1 EA 106568 HANDY BOX COVER ASSEMBLY 25 1 EA 100494 PULLEY, MOTOR, .5 ID, 1.25 OD, 3L
11 1 EA 106566 POWER SWITCH BOX ASSEMBLY NS 1 EA 109094 TURNBUCKLE, 3/16 x 5 1/2, HK END
17 1 EA 005120 CAPACITOR
106360
23
TECHNICAL SPECIFICATIONS
PHYSICAL DRIVE
PAD: 16” x 24” x 3” Elevation or 4 x 4 Post DRIVE SYSTEM: 60:1 Via V-Belt, Motor Drive, Gear
Reducer and Poly-Vee
OVERHEAD CLEARANCE: Minimum 12”
FINAL SPEED: 3.3 RPM
UNIT SIZE: 19”W x 14-1/2”L x 11”H
Optional Pedestal Height: 19” OUTPUT SHAFT: 1” Diameter from bottom of chassis
COVER: One-Piece Molded Polyethylene with no
LIMITS: Independent Open/Close; Radial
through holes
Swing Switches
SHIPPING WEIGHT: 51 lbs.
CAPACITIES
ELECTRICAL
MAX. GATE WEIGHT: 300 lbs.
PRIMARY VOLTAGE: 115 VAC, 60 Hz, 1P
MAX. GATE WIDTH: 16 ft.
ELECTRICAL SOURCE: One 3-Wire 15 Amp Service
CONTROL VOLTAGE: 5VDC MAX. CYCLES PER HOUR: 10