CWXC 184 Hu

ORDER NO.
RAC0310006C1
E9
Service Manual Room Air Conditioner
CW-XC184HU
CW-XC244HU
WARNING
This service information is designed for experienced repair technicians only and is not designed for use by the general public.
It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product.
Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to
service or repair the product or products deal with in this service information by anyone else could result in serious injury or death.
R
© 2003 Matsushita Electric Industrial co., Ltd.
All rights reserved. Unauthorized copying and
distribution is violation of law.
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CONTENTS
1. PREFACE
1.1 SAFETY PRECAUTIONS................................................................................................................................3
1.2 INSULATION RESISTANCE TEST.................................................................................................................3
1.3 SPECIFICATIONS...........................................................................................................................................3
1.4 ABOUT THE CONTROLS ON THE AIR CONDITIONER ...............................................................................4
2. DISASSEMBLY INSTRUCTIONS
2.1 MECHANICAL PARTS ....................................................................................................................................6
2.1.1 FRONT GRILLE .....................................................................................................................................6
2.1.2 CABINET................................................................................................................................................6
2.1.3 CONTROL BOX .....................................................................................................................................6
2.2 AIR HANDLING PARTS ..................................................................................................................................7
2.2.1 COVER (AT THE TOP) ..........................................................................................................................7
2.2.2 TURBO...................................................................................................................................................7
2.2.3 FAN ........................................................................................................................................................7
2.2.4 SHROUD................................................................................................................................................8
2.3 ELECTRICAL PARTS .....................................................................................................................................8
2.3.1 MOTOR ..................................................................................................................................................8
2.3.2 COMPRESSOR .....................................................................................................................................8
2.3.3 CAPACITOR ..........................................................................................................................................8
2.3.4 POWER CORD ......................................................................................................................................9
2.3.5 THERMISTOR........................................................................................................................................9
2.3.6 SYNCHRONOUS MOTOR.....................................................................................................................9
2.4 REFRIGERATION CYCLE ............................................................................................................................10
2.4.1 CONDENSER ......................................................................................................................................10
2.4.2 EVAPORATOR ....................................................................................................................................10
2.4.3 CAPILLARY TUBE ...............................................................................................................................10
3. INSTALLATION
3.1 HOW TO INSTALL THE UNIT.......................................................................................................................13
3.2 HOW TO USE THE REVERSIBLE INLET GRILLE ..................................................................................................................13
3.3 WINDOW REQUIREMENTS.........................................................................................................................14
3.4 INSTALLATION KITS CONTENTS ...............................................................................................................14
3.5 SUGGESTED TOOL REQUIREMENTS .......................................................................................................15
3.6 CABINET INSTALLATION ............................................................................................................................16
4. TROUBLESHOOTING GUIDE
4.1 OUTSIDE DIMENSIONS...............................................................................................................................18
4.2 PIPING SYSTEM...........................................................................................................................................18
4.3 TROUBLESHOOTING GUIDE ......................................................................................................................19
5. SCHEMATIC DIAGRAM
5.1 CIRCUIT DIAGRAM ......................................................................................................................................28
5.2 ELECTRONIC CONTROL DEVICE ..............................................................................................................29
5.3 COMPONENTS LOCATION(FOR MAIN P.C.B ASM) .......................................................................................................30
5.4 COMPONENTS LOCATION(FOR DISPLAY P.C.B ASM) .......................................................................................................30
6. EXPLODED VIEW ..................................................................................................................................31
7. REPLACEMENT PARTS LIST ........................................................................................................33
—2—

1. PREFACE
This service manual provides various service information, including the mechanical and electrical parts, etc.
This room air conditioner was manufactured and assembled under a strict quality control system.
The refrigerant is charged at the factory. Be sure to read the safety precautions prior to servicing the unit.
1.1 SAFETY PRECAUTIONS 1.2 INSULATION RESISTANCE TEST

1. When servicing, set the POWER of CONTROL BOARD 1. Unplug the power cord and connect a jumper between
to Off and unplug the power cord. 2 pins (black and white).
2. Observe the original lead dress. 2. The grounding conductor (green or green and yellow) is
If a short circuit is found, replace all parts which have to be open.
been overheated or damaged by the short circuit. 3. Measure the resistance value with an ohm meter between
3. After servicing, make an insulation resistance test to the jumpered lead and each exposed metallic part on the
prevent the customer's exposure to shock hazards. equipment.
4. The value should be over 1 MΩ.
1.3 SPECIFICATIONS
MODELS
CW-XC184HU CW-XC244HU
ITEMS
POWER SUPPLY Ø, V, Hz 1, 208/230, 60
COOLING CAPACITY Btu/h. 17,800/17,300 23,500/23,000
POWER INPUT W 1,660/1,620 2,500/2,450
RUNNING CURRENT A 7.4/7.9 11.2/12.0
EER Btu/h.W 10.7/10.7 9.4/9.4
REFREIGERANT (R-22) CHARGE 780g (27.5 oz) 980g (34.6oz)
OPERATING INDOOR °F(°C) DB : 80(26.7) WB : 67(19.4)
TEMPERATURE OUTDOOR °F(°C) DB : 95(35) WB : 75(23.9)
EVAPORATOR 3 ROW 15 STACKS, SLIT-FIN TYPE
CONDENSER 2 ROW 19 STACKS, LOUVERED-FIN TYPE
INDOOR TURBO FAN
FAN
OUTDOOR PROPELLER TYPE FAN WITH SLINGER-RING
FAN SPEED FAN/COOLING 3/3
FAN MOTOR 6 POLES
OPERATION CONTROL REMOTE CONTROL
ROOM TEMP. CONTROL THERMISTOR
AIR DIRECTION VERTICAL MANUAL
CONTROL HORIZONTAL AUTO
CONSTRUCTION SLIDE IN-OUT CHASSIS
COMPRESSOR INTERNAL OVERLOAD PROTECTOR
PROTECTOR
FAN MOTOR INTERNAL THERMAL PROTECTOR
1.6m(63") (3WIRE WITH GROUNDING)
POWER CORD
ATTACHMENT PLUG(CORD-CONNECTED TYPE)
DRAIN SYSTEM DRAIN PIPE OR SPLASHED BY FAN SLINGER
NET WEIGHT lbs(kg) 123(55) 146(66)
DIMENSION(W*H*D) inch(mm) 26 * 16 /32 * 2617/32 (660 * 428 * 675)
27
26 * 16 /32 * 3017/32 (660 * 428 * 770)
27
* DB:Dry Bulb ** WB:Wet Bulb

NOTE : Specifications are subject to minor change without notice for further improvement.
—3—

1.4 ABOUT THE CONTROLS ON THE AIR CONDITIONER
Models: CW-XC184HU, CW-XC244HU
2 6
OPERATION
1
8 TEMP
3
AIR
TIMER SWING
6
7
MODE FAN SPEED
2 4
1 ECONOMY
4 3 7
Precaution: The Remote Controller will not function properly if strong light strikes the sensor window of the air
conditioner or if there are obstacles between the Remote Control unit and the air conditioner.
OPERATION BUTTON 6 ON/OFF TIMER BUTTON

• To turn the air conditioner ON, push the button. To turn You can set the time when the unit will turn on or turn off
the air conditioner OFF, push the button again. automatically by pressing the timer button. If the unit is
• This button takes priority over any other buttons. operating, this button controls the time it will be turned
• When you first turn it on, the air conditioner is on the off. If the unit is in off state, this button controls the time
High cool mode and the temp. at it will start. Every time you push this button, the
72°F (22°C)
remaining time will be set as follows.
OPERATION MODE SELECTION BUTTON - STOPPING OPERATION
Every time you push this button, it will toggle between • Every time you push this button, when the air
COOL, ECONOMY, FAN, DRY. conditioner is operating, timer is set as follows.
(1Hour → 2Hours → 3Hours → 4Hours → 5Hours →
ROOM TEMPERATURE SETTING BUTTON 6Hours → 7Hours → 8Hours → 9Hours → 10Hours →
This button can automatically control the temperature of 11Hours → 12Hours → 0Hour → 1Hour → 2Hours → ...)
the room. The temperature can be set within a range of
60°F to 86°F by 1°F. (16°C to 30°C by 1°C) • The Setting Temperature will be raised by 2°F(1°C)
Select the lower number for lower temperature of the 30min. later and by 2°F(1°C) after another 30 min.
room. - STARTING OPERATION
• Every time you push this button, when the air
FAN SPEED SELECTION BUTTONS conditioner is not operating, timer is set as follows.
Every time you push this button, it is set as follows. (1Hour → 2Hours → 3Hours → 4Hours → 5Hours →
{High(F3) → Low(F1) → Med(F2) → High(F3)...}. 6Hours → 7Hours → 8Hours → 9Hours → 10Hours →
11Hours → 12Hours → 0Hour → 1Hour → 2Hours → ...)
ECONOMY
• If you push this button, the fan stops when the 7 AIR SWING BUTTON
compressor stops cooling. Approximately every 3 This button can automatically control the air flow
direction.
minutes the fan will turn on and check the room air to
determine if cooling is needed. 8 REMOTE CONTROL SIGNAL RECEIVER
9 DRY
When this unit is in dry mode, the fan rotates in low
speed. The fan stops when the compressor stops
cooling.
Approximately every 3 minutes the fan will turn on and
the unit checks the room air temperature to set itself.
—4—

ADDITIONAL CONTROLS AND IMPORTANT INFORMATION.
• VENTILATION
The ventilation lever must be in the CLOSE position in order to maintain the
best cooling conditions.
When fresh air is necessary in the room, set the ventilation lever to the CLOSE VENT OPEN
OPEN position.
Part B
The damper is opened and room air is drawn out.
NOTE: Before using the ventilation feature, and prior to installing the front Part A
grille, pull down part until level with part .
• AIR DIRECTION
The direction of air can be controlled wherever you want to cool by
adjusting the horizontal louver and the vertical louver.
• VERTICAL AIR-DIRECTION CONTROL • HORIZONTAL AIR-DIRECTION CONTROL
The vertical air direction is adjusted by rotating the The horizontal air direction is adjusted by rotating the
horizontal louver forward or backward manually. vertical louver right or left by Remote Controller.
• HOW TO SECURE THE DRAIN PIPE

In humid weather, excess water may cause the BASE PAN to overflow.
To drain the water, remove the DRAIN CAP and secure the DRAIN PIPE
to the rear hole of the BASE PAN. Press the drain pipe into the hole by Drain pipe
pushing down and away from the fins to avoid injury. (See Fig.1) Drain cap
Optional(CW3H02502C)
1. Remove the rubber plug and slide the chassis out from the cabinet.
OPERATION
TIMER
OFF/ON
SET
F TE P/TI SET/E
C N
ECONOMY
AIR
E
COOL MO
FAN s
Wireles
e Con
t ro l
HIGH R emot
SPEED
MED FAN
LOW
(See Fig.2)
Remove the
2. Install the drain pan over the corner of the cabinet where you removed rubber plug Fig. 2
the plug with 4 (or 2) screws.(See Fig.3)
3. Connect the drain hose to the outlet located at the bottom of the drain CABINET
pan. You can purchase the drain hose or tubing locally to satisfy your
particular needs. (Drain hose is not supplied). (See Fig.3)
4. Select the most appropriate connection from among the figures to the DRAIN DRAIN HOSE
PAN Inside diameter 17mm (5/8")
right (by considering the hole of the unit) to fit drain pan to your own
SCREW
unit. (See Fig.3) Fig. 3
5. Slide the chassis back into the cabinet. Reinstall the cabinet screws.
Secure the cabinet to chassis by using screws. (See Fig.4)
F TIMER OPERATION
TEMP/TIMER
hr SET
SET/ OFF/ON
CANCEL
COOL
FAN MODE
AIR SWING
HIGH ECONOMY
MED
FAN SPEED
LOW
Wireles
Re mot
e Cont
s
r ol
Fig. 4
—5—

2. DISASSEMBLY INSTRUCTIONS
— Before the following disassembly, POWER SWITCH is set to OFF and disconnected the power cord.
2.1 MECHANICAL PARTS

2.1.1 FRONT GRILLE
1. Open the inlet grille upward or downward.
2. Remove the screw which fastens the front grille.
3. Pull the front grille from the right side.
4. Remove the front grille. (See Fig. 1)
5. Re-install the component by referring to the
removal procedure.
NOTE: Mark ∆ of inlet grille means opening direction.
Figure 1
2.1.2 CABINET
1. After disassembling the FRONT GRILLE, remove
the screws which fasten the cabinet at both sides.
Keep these for later use.
2. Remove the two screws which fasten the cabinet
at back. (See Fig. 2)
3. Pull the base pan forward.
Figure 2
2.1.3 CONTROL BOX

1. Remove the front grille. (Refer to section 2.1.1)
2. Pull the base pan forward so that you can remove
the 2 screws which fasten the cover control at the
right side. (See Fig. 3)
3. Remove the 3 screws which fasten the control
box. (See Fig. 3)
4. Discharge the capacitor by placing a 20,000 ohm
resistor across the capacitor terminals.
5. Disconnect two wire housings in the control box.
6. Pull the control box forward completely.
7. Re-install the components by referring to the Figure 3
removal procedure. (See Fig. 3)
(Refer to the circuit diagram found on page 28 in
this manual and on the control box.)
—6—

2.2 AIR HANDLING PARTS
2.2.1 COVER (AT THE TOP)
1. Remove the front grille. (Refer to section 2.1.1)
2. Remove the cabinet. (Refer to section 2.1.2)
3. Remove 11 screws which fasten the brace and
covers.
4. Remove the covers and the brace. (See Fig. 4)
5. Re-install the components by referring to the
removal procedure, above.
Figure 4
2.2.2 TURBO
1. Remove the cover. (Refer to section 2.2.1)
2. Remove the 3 screws which fasten the
evaporator at the left side and the top side.
(See Fig. 4)
3. Move the evaporator sideward carefully.
4. Remove the orifice from the air guide carefully.
5. Remove the clamp spring which is clamped to the
boss of turbo by hand plier. (See Fig. 5)
Figure 5
6. Pull the blower outward, without touching blades.
(See Fig. 6)
Figure 6
2.2.3 FAN
2. Remove the brace and shroud cover.
(Refer to section 2.2.1)
3. Remove the 5 screws which fasten the condenser.
4. Move the condenser sideways carefully.
5. Remove the clamp which secures the fan.
6. Remove the fan. (See Fig. 7)
Figure 7
—7—

2.2.4 SHROUD
1. Remove the fan. (Refer to section 2.2.3)
2. Remove the 2 screws which fasten the shroud.
3. Remove the shroud. (See Fig. 8)
2.3 ELECTRICAL PARTS

2.3.1 MOTOR
1. Remove the cabinet. (Refer to section 2.1.2) Figure 8
2. Remove the cover control and disconnect a wire
housing in control box. (Refer to section 2.1.3)
3. Remove the blower. (Refer to section 2.2.2)
4. Remove the fan. (Refer to section 2.2.3)
5. Remove the 4 screws which fasten the motor.
(See Fig. 9)
6. Remove the motor.
2.3.2 COMPRESSOR Figure 9

2. Discharge the refrigerant by using a Refrigerant
Recovery System.
3. Disconnect the 3 leads from the compressor.
4. After purging the unit completely, unbraze the
suction and discharge tubes at the compressor
connections.
5. Remove the 3 nuts and the 3 washers which
fasten the compressor. (See Fig. 10)
6. Remove the compressor.
7. Re-instill the components by referring to the
Figure 10
2.3.3 CAPACITOR
1. Remove the control box. (Refer to section 2.1.3)
2. Remove the screw which fasten the display panel.
3. Remove the screw which located in the front.
4. Open the bottom side of control box.
5. Remove the screw and the clamp which fastens
the capacitor. (See Fig. 11)
6. Disconnect all the leads of capacitor terminals.
removal procedure, above. (See Fig. 11)
Figure 11
—8—

2.3.4 POWER CORD
2. Unfold the control box. (Refer to section 2.3.3)
3. Disconnect the grounding screw from the control
box.
4. Disconnect 2 receptacles.
5. Remove a screw which fastens the clip cord.
6. Pull the power cord. (See Fig. 12)
(Use only one ground-marked hole for ground
connection.)
8. If the supply cord of this appliance is damaged, it
must be replaced by the special cord.
(The special cord means the cord which has the
same specification marked on the supply cord
fitted to the unit.)
Figure 12
2.3.5 THERMISTOR
3. Disconnect the thermistor terminals from main
P.C.B assembly.
4. Remove the thermistor.
removal procedure above. (See Figure 13)
Figure 13
2.3.6 SYNCHRONOUS MOTOR

3. Remove the crankshaft.
4. Disconnect all the leads of the synchronous
motor.
5. Remove the 2 screws which fasten the
synchronous motor. (See Fig. 14)
Figure 14
—9—

2.4 REFRIGERATION CYCLE
CAUTION
Discharge the refrigerant system using FreonTM

Recovery System.
If there is no valve to attach the recovery system,
install one (such as a WATCO A-1) before
venting the FreonTM. Leave the valve in place
after servicing the system.
2.4.1 CONDENSER
2. Remove the brace and the shroud cover.
3. Remove the 5 screws which fasten the condenser.
4. After discharging the refrigerant completely,
unbraze the interconnecting tube at the condenser
connections.
5. Remove the condenser.
6. Re-install the components by referring to notes.
(See Fig. 15)
Figure 15
2.4.2 EVAPORATOR
2. Remove the top cover and the brace.
3. Discharge the refrigerant completely.
4. Remove the 3 screws which fasten the evaporator
at the left side and the top side.
5. Move the evaporator sideward carefully and then
unbraze the interconnecting tube at the evaporator
connectors.
6. Remove the evaporator.
(See Fig. 16) Figure 16
2.4.3 CAPILLARY TUBE

2. Remove the brace. (Refer to section 2.2.1)
3. After discharging the refrigerant completely,
unbraze the interconnecting tube at the capillary
tube.
4. Remove the capillary tube.
—10—

NOTES
— Replacement of the refrigeration cycle.
1. When replacing the refrigeration cycle, be sure to 6. Recharge as follows :

discharge the refrigerant system using a FreonTM 1) Refrigeration cycle systems are charged from the
recovery System. High-side. If the total charge cannot be put
If there is no valve to attach the recovery system, in the High-side, the balance will be put in the
install one (such as a WATCO A-1) before venting suction line through the access valve which you
the FreonTM. Leave the valve in place after installed as the system was opened.
servicing the system. 2) Connect the charging cylinder as shown in Fig. 17B.
2. After discharging the refrigerant from unit With valve C open, discharge the hose at the
completely, remove the desired component, and manifold connection.
unbrace the pinch-off tubes. 3) Open valve A and allow the proper charge to
3. Braze service valves into the pinch-off tube ports, enter the system. Valve B is still closed.
leaving the valves open. 4) If more charge is required, the high-side will not
4. Braze the pinch-off tubes with Service valves. take it. Close valve A.
5. Evacuate as follows. 5) With the unit running, open valve B and add the
1) Connect the vacuum pump, as illustrated Fig. balance of the charge.
17A. a. Do not add the liquid refrigerant to the Low-
2) Start the vacuum pump, slowly open manifold side.
valves A and B with two full turns b. Watch the Low-side gauge; allow pressure to
counterclockwise and leave the valves closed. rise to 30 lbs (0.2MP).
The vacuum pump is now pulling through valves c. Turn off valve B and allow pressure to drop.
A and B up to valve C (Figure 17B) by means of d. Repeat steps B and C until the balance of the
the manifold and entire system. charge is in the system.
6) When satisfied the unit is operating correctly,
CAUTION use the pinch-off tool with the unit still running
If high vacuum equipment is used, just slightly and clamp on to the pinch-off tube. Using a tube
loosen the valves A and B for a few minutes, then cutter, cut the pinch-off tube about 2 inches from
open slowly with the two full turns the pinch-off tool. Use sil-fos brazing rod and
counterclockwise. This will keep oil from foaming braze pinch-off tube closed. Turn off the unit, allow
and being drawn into the vacuum pump. it to set for a while, and then test the leakage of
the pinch-off connection.
3) Operate the vacuum pump for 20 to 30 minutes,
until 600 microns of vacuum is obtained. Close
valves A and B, and observe vacuum gauge for
a few minutes. A rise in pressure would
indicate a possible leak or moisture remaining in
the system. With valves A and B closed, stop
the vacuum pump.
4) Remove the hose from the vacuum pump and
place it on the charging cylinder. See Fig. 17B.
Open valve C.
Discharge the line at the manifold connection.
5) The system is now ready for final charging.
—11—

Equipment needed: Vacuum pump, Charging cylinder, Manifold gauge, Brazing equipment. Pinch-off tool
capable of making a vapor-proof seal, Leak detector, Tubing cutter, Hand Tools to remove components, Service
valve.
COMPOUND GAUGE
CONDENSER
(HIGH PRESSURE SIDE)
MANIFOLD
GAUGE
B A
CAPILLARY TUBE
SEE INSETS
BELOW
EVAPORATOR
(LOW PRESSURE SIDE)
COMPRESSOR
LOW HI
A
B B A
EXTERNAL
VACUUM PUMP
CHARGING
CYLINDER
C
Figure 17A-Pulling Vacuum Figure 17B-Charging
—12—

3. INSTALLATION
1/4" Bubble
3.1 HOW TO INSTALL THE UNIT
1. To avoid vibration and noise, make sure the unit is installed
securely and firmly.
2. Install the unit where the sunlight does not shine directly on
the unit. Level
If the unit receives direct sunlight, build an awning to shade
the cabinet.
3. There should be no obstacle, like a fence, within 20" which
might restrict heat radiation from the condenser.
FENCE
4. To prevent reducing performance, install the unit so that AWNING
louvers of the cabinet are not blocked. FOAM
5. Install the unit a little obliquely outward not to leak the HEAT
condensed water into the room (about 1/2" or 1/4" bubble RADIATION
COOLED
with level). AIR
6. Install the unit with its bottom portion 30~60" above the floor
30-60"
level. About 1/2"
7. Stuff the foam between the top of the unit and the wall to Over 20"
prevent air and insects from getting into the room.
8. The power cord must be connected to an independent
circuit. The green wire must be grounded.
9. Connect the drain tube to the base pan hole in the rear side
if you need to drain (consult a dealer).
Plastic hose or equivalent may be connected to the drain
tube.
3.2 WINDOW REQUIREMENTS

NOTE: All supporting parts should be secured to firm wood,
masonry, or metal.
26" to 41"
3.2.1 WINDOW REQUIREMENTS
18" min
Stool
1. This unit is designed for installation in standard double Offset
hung windows with actual opening widths from 26" to Less
41". than 1 1/4"
The top and bottom window sashes must open Sill
sufficiently to allow a clear vertical opening of 18" from Interior wall Exterior
the bottom of the upper sash to the window stool. 26" min.
(Without frame curtain)
2. The stool offset (height between the stool and sill)
must be less than 1 1/4".
—13—

3.3 INSTALLATION KITS CONTENTS
Foam strip Foam-PE

(Plain-Back) (Adhesive-Backed)
Foam-PE
(Adhesive-Backed)
Left frame
curtain
Drain pipe
Window locking
bracket
Right frame
curtain
Sill bracket(2) Support bracket(2)
Type A (14) Type B (7) Type C (5) Type D (2) Carriage Bolt (2) Lock Nut (4)
■ Top retainer bar is in product package.
—14—

3.4 SUGGESTED TOOL REQUIREMENTS
SCREWDRIVER(+, -), RULER, KNIFE, HAMMER, PENCIL, LEVEL
3.5.1 PREPARATION OF CHASSIS
Shipping screws
1. Remove the screws which fasten the cabinet at both sides
and at the back. Keep these two screws which fasten the
cabinet at both sides for later use.
2. Slide the unit out from the cabinet by gripping the base pan
handle and pulling forward while bracing the cabinet.
3. Cut the window sash seal to the proper length. Peel off the
Figure 18
backing and attach the Foam-PE to the underside of the
window sash.
4. Remove the backing from Foam-PE with 3 holes and attach

it to the bottom of the Top retainer bar.
5. Attach the Top retainer bar onto the top of the cabinet with 3
screws (Type A).
Figure 19
Top retainer bar

6. Fasten the curtains to the unit with 10 screws (Type A) at
both sides.
Foam-PE Foam-PE
Figure 20
Top retainer bar
Screw
(Type A) Screw(Type A)
Figure 21
—15—

3.5 CABINET INSTALLATION
Sill
1. Open the window. Mark a line on the center of the window Bracket Support
stool between the side window stop moldings. Bracket
Carriage
Loosely attach the sill bracket to the support bracket using Bolt Lock nut
(M-Screw)
the carriage bolt and the lock nut.
Figure 22
Machine screw (Type D)

2. Attach the sill bracket to the window sill using the screws and lock nut
Cabinet
(Type B). Track hole Outer edge
Carefully place the cabinet on the window stool and align the of window
Support sill
center mark on the bottom front with the center line marked Bracket
window stool. Screw(Type B)
Carriage bolt
and lock nut Sill bracket
Figure 23
3. Using the M-screw and the lock nut, attach the support
bracket to the cabinet track hole. Use the first track hole
after the sill bracket on the outer edge of the window sill.
Tighten the carriage bolt and the lock nut. Be sure the
cabinet slants outward.
Top
retainer
bar
CAUTION: Do not drill a hole in the bottom pan. The unit is Window stool
designed to operate with approximately 1/2" of Front angle
water in bottom pan. Figure 24
Window sash Top retainer bar

4. Pull the bottom window sash down behind the Top retainer
bar until they meet.
Foam-PE
Cabinet
Frame curtain
Foam-PE
Figure 25
NOTE: 1. Do not pull the window sash down so tightly that the
movement of Frame curtain is restricted. Attach the
cabinet to the window stool by driving the screws Sash track
(Type B) through the cabinet into window stool.
2. The cabinet should be installed with a very slight tilt
downward toward the outside.
Front Angle
Screw(Type B)
Figure 26
—16—

5. Pull each Frame curtain fully to each window sash
track, and pull the bottom window sash down behind
the Top retainer bar until it meets. Screw(Type C)
6. Attach each Frame curtain the window sash by using

screws (Type C). (See Fig. 27)
Figure 27
7. Slide the unit into the cabinet. (See Fig. 28)
CAUTION: For security purpose, reinstall screws at

cabinet's sides.
Power Cord
Screw Screw
Figure 28
8. Cut the Foam-strip to the proper length and insert

between the upper window sash and the lower Foam-Strip
window sash. (See Fig. 29)
Figure 29
9. Attach the Window locking bracket with a screw
(Type C). (See Fig. 30)
Window locking
bracket
Figure 30
10. Attach the front grille to the cabinet by inserting the
tabs on the grille into the tabs on the front of the
cabinet. Push the grille in until it snaps into place.
(See Fig.31)
11. Lift the inlet grille and secure it with a screw (Type A)
through the front grille. (See Fig. 31)
12. Window installation of room air conditioner is now

completed. Figure 31
Figure 32
—17—

4. TROUBLESHOOTING GUIDE
4.1 OUTSIDE DIMENSIONS
3023/32 (770) 26(660)
1627/32 (428)
4.2 PIPING SYSTEM
CONDENSER COIL
FAN
CAPILLARY TUBE
MOTOR
COMPRESSOR
BLOWER
EVAPORATOR COIL
: REFRIGERANT FLOW
Following is a brief description of the important components and their functions in the refrigeration system.
Refer to Fig. 33 to follow the refrigeration cycle and the flow of the refrigerant in the cooling cycle.
ROOM AIR CONDITIONER

CYCLE OF REFRIGERATION
EVAPORATOR COILS CONDENSER COILS
VAPOR INLET
SUCTION LINE
COMPLETE LIQUID HOT
COOL LOW PRESSURE VAPOR
BOIL OFF POINT DISCHARGED
COOLED AIR
AIR
ROOM AIR HEAT LOAD
OUTSIDE COOLING
AIR FOR REFRIGERANT
PASS THROUGH
MOTOR
COMPRESSOR
OIL
LIQUID
PRESSURE LIQUID OUTLET
DROP
(LIQUID REFRIGERANT)
HIGH PRESSURE VAPOR
CAPILLARY TUBE LIQUID PEFRIGERANT

LOW PRESSURE VAPOR
Figure 33
—18—

4.3 TROUBLESHOOTING GUIDE
In general, possible trouble is classified in two causes.
The one is called Starting Failure which is caused from an electrical defect, and the other is Ineffective Air
Conditioning caused by a defect in the refrigeration circuit and improper application.
Unit runs but poor cooling
Ineffective Cooling
Check of cold air circulation Check of outdoor coil Check heat load increase.
for smooth flow. (heat exchanger) & the fan
operation.
Unexpected residue
Dirty indoor coil Check gas leakage.
(Heat exchanger)
Overloaded Circuit
Malfunction of fan Repair gas leak.
Clogged of air filter
Discharte all of gas from

Obstruction at air outlet refrigeration sycle and
recharge the rated amount
of refrigerant.
Stop of auto air-swing
Malfunction of compressor
Correct above trouble
Replacement of
compressor
Check clogging in
refrigeration circuit.
Satisfactory operation with

temperature difference of
Repair clogging in inlet & outlet air ; 44.6~50°F
refrigeration circuit.
—19—

Fails to Start
Check of power source. Check of circuit breaker

and fuse.
Check of control switch

Check of control panel.
setting.
Only compressor fails to Only fan fails to start.

start.
Improper wiring.
Drop of power voltage.
Improper thermistor setting

Defect of fan motor
Defect of compressor capacitor.
capacitor.
Loose terminal connection.

Irregular motor resistance
( ).
Check capacitor. Irregular motor insulation
( ).
Improper wiring
Replacement.
Replacement of fan motor
Irregular motor resistance ( ) Regular but fails to start
Irregular motor insulation ( )

Replacement of compressor
(locking of rotor, metal)
Replacement of compressor
(Motor damaged)
—20—

ELECTRIC PARTS TROUBLESHOOTING GUIDE:
Possible Trouble 1 • The unit does not operate.
NO • Check the Fuse.

Is the Trans output power the
same as specified? • Check the wiring diagram.
YES
NO NO • Check the Main

Is the Trans output power Is shorted the Trans. output?
about AC 14V? P.C.B pattern.
YES YES
• Replace the Trans.
Is output Voltage of IC01D NO • Replace D02D~D05D.

DC 12V? • Replace IC01D.
YES
NO
Is output Voltage of IC02D • Replace IC02D.
DC 5V?
YES
Is the reset circuit all right? NO

• Replace IC01A, IC02A.
(The No.18 of Micom
is 5V.)
YES
Is the
connection between NO • Connect connector
Main and Display exactly.
all right?
YES
NO • Check the P.C.B

Is the voltage No.18 of Micom pattern.
DC 5V?
YES
Replace Main P.C.B Ass'y.
—21—

Possible Trouble 2 • The compressor does not operate.
Is Temp.
setting lower than Room NO
• Set the Temp. setting to lower Temp.
Temp. 0.5°C(1°F)?
YES
Is the voltage No.11 NO Is the voltage N0.7 of NO NO

Is the Unit for 3 minutes
of IC01M 0V? IC01M DC 5V? delay?
YES YES YES
• Check the RY-COMP. • Replace IC01M. • Wait 3 Minutes

• Check the wiring
Diagram.
• Replace MAIN
P.C.B Ass'y.
Possible Trouble 3 • The compressor always operate.
NO • Connect LEAD Wire to

Is the wire connection of RY-COMP again.
RY-COMP all right?
YES
• Check the RY-COMP.
Possible Trouble 4 • Fan does not operate.
Is the voltage NO.1 or 2 or 4 NO

• Replace IC01M.
of IC01M DC 5V?
YES
Is the voltage
NO.13 or 15 or 16 NO • Replace IC01M.
of IC01M 0V?
YES
• Check the RY-Hi or

RY-Lo.
• Check the wiring diagram.
—22—

• Romote controller does not operate.
Possible Trouble 5
Is the voltage of Battery NO

• Replace the battery.
about over 2.3V?
YES
Is the voltage No.17 NO

of CN-DISP on Main P.C.B • Check the P.C.B pattern.
Ass'y DC 5V?
YES
Is the connection of NO • Connect connector to

CN-DISP all right? CN-DISP1 exactly.
YES
• Replace Receiver Ass'y.
—23—

Possible Trouble 6 • It displays abnormally on Display P.C.B Ass'y.
NO
Is the IC01G all right? • Replace IC01G.
YES
NO
NO • Connect connector
Is the connection of
to CN-DISP1 exactly.
CN-DISP all right?
YES
Does the Q01G, NO

Q02G, Q03G, Q04G operate normally • Replace Q01G,
on main P.C.B Ass'y? Q02G, Q03G, Q04G
YES
• Replace the display

P.C.B Ass'y.
—24—

ROOM AIR CONDITIONER VOLTAGE LIMITS
NAME PLATE RATING MINIMUM MAXIMUM
AC 208~230 ± 10% AC 187V AC 253V
COMPLAINT CAUSE REMEDY
Fan motor will not run. No power Check voltage at outlet. Correct if none.
Power supply cord Check voltage to control box. If none, check

power supply cord. Replace cord if circuit is
open.
Wire disconnected or Connect wire. Refer to wiring diagram for

connection loose terminal identification. Repair or replace loose
terminal.
Capacitor (Discharge Test capacitor.

capacitor before testing.) Replace if not within ±10% of manufacturer's
rating. Replace if shorted, open, or damaged.
Will not rotate Fan blade hitting shroud or blower wheel hitting
scroll. Re-align assembly.
Units using slinger ring condenser fans must

have 1/4 to 5/16 inch clearance to the base.
If necessary, shim up the bottom of the fan motor
with mounting screw(s).
Check fan motor bearings; if motor shaft will not

rotate, replace the motor.
Fan motor runs. Revolves on overload Check voltage. See limits on this page.
If not within limits, call an electrician.
Test capacitor.
Check bearings. Does the fan blade rotate
freely?
If not, replace fan motor.
Pay attention to any change from high speed to

low speed. If the speed does not change,
replace the motor.
—25—

Fan motor noise. Fan If cracked, out of balance, or partially missing,

replace it.
Turbo If cracked, out of balance, or partially missing,

replace it.
Loose set screw Tighten it.
Worn bearings If knocking sounds continue when running or

loose, replace the motor. If the motor hum or
noise appears to be internal while running,
replace motor.
Compressor will not run, Voltage Check voltage. See the limits on the preceding
fan motor runs. page. If not within limits, call an electrician.
Wiring Check the wire connections; if loose, repair or

replace the terminal. If the wires are discon-
nected, refer to wiring diagram for identification,
and replace the wires. Check the wire connections;
If not according to the wiring diagram, correct
the connections.
Thermistor Check the TEMP control. If not at the lowest

number, set TEMP control to this setting and
restart the unit.
Check the continuity of the thermistor. Replace
the thermistor if the circuit is open.
Capacitor (discharge Check the capacitor.

capacitor before Replace if not within ±10% of manufacturer’s
servicing.) rating, replace if shorted, open, or damaged.
Compressor Check the compressor for open circuit or

ground. If open or grounded, replace the
compressor.
Overload Check the compressor overload if externally mounted.

Replace if open. (If the compressor temperature is
high, remove the overload, cool, and retest.)
Compressor cycles on Voltage Check the voltage. See the limits on the
overload. preceding page. If voltage is not within these limits,
call an electrician.
Overload Check overload, if externally mounted.

Replace if open. (If the compressor temperature
is high, remove the overload, cool, and retest.)
—26—

Compressor cycles on Fan motor If not running, determine the cause. Replace if
overload. required.
Condenser air flow Remove the cabinet, inspect the interior surface
restriction of the condenser. If restricted, clean carefully
with a vacuum cleaner (do not damage fins) or
brush. Clean the interior base before
re-assembling.
Condenser fins If the condenser fins are closed over a large

(damaged) area on the coil surface, head pressures will
increase, causing the compressor to cycle.
Straighten the fins or replace the coil.
Capacitor Test the capacitor.
Wiring Check the terminals. If loose, repair or replace.
Refrigeration system Check the system for a restriction.
Insufficient cooling Air filter If restricted, clean or replace.
Ventilation damper door Close if open.
Unit undersized Determine if the unit is properly sized for the

area to be cooled.
Excessive noise Turbo fan Check the set screw, or clamp. If loose or miss-
ing, correct. If the turbo or fan is hitting scroll
or barrier, rearrange the air handling parts.
Copper tubing Remove the cabinet and carefully rearrange the

tubing not to contact the cabinet,
compressor, shroud, and barrier.
Auto air-swing fails. Wiring Check terminals. If loose, repair or replace.
Synchronous motor. Check the synchronous motor for open circuit.
—27—

5. SCHEMATIC DIAGRAM
5.1 CIRCUIT DIAGRAM
POWER INPUT 1
WH(BL) BK(BR)
(Ribbed) (Plain)
GN/YL(GN)
THERMISTOR
BK BK 7
BL BL
2
DISPLAY P.W.B ASM

RD RD CN-TH1
MOTOR OR(BR) OR(BR)
YL YL
RY-MID
6
RY-LO
RY-HI
GN/YL
CN-DISP
(GN) CAPACITOR
CN-WORK
F
3
CN-SYNC
C
8
OR(BR) SYNC
BK MOTOR
BK BR
MAIN P.W.B ASM

RD H RD BR 10
PTC
RY-SYNC
BK ZNR
R
RD RY-COMP
4 COMP. S
BL BL 4 3 TRANS
C FORMER 5
OLP FUSE 250V/T2A
(115V/T2A)
3854AR2330P
WIRING DIAGRAM 9
NO. DESCRIPTION Q'TY
1 POWER CORD 1
2 FAN MOTOR 1
3 CAPACITOR 1
4 COMPRESSOR 1
5 MAIN P.C.B ASSEMBLY 1
6 DISPLAY P.C.B ASSEMBLY 1
7 THERMISTOR ASSEMBLY 1
8 CONNECTOR 1
9 FUSE 1
10 SYNCHRONOUS MOTOR 1
—28—

NOTE REFERENCE TABLES
1. The unit of undefined resistance is
ohm 1/8W ,5%. Model RY-4WAY R03H CN-4WAY
Cooling Only X O X
2. The unit of undefined capacitor
is in µF. Heat Pump O X O
MODEL MICOM R03H
0IMCRTO023K O KOHM
Cooling Only
0IMCRTO023M 10 KOHM
Model EEPROM R04P
R01A Auto Restart O X
20K
5V 5V Non Auto Restart X O
OSC01B
R02H R01H RT8.00MG 1
CN-TH1 6.2K 12.1K 3 IC01A
ROOM-TH SMW250-04 1% 1%
3.6V S7136
R01B C01A + C02A 2
1 1 1M 0.01 1uF
50V 50V
2 2
3 2 EEPROM
5V 24LC01BT
4 4 1 Q04G
5V
1
R03H R21H R22H A0 Vcc 8 5V A101S
Q03G
PIPE-TH 12.1K 12.1K 2 7 R02P R03P A101S
5V A1 WP 20K 20K Q02G
1% 1%
3 6 A101S
A2 SCL
Q01G
4
GND SDA 5 A101S
Room TH
Pipe TH
Option2
Option1
Osc out
Osc in
/Reset
TEST
VAref
OR1H OR2H
VSS
Tx
22 21 20 19 18 17 16 15 14 13 12
RY-COMP 10 7 COMP Rx R04P
12V 23 11
RY-SYNC 11 6 SYNC SDA
1K 2 3 4 5
24 10
RY-4WAY 12 5 4WAY SCL
25 9
RY-LOW 13 4 LOW
26 8
Digit4 (Scan4) 16 15 14 13
14 3 HVB Digit3 (Scan3)
27 MICOM 7
RY-MED 15 2 ION TMP87CH47U Digit2 (Scan2)
28 6
RY-HI 16 1 MED Digit1 (Scan1)
29 5
9 8 HI Digit0 (Scan0)
12V 30 4
—29—
IC01M Receiver SEG-a
31 3 TEMP UP TEMP DOWN MODE ON/OFF
■ MODEL : CW-XC184HU, CW-XC244HU
ULN2004A
Buzzer SEG-b
CN-SYNC 32 2 SW7 SW5 SW4 SW6
LED out3 SEG-c
33 1
SYNC 3 3 RY-SYNC D07F D05F D04F D06F
34 35 36 37 38 39 40 41 42 43 44
MOTOR 1 1
AUTO SWING
KEY1
ENERGY
KEY0
SEG-g
SEG-e
SEG-d
VDD
SLIDE SW
SEG-f
LED out2
LED out1
LED out0
SAVER TIMER FAN
SW3 SW2 SW1 SW8
5.2. ELECTOINC CONTROL DEVICE
CN-4WAY
D03F D02F D01F D08F
S/V- 3 3 RY-4WAY 5V 17 1 5V
4WAY 1 1
1 17
10 6
13 5
CN-RD
RY-LOW 14 4 Digit1 Digit0
FAN CN-BL
MOTOR RY-MED
1 16 a
CN-BK
R12F R01G 150
6 12 5 a a
RY-HI 20K
COOL b
2 15 R02G 150
CAPACITOR C02F R02F C01F R01F 7 11 4
0.001 10K 0.001 10K A/SWING
5V
3 14 DEFROST c b b
FAN R03G 150 f f
8 10 3
A/RESTART DRY/HEAT
4 13 R04G 150 d
C R02E 9 9 2 g g

CN-WOR 20 TIMER
5 12 150
1 e
R05G
10 8
C01J R01E
0.1/275V 6 11 R06G 150
FAN
7 f
1K c c
11 e e
R01J 7 E/SAVER
120 1/2W 7 10 R07G 150 AIR PURIFIER g
HERM 6
8 12 8
IC01G 9 12V d d
ZNR01J ULN2004A
TVR14271
POWER TRANS 12V
15 3
MAIN POWER 5V
R01L
1K
BZ01E 88 SEGMENT
COMP
1 7
D02D
D05D IC01D IC02D 16 2 PKM13EPY
RY-COMP O I O I -4002
7805 C01L Vcc 5V
G4A-1A-E-LG 7812
680pF
D04D
+
CN-DISP CN-DISP +
D03D + C05D + C06D Vout C22L
2 4 C01D C02D C03D C04D 220 0.01 220
FUSE D02D~D05D 1000 0.1 1000 0.01 10V GND
1N4004 50V 10V
35V 50V 16V 50V
250V/T3.15A
RECEIVER
5.3. COMPONENTS LOCATION (FOR MAIN P.C.B ASM)
5.4. COMPONENTS LOCATION (FOR DISPLAY P.C.B ASM)
—30—

6. EXPLODED VIEW
■ MODEL : CW-XC184HU
B
23 21
10
TIME
R
OPE
RAT
TEM
ION
AIR
19
SWI
NG
MOD
E
ECO
FAN
NOM
SPE
Y
ED
17
16
Owner's Manual
24 14
9
13
25
12
26
15 5
18
20 8
4
3
22
17 11
6 2
A D
2 3 1
C 6 1
4 3 6
10 4
9 2
3
5
4 1
2 8 5 7
—31—

■ MODEL : CW-XC244HU
B
23
17
TIME
R
OPE
RAT
TEM
P
ION
AIR
9 19 16
SWI
NG
7
MOD
E
ECO
FAN
NOM
SPE
Y
ED
Owner's Manual 14
24
13
15
18
20
8
12 21
22
11
17
10
25
6 5
3
26
A D
2 3 1
C 6 1
4 3 6
10 4
9 2
3
5
4 1
2 8 5 7
—32—

7. REPLACEMENT PARTS LIST
R : Recommendable parts.
PART NO.
LOCATION
DESCRIPTION REMARK
NO. CW-XC184HU CW-XC244HU
A FRONT GRILLE ASS'Y CW353110189A CW353110189A

1 GRILLE, FRONT CW353010138A CW353010138A
2 INLET, GRILLE CW353010139A CW353010139A
3 AIR FILTER ASS'Y CW5231R6159F CW5231R6159F
4 HORIZONTAL, LOUVER CW4758R7264J CW4758R7264J
5 HORIZONTAL, LOUVER CW4758R7278J CW4758R7278J
B COMP&ACCESSORY ASS'Y
1 ANTI-VIBRATION BUSH CW4H00982C CW4022-L005A
2 COMPRESSOR CW2520MBK2KA CW2520HFK2CA R
3 GASKET CW4986-L001G CW4986-L004A
4 OVERLOAD PROTECTOR CW6750-L025A - R
5 TERMINAL, COVER CW3550-L004A CW3550-L005A
6 BASE PAN WELD ASS'Y CW304130016B CW304110010F
7 BARRIER, SINGLE CW479010036A CW479010036A
8 SCOLL CW307220009A CW307220009A
9 AIR GUIDE ASSEMBLY CW523920001V CW523920001V
10 CABINET ASS'Y CW3091R6057P CW3091R6056J
11 DAMPER, VENTILATION CW4900R7265A CW4900R7265A
12 MOUNT, MOTOR CW4960R2895B CW4960R2895B
13 MOTOR ASSEMBLY, SINGLE CW468120011J CW468120011L R
14 SHROUD CW4998R1597A CW4998R1602A
15 FAN , TURBO CW590120009A CW590120009A R
16 FAN , AXIAL CW590120010A CW5900R1330B R
17 CLAMP, SPRING CW3H02932C CW3H02932C
18 ORIFICE CW494820014A CW494820014A
19 BRACE CW4800R7272A CW4800R7271A
20 EVAPORATOR ASSEMBLY, FIRST CW542120017N CW542120017N
21 CONDENSER ASSEMBLY, BENT CW540320062B CW540320032F
22 VERTICAL, LOUVER CW4758R6157A CW4758R6157A
23 REMOTE CONTROLLER ASSEMBLY CW671190018A CW671190018A R
24 OPERATING INSTRUCTION CW382820391D CW382820391D
25 INSTALLATION KIT CW312710015U CW312710015U R
26 UPPER GUIDE CW2H00858D CW2H00858D
—33—

PART NO.
LOCATION
DESCRIPTION REMARK
NO. CW-XC184HU CW-XC244HU
C CONTROL BOX ASSEMBLY CW499520315G CW499520315K

1 CONTROL BOX, SINGLE CW4994R1606A CW4994R1606A
2 CONTROL PANEL CW3720R6163A CW3720R6163A
3 ESCUTCHEON CW383120060C CW383120060C
4 CAPACITOR CW6120R2194D CW6120R2194P R
5 POWER CORD ASS'Y CW2H00677X CW2H00677U R
6 THERMISTOR CW632320003D CW632320003D R
7 COVER CW355130015A CW355130015A
8 MAIN P.C.B ASS'Y CW687110070T CW687110070T R
9 DISPLAY P.C.B ASS'Y CW687120195T CW687120195T R
10 MOTOR ASS'Y, SYNC. CW2H01102A CW2H01102A R
D PIPE
1 TUBE ASSEMBLY, SUCTION INDOOR CW521130250D CW52110094B
2 TUBE ASSEMBLY, DISCHARGE SINGLE CW521130066A CW521130325D
3 TUBE, EVAPORATOR CW521030144L CW521030144U
4 TUBE, EVAPORATOR CW521030144T CW521030144V
5 TUBE ASSEMBLY, CONNECTOR CW5211R7059V CW521110067F
6 TUBE, CAPILLARY CW521030646A CW5425R3147X
—34—

MEMO
—35—

MEMO
—36—

January, 2004
P/No.: 3828A20163X Printed in Korea

CWXC 184 Hu

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ORDER NO.

Service Manual Room Air Conditioner

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1.1 SAFETY PRECAUTIONS 1.2 INSULATION RESISTANCE TEST

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OPERATION BUTTON 6 ON/OFF TIMER BUTTON

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2.1 MECHANICAL PARTS

2.1.3 CONTROL BOX

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2.3 ELECTRICAL PARTS

2.3.2 COMPRESSOR Figure 9

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2.3.6 SYNCHRONOUS MOTOR

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Discharge the refrigerant system using FreonTM

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— Replacement of the refrigeration cycle.

1. When replacing the refrigeration cycle, be sure to 6. Recharge as follows :

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Figure 17A-Pulling Vacuum Figure 17B-Charging

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3.2 WINDOW REQUIREMENTS

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Foam strip Foam-PE

■ Top retainer bar is in product package.

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4. Remove the backing from Foam-PE with 3 holes and attach

Top retainer bar

Top retainer bar

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Machine screw (Type D)

Window sash Top retainer bar

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6. Attach each Frame curtain the window sash by using

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CAUTION: For security purpose, reinstall screws at

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ROOM AIR CONDITIONER

CAPILLARY TUBE LIQUID PEFRIGERANT

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Unit runs but poor cooling

Clogged of air filter

Discharte all of gas from

Stop of auto air-swing

Correct above trouble

Satisfactory operation with

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Check of power source. Check of circuit breaker

Check of control switch