Service Parts

Industrial Generator Sets

Model:
25CCL
30CCL
36CCL

TP-7120 8/18
 Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Numbering System Significance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
How to Find Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Hardware References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Specification Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Air Intake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Nameplate and Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Skid and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Alternator and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Alternator Modules GM103505- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Alternator Modules GM104233- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Control and Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Control and Harness Modules GM103512- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Control and Harness Modules GM104390- . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Sound Shield Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Block Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Manual Key Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Miscelleneous Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Appendix A Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Appendix B Common Hardware Application Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Appendix C General Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Appendix D Common Hardware Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Appendix E Common Hardware List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

TP-7120 8/18 Table of Contents 3

 Introduction
This manual lists service replacement parts for Kohler How to Find Part Numbers
Power Systems generator sets. See front cover for list Use the following steps to locate a service replacement
of models. part.
Information in this publication represents data available
1. Locate the generator set nameplate to identify the
at the time of print. Kohler Co. reserves the right to
generator set spec number.
change this publication and the products represented
without notice and without any obligation or liability 2. Locate a second generator set nameplate listing
whatsoever. accessories to identify installed modules. On
This manual includes the following main sections: some models the accessory nameplate is mounted
inside the generator junction box.
Table of Contents. Lists the sections of the manual.
3. Turn to the Specification Number Index. The
Introduction (and other information sections). first column lists the generator set spec numbers.
Contains introductory material about part numbers, The headings identify the groups of parts that make
illustrations, and hardware. up the generator set.
Specification Number Index. Lists the generator set
4. Identify the group most likely to include the
specs and groups.
service part number.
Group Parts Lists. List the part numbers of parts in the
groups. 5. Find the group variation number at the
intersection of the spec number row and the group
Kit Sections. List modules and accessories and their column. Note the variation number.
parts.
6. Page forward to locate the group identified in
Appendices. Include Abbreviations, Common step 4 or find the appropriate page in the Table of
Hardware Application Guidelines, General Torque Contents.
Specifications, Common Hardware Identification, and
Common Hardware List. 7. Find the part on the illustration and note the item
number of the part or find the part description in
the parts list.
Numbering System Significance
This manual uses the following numbering systems: 8. Select the part number that corresponds to
your group variation. The first column lists the
Specification Number. The product identification illustration item number. Find the variation
number located on the generator set nameplate. identified in the Specification Number Index or the
Specification numbers break down into groups. module number found on the generator set
Group Number. A unique number representing a parts nameplate in the appropriate column on the right
group needed to assemble a generator set function. For side of the parts list table. Find the quantity used at
example, Group 101 is the Air Intake group. the intersection of the item number row and the
variation column. A blank space at the intersection
Variation or Module Number. A group might have means the variation/module does not use that part
several variations. Each variation performs the same number.
function with different parts lists. For example, a 50 Hz
generator alternator and a 60 Hz generator alternator Hardware References
both perform the same function; however, with different Many common hardware items do not appear in parts
parts. Each difference requires a group variation or manuals or will appear as common hardware entries. A
module number. common hardware entry lists the size of the hardware.
Part Number. The part number identifies an individual For example, an item that appears as “Hardware,
assembly, subassembly, component, or accessory kit. 3/8-16” in the text means that the piece is 3/8-16 size.
Obtain common hardware locally or, if contacting the
Illustrations factory, use the Common Hardware List in the appendix
to identify the common hardware part number and
Illustrations (or exploded-view drawings) best specifications. See Common Hardware Application
representing the widest range of variations accompany Guidelines in the appendix for mating hardware
most groups in this manual. Illustrations do not depict all instructions.
details and may not show all parts. Do not use
illustrations for assembly or disassembly. Some hardware items require a specific size or some
other characteristic. In that case, use the part number
listed in the text.
When replacing hardware, do not substitute inferior
grade hardware. Replacement hardware grade should
be equal to or better than the grade of the
manufacturer’s original hardware. Use the Common
Hardware List in the appendix to identify the common
hardware hardness.

4 TP-7120 8/18
 Specification Number Index
Variation
Model/Specification number
25CCL 30CCL 36CCL
Group Description GM103423-GA2 GM103423-GA1 GM103423-GA3
Air Intake GM103424-GR1 GM103424-GR1 GM103424-GR1
Cooling System GM104732-GR1 GM104732-GR1 GM104732-GR1
Engine GM103422-GR1 GM103422-GR1 GM103422-GR1
Nameplate and Decals GM103425-GR1 GM103425-GR1 GM103425-GR1
Skid and Plant Mounting GM91038-GR3 GM91038-GR3 GM91038-GR3
Alternator and Mounting * * *
Control and Harness * * *
Circuit Breaker and Mounting * * *
Sound Shield Enclosure * * *
Literature 701-184-560 701-184-561 701-184-562

* Configured group. Refer to the generator set nameplate for the module number.
Turn to the respective group on the following pages for parts breakdowns.

TP-7120 8/18 5
Air Intake
GM103424-GR1

10 3

4
8
9
9
1

8
GM103424-A

Item Part Number Description Quantity

1 344754 Connector, Hose 2
2 GM103427 Hose, Air Intake 1
3 GM14200 Mount, Air Cleaner ( 6.76 in. ID) 1
4 GM90280 Air Cleaner Assy. 1
5 M6923-08-80 Nut, Hex 8 mm 2
6 M933-08016-60 Screw, Hex Cap 2
7 X-386-110 Hose, Fuel and Oil 1
8 X-426-1 Clamp, Hose, 2.81/3.75 in. 2
9 X-426-9 Clamp, Hose, .25/.70 in. 2
10 GM90281 Element, Air Cleaner 1

6 TP-7120 8/18
 Notes

TP-7120 8/18 7
Cooling System
GM104732-GR1

40
45 54
54 54
57
23 26 54
11 51
42 52
3 54
29 43
46
27 30
54
16 42
49 34 14
28 34
24 48
13 56
8
44
11 47 12
16 2
49 16
53 31 29
17 7 18 32
47 32
18 25 35
5 54
37 15 24
16 54
19 55
50 16
11 36
21 54
20 41 41
39
16
5
22
10
38

GM104732--

8 TP-7120 8/18
 Cooling System
GM104732-GR1
Item Part Number Description Quantity
2 19000-08075 Foam, Gasket Seal (530 mm Long) 1
3 19000-08076 Foam, Gasket Seal (750 mm Long) 1
5 19010-08112 Foam Tape (545 mm Long) 2
7 19010-08118 Foam Tape (527 mm Long) 1
8 X-6352-13 Grommet, U--Channel 1
10 278788 Valve, Drain (3/8 in. NPTF) 1
11 GM103146 Fan, 14 in. 12 VDC Axial Motor 3
12 GM103967 Panel, Bulkhead 1
13 GM103968 Shroud, Radiator 1
14 GM47692 Bottle, Overflow 1
15 GM66270 Sensor, Low Coolant Level 1
16 GM78761-1 Screw, Sheet Metal M6 x 1.0 x 16 mm 37
17 GM82973 Mount, Radiator Upper 1
18 GM82979-1 Insulation, Acoustic Foam 2
19 GM82979-2 Insulation, Acoustic 1
20 GM83755 Shroud, Radiator Front 1
21 GM83762 Bracket, Lower Radiator 1
22 GM85643 Mount, Radiator Lower 1
23 M125A-06-80 Washer, Plain 6.4 ID x 12 OD 4
24 M125A-08-80 Washer, Plain 8.4 ID x 16 OD 4
25 M931-08040-60 Screw, Hex Cap 2
26 M933-06020-60 Screw, Hex Cap 4
27 M982-06-80 Nut, Hex Elastic Stop, 6 mm 4
28 M982-08-80 Nut, Hex Elastic Stop, 8 mm 2
29 X-284-31 Grommet, Round 3
30 X-284-7 Grommet, Round 1
31 X-386-142 Line, Flex Fuel 1
32 X-426-9 Clamp, Hose, .25/.70 in. 2
33 X-6047-31 Channel, ”U” 1
34 GM78761-1 Screw, Sheet Metal M6 x 1.0 x 16 mm 1
35 GM90237 Hose, Upper Radiator 1
36 GM90238 Hose, Lower Radiator 1
37 GM91302 Radiator 1
38 GM91498 Hose, Oil Cooler 1
39 GM91499 Hose, Oil Cooler 1
40 GM92384 Tube, Turbo 1
41 GM93389 Adapter, JIC Reducer 2
42 GM95671 Hose, Charge Air Cooler 2
43 GM95687 Tube, CAC Cooler With Port 1
44 GM95704 Charge Air Cooler 1
45 GM97007 Hose, Hump (2 in. ID) 1
46 M125A-06-80 Washer, Plain 6.4 ID x 12 OD 1
47 M125A-08-80 Washer, Plain 8.4 ID x 16 OD 2
48 M6921-08020-60 Screw, Hex Flange M8 x 20 2
49 M6923-08-80 Nut, Hex 8 mm 4
50 M931-08055-60 Screw, Hex Cap 2
51 M933-06020-60 Screw, Hex Cap 1
52 X-20-1 Washer, Lock, .259 ID x .489 in. OD 1
53 X-400-260 Spacer 2
54 X-426-16 Clamp, Hose, 1.81/2.75 in. 11
55 X-426-19 Clamp, Hose, 1/2 in. 1
56 X-672-40 Clamp, Insulated 1
57 X-6380-11 Hose, Charged Air Cooler 1

TP-7120 8/18 9
Engine
GM103422-GR1

1
18
5
14
4 18
6 24
2
23
18
20
17
13
19
3
8 15
8
13
16 22 10
21 11

12

12

GM103422-

10 TP-7120 8/18
 Engine
GM103422-GR1
Item Part Number Description Quantity
1 336851 Screw, Hex Head Machine, Special Thread 1
2 GM102100 Sender, Oil Pressure 1
3 GM102521 Bracket, ECM 2
4 GM103655 Bracket, ECM Mounting 1
5 GM22535 Clamp, Exhaust (3.34 in.) 1
6 GM39458 Sender, Temperature 1
7 GM61432 Strap, Poly Battery 1
8 GM78761-1 Screw, Sheet Metal M6 x 1.0 x 16 mm 6
9 GM88249 Engine, Gaseous Fuel, Turbo, 2.2L, CCL 1
10 GM92079 Blanket, Exhaust 1
11 GM95022 Pipe, Exhaust 1
12 GM96290 Bracket, T--Slot, Strap 2
13 M125A-08-80 Washer, Plain 8.4 ID x 16.0 OD 2
14 M125A-10-80 Washer, Plain 10.5 ID x 20.0 OD 4
15 M933-08020-60 Screw, Hex Cap 1
16 M934-08-60 Nut, Hex 1
17 M961-10025-82 Screw, Hex Cap 8
18 M961-10030-60 Screw, Hex Cap 8
19 X-22-10 Washer, Lock 1
20 X-25-26 Washer, Plain, .531 ID x 1.062 in. OD 8
21 X-545-246 Cable, Battery 1
22 X-545-247 Cable, Battery 1
23 X-6031-12 Insulation, Adh. Backed Foam 2
24 X-6210-7 Nut, Flange Spiralock, 5/16--18 1

TP-7120 8/18 11
Nameplate and Decals
GM103425-GR1 Not illustrated
Item Part Number Description Quantity
1 249808 Decal, Warning Rotating Parts 2
2 249809 Decal, Caution Hot Engine 5
3 249810 Decal, Warning Hot Coolant 1
4 257438 Decal, Danger Moving Rotor 1
5 257441 Decal, Warning Lifting Eye 1
6 258815 Decal, Warning Voltage Backfeed 1
7 273780 Decal, Warning Explosion 1
8 GM15299 Decal, Rainproof Enclosure 1
9 GM15301 Decal, Power Breaker 1
10 GM20577 Decal, Fuel Type 1
11 GM62217 Nameplate, 5 in. Tall, Blank 2
12 X-6275-3 Logo, Kohler 3

12 TP-7120 8/18
 Skid and Mounting
GM91038-GR3

9
9
6
6

24
10 7 25
2

10
11 11
19
3
15
13
20

22
21
26

17
17
4
16
8 14
5
12
18

14
1
5 11 GM91038--E

Item Part Number Description Quantity

1 290418 Strap, Ground 1
2 GM28552 Tag, Hang Shipping Brkt 1
3 GM51689 Bracket, Shipping 1
4 GM59015 Fitting, Bulkhead Drain 1
5 M125A-10-80 Washer, Plain 10.5 ID x 20 OD 2
6 M125A-12-80 Washer, Plain 2
7 M6923-08-80 Nut, Hex 8 mm 1
8 M6923-10-80 Nut, Hex 10 mm 1
9 M931-12065-60 Screw, Hex Cap 2
10 M933-08025-60 Screw, Hex Cap 2
11 M933-10020-60 Screw, Hex Cap 5
12 M933-10035-60 Screw, Hex Cap 1
13 M982-12-80 Nut, Hex Elastic Stop 2
14 X-22-15 Washer, Lock 3
15 X-25-140 Washer, Plain, .531 ID x 2 in. OD 2
16 X-75-58 Plug, Pipe 1
17 X-426-10 Clamp, Hose, .5/1 in. 2
18 X-781-22 Rivet, Pop, .187 in. 2
19 276476 Vibromount 2
20 GM93089 Valve, Oil Drain 1
21 GM103428 Skid 1
22 X-577-5 Hose, Rubber 1
24 GM87458 Foot, Engine R.H. 1
25 GM87459 Foot, Engine L.H. 1
26 M931-08045-60 Screw, Hex Cap 1

TP-7120 8/18 13
Alternator and Mounting
GM103505-, 25--36CCL

33
6
19
10 17 36
32 20
1
35 22
16

5 4

31
34

11
7

12
18
9 15
8
30
3
2 21
14
13

GM103505-A

14 TP-7120 8/18
 Alternator and Mounting
GM103505-
Item Part Number Description Quantity
1 GM103747 PCB Assembly, Rotating Diode Board 1
2 GM87122 Disc, Drive (4D Backplate) 2
3 GM87123 Fan, Alternator (4D/4E Kohler Diesel) 1
4 GM87126 Bracket, End (4D/4E) 1
5 GM87132 O--Ring 1
6 M125A-05-80 Washer, Plain 4
7 M125A-06-80 Washer, Plain 6.4 ID X 12 OD 8
8 M125A-10-80 Washer, Plain 10.5 ID X 20 OD 4
9 M125A-12-80 Washer, Plain 2
10 M6923-10-80 Nut, Hex 10 mm 4
11 M912-06016-60 Screw, Socket Head Cap 8
12 M912-08020-92 Screw, Socket Head Cap 8
13 M931-12065-60 Screw, Hex Cap 2
14 M933-08025-82 Screw, Hex Cap 8
15 M933-10025-60 Screw, Hex Cap 4
16 M933-10025-82 Screw, Hex Cap 1
17 M934-04-SS Nut, Hex 2
18 M982-12-80 Nut, Hex Elastic Stop 2
19 M985-04-SS Nut, Hex Elastic Stop 5
20 X-25-129 Washer, Plain, .384 ID x 1.628 in. OD 1
21 X-25-140 Washer, Plain, .531 ID x 2 in.OD 2
22 X-283-3 Terminal, Ring, Male, 16--14 Awg 3
30 324073 Vibromount 2
31 GC87121-5 Rotor Assy, 4D8.3 Backplate 1
32 GC105514 Exciter Armature Assy. 1
33 GC87131 Exciter Field Assembly (57 mm) 1
34 See Chart Stator Assy. 1
35 GM87134-5 Stud, M10--1.5 x 560 mm 4
36 M931-05070-60 Screw, Hex Cap 4

Use this table to identify part numbers of items 33, 36.

Part Number
Item 34,
Module No. Description Stator Assy.
GM103505-MA4 4D8.3 2.2L GW GC90416-5
GM103505-MA5 4E8.3 2.2L GW GC90418-5
GM103505-MA6 4D8.3 600V 2.2L GW GC90417-5

TP-7120 8/18 15
Alternator and Mounting, continued
GM104233-, 30--36CCL

5 19
10 27
9 15 11
14 31 4
12
25
23
32
22

3 2
29

30

7 16
11
6
8
20 17
24
13 21
28 12
26
18 GM104233--

Item Part Number Description Qty

2 GM101367-1 Bracket Assy, End (4P7X--4P10X) 1
3 GM103201 O--Ring 110.49 x 5.33 BUNA--N 70 1
4 GM70070 Washer, FRX Exciter Mtg. 1
5 GM74218 Holder Assy, Led Optic Board 1
6 GM87122 Disc, Drive (4D Backplate) 1
7 GM87123-1 Fan, Alternator (4D/4E Kohler Diesel) 1
8 GM89972 Disc, Drive (Lomb Backplate) 1
9 GM98936 Spacer, Enhanced FRX Activator 1
10 GM98939-1 PCB Assy, FRX Actuator 1
11 M125A-06-80 Washer, Plain 6.4 ID x 12 OD 12
12 M125A-10-80 Washer, Plain 10.5 ID x 20 OD 8
13 M125A-12-80 Washer, Plain 2
14 M6923-10-80 Nut, Hex 10 mm 4
15 M7500CE-05020-85 Screw, Metric Thread Forming Inst 6
16 M912-06016-60 Screw, Socket Head Cap 8
17 M912-08020-92 Screw, Socket Head Cap 8
18 M931-12065-60 Screw, Hex Cap 2
19 M933-06016-60 Screw, Hex Cap 4
20 M933-08025-82 Screw, Hex Cap 8
21 M933-10025-60 Screw, Hex Cap 4
22 M933-16030-82 Screw, Hex Cap 1
23 M934-04-SS Nut, Hex 5
24 M982-12-80 Nut, Hex Elastic Stop 2
25 M985-04-SS Nut, Hex Elastic Stop 5
26 X-25-140 Washer, Plain, .531 ID x 2 in. OD 2
27 X-6071-8 Screw, Hex Washer Head 1
28 324073 Vibromount 2
29 GC101369-1 Rotor Assy, Mar 4P7BX/4Q7BX 1
Backplate
30 See Table Stator Assy 1
31 GC70064-2 Exciter Armature, SCR (25 mm) 1
32 GM87134-8 Stud, M10--1.5 x 590 mm 4

Use this table to identify part numbers of item 30.

Part Number
Item 30,
Part No. Description Stator Assy.
GM104233-MA1 25/30 CCL 4P7BX (3 PH) GC104198-1
GM104233-MA2 25/30 CCL 4Q7BX (1 PH) GC104199-1

16 TP-7120 8/18
 Notes

TP-7120 8/18 17
Control and Harness
GM103512-, 25--36CCL

6 3
20

4
12 42
41 13 15
29 34
10 37
20
20

38 20 40
35 20
45
44 47 50 2
49
29 36 48
27 5 25
49 47 28
9 19 48 21
20
20
7 47
17 50
14 39
20 8
11 32 20
23 31
46 16
42
20 46 30 20

27 33 1
24
20 26
43
33
22
Item not shown: 18

GM103512-C

18 TP-7120 8/18
 Control and Harness
GM103512-
Item Part Number Description Quantity
1 277839 Ground Strap 1
2 361567 Base, Tie Wrap Snapin 1
3 GM103525 Panel, J--Box Top 1
4 GM103543 Controller Assembly 1
5 GM103567 Panel, J--Box Side LH 1
6 GM103568 Panel, J--Box Side RH 1
7 GM103572 Panel, Junction Box LH 1
8 GM103573 Panel, Junction Box RH 1
9 GM103578 Box, Breaker 1
10 GM103603 Plate, Breaker Box, Top 1
11 GM103607 Plate, Breaker Box, Bottom 1
12 GM103737 Bracket, Fuse Box 1
13 GM104498 Harness, Genset 25--30 CCL 4D 1
14 GM105022 Bracket, Thermal Switch 1
15 GM105516 Thermostat, Snap Action Disc 1
16 GM105517 Thermostat, Snap Action Disc 1
17 GM11040-7 Insert, Threaded M6--1.0 4
18 GM17424 Harness, Wiring C.T. 1
19 GM38784-3 Vibromount, Controller 4
20 GM78761-1 Screw, Sheet Metal M6 x 1.0 x 16 mm 41
21 GM83895 Resistor 1
22 GM88285 Bracket, CT Mounting 1
23 GM88287 Bracket, CT Mounting 1
24 GM90316 Terminal Block 4D ALT 1
25 GM92902 Guard, Resistor 1
26 GM93705 Decal, Torque Rating 1
27 M125A-06-80 Washer, Plain 6.4 ID x 12 OD 6
28 M7985A-05030-20 Screw, Pan Head Machine 2
29 M933-06010-60 Screw, Hex Cap 5
30 M933-06020-60 Screw, Hex Cap 2
31 M934-05-50 Nut, Hex 5 mm 2
32 X-22-11 Washer, Lock 2
33 X-22-5 Washer, Lock 2
34 X-22-9 Washer, Lock 4
35 X-25-9 Washer, Plain, .156 ID x .375 in. OD 4
36 X-49-40 Screw, Machine 4
37 X-50-1 Screw, Machine 4
38 X-74-6 Nut, Hex Machine Screw, 4--40 4
39 X-284-7 Grommet, Round 1
40 X-468-1 Cable Tie 1
41 X-672-20 Clamp, Insulated, 1.25 in. 1
42 X-793-3 Rivet, Pop, .125 in. 4
43 X-6033-17 Grommet, U Channel 1
44 X-6047-14 Channel, U 1
45 See Chart Panel, J--Box Back 1
46 See Chart Transformer, Current --
47 See Chart Transformer, Potential 3
48 See Chart Nut, Hex 4 mm 6
49 See Chart Washer, Lock 6
50 See Chart Spacer, .209 ID x .375 OD x .219 in. 6

Use this table to identify part numbers of items 45--50.

Part Number
Module No. Item 45 Item 46 (Qty.) Item 47 Item 48 Item 49 Item 50
GM103512-MA1 GM103576 GM16252 (3) -- -- -- --
GM103512-MA2 GM103577 GM16252 (3) 258990 M934-04-50 X-22-7 X-400-192
GM103512-MA3 GM103576 GM16252 (2) -- -- -- --

TP-7120 8/18 19
Control and Harness, continued
GM104390-, 30--36CCL

5 3
22

13
12 43
42 14 17
30 35
10 38
22
22
22
41
39
36
45 22 2
8
30 4 37
28 26 29
9 21 23
22
6 16
19 22 40
22
22 7
11 33
15 32
46 18
43
22 46 31 22

28 34 1
25
22 27
44
34
Item not shown: 20
24

GM104390-C

20 TP-7120 8/18
 Control and Harness, continued
GM104390-
Item Part Number Description Quantity
1 277839 Ground Strap 1
2 361567 Base, Tie Wrap Snapin 1
3 GM103525 Panel, J--Box Top 1
4 GM103567 Panel, J--Box Side LH 1
5 GM103568 Panel, J--Box Side RH 1
6 GM103572 Panel, Junction Box LH 1
7 GM103573 Panel, Junction Box RH 1
8 GM103576 Panel, J--Box Back 1
9 GM103578 Box, Breaker 1
10 GM103603 Plate, Breaker Box, Top 1
11 GM103607 Plate, Breaker Box, Bottom 1
12 GM103737 Bracket, Fuse Box 1
13 GM104452 Controller Assembly 1
14 GM104499 Harness, Genset 25--30 CCL 4P 1
15 GM104514 Plate, CT Mounting 1
16 GM105022 Bracket, Thermal Switch 1
17 GM105516 Thermostat, Snap Action Disc 1
18 GM105517 Thermostat, Snap Action Disc 1
19 GM11040-7 Insert, Threaded M6--1.0 4
20 GM17424 Harness, Wiring C.T. 1
21 GM38784-3 Vibromount, Controller 4
22 GM78761-1 Screw, Sheet Metal M6 x 1.0 x 16 mm 41
23 GM83895 Resistor 1
24 GM88285 Bracket, CT Mounting 1
25 GM90316 Terminal Block 4D ALT 1
26 GM92902 Guard, Resistor 1
27 GM93705 Decal, Torque Rating 1
28 M125A-06-80 Washer, Plain 6.4 ID x 12 OD 6
29 M7985A-05030-20 Screw, Pan Head Machine 2
30 M933-06010-60 Screw, Hex Cap 5
31 M933-06020-60 Screw, Hex Cap 2
32 M934-05-50 Nut, Hex 5 mm 2
33 X-22-11 Washer, Lock 2
34 X-22-5 Washer, Lock 2
35 X-22-9 Washer, Lock 4
36 X-25-9 Washer, Plain, .156 ID x .375 in. OD 4
37 X-49-40 Screw, Machine 4
38 X-50-1 Screw, Machine 4
39 X-74-6 Nut, Hex Machine Screw, 4--40 4
40 X-284-7 Grommet, Round 1
41 X-468-1 Cable Tie 1
42 X-672-20 Clamp, Insulated, 1.25 in. 1
43 X-793-3 Rivet, Pop, .125 in. 4
44 X-6033-17 Grommet, U Channel 1
45 X-6047-14 Channel, U 1
46 See Chart Transformer, Current --

Use this table to identify part numbers of item 46.

Part Number
Module No. Item 46 (Qty.)
GM104390-MA1 GM16252 (3)
GM104390-MA2 GM16252 (2)

TP-7120 8/18 21
Controller
GM103543, 25--36CCL

23

20
24
26
5

4
15
24
19

14

17
13

19 22

1 16
3
18 11
2
8
6

5
27
25
26

7
10
21

Item not shown: 12

GM103543-A

22 TP-7120 8/18
 Controller
GM103543
Item Part Number Description Quantity
1 225179 Strip, Marker 1
2 291207 Fuse, 1.5 A, 250 V 3
3 292821 Fuse Holder 1
4 295313 Terminal Block 1
5 361567 Base, Tie Wrap Snapin 2
6 GM103544 Panel, Controller Mounting 1
7 GM11040-6 Insert, Threaded M5--0.8 4
8 GM11040-7 Insert, Threaded M6--1.0 2
9 GM49746 Relay, 12 VDC 4
10 GM65741-2 Controller Assy, APM402 1
11 GM71802 Cover, Controller 1
12 GM77888 Harness, A/C APM402 1
13 GM88453 Assy, 4D Activator Board 1
14 GM88998 Bracket, Mounting (Options) 1
15 GM90344 Strip Marker 1
16 M125A-03-80 Washer, Plain 2
17 M6923-06-80 Nut, Hex 6 mm 3
18 M7985A-03012-20 Screw, Pan Head M3 x 12 2
19 M7985A-04010-20 Screw, Pan Head Machine 8
20 M7985A-04016-20 Screw, Pan Head Machine 4
21 M7985A-05020-20 Screw, Pan Head Machine 4
22 M934-03-50 Nut, Hex 3 mm 4
23 M934-04-50 Nut, Hex 4 mm 4
24 X-22-7 Washer, Lock 8
25 X-301-29 Plug, Button 1
26 X-468-1 Cable Tie 2
27 X-6047-45 Channel, U 1

TP-7120 8/18 23
Controller, continued
GM104452, 30--36CCL

22

19
23
26
5

4
14
23

18

13

16

21

15
1
3
17 11
2
8
6

5
26
24
25

7
10
20

Item not shown: 12 GM104452-A

24 TP-7120 8/18
 Controller, continued
GM104452
Item Part Number Description Quantity
1 225179 Strip, Marker 1
2 291207 Fuse, 1.5 A, 250 V 3
3 292821 Fuse Holder 1
4 295313 Terminal Block 1
5 361567 Base, Tie Wrap Snapin 2
6 GM103544 Panel, Controller Mounting 1
7 GM11040-6 Insert, Threaded M5--0.8 4
8 GM11040-7 Insert, Threaded M6--1.0 2
9 GM49746 Relay, 12 VDC 4
10 GM65741-2 Controller Assy, APM402 1
11 GM71802 Cover, Controller 1
12 GM77888 Harness, A/C APM402 1
13 GM88998 Bracket, Mounting (Options) 1
14 GM90344 Strip Marker 1
15 M125A-03-80 Washer, Plain 2
16 M6923-06-80 Nut, Hex 6 mm 3
17 M7985A-03012-20 Screw, Pan Head M3 x 12 2
18 M7985A-04010-20 Screw, Pan Head Machine 4
19 M7985A-04016-20 Screw, Pan Head Machine 4
20 M7985A-05020-20 Screw, Pan Head Machine 4
21 M934-03-50 Nut, Hex 3 mm 4
22 M934-04-50 Nut, Hex 4 mm 4
23 X-22-7 Washer, Lock 8
24 X-301-29 Plug,Button 1
25 X-468-1 Cable Tie 2
26 X-6047-45 Channel, U 1

TP-7120 8/18 25
Sound Shield Enclosure
GM103426-

26
20

22
25
24
5

1
23 19
21 18
12

2 10 13
1
18 6
11
25 9 1
8

15
14 9 1
1
1
4 16
3
7

GM103426--A

26 TP-7120 8/18
 Sound Shield Enclosure
Item Part Number Description Quantity
1 GM78761-1 Screw, Sheet Metal M6 x 1.0 x 16 mm 53
2 GM82880 Bracket, Exhaust Mounting 1
3 GM82922 Tool, Latch Opening 2
4 GM88395 Panel, Enclosure Front (RH) 1
5 GM88396 Panel, Enclosure Front (LH) 1
6 GM88397 Panel, Front Enclosure 1
7 GM88560 Silencer 1
8 LK-1036-1515 Lead, Ground 2
9 M125A-06-80 Washer, Plain 6.4 ID x 12.0 OD 4
10 M125A-08-80 Washer, Plain 8.4 ID x 16.0 OD 2
11 M933-08020-60 Screw, Hex Cap 2
12 M933-10020-60 Screw, Hex Cap 2
13 M982-08-80 Nut, Hex Elastic Stop, 8 mm 2
14 X-22-12 Washer, Lock 4
15 X-468-1 Cable Tie 1
16 X-722-2 Clamp, Muffler, 2.62 in. 1
18 25493-00006 Seal, Push--on Trim 2
19 GM103545 Foam, Acoustic 1
20 GM103610 Panel Asm, Enclosure (Rear) 1
21 See Chart Panel, Rear Air Duct 1
22 GM104279 Panel, Rear Air Duct Top 1
23 GM104280 Panel, Rear Air Duct Side RH 1
24 GM104281 Panel, Rear Air Duct Side LH 1
25 GM85141 Panel, Access Assy, Enclosure 2
26 GM96246 Cross Bent Roof Sub Assy, Enclosure 1

Use this table to identify part numbers of item 21.

Part
Number
Module No. Model No. Item 21
GM103426-MA1 25--36CCL GM104284
GM103426-MA2 30--36CCL GM104278

TP-7120 8/18 27
Sound Shield Enclosure, continued
GM105943-

12

33 31

27
12

32
12
26 7

28 19 29
12
13 10
34
12
30
21
13
12 12
1 16 22
26 2 13
3 4 20
14 17

11 18 8

12
15
23

32 24 5
6 9

GM105943--

28 TP-7120 8/18
 Sound Shield Enclosure, continued
Item Part Number Description Quantity
1 GM103804 Panel, Enclosure Sill 2
2 GM103889 Foam, Acoustic, Windload RCLB 2
3 GM104593 Panel, Cover 2
4 GM82880 Bracket, Exhaust Mounting 1
5 GM82922 Tool, Latch Opening 2
6 GM88395 Panel, Enclosure Front (RH) 1
7 GM88396 Panel, Enclosure Front (LH) 1
8 GM88397 Panel, Front Enclosure 1
9 GM88560 Silencer 1
10 LK-1036-1515 Lead, Ground 2
11 GM11040-9 Insert, Threaded M8--1.25 8
12 GM78761-1 Screw, Sheet Metal M6 x 1.0 x 16 mm 59
13 M125A-06-80 Washer, Plain 6.4 ID x 12.0 OD 6
14 M125A-08-80 Washer, Plain 8.4 ID x 16 OD 2
15 M6921-08030-60 Screw, Hex Flange (M8--1.25 x 30 mm) 8
16 M6923-06-80 Nut, Hex 6 mm 2
17 M933-06025-82 Screw, Hex Cap 2
18 M933-08020-60 Screw, Hex Cap 2
19 M933-10020-60 Screw, Hex Cap 2
20 M982-08-80 Nut, Hex Elastic Stop, 8 mm 2
21 X-22-12 Washer, Lock 4
22 X-400-74 Spacer, .344 ID x .625 OD x .25 in. 2
23 X-468-1 Cable Tie 1
24 X-722-2 Clamp, Muffler, 2.62 In. 1
26 25493-00006 Seal, Push--On Trim 2
27 GM104279 Panel, Rear Air Duct Top 1
28 GM104280 Panel, Rear Air Duct Side RH 1
29 GM104281 Panel, Rear Air Duct Side LH 1
30 See chart Panel, Rear Air Duct 1
31 GM96246 Cross Bent Roof Sub Assy, Enclosure 1
32 GM103706-1 Door, Windload RCLB 2
33 GM103610 Panel Asm, Enclosure (Rear) 1
34 GM103545 Foam, Acoustic 1

Use this table to identify part numbers of item 30.

Part
Number
Module No. Model No. Item 30
GM105943-MA1 25--36CCL GM104284
GM105943-MA2 30--36CCL GM104278

Literature
Not illustrated
Quantity
Part Variation
Item Number Description 560 561 562
1 G4-274 S/S 25CCL Gas, Industrial 1 -- --
2 G4-275 S/S 30CCL Gas, Industrial -- 1 --
3 G4-283 S/S 36CCL Gas, Industrial -- -- 1
4 TP-6356 S/M Controllers, 20--3250 kW, Ind. 1 1 1
5 TP-6694 O/M APM402/Dec3000 Controller 1 1 1
6 TP-7120 P/C 25/30/36CCL, Industrial 1 1 1
7 TP-6783 S/M 20--200, Fst Rspnse X (Fr--X) Altr, Ind -- 1 1
8 TP-6878 S/M 10--40 kW with 4D/4E Alternators 1 1 1
9 TP-6901 O/M Engine KG2204/T 2.2L LPG/NG 1 1 1
10 TP-6902 S/M Kohler KG2204/T 2.2L LPG/NG, Engine 1 1 1
11 TP-6903 S/M KG2204/T 2.2L LPG/NG Diagnostic 1 1 1
12 TP-6904 P/C Engine KG2204/T 2.2L LPG/NG 1 1 1
13 TP-6975 Warranty, CARB/EPA Sore 2--Yr 2.2L/6.2L 1 1 1
14 TP-7119 I/M 25/30/36CCL, Industrial 1 1 1
15 TP-7123 Warranty 5 Year Stationary Standby Ind. 1 1 1

TP-7120 8/18 29
Block Heater
GM90235-

8
9
10

9
11
5
12
4
6
9
10
4
9

7
2

1
GM90235-C

Item Part Number Description Quantity

1 GM100208 Shield, Heat 1
2 GM78546 Bracket, Block Heater Mtg. 1
3 M6923-06-80 Nut, Hex 6 mm 6
4 M933-06020-60 Screw, Hex Cap 6
5 X-204-6 Pipe, Nipple (3/8 in. NPT X 2 in.) 1
6 X-216-23 Coupling, Pipe ( 3/8 in. NPSC) 1
7 X-312-35 Hose, .63 ID 1
8 X-312-54 Hose, .63 ID 1
9 X-426-12 Clamp, Hose, .69/1.25 in. 4
10 X-582-2 Connector, Hose + Vibra Seal 2
11 279047 Tag, Hang 1
12 See Chart Heater, Block 1

Use this table to identify part numbers of item 12.

Part
Number
Module No. Description Item 12
GM90235-KP1 Heater, Block (120V, 500W) GM95436
GM90235-KP1 Heater, Block (240V, 500W) GM95437

30 TP-7120 8/18
 Fuel System
GM104203-

GM104203-MA1

1 7
5 8
9
13

6 8
11 13
10 7
4 2
10 3
12

GM104203-MA2

8
15
14 7
17 5 8

16 12
6
10
9
4
9
11
8
12
7 2
3
GM104203-C

Item Part Number Description Quantity

1 151385 Elbow, Street (90 x 1 in. NPTF) 1
2 GM78545 Bracket, Fuel Solenoid 1
3 GM78761--1 Screw, Sheet Metal M6 x 1.0 x 16 mm 4
4 GM95614 Hose, Fuel Line 1
5 GM96976 Valve, Dual Solenoid 1
6 SA--472 Elbow, Street 1
7 X--215--15 Elbow, Pipe (90  x 1 in. NPT) 2
8 See Chart Pipe, Nipple (1 in. NPT x 3 in.) --
9 X--218--9 Pipe (1 in. NPT x 6.50 in.) 1
10 X--426--12 Clamp, Hose, .69/1.25 in. 2
11 X--582--15 Connector, Hose + Vibra Seal 1
12 X--582--8 Connector, Hose + Vibra Seal 1
13 X--722--8 Clamp, Muffler, 1.37 in. 2
14 See Chart Bushing, Reducing (1/8 x 1 in, NPT) 1
15 See Chart Switch, Pressure 4.5 in. H20 1
16 See Chart Pipe (1 in. NPT x 2 in.) 1
17 See Chart Tee, Pipe (1 x 1 x 1 NPT) 1

Use this table to identify part numbers of items 8, 14--17.

Part Number
Module No. Item 8 (Qty.) Item 14 Item 15 Item 16 Item 17
GM104203-MA1 X-218-22 (2) -- -- -- --
GM104203-MA2 X-218-22 (3) AC-1459 GM70537 K-122 X-203-28

TP-7120 8/18 31
Manual Key Switch
GM103806-KA1

Item not shown: 2

GM103806-

Item Part Number Description Quantity

1 GM103075 Decal, Auto Lock On/Off 1
2 GM103433 Harness, Keyswitch Dec 3000 1
3 GM103805 Switch, Key, 2 Position 1

32 TP-7120 8/18
 Miscelleneous Kits
Qty. Description Part No.

Kit, Heater, Oil Pan 150W 120V GM93357-KP1

1 Heater, Oil Pan GM93424
1 TT Oil Pan Heater, Res/Coml TT--1633

Kit, Heater, Oil Pan 150W, 240V GM93357-KP2

1 Heater, Oil Pan GM93486
1 TT Oil Pan Heater, Res/Coml TT--1633

Dry Contact, 15 Relay GM89315-KA1

1 Cable, Patch, 3 Ft. RJ--45 357477
1 Diagram, DEC 3000 Accy Interconnection GM78246
1 PCB Assy, 15 Relay Dry Contact w/ Com GM84063
1 Harness, 15 Relay Brd. Power GM95582
4 Screw, Pan Head Machined M7985A--04010--20
4 Washer,Lock.172 ID x.333 in.OD X--22--7

Flexible Fuel Lines GM13706-KA4

1 Pipe (1 in. NPT x 1.5 in.) X--218--24
2 Cable tie X--468--4
1 Fuel Line, Flexible (1.00 in. ID x 18 in.) X--504--21

Battery,1/12V, Wet 256985

Battery Charger, 6A GM96391-KA1
1 Battery Charger 12V, 6A GM96383
2 Nut, Hex 6 mm M6923--06--80
2 Screw, Pan Head Machine M7985A--06020--20
1 Battery Charger, 6 Amp, Industrial TT--1702

Battery Charger, 10A GM94447-KA1

1 Decision Maker Industrial Battery Charger GM87448
4 Nut, Hex 6 mm M6923--06--80
4 Screw, Hex Cap M933--06025--60

Battery Heater, 120V, 65W GM104703-KA1

1 Heater, Battery Wrap 120V, 65W GM104699
2 Cable Tie X--468--1

Gen. Heater, 120/240V, 85W GM79104-KA2

2 Heater, Strip 120V/85W GM85733
4 Washer, Plain M125A--05--80
4 Screw, M5 x 14 mm M933--05014--60

2 Input/5 Output Module GM89315-KA4

1 Cable, Patch, 3 Ft. RJ--45 357477
1 PCB Assy, CAN Remote I/O GM64494
1 Diagram, DEC 3000 Accy Interconnection GM78246
4 Screw, Pan Head Machined M7985A--04010--20
4 Washer, Lock .172 ID x.333 in.OD X--22--7

Run Relay, 12V GM89315-KA3

1 Relay 248362
1 Harness, Run Relay GM75854
1 Diagram, DEC 3000 Accy Interconnection GM78246
1 Diagram, Accessory Interconnection GM78247
2 Screw, Pan Head Machined M7985A--04010--20
2 Washer,Lock .172 ID x .333 in.OD X--22--7

Manual Speed Adjust GM85971-KA1

1 Software, Man. Spd Adjust Program GM85972--AA1

TP-7120 8/18 33
 Appendix A Abbreviations
The following list contains abbreviations that may appear in this publication.
A, amp ampere cfh cubic feet per hour ES engineering special,
ABDC after bottom dead center cfm cubic feet per minute engineered special
AC alternating current CG center of gravity ESD electrostatic discharge
A/D analog to digital CID cubic inch displacement est. estimated
ADC advanced digital control; CL centerline E--Stop emergency stop
analog to digital converter cm centimeter etc. et cetera (and so forth)
adj. adjust, adjustment CMOS complementary metal oxide exh. exhaust
ADV advertising dimensional substrate (semiconductor) ext. external
drawing cogen. cogeneration F Fahrenheit, female
Ah amp--hour com communications (port) fglass. fiberglass
AHWT anticipatory high water coml commercial FHM flat head machine (screw)
temperature Coml/Rec Commercial/Recreational fl. oz. fluid ounce
AISI American Iron and Steel conn. connection flex. flexible
Institute
cont. continued freq. frequency
ALOP anticipatory low oil pressure
CPVC chlorinated polyvinyl chloride FS full scale
alt. alternator
crit. critical ft. foot, feet
Al aluminum
CRT cathode ray tube ft. lb. foot pounds (torque)
ANSI American National Standards
Institute (formerly American CSA Canadian Standards ft./min. feet per minute
Standards Association, ASA) Association ftp file transfer protocol
AO anticipatory only CT current transformer g gram
APDC Air Pollution Control District Cu copper ga. gauge (meters, wire size)
API American Petroleum Institute cUL Canadian Underwriter’s gal. gallon
Laboratories gen. generator
approx. approximate, approximately
CUL Canadian Underwriter’s genset generator set
AQMD Air Quality Management District Laboratories
AR as required, as requested GFI ground fault interrupter
cu. in. cubic inch
AS as supplied, as stated, as cw. clockwise GND, ground
suggested gov. governor
CWC city water--cooled
ASE American Society of Engineers gph gallons per hour
cyl. cylinder
ASME American Society of gpm gallons per minute
Mechanical Engineers D/A digital to analog
DAC digital to analog converter gr. grade, gross
assy. assembly
dB decibel GRD equipment ground
ASTM American Society for Testing
Materials dB(A) decibel (A weighted) gr. wt. gross weight
ATDC after top dead center DC direct current HxWxD height by width by depth
ATS automatic transfer switch DCR direct current resistance HC hex cap
auto. automatic deg.,  degree HCHT high cylinder head temperature
aux. auxiliary dept. department HD heavy duty
avg. average DFMEA Design Failure Mode and HET high exhaust temp., high
Effects Analysis engine temp.
AVR automatic voltage regulator
dia. diameter hex hexagon
AWG American Wire Gauge
DI/EO dual inlet/end outlet Hg mercury (element)
AWM appliance wiring material
DIN Deutsches Institut fur Normung HH hex head
bat. battery
e. V. (also Deutsche Industrie HHC hex head cap
BBDC before bottom dead center Normenausschuss) HP horsepower
BC battery charger, battery DIP dual inline package
charging hr. hour
DPDT double--pole, double--throw HS heat shrink
BCA battery charging alternator
DPST double--pole, single--throw hsg. housing
BCI Battery Council International
DS disconnect switch HVAC heating, ventilation, and air
BDC before dead center
DVR digital voltage regulator conditioning
BHP brake horsepower
E, emer. emergency (power source) HWT high water temperature
blk. black (paint color), block
(engine) ECM electronic control module, Hz hertz (cycles per second)
engine control module IC integrated circuit
blk. htr. block heater
EDI electronic data interchange ID inside diameter, identification
BMEP brake mean effective pressure
EFR emergency frequency relay IEC International Electrotechnical
bps bits per second
e.g. for example (exempli gratia) Commission
br. brass
EG electronic governor IEEE Institute of Electrical and
BTDC before top dead center Electronics Engineers
EGSA Electrical Generating Systems
Btu British thermal unit Association IMS improved motor starting
Btu/min. British thermal units per minute EIA Electronic Industries in. inch
C Celsius, centigrade Association in. H2O inches of water
cal. calorie EI/EO end inlet/end outlet in. Hg inches of mercury
CAN controller area network EMI electromagnetic interference in. lb. inch pounds
CARB California Air Resources Board emiss. emission Inc. incorporated
CB circuit breaker eng. engine ind. industrial
cc cubic centimeter EPA Environmental Protection int. internal
CCA cold cranking amps Agency int./ext. internal/external
ccw. counterclockwise EPS emergency power system I/O input/output
CEC Canadian Electrical Code ER emergency relay
cert. certificate, certification, certified

34 Appendix TP--7120 8/18

IP iron pipe ms millisecond RHM round head machine (screw)
ISO International Organization for m/sec. meters per second rly. relay
Standardization MTBF mean time between failure rms root mean square
J joule MTBO mean time between overhauls rnd. round
JIS Japanese Industry Standard mtg. mounting ROM read only memory
k kilo (1000) MTU Motoren--und Turbinen--Union rot. rotate, rotating
K kelvin MW megawatt rpm revolutions per minute
kA kiloampere mW milliwatt RS right side
KB kilobyte (210 bytes) F microfarad RTU remote terminal unit
KBus Kohler communication protocol N, norm. normal (power source) RTV room temperature vulcanization
kg kilogram NA not available, not applicable RW read/write
kg/cm2 kilograms per square nat. gas natural gas SAE Society of Automotive
centimeter NBS National Bureau of Standards Engineers
kgm kilogram--meter NC normally closed scfm standard cubic feet per minute
kg/m3 kilograms per cubic meter NEC National Electrical Code SCR silicon controlled rectifier
kHz kilohertz NEMA National Electrical s, sec. second
kJ kilojoule Manufacturers Association SI Systeme international d’unites,
km kilometer NFPA National Fire Protection International System of Units
kOhm, k kilo--ohm Association SI/EO side in/end out
kPa kilopascal Nm newton meter sil. silencer
kph kilometers per hour NO normally open SN serial number
kV kilovolt no., nos. number, numbers SNMP simple network management
kVA kilovolt ampere NPS National Pipe, Straight protocol
kVAR kilovolt ampere reactive NPSC National Pipe, SPDT single--pole, double--throw
kW kilowatt Straight--coupling SPST single--pole, single--throw
kWh kilowatt--hour NPT National Standard taper pipe spec specification
kWm kilowatt mechanical thread per general use specs specification(s)
kWth kilowatt--thermal NPTF National Pipe, Taper--Fine sq. square
L liter NR not required, normal relay sq. cm square centimeter
LAN local area network ns nanosecond sq. in. square inch
L x W x H length by width by height OC overcrank SS stainless steel
lb. pound, pounds OD outside diameter std. standard
lbm/ft3 pounds mass per cubic feet OEM original equipment stl. steel
manufacturer tach. tachometer
LCB line circuit breaker
OF overfrequency TD time delay
LCD liquid crystal display
opt. option, optional TDC top dead center
ld. shd. load shed
OS oversize, overspeed TDEC time delay engine cooldown
LED light emitting diode
OSHA Occupational Safety and Health TDEN time delay emergency to
Lph liters per hour Administration
Lpm liters per minute normal
OV overvoltage TDES time delay engine start
LOP low oil pressure oz. ounce
LP liquefied petroleum TDNE time delay normal to
p., pp. page, pages emergency
LPG liquefied petroleum gas PC personal computer TDOE time delay off to emergency
LS left side PCB printed circuit board TDON time delay off to normal
Lwa sound power level, A weighted pF picofarad temp. temperature
LWL low water level PF power factor term. terminal
LWT low water temperature ph.,  phase THD total harmonic distortion
m meter, milli (1/1000) PHC Phillipsr head Crimptiter TIF telephone influence factor
M mega (106 when used with SI (screw)
units), male TIR total indicator reading
PHH Phillipsr hex head (screw) tol. tolerance
m3 cubic meter PHM pan head machine (screw)
m3/hr. cubic meters per hour turbo. turbocharger
PLC programmable logic control typ. typical (same in multiple
m3/min. cubic meters per minute PMG permanent magnet generator locations)
mA milliampere pot potentiometer, potential UF underfrequency
man. manual ppm parts per million UHF ultrahigh frequency
max. maximum PROM programmable read--only UL Underwriter’s Laboratories, Inc.
MB megabyte (220 bytes) memory UNC unified coarse thread (was NC)
MCCB molded--case circuit breaker psi pounds per square inch UNF unified fine thread (was NF)
MCM one thousand circular mils psig pounds per square inch gauge univ. universal
meggar megohmmeter pt. pint US undersize, underspeed
MHz megahertz PTC positive temperature coefficient UV ultraviolet, undervoltage
mi. mile PTO power takeoff V volt
mil one one--thousandth of an inch PVC polyvinyl chloride VAC volts alternating current
min. minimum, minute qt. quart, quarts VAR voltampere reactive
misc. miscellaneous qty. quantity VDC volts direct current
MJ megajoule R replacement (emergency) VFD vacuum fluorescent display
mJ millijoule power source
VGA video graphics adapter
mm millimeter rad. radiator, radius
VHF very high frequency
mOhm, m milliohm RAM random access memory
W watt
MOhm, M megohm RDO relay driver output
WCR withstand and closing rating
MOV metal oxide varistor ref. reference
w/ with
MPa megapascal rem. remote
w/o without
mpg miles per gallon Res/Coml Residential/Commercial
wt. weight
mph miles per hour RFI radio frequency interference
xfmr transformer
MS military standard RH round head

TP--7120 8/18 Appendix 35

 Appendix B Common Hardware Application Guidelines

Use the information below and on the following pages to Steps for common hardware application:
identify proper fastening techniques when no specific
reference for reassembly is made. 1. Determine entry hole type: round or slotted.

Bolt/Screw Length: When bolt/screw length is not given, 2. Determine exit hole type: fixed female thread
use Figure 1 as a guide. As a general rule, a minimum (weld nut), round, or slotted.
length of one thread beyond the nut and a maximum
length of 1/2 the bolt/screw diameter beyond the nut is For round and slotted exit holes, determine if
the preferred method. hardware is greater than 1/2 inch in diameter, or
1/2 inch in diameter or less. Hardware that is
Washers and Nuts: Use split lock washers as a bolt greater than 1/2 inch in diameter takes a standard
locking device where specified. Use SAE flat washers nut and SAE washer. Hardware 1/2 inch or less in
with whiz nuts, spiralock nuts, or standard nuts and diameter can take a properly torqued whiz nut or
preloading (torque) of the bolt in all other applications. spiralock nut. See Figure 2.

3. Follow these SAE washer rules after determining

See Appendix C, General Torque Specifications, and
exit hole type:
other torque specifications in the service literature.
a. Always use a washer between hardware and a
slot.
Preferred Nut/Bolt Clearance
1 2 b. Always use a washer under a nut (see 2 above
for exception).

c. Use a washer under a bolt when the female

thread is fixed (weld nut).

4. Refer to Figure 2, which depicts the preceding

hardware configuration possibilities.

Unacceptable Nut/Bolt Clearance

2
3 1

G--585

1. 1/2 of bolt diameter

2. Min. 1 full thread beyond top of nut
3. Below top of nut

Figure 1 Acceptable Bolt Lengths

5
4
6

G--585

1. Cap screw
2. Entry hole types
3. Standard nut and SAE washer
4. Whiz nut or spiralock: up to 1/2 in. dia. hardware
5. Weld nuts: above 1/2 in. dia. hardware
6. Exit hole types

Figure 2 Acceptable Hardware Combinations

36 Appendix TP--7120 8/18

 Appendix C General Torque Specifications

American Standard Fasteners Torque Specifications

Assembled into Cast Iron or Steel Assembled into

Torque Aluminum
Size Measurement Grade 2 Grade 5 Grade 8 Grade 2 or 5
8--32 Nm (in. lb.) 1.8 (16) 2.3 (20) —
10--24 Nm (in. lb.) 2.9 (26) 3.6 (32) —
10--32 Nm (in. lb.) 2.9 (26) 3.6 (32) —
1/4--20 Nm (in. lb.) 6.8 (60) 10.8 (96) 14.9 (132)
1/4--28 Nm (in. lb.) 8.1 (72) 12.2 (108) 16.3 (144)
5/16--18 Nm (in. lb.) 13.6 (120) 21.7 (192) 29.8 (264)
5/16--24 Nm (in. lb.) 14.9 (132) 23.1 (204) 32.5 (288)
3/8--16 Nm (ft. lb.) 24.0 (18) 38.0 (28) 53.0 (39)
3/8--24 Nm (ft. lb.) 27.0 (20) 42.0 (31) 60.0 (44)
7/16--14 Nm (ft. lb.) 39.0 (29) 60.0 (44) 85.0 (63)
7/16--20 Nm (ft. lb.) 43.0 (32) 68.0 (50) 95.0 (70) See Note 3
1/2--13 Nm (ft. lb.) 60.0 (44) 92.0 (68) 130.0 (96)
1/2--20 Nm (ft. lb.) 66.0 (49) 103.0 (76) 146.0 (108)
9/16--12 Nm (ft. lb.) 81.0 (60) 133.0 (98) 187.0 (138)
9/16--18 Nm (ft. lb.) 91.0 (67) 148.0 (109) 209.0 (154)
5/8--11 Nm (ft. lb.) 113.0 (83) 183.0 (135) 259.0 (191)
5/8--18 Nm (ft. lb.) 128.0 (94) 208.0 (153) 293.0 (216)
3/4--10 Nm (ft. lb.) 199.0 (147) 325.0 (240) 458.0 (338)
3/4--16 Nm (ft. lb.) 222.0 (164) 363.0 (268) 513.0 (378)
1--8 Nm (ft. lb.) 259.0 (191) 721.0 (532) 1109.0 (818)
1--12 Nm (ft. lb.) 283.0 (209) 789.0 (582) 1214.0 (895)

Metric Fasteners Torque Specifications, Measured in Nm (ft. lb.)

Assembled into
Assembled into Cast Iron or Steel
Aluminum
Size (mm) Grade 5.8 Grade 8.8 Grade 10.9 Grade 5.8 or 8.8
M6 x 1.00 6.2 (4.6) 9.5 (7) 13.6 (10)
M8 x 1.25 15.0 (11) 23.0 (17) 33.0 (24)
M8 x 1.00 16.0 (11) 24.0 (18) 34.0 (25)
M10 x 1.50 30.0 (22) 45.0 (34) 65.0 (48)
M10 x 1.25 31.0 (23) 47.0 (35) 68.0 (50)
M12 x 1.75 53.0 (39) 80.0 (59) 115.0 (85)
M12 x 1.50 56.0 (41) 85.0 (63) 122.0 (90) See Note 3
M14 x 2.00 83.0 (61) 126.0 (93) 180.0 (133)
M14 x 1.50 87.0 (64) 133.0 (98) 190.0 (140)
M16 x 2.00 127.0 (94) 194.0 (143) 278.0 (205)
M16 x 1.50 132.0 (97) 201.0 (148) 287.0 (212)
M18 x 2.50 179.0 (132) 273.0 (201) 390.0 (288)
M18 x 1.50 189.0 (140) 289.0 (213) 413.0 (305)

Notes:
1. The torque values above are general guidelines. Always use the torque values specified in the service manuals and/or assembly drawings
when they differ from the above torque values.
2. The torque values above are based on new plated threads. Increase torque values by 15% if non--plated threads are used.
3. Hardware threaded into aluminum must have either two diameters of thread engagement or a 30% or more reduction in the torque to
prevent stripped threads.
4. Torque values are calculated as equivalent stress loading on American hardware with an approximate preload of 90% of the yield strength
and a friction coefficient of 0.125.

TP--7120 8/18 Appendix 37

 Appendix D Common Hardware Identification

Screw/Bolts/Studs Nuts Hardness Grades

Head Styles Nut Styles American Standard

Hex Head or Machine Head Hex Head Grade 2

Hex Head or Machine Head

Lock or Elastic Grade 5
with Washer

Flat Head (FHM) Square Grade 8

Grade 8/9 (Hex Socket

Round Head (RHM) Cap or Acorn
Head)
Metric
Pan Head Wing
Number stamped on 5.8
Hex Socket Head Cap or Washers hardware; 5.8 shown
Allent Head Cap
Washer Styles Hose Clamp Covers
Hex Socket Head or Allent Black, EPDM rubber used
Head Shoulder Bolt Plain on worm gear clamps

Sheet Metal Screw Split Lock or Spring

Stud Spring or Wave

Drive Styles
External Tooth Lock
Hex
Internal Tooth Lock
Hex and Slotted
Internal-External Tooth Lock
Phillipsr

Slotted

Hex Socket

Allent head screw is a trademark of Holo-Krome Co.

Phillipsr screw is a registered trademark of Phillips Screw Company.

Sample Dimensions
American Standard (Screws, Bolts, Studs, and Nuts) Plain Washers
1/4-20 x 1 9/32 x 5/8 x 1/16
Length In Inches (Screws and Bolts) Thickness
Threads Per Inch External Dimension
Major Thread Diameter In Fractional Inches Or Screw Number Size Internal Dimension
Metric (Screws, Bolts, Studs, and Nuts)
M8-1.25 x 20 Lock Washers
Length In Millimeters (Screws and Bolts) 5/8
Distance Between Threads In Millimeters Internal Dimension
Major Thread Diameter In Millimeters

38 Appendix TP-7120 8/18

Appendix E Common Hardware List

The Common Hardware List lists part numbers and dimensions for common hardware items.

American Standard
Part No. Dimensions Part No. Dimensions Part No. Dimensions Type
Hex Head Bolts (Grade 5) Hex Head Bolts, cont. Hex Nuts
X-465-17 1/4-20 x .38 X-6238-14 3/8-24 x .75 X-6009-1 1-8 Standard
X-465-6 1/4-20 x .50 X-6238-16 3/8-24 x 1.25
X-465-2 1/4-20 x .62 X-6238-21 3/8-24 x 4.00 X-6210-3 6-32 Whiz
X-465-16 1/4-20 x .75 X-6238-22 3/8-24 x 4.50 X-6210-4 8-32 Whiz
X-465-18 1/4-20 x .88 X-6210-5 10-24 Whiz
X-465-7 1/4-20 x 1.00 X-6024-5 7/16-14 x .75
X-6024-2 7/16-14 x 1.00 X-6210-1 10-32 Whiz
X-465-8 1/4-20 x 1.25
X-465-9 1/4-20 x 1.50 X-6024-8 7/16-14 x 1.25 X-6210-2 1/4-20 Spiralock
X-465-10 1/4-20 x 1.75 X-6024-3 7/16-14 x 1.50 X-6210-6 1/4-28 Spiralock
X-465-11 1/4-20 x 2.00 X-6024-4 7/16-14 x 2.00 X-6210-7 5/16-18 Spiralock
X-465-12 1/4-20 x 2.25 X-6024-11 7/16-14 x 2.75 X-6210-8 5/16-24 Spiralock
X-465-14 1/4-20 x 2.75 X-6024-12 7/16-14 x 6.50
X-6210-9 3/8-16 Spiralock
X-465-21 1/4-20 x 5.00 X-129-15 1/2-13 x .75 X-6210-10 3/8-24 Spiralock
X-465-25 1/4-28 x .38 X-129-17 1/2-13 x 1.00 X-6210-11 7/16-14 Spiralock
X-465-20 1/4-28 x 1.00 X-129-18 1/2-13 x 1.25 X-6210-12 1/2-13 Spiralock
X-125-33 5/16-18 x .50 X-129-19 1/2-13 x 1.50 X-6210-15 7/16-20 Spiralock
X-125-23 5/16-18 x .62 X-129-20 1/2-13 x 1.75 X-6210-14 1/2-20 Spiralock
X-125-3 5/16-18 x .75 X-129-21 1/2-13 x 2.00
X-129-22 1/2-13 x 2.25 X-85-3 5/8-11 Standard
X-125-31 5/16-18 x .88 X-88-12 3/4-10 Standard
X-125-5 5/16-18 x 1.00 X-129-23 1/2-13 x 2.50
X-129-24 1/2-13 x 2.75 X-89-2 1/2-20 Standard
X-125-24 5/16-18 x 1.25
X-125-34 5/16-18 x 1.50 X-129-25 1/2-13 x 3.00
X-125-25 5/16-18 x 1.75 X-129-27 1/2-13 x 3.50
X-125-26 5/16-18 x 2.00 X-129-29 1/2-13 x 4.00 Washers
230578 5/16-18 x 2.25 X-129-30 1/2-13 x 4.50 Bolt/
X-125-29 5/16-18 x 2.50 X-463-9 1/2-13 x 5.50
X-129-44 1/2-13 x 6.00 Part No. ID OD Thick. Screw
X-125-27 5/16-18 x 2.75
X-125-28 5/16-18 x 3.00 X-129-51 1/2-20 x .75 X-25-46 .125 .250 .022 #4
X-125-22 5/16-18 x 4.50 X-129-45 1/2-20 x 1.25 X-25-9 .156 .375 .049 #6
X-125-32 5/16-18 x 5.00 X-129-52 1/2-20 x 1.50 X-25-48 .188 .438 .049 #8
X-125-35 5/16-18 x 5.50 X-25-36 .219 .500 .049 #10
X-125-36 5/16-18 x 6.00 X-6021-3 5/8-11 x 1.00 X-25-40 .281 .625 .065 1/4
X-125-40 5/16-18 x 6.50 X-6021-4 5/8-11 x 1.25 X-25-85 .344 .687 .065 5/16
X-6021-2 5/8-11 x 1.50 X-25-37 .406 .812 .065 3/8
X-125-43 5/16-24 x 1.75 X-6021-1 5/8-11 x 1.75 X-25-34 .469 .922 .065 7/16
X-125-44 5/16-24 x 2.50 273049 5/8-11 x 2.00
X-125-30 5/16-24 x .75 X-25-26 .531 1.062 .095 1/2
X-6021-5 5/8-11 x 2.25 X-25-15 .656 1.312 .095 5/8
X-125-39 5/16-24 x 2.00 X-6021-6 5/8-11 x 2.50
X-125-38 5/16-24 x 2.75 X-25-29 .812 1.469 .134 3/4
X-6021-7 5/8-11 x 2.75
X-25-127 1.062 2.000 .134 1
X-6238-2 3/8-16 x .62 X-6021-12 5/8-11 x 3.75
X-6238-10 3/8-16 x .75 X-6021-11 5/8-11 x 4.50
X-6238-3 3/8-16 x .88 X-6021-10 5/8-11 x 6.00 Hose Clamp Covers
X-6238-11 3/8-16 x 1.00 X-6021-9 5/8-18 x 2.50 Part No. Clamp Size
X-6238-4 3/8-16 x 1.25
X-6238-5 3/8-16 x 1.50 X-6239-1 3/4-10 x 1.00 GM102674-1 13 mm (1/2 in.)
X-6238-1 3/8-16 x 1.75 X-6239-8 3/4-10 x 1.25 GM102674-2 8 mm (5/16 in.)
X-6238-6 3/8-16 x 2.00 X-6239-2 3/4-10 x 1.50
X-6238-17 3/8-16 x 2.25 X-6239-3 3/4-10 x 2.00
X-6238-7 3/8-16 x 2.50 X-6239-4 3/4-10 x 2.50
X-6238-8 3/8-16 x 2.75 X-6239-5 3/4-10 x 3.00
X-6238-9 3/8-16 x 3.00 X-6239-6 3/4-10 x 3.50
X-6238-19 3/8-16 x 3.25 X-792-1 1-8 x 2.25
X-6238-12 3/8-16 x 3.50 X-792-5 1-8 x 3.00
X-6238-20 3/8-16 x 3.75 X-792-8 1-8 x 5.00
X-6238-13 3/8-16 x 4.50
X-6238-18 3/8-16 x 5.50
X-6238-25 3/8-16 x 6.50

TP-7120 8/18 Appendix 39

Metric
Hex head bolts are hardness grade 8.8 unless noted.

Part No. Dimensions Part No. Dimensions Part No. Dimensions

Hex Head Bolts (Partial Thread) Hex Head Bolts (Partial Thread), Hex Head Bolts (Full Thread),
M931-05055-60 M5-0.80 x 55 continued continued
M931-06040-60 M6-1.00 x 40 M960-16090-60 M16-1.50 x 90 M933-12016-60 M12-1.75 x 16
M931-06055-60 M6-1.00 x 55 M931-16090-60 M16-2.00 x 90 M933-12020-60 M12-1.75 x 20
M931-06060-60 M6-1.00 x 60 M931-16100-60 M16-2.00 x 100 M961-12020-60F M12-1.50 x 20
M931-06060-SS M6-1.00 x 60 M931-16100-82 M16-2.00 x 100* M933-12025-60 M12-1.75 x 25
M931-06070-60 M6-1.00 x 70 M931-16120-60 M16-2.00 x 120 M933-12025-82 M12-1.75 x 25*
M931-06070-SS M6-1.00 x 70 M931-16150-60 M16-2.00 x 150 M961-12030-60 M12-1.25 x 30
M931-06075-60 M6-1.00 x 75 M933-12030-82 M12-1.75 x 30*
M931-06090-60 M6-1.00 x 90 M931-20065-60 M20-2.50 x 65 M961-12030-82F M12-1.50 x 30*
M931-06145-60 M6-1.00 x 145 M931-20090-60 M20-2.50 x 90 M933-12030-60 M12-1.75 x 30
M931-06150-60 M6-1.00 x 150 M931-20100-60 M20-2.50 x 100 M933-12035-60 M12-1.75 x 35
M931-20120-60 M20-2.50 x 120 M961-12040-82 M12-1.25 x 40*
M931-08035-60 M8-1.25 x 35 M931-20140-60 M20-2.50 x 140 M933-12040-60 M12-1.75 x 40
M931-08040-60 M8-1.25 x 40 M931-20160-60 M20-2.50 x 160 M933-12040-82 M12-1.75 x 40*
M931-08045-60 M8-1.25 x 45
M931-08050-60 M8-1.25 x 50 M931-22090-60 M22-2.50 x 90 M961-14025-60 M14-1.50 x 25
M931-08055-60 M8-1.25 x 55 M931-22120-60 M22-2.50 x 120 M933-14025-60 M14-2.00 x 25
M931-08055-82 M8-1.25 x 55* M931-22160-60 M22-2.50 x 160 M961-14050-82 M14-1.50 x 50*
M931-08060-60 M8-1.25 x 60 M931-24090-60 M24-3.00 x 90
M931-08070-60 M8-1.25 x 70 M961-16025-60 M16-1.50 x 25
M931-24120-60 M24-3.00 x 120 M933-16025-60 M16-2.00 x 25
M931-08070-82 M8-1.25 x 70* M931-24160-60 M24-3.00 x 160
M931-08075-60 M8-1.25 x 75 M961-16030-82 M16-1.50 x 30*
M931-24200-60 M24-3.00 x 200 M933-16030-82 M16-2.00 x 30*
M931-08080-60 M8-1.25 x 80
M931-08090-60 M8-1.25 x 90 M933-16035-60 M16-2.00 x 35
M931-08095-60 M8-1.25 x 95 Hex Head Bolts (Full Thread) M961-16040-60 M16-1.50 x 40
M931-08100-60 M8-1.25 x 100 M933-16040-60 M16-2.00 x 40
M933-04006-60 M4-0.70 x 6 M961-16045-82 M16-1.50 x 45*
M931-08110-60 M8-1.25 x 110
M931-08120-60 M8-1.25 x 120 M933-05030-60 M5-0.80 x 30 M933-16045-82 M16-2.00 x 45*
M931-08130-60 M8-1.25 x 130 M933-05035-60 M5-0.80 x 35 M933-16050-60 M16-2.00 x 50
M931-08140-60 M8-1.25 x 140 M933-05050-60 M5-0.80 x 50 M933-16050-82 M16-2.00 x 50*
M931-08150-60 M8-1.25 x 150 M933-16060-60 M16-2.00 x 60
M933-06010-60 M6-1.00 x 10 M933-16070-60 M16-2.00 x 70
M931-08200-60 M8-1.25 x 200 M933-06012-60 M6-1.00 x 12
M931-10040-82 M10-1.25 x 40* M933-06014-60 M6-1.00 x 14 M933-18035-60 M18-2.50 x 35
M931-10040-60 M10-1.50 x 40 M933-06016-60 M6-1.00 x 16 M933-18050-60 M18-2.50 x 50
M931-10045-60 M10-1.50 x 45 M933-06020-60 M6-1.00 x 20 M933-18060-60 M18-2.50 x 60
M931-10050-60 M10-1.50 x 50 M933-06025-60 M6-1.00 x 25 M933-20050-60 M20-2.50 x 50
M931-10050-82 M10-1.25 x 50* M933-06030-60 M6-1.00 x 30 M933-20055-60 M20-2.50 x 55
M931-10055-60 M10-1.50 x 55 M933-06040-60 M6-1.00 x 40
M931-10060-60 M10-1.50 x 60 M933-06050-60 M6-1.00 x 50 M933-24060-60 M24-3.00 x 60
M931-10065-60 M10-1.50 x 65 M933-24065-60 M24-3.00 x 65
M933-07025-60 M7-1.00 x 25 M933-24070-60 M24-3.00 x 70
M931-10070-60 M10-1.50 x 70
M931-10080-60 M10-1.50 x 80 M933-08010-60 M8-1.25 x 10
M931-10080-82 M10-1.25 x 80* M933-08012-60 M8-1.25 x 12 Pan Head Machine Screws
M931-10090-60 M10-1.50 x 90 M933-08016-60 M8-1.25 x 16
M931-10090-82 M10-1.50 x 90* M933-08020-60 M8-1.25 x 20 M7985A-03010-20 M3-0.50 x 10
M931-10100-60 M10-1.50 x 100 M933-08025-60 M8-1.25 x 25 M7985A-03012-20 M3-0.50 x 12
M931-10110-60 M10-1.50 x 110 M933-08030-60 M8-1.25 x 30 M7985A-04010-20 M4-0.70 x 10
M931-10120-60 M10-1.50 x 120 M933-08030-82 M8-1.25 x 30* M7985A-04016-20 M4-0.70 x 16
M931-10130-60 M10-1.50 x 130 M7985A-04020-20 M4-0.70 x 20
M931-10140-60 M10-1.50 x 140 M933-10012-60 M10-1.50 x 12
M961-10020-60 M10-1.25 x 20 M7985A-04050-20 M4-0.70 x 50
M931-10180-60 M10-1.50 x 180 M7985A-04100-20 M4-0.70 x 100
M931-10235-60 M10-1.50 x 235 M933-10020-60 M10-1.50 x 20
M933-10025-60 M10-1.50 x 25 M7985A-05010-20 M5-0.80 x 10
M931-10260-60 M10-1.50 x 260
M961-10025-60 M10-1.25 x 25 M7985A-05012-20 M5-0.80 x 12
M960-10330-60 M10-1.25 x 330
M933-10025-82 M10-1.50 x 25* M7985A-05016-20 M5-0.80 x 16
M931-12045-60 M12-1.75 x 45 M961-10030-60 M10-1.25 x 30 M7985A-05020-20 M5-0.80 x 20
M960-12050-60 M12-1.25 x 50 M933-10030-60 M10-1.50 x 30 M7985A-05025-20 M5-0.80 x 25
M960-12050-82 M12-1.25 x 50* M933-10030-82 M10-1.50 x 30* M7985A-05030-20 M5-0.80 x 30
M931-12050-60 M12-1.75 x 50 M961-10035-60 M10-1.25 x 35 M7985A-05080-20 M5-0.80 x 80
M931-12050-82 M12-1.75 x 50* M933-10035-60 M10-1.50 x 35 M7985A-05100-20 M5-0.80 x 100
M931-12055-60 M12-1.75 x 55 M933-10035-82 M10-1.50 x 35*
M931-12060-60 M12-1.75 x 60 M961-10040-60 M10-1.25 x 40 M7985A-06100-20 M6-1.00 x 100
M931-12060-82 M12-1.75 x 60*
M931-12065-60 M12-1.75 x 65 Flat Head Machine Screws
M931-12075-60 M12-1.75 x 75
M931-12080-60 M12-1.75 x 80 M965A-04012-SS M4-0.70 x 12
M931-12090-60 M12-1.75 x 90 M965A-05012-SS M5-0.80 x 12
M931-12100-60 M12-1.75 x 100 M965A-05016-20 M5-0.80 x 16
M931-12110-60 M12-1.75 x 110 M965A-06012-20 M6-1.00 x 12

* This metric hex bolt’s hardness is grade 10.9.

40 Appendix TP-7120 8/18

Metric, continued
Part No. Dimensions Type
Hex Nuts
M934-03-50 M3-0.50 Standard
M934-04-50 M4-0.70 Standard
M934-04-B M4-0.70 Brass
M934-05-50 M5-0.80 Standard
M934-06-60 M6-1.00 Standard
M934-06-64 M6-1.00 Std. (green)
M6923-06-80 M6-1.00 Spiralock
M982-06-80 M6-1.00 Elastic Stop
M934-08-60 M8-1.25 Standard
M6923-08-80 M8-1.25 Spiralock
M982-08-80 M8-1.25 Elastic Stop
M934-10-60 M10-1.50 Standard
M934-10-60F M10-1.25 Standard
M6923-10-80 M10-1.50 Spiralock
M6923-10-62 M10-1.50 Spiralock[
M982-10-80 M10-1.50 Elastic Stop
M934-12-60 M12-1.75 Standard
M934-12-60F M12-1.25 Standard
M6923-12-80 M12-1.75 Spiralock
M982-12-80 M12-1.75 Elastic Stop
M982-14-60 M14-2.00 Elastic Stop
M6923-16-80 M16-2.00 Spiralock
M982-16-80 M16-2.00 Elastic Stop
M934-18-80 M18-2.5 Standard
M982-18-60 M18-2.50 Elastic Stop
M934-20-80 M20-2.50 Standard
M982-20-80 M20-2.50 Elastic Stop
M934-22-60 M22-2.50 Standard
M934-24-80 M24-3.00 Standard
M982-24-60 M24-3.00 Elastic Stop
M934-30-80 M30-3.50 Standard

Washers
Bolt/
Part No. ID OD Thick. Screw
M125A-03-80 3.2 7.0 0.5 M3
M125A-04-80 4.3 9.0 0.8 M4
M125A-05-80 5.3 10.0 1.0 M5
M125A-06-80 6.4 12.0 1.6 M6
M125A-08-80 8.4 16.0 1.6 M8
M125A-10-80 10.5 20.0 2.0 M10
M125A-12-80 13.0 24.0 2.5 M12
M125A-14-80 15.0 28.0 2.5 M14
M125A-16-80 17.0 30.0 3.0 M16
M125A-18-80 19.0 34.0 3.0 M18
M125A-20-80 21.0 37.0 3.0 M20
M125A-24-80 25.0 44.0 4.0 M24

[ This metric hex nut’s hardness is grade 8.

TP-7120 8/18 Appendix 41

 Index
Listed below are part numbers and page numbers of modules listed in this manual. Italicized numbers refer to the page numbers on
which modules appear.
GM103422-GR1, 10, 11 GM103512-MA2, 19 GM104390-MA2, 21
GM103424--GR1, 6 GM103512-MA3, 19 GM104452, 24, 25
GM103425-GR1, 12 GM103543, 22, 23 GM104732--GR1, 8, 9
GM103426-MA1, 27 GM103806-KA1, 32 GM105943-MA1, 29
GM103426-MA2, 27 GM104203-MA1, 31 GM105943-MA2, 29
GM103505-MA4, 15 GM104203-MA2, 31 GM90235-KP1, 30
GM103505-MA5, 15 GM104233-MA1, 16 GM90235-KP2, 30
GM103505-MA6, 15 GM104233-MA2, 16 GM91038-GR3, 13
GM103512-MA1, 19 GM104390-MA1, 21

42 Index TP-7120 8/18

 Notes

TP-7120 8/18 43
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