BEC Foundry & Fabrication is committed to Our Code of Conduct guides our actions and decisions as

excellence in Quality and Delivery of Quality Castings individuals and as a Company. I expect each of us to
Equipment, Machined Parts through dedication and personally commit to doing what is right, regardless of the
competence. We at BEC have prime objectives towards impact on a specific transaction or short-term working
Ethical and Professional Business practices and enjoy total relationship.
Customer Trust. Riding on the trust vested by our
Customers, the Company has been steadily growing and We secure business based on honest competition which
widening its product range. We have identified Export as a contributes to the success of our company and our clients.
powerful tool to strengthen our technological talents and We compete in full compliance with all applicable laws and
heighten competitiveness. regulations. We support worldwide efforts to combat
financial corruption and financial crime.
The economic growth in India has opened up big challenges Geetika Jain
for the Team like a steady increase in Output, growing needs
for the best in Quality, and speedy product development. It
offers new opportunities to compete, succeed and lead. This
rapid growth has only reinforced BEC’s resolve and its
inherent ability to meet customer satisfaction. The future of
BEC is bright with the expertise, BEC has gained over the
years, it firmly believes in the repetition of exponential
growth and continual improvements with fast-paced
technological advancement in the years to come.

2
 Foundry & Fabrication Division
Integrated Foundry & Fabrication Facility BEC Group is amongst India’s leading Engineering conglomerates operating in
the core industrial sectors of Railway, Mines, Mineral, and Metals, Heavy
Project Division Engineering, Steel Plant, Cement Plant, Power Plant, Fertilizer, Infrastructure,
EPC & Turnkey Projects Defence, Non-Ferrous, Shipping, and EPC. It has three Manufacturing Units in
Bhilai and Raipur in the central part of India.
Engineering Division
Manufacturing of Engineering Equipment’s BEC is perceived as a resourceful group that acts as a complete one-stop
destination for the entire track requirement of the railway. We are proud to be
Fertilizer Division
Manufacturer’s of SSP Pesticides & Plant
associated with Indian Railways, one of the largest state-owned railway
Regulator networks in the world, and also export to different developed and under-
developed countries producing superior products that enhance rail journeys at
Food Division every stage.
Food & Dairy Processing cum Packaging Plant
Besides featuring quality material, and providing experienced and reliable
Certified with ISO 9001:2015, ISO 14001:2004 and OHSAS 18001:2007
services, BEC satisfies the highest requirement with regard to innovation cost-
effectiveness, and performance. Quality and complete customer satisfaction
1960 are our core values and we strive to live by them. These values give BEC an
Established edge and are viewed as a great source of convenience by
5 clients. Supplementing BEC’s expertise is a wealth of International
experience. Its association with international clients has further strengthened
Divisions its position as a leader in providing world-class services, technical solutions,
2000
and products to its customers throughout the world.
Employees
$ 90 Million Our objective of Customer Satisfaction is through innovation and an effective
Annual Turnover quality management system which is a continuous process. We ensure quality
BEC as the hallmark in our every activity and process. Our efforts in the field of
Always Ahead of Time. quality management have been well recognized as per International standards.

Getting repeated orders from these customers further reflects our quality,
BEC also has the
following facilities: ethics, and commitments.

Heavy Engineering Division - BEC has Steel Foundry - BEC Steel Foundry has a
diversified into the production of Locomotive State-of-the-Art three facility set up in URLA
Shell and other Components for Electric & Raipur. The Foundry has earned the
Locomotives for Indian Railways and other distinction of Quality Assurance Certificate
Countries. It is an outstanding name well- (M-1003) from AAR (Association of American
known for fabrication of Heavy Engineering Railroads), making it the only Foundry in
and for other industrial core sectors. India qualified to export railway castings.
Our offering includes: Owing to the priority to serve flawless quality products, various stringent quality tests
are conducted.
• Engineering Analysis & Product Part Development
• Tooling & Fixturing Design – Manufacturing We are committed to:
• Manufacturing Solutions: Foundry – Fabrication – Machining – Assembly
• Testing & Prototyping • Supply of quality products on time.
• Advanced Facilities for Design & Development • Effective utilization of resources.
• Supervision of Installation and Commissioning • Integrity in operations
• After Sales - Services • Continual improvement of processes and systems.
• To improve the quality is an endless process at BEC, we always welcome Customer’s
suggestion to work as a team with our customers to improve the quality.
 Mission Vision
Our mission is to build our name as an organization synonymous unparalleled in BEC family is committed to strengthen its growth for its engineered products
quality, price, delivery and accountability. BEC continually invests in new technologies and to provide value added products and services for its customers on a global
and quality driven programs. We intend to venture into the market by manufacturing platform through quality conscious, business excellences, innovation and
world-class products for engineering industries to the complete satisfaction of our technology up-gradation.
customers.

Corporate Philosophy Employees

It is our aim as a company to establish a comprehensive environment of trust and BEC workforce comprises of qualified professionals having undaunted
growth that is recognized by its customers, business partners and society for its commitment towards total quality management and our strength lies in
technologically innovative products, services, engineering design, financial standardization of class products.
sustainability and fulfilled employees with a zeal for continual improvement.

Sustainability Environment
We continue to focus on sustainable business activities providing products and In its pursuit of “Providing world class products”. BEC is committed to the
services that make sustainable contributions to our people and planet. protection of the Environment in all aspects of its operations. To conserve the
environment, we shall Be committed to continual improvement through
reduction and prevention of wastes; pollution of air, water and land
contamination; and consumption of natural resources.

EHS CSR
BEC is committed to social causes and their development. Our Corporate Citizenship BEC is committed towards social causes and their development. Our Corporate
commitments are anchored in our core values, and our code of Business Ethics and Citizenship commitments are anchored in our core values, our code of
ultimately reflects in the actions of our people. We work to make a sustainable, Business Ethics and ultimately reflects in the actions of our people. We work to
measurable difference to the communities in which we work and live. make a sustainable, measurable difference to the communities in which we
work and live.
The Company takes a comprehensive approach to corporate social responsibility The Company takes a comprehensive approach to corporate social
that aligns with its enduring values and maximized the positive change that responsibility that aligns with its enduring values and maximized the positive
employees can influence around the world. The Company will strive to operate the change that employees can influence around the world. The Company will
business with the highest standards of corporate social responsibility. strive to operate the business with the highest standards of corporate social
responsibility.
 Passenger Coach
Locomotives
Wagons
EMUs, MEMU & DEMU
Metro
 1980: Rolling Stock
Countries Technology & Partnership • Freight Car Bogie Frames
• Freight Car Couplers & DG
USA ▪ For Track Crossings since 1999 • Cast Components
▪ Technology co-operation Weldable Crossing
▪ Locomotive parts for EMD Locos since 2002
1990: Track
USA • In development of Coupling system for Rolling Stock since 2018
• Cast manganese Crossings
USA • For Tri-Axle & Two-Axle Bogie Frames since 2008 • Turnouts

USA • Fabricated Crankcase & Locomotive Bogie Frame 2000: Export & Import Substitution

Korea • Manufacturing of Metro Bogie Frames for DMRC-India • Export Freight Car Bogies to Ukraine, Kenya & Locomotive Bogie to the USA
• Export of Frogs & Inserts to PRS
Japan • For manufacturing of Cast-House Machines for High Capacity Blast • Cast Bogie Frames for Diesel & E – Loco to IR
Furnace since 2015. • Special Couplers for Freight Car
Ukraine • For setting of the Technological Coke-Making machine &
2010 – Till Date: Expansion, Diversification, Collaboration & Value Added Products
Coke Dry Quenching Plants in India since 2004

Russia • Tyre dismounting and mounting machine for OTR tyres • From Cast Based to Fabrication based Product export for Rolling Stock
• Increase in volume of export of frogs & insert to PRS
• Technical Collaboration, Supplier Purchase agreement & Long term agreement with
OEMs globally in Rolling Stock & Track Items
 Bolster - IR

Truck Frame - IR Flexi-Coil

Features of our bogie test press include:

Tri Axle Bogie
• Force and displacement
• Height under load
• Axial rigidity
• Transversal rigidity
• Natural axle deviation under load
Cast Steel Fc Bogie Frame
for Two Phase Electric Loco

Cast Truck Frame S No Type of Truck Frame Customer Qty

1. Cast Truck Frame Indian Railways 1700
2. Cast Steel Fc Bogie Frame for Indian Railways 120
Two Phase Electric Loco
3 Cast Steel Tri-axle Co-Co Bogie Indian Railways 750
Frame
4 Cast Steel Two & Three Axle NRE- USA 250
Bogie Frame
Total 2820
 Complete Shell and Bogie Assembly for
Railway Coaches (LHB, DEMU & Metro)

HTSC – FAB2 – Bogie

KMRCL

ATHS – Bogie
S.
Description of Bogie Usage Customer
No.
HTSC – FAB2 – Bogie
01 Diesel Locomotive Indian Railways
Fabricated
02 ATHS – Bogie Fabricated Diesel Locomotive Indian Railways
03 LHB - Bogie Fabricated Passenger Car’s Indian Railways
LHB - Bogie 04 WDG3A – Bogie Fabricated Diesel Locomotive Indian Railways
05 KMRCL – Bogie Fabricated Metro Car’s Indian Railways
06 DMRC – Bogie Fabricated Metro Car’s HRC
07 GFC – Bogie Fabricated Diesel Locomotive North America

DMRC – Bogie

GFC – Bogie

Truck Frame

WDG3A – Bogie
 Cast Freight Car Bogie &
Steel & Alloy Cast Parts in machined
Assembly
conditions for Rolling Stock.

Bolster

Casnub

Side Frame

Bogie Bolster
 4

Manufacturing Solution for Coupler Assembly:

AAR ‘E’/’F’ AAR ‘H’ Type Tight Lock Coupler with
or without Balance Draft Gear - complete
Rotary & Locomotive type couplers. Available
2
as Coupler Body Only or Completely Assembled
Fits Made from AAR M-201 Grade E Steel.
5

The advance foundry technology with AAR Certification ensures “BEC”

Jerk Type Coupler T 18- IR Coupling System that meets global standards. SPM’s & appropriate
gauges are foremost requirement in achieving successful assembly
including interchange.

1 H Type Coupler with long shank

7
2 H-Type Tight Lock Coupler for locomotive

3 E-TypeTransition Coupler head With F-Type Shank for locomotive

E-Type coupler Body
4 H-Type Transition Coupler head with F-Type Shank for locomotive
3
E-Type - Export 5 E- Type Non Transition Coupler
Locomotive

6 E-Type transition Coupler for locomotive

7 Semi Permanent Coupler

1 • Enhanced design: Coupling System offers anti-climbing feature for safe and
DAC smooth journey of passengers / freight.
Freight - EU • Special design to make operation noise free.
 2

Manufacturing Solution for Draft Gear 1 WD -71- BD-15-Draft Gear For Freight Rail Car
❖Polymer Pad for Freight & Passenger Coach, Main
❖Capacity - 35KJ Coupler Components & Replacement 2 Balanced Draft Gear For Passenger Coach
Parts: Knuckle, Yoke.
3 Friction Draft Gear For Freight Rail Car

4 Mac Draft Gear1 For Locomotive

Natural Rubber Pad
4
Capacity - 61KJ
5 Pack Draft Gear For Locomotive

6 RF-361 Draft Gear For Freight Rail Car

6

7 Soft Draft Gear For Passenger Locomotive

1
8 Semi-Automatic Draft Gear for Locomotive
Natural Rubber Pad Natural Rubber Pad
Capacity - 36KJ Capacity - 68KJ

Polymer Pad
Capacity - 70KJ

Freight & Locomotive - IR Jerk Free Draft Gear

49-BD T – 18 - IR

Soft Draft Gear

Locomotive - IR

❖Natural Rubber Pad

❖Capacity - 38KJ Polymer Pad
Capacity - 62KJ
 Welding Process:
SMAW
SAW
FCAW
Cast Mn-Steel Crossings GMAW
For 52 Kg & 60 Kg Acute & Advanced Welding Techniques:
Obtuse Crossings Cast Mn-Steel Bridge Joints, SAW - Twin/Tandem/2G /,NG
Weldable Crossings, Scissors & GTAW - Semi-Auto/Mechanised
Diamond Crossings, EDH on Exposure on Various Metallurgy:
Carbon Steel
Crossings Welding Procedures:
ASME Section IX
ISO15614
IBR
IS

Cast Mn-Steel
Frogs & Inserts

Installation of
Technical Capabilities Crossings

• Weldable & Conventional Crossings

– up to 6,700 mm length (Explosion depth
hardening curved & straight-line)
• Metro Rail Track Crossings Railway – 12 types
• Heavy Haul Track Crossings Export –
• Diamond Crossings Frogs - 25 types.
• Scissor Crossings
Inserts - 26 types.
Spring Frogs - 04 types
Machining of Rails
Universal Crossings - 02 Types
• Symmetrical,
• Asymmetrical Total: 95 Variants
• All Steel Grades
Insert: 30 Frogs: 41 I-Beam: 7 Mono Block: 2 CMS: 14 W-CMS: 2
Knuckle

Left Spring
Support
Damper Bracket
Pilot Casting Bearing Adapter

Leath Stop Casting

Frame Structure & Hub Assembly Right Spring

Support

Yoke

Spider

Motor Rod &

Primary seat with rod Bracket
Nose bracket

Striker

Interlock Bracket

Draw Bar Pivot Pin

Manufacture and supply of a Shell
assembly for Locomotive including
Under-Frame, Side Wall & Roof etc.
typically constitutes of fabrication of
the various parts, assembly, finish
painting. Right from raw material
procurement up to dispatch, every
piece undergoes 6 stringent quality
checks by the customer.

• This comprises of the side

panels of the locomotive
fabricated out of special BEC is amongst the few manufacturer and suppliers
corrosion resistant 6mm globally to manufacture fabricated Crankcase & Engine
thick steel plates. The critical blocks. 5 – Axes machining, tandem SAW welding and
part in manufacturing this precision measurement which brings out cost savings
item is to maintain the of approximately 66(43%) for Diesel, Locomotives &
straightness within tolerance other modes of transportation. A dedicated production
levels. line is set – up to meet the global technical
requirement.
• Roof Assembly comprises of
• CrankCase & Engine Block for 2 – Stroke &
four parts namely Roof over
4 – Stroke Engines up to 16 Cylinders.
Cab end No 1, Roof over cab
• Oil Pan
end No 2, Transformer Roof • Base Frame.
& BR Roof. We ensure not
only perfect integration of
the four parts of the roof but CrankCase under Marking
also perfect fitment of the
roof over the side panels. Infrastructural inputs like Special Purpose
Ease in fitment of various Portal Milling Machine, Angular Boring
components such as Machine, and Coordinate Measuring
pantographs, insulators etc. Machine are provided to ensure accuracy
on top of the roof also need of machining and achieving desired
to be considered. production rate. Equally important is
being taken care of the tolerances of a few
hundredths of a millimetre by our
engineers using their extensive skills and
experience.
 Inside Box Weld Station V-Set Up Weld Station Outside Auto Weld Station Weld Manipulator Station

Top Deck Assembly Station Retainer Cluster Assembly

Squirrel Cage Inside Auto Weld Station
Station

Locating Pilot Air Box Station END Plate Sub Assembly Station MFM to Spacer Fixture Rolling CrankCase Station

Our state-of-art Infrastructural inputs ensure accuracy of machining and achieving desired production rate and durability and efficient performance at its user end.
We are firm believers in investing in the latest technology and the constant upgradation of the same, meeting International Standard. BEC possesses a rich, multi-decade experience in
the Manufacturing of critical railway and other core sector components.
We have been a leading manufacturer of Mining Equipment in the Indian market for over three decades. Mining
Equipment has a robust quality policy in place at all of our facilities meetings stipulated and stringent quality
standards. We work closely with our customers to provide options that add value and can be adapted to your specific
requirements. Quality, reliability, and innovative technologies ensure that mining operations are safe, time, and cost-
efficient at all times – even under the toughest of conditions.

BEC can produce durable components that the mining industry needs to extract materials and minerals. Our
technicians use in-house precision machining equipment to produce components. Additionally, our highly skilled
welders carry multiple certifications to comply with safety requirements and deliver parts according to your project
specifications. Then, components go through a rigorous inspection process to make sure they are functional and safe.
We are a full-service manufacturer and complete all stages of the production process in our facility.
 Cast Wear Parts & GET’s

Bucket Assembly for Excavators, Shovels, Loader, Reclaimers up to 20M3 Capacity

Bucket Management Solution: Rehab, Refurbishment

Crawler Shoes for Shovels & Excavators

Lip Castings for Dragline

Coal Crushers: Feeder Breaker

Technological Structural and assemblies for MHE

New Initiatives: Tire dismantling Device (U/D)

BEC supplies complete cast solutions from design to delivery used in the mining industry with the right specifications and
durability. BEC Wear Package Solution for Mining & Aggregate industries ensures complete inter-changeability with assured
performance. We can manufacture surface and underground mining components with durable materials, proper build and
lasting finish. Our precise components are reliable in mining environment conditions. You can count on us for quality control in
every casting, fabrication and machining process.
 Tooth Assemblies
Lip Castings for 24/96
with Tooth points
draglines, Front Walls for
& Adopters of
Dipper Assemblies.
Dipper Assembly

Wear Plates, LIP Shrouds & We offer our wear parts &
Complete Dipper Protection GET’s for Drag Lines,
Undercarriage Crawler
BEC offers a range
System. of Engineered Electric Rope Shovels, Shoe & Crawler Shoe
Excavators, Specialized Mining Assembly
Wear Parts for Equipment’s (SME’s) with
Mining & details
Crushing
Application.

These Steel parts developed indigenously with in house R&D

while tested in variety of Ore from Coal to Copper including Iron
Ore. Our Engineering & Manufacturing is backed by technical
team members, an integrated mechanized foundry of global
BEC Cast Wear Parts deliver
repute, meeting the need of individual project, mining strategy or
longer wear life which mean
application. We are committed to service quality, speed, and
liners do not need to be
reliability wear parts to withstand high stress & force while
replaced as often leading to
providing efficient operation of machines, longer service life @
less frequent maintenance
low operating cost.
Mining Applications: shutdowns.
Different Crusher Parts

BEC has established itself as a quality Mining component manufacturer. We take utmost care

• Increase efficiency of the lining equipment.

• Eliminate unwanted shutdown.
• Reduce maintenance costs.
• Increased flow ability of materials
• Savings in cost/ton of material handled.
• Reduction in fines generation, degradation, and noise pollution.

20 We strongly believe in providing total customer satisfaction through excellence in our products and process development.
 Lip Casting

Track Pad -70-inch-Crawler-Shoe Pad Track Pad - 70 Inch Crawler Chain Dipper Front Wall
Assembly

Dipper Front Wall Cast Sprockets Lip Casting

Lip Casting with

centre shrouds
system for more
efficient
production &
superior
reliability.

Front Dipper Wall made of Manganese Steel using quality raw material designed with an exceptional balance of digging and loading
performance offered by us are well known for their quality and durability and is being appreciated in the mining industry.

Shovel Bucket Assembly

 Bucket Wheel

BEC is one of the leading suppliers of

manganese wear castings and Technological Structural and assemblies for MHE
fabricated wear parts for mining
equipment that are used in mineral and
aggregate industry that include buckets,
shovels, teeth, dragline parts, grinding
mill liners, crawler shoes and wear
plates etc. As an ISO certified company,
BEC follow strict QA and QC programs
that are in place at many levels to
Bucket Assembly
ensure quality.

Mine & Mineral Stacker Reclaimer

Dragline Bucket
Assembly

Feeder Breaker
 1 2 3 4
We are global leaders • Mantle Liners for the We also work closely with
Our Mechanized
in supplying the best gyratory crushers the Users department in
foundry integrated
with engineering quality manganese steel • Bowl &Mantle Liners mining &crushing industry
office &captive castings. Our for the Cone Crushers to develop best “Wear
machine shops are Manganese Steel Wear parts solutions” to achieve
• Movable &Stationary
best suitable to Parts for Aggregate & larger working hours
Crushing Plates for the
meet your regular Mining Crushers is best without compromising on
Jaw Crushers
requirements for in its segment &the interchange & quality
• Supplying Crusher performance
specific operational offering includes:
Liners OEM’s supplied
needs & plants includes Metso,
interchangeability. Nordberg, Sandvik etc.

BEC is one of the leading manufacturer of specialized ‘critical to operate’ products for the mining and Mineral industry. We are confident in the
high quality of the parts that we supply so that we can sell our components with very small margins to keep customers costs to a minimum
ensuring our customer’s satisfaction and to maintain excellent relationships.

We, the manufacturer of ferrous castings, especially Steel, Stainless Steel & Nickel Based Alloys, are committed to enhance customer satisfaction
by complying to the requirement of QMS and Continually improve it, meeting the International Standard.

Some of the tests include are as follows :

• Raw material like scrap, Ferro alloys, sand etc.

• Chemistry of all heats
• Dimensional inspection of casting right from pattern stage through first sample to final stage inspection before dispatch.

23
 Hammer Crusher Parts

Jaw Crusher parts

Cone Crusher Parts

Crusher Roller

24
Grate Bar for Hammer Crusher Parts

Impact Crusher Parts

 We provide CRUSHING & BULK-MATERIAL HANDLING solutions with primary machines.
BEC is a renowned Manufacturer of the Our Mining products and spare parts BEC manufacture wear resistant, replaceable
widest range of Aggregate and minerals provide you maximum value in terms of Crusher parts for Jaw Crusher, Cone Crusher,
processing equipment mostly focusing performance, quality, safety and Gyratory Crusher and Impactors. Our crusher
on Crushing and Material Handling flexibility. We will help you to meet your components are designed to hold up under
Equipments covering a vast spectrum in production targets in smarter, faster and tough conditions and confident in the longevity
Mining & Construction Equipment field. more efficient ways. We offer product of our components because we focus on
We manufacture casting components like support and Spare Parts for all the excellence during every step of the process.
shovel bucket teeth, crusher hammer, equipment supplied by us.
liners, bucket lip etc.
Bowl Liner

Bell and Hopper for Mini Blast Furnace Top Charging Equipment
Mantle Liner Upper Mantle

• General Yard Solutions

• Collaboration for Sensor-based Dry Mineral Sorting.
• Port Handling
• We have multiple technology partners with whom we associates with
• Mines
for Turnkey System / equipment supply projects.
• Bucket Solutions
• Our aim is to satisfy needs of spares for mining industries for their
Mining & Crushing Operations; Dragging & Excavation; Ore Handling,
Refining & Smelting Operation.

Upper Mantle
 Bucket Management System is an important Initiative for “Bhilai
Engineering Corporation Limited. As a proven source for the Rope
Shovel & Excavator Buckets for Indian Mining Industry BEC also
undertake “Repair & Maintenance of Buckets built with high
proficiency by using high-grade raw material and advanced
technology.

Our products are best suitable for Mining & minerals without
compromising on interchange & quality performance. Our qualified
technical team shall study your wear part requirements in offering the
most appropriate solutions for specific applications & geographical
conditions.

Our extensive know-how integrated with the latest simulation

technology, choosing the best chemistry with the application of
advanced foundry & process technology develops wear parts to
achieve larger service hours while in operation.

The used Buckets are rehabilitee @ our integrated facilities wherein

the GET’s life expectancy is studied & replaced with appropriate
solutions & all mechanisms are repaired/replaced to meet the assured
guaranteed hours while put in operation without compromising on
equipment performance.

• Made to fit, reduced downtime, and ease of replacement – Precise fitting for less
wear and tear on equipment.

26
• Quick deliveries –Crusher wear parts for major Cone Crushers, Gyratory Crushers,
Jaw Crushers, Impact Crushers, and Roll Crushers.
10 Cu. Mtr.
Shovel Bucket

Bucket : We offer complete design, manufacturing and maintenance for

Bucket solutions to Excavators & Shovels (Range 3cu.mt. to 30cu.mt),

Dragline & Rope Shovel (Electric Bucket), Hydraulic Excavator (10cu.mt.

to 20cu.mt) as per Customer’s requirement

Crushing & Breaking : Our Feeder Breakers work up-to 500 TPH capacity,
reducing size down to -200/ -100.

Bulk Material Handling : We offer complete Turnkey manufacturing solutions

to OEMs for Bulk Material Handling machines like Stacker / Reclaimer, Ship
BEC products for Mining and Mineral Loaders / Unloaders, Bridge Reclaimer, Wagon Tipplers etc.
Processing are innovatively
engineered using unique state-of-
the-art wear technology to provide
high wear and extended lifetime. The
technical professionals of the BEC Heavy Machined Mining Castings
team believe in this simple formula:
give customers products they want at
a fair price, deliver those parts fast,
and give the finest customer service
in the industry.
Excavator Bucket

Dragline Bucket
Electric Rope Shovel
Bucket
Loader Bucket
 Towers in finished condition coming Generator End Shield Big Bell Hopper
out of 32 MT Paint Booth

Fabrication Shop is equipped with:

o Corimpex Machine (Advance Welding Technology – For Beam welding –

Maxi. Width Flange 1000 mm, Maximum Height 2000mm, Plate thickness 63
mm that is about 1000 Kg per meter).
o Column Boom Welding Machines (to handle circumferential welding up to
4500 mm dia Shells).
o Plate Bending Machine (80 mm thick & 2500 mm wide plate).
o Painting Booth is 32 meters long x 6-meter width x 8 meters height – 2
Booths with Humidity Control facility. Box Columns
o Grit Blasting Booth is 32 meters long x 6-meter width x 8 meters height & 22
x 4.5 x 5
o Metalizing Booth is 32 meters long x 6-meter width x 8 meters height.
o Closed Sheds – 3 Sheds (13 x 12 x 325 meters, 15 x 10 x 300 meters, 24 x 12 x
325 meter).
o Open Bay for Large fabrication with 2 Gantry Cranes of 25 Ton Each: 24 x 12
Hot Metal Ladle Car 300 meter.
o Pug Cutting, Drilling, Grinding and SAW Machines.
o CNC Machine (Messer & ProArc -3500 mm wide, 40000 mm Length and
maximum thickness 220 mm).

Storage-Tank-Fabrication
 An integrated manufacturing shop: Casting, Fabrication, Machining, Assembly &
Testing under one roof.

Materials & Applications:

• Carbon Steels
Handle exotic materials like SS, • Manganese Steel
Manganese and Alloy Steels in Highly skilled & dedicated workforce along with development
• Alloy Steel team in job during development & manufacture of wear package
addition to Carbon Steel. • Stainless Steel in every possible way to improve the equipment performance,
• Heat Resistance Castings for elevated save the valuable time, money and raise the equipment efficiency
temperatures levels.
Manufacturing Excellence:
Foundry : 12000 MT Metallurgy
Fabrication : 10000 MT
Workforce
The facility extending over 26
State of art environment friendly
acres, with excellent road, rail,
Foundry with specialized Fabrication &
and air and port connectivity.
assembly capabilities.
Capacity Facilities

Area: Handling Facility Casting Single piece up to 10 MT.

Foundry : 1,50,000 Sq. Mt Area
Fabrication : 81,868 Sq. Mt.
Machine Shop : 15,228 Sq. Mt.
DT & NDT, Inspection Tools from
Calibrated Measuring instruments to CMM
In-House Testing Lab Provides total process control to achieve
Power Back-Up quality &dimensional consistency

Power Back up/Generator

500 KVA – 3 Nos. & 320 KVA 1 No.
For 100% Power back up to run Our state-of-art Infrastructural inputs ensure accuracy of Machining and achieving desired
uninterrupted Manufacturing. production rate and durability and efficient performance at its user end. Facility houses superior
production and testing facilities, inclusive of a research and development centre. The unit is
Infrastructure has always been a backbone
capable of manufacturing crucial equipment of high quality and is a market leader across all its
of our Company which allows us to produce
product offerings. This further ensures involvement of proficient human resource and
qualitative products in conformity with
technology advancement. We are firm believers in investing in the latest technology and the
international quality standards and current
constant upgradation of the same, meeting International Standard.
market trends.
 More than 50 Machine’s NC &
Full-fledged modern CNC Driven
Machine Shop with CNC
Integrated Flash Butt Equipments, Hydraulic
Welding Facilities Press, Portable CMM &
Tool pre-setter.

NC Milling Machines

Infrastructural inputs like special

purpose portal milling machine, angular
boring machine, and Coordinate
Measuring Machine are provided to
ensure accuracy of machining and
achieving desired production rate.
Equally important is being taken care of
the tolerances of a few hundredths of a
millimetre by our engineers using their
extensive skills and experience.

BEC is fully equipped with

Machining technology
CNC VISTION WIDE M/C including 5-Asis CNC Plano
Model: HF-6235 Millers & Coordinate
Make TAIWAN
Technical Specification: Measuring Machine (CMM)
TL-6200MM,TW-3500MM,Z-TRAVEL-1200MM for the measurement of
Bogie Frames.
 Moulding Shop Foundry Shop Machine Shop Quenching of Castings

Heavy floor type CNC Milling Machine CNC-Double Column Millers Make DROOP Cast Bogie Under Machining
Nicholas Correa FPV-50
(TOS - KURIM) & REIN

Handling of Molten Metal Pouring of Molten Metal Liquid Molten Metal Arc Furnace

We have multiple technology partners with whom we associate with for turnkey system/equipment supply projects.
BEC is also the preferred manufacturing base for global machine suppliers and market leader across all its product offerings.
 Design & Engineering:

• In house Magma Software for Pouring

Simulation
• Pro-Engineering for Methoding Leveraging
Engineering Capability to enhance productivity
Thoroughly all designs are tested in computer eliminating needles process & reducing re-work.
simulations so that changes can be made before
an actual prototype is even manufactured. Our
test press is accurate. BEC use powerful tools in design development and detailed
occupant simulation to meet all safety, weight and comfort,
performance requirements of all our equipment’s designs
to achieve the optimal balance of durability, acoustics,
assembly and performance. These are the leading solutions
for performing dynamic simulations on the impact of
metallic and composite structures. These software design
benefit from an optimal robustness, impact, and
transmission efficiency.

• Minimization of forces, accelerations and wear

• Calculation of optimized contract, transition and
layout geometries
• Simulation with dynamics multi-body dynamic tool
NUCARES & SEM analysis
• Validation in field tests.
• Optimization of casting with simulation tools.

We have 3D modeler “ SOLID WORKS” which facilitates pattern design. Other than modeling software
we also are fully equipped with the Solidification Simulation package “Magma Soft” through which
we can check sample casting up to NDT quality Level – I , before producing it in the shop floor.

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Production Facilities:

Hand Molding: (Semi-Automatic):

Continuous Sand Mixer (20 T / hr. and 30 T/hr.) and Compaction Table ▪ CNC Plasma Plate Cutting
Sand Mixers (5T / hr.) – 3 Mixers. : for Core Making ▪ CNC Hydraulic Press
▪ High quality Welding System: TIG, SMAW, SAW
Machine Molding:
• Kunkel Wagner Jolt, Squeeze with Rollover. Bed Size : 3.2 m x 1.2 m.
▪ GMAW, Mechanised welding lines, Certified ASME, IBR & AWS Welders
• ARPA – 900 Jolt, Squeeze molding machine. Bed Size : 110 cm x 90 cm ▪ Boom & Column Welding
▪ Oil & gas Fired Heat Treatment Furnace with 60 MT loading capacity.
Other Facilities: ▪ Central Paint shop with Shot-Blasting facilities.
• Fully Equipped with Machine Shop
• Fully Equipped Grinding and Gauging Shop
• Wieldable Crossing Plant
• Dedicated Assembly Area
• Complete Testing Facilities
• We are having No-Bake Sand System with an Alpha set and a
CO2 sand system for Core Making Process.
• Full-fledged and well- advance equipped in-house fettling
process to ensure a short lead time and reliable quality.

Handling Facilities:
Foundry Shop is well equipped with Material Handling facilities for the
movement of produce based on operations such as Melting, Molding, Fettling,
Heat Treatment, Raw Material, etc.

EOT Cranes : 5 – 25 Tons

Radio Remote Control EOT Cranes : 5 – 8 Tons

Ground Transfer Trolleys : 30 Tons – 3 Nos.

Semi Gantry Cranes : 5 Tons

Jib Cranes : 4 tons

Assembly
Mono rail Cranes : 2 – 4 Tons Fabrication,
Machining &
Assembly of
Fork Lifters for water quenching : 2 Furnaces Bogie Frames
For Metro &
The equipment supplied from the division is pre-assembled with drives, trial- Passenger
Coaches
tested & match marks are provided for ease. Heavy mobile cranes with up to 250
tons capacity offer good handling & assembly facilities for the shops.
 Quenching, Tempering, Normalizing, And Annealing Steel
For Heat Treatment, we have a Battery of Gas Fired and Oil Furnaces having
capacities mentioned below with the arrangement of Automatic Multipoint
Temperature recording of various Zones of each Furnace, with the facility for
Water Quenching and Rapid Quenching.

Type Capacity Size Remarks

Oil Fired 60 Tons 8.0 x 6.3 x 3.7m With Water Quenching facility

Gas Fired 25 Tons 6.6 x 4.2 x 2.0m With Water Quenching facility

Gas Fired 16 Tons 8.5 x 2.2 x 1.0m With Rapid Quenching facility

Electric 5 Tons 3.0 x 3.0 x 1.5m For Tempering

Induction 2 Tons 3.0 x 3.0 x 1.5 m For Handling

Gas Fired 16 Tons 8.2 x 2 x 2m With Water Quenching Facility

The Liquid Metal is produced by using Three Phase Electric Arc Furnace and
Induction Furnace:

Direct Arc Furnace: Furnace Capacity 10.5 & 7.5 Tons

Induction Furnace: Furnace Capacity 2 Tons

Heat treatment is an important step toward guaranteeing the

mechanical properties of steel castings. In BEC, we have a battery of
Gas fired and Oil furnaces having capacities as per mentioned here
with an arrangement of automatic multipoint temperature recording
of various zones of each Furnace. We also have facilities for Water
Quenching and Rapid Quenching. Our extensive experience in Heat
Treatment processes and other special process ensures meeting the
desired dimensional and metallurgical specifications of the
component, thereby delivering the best-in-class products to our
customers, globally.

Gas Fired Program Controlled Heat Treatment Furnaces with

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air circulation facilities for Tempering/ Stress / Relieving.
BEC as technological leader, is dedicated to maintaining the
optimum customer benefit and upholding the highest
principles of quality, environment and safety.

• High compliance with Quality & Safety Norms

• Internal Quality Checks assisted by Bureau Veritas
• Highly team workforce & fully qualified welders with Performance: To exceed customer expectation in
regular regards to quality, delivery & Cost.
• Training Activities
• Strong safety monitoring & controls Integrity: To maintain highest level of Integrity to
our customers and for our industry. Quality Management
• Environment-friendly work practices We pursue quality in all aspects of our business –
• Quality Management System manufacturing, process control, product design, application and
Improvement: To maximize Productivity & Efficiency
• Strong safety monitoring & control and Environment- most importantly, in our people. One of the main pillars of our
of all business activities through a program of
friendly work practices strength is the rigorous quality control of all our products and
• ISO 9001:2015 Continuous Improvement.
services by implementing “QTM”
• ABS Certified
• AAR certified Test methods use state of the art analytical equipments and are
• RDSO class “A” approved foundry often specifically designed for each and every product. Along
• Approved with OEMs in Railways the entire process i.e. from purchasing to transportation, strict
quality checks ensure that our customers get the exact quality
they require.

BEC has long made it a priority to reduce its environmental impact.

At our facilities, we are constantly seeking new ways to recycle and reduce energy consumption.
 Complete metallurgical/chemical lab with
Spectrometer, Microscope, Volumetric
analysis

Complete Destructive testing lab for UTS, Material Quality :

Impact, Hardness etc.
• Sand Testing Facility
Complete NDT lab for RT (Cobalt t –60 & IR –
• Physical &
92), UT, MPI, DPT testing. High compliance to Quality & Safety Norms &
• & equipments for process &
Continual improvement through proven
Hydro testing Facility up to 500 Kgf / CM2 geometrical conformance.
methodologies and techniques
• Chemical analysis with spectrograph
Testing Lab Certified by Lloyds • Micrograph & macrograph facilities
• Calibrated plant
Calibrated Inspection Tools & Instruments • Mechanical Testing facility
• Non-Destructive Testing – X-ray, RT,
including CMM (Cobalt – 60 & IR – 92), UTI, MPI, DPT
Internal Quality Checks assisted by Bureau VERITAS
& Quality Control disciplines & risk Testing
assessment • US, Magnetic Method
• NDT BARC Level I & II certified Staff.

Quality QMS Audit model that delivers structured programs

across business processes and supplier

Engineering management systems

Cobalt

Our testing facilities include:

Defined regime for inspection, witnessing
Strong safety monitoring & controls and Integrated ▪ State-of-the-art calibration facilities and
BEC has implemented and keeps updated a quality standard room, including Automatic 3D CMM
quality Management System
assurance system that complies with the requirements and other facilities selected on principles of
of the international standard ISO. 9001 Our quality MSA
objectives are focused on customer satisfaction and ▪ Fully-equipped testing laboratories to carry
comply to national and International standard. out detailed examination of friction material
A Quality Management Plan that ensures and rubber chemicals and metallurgy of
the delivery of consistent and repeatable ferrous and nonferrous materials
high-quality fabricated products ▪ A modern, full scale dynamometer for testing
of friction material products in simulated
working conditions of rolling stock
▪ Culture of process design and control to
achieve zero defect and Six Sigma objectives
▪ Complete range of inspection, measuring and
testing equipment for destructive and non-
Spectrometer destructive inspection and analysis of
products including components, sub-
BEC has a mind –set of long-term partnership with our Customers both locally and Globally. Our highly skilled Technical Staffs focus on assemblies, assemblies and system solutions.
producing quality products and are compliant to the Customer’s specification for our Customers in accordance to International quality
norms. Before the delivery, our quality inspectors on varied parameters to ensure its defect free nature. BEC has invested by our defect free
nature. BEC has invested in precise Inspection Machines to ensure product quality is always achieved.