Case IH Tractor MAXXUM 110-140 Operator Manual
Case IH Tractor MAXXUM 110-140 Operator Manual
Case IH Tractor MAXXUM 110-140 Operator Manual
OPERATOR'S MANUAL
Electro-magnetic compatibility (EMC)
This tractor complies strictly with the European Regulations on electro-magnetic emissions.
However, interference may arise following the installation of any additional equipment, as this may
not necessarily meet the required standards.
Because electromagnetic interference can seriously affect the function of the vehicle and/or give
rise to dangerous situations, you MUST observe the following:
● Ensure that all equipment from third-party manufacturers fitted on the tractor carries the CE
mark.
● The maximum output level of equipment that emits radiation (radios, telephones etc.) must not
exceed the legal limits prescribed in the country in which you are operating the tractor.
● The electromagnetic field created by auxiliary equipment must never exceed 24V/m, particularly
in proximity to electronic components.
Failure to comply with these requirements will render the Case IH warranty null and void.
TABLE OF CONTENTS
SECTION 1 1
GENERAL INFORMATION AND SAFETY 1
END USER LICENCE AGREEMENT TERMS ......................................................................................... 1-2
ECOLOGY AND THE ENVIRONMENT ....................................................................................................1-6
SAFETY PRECAUTIONS ......................................................................................................................... 1-7
ROLL OVER PROTECTIVE STRUCTURE ............................................................................................ 1-13
SAFETY LABELS ................................................................................................................................... 1-14
INTERNATIONAL SYMBOLS ................................................................................................................. 1-19
AIRBORNE NOISE EMISSION .............................................................................................................. 1-20
SECTION 2 1
CONTROLS, INSTRUMENTS AND OPERATION 1
BEFORE STARTING UP .......................................................................................................................... 2-1
CAB CONTROLS ...................................................................................................................................... 2-2
PROGRAMMING THE DISPLAYS ......................................................................................................... 2-54
GEARBOX OPERATION ........................................................................................................................ 2-60
SECTION 3 1
FIELD OPERATION 1
BEFORE STARTING UP .......................................................................................................................... 3-1
TOWING THE TRACTOR ......................................................................................................................... 3-3
TRANSPORTING THE TRACTOR ........................................................................................................... 3-4
STARTING THE ENGINE ......................................................................................................................... 3-7
STOPPING THE ENGINE ...................................................................................................................... 3-10
CONSTANT ENGINE SPEED CONTROL .............................................................................................. 3-13
HEADLAND MANAGEMENT CONTROL (HMC) ................................................................................... 3-15
TURN ASSIST STEERING ASSISTANCE (if fitted) ............................................................................... 3-25
REAR PTO ..............................................................................................................................................3-27
FRONT PTO AND HYDRAULIC FRONT POWER LIFT
(where fitted) .......................................................................................................................................3-42
ELECTRONIC FRONT POWER LIFT CONTROL EFH (where fitted) .................................................... 3-47
ELECTRONIC POWER LIFT CONTROL (EDC) .................................................................................... 3-52
ELECTRO-HYDRAULIC REMOTE CONTROL VALVES ....................................................................... 3-66
3-POINT POWER LIFT LINKAGE .......................................................................................................... 3-81
LIFT RODS, LOWER AND TOP LINKS ..................................................................................................3-83
DRAWBARS AND TOWING ATTACHMENTS ....................................................................................... 3-91
REAR TOW HITCH .................................................................................................................................3-96
HYDRAULIC TRAILER BRAKES ......................................................................................................... 3-110
PNEUMATIC TRAILER BRAKES ......................................................................................................... 3-112
FRONT WHEEL TRACK SETTING ......................................................................................................3-118
REAR WHEEL TRACK SETTING ........................................................................................................ 3-123
TRACTOR WEIGHT ............................................................................................................................. 3-130
TYRE AIR PRESSURE LEVELS AND PERMISSIBLE LOAD BEARING CAPACITIES ...................... 3-137
SECTION 4 1
LUBRICATION AND MAINTENANCE 1
GENERAL NOTES ................................................................................................................................... 4-1
LUBRICANTS AND COOLANTS .............................................................................................................. 4-8
LUBRICATION AND MAINTENANCE TABLE ....................................................................................... 4-10
WHEN WARNING LIGHTS ARE ILLUMINATED ................................................................................... 4-12
EVERY 10 OPERATING HOURS OR DAILY ......................................................................................... 4-16
EVERY 50 OPERATING HOURS .......................................................................................................... 4-19
EVERY 100 OPERATING HOURS ........................................................................................................ 4-26
EVERY 300 OPERATING HOURS ........................................................................................................ 4-27
EVERY 600 OPERATING HOURS ........................................................................................................ 4-31
EVERY 1200 OPERATING HOURS OR 12 MONTHS .......................................................................... 4-38
EVERY 1200 OPERATING HOURS OR 2 YEARS ............................................................................... 4-43
EVERY 3 YEARS ................................................................................................................................... 4-50
GENERAL MAINTENANCE ................................................................................................................... 4-51
FUSES AND RELAYS ........................................................................................................................... 4-59
PROTECTION FOR ELECTRONIC AND ELECTRICAL SYSTEMS WHEN CHARGING THE BATTERY OR
DURING WELDING WORK ............................................................................................................... 4-64
SECTION 5 1
TROUBLESHOOTING 1
ENGINE .................................................................................................................................................... 5-2
GEARBOX ................................................................................................................................................ 5-5
HYDRAULICS ........................................................................................................................................... 5-6
3-POINT POWER LIFT LINKAGE ............................................................................................................ 5-7
BRAKES ................................................................................................................................................... 5-8
CAB ......................................................................................................................................................... 5-9
ELECTRICAL SYSTEM .......................................................................................................................... 5-10
SECTION 6 1
VEHICLE STORAGE 1
TRACTOR STORAGE .............................................................................................................................. 6-1
SECTION 7 1
ADDITIONAL EQUIPMENT 1
SECTION 8 1
TRACTOR SPECIFICATION 1
VEHICLE WEIGHTS ................................................................................................................................ 8-6
ENGINE .................................................................................................................................................... 8-7
FUEL SYSTEM ......................................................................................................................................... 8-7
COOLING SYSTEM ................................................................................................................................. 8-7
GEARBOX ................................................................................................................................................ 8-8
BRAKES ................................................................................................................................................... 8-8
REAR PTO ............................................................................................................................................... 8-8
FRONT PTO ............................................................................................................................................. 8-9
STEERING ................................................................................................................................................8-9
MAXIMUM OPERATING ANGLE ............................................................................................................ 8-9
HYDRAULICS SYSTEM ........................................................................................................................... 8-9
3-POINT POWER LIFT ............................................................................................................................. 8-9
REMOTE CONTROL VALVES .............................................................................................................. 8-11
HYDRAULIC FRONT POWER LIFT (HPL) ............................................................................................ 8-11
ELECTRICAL EQUIPMENT ................................................................................................................... 8-12
MINIMUM TIGHTENING TORQUE OF SCREW CONNECTIONS ........................................................ 8-13
MINIMUM TIGHTENING TORQUES OF SCREW CONNECTIONS ...................................................... 8-14
SECTION 9 1
CHECKLIST FOR 50-HOUR INITIAL INSPECTION 1
SECTION 10 1
INDEX 1
SECTION 1
GENERAL INFORMATION AND SAFETY
TO THE OWNER
GENERAL NOTES SAFETY
These operating instructions have been produced to Page 1 - 7. to Page 1 - 12. cover the precautions
provide you with instructions for correctly running in, which must be taken to ensure your own safety and
driving and operating as well as for maintaining your that of others. Read the safety precautions and
new tractor. Please therefore read through these observe the advice given before operating the tractor.
operating instructions carefully. The tractor is intended
for all standard agricultural work. FIRST 50 HOURS MAINTENANCE
Do not hesitate to contact your authorised dealer if The 50-hour maintenance reports can be found in
you ever have any questions relating to your tractor. section 9 at the back of this manual.
The dealer has trained specialist staff, genuine spare After 50 operating hours the tractor, together with this
parts and the technical equipment required to satisfy manual, should be taken to your dealer. The dealer
all your servicing requirements. will carry out the recommended 50-hour maintenance
In terms of concept and design, this tractor has been and fill in the maintenance reports (Page 9 - 1. and
designed for maximum performance, economic Page 9 - 3.). The first sheet (Page 9 - 1.) is the
viability and user-friendliness in a wide range of dealer's copy and should be removed by the dealer
applications. It has been carefully inspected in the after the maintenance has been carried out. The
factory and by your authorised dealer before being second sheet (Page 9 - 3.) is your copy of the
delivered to ensure that the machine is in optimum maintenance which has been carried out. Ensure
technical condition. To make sure it stays in this that you and the dealer sign both copies.
condition and always operates in a faultfree manner, it
SPARE PARTS
is important that you carry out the maintenance work
described in Section 4 of this operating manual at the Your attention is drawn to the fact that only genuine
specified intervals. spare parts have been tested by the manufacturer
and have corresponding certification. Installing and/or
STORING THE OPERATING MANUAL using non-genuine spare parts can impair the function
of the tractor and put its operational safety at risk. The
There is a storage pocket for the operating manual
manufacturer accepts no liability for damage caused
behind the seat. The manual should always be stored
by the use of non-genuine spare parts or additional
there when not in use.
equipment. Only use genuine spare parts from CNH
CLEANING THE TRACTOR Case IH. In some cases, the use of non-genuine
spare parts will render certain authorisations for the
Your tractor is a state-of-the-art machine with tractor void.
sophisticated electronic controls. This should be
borne in mind when cleaning the tractor, particularly if Modifications may only be made to the tractor with the
using a high pressure cleaner. Even though every written approval of the manufacturer's customer
precaution has been taken to protect electronic service department.
components and connections, the pressure
WARRANTY
generated by some of these machines is such that
complete protection against water ingress cannot be The warranty for your tractor is based upon the
guaranteed. When using a high-pressure cleaner, do warranty legislation of your country and the
not stand too close to the tractor and avoid directing contractual relationship with the dealer. However, the
the jet at electronic components, electrical warranty shall expire if the tractor is not used, set up
connections, seals, filler caps, etc. Never direct a cold or maintained according to the instructions in the
water jet at a hot engine or exhaust. operating manual.
1-1
SECTION 1 – GENERAL INFORMATION AND SAFETY
● IF YOU DO NOT AGREE TO THIS END USER LICENSE AGREEMENT ("EULA"), YOU MUST NOT
USE THE DEVICE OR COPY THE SOFTWARE. INSTEAD, PROMPTLY CONTACT CNH AMERICA
LLC FOR INSTRUCTIONS ON RETURN OF THE UNUSED DEVICE(S) FOR A REFUND. ANYANY
USE OF SOFTWARE INCLUDING BUT NOT LIMITED TO USE Of THE DEVICE, WILL
CONSTITUTE YOUR AGREEMENT TO THIS EULA (OR RATIFICATION OF ANY PREVIOUS
CONSENT.)
● GRANTING OF SOFTWARE LICENSE. This EULA grants you the following license: - You may use the
SOFTWARE only on the DEVICE.
- NO FAULT TOLERANCE. THE SOFTWARE HAS NO FAULT TOLERANCE. CNH AMERICA LLC
HAS INDEPENDENTLY DETERMINED HOW TO USE THE SOFTWARE IN THE DEVICE, AND
MSHAS RELIED UPON CNH AMERICA LLC TO CONDUCT SUFFICIENT TESTING TO
DETERMINE THAT THE SOFTWARE IS SUITABLE FOR SUCH USE.
- NO WARRANTIES FOR THE SOFTWARE. THE SOFTWARE is provided "AS IS" and with all
possible faults. THE ENTIRE RISK AS TO SATISFACTORY QUALITY, PERFORMANCE,
ACCURACY AND COMPLEXITY (INCLUDING LACK OF NEGLIGENCE) LIES WITH YOU. ALSO,
THERE IS NO WARRANTY AGAINST INTERFERENCE WITH YOUR USE OF THE SOFTWARE
OR AGAINST INFRINGEMENTS. IF YOU HAVE RECEIVED ANY WARRANTIES REGARDING
THE DEVICE OR THE SOFTWARE, THOSE WARRANTIES DO NOT ORIGINATE FROM AND
ARE NOT BINDING ON MS.
- No liability for certain damages. EXCEPT AS PROHIBITED BY LAW, MS SHALL HAVE NO
LIABILITY FOR ANY INDIRECT, SPECIAL, CONSEQUENTIAL OR INCIDENTAL DAMAGES
ARISING FROM OR IN CONNECTION WITH THE USE OR PERFORMANCE OF THE SOFTWARE.
THIS LIMITATION SHALL APPLY EVEN IF ANY REMEDY FAILS IN ITS ESSENTIAL PURPOSE.
IN NO EVENT SHALL MS BE LIABLE FOR ANY AMOUNT IN EXCESS OF US DOLLARS TWO
HUNDRED AND FIFTY (250.00).
- Limitations on reverse engineering, decompilation, and disassembly. You may not reverse
engineer, decompile, or disassemble the SOFTWARE, except and only to the extent that such activity
is expressly permitted by law notwithstanding this limitation.
- SOFTWARE TRANSFER ALLOWED BUT WITH RESTRICTIONS. You may permanently transfer
rights under this EULA only as part of a permanent sale or a permanent transfer of the DEVICE, and
only if the recipient agrees to this EULA. If the SOFTWARE is an upgrade, any transfer must also
include all prior versions of the SOFTWARE.
- EXPORT LIMITATIONS. You acknowledge that SOFTWARE is subject to US export jurisdiction.
You agree to comply with all applicable international and national laws that apply to the
SOFTWARE, including the US Export Administration Regulations, as well as end-user, end-use and
destination restrictions issued by the USA and other governments. For additional information see
http://www.microsoft.com/exporting/.
1-2
SECTION 1 – GENERAL INFORMATION AND SAFETY
VEHICLE IDENTIFICATION
The tractor and its major components are identified
using serial numbers and/or manufacturing codes.
These serial numbers and/or manufacturing codes
are needed by the dealer for ordering spare parts
and for service interventions. They also allow the
tractor to be identified in the event of theft.
The following description provides the locations of
the identification data.
1
Vehicle identification plate
The tractor's type plate (1) is located on the left-
hand radiator support. Please enter the information
on the type plate reproduced below.
2
Identification of the tractor
The serial number and model identification details
are stamped on to the top of the front support (1).
These numbers also appear on the tractor's type
plate.
1-3
SECTION 1 – GENERAL INFORMATION AND SAFETY
Engine number
The serial number and date code are stamped on to
the engine plate.
The plate is fitted above the engine on the cylinder
head cover. The plate also provides information on
engine settings and compliance with emission
regulations where required
Enter the details in the following boxes so that you
can refer to them at any time.
Engine serial no.
4
Identification of the gearbox
The factory plate and serial number (1) can be
found at the top on the gearbox housing. Access to
the number can be gained by removing the plate in
the floor of the cab as shown in the illustration. This
number is repeated on the vehicle identification
plate. Enter the details in the following boxes so that
you can refer to them at any time
Gearbox number.....................................
1-4
SECTION 1 – GENERAL INFORMATION AND SAFETY
6
Details on vehicle weight
The vehicle weight plate contains important details
on the permissible total weight of the tractor and
trailers and/or attached equipment. This plate can be
found on the right-hand side of the cab trim panel,
below the rear window.
It gives the permissible maximum weights which
must not be exceeded to avoid impairing the tractor's
operating safety. ECOLOGY AND THE
ENVIRONMENT
1-5
SECTION 1 – GENERAL INFORMATION AND SAFETY
USEFUL HINTS
1. Avoid filling tanks using unsuitable containers
or fuel delivery systems which are pressurised
and therefore cause spillage.
2. Generally speaking, you should not allow oils,
fuels, acids, solvents etc. to come into contact
with skin. . Most of these substances contain
elements which are hazardous to health.
3. Modern oils contain additives. Do not burn
contaminated fuels and/or used oil in
conventional heating systems.
4. Avoid spillage of engine coolant, engine/
gearbox/hydraulic oil, brake fluids etc. Do not
mix discharged brake fluids or fuels with
lubricants. Store these in a safe place until such
time as they can be disposed of in accordance
with local regulations.
5. Modern coolant additives, i.e. antifreeze and
other additives, should be replaced every two
years. They must not be allowed to enter the
ground but must be collected and disposed of
safely.
6. Do not open up the air conditioning system. It
contains gases which must not be allowed to
escape into the atmosphere. Your dealer or air
conditioning specialist will have a special
extractor for this purpose and must always
recharge the system.
7. Repair leaks or defects in the engine cooling
system or hydraulics immediately.
8. Do not increase the pressure in a pressurised
1-6
SECTION 1 – GENERAL INFORMATION AND SAFETY
SAFETY PRECAUTIONS
The best operator is a careful operator. Most
accidents can be avoided by observing certain
precautions. To avoid accidents, read and observe the
following precautions before driving, operating or
servicing the tractor. Equipment should only be
operated by those persons who are responsible for it
and who have received appropriate instruction.
SAFETY INFORMATION
In this manual you will find text preceded by the
words NOTE, ATTENTION, IMPORTANT,
CAUTION, WARNING or DANGER. The meaning 6. Do not allow anyone other than the operator to
of these texts is as follows: drive the tractor. This is only permitted for driver
training or instruction. For these situations, the
MACHINE SAFETY
cab can be fitted with an extra seat. Never carry
NOTE: THIS TEXT INDICATES THE passengers in the tractor.
CORRECT OPERATING TECHNIQUE OR 7. Always keep children away from the tractor and
PROCEDURE. other agricultural equipment.
8. Do not attempt to undertake modifications to
WARNING: THIS TEXT WARNS THE the tractor or any of its components or functions
OPERATOR OF POSSIBLE MACHINE (or allow anyone else to do so) without first
DAMAGE WHICH MAY OCCUR IF A CERTAIN consulting your dealer.
PROCEDURE IS NOT FOLLOWED.
9. Fit all protective fixtures before starting the
IMPORTANT: THIS TEXT TELLS THE engine or operating the tractor.
READER ABOUT SOMETHING THEY NEED
DRIVING THE TRACTOR
TO KNOW IN ORDER TO AVOID MINOR
DAMAGE TO THE MACHINE WHICH MAY 1. Always start and drive the tractor from the
OCCUR IF A CERTAIN PROCEDURE IS NOT driver's seat.
FOLLOWED. 2. Be aware of other road users when driving on
public roads. Pull up from time to time to allow
THE TRACTOR
vehicles behind you to pass. Observe the
1. Before using the tractor, read the operating speed limit for agricultural tractors in your
manual carefully. Insufficient understanding of country.
operations may result in accidents. 3. When driving on public roads, use an all-round
2. Only appropriately qualified and trained light and/or warning plate for slow-moving
persons should be allowed to operate the vehicles to indicate to other road users that the
tractor. vehicle is moving slowly and poses a potential
hazard.
3. To avoid falls, use the handrails and footboards
to climb in and out of the tractor. Keep the IMPORTANT: Local regulations should be
footboards and platform free of mud and earth observed regarding the use of all-round lights.
debris.
4. Dip your headlights whenever you encounter
4. Replace all missing, illegible or damaged safety another vehicle at night. Ensure that the lights
labels. are set so that oncoming drivers are not
5 Keep safety labels clean. dazzled.
5. Reduce speed before braking or making a turn.
For an emergency stop, brake with both wheels
at the same time. When travelling at road
speeds or on journeys on public roads, ensure
that both brake pedals are interlocked to ensure
the function of the trailer brakes and that the
1-7
SECTION 1 – GENERAL INFORMATION AND SAFETY
tractor brakes and all-wheel braking systems 11. Always check your overhead clearance,
(only for tractors with all-wheel drive) function especially when transporting the tractor. Pay
evenly. due attention to where you are driving,
particularly at the ends of rows, on roads, round
trees and below low overhanging obstacles.
12. To prevent the tractor from overturning, always
drive with due care and at an appropriate
speed, particularly on uneven ground, over
ditches and round bends.
1-8
SECTION 1 – GENERAL INFORMATION AND SAFETY
1-9
SECTION 1 – GENERAL INFORMATION AND SAFETY
1 - 10
SECTION 1 – GENERAL INFORMATION AND SAFETY
5. Do not attempt to service the air conditioning 9. Constant contact with engine oil over an
system. Escaping refrigerant can cause extended period can cause skin cancer. Avoid
frostbite or other injuries. Special equipment extended contact with used engine oil. Wash
and tools are required to service the air the skin as soon as possible with soap and
conditioning system. Contact your dealer for water.
maintenance. 10. Keep equipment clean and well-maintained.
6. Switch off the engine before carrying out any 11. Properly dispose of all drained fuel/oils and
maintenance work on the tractor. removed filters.
7. The hydraulic oil and fuel in the injection system 12. Tractor wheels are extremely heavy. Exercise
are highly pressurised. Pressurised hydraulic caution when working with the wheels. When
oil or fuel, if discharged, can penetrate the skin storing, ensure that they cannot fall down and
and cause serious injury. cause injuries.
1 - 11
SECTION 1 – GENERAL INFORMATION AND SAFETY
1 - 12
SECTION 1 – GENERAL INFORMATION AND SAFETY
1 - 13
SECTION 1 – GENERAL INFORMATION AND SAFETY
SAFETY LABELS
The labels shown on the following pages are affixed to the tractor in the positions indicated in the drawings below.
They are there for your own safety and that of the individuals with whom you are working. Please take this manual,
walk around the tractor and note the position and meaning of the labels. Go over the labels and operating
instructions detailed in this manual with the operators. Keep labels clean and legible. If they become damaged or
illegible, replacements can be obtained from your dealer.
1 - 14
SECTION 1 – GENERAL INFORMATION AND SAFETY
1. Position:
Left and right sides of the fan
protective grille
Always keep hands and clothing at a safe
distance from the rotating fan and V-belt.
Part number 81871830
8
2. Position:
Right side of radiator
Warning! Pressurised cooling system. Allow to
cool before carefully removing cap. Using a cloth,
turn cap to the first stop position and allow
pressure to subside before removing cap
completely.
Part number 5194556
9
3. Position:
Left-hand A-bar in cab
General warning. Read and observe all warnings
contained in this manual.
Part number 82001826
10
4. Position:
At rear on both fenders
(tractors with rear operations only)
To avoid accidents when operating the power lift
or PTO from the rear, do not stand on the
equipment or between the equipment and tractor.
Part number 83982553
11
1 - 15
SECTION 1 – GENERAL INFORMATION AND SAFETY
5. Position:
Left-hand -A-pillar in cab
If the tractor should overturn, keep hold of the
steering wheel. Do not try to jump out.
Part number 82016113
12
6. Position:
Top of tool box
Do not stand on toolbox.
Part number 82010947
13
1 - 16
SECTION 1 – GENERAL INFORMATION AND SAFETY
7. Position
Top of starter battery
Do not stand on toolbox.
Part number 82010947
Danger! Corrosive acid. Potentially explosive gas.
Wear protective glasses. Avoid creating sparks.
See operating manual.
14
8. Position
Radar sensor bracket
To avoid possible eye damage from microwave
signals emitted by the radar sensor, do not look
directly into the sensor face.
Part number 820002071
15
9. Position:
Hydraulic pressure accumulator(s)
Caution! Pressure accumulator is highly
pressurised. When removing or repairing, note
the instructions in the maintenance manual.
Part number 82029751
16
10. Position:
Right-hand A-bar in cab
Caution! Read operating manual before
attempting to tow.
17
1 - 17
SECTION 1 – GENERAL INFORMATION AND SAFETY
11. Position:
A/C compressor
Warning! Pressurised liquid. Do not disconnect
piping.
18
12. Position:
Right control console
Caution! Always use grab handles when entering
or leaving platform.
19
13.Position:
Left side of radiator
Warning! Cold starting aid for heating flange. Do not
use ether, otherwise there is a risk of explosion.
20
14.Position:
Right interior A-pillar
Warning! Whenever driving on roads, deactivate the
Fast Steer system. Read the operating manual.
Part number 87331567
21
1 - 18
SECTION 1 – GENERAL INFORMATION AND SAFETY
INTERNATIONAL SYMBOLS
As a guide when operating your tractor, various universal symbols have been used to represent the
instruments, controls, switches and fuse boxes. The symbols and their meanings are shown below.
Automatic
Turn signal Standard signal
fuel Creeper gears
1 trailer socket
cut-off
Engine rpm Turn signal Slow or
Wheel slip as a %
(rpm x 100) 2 trailers low setting
Cylinder
Brake lights Trailer brake Hazard warning unit
float function
Malfunction!
Horn Roof beacon Controller See operating
manual
Pressurised system! Malfunction!
Open carefully (alternative symbol)
1 - 19
SECTION 1 – GENERAL INFORMATION AND SAFETY
1 - 20
SECTION 2
CONTROLS, INSTRUMENTS AND OPERATION
BEFORE STARTING UP
IMPORTANT: Before driving or starting up the If the starter switch is switched off and then on again
tractor, please read the safety precautions too quickly during this transfer of data, some of the
provided in section 1 of this manual. data may be damaged or lost.
Read this section carefully. It describes the layout and When changes have been made to the settings saved
operation of various instruments, switches and control during tractor operations, wait five seconds between
elements on your tractor. Even if you already work switching the ignition switch off and then on again to
with other tractors, you should read this section of the ensure that data is transferred correctly from the
manual carefully to ensure that you are familiar with operating memory to the main memory. Once data
the layout and function of all the tractor's equipment. transfer is complete, the new settings remain
unchanged until they are reprogrammed.
Do not start the engine or try to drive or start up the
tractor before you are fully familiar with all the controls.
Once the tractor is already in motion, it is too late to
learn. If you have any doubt about how to operate the
tractor, please contact your dealer.
Note in particular the recommendations for running in
so that your tractor can reach the long and reliable
service life for which it was designed.
This section covers the following 10 points. If settings
and setting adjustments are required when on the
field, you can find detailed instructions on this in
section 3, Field operation. You will find instructions on
how to operate the various additional equipment in
section 7.
You will find details on lubrication and maintenance in
section 4. The tractor's technical data is listed in
section 8.
A comprehensive index can be found at the end of
this manual.
2-1
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
CAB CONTROLS
22
2-2
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
2-3
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
CAB
Introduction
The cab has been designed to protect the driver and
make the tractor comfortable to operate. The cab
panels, roof and cab floor are insulated on the inside
to reduce the noise level to a minimum.
To enter the cab, use the two wide openings on either
side, which are equipped with comfort-grip handles
and steps with a non-slip covering. The doors and
rear window are equipped with gas springs to hold
them fully open. You can also lock the rear window in
a partially open position to ensure better ventilation
during operations.
Standard cab
The standard equipment provided in the cab includes
a fresh air heating system/defroster, 360 degree
viewing roof, sun visor, shaded windscreens, interior
lights, cigar lighter, ashtray, storage containers,
interior/rear view mirror and a selection of comfortable 23
seats.
The special equipment available includes air
conditioning, radio, rear wipe/wash system, adjustable
rear windscreen and pull-out external mirror.
Cab with low roof
On tractors fitted with a low roof, the height of the cab
is approx. 14 cm (5.5") lower, making work in areas
where height is restricted possible. The standard
equipment provided in the low-roof cab includes a
see-through hatch, air conditioning and a pre-wired
fitting which can be used to install a radio/cassette
recorder/CD player if desired.
24
Cab door handle
Each door has an outside handle and pushbutton (1).
The door can be locked from outside using the key
provided.
25
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SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
26
Entering and exiting the cab
Wherever possible, the cab should always be entered
from the left-hand side.
28
Rear window
The rear window can be locked in its closed position
or in a partially or fully opened position.
To open the window, move the central latch (1) into a
vertical position. Open the window slightly, then press
down the handle so that the locking latch snaps into
the slot (2) on the frame. Alternatively, you can also
swing the window all the way open using two gas-
operated compression springs.
2-5
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
30
360-degree viewing roof with hatch
The 360-degree viewing roof with hatch allows the
driver to observe the bucket or gripper when the front
loader is raised. The roof-mounted sun visor (1) can
be set as a visor or, if necessary, can be fully closed.
31
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SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
33
Hatch – low roof
In cabs with a low roof, the hatch is in a fixed position
and cannot be tilted.
34
2-7
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
Sun visor
Pull down the sun visor (1) so that the driver is not
dazzled by the sun. The sun visor will then remain in
the selected position. Slide the sun visor up to draw it
in.
35
Sun visor – in cab with low roof
The sun visor (1) provides shade for the inside of the
cab and protects the driver from glare and dazzle.
To protect against dazzle, pull the sun visor down, or
to provide shade, pull it up.
36
Interior lighting
The interior light (2) has three operating positions. For
continuous lighting, press the rear end. When the
switch is in its central position, the light comes on as
soon as one of the doors is opened.
The doorway lights (1) are switched on in conjunction
with the interior light. This light illuminates the
doorway area when the door is open.
Press at the front end to switch the light off, regardless
of whether the doors are open or closed.
37
Console light
This light (1) provides a soft glow to the gear levers
and hydraulic console. The light comes on when the
tractor lights are turned on. With standard cabs, a
second light is fitted to the left-hand side of the cab to
illuminate the drinks holder and the storage
compartment.
38
2-8
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
2-9
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
Air recirculation
The cab ventilation system is fitted with three filters:
two external filters through which fresh air is drawn
into the cab and one internal recirculating air filter (2).
For maximum recirculation, move the sliding controller
(1) all the way to the right.
Safety precautions
Even if chemical vapours are being prevented from
entering the cab as a result of positive pressure,
compliance should be maintained at all times with the
safety precautions specified by the manufacturer.
The protective clothing worn when filling the spraying
system or during any external adjustment work should
be taken off before entering the cab and stored
carefully.
To prevent chemical residues from building up inside
the cab, you should regularly clean the inner trims and
the floor of the cab with a damp cloth.
42
2 - 10
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
2 - 11
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
44
2 - 12
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
46
2 - 13
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
2 - 14
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
2 - 15
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
2 - 16
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
49
Cab with low roof
The radio/cassette recorder or radio/CD-player (1)
fitted by the dealer is located to the driver's right in the
cab roof. Separate operating instructions are supplied
along with the radio.
50
Cigar lighter
To activate, press the button (1) all the way in. As soon
as the glow element has reached the correct
temperature, it jumps out.
51
2 - 17
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
52
.Move the mirror arm, as required, to obtain the
best rearward view. When the knob (1) is
loosened, the telescopic arm may be extended
or retracted.
To make initial adjustment to the vertical
position of the mirror, loosen the clamp screws
(2), re-position the mirror head and re-tighten
the screws.
53
Rear view mirror with electric heating (where
fitted).
The power adjust mirrors are also electrically
heated. Momentarily depress the switch (1) to
turn o n the heating element. The mirror heater
will automatically switch off a f t e r 5 minutes.
1
54
2 - 18
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
1. Rotating beacon
2. Rear work lamps
3. Work lamps on fender
4. Work lamps on front reticle
5. Work lamps at front on
ramp bracket SC04A100
2 - 19
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
56
Power socket for Rotating beacon
Two sockets (1) are fitted in the rear area of the cab,
one on each side.
57
2 - 20
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
58
Passenger seat (where fitted)
If permitted by local laws, a fold-up passenger seat
may be installed. To raise the backrest of the seat, pull
this up and into an upright position. The seat is held in
the upright position by the gas-operated compression
springs (1). Fold down the top part of the seat when it
is not in use so you can see the can holder.
59
2 - 21
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
60
7-pole DIN/ISO Signal socket
Pole 1. Actual road speed. (radar
measurement)
Pole 2. Theoretical road speed. (wheel
measurement)
Pole 3. Rear PTO speed.
Pole 4.3-point power lift linkage at rear,
operating/not operating.
Pole 5. Not assigned
Pole 6. 5 A power supply.
Pole 7. Shared earth connection. 61
4. Cigar lighter/additional socket for mobile phone
or coolbox (where fitted).
5. One-pole 8 A additional socket. Carries voltage
once the starter switch is in the “ON” position.
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SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
Diagnosis plug
63
Seven-pole Socket
There is a seven-pole standard socket (1) for the
trailer lights fitted on the rear of the tractor. As can be
seen in the above figure, the connections are
assigned as follows (socket viewed from the front):
65
2 - 23
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
66
Alternatively, you can use the retaining point (1) on
the inside of the right-hand 'A' pillar.
67
Cable and cable harness routing
There is a small recess in the blind cover on both
sides of the lower rear window frame to allow the
monitor's operating cable to be easily routed. The
cable and lines can then be conveniently routed
through the blind cover through a small incision in the
rubber cover at position (1).
68
Using a mobile phone
The left-hand 'C' pillar in the cab features a bracket (1)
for mobile phones. The mobile phone can also be
powered by the cigar lighter.
69
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SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
DRIVER’S SEAT
The driver's seat fitted in the tractor has a number of
adjustment options. Before using the tractor for the
first time, adjust the seat to the most comfortable
position. You can identify the driver's seat fitted in your
tractor using the text provided below and the relevant
figures.
Deluxe seat with air suspension
The deluxe seat with air suspension has electrically
controlled suspension. To carry out the initial setting,
sit in the driver's seat and hold down the lever (2) until
the seat is in the lowest position available.
Other suspension and seat height settings are
undertaken once the starter switch is switched on. Sit
in the driver's seat, pull up the lever (2) and then
release it. A servo motor then raises the seat, adjusts
it automatically to body weight and stops as soon as
the suspension is at the optimum setting. To further
adjust the seat height, move the lever up or down to
raise or lower the seat. As soon as the lever is
released, the seat will remain at the selected height. 70
This setting will be undertaken automatically each
time the starter switch is switched on or until the
setting is changed.
2 - 25
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
2 - 26
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
2 - 27
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
74
Clutch pedal
When the clutch pedal (1) is pressed, the drive
between the engine and gearbox is interrupted. Use
the pedal to gently apply drive force to the drive
wheels when setting off. You will find more details on
this later in this section under 'GEARBOX'.
NOTE: To avoid premature wear, do not use
the clutch pedal as a footrest.
75
Accelerator pedal
The accelerator pedal (1) can be used to control the
tractor's speed regardless of the manual throttle. We
would recommend using the accelerator pedal when
travelling on public roads.
NOTE: As soon as the accelerator pedal is
released, the engine speed falls to the speed
specified by the manual throttle. When you use
the accelerator pedal, set the manual throttle to
minimum speed.
76
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SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
Manual throttle
The manual throttle (1) can be used to control the
tractor speed independently of the accelerator pedal.
Slide the manual throttle forwards to increase the
engine speed.
IMPORTANT: Always slide the manual throttle
into the idle position when the accelerator 1
pedal is being used for transport on public
roads.
77
Foot brakes
The brakes are actuated using the two foot pedals (1)
and (2). During field operations, both pedals can be
released from one another and actuated separately to
make it easier to turn in narrow areas. Once one-
sided braking is no longer required, ensure that both
pedals are locked and normal braking is therefore
available again.
79
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SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
INSTRUMENT CONSOLE
The following text describes the function of the
various switches and controls on the instrument
console and steering column.
Steering columns adjustment
The tractor's steering column can be tilted and
extended. Pull up the end of the clamp lever (2)
(towards you). Pull the steering column/steering
wheel into the most comfortable position and then
press the clamp lever all the way down to lock the
steering column unit
To change the steering column height, release the
central lock (1) on the steering wheel by turning
anticlockwise. Set the steering wheel to the most
comfortable position and tighten up the central lock
again.
80
IMPORTANT: Your tractor is fitted with
hydrostatic power steering. Never hold the
steering wheel all the way to the left or all the
way to the right (i.e. with wheels against
steering lock) for more than 10 seconds or for
a total of 10 seconds per minute. Non-
observance of this safety precaution may
result in damage to the components of the
steering system.
Starter switch
The starter switch activates the auxiliary start system,
additional equipment and the starter. Please read
'Starting the engine' in section 3.
81
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SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
Multi-function lever
The switch lever is fitted on the left-hand side of the
steering column. This switch is used to activate the
tractor lights, signal horn and indicators.
The central section of the switch lever can be rotated.
To switch on the instrument lights and side marker
lights, turn to position 1. Turn the switch to position 2
to switch on the headlights.
When the headlights are switched on, push the switch
lever away from yourself to position 3 to change from
dipped beam to main beam lights. Pull the switch
lever towards you to change back to dipped beam
lights. When the main beam is activated, a blue
telltale lights up on the instrument board.
82
When the main beam is not activated, pull the switch
lever towards you against the spring pressure (to
position 5) to turn on the main beam. When released,
the switch lever jumps back to its central position.
To activate the right turn indicators, turn the switch to
position 6. When in position 7, the left turn indicators
are activated. When the indicators are activated, the
indicator telltales on the instrument panel light up.
NOTE: The turn indicators only function when
the starter switch is on.
Press the end of the switch lever (position 8) to
activate the horn.
83
Hazard warning switch
Press the left side of the switch (1) to activate all
flashing lights at the same time. The switch then
flashes the lights in cycles.
84
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SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
86
2 - 32
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
ANALOGUE/DIGITAL INSTRUMENTS
The instrument panel consists of three analogue
display units, three liquid crystal displays (LCDs) and
a dot matrix display (DMD).
In addition to the display units and LCDs, there are
also 25 coloured telltales for other operating
information or warning messages issued during
system malfunctions.
The background lighting for the LCDs and the dot
matrix display is set by pressing the pushbutton on
the bottom left of the instrument panel; the two
buttons on the right set the digital clock.
87
2 - 33
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
88
Engine coolantTemperature display
The temperature display (2) indicates the temperature
of the engine coolant. When the indicator reaches the
upper (red) display area with the engine running, shut
down the engine and establish the cause.
Fuel gauge
This unit (3) indicates the level in the fuel tank and
only functions when the starter switch is on. Read
section 8, 'Capacity of the fuel tank'.
89
2 - 34
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
2 - 35
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
90
NOTE: As soon as the starter switch has been 11. Orange warning light activated – When this
switched on, all telltales and warning lights display lights up, a warning symbol is shown at
light up briefly while the electrical system the same time on the dot matrix display. Switch
performs a self-diagnosis test. off the tractor and determine the cause.
1. Not assigned 12 Not assigned
2. Turn Assist - When the inner ring is pressed, 13. Parking brake – Display lights up when the
the telltale comes on to show when Turn Assist starter switch is pressed and the parking brake
is activated. is applied. If the starter switch is switched off
3. Differential lock – Display lights up when the and the parking brake is not applied or if the
differential lock is activated. driver leaves his seat without applying the
parking brake, a warning buzzer sounds for
4. All-wheel drive – Display lights up when the
drive to the front wheels is activated. around 10 seconds until the parking brake is
applied.
5. Trailer indicator light – Display flashes when the
tractor/trailer indicators are on, if a second 14. Trailer brake pressure – When this light flashes
trailer is attached. together with a warning buzzer, it means that
the brake fluid pressure in the trailer brake
6. Trailer indicator light – Display flashes when the circuit is too low. The stop light also lights up.
tractor/trailer indicators are on, if a trailer is Switch off the tractor and determine the cause.
attached.
15. Not assigned
7. Parking light – Display lights up when the
tractor lights are switched on. 16. Engine oil pressure – When this display is
8. Main beam – Display lights up when the tractor continuously lit up in conjunction with the red
lights are switched to main beam. STOP symbol, it means that the engine oil
pressure is too low. Switch off the engine and
9. Red STOP symbol – As soon as this light
determine the cause.
comes on, stop the tractor and identify the
cause. A warning symbol appears on the dot 17. Creeper gears - Display lights up when the
matrix display to confirm the location of the creeper gears are activated.
error.
10. Power Boost activated – When this display
lights up, the symbol is shown at the same time
on the dot matrix display.
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SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
91
18. Auto PTO function – Display lights up when the 22. Left turn telltale – The telltale flashes along with
auto PTO function is engaged. The light flashes the tractor's left-hand turn indicator. An
as soon as the attached equipment is raised intermittent warning tone sounds if the indicator
with the automatic PTO activated. When the is not deactivated after 5 minutes (when the
attached equipment is lowered to working tractor is stationary).
position, the display stops flashing and lights up
23. Engine back pressure brake – Display lights up
continuously.
when the engine back pressure brake is
19. Fuel level - Display lights up when the tractor activated.
needs more fuel. Read section 8, 'Capacity of
24. Cold start equipment – Display lights up when
the fuel tank'.
the auxiliary start system is switched on using
20. Right turn telltale – The telltale flashes along the starter switch.
with the tractor's right-hand turn indicator. An
25. Alternator – If this telltale lights up permanently
intermittent warning tone sounds if the indicator
when the engine is running, this indicates that
is not deactivated after 5 minutes (when the
the alternator is not charging the battery.
tractor is stationary).
21. Constant speed - This telltale comes on when
constant speed is activated.
2 - 37
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
92
93
Changing the display using the enhanced
keypad
Move the starter switch into the ON position and
hold down the menu/enter key (1) for 3 seconds.
SETUP MENU appears on the dot matrix display
(DMD); this changes to CAL after 2 seconds. Scroll
through the menu using the scroll up key (2) until
the clock symbol appears in the display together
with the 12 / 24 symbol (figure 93).
94
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SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
Brightness control
The brightness of the liquid crystal display (LCD)
and the dot matrix display (DMD) can be adjusted
using the button (1). Briefly pressing the button
gradually changes the background lighting. When
the button is pressed, the display runs through the
entire brightness range for the background lighting
range (from bright to dark). Release the button as
soon as the setting required has been reached.
Central LCD
95
96
Rear wheel slip
If your tractor is fitted with an optional distance
radar, the rear wheel slip can be displayed as a
percentage (%). The slip figure is calculated from
the information provided by the gearbox speed
sensor (theoretical road speed) and by the radar
(actual road speed).
97
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SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
PTO speed
When operating the PTO, this display can be used
to monitor speed at the PTO output. You can use
the enhanced keypad to change between the speed
of the rear and front PTO (where fitted).
98
Power lift position
If your tractor is fitted with electronic draft control
(EDC), you can read the position of the power lift
(and attached equipment) off the display. The
positions are recorded as between'0' (lowest
position) and '100' (maximum lifting height).
If the tractor is fitted with a front power lift, the
lifting height of the lifting arms can be read off the
display. In such cases, '0' represents the lowest
position and '100' the maximum lifting height.
99
DOT MATRIX DISPLAY
Information about tractor operations and a number
of settings can be read off the dot matrix display
(DMD). Use the enhanced keypad to select a
function. A symbol appears to confirm the function
selected.
NOTE: Read Page 2 - 42. for an explanation
of the warning and information symbols.
If an error occurs in the instrument panel or in the
tractor's system circuits, a warning symbol and error
code appear on the display. Consult you authorised
dealer.
100
2 - 40
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
101
● If you now briefly touch the menu/enter key
again, the symbol of the inactive warning
will be replaced by the relevant symbol of
the fault recorded. 3
2 - 41
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
ALARM FUNCTIONS
Illumination of a warning light may be accompanied
by an audible alarm. Depending on the severity of the
malfunction, an alarm will sound as follows.
Critical alarm
Alarm will sound continuously accompanied by the
red warning light. The tractor must be stopped
immediately. The alarm will sound until the fault is
corrected or the engine is switched off.
Non-critical fault
A 5-second continuous alarm will be accompanied by
the amber warning light. A failure or error has
occurred but the operator may continue work. The
fault should be rectified as soon as possible.
Driver intervention required
A two pulse alarm will sound for 1 second to advise
the operator that a certain action is required. The
alarm continues to sound until the driver undertakes
the corresponding action or the engine is shut down.
General alarm
A general alarm will sound if the operator attempts to
carry out an inappropriate action, i.e. driving the
tractor with the handbrake applied.
EXPLANATION OF SYMBOLS
Many different warning/information symbols can
be displayed on the dot matrix display (DMD).
The symbols are sub-divided into four main
groups.
1. Warning. These symbols refer to a critical
error in the tractor's operation. Stop the tractor
as soon as possible, identify the cause and
rectify the fault.
2. Note. Information symbols do not actually
indicate a fault in the operation of the tractor,
but they should not be ignored. Take
appropriate measures where required.
3. Maintenance. These symbols inform the
driver that basic tractor functions are 103
impaired, for example: fuel tank level and
coolant level too low.
4. System errors. These symbols relate to an
electrical or mechanical malfunction in one or
more of the tractor's main components. Under
certain circumstances, a four-digit error code is
displayed. Contact your contractual dealer for
more details.
2 - 42
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
Symbol Critical Engine oil pressure too low. These symbols advise of a
flashes Accompanied by RED warning light. fault that is critical to the
operation of the tractor.
Symbol Critical Gearbox/power steering oil pressure too Stop the tractor as quickly
flashes low. as possibleestablish the
Accompanied by RED warning light. cause and rectify the fault.
Symbol Critical Hydraulic system charge pressure too
If the fault cannot be easily
flashes low. Accompanied by RED warning
rectified, please consult your
light.
authorised dealer.
Symbol Non-critical High gearbox oil too temperature.
flashes (AMBER). Accompanied by RED* or AMBER*
Critical (RED). warning light.
Symbol Non-critical Pneumatic brake pressure too low.
flashes Accompanied by AMBER warning light.
2 - 43
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
2 - 44
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
Symbol ON Driver intervention Shuttle lever in position Move the shuttle lever to the
- required neutral position.
D.
Symbol ON Driver intervention Parking brake applied. Release the parking brake.
required
Symbol ON Non-critical Wheel slip limit exceeded. Accompanied Reduce equipment draft load.
by AMBER warning light.
Symbol ON Critical Pressure in the pneumatic brake See 'Warning symbols' for
system. pneumatic brake system.
Symbol ON Critical or non- Rear PTO engaged, operator not If accompanied by critical
critical present. Accompanied by AMBER alarm, apply parking brake.
warning light.
Symbol ON Driver intervention EHR remote valve not functioning, Reduce oil flow to other
required insufficient oil flow available. (If points.
necessary, also R2, R3 or R4 display).
2 - 45
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
Tractor-roadspeed display
The LCD in the bottom left continuously shows the
tractor's road speed (1) in km/h. The road speed
display unit set in the factory can be changed if
required.
NOTE: If the size of the rear wheels is
changed, it may be necessary for the display
to be recalibrated to adapt to the roll radius
of the new wheels.
NOTE: The picture shows all activated
displays.
104
Using the enhanced keypad
● Move the starter switch into the ON position
and hold down the menu/enter key (1) for 3
seconds. SETUP MENU appears on the
dot matrix display (DMD); this changes to
CAL after 2 seconds. Scroll through the
menu using the scroll up key (2) until the
km/h MPH display appears.
● Briefly press the menu/enter key (1) and use
the scroll up/down keys to select the speed
display required. Press the menu/enter key
again to save the setting and return to the
main menu. Return to the original display by 105
pressing the exit/cancel key.
2 - 46
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
106
● Press the menu/enter key again and CAL
auto ready appears on the dot matrix
display (DMD). Select an appropriate
gearbox ratio to achieve a speed of 3 km/h.
As soon as the centre of the front wheels
passes the start line, press the menu/enter
key and release it. CAL then flashes on the
speed display and a four-digit number
which increases with forward motion of the
tractor appears on the central liquid crystal
display (LCD). The display then changes to
CAL auto ON.
107
108
2 - 47
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
109
2 - 48
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
2 - 49
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
110
The enhanced keypad consists of 16 keys that can be 5. Rear wheel slip (C). The rear wheel slip is
used to select, control and program various functions displayed as a single or two-digit percentage
and displays on the central display unit and the dot (%) (only when radar is fitted).
matrix display. You can use keys 1, 14, 15 and 16 to 6. Power lift position (C). If the button is pressed
set and program many of the enhanced keypad once, the power lift position is displayed or if
functions. pressed and held down for 3 seconds, the
Unless otherwise specified, press the keys once to position of the front power lift (if fitted) is
obtain the corresponding display. A symbol appears displayed. The display shows a figure between
in the display to confirm the function selected. ‘0’ (totally lowered) and ‘100’ (maximum lifting
height).
Key:
(D) = dot matrix display (DMD) 7. PTO speed (C). If the button is pressed once,
the rear power lift position is displayed. Press
(C) = central digital display
the button again and hold it down for 3 seconds
1. Menu input (D). Press here to select setting and to display the speed of the front PTO (if fitted).
programming modes.
8. Operating hours display (D). Press this key to
2. Odometer (D). Depending on the selected road display the tractor's total number of operating
speed unit, the odometer records and displays hours. The hours counted should serve as an
the distance travelled in kilometres or miles. indication for the tractor's service intervals.
Two displays, '1' and '2', are available.
9. Engine oil pressure (D). This button is used to
3. Programmed maintenance display (D). The key call up the engine oil pressure bar chart
for the maintenance schedule has two setting (models MXU110, MXU125 and MXU135 only).
levels: 'Heavy' and 'Light'. The hours remaining
10. Trailer's pneumatic brake system (D). Press
until the next service are displayed.
here to display the symbol for the trailer's
4. Area accumulator (D). The total area processed pneumatic brake.
is displayed in hectares or acres, depending on
the road speed unit selected. 11. Remote control valve activation (D). This
display shows the throughflow of each remote
control valve as a percentage (%), the lifting
direction of the cylinder (retracting or extending)
and the number of the selected valve. (See also
'Remote control valve' in section 3.)
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SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
12. Battery voltage (D). Press this key with the 14. Menu scroll up key or digit entry (D). Press this
engine running to display the battery symbol key several times to scroll up the menu or to
along with the digital display for battery voltage. change a digit.
13. Area per hour prediction (D). Press this key to 15. Exit/cancel (D). Press here to close or cancel
display the area per hour symbol together with setting and programming modes.
a prediction of the area that will be covered in
16. Menu scroll down key or digit entry (D). Press
one hour if the current work rate is maintained.
this key to scroll down the menu or to select a
NOTE: If no radar sensors are fitted, the area digit from the dot matrix display (DMD).
per hour calculations are based on the axle
revolution and may therefore be inaccurate as
a result of possible wheel slip.
Odometer
Depending on the road speed unit set, the
odometer records and displays the distance
travelled in kilometres.
Two displays, '1' and '2', are available. '1' can be
used to measure individual stretches and '2' to
measure the total distance travelled. Both '1' and '2'
can be reset to zero.
Press the key once for display '1' and press again
for display '2'. If the key is held down for more than 3
seconds, the display is reset to zero.
111
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SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
113
2 - 52
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
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SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
Programming keys
Four keys are used to select, modify or save the
various functions linked to the performance monitor
and enhanced keypad. All program functions appear
on the dot matrix display (DMD) together with the
symbol for the selected function.
1. Menu scroll down/digit entry key. Use this key in
calibration mode to scroll down the menu or to
select a digit for recalibration. Once this key is
pressed, the flashing cursor, which shows the
selected number, moves one place to the right.
2. Menu/enter key. Press this key for 3 seconds to
access programming mode. SETUP/MENU
then appears on the display. After 2 seconds,
the display changes to CAL. At the same time,
the up/down arrows and the menu/enter symbol
appear on the display.
115
As soon as the appropriate function display
appears, press the menu/enter key again to go
to calibration mode.
3. Menu scroll up/digit entry key. Use this key to
scroll up through the function menu or to
increase the value of a selected digit during a
calibration process. Pressing the key increases
the value by one.
4. Exit/cancel key. Use this key to exit calibration
mode. This key can be pressed at any time
during a setting process to exit or cancel
calibration mode; but the values will be lost.
2 - 54
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
116
● Press the menu/enter key again to select the
configuration display; a flashing cursor
appears at the point where the first digit is
set. Use the digit entry key (3) to enter'0'.
Then use the selection key (1) to move the
cursor one place to the right and then use the
enter key (3) to set '4' . Use the enter key (1)
to move the cursor to the right and then use
the enter key (3) to set the display to '5'. Use
the enter key (1) to move the cursor to the
right and then use the enter key (3) to set the
display to '0' .
117
● 4.5 m should now be up on the display. Press
the menu/enter key to save the setting and
return to the main menu.
NOTE: The microprocessor cannot calculate
the area processed unless the correct working
width of the attached equipment is entered.
118
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SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
119
2 - 56
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
121
2 - 57
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
122
Setting a less important service interval
indicator
● Press the menu/enter key again to call up the
maintenance indicator sub-menu. Press the
scroll up/down keys until 'LIGHT' is displayed.
Press the menu/enter key; the flashing cursor
(1) appears at the first digit to be set. Enter the
first digit to be set with the aid of the digit entry
key, use the selection key to move the cursor
one place to the right and use the digit entry key
to enter the second digit. Proceed in the same
way for the third digit. LIGHT --- is now shown
on the display (here the --- stands for the
number of hours selected). 123
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SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
GEARBOX OPERATION
Depending on your country and version, your tractor
may be fitted with one of two gearbox options.
16 x 16 gearbox - 40 km/h
17 x 16 Economic gearbox - 40 km/h
17 x 16 gearbox - 50 km/h
The gearbox comprises 4 powershift gears and 4
gear ranges with 16 forwards and reverse gears.
During travel, you can use the powershift and gear
range button to automatically shift through gears 1 - 8
and 9 - 16 (17).
Road speeds
The road speeds are shown on the LCD on the left of
the instrument panel. As a guide, you will find road
speed tables for the individual tyre sizes at the end of Road speed conversion table
each gearbox description provided in this manual.
km/h MPH MPH km/h
If the rear wheels on your tractor are of a size not
listed in the tables, you may have to recalibrate the 5 3,1 5 8,0
speed gauge as described previously. 10 6,2 10 16,0
15 9,3 15 24,1
20 12,4 20 32,1
25 15,5 20 32,1
30 18,6 30 48,2
35 21,7 35 56,3
40 24,8
45 27,9
50 31,0
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SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
GEARBOX
This gearbox has 16 or 17 forwards gears and 16
reverse gears. Another 16 forwards/reverse gears
are available using the optional reduction ratio
gearbox (creeper gears).
The operating data provided in the following text is
based on the 16 x 16 gearbox (30 and 40 km/h). The
17 x 16 gearbox (40 and 50 km/h) works in exactly
the same way.
NOTE: If the tractor is fitted with an Economy
gearbox, the electronically limited maximum
speed is 40 km/h in 17th gear.
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SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
4
2
125
The gearbox is operated using a range selector lever the low (field) range. Gears 1 - 4 or 5 - 8 can be
(1), + (4) and - (3) buttons and the auto shift button selected in this range. To select gears 9 - 12 or 13 -
(2) for automatic gearbox functions. You can select 16 in the high range, slide the lever all the way
forwards or reverse drive using the shuttle lever on forwards. To select Neutral, move the lever into its
the left-hand side of the steering wheel or the button central position.
(5) on the multi-controller II.
The gearbox and speed monitors are marked in
orange.
This gearbox has four powershift stages in each of the
four ranges. You can make automatic gear changes
between ranges 1 and 2 (gears 4 and 5) and between
ranges 3 and 4 (gears 12 and 13) by simultaneously
pressing the buttons + (4) or - (3) and the shift key on
the rear of multi-controller II. Other gear changes are
undertaken using the + (4) and - (3) button.
You can only switch between Low and High gear
ranges (8th and 9th gears) when the clutch pedal is
fully depressed.
Range selector lever
The range selector lever (1) is used to select high or
low range. When selecting the high or low range
(lever to front or rear), the clutch pedal must always
be depressed.
With the shuttle lever in Neutral and the clutch pedal
fully depressed, pull the range selector lever back into
2 - 62
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
127
2 - 63
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2 - 64
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
129
Clutch pedal
To operate the powershift or shuttle lever (changing
between forwards and reverse drive), you do not have
to press the clutch pedal (1). We would recommend
using the clutch when manoeuvring the tractor to fit
attached equipment or when working in narrow
spaces, if the low gears are not slow enough, and to
allow for precise steering at low engine speeds.
IMPORTANT: To avoid premature wear to the
clutch, do not use the clutch pedal as a
footrest.
NOTE: Situations may arise in which the 'N' or
'CP' error codes flash on the dot matrix display
and digital gear display. If this happens, move the 130
gearbox into Neutral ('N') or press the clutch
pedal ('CP') to delete the error message.
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SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
131
132
As soon as the tractor is moving, press the + button
(1) three times and gears 6, 7 and 8 are selected one
after another. Alternatively, you can also hold down
the button and the gearbox will shift through the gears
at intervals of 1.75 seconds until the button is
released or until 8th gear is reached. Use the -button
in the same way to downshift the gears.
IMPORTANT: You cannot downshift by one or
more gears if the tractor engine speed is too
high. To downshift before gear shifting, reduce 1
the speed of the tractor (and therefore the
engine speed).
IMPORTANT: Always press the clutch pedal if
shifting between the 5-8 and 9-12 gear 133
ranges.
NOTE: When operating at temperatures of less
than -18 ° C with cold gear oil, avoid actuating the
shuttle lever too frequently before the oil has
heated up.
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SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
Speed matching
Speed matching normally only permits downshifting
into a lower gear. However, a higher gear is
selected if the engine is being forced to overrev.
When driving on the road in the high range (gears 13
to 16), the gearbox automatically selects a gear which
adapts the engine speed to the road speed if the
following method is applied:
Upshifting: Fully depress the clutch pedal and
reduce the engine speed using the accelerator. As
soon as the clutch pedal is released, the gearbox
automatically selects a higher gear (provided that
gear 16 has not already been engaged) and adapts
the engine speed to the road speed.
Downshifting: Reduce the engine speed, depress
the clutch pedal and simultaneously increase the
engine speed by pressing the accelerator. As soon as
the clutch pedal is released, the gearbox
automatically selects a lower gear (provided that gear
9 has not already been engaged) and adapts the
engine speed to the road speed.
NOTE: When operating in the high auto shift
range, the lowest gear for downshifting is 9th
gear (see section on auto shift).
In the high range, the driver can manually select
another gear without affecting speed matching.
When the range selector lever is in the low position,
speed matching functions up to 5th gear.
NOTE: Speed matching is deactivated if the
operator manually selects a gear in the low
range.
Auto shift function
When auto shift is activated, the tractor's gearbox can
undertake automatic upshifts or downshifts. Shifts are
undertaken in a range of 4 gears depending on the
speed and load. In the high range, this function can
be extended for driving on the road to include
automatic gear changes between 9th and 16th (or
17th) gears.
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2 - 69
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
2 - 70
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2 - 71
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
140
2 - 72
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2 - 73
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
Error codes
In the unlikely event of an error occurring in the
gearbox control unit or the electronic shift circuits, a
malfunction symbol (1) and a four-digit error code (2)
appear in the dot matrix display on the instrument 1
panel.
The code indicates the faulty circuit or sensor and the
error type, e.g. interrupt, short circuit etc. In such
cases, your authorised dealer must check the tractor.
Should a fault occur in the transmission controls,
causing the tractor to become disabled, an error code
will be displayed in the instrument panel. If this 2
happens, please contact your authorised dealer and
provide him with the error code shown. 142
The error codes listed below, which require driver
intervention, may also be displayed on the dot matrix
display.
Error Error
code
P Parking lock on
CP Press clutch pedal for drive activation (re-
establish drive).
N: Move shuttle lever into neutral.
Gearbox calibration
If gears are only changed slowly or with jolts, the
clutches in the gearbox may have to be recalibrated.
Consult you authorised dealer.
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SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
ROAD SPEEDS in km/h at nominal engine speed (2200 rpm) at 30 km/h with gearbox (16 x 16) and
creeper gear
Gear Range Rear tyres
18.4R-38, 520/70R-38, 600/65R-38
FORWARDS Standard speed Creep speed
F1 A 2.28 0.23
F2 A 2.78 0.28
F3 A 3.40 0.34
F4 A 4.15 0.41
F5 B 5.35 0.53
F6 B 6.53 0.65
F7 B 7.98 0.79
F8 B 9.75 0.97
F9 C 7.07 0.70
F10 C 8.63 0.86
F11 C 10.56 1.05
F12 C 12.90 1.28
F13 D 16.60 1.65
F14 D 20.28 2.02
F15 D 24.80 2.47
F16 D 30.30 3.01
REVERSE Standard speed Creep speed
R1 A 2.25 0.22
R2 A 2.75 0.27
R3 A 3.36 0.33
R4 A 4.11 0.41
R5 B 5.28 0.53
R6 B 6.45 0.64
R7 B 7.89 0.78
R8 B 9.64 0.96
R9 C 6.98 0.69
R10 C 8.53 0.85
R11 C 10.44 1.04
R12 C 12.75 1.27
R13 D 16.41 1.63
R14 D 20.05 1.99
R15 D 24.52 2.44
R16 D 29.96 2.98
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SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
ROAD SPEEDS in km/h at nominal engine speed (2200 rpm) at 40 and 50 km/h with gearbox (16 x 16 or
17 x 16) and creeper gear
Gear Range Rear tyres
18.4R-38, 520/70R-38, 600/65R-38
FORWARDs Standard speed Creep speed
F1 A 2.27 0.23
F2 A 2.78 0.28
F3 A 3.39 0.34
F4 A 4.15 0.41
F5 B 5.32 0.53
F6 B 6.53 0.65
F7 B 7.96 0.79
F8 B 9.76 0.97
F9 C 8.86 0.88
F10 C 10.87 1.08
F11 C 13.24 1.32
F12 C 16.24 1.61
F13 D 20.82 2.07
F14 D 25.53 2.54
F15 D 31.11 3.09
F16 D 38.16 3.79
F17 (F17E) D 45.82 (*4000) -
NOTE: * Max speed at 40 km/h Economy gearbox
NOTE: Gear F17 not available in the 40 km/h gearbox
NOTE: Creeper gear not available in the 50 km/h gearbox
REVERSE Standard speed Creep speed
R1 A 2.24 0.22
R2 A 2.75 0.27
R3 A 3.35 0.33
R4 A 4.11 0.41
R5 B 5.26 0.52
R6 B 6.45 0.64
R7 B 7.86 0.78
R8 B 9.64 0.96
R9 C 8.76 0.87
R10 C 10.74 1.07
R11 C 13.09 1.30
R12 C 16.05 1.60
R13 D 20.57 2.05
R14 D 25.24 2.51
R15 D 30.75 3.06
R16 D 37.72 3.75
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SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
DIFFERENTIAL LOCK
Tractors with all-wheel drive are equipped with a
differential lock fitted in the front and rear axles so that
all four wheels can be locked together in the event of
wheel slip.
The differential locks are activated using a spring- 1
loaded rocker switch on the control console to the
right of the driver's seat.
The differential locks can be activated in manual
mode or in automatic mode. The corresponding
symbol lights up on the switch to confirm the mode
selected when activating.
145
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SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
Automatic mode
To operate the front and rear differential lock in
automatic mode, press the upper part of the button
(1). The warning light in the button is activated. The
telltale (1) (Fig 148) on the instrument panel also lights 1
up but only while the differential lock is activated.
In automatic mode, the lock is released under the
following conditions:
147
The telltale (1) on the instrument panel lights up but
only while the differential lock is activated.
In automatic mode, the lock is released under the
following conditions:
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SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
ALL-WHEEL DRIVE
The all-wheel drive considerably improves the draft
force when working on difficult terrain. The drive on
the front wheels is designed so that it can be engaged
or disengaged when the tractor is stationary or in
motion. 1
NOTE: The front wheel drive is activated using
a three-stage rocker switch on the right-hand
side of the control console. The corresponding
symbol lights up on the switch to confirm the
mode selected when activating.
Manual mode
149
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2 - 81
SECTION 2 – CONTROLS, INSTRUMENTS AND OPERATION
2 - 82
SECTION 3
FIELD OPERATION
BEFORE STARTING UP
3-1
SECTION 3 – FIELD OPERATION
3-2
SECTION 3 – FIELD OPERATION
3-3
SECTION 3 – FIELD OPERATION
153
3-4
SECTION 3 – FIELD OPERATION
3-5
SECTION 3 – FIELD OPERATION
155
Electrical engagement
If the switch (1) is pressed at the top, the battery
power is automatically disconnected from the
1
tractor's electrical system.
The start key must be removed to avoid
unintentional use or accidents.
If the vehicle is started up, the switch (1) must first
be pressed at the bottom.
156
3-6
SECTION 3 – FIELD OPERATION
3-7
SECTION 3 – FIELD OPERATION
157
3-8
SECTION 3 – FIELD OPERATION
158
● Once the telltale is illuminated, move the
switch clockwise as far as it will go into
position (5). As soon as the engine starts,
release the start key. Do not activate the
starter for more than 60 seconds.
3-9
SECTION 3 – FIELD OPERATION
3 - 10
SECTION 3 – FIELD OPERATION
After the engine has shut down, the red stop light will
remain on but the alarm will cease to sound. Both
engine and malfunction symbols will continue to flash
in turn.
The automatic engine shutdown feature can be
programmed by your authorised dealer to operate in
one of three modes:
1. No engine shutdown.
In this mode the engine is not capable of
automatic shutdown.
2. Unlimited engine shutdown.
If one or more of the monitored conditions
reaches a critical level, the engine will
automatically shut down.
3. Stationary engine shutdown.
The engine will shut down only during
stationary operations if one or more of the
monitored conditions reaches a critical level.
3 - 11
SECTION 3 – FIELD OPERATION
3 - 12
SECTION 3 – FIELD OPERATION
163
Setting constant engine speed
With the engine running, set the manual throttle to
1000 rpm. To activate engine speed management,
briefly press the top of the switch (2) on the right-hand
console. To deactivate, depress the top of the switch 1 2
again. 3
3 - 13
SECTION 3 – FIELD OPERATION
3 - 14
SECTION 3 – FIELD OPERATION
RECORD FUNCTION
1. To start the field end management's recording function, press and hold down the
bottom of the record switch for three seconds. The recording symbol will flash in the
gear display.
2. To start recording a program sequence, briefly press the button on the multi-
controller. The recording symbol will cease to flash and light up continuously.
3. Undertake the field end manoeuvre in the usual manner. Since every step is
recorded in the order in which it is performed, the relevant symbol appears in the gear
display. Once a step is complete, this is indicated in the gear display. When a step is
completed and a new one started, the symbol for the completed step will scroll
downwards to be replaced by the new one.
Section 4 contains a description of how to record a second sequence for field end
management. The process for ending the current recording is described in section 6.
4. To record a second sequence after the first program sequence is complete, press
and hold the button on the multi-controller for three seconds. The recording symbol
will start to light up.
5. To start recording, depress the step switch again. The recording symbol will stop
flashing and will light up continuously. You can now start the sequence.
6. Once the recordings for field end management are complete, briefly press the
bottom of the recording switch to save the sequence(s) recorded and to exit the field
end management program.
3 - 15
SECTION 3 – FIELD OPERATION
PLAYBACK FUNCTION
1. To access the playback function, press and hold down the top of the playback
switch. The program number will appear at the top of the HMC display.
Release the switch and the number will be replaced by a flashing playback symbol.
2. If a second sequence was recorded, continue to press the top or bottom of the
playback switch until the required program number (1 or 2) is displayed, then release
the switch.
The program number will be replaced by a flashing playback symbol.
3. To begin playback, press and hold the button until a 'beep' is heard. The playback
symbol will stop flashing and will remain on.
3. During playback, the function symbols will scroll upwards towards the top of the
headland management display.
4. Once the current program has been played back, the next program is held in
standby mode (the playback symbol flashes). Press and hold down the button until a
beep is heard. If you now release the switch, the next sequence will start to play back.
5. If you want to skip a playback program, you have to exit the field end management
program. Press the recording switch to do this. To access headland management
control again, go back and repeat the steps described in section (1).
3 - 16
SECTION 3 – FIELD OPERATION
3 - 17
SECTION 3 – FIELD OPERATION
170
3 - 18
SECTION 3 – FIELD OPERATION
3 - 19
SECTION 3 – FIELD OPERATION
Recording a program
NOTE: To enable headland management
control to function, the manual throttle must
be set to an engine speed of more than 900
rpm. Start the recording once the equipment is
correctly set and you have left the field.
1
3 - 20
SECTION 3 – FIELD OPERATION
3 - 21
SECTION 3 – FIELD OPERATION
174
175
Subsequent symbols in the program sequence will
appear below the one currently in play. As each
step is completed, the corresponding symbol will
disappear from the display to be replaced by the
next one.
3 - 22
SECTION 3 – FIELD OPERATION
176
3 - 23
SECTION 3 – FIELD OPERATION
IMPORTANT: If the step stage is used to be bypassed and the program will move on to the next
suspend a function in play, all headland step when playback is re-started.
management control actions, including timed
However, the cancelled action will remain in the
electro-hydraulic control valve program
program memory for subsequent playback actions.
sequences, will be aborted and it may be
necessary to manually complete the paused To continue the program, press and hold the step
step before re-starting headland management switch until a 'beep' is heard, then release the switch.
control playback.
NOTE: The playback symbol and the symbol
To resume program playback, press and hold the step for the electro-hydraulic control valve (EHR)
switch until a 'beep' is heard and then release the will flash in the display until the button is
switch. pressed to continue the program. At this time,
the playback symbol stops flashing and the
IMPORTANT: During playback, one or more of symbol for EHR disappears from the display.
the following actions will cause headland
management to be stopped and all automated IMPORTANT: If a field end management
functions, including timed electro-hydraulic control program is halted by the driver leaving
control valve sequences, to be terminated: the seat for more than 2 seconds, the current
engine speed will be maintained until the
● The tractor speed falls to below 0.5 km/h (0.3 driver returns to the seat or the throttle setting
mph) or the tractor is stationary for more than is changed.
10 seconds. Before leaving the seat, always de-activate
HMC and apply the tractor parking brake.
● The operator leaves the driver's seat for more
than 2 seconds.
3 - 24
SECTION 3 – FIELD OPERATION
178
To activate the steering assistance, press the central
ring (3) on the steering wheel and hold it down.
Release the ring to deactivate the function. When the
central ring is pressed, the telltale (2) on the
dashboard lights up. It goes out when the central ring
is released again.
NOTE: If the On/Off switch (1) remains in the
‘ON’ position when the engine is switched off,
the steering assistance is deactivated when
the engine is next started up. The warning
light in the On/Off switch does not light up and
the display light (2) flashes if the central ring
is pressed. To reactivate the steering assistance
(Turn Assist), the On/Off switch must first be moved 179
out of the ‘OFF’ position and then back into ‘ON’.
3 - 25
SECTION 3 – FIELD OPERATION
180
The steering assistance is deactivated if an error
occurs. If the system is switched off, an audible
warning signal sounds and an error code appears in
the dot matrix display. If it is a critical error, the ‘STOP’
warning light on the dashboard also lights up. Contact 1
an authorised dealer.
To reactivate the steering assistance (Turn Assist),
turn the On/Off switch (1) to ‘OFF’, rectify the error,
and turn the switch back to ‘ON’.
IMPORTANT: To be able to safely operate the
steering aid, drivers should familiarise themselves
with this function before working on the field.
181
3 - 26
SECTION 3 – FIELD OPERATION
REAR PTO
Description
The PTO is engaged and disengaged using a knob
(1) on the right-hand console. The warning light (2)
next to this lights up whenever the PTO is engaged.
182
The shiftable PTO is supplied with a range lever. The
lever is used to select one of the two or three PTO
speed ranges and to provide additional power or
economic viability. The range lever (1) is located at
the rear on the right-hand console.
In conjunction with the shiftable three-speed PTO, a
PTO drive shaft can be provided for all types. As the
name suggests, the PTO drive shaft speed is linked
directly to rotation of the rear wheels and not to
engine speed. A second lever (2) is provided if the
tractor is fitted with a PTO drive shaft.
183
3 - 27
SECTION 3 – FIELD OPERATION
184
A flip-up PTO guard is fitted as standard. Remove the
locking clamp (1) from the dowel pin and slide the
guard upwards to reach the pin. Rotate the guard to
gain access to the PTO. If necessary, a second dowel
pin can be used to secure the guard at 45° .
To connect equipment driven by the PTO to the PTO,
tip the guard up in order to gain access. Remove the
plastic cap from the shaft and store in the tractor's tool
box.
3 - 28
SECTION 3 – FIELD OPERATION
3 - 29
SECTION 3 – FIELD OPERATION
187
● Before stationary PTO operations, firmly
apply the parking brake, move all gear shift
levers into Neutral and block all four wheels.
3 - 30
SECTION 3 – FIELD OPERATION
3 - 31
SECTION 3 – FIELD OPERATION
Operation
While the engine is running at 1000 rpm, press the
button (1) and raise the collar (3) and button to
engage the PTO. The button will remain raised for as
long as the PTO is engaged, the warning light (2) next
to lights up.
IMPORTANT: In order to protect the PTO from
shock loads, reduce the engine speed to approx.
1000 rpm while the PTO is engaged.
189
Accelerate to reach the engine/PTO speed required.
The PTO speed can be displayed on the central LC
display on the instrument panel (4).
NOTE: The light (2) lights up as soon as the PTO is
engaged. If PTO overspeeding occurs (faster than
630 rpm), the light flashes for 5 seconds and then
lights up continuously. When using the 1000 rpm
shaft, the light may also flash (but can be ignored)
because the PTO speed is above 630 rpm. The
light again flashes at a PTO speed of 1170 rpm and
indicates that the PTO has overspeeded in the
1000 rpm range.
190
3 - 32
SECTION 3 – FIELD OPERATION
192
3 - 33
SECTION 3 – FIELD OPERATION
Operation
194
3 - 34
SECTION 3 – FIELD OPERATION
196
3 - 35
SECTION 3 – FIELD OPERATION
197
IMPORTANT: An automatic PTO brake is fitted to
quickly stop the PTO when disengaging. To avoid
overloading the PTO brake, brake the equipment by
reducing the engine speed before the PTO is
disengaged. This is especially important when
working with equipment with high levels of inertia.
Ideally, such equipment should be fitted with an
overrun clutch. To avoid damaging the brake when
operating equipment with high levels of inertia, hold
down the switch (1) to release the brake and simply
allow the equipment to come to a natural rest.
3 - 36
SECTION 3 – FIELD OPERATION
199
Activation of the PTO drive shaft is confirmed by the
'Gpto' indicator in the central LC display.
NOTE: To help to ensure soft engagement of the
PTO drive shaft, press and hold down both brake
pedals while moving the selector lever.
Fully depress the clutch pedal, select a gear and open
the hand throttle to increase the engine speed.
Release the clutch pedal. The movement of the clutch
pedal causes the tractor to move and the PTO (and
attached equipment) to rotate.
200
The speed at which the PTO rotates depends on the
speed at which the rear wheels are rotating. Shaft
revolutions per rear wheel revolution are shown in the
table:
NOTE: If the PTO drive shaft is selected while the
engine PTO function is engaged, the engine PTO
drive is automatically deactivated. To reactivate the
engine PTO drive, move the selector lever into the
engine drive position and then switch the main PTO
switch off and on again.
3 - 37
SECTION 3 – FIELD OPERATION
3 - 38
SECTION 3 – FIELD OPERATION
3 - 39
SECTION 3 – FIELD OPERATION
REPLACING PTO
Use an appropriate tool to force together the circlip (1)
and remove from PTO housing. Carefully take out the
PTO stub.
Once the shaft has been removed, check the O-ring
seal in the PTO housing for damage. Replace the O-
ring if it is worn or damaged.
Carefully clean the replacement PTO stub before
inserting it in the housing. Reinsert the circlip. Ensure
that it snaps correctly into in the PTO housing.
203
3 - 40
SECTION 3 – FIELD OPERATION
205
3 - 41
SECTION 3 – FIELD OPERATION
206
While theengine is running at 1000 rpm or less, press
the control button (2) and raise the collar (3) and knob
to engage the PTO. The button will remain raised for
as long as the PTO is engaged and the warning light
(1) next to it will remain illuminated. Open the manual
throttle lever to increase the engine speed to 2120
rpm and to thereby reach a PTO shaft speed of 1000
rpm. Press the PTO shaft button (2) down to
disengage the PTO.
3 - 42
SECTION 3 – FIELD OPERATION
208
Three ball bushes are supplied for installation on the
equipment.
209
Operation
Move the crossgate lever (3) in a longitudinal direction
for remote control valve (green) where there is a lock
in float position and lock in the RAISE position.
= float position
= lower
3
= Neutral
= raise
3 - 43
SECTION 3 – FIELD OPERATION
Transport position
When not in use, the top links and lower links should
be fixed in the transport position. Position the top link 1
(1) vertically and secure, fit bolt (2) and secure with 2
spring cotter (3).
3
211
Swivel lower link aroundrotary journal (4). The rotary
journal should only be removed if the lower links have
to be moved. Remove the bottom pin from the lower
links and move the lower links (1) into a vertical
position as shown. Insert the pins in the front holes (3
+2 ) when the holes in the inner and outer links are in
line. Before starting up the tractor ensure that both
pins are locked with bolts.
If the front power lift is not specified, the joystick can
be fitted to operate other equipment, such as front
loaders, spray implements, manure spreaders etc.
212
With the lower links in their transport position, remove
the bolt, pull out the pin (5) and manually lower the link
arm into the operating position, as shown. If
necessary, insert the removed pin in one of the holes
(6) or (7).
When the pin is inserted in the rear hole (6), the lower
link is locked as a rigid unit. When the pin is inserted
in the front hole (7) as shown, the lower link can move
freely up and down (float) in a range of approx. 75
mm. Lock the pin with a bolt.
213
3 - 44
SECTION 3 – FIELD OPERATION
215
Secure the top link to the attached equipment and use
the grab lever (3) to set the correct length by turning.
To prevent the centre piece from turning during
operation, place the locking link (1) above the locking
pin (2). The top link has a similar claw end to the lower
link. Lower the top link claw onto the equipment's
upper ball bush and press down until the interlock can
be heard to snap into place.
If equipped accordingly, the equipment supports can
now be removed or drawn in and the equipment can
be supported on the front linkage.
216
3 - 45
SECTION 3 – FIELD OPERATION
217
Lifting limitation is controlled by a knob (1) on the
right-hand console. Turn all the way clockwise to
reach the maximum lifting height. Turn all the way
anti-clockwise to reach the minimum lifting height.
NOTE: Changes to the assignment of
activation to the control valve can be
undertaken at any time. Please contact your
authorised Case dealer.
1
218
219
3 - 46
SECTION 3 – FIELD OPERATION
220
1. SWITCH for Selection of functions
AUTO-TRANSPORT at top
RAISE at bottom
2. PUSH BUTTON FOR FRONT POWER LIFT
ACTUATION
This pushbutton functions in parallel with external
activation of the front power lift. If the button is
released, the front power lift remains stationary for a
moment.
2 1
221
3. TELLTALE (green)
3 4
4. POTENTIOMETER FOR
LOWERING THROTTLE 5
The lowering speed of the front power lift is set using
the knob.
Right-hand position = max. lowering speed
5. DIAGNOSIS DISPLAY (red)
222
3 - 47
SECTION 3 – FIELD OPERATION
223
8. PRESSURE/MIXED/POSITION CONTROL
POTENTIOMETER
Left-hand pos. =100% pressure control
Right-hand pos. =100% position control
When positioned all the way to the right, the front
power lift moves precisely in line with the rotary
setting on the rotary nominal value switch.
9. BUTTON RAISE/CONTROL
Raise
2 functions depending on AUTO
TRANSPORT/RAISE switch (1) on right-hand control
panel.
1a.Press switch (1) RAISE position, button at top,
front power lift raises for as long as the
button is pressed (> 100 ms).
224
1b.If the RAISE button is just pressed briefly
(< 100 ms), the front power lift is raised,
but as soon as the RAISE button is released, it
changes to control mode
2. Press switch (1) AUTO position, button at bottom,
front power lift is automatically raised to the
set lift limitation (transport position).
225
3 - 48
SECTION 3 – FIELD OPERATION
Control
PRESSURE CONTROL
Front power lift lowers to the set pressure level and/or
relief value.
If the control button is pressed for longer, the front
power lift moves into its rapid retraction function
(faster lowering when travelling over obstacles/knolls).
POSITION CONTROL
The front power lift lowers to the set nominal value
when the potentiometer for pressure / combined /
position control (8) is in the position control setting
(right-hand position =100% position control).
226
NOTE: If the CONTROL button (9) is pressed and
there is no equipment on the front power lift, the
front power lift can only be lowered if the
potentiometer for pressure/combined/position
control is in the right-hand position (100%
position control).
227
Ride control:
Ride control is active when the front power lift is in its
top limit position (transport position). This is set using
the potentiometer for lifting limitation.
When using 100% position control, ride control is not
active.
Calibrating:
The nominal value is calibrated to the equipment
weight and must be undertaken whenever the
equipment is changed.
3 - 49
SECTION 3 – FIELD OPERATION
Calibration process
Vehicle stationary. To calibrate use the button (9) to
raise the equipment until the equipment is suspended
just above the ground. Use the potentiometer (7) for
lifting limitation to fix this position. Press the button (9)
again (for at least 10 seconds) until the diagnosis LED
(5) flashes evenly. Once the flashing has stopped, the
new calibration value has been saved.
228
Mobile application
3
As soon as the rotary nominal value switch (6) is
turned from position 0, the green telltale (3) on the 5
multi-controller lights up. Pressure control (relief) is
active. If the green telltale does not light up, no
calibration value has been saved (equipment weight
too low).
Raise - control
These settings are made in the motion application
using the (9) RAISE/CONTROL button. 7 6
Position/pressure control
Possibility for adjusting between position and 229
pressure control in a continuously variable manner.
Combination of position and pressure control.
The following setting applies for combined operations:
a) Speed range 0-5 is used to set the control
sensitivity (0=max. control sensitivity) with pure
pressure control (relief). Here, there is no combination
with position control.
b) Speed range 5-10 permits a combination of
pressure and position control whereby a position
share of 0% - 100% can be combined (10 = 100%
position control).
3 - 50
SECTION 3 – FIELD OPERATION
STOP function
The power lift stops when the button is pressed at the
top “RAISE” (9) or at the bottom “CONTROL”
immediately after the button has been pressed at the
top “RAISE” (9).
The power lift stops when the button is pressed at the
top “RAISE” (9) or at the bottom “CONTROL”
immediately after the button has been pressed at the
top “RAISE” (9).
CONNECTION and. DISCONNECTION of attached
equipment
3 - 51
SECTION 3 – FIELD OPERATION
Operation
Function in terms of draft control
Draft control controls the operating depth in the
ground by keeping the draft resistance constant. If the 7
indicator on the knob for position control (7) is set to a
value just below the normal working depth of draft
control, this prevents the equipment from sagging on
looser or light ground.
230
Position control takes precedence over draft control if
the knob is turned to beyond the working depth set on
the wheel for draft control (9). Therefore, position
control can be used to lift the attached equipment out
of the ground, from the working depth set with draft
control, without changing the draft control setting.
This function is useful when gradual raising is needed.
The adjustable stop can be set so that position control
can be returned quickly to the working depth limitation
just below the presented draft control working depth.
9
231
3 - 52
SECTION 3 – FIELD OPERATION
232
Controlconsole
The hydraulic master (1) can be used to activate or
deactivate the power supply for all remote control
valves and EDC actuations. .
Switch positions:
top = remote control valves operating
234
3 - 53
SECTION 3 – FIELD OPERATION
3 - 54
SECTION 3 – FIELD OPERATION
236
The knob for position control (7), when working with
position control, is used to set the working height and, 7
when working with draft control, is used to set the
maximum working depth. A fixed working depth or 8
working height can be set using the adjustable stop
(6) in conjunction with position control.
6
The pushbutton for power lift activation (8) functions in
parallel with rear activation and can be used to
raise/lower the power lift. This may prove very useful
for minor adjustments if equipment is connected to the
power lift linkage (slowed speed). To raise the power
lift, push the pushbutton upwards and to lower it, push
the button downwards. Once this pushbutton has
been pressed, the EDC system has to be reactivated. 237
238
3 - 55
SECTION 3 – FIELD OPERATION
Telltales
The error warning light (16) has two tasks:
14 15
– As a flashing light, it indicates a malfunction in the
system's power circuits. This will be accompanied by
the power lift error symbol appearing in the dot matrix
display.
– By lighting up continuously, it indicates the 'Power 16
lift off' status. The 'Power lift off' warning is also
displayed on the dot matrix display by means of the
power lift symbol.
Telltales (14) and (17) light up whenever you raise and 17
lower the equipment using the control lever for
position control or whenever you correct the
equipment position during work. The lower telltale 240
(17) lights up when the three-point linkage is being
lowered. The upper telltale (14) lights up when the
three-point linkage is being raised.
The telltale for wheel slip limitation ‘On’ (15) lights up
when slip control is activated.
3 - 56
SECTION 3 – FIELD OPERATION
241
3 - 57
SECTION 3 – FIELD OPERATION
PRE-OPERATION SETTINGS
Fit the equipment to the 3-point power lift linkage.
Turn the draft control wheel (9) anticlockwise as far as
it will go to the position control setting.
Start the engine and use the knob for position control
(7) to gradually raise the attached equipment. Ensure
that there is always a gap of at least 100 mm between
the attached equipment and all points on the tractor.
Look at the digital display on the dashboard. If the
value displayed is less than ‘100’, this means that the
equipment is not fully raised. 9 10 11
243
Set the rotary controller for lifting height limitation (10)
so that the three-point linkage cannot be raised any 7
further if the tractor has been damaged by the
attached equipment at the full lifting height.
When the fast raise/lower switch or the position
control knob is used to raise the implement, it will only
raise to the height set by the height limit control, as
determined in the previous step.
Use the lowering speed rotary controller (11) to match
the speed of lowering to the size and weight of the
attached equipment. Turn the rotary controller
clockwise to increase the speed of lowering or
anticlockwise to reduce the speed of lowering.
244
3 - 58
SECTION 3 – FIELD OPERATION
9 12
245
Then drive the tractor onto the field and lower the
equipment into its working position by pressing the
transport/control button and turn the position control 7
knob (7) to the left. Use position control to set the
maximum working depth to prevent the equipment
from sagging on areas of soft ground. Use the draft
control wheel (9) to set the equipment working depth 6
required.
Turn the controllable stop (6) without changing the
position control until it clicks and the indicator is in line
with the indicator on the position control knob. If
position control is adjusted after this, it can be quickly
returned to the original position by rotating until it is felt
to 'click' and the pointer re-aligns with the adjustable 246
stop.
Note how the implement is pulled through the ground
and use the rotary controller (12) to set the activation
sensitivity for draft control until the lowering and
raising movements triggered to correct changes in
ground resistance are satisfactory. Once set, the
tractor’s hydraulic system will automatically adjust the
equipment’s working depth to maintain an even pull
(draft load) on the tractor.
3 - 59
SECTION 3 – FIELD OPERATION
17
247
Turn the rotary controller for draft control activation
sensitivity (12) slowly to the right. The system now
responds with shorter, faster movements which can
be seen by the flickering of both telltales. Turn the
knob out of this position and slightly anticlockwise until
one of the telltales flashes every 2 to 3 seconds (or as
appropriate for the ground circumstances).
Once the required working conditions have been
established, there is no need to rotate the position
control knob again until the work in hand is
completed. 9 12
248
When you reach the end of the field, briefly press the
transport/control button (3) to raise the attached
equipment to the height set for the lifting height
limitation on the rotary controller. Once you have 3
turned, press the button (3) again.
249
For example, after turning on narrow headlands, you
may need to pull the equipment into the ground
quickly. Press the button (5) for rapid retraction.
250
3 - 60
SECTION 3 – FIELD OPERATION
251
The telltale for wheel slip limitation ‘On’ (15) lights up
whenever slip control is activated and the equipment
is raised to re-establish the preselected slip rate.
15
252
253
3 - 61
SECTION 3 – FIELD OPERATION
255
TRANSPORT LOCK
Turn the lowering speed rotary controller (11) all the
way to the left into its transport lock position when
transporting attached equipment. This will prevent the
attached equipment from accidentally lowering and
damaging the road surface.
10 11 12
256
3 - 62
SECTION 3 – FIELD OPERATION
RIDE CONTROL
When transporting equipment at high speed, nose-
down vibrations from the trailed equipment may
restrict the vehicle's steering ability. Once ride control
has been activated, the hydraulics respond with an
immediate counteraction to the front wheels impacting
on uneven surfaces and the front of the tractor being
raised. This minimises the nose-down vibrations of
the attached equipment and produces smooth travel.
Turn the knob for controlling draft loading sensitivity
(12) all the way to the left to activate ride control.
Then press the transport/control button (3) to raise the
attached equipment into the height set for lifting height
limitation (10).
Turn the lowering speed rotary controller (11) all the
way to the left into its transport lock position (padlock
symbol).
10 11 12
257
The ride control function only operates at speeds of
more than 8 km/h. If the tractor speed exceeds 8
km/h, the equipment falls 4 - 5 points (as is shown on
the instrument panel) while the hydraulics undertake 3
corrections to compensate for equipment seesawing.
If the tractor speed falls below 8 km/h, the equipment
is again raised to the height set by the knob for the
lifting limitation and the ride control function is
deactivated.
258
3 - 63
SECTION 3 – FIELD OPERATION
1
259
Before leaving the tractor to operate the external
button:
● Move the gear selector switch into Neutral.
● Disengage the PTO.
● Apply the parking brake.
With the engine running, move the manual throttle
into the lower idling speed position (right at the
rear).
3 - 64
SECTION 3 – FIELD OPERATION
3 - 65
SECTION 3 – FIELD OPERATION
3 - 66
SECTION 3 – FIELD OPERATION
263
3 - 67
SECTION 3 – FIELD OPERATION
3 - 68
SECTION 3 – FIELD OPERATION
264
Operating single action cylinders
Connect the hose (1) of a single action cylinder to
the left plug-in coupling (2) on the remote control
valve.
To extend a single action, move the joystick or
control lever into the extend position (raise).
Return the joystick or control lever manually into
Neutral to stop the cylinder before it is fully
extended. Alternatively, allow the valve to
automatically return to Neutral once the cylinder has
reached the stroke end.
To retract a single action cylinder, move the joystick 265
or control lever beyond the retract position (lower)
and into the float position.
3 - 69
SECTION 3 – FIELD OPERATION
266
3 - 70
SECTION 3 – FIELD OPERATION
3 - 71
SECTION 3 – FIELD OPERATION
268
Actuation for a front loader (if fitted)
To operate the front loader, your vehicle is also
equipped with 2 buttons on the crossgate lever.
269
Control levers
TOGGLE SWITCH ON MULTI-CONTROLLER II
1
The toggle switch (1) on multi-controller II is assigned 2
to the remote control valve by the colour BLUE.
If the toggle switch is moved to the right, the
implement cylinder is extended.
If the toggle switch is moved to the left, the implement
cylinder is retracted.
If the toggle switch (1) is activated at the same time as
selecting the LOWER position and actuating the
button (2) (on the rear of multi-controller II), the blue
remote control valve can be shifted into its float
position.
If you leave the float position by activating the rocker
switch (1) LIFT or LOWER, the float position is 270
deactivated and the remote valve switches to the
neutral position.
This remote control valve can be used to operate an
additional oil motor.
3 - 72
SECTION 3 – FIELD OPERATION
TIME POTENTIOMETER
Activate the timer menu:
3 - 73
SECTION 3 – FIELD OPERATION
273
● At the same time press the remote control
valves button (1). “Pehr” appears on central
LCD display and after a few seconds changes
to Ehrx (x= number of the priority valve).
NOTE: If a dash (- ) appears in the display, no
priorities are set for the remote control valves.
274
3 - 74
SECTION 3 – FIELD OPERATION
CROSSGATE LEVER
5
Move the selector lever (4) in a longitudinal direction
for remote control valve (green) where there is a lock
in the float position and in the RAISE position.
Selector lever (4) can be moved in a transverse
direction for remote control valve (yellow). 4
The remote control valve is shifted into its float
position by pressing the shift key on multi-controller
II and at the same time fully articulating to lower. Exit
the float position by pressing the RAISE or LOWER
selector lever (4) from Neutral.
There are 2 buttons (5) on the selector lever for
additional front loader operations (if fitted). 275
SELECTOR LEVER
Selector lever (6) for remote control valve (black)
where there is a float position and lock in the RAISE
position, e.g. for oil pressure motor.
= float position
6
= lower
= Neutral
= raise
276
During oil motor operations, the switch (7) must be
moved into its ON position. Position (N) on the
selector lever (6) then becomes the float position. The
advantage of this function is that it prevents peaks in
pressure when shutting down the oil motor, thereby
avoiding hydraulic component defects.
3 - 75
SECTION 3 – FIELD OPERATION
Visual indicators
Press the remote control valve button on the keypad.
The following information appears in the dot matrix
display for every valve:
Raise
If knob 1 is turned fully anti-clockwise, 0 l/min
hydraulic oil is available for the consumer. If the
knob is turned fully clockwise, this results in the
maximum hydraulic oil for the consumer.
279
Lower
The maximum flow volume of each remote control
valve can be set using the menu keys on the
enhanced keypad.
The starter switch must be switched ON to set the
remote control valve flows.
Select the appropriate valve (1, 2, 3 or 4) with the
remote control valve button (1) .
280
3 - 76
SECTION 3 – FIELD OPERATION
281
NOTE: The flow volume setting of the remote
control valves (1) applies to retraction and
extension movements of the cylinder.
282
Additional displays
When the individual functions of the electro-hydraulic
remote control valves are selected, a corresponding
visual display appears on the dot matrix display.
3 - 77
SECTION 3 – FIELD OPERATION
283
3 - 78
SECTION 3 – FIELD OPERATION
3 - 79
SECTION 3 – FIELD OPERATION
285
LS – Load Sensing (LS) line (2) IMPORTANT: To ensure that the system is
functioning correctly, the equipment's control valve
Connect the load sensing line to the M12x1.5/11.5
must be able to return the pressure from the
(ISO6149) port (2) and to the equipment's control
sensing line to the oil pan through the return line (3)
valve. It is the load sensing line which generates and
when in Neutral. The hydraulics then return to low
controls the oil pressure and flow from the tractor's
standby pressure.
hydraulic pump. When an equipment control valve is
operated, the low standby pressure from port 'P', is R – oil return line (3)
diverted down the load sensing line to 'switch on' the
The oil return line of the equipment's control valves
tractor's hydraulic pump’. In operation, the load
should be connected to the M27 x 2/19 (ISO 6149)
sensing line constantly monitors oil pressure and flow
port. The oil can thereby run directly into the tractor's
to ensure supply never exceeds demand.
hydraulic system.
To connect up the load sensing line, please contact
your authorised dealer. NOTE: Ensure that the hoses have sufficient
capacity for the oil flow required and that the
sensing line and hoses are long enough to ensure
equipment motion during work.
3 - 80
SECTION 3 – FIELD OPERATION
3 - 81
SECTION 3 – FIELD OPERATION
● Fit the equipment as previously described. ● Fully reduce the hydraulic pressure in the
external cylinders by selecting float position
● By slowly raising the equipment with the before decoupling the equipment.
power lift control lever in position control,
check whether the distance is sufficient. If When fitting attached equipment on the power lift
parts of the equipment are less than 100 mm linkage, the following settings can be undertaken to
away from the cab, select one of the following ensure satisfactory operations:
alternatives:
If the tractor is fitted with mechanical lower link
sensing hydraulics, set the lifting limitation cams to
prevent excessive lifting. If the tractor is fitted with
electronic draft control, set the knob for the lifting
limitation to limit the upwards lift.
If draft control is needed or there is insufficient ground
clearance with a sufficient distance from the cab, you
can adjust the power lift linkage, open the tractor's
rear window or adjust the equipment in order to pass
the cab. Adjustments to the linkage may increase the
distance to the cab, but may impact negatively on the
equipment's operating characteristics.
3 - 82
SECTION 3 – FIELD OPERATION
286
The left and right lift rods both have a slot at the
bottom end which is used to provide limited play for
the lower link arms. For normal operations, the square
plate is positioned on the locking pin (1) so that the
lifting arm remains fixed opposite the lower link arm.
287
If the locking pin is rotated by 90° as shown (2), the
equipment may move vertically (to a limited point),
independently of the tractor, which is useful when
using wide equipment. After setting, ensure that the
outer retaining plate and the spring retainers are
reinserted and securely locked.
Before a lift rod is disconnected from the lower link,
lower the attached equipment to the ground, apply the
parking brake and switch off the engine. Before
removing the locking pin, ensure that the attached
equipment is securely supported and that the
hydraulics are fully depressurised.
Move the power lift control lever forwards and 288
backwards several times to remove any residual
pressure.
When using electronic draft control, move the power
lift control lever into the lowest position before the
engine is switched off.
3 - 83
SECTION 3 – FIELD OPERATION
Top link
The top link has a central threaded sleeve (3) with
which the top link can be extended or shorted as
required (by turning the sleeve). Raise the spring-
mounted bracket (1) so that the threaded sleeve (3)
can be turned. Raise the handle (2) and use it as a
lever to simplify the setting process. The link end (4)
can also optionally be turned to achieve limited
adjustment of the top link length.
To lock the sleeve after setting, press down the spring-
mounted bracket so that it pushes the handle flushly
against the sleeve.
290
When not in use, the top link can be taken off and
stored upright. Hook the ball end of the handle (2) into
the bracket (1) on the rear axle housing as shown.
291
3 - 84
SECTION 3 – FIELD OPERATION
292
QUICK HITCH
The quick hitch consists of one wider pair of lower
links (1) and one adjustable top link (2). The top link
and lower links have open claw ends which permit
rapid coupling and uncoupling of equipment without
the operator having to leave the cab. The claws are
fitted with self-locking latches to ensure that the
equipment is securely held on the tractor linkage.
Cables are provided for securing the latches.
294
3 - 85
SECTION 3 – FIELD OPERATION
3 - 86
SECTION 3 – FIELD OPERATION
TELESCOPIC STABILISERS
(round section screw version – where fitted)
3 - 87
SECTION 3 – FIELD OPERATION
TELESCOPIC STABILISERS
(round section screw version
where fitted)
300
3 - 88
SECTION 3 – FIELD OPERATION
AUTOMATIC STABILISERS
Automatic stabilisers can be fitted in place of the
aforementioned standard telescopic stabilisers.
3 - 89
SECTION 3 – FIELD OPERATION
3 - 90
SECTION 3 – FIELD OPERATION
3 - 91
SECTION 3 – FIELD OPERATION
SWIVEL-MOUNTED DRAWBARS
Two swivel-mounted drawbar versions can be
supplied. The extendable version is shown in Figure
294. This drawbar can be fitted as part of an attached
fixture or as an independent unit.
The version with rollers (see page 3 - 94) is
recommended for continuous use of attached
equipment under heavy-duty towing conditions. This
drawbar is fitted on rollers and allows for easier
turning compared with the extendable version.
Extendable and swivel-mounted drawbars
The drawbar (2) rotates around a pin at the front end
so that the drawbar can swing at the rear over the full
width of the trailer. Limited drawbar motion is
achieved by inserting the swing limitation pins (1) into
the corresponding holes. Optionally, you can fix the
drawbar in one of three positions by inserting the bolts
into the corresponding holes. The figure shows the
drawbar fixed in its central position to prevent
seesawing motion.
Fix the drawbar with a pin when towing equipment
which requires precise positioning and when
transporting equipment.
303
3 - 92
SECTION 3 – FIELD OPERATION
All countries
The front locking pin can be inserted in one of three
holes in the drawbar to adjust the distance between
the PTO and hitch point. Refer to above figure and the
following table:
Drawbar fork
at bottom
1 406 mm 1045 kg
2 356 mm 1225 kg
3 243 mm 1305 kg
Use hole 1 for 1000 rpm PTO work and use hole 2 for
540 rpm PTO work.
When towing equipment which exerts high static
downwards forces, such as two-wheel trailers etc.,
hole 3 must be used.
All drawbars
3 - 93
SECTION 3 – FIELD OPERATION
1 406 mm 1045 kg
2 356 mm 1225 kg
Use hole 1 for 1000 rpm PTO work and use hole 2 for
540 rpm PTO work. WARNING: Do not tow using the lower links
if the links are above the horizontal position.
When towing equipment which exerts high static Always use the drawbar, the pick-up hitch or
downwards forces, such as two-wheel trailers etc., ! the lowered lower links for towing work
hole 2 must be used. because otherwise the tractor may tip
backwards.
3 - 94
SECTION 3 – FIELD OPERATION
SAFETY CHAIN
When transporting equipment on the road, use a
safety chain (2) with a towing force which is equal to
or greater than the gross weight of the equipment to
be towed. The equipment (1) is then kept under
control should the drawbar (3) and equipment be
separated.
Once the chain has been fitted, you should undertake
a short trial run during which the tractor is steered to
the left and to the right to check the safety chain
setting. Reset the chain if it becomes too loose or too
tight.
307
3 - 95
SECTION 3 – FIELD OPERATION
3 - 96
SECTION 3 – FIELD OPERATION
Sliding frame with non-swivel mounted trailer pin (accessory fitted by the dealer)
The tow hitches shown are fitted with a non-swivel-
mounted trailer pin unit with height adjustment
options. The standard trailer pin is shown in Figure
299. Figure 300 shows the heavy-duty trailer pin.
Remove the safety bracket (1) and move the handle
(5) vertically. Raising the handle rotates the bolts and
moves them out of the grooves in the frame. Raise or
lower the trailer pin unit (4) by placing both hands on
the handle (5) if necessary. Once the height required
has been reached, use one hand to support the trailer
bolt and move the handle horizontally (refer to
Figures299 and 300). Turn the bolts and snap back
into the grooves in the frame. Lower the PTO guard
(6).
To connect the trailer towbar to the trailer pin,
remove the safety bracket (1) from the trailer pin
and use the handle (2) to raise. Reinsert the trailer
pin so that it slides through the eye of the trailer 309
towbar. Reinsert the safety bracket.
3 - 97
SECTION 3 – FIELD OPERATION
310
3 - 98
SECTION 3 – FIELD OPERATION
311
So that the trailer pin can swivel, the inner hex bolt (1)
must be released from the side of the trailer bolt unit.
A trailer with a non-swivel-mounted towbar can then
swing with the tractor.
313
3 - 99
SECTION 3 – FIELD OPERATION
So that the trailer pin can swivel, the inner hex bolt (1)
(Figure 303) must be released from the underside of
the trailer pin unit. A trailer with a non-swivel-mounted
towbar can then swing with the tractor.
3 - 100
SECTION 3 – FIELD OPERATION
315
Raise the safety latch (1) and lower the trailer towbar
lug over the Piton-Fixe (3). Lower the safety latch,
reinsert the locking pin (4) and use the safety bracket
(2) to secure. The safety latch prevents the trailer from
accidentally coming loose from the Piton-Fixe.
316
3 - 101
SECTION 3 – FIELD OPERATION
317
3 - 102
SECTION 3 – FIELD OPERATION
318
Connecting equipment
Raise the Auto Hitch to its maximum point. Press the
button (1) at the top. 1
To open the locking latches, slide the collar (1)
upwards (see Figure 309) and then raise the approval
lever and hold in position. Lower the hitch to the
ground by pressing the button (1) down.
319
3 - 103
SECTION 3 – FIELD OPERATION
320
NOTE: The maximum static support load on the
hook of the pick-up hitch must not exceed 3000 kg.
If the towing equipment produces high static lowering
forces, as is the case for example with two-wheel
trailers etc., select the position at which the towbar is
attached. Alternatively, change to the hitch hook
mode.
3 - 104
SECTION 3 – FIELD OPERATION
322
When using holes (1), (2), and (3) in
conjunction with the holes in the clevis
drawbar, a choice of equipment/drawbar hitch
points on the end of the PTO can be used. The
hitch point positions and maximum permitted
lowering load on the drawbar are listed in
Figure 314 and the following table:
The two additional holes (5) are provided in the
hanger for the rear securing pin (2) so the drawbar
may be offset to the left or right of the centre line.
323
The drawbar (see Figure 315) may be inverted to vary
the height of the drawbar/equipment hitch point.
325
3 - 105
SECTION 3 – FIELD OPERATION
326
3 - 106
SECTION 3 – FIELD OPERATION
1 406 mm 1500 kg
2 356 mm 1650 kg
3 256 mm 2400 kg
Drawbar fork at bottom
1 406 mm 1500 kg
2 356 mm 1650 kg
3 256 mm 2180 kg
3 - 107
SECTION 3 – FIELD OPERATION
328
3 - 108
SECTION 3 – FIELD OPERATION
330
When not in use, the hook or clevis drawbar
may be stored in the bracket (1), attached to
the rear axle. Ensure the clamp screw (2), is
fully tightened to retain the drawbar in the
bracket.
3 - 109
SECTION 3 – FIELD OPERATION
3 - 110
SECTION 3 – FIELD OPERATION
HYDRAULIC TRAILER
BRAKE SYSTEM (Italy only)
The hydraulic trailer brake system for tractors
intended for the Italian market functions slightly
differently from the standard system described above.
If the trailer brake hose is connected to the coupling,
the trailer brakes are activated automatically if you use
the foot brake to stop the tractor or if the parking brake
is applied when the engine is running. When the
engine is switched off, the trailer brakes remain
applied.
IMPORTANT: The brake pedals must be locked to
one another to ensure that the trailer brakes function,
that the tractor brakes act evenly and that the all-
wheel brake system (only tractors with all-wheel drive)
333
function.
To relieve hydraulic pressure and to release the trailer
brakes, start the engine, press both brake pedals and
release the parking brake.
NOTE: The light (1) on the instrument panel flashes
in conjunction with the critical alarm to signal that the
hydraulic oil pressure level in the trailer brake circuit is
too low. Switch off the engine and determine the
cause.
ATTENTION: If the trailer brake warning light starts
to flash, the trailer brakes are automatically
activated.
NOTE: Always leave the dust protection cap fitted
when the trailer brake coupling is not being used.
Legislation in most countries prescribes that trailer
brakes may only be connected to the tractor coupling
using an appropriate plug-in coupling.
334
3 - 111
SECTION 3 – FIELD OPERATION
3 - 112
SECTION 3 – FIELD OPERATION
Operation
When starting the engine with a trailer connected to
the tractor's pneumatic brake system, place chocks
under the wheels, then release the parking brake. The
warning light (1) remains on until the air pressure has
increased to between 4.5 and 5.5 bar.
The pressure level continues to rise. This is displayed
by the pneumatic diagram on the dot matrix display.
Select the pneumatic diagram for the enhanced
keypad.
335
The air reservoir (s) should reach operating pressure
level within 3 minutes of the start. This may however
take longer depending on the size of the pneumatic
reservoir(s) fitted in the trailer brake system.
When the pressure level required is reached, a loud
plopp sounds which signals that the pressure relief
valve has opened to drain off overpressure.
3 - 113
SECTION 3 – FIELD OPERATION
339
340
3 - 114
SECTION 3 – FIELD OPERATION
341
Connections
To simplify handling, the lines to the couplers are
marked using colour coding. The supply line to the left
coupler (1) is red and the control line to the right
coupler (2) is yellow. The trailer hoses have a dual
plug-in coupler. Press the handle (3) downwards and
insert the coupler from the trailer. When the handle is
released, the trailer and tractor couplers are locked to
another.
342
3 - 115
SECTION 3 – FIELD OPERATION
3 - 116
SECTION 3 – FIELD OPERATION
344
Fron taxle carrier
NOTE: If you have front end weights on your
tractor, these holes will have already been used to
secure the front weight carrier.
345
Depending on tractor specification, the number of
holes in the side of the axle support casting may vary.
NOTE: Consult the torque levels for fasteners
specified in section 8 before screwing attached
equipment to the mounting points. Check the fastener
torque after one hour of operation and on a daily basis
thereafter.
346
3 - 117
SECTION 3 – FIELD OPERATION
3 - 118
SECTION 3 – FIELD OPERATION
3 - 119
SECTION 3 – FIELD OPERATION
Steering stops
The axle has steering stops at either end. The stops
are adjustable and should be set so that there is a
minimum distance of 20 mm between the tyres and all
tractor parts when the wheels are locked all the way to
the left or right and the axle is fully articulated.
Loosen the lock nut (1) and turn the stop bolt (2)
anticlockwise to reduce the steering lock and turn
clockwise to increase the steering lock. Tighten the
lock nut to 150 Nm.
349
350
3 - 120
SECTION 3 – FIELD OPERATION
351
3 - 121
SECTION 3 – FIELD OPERATION
352
Fender steering stop
Both fender support arms are fitted with an adjustable
stop bolt (3). When turning, the bolt moves against a
fixed stop (2) on the axle housing and restricts the
angle about which the fender can turn while the
wheels can continue turning under the fenders. If
necessary, the stops may have to be adjusted if you
change the track width or tyre size.
Lateral adjustment, fenders
The mounting points (1) for the bracket and support
arms under the fenders allow for additional lateral
adjustment whereby the fender can be centred over
the tyre. 353
NOTE: Once adjusted, ensure that there is still
a minimum gap of 60 mm between the tyre and
fender or attachment where fitted. Tighten all
mounting pins.
3 - 122
SECTION 3 – FIELD OPERATION
354
355
Square centre well – variable track (type 1)
Round centre well – variable track (type 2)
Round centre well – fixed track (type 3)
The well type fitted affects the track setting. Determine
which well type is fitted and note the following table
and Figure 348 to gain the wheel rim and well settings
required for the necessary track setting.
3 - 123
SECTION 3 – FIELD OPERATION
Track settings
Adjustable rim (types 1 and 2)
357
3 - 124
SECTION 3 – FIELD OPERATION
3 - 125
SECTION 3 – FIELD OPERATION
WHEEL SETTING
The cross-section diagrams in Figures and 351 show the wheel rim and well settings with different track settings.
Two track width settings for each axle type are given in each table. These settings are the minimum or maximum
settings possible when both wheel units are set all the way in (towards the tractor) and all the way out (away from
the tractor).
1524 - 1830 mm
1727 - 2030 mm
1930 - 2235 mm
2133 - 2438 mm
359
3 - 126
SECTION 3 – FIELD OPERATION
1524 - 2133 mm
1625 - 2235 mm
360
WHEELS WITH STEEL CENTRE WELL WELDED ONTO RIM FLANGE
NOTE: The track widths in Figure 351 are nominal IMPORTANT: When changing the left and right
and may differ depending on wheel and tyre size. wheel units, ensure that the "V" at the top of the
NOTE: When using larger tyre sizes, it may be tyre tread is always facing forwards in the direction
possible that the narrower track settings of travel.
cannot be set as a result of the minimum
distance between the tyres and fenders.
IMPORTANT: Tractor wheels are very heavy.
Exercise caution when working with the
wheels. When storing, ensure that they cannot
fall down and cause injuries.
3 - 127
SECTION 3 – FIELD OPERATION
● Bumpy ride
● Too much wheel slip
● Lack of power
● Tyre wear
● Reduced productivity
3 - 128
SECTION 3 – FIELD OPERATION
● Above-average fuel consumption Under certain operating conditions with too little front
ballast, the suspension may be deactivated and error
● Reduced productivity code L7 is displayed. Stop the tractor, switch off the
engine and restart to delete the error code and
To achieve maximum output under heavy-duty reactivate the suspension. If the error code
towing conditions, the ballast should take the form reappears, more front ballast should be fitted. Ensure
of liquid ballast, cast iron weights or a combination that the maximum axle and vehicle loads are not
of both. exceeded.
Front-loaded ballast may possibly be required for Ballast limits
stability and safe steering if weight has been moved
from the front wheels to the rear wheels and if rear The ballast is restricted by the load bearing capacity
attachments are raised using the 3-point power lift of the tyres or tractor. Every tyre has a recommended
linkage. load bearing capacity which should not be exceeded
(see page 3 - 137).
When raising a rear attachment into the transport
position, the weight carried on the front wheels If more weight is needed for traction, larger tyres
should be at least 20 % of the total tractor weight. should be used.
The ballast can be increased by fitting cast iron
weights with pins or by filling the tyres with liquid
WARNING: Additional front ballast may be calcium chloride. We would recommended screw-on
needed when transporting large equipment cast iron weights because they are easy to remove
! fitted to the power lift. Always travel slowly
over uneven ground regardless of how much
when no longer needed.
3 - 129
SECTION 3 – FIELD OPERATION
TRACTOR WEIGHT
Maximum gross weight of the vehicle
3 - 130
SECTION 3 – FIELD OPERATION
362
3 - 131
SECTION 3 – FIELD OPERATION
363
If the front weights and carrier are not installed, a
trailer pin (1) can be obtained which is secured
directly onto the rear axle block with a bolt.
364
3 - 132
SECTION 3 – FIELD OPERATION
LIQUID BALLAST
3 - 133
SECTION 3 – FIELD OPERATION
Tyre size Water Calcium chloride Total weight of solution per tyre
litres kg kg
11.4 - 24 77 46 123
12.4R - 24 94 56 150
13.6R - 24 123 73 196
14.9R - 24 151 90 241
13.6R - 28 119 71 190
14.9R - 28 170 102 272
16.9R - 28 219 131 350
14.9R - 30 174 104 278
380/70R - 24 117 70 187
420/70R - 24 149 89 238
380/70R - 28 144 86 230
420/70R - 28 166 99 265
440/65R - 28 167 100 267
480/65R - 28 200 120 320
480/70R - 28 222 133 355
520/60R - 28 210 126 336
540/65R - 28 251 150 401
320/85R - 34 144 70 188
3 - 134
SECTION 3 – FIELD OPERATION
Tyre size Water Calcium chloride Total weight of solution per tyre
litres kg kg
18.4R - 30 286 171 457
12.4 - 32 123 73 196
16.9 - 34 270 162 432
18.4 - 34 292 175 467
13.6R - 38 176 105 281
16.9R - 38 275 165 440
18.4R - 38 312 187 499
20.8R - 38 429 257 686
18.4R - 42 352 211 563
14.9R - 46 245 147 392
480/70R - 34 248 148 396
520/70R - 34 307 184 491
480/70R - 38 270 162 432
520/70R - 38 318 190 508
540/65R - 38 316 189 505
600/60R - 38 365 219 584
600/65R - 38 419 257 670
600/60R - 38 436 261 697
650/65R - 38 510 306 816
320/90R - 50 153 91 244
3 - 135
SECTION 3 – FIELD OPERATION
3 - 136
SECTION 3 – FIELD OPERATION
365
1. Load index
2. Speed symbol for
40 km/h
3. Speed symbol for
50 km/h
4. Maximum load/tyre pressure at
40 km/h
5. Old marking for number of ply layers
3 - 137
SECTION 3 – FIELD OPERATION
IMPORTANT: The above table provides an example of the maximum load limits at various air
pressure levels for a selection of the tyre sizes available for your tractor. These figures apply
pertyre and only serve as approximate values. For more information on air pressure levels and
load capacities for your tyres, please contact your authorised dealer or tyre dealer.
3 - 138
SECTION 4
LUBRICATION AND MAINTENANCE
GENERAL NOTES
INTRODUCTION
Section 4 guides you stage by stage through
everything you need to know to keep your new tractor
in perfect condition. The lubrication and maintenance
table on page 4 - 10 provides an overview of all the
operations required. Please contact your dealer if you
have any concerns regarding lubrication and
maintenance.
SAFETY PRECAUTIONS
Read and note all the safety precautions provided in
the introduction at the start of this manual in the
Tractor maintenance section.
NOTE: Dispose of used filters and fluids
properly.
4-1
SECTION 4 – LUBRICATION AND MAINTENANCE
4-2
SECTION 4 – LUBRICATION AND MAINTENANCE
LUBRICATION AND MAINTENANCE TABLE ● Never fill up with fuel or remove the tank cap
when the engine is running.
The table on page 4 - 10 contains intervals at which
routine checks, lubrication work and/or settings must ● When fuelling, do not leave the fuel filler
be undertaken. Use the table as a general reference nozzle unattended.
guide for maintaining the tractor. The operations are
described after the table. ● Do not fill the tank to capacity. Leave space for
expansion. If the original tank cap is lost, use a
genuine replacement tank cover and screw on
securely.
4-3
SECTION 4 – LUBRICATION AND MAINTENANCE
No. 1-D 288 C 40* 0,3 % ● Store fuel in black iron tanks. Do not use
galvanised tanks because the zinc coating
No. 2-D 357 C 40 0,5 % reacts with the fuel and forms compounds
which dirty the fuel injection pump and
NOTE: If operated at idling speed for long periods, injection nozzles.
during cold weather of less than 0 C or if
continuously operating at an altitude of more than ● Do not fit the storage tanks in direct sunlight
1500 m, use fuel number 1-D. and fit them at a slight angle so that any
deposits in the tanks do not collect in front of
* If operating continuously at low temperatures or at the outlet aperture.
high altitudes, a minimum cetane rating of 45 is
needed. ● Fit the drain plug at the lowest point opposite
If you are using a diesel fuel with a sulphur content of the outlet aperture to simplify the process of
more than 0.5 % , the oil and filters will have to be draining off moisture and deposits.
changed more frequently than specified in the
maintenance plan. ● If the fuel is not filtered by the storage tank,
place a funnel and fine-mesh sieve in the
We do not recommend using diesel fuels with a tank filler neck when refuelling.
sulphur content of more than 1.3%.
For the best fuel economy, use fuel number 2-D ● Plan fuel deliveries so that summer fuels do
whenever the ambient temperature permits. not have to be used in the winter.
4-4
SECTION 4 – LUBRICATION AND MAINTENANCE
367
3. When refuelling is complete, refit the tank cap
and screw on tightly.
368
4-5
SECTION 4 – LUBRICATION AND MAINTENANCE
GUARDS
ENGINE HOOD
For safety the engine hood must be closed and
correctly latched before operating the tractor.
Additional protective plates prevent intervention in the
fan and air conditioning unit V-belts when closing the
engine hood.
The engine hood is attached by hinges at the rear
end and thereby allows for convenient access to the
engine for daily maintenance purposes. Two gas
struts (located under the hood) assist in raising the
hood to either of two positions. An engine hood
bracket keeps the engine hood in the position
required.
To open the engine hood, pull the unlocking handle (1,
Fig. 3) upwards. The gas-operated compression
springs then open the engine hood to the first position
where it is held by a nylon retaining strap which is
secured to the hood at the front. All routine
maintenance operations may be performed with the
hood raised to this position. 369
4-6
SECTION 4 – LUBRICATION AND MAINTENANCE
371
Fold up the step (1) and place the locking pin back in
the hole intended to hold the step in a horizontal
position.
372
COVER OF RELAY AND FUSE BOX
The injection-moulded trim on the right-hand interior
of the cab can be easily removed for maintenance
work. Remove the four screws (1) and trim to gain
access to the relays and connectors.
373
COVER OF FUSE BOX
To gain access to the fuses, undo the two retaining
screws (1) from the panel on the right-hand side of the
cab.
374
4-7
SECTION 4 – LUBRICATION AND MAINTENANCE
4-8
SECTION 4 – LUBRICATION AND MAINTENANCE
Engine oil
4 cyl. engines:
Akcela type 1 -- engine oil (15--W40) 10 litres MS1121 APICH--4, ACEAE5,
Akcela type 1 -- engine oil (10--W30) 6 cyl. engines: MS1121
15 litres
Cooling system
Capacity
--6 cylinder models 25 litres
--4 cylinder models 23 litres
Water 50%
Akcela Premium -- antifreeze 50% MS 1710 Ethylene glycol
4-9
SECTION 4 – LUBRICATION AND MAINTENANCE
Operation no.
Lubricate
Page no.
Replace
Adjust
Check
Maintenance
Clean
Wash
Drain
interval Maintenance required
When the warning 1 Engine air filter, outer element X X see page 4 - 12
lights light up: 2 Brake fluid level X X see page 4 - 14
3 Fuel system water separator X X see page 4 - 15
Every 10 hours or 4 Engine coolant level X X see page 4 - 16
daily
5 Engine oil level X X see page 4 - 17
6 Windscreen washer system tank (where X X see page 4 - 18
fitted)
7 of pneumatic tank(s) of trailer brake (where X X see page 4 - 18
fitted)
Every 50 hours 8 Radiator, oil cooler and air conditioning X X see page 4 - 19
condenser
9 Cab air filter X X see page 4 - 20
10 All lubrication nipples X see page 4 - 21
Every 100 hours 11 V-belt for air conditioning and brake X X see page 4 - 26
compressors (where fitted)
Every 300 hours 12 Poly V-belt X X see page 4 - 27
*13 Battery acid level (tropical climate) X X X see page 4 - 27
14 Front axle suspension cylinder, upper X see page 4 - 28
bearing
15 Gearbox/rear axle/hydraulic oil levels X X see page 4 - 29
16 Parking brake X X see page 4 - 29
17 Front PTO shaft (where fitted) X see page 4 - 30
Every 600 hours #18 Engine oil and filter X see page 4 - 31
19 Hydraulic and gearbox oil filters X see page 4 - 33
20 Air filter, outer element X see page 4 - 33
21 Engine air intake connections X see page 4 - 34
22 Fuel pre-filter and fuel filter elements X X see page 4 - 35
23 All-wheel drive front axle and hub oil level X X see page 4 - 37
Every 1200 hours or 24 Cab air filter X see page 4 - 38
annually
25 Gearbox/rear axle/hydraulic oils and filters X see page 4 - 39
26 All-wheel drive axle differential oil X see page 4 - 40
27 All-wheel drive axle hub oil X see page 4 - 41
28 Front PTO X see page 4 - 41
29 Battery acid level (temperate climate) X X X see page 4 - 42
Every 1200 hours or 30 Engine coolant X see page 4 - 43
every 2 years
31 Engine air filter, inner element X see page 4 - 47
32 Check and adjust valve tappet clearance X X see page 4 - 48
33 Air drier cartridge of pneumatic brake X see page 4 - 49
Every 3 years 34 Air conditioning system x x x see page 4 - 50
4 - 10
SECTION 4 – LUBRICATION AND MAINTENANCE
4 - 11
SECTION 4 – LUBRICATION AND MAINTENANCE
376
2. Take the outer element (1) out of the air filter
unit by turning the end of the filter slightly in a
clockwise direction (to release the seal). Pull
the filter out of the housing in a straight line (not
at an angle) and ensure that the inner element
remains in place.
377
4 - 12
SECTION 4 – LUBRICATION AND MAINTENANCE
378
Method A
NOTE: The outer element may be cleaned up
to 5 times before being replaced (method A or
B).
Gently tap the ends of the element against the palm of
your hand.
379
Use compressed air of less than 2 bar. To do this, enter
the air nozzle into the element. Keep the nozzle
150 mm away from the element and blow the dust out
of the element (by blowing from the inside out).
381
4 - 13
SECTION 4 – LUBRICATION AND MAINTENANCE
OPERATION 2
Check brake fluid level
When the telltale on the instrument panel indicates
that the brake fluid level is low, check the level in the
tank.
The tank is located in the rear right under the engine
hood and supplies the rear axle and front axle brakes
(where fitted) with brake fluid. Undertake a visual
check of the fluid level in the tank. It must never fall to
below the MIN mark (3) engraved into the tank. If
necessary, take off the filler cap (1) and use the
correct brake/clutch mineral oil to top up to the MAX
mark (2). When topping up, do not exceed the
maximum level.
IMPORTANT: Ensure you don't spill any brake
fluid over the tractor because it may damage
the paintwork.
4 - 14
SECTION 4 – LUBRICATION AND MAINTENANCE
OPERATION 3
4 - 15
SECTION 4 – LUBRICATION AND MAINTENANCE
OPERATION 4
CHECK ENGINE COOLANT LEVEL
Check the coolant level in the recovery tank when
the engine is cold. The coolant level should be
above the bottom line on the recovery tank. If
coolant is required, remove the pressure cap
and add a 50/50 water and antifreeze mixture
as specified on page 4-9 of this manual.
385
4 - 16
SECTION 4 – LUBRICATION AND MAINTENANCE
OPERATION 5
CHECK ENGINE OIL LEVEL
Check the oil level when the tractor is parked on level
ground and the engine has been off for at least 5
minutes.
1. Take out the oil dipstick, clean and slide back all
the way in.
2. Take the dipstick out again and read off the oil
level. The oil level should be between the MIN
and MAX marks on the dipstick.
386
4 - 17
SECTION 4 – LUBRICATION AND MAINTENANCE
OPERATION 6
CHECK WINDSCREEN WASHING SYSTEM TANK
The tank for the windscreen washing system is
located in the rear left under the cab. The front and
rear windscreen wipers are fed from the same tanks.
Take off the cover (1) and top up with windscreen
wiper washing solution until the bend (2) in the filler
neck is reached. In cold weather, use a solution
containing antifreeze.
387
OPERATION 7
DRAIN AIR TANK (PNEUMATIC TRAILER
BRAKES WHERE FITTED)
Drain the pneumatic tank(s) every 10 hours or daily,
whichever comes first.
Apply the tractor's parking brake, lock all wheels and
switch off the engine.
All hydraulic trailer brake systems have a pneumatic
tank under the left end of the rear axle.
There is a lock on the underside of each tank. To
drain the tank, slide the lock (1) to the side (it
doesn't matter which direction) and allow the air to 388
flow out. The tank is filled next time the tractor is
started.
4 - 18
SECTION 4 – LUBRICATION AND MAINTENANCE
389
2. The air conditioning system’s condenser is
mounted in front of the intercooler and is carried
on a hinge to make access easier when 2
servicing.
3. Open the quick release fastener (1) for the oil
cooler by turning anti-clockwise. Pull the oil
cooler out anti-clockwise to get access to the
engine radiator 2
4. To get access to the back of the condenser, first
open the two catches (2) on the left-hand side
of the condenser.
SC06B290
390
5. To clean the cooling packs, raise the condenser
with both hands and swivel to the right (see
figure 391).
6. Feed the air or the water through each cooling
pack from the rear one to the front one. First
clean the engine radiator, the transmission
cooler, the intercooler and then the air
conditioning condenser.
Carefully straighten any bent fins.
4 - 19
SECTION 4 – LUBRICATION AND MAINTENANCE
OPERATION 9
CLEAN CAB AIR FILTER
The air which flows into the cab is filtered three times
by the blower. Two filters are fitted outside the cab
and there is a recirculating air filter inside the cab.
Before undertaking maintenance work on the filter,
switch off the blower and close the roof hatch, all
windows and one door. Slam the other door shut. The
resultant pressure will remove the majority of loose
particles of dirt from the underside of the external
filters.
NOTE: In damp weather, do not switch the
blower on before starting maintenance work. It
is very difficult to remove damp particles from
the filter without washing them out.
EXTERNAL FILTERS
NOTE: The filters are made from a specially treated
material and have a rubber seal on their upper side.
Ensure that the element is not damaged when you
remove it.
Removing the filter - comfort cab
The filters are positioned on both sides of the
cab. To remove the fresh air filter, unscrew the
locking pin (2) from the front of the filter cover.
Remove the cover and pull out the filter element (1).
392
Removing the filter- low roof
The two filters are positioned on the rear of the cab.
Unscrew the retaining bracket (2) and fold the filter
cover downwards. Carefully remove the filter from the
housing and ensure that the filter element is not
damaged.
Blow the filter elements dry with compressed air of
less than 2 bar. Blow the dust off the upperside and
down through the element. Hold the nozzle at least
300 mm away from the element to ensure you don't
damage the filter material.
Clean all the filter chambers with a damp, lint-free
cloth. Re-insert the filter elements with their clean 393
sides facing up and fit the cover.
4 - 20
SECTION 4 – LUBRICATION AND MAINTENANCE
INTERNAL FILTER
NOTE: The filter is made from a specially treated
material and has a rubber seal on its upper side.
Ensure that the filter element is not damaged during
removal.
To remove the internal filter, unscrew all retaining
screws (1) by turning anti-clockwise and take out the
filter cover.
394
Remove the cover (1) and pull the filter (2) out of the
housing.
NOTE: The filter is made from a specially
treated material and has a rubber seal on its
upper side. Ensure that the element is not
damaged when you remove it.
Blow the filter elements dry with compressed air of
less than 2 bar. Blow the dust off the clean side and
down through the element to the dirty side. Hold the
nozzle at least 300 mm away from the element to
ensure you don't damage the filter material.
395
OPERATION 10
ALL LUBRICATION NIPPLES
Apply grease to all bearings and use a grease gun to
grease all lubrication nipples (refer to 386 Figures up
to and including 401).
For precise lubrication specifications see page 4 - 9
Right and left lift rods (with setting via lock nut)
Attach grease gun to lubrication nipples as shown.
396
External lift cylinder (where fitted)
Attach grease gun to lubrication nipples as shown.
397
4 - 21
SECTION 4 – LUBRICATION AND MAINTENANCE
398
Rear axle journal
Attach grease gun to lubrication nipples as shown.
399
Front wheel fender (where fitted)
Attach grease gun to lubrication nipples as shown.
400
Panhardrod journal (spring-mounted all-wheel
drive axle)
Attach grease gun to lubrication nipples as shown.
401
4 - 22
SECTION 4 – LUBRICATION AND MAINTENANCE
402
Drive shaft universal joint
(spring-loaded axles)
Attach grease gun to lubrication nipples as shown.
403
Steering cylinders (all all-wheel drive axles)
Attach grease gun to lubrication nipples as shown.
404
Upper swivel bearing, axle housing and ends of
steering cylinder
Attach grease gun to lubrication nipples as shown.
NOTE: The left swivel bearing is shown. The
right swivel bearing has a similar lubrication
nipple.
405
4 - 23
SECTION 4 – LUBRICATION AND MAINTENANCE
406
Towing hitch rear (auto-engagement type)
Attach grease gun to lubrication nipples as shown.
407
Attach grease gun to lubrication nipples as shown.
408
Towing hitch rear (with slider frame)
Attach grease gun to lubrication element as shown.
409
4 - 24
SECTION 4 – LUBRICATION AND MAINTENANCE
410
Drawbar for heavy loads
Attach grease gun to lubrication element as shown.
411
4 - 25
SECTION 4 – LUBRICATION AND MAINTENANCE
412
COMPRESSOR V-BELT TENSION (pneumatic
trailer brakes – if fitted)
Check the entire length of the belt (1) for debris,
cracks, holes and general wear. If in any doubt,
always fit a new belt.
413
4 - 26
SECTION 4 – LUBRICATION AND MAINTENANCE
OPERATION 13
STARTER BATTERY
415
4 - 27
SECTION 4 – LUBRICATION AND MAINTENANCE
Remove the locking screw and nut (1) and swivel the
battery compartment to the front of the tractor.
Then unscrew the six vent plugs off the top of the
starter battery and remove these (tractors with high
performance batteries only).
Check whether the electrolyte fluid in all cells
covers the top of the separator plates.
If necessary, use distilled or de-mineralised
water to top up to the correct level in tractors
with high-performance batteries. Do not use
too much liquid. Never use tap water, rain
water or water from any other source to top up.
416
417
OPERATION 14
LUBRICATE FRONT AXLE SUSPENSION
CYLINDER OF UPPER BEARING, ALL-WHEEL
DRIVE
Attach grease gun to lubrication nipples as shown.
418
4 - 28
SECTION 4 – LUBRICATION AND MAINTENANCE
OPERATION15
CHECK GEARBOX/REAR AXLE AND
HYDRAULIC OIL LEVELS
Check the oil level when the tractor is parked on level
ground, all cylinders are extended and the engine has
been off for at least 5 minutes.
Check the oil level in the sight glass (1) to the right of
the rear axle housing. Ensure that the oil level is
between the minimum and maximum mark on the
sight glass.
419
If necessary, remove the filler cap (1) and top up with
oil.
IMPORTANT: Park the tractor on level ground
and extend all hydraulic cylinders (where
fitted) before checking the oil levels. When
certain front wheel/rear wheel combinations
are fitted, the tractor has to be raised at the
front or rear so that it is perfectly level before
the oil level can be checked.
420
OPERATION 16
PARKING BRAKE ADJUSTMENT
Lock the front wheels, jack up the rear of the tractor so
that the rear wheels just lose contact with the ground.
Unlock brake pedals.
Apply the parking brake so that it snaps into the 4th
detent. Remove or loosen the rubber bellow, unfasten
the lock nuts (2) and tighten the adjustment nuts (1)
on the cables until both wheels start to lock. Release
the parking brake and check that both wheels are
spinning freely. Apply the parking brake to ensure that
the system is functioning perfectly. Tighten the lock
nuts. 421
4 - 29
SECTION 4 – LUBRICATION AND MAINTENANCE
OPERATION 17
422
4 - 30
SECTION 4 – LUBRICATION AND MAINTENANCE
4 - 31
SECTION 4 – LUBRICATION AND MAINTENANCE
423
3Clean the area around the oil filter. Unscrew the
oil filter (1) and dispose of. Collect any residual
oil which may escape and dispose of properly.
4. Clean the sealing face of the new filter. Apply a
thin coat of oil to the seal of the new filter and
insert the filter. Screw in until the seal makes
contact with the assembly face, then tighten
with another 3/4 to 1 full turn. Do not turn too
far.
424
5. Remove the oil dipstick/filler plug and top up
with the correct volume of fresh oil (see below).
Ensure that oil of the correct quality and
viscosity is used.
6. Leave the engine to idle for 3 minutes and then
switch off.
7. Check the drain plugs and oil filter areas for
leaks.
8. Wait 5 minutes to allow the oil to flow into the
crankcase, and then use the oil dipstick to
check the oil level. The oil level should be
between the MIN and MAX marks on the
dipstick. Fill with more oil than is required. 425
4 - 32
SECTION 4 – LUBRICATION AND MAINTENANCE
OPERATION 19
CHANGE HYDRAULIC OIL AND GEARBOX OIL
FILTERS
The filter type depends on the tractor specification. All
filters are located on the right under the floor.
Clean the area around the hydraulic oil filter and then
unscrew the filter and dispose of.
The main filter (3) and charge filter (1) are only fitted
in tractors with a hydraulic pump with an adjustable
displacement volume
1. Charge filter
2. Main filter retaining nuts
3. Main intake filter
426
OPERATION 20
CHANGE OUTER ELEMENT OF ENGINE AIR
FILTER
Remove the outer element (1) as described in
operation 1 and dispose of.
Clean the inside of the filter housing with a lint-free
cloth wrapped around a rod. Ensure that the inner
element is not damaged. Fit a new outer element.
427
4 - 33
SECTION 4 – LUBRICATION AND MAINTENANCE
OPERATION 21
CHECK CONNECTIONS OF ENGINE AIR INTAKE
Check that all connection terminals of the intake
system are secure on both sides of the engine.
On the left of the engine, check the intake
connections of the air filter at points (1) and (2). Do not
overtighten.
428
Check the connections between the turbocharger
and intercooler at points (2) and (4).
On the right of the engine, check the connections
between the intercooler and intake manifold at points
(1) and (2). Do not overtighten.
The side of the filter system where clean air enters
must be perfectly sealed at connections (1) and (3).
429
On the right of the engine, check that the exhaust
aspiration connections at points (1) and (2) are sealed
and that the clamps are secure.
430
4 - 34
SECTION 4 – LUBRICATION AND MAINTENANCE
OPERATION 22
CHANGE FUEL PRE-FILTER AND FUEL FILTER ELEMENTS
FUEL PRE-FILTER
431
6. Before fitting the new filter, apply a thin coat of
oil to the filter seal.
7. Rotate the filter until the filter seal touches the
filter head. Then turn the filter another 3/4 turn
and tighten to the correct tightening torque
(15 Nm). Do not overtighten.
8. Take off and replace fuel filter in the same way.
432
4 - 35
SECTION 4 – LUBRICATION AND MAINTENANCE
433
2. Unscrew the manual pump control button and
pump through fuel until it comes out without any
bubbles.
3. Screw the manual pump control button back in.
4. Refit the sensor and harness.
434
4 - 36
SECTION 4 – LUBRICATION AND MAINTENANCE
OPERATION 23
ALL-WHEEL DRIVELUBRICATION
Front axle
Remove the combined level/filler plug (1) and ensure
that the oil goes all the way up to the lower edge of
the aperture. If necessary, top up with clean oil
through the aperture and insert the screw again.
435
Front wheel hub
Move one front wheel and the oil level plug into the 3
o'clock position as shown.
Remove the combined level/filler plug and ensure that
the oil goes all the way up to the lower edge of the
aperture. If necessary, top up with clean oil through
the aperture and insert the screw again.
Repeat the process on the other front wheel.
For the precise oil specification see page 4 - 9.
436
4 - 37
SECTION 4 – LUBRICATION AND MAINTENANCE
438
Internal filters
Turn the self-locking screws (1) until the cover comes
loose to remove the internal filter.
439
Remove the filter cover (1) and filter element(2).
Dispose of the filter element properly.
Clean the filter chambers with a damp, lint-free cloth.
Insert the new filter element and ensure that the arrow
on the filter is pointing towards the rear of the tractor.
Refit the filter cover.
440
4 - 38
SECTION 4 – LUBRICATION AND MAINTENANCE
OPERATION 25
CHANGE GEARBOX/REAR AXLE/
HYDRAULIC OIL AND FILTER
Before changing the oil, allow the engine to idle and
start up the hydraulic system until the oil heats up.
Park the tractor on a level piece of ground, lower the
3-point linkage and switch off the engine. Apply the
parking brake and lock the wheels on both sides with
chocks.
442
6. Check the oil level on the sight glass (1). If
necessary, top up the oil until the oil level is
between the 'MIN' and 'MAX' marks.
443
4 - 39
SECTION 4 – LUBRICATION AND MAINTENANCE
OPERATION 26
CHANGE ALL-WHEEL DIFFERENTIAL OIL
Park the tractor on level ground and apply the parking
brake.
To change the oil:
1. Take off the drain plug (1) and drain all the oil
into a suitable container and dispose of
properly.
2. Screw the drain plug back in. Remove the
level/filler plug.
444
3. Top up with new oil until it reaches the lower
edge of the level / filler aperture (1). Screw
level/filler plug back in.
For the precise oil specification, see page 4 - 9.
Oil fill volumes:
All axles 9.0 l
445
4 - 40
SECTION 4 – LUBRICATION AND MAINTENANCE
OPERATION 27
CHANGE WHEEL HUB OIL OF EXTERNAL ALL-
WHEEL PLANETARY AXLE
Park the tractor on level ground and apply the parking
brake.
To change the oil:
1. Position the wheel so that the filler/drain/level
plug (1) is at the lowest point. Take off the plug,
drain all of the oil into a suitable container and
dispose of properly.
2. Turn the wheel until the combined level/filler
plug (1) is in the 3 o'clock position as shown.
3. Fill the wheel hub with new oil until the oil
reaches the bottom edge of the level/filler
aperture. Screw the plug back in.
4. Repeat the process on the other wheel hub.
446
OPERATION 28
OIL CHANGE FOR FRONT PTO GEARBOX
Park on a flat surface and apply the parking brake.
1. Place a suitable container under the gearbox
housing and unscrew the oil level check plug (1) and
drain plug (2). Allow the oil to completely drain into the
container and replace the plug (2). Discard the used
oil properly.
2. Fill with fresh oil at opening on oil level check/filler
plug until the lower edge of the opening is coated.
447
An oil volume of around 400 ml is needed to fill the
gearbox housing.
4 - 41
SECTION 4 – LUBRICATION AND MAINTENANCE
OPERATION 29
BATTERY
448
450
4 - 42
SECTION 4 – LUBRICATION AND MAINTENANCE
4 - 43
SECTION 4 – LUBRICATION AND MAINTENANCE
452
2. Check that the heating cut-off valve (1) is open.
The valve is at the rear right on the cylinder
head of the engine.
3. Take off the lower cooler hose and drain all the
coolant into an appropriate container and
dispose of properly.
453
4. Remove the coolant drain plug (1) from the rear
left of the engine block. Drain all of the coolant
into an appropriate container and dispose of
properly.
5. To increase the volume drained off, also take off
the caps from the cooler and expansion tank.
6. Use a standard cleaning agent for cooling
systems to wash out the system. Observe the
instructions provided with the cleaning agent.
Drain off the cleaning agent and leave the
engine to cool.
454
IMPORTANT: Never fill a hot engine with cold
coolant. The difference in temperature may cause
cracks on the engine block or cylinder head.
4 - 44
SECTION 4 – LUBRICATION AND MAINTENANCE
4 - 45
SECTION 4 – LUBRICATION AND MAINTENANCE
455
5. Take off the cooler cap (1) and fill the cooler
with coolant until the coolant level has reached
the bottom edge of the filler neck. Reinsert the
cooler cap. Top up the expansion tank with
coolant until the mark for cold conditions is
reached.
NOTE: If the vehicle will not be used
immediately after changing the coolant, leave
the engine to idle for an hour to ensure that
the antifreeze and/or chemical inhibitor is
distributed throughout the cooling system.
Leave the engine to cool down and undertake
a final check to ensure that the coolant level is
correct. 456
Coolant capacities
4-cylinder models 23 l
6-cylinder models 25 l
Specification for clean water
Total hardness 300 ppm
Chloride 100 ppm
Sulphate 100 ppm
Antifreeze specification
See page 4 - 9
4 - 46
SECTION 4 – LUBRICATION AND MAINTENANCE
OPERATION 31
457
2. Take the outer element (1) out of the air filter
unit by turning the end of the filter slightly in a
clockwise direction (to release the seal). Pull
the filter out of the housing in a straight line, not
at an angle, and ensure that the inner element
remains in place.
458
3. Pull the inner element (1) out of the housing in a
straight line and dispose of correctly.
4. Clean the inside the air filter housing with a
damp, lint-free cloth.
5. Insert a new inner element and, if necessary,
outer element. Ensure that both elements are
fitted correctly before attaching the housing
cover.
4 - 47
SECTION 4 – LUBRICATION AND MAINTENANCE
OPERATION32
CHECK VALVE TAPPET CLEARANCE
When the engine is cold, unfasten the ventilation tube
from the valve cover after having removed the
retaining bolt. Unscrew the retaining nuts, take off the
valve cover and check the valve clearance.
The correct valve clearance for all models is:
inlet 0.25 +/- 0.05 mm
outlet 0.51 +/- 0.05 mm
460
Check the valve clearance on 6-cylinder engines as Check the valve clearance on 4-cylinder engines as
follows: follows:
Cylinder no. 1 2 3 4 5 6 Cylinder no. 1 2 3 4
Inlet - - * - * * Inlet * - - -
Outlet - * - * - * Outlet * * * -
Turn the crankshaft and align the valves of cylinder Turn the crankshaft and align the valves of cylinder
no. 1. Set the valves marked with a star (*) as no. 1. Set the valves marked with a star (*) as
specified in the table above: specified in the table above:
Cylinder no. 1 2 3 4 5 6 Cylinder no. 1 2 3 4
Inlet * * - * - - Inlet - * * *
Outlet * - * - * - Outlet - - - *
Turn the crankshaft and align the valves of cylinder Turn the crankshaft and align the valves of cylinder
no. 6. Set the valves marked with a star (*) as no. 4. Set the valves marked with a star (*) as
specified in the table above: specified in the table above:
4 - 48
SECTION 4 – LUBRICATION AND MAINTENANCE
OPERATION 33
REPLACEMENT OF THE AIR DRIER
CARTRIDGE OF THE PNEUMATIC BRAKE
Removing the air drier cartridge
Before removing the air drier cartridge, thoroughly
clean the area all around the air drier so that dirt
cannot enter the pneumatic brake system.
1. Depressurise the system by opening the
drainage valve of theair supply tank (or
tanks).
2. Use a filter key to loosen the cartridge and
lift it off. Dispose of the component in line
461
with national legislation.
Fitting new air drier cartridge
1. Clean sealing flange on air drier and
threaded bolt, and check bolt and sealing
face of flange for damage.
2. Apply thin coat of grease to seal ring on
cartridge and threaded bolt on air drier.
3. Screw cartridge on to air drier until seal
makes contact with contact face on flange.
Then tighten by hand (half a turn). Tighten
the component to no more than 15 Nm. Do
NOT fully tighten.
4. Pressurise the air tank and check for leaks. If the
component needs tightening, you will first have
to depressurise the system for a second time.
5. Pressurise the pneumatic brake system again
and again check for leaks.
4 - 49
SECTION 4 – LUBRICATION AND MAINTENANCE
EVERY 3 YEARS
Following work:
OPERATION 34
●
Do not subject any parts of the air
conditioning system to naked flames or
excess heat since this may result in a fire or
explosion.
●
Never disconnect or disassemble any part of
the air conditioning system. Escaping
refrigerant will cause frostbite. Allowing
refrigerant to escape into the atmosphere is
also illegal in many countries.
●
If your skin comes into contact with
refrigerant, follow the procedure you would
use for frostbite. Use your hand or water of
32 - 38 °C to heat the body part in question.
Cover the area loosely with a bandage to
protect the affected area and to prevent
infection. Consult a doctor immediately.
● If refrigerant gets into your eyes, rinse your
eyes immediately with cold water for at least
5 minutes. Go straight to a doctor.
4 - 50
SECTION 4 – LUBRICATION AND MAINTENANCE
GENERAL MAINTENANCE
(work to be undertaken when required)
OPERATION 35
CHECK
BRAKE PEDAL LINKAGE
The hydraulically actuated brakes do not have to be
set. However, if part of the brake pedal linkage or
the master cylinder group is replaced or if the pedal
linkage does not engage correctly in the hole to the
right of the pedal shaft, adjust the pedal as follows:
463
Adjust the clevis by loosening the lock nuts. The
distance between the bulkhead and the centre of
the clevis hole should be 137 mm. Adjust both
pedals and check that the pedal linkage engages
correctly.
464
4 - 51
SECTION 4 – LUBRICATION AND MAINTENANCE
OPERATION 36
CHECK FRONT AND REAR WHEEL HUBS
Use a torque wrench to check that the front and rear
wheel hubs are secure (if necessary, use a torque
multiplier).
The tightening torque required is listed in the following
table:
All-wheel drive - adjustable front wheels
Retaining nuts of front wheel disc at hub 294 Nm
Retaining nuts of front wheel disc at rim 250 Nm
Adjustable rear wheels - standard
rear axle
Retaining nuts of wheel disc at rim 250 Nm
Retaining nuts of wheel disc at rim 250 Nm 465
Rear axle with track adjustment
Retaining nuts of wheel disc at rim 260 Nm
Retaining nuts of wheel disc at rim 250 Nm
Clamping key -- retaining bolts 300 Nm
OPERATION 37
CHECK AIR PRESSURE AND TYRE CONDITION
Check and correct the air pressure of the front and
rear tyres. Check the tread and sides for damage.
Adapt the air pressure to the load being towed. Refer
to Tyres air pressures and permissible load bearing
capacities in section 3.
NOTE: If the tyres are filled with a calcium
chloride/water solution to act as ballast, a special
pneumatic test device should be used because the
solution will cause rusting on a standard test
device. Check the air pressure when the valve shaft
is at the bottom.
466
4 - 52
SECTION 4 – LUBRICATION AND MAINTENANCE
OPERATION 38
AUTOMATIC PICK-UP HITCH
WITH HOOK
Add a support load to the hitch hook, wherever
possible using a trailer or attachment. Ensure
that the hitch hook of the towing eye engages
and releases perfectly. If adjustment is
necessary, remove the load from the hitch
before adjusting the latch.
Downwards folding hitch
Loosen lock nut (3) and loosen retaining bolt
(4). Pull lifting strut off hitch and adjust its
length by turning the strut. Re-attach the lifting
strut to the hitch and temporarily screw in the
locking bolt. Repeat the process on the
opposite lifting strut and ensure that both lifting
struts are adjusted by the same extent.
Run a function check on the hitch to ensure
that both lifting struts support the hitch to the
same amount from the start of the lifting
process. Check that the hitch hook is correctly
engaging and releasing the towing eye; then 467
screw down the retaining bolts and lifting strut
locking nuts.
When the hitch is fully raised, ensure that the
pressure limit valve of the hydraulics is not
activated and that the lifting struts of the hitch
are not subject to tensile stress. Both of these
faults indicate that the lifting struts of the hitch
are too short.
If the unlocking cord of the pick-up hitch has to
be readjusted, loosen the lock nuts (2). Correct
the cord tension by turning nut (1) on the
tension cord adjustment screw. After the setting,
run a function check and then re-tighten the
lock nuts.
4 - 53
SECTION 4 – LUBRICATION AND MAINTENANCE
OPERATION 39
CHECK DRAIN BOTTLES FOR REMOTE
CONTROL VALVES
Whenever a hydraulic hose is connected up or
removed, the plug-in coupling of the remote control
valve loses a small amount of oil. Drain bottles (1) are
fitted under all remote control valves to catch any oil
which escapes.
Undertake visual inspection of oil level in the bottles. If
necessary, unfasten the bottle, open the cap and
drain the oil into a suitable container. Secure the bottle
again. Ensure that it is fitted correctly under the
control valve. 469
4 - 54
SECTION 4 – LUBRICATION AND MAINTENANCE
OPERATION 40
HEADLIGHT AND WORK LAMP SETTINGS
Headlight
Adjust the beam angle of the front headlight so that
oncoming drivers are not dazzled.
Both dipped headlights are set by turning the
three adjustment parts (1) by the correction
required. Turn clockwise or anticlockwise as
required. This will require the use of a small
spanner or socket as shown (see figure).
470
Work lamp
Depending on the model and equipment fitted,
adjustable work lamps are fitted on the front and
rear of the cab roof, either at the bottom of the front
of the cab or on the rear fenders. Non-adjustable
work lamps are fitted next to the headlights at the
front of the engine hood.
Headlights fitted on roof of standard cab
The work lamps fitted on the cab roof are set by
moving the overlying lever (1) back or forwards.
471
Headlights fitted on the grab rail of low roof
cab
Grip the headlight and turn up or down to adjust.
472
4 - 55
SECTION 4 – LUBRICATION AND MAINTENANCE
OPERATION 41
CHANGE THE BULBS
Front headlights and work lamps in engine
hood
473
474
475
4 - 56
SECTION 4 – LUBRICATION AND MAINTENANCE
476
Turn signal/side marker lights
To replace the bulbs in the rear signal and side
marker lights, unscrew the lights' retaining bolts (1)
from the underside of the rear fenders. Remove the
lamp assembly. Rotate the bulb holders anti-
clockwise. Press the bulbs in, turn to the left and
then remove from the brackets.
477
The front turn signal/side marker lights are fitted on
the grab rails. Remove the two retaining screws.
Remove the lens. To remove the turn indicator bulb
(1) or the parking light bulb (3) rotate anticlockwise.
When refitting the lens, ensure that the rubber seal
(2) sits perfectly in the headlight housing.
478
To remove, turn the bulb to the left and then pull out
of the bulb holder.
479
4 - 57
SECTION 4 – LUBRICATION AND MAINTENANCE
Ramp lighting
Unscrew the two retaining bolts. Take the lamp
housing unit (1) off the cab roof. Remove the cable
connector and take out the lighting unit. To remove
the bulb housing (3), turn the cable connector to the
left. Turn the bulb (2) to the left to remove it.
480
OPERATION 42
FUSES AND RELAYS
The fuse box is behind a panel to the right of the
instrument console.
To check or remove the fuses, take off the panel from
the right-hand trim panel in front of the C pillar. Take off
the fuse box cover to gain access to the fuses and
relay. The fuses and relay are shown diagrammatically
in figures 474 and 475. In addition to the main fuses,
there are maxi fuses which are used to protect the
main fuses and the electric circuits.
481
The system is designed for 60 fuses, even if they
are not all used in your tractor. Certain options may
also not have been fitted in your tractor. The fuses
for these options are however fitted and can
therefore be used as spare parts.
IMPORTANT: Do not replace a blown fuse with a
fuse with lower ampere rating.
482
The fuses are marked using colours and numbers.
Their locations and ampere ratings are listed in the
table on the next page.
Other relays are fitted at the front on the right-hand
instrument console.
In addition to the fuses in the fuse box in the cab,
there are also fuses on the battery carrier: A 250 A
main fuse (1) which protects the main power circuit
and two 30 A fuses (2) which protect the electrical
front power lift system and the power supply to the
electronics.
483
4 - 58
SECTION 4 – LUBRICATION AND MAINTENANCE
484
4 - 59
SECTION 4 – LUBRICATION AND MAINTENANCE
Mini fuses
No. Amps Circuit
1 10 Interior lights and ramp lighting + parking brake telltale
2 25 Cigar lighter + connection bushes
3 10 Air conditioning coupling
4 10 Additional sockets
5 30 Blower motor
6 10 Radio KAM + headlights ECU
7 20 Main light + hazard indicator switch
8 20 Ignition switch
9 25 Loader
10 - Not assigned
11 10 Front windscreen wiper
12 10 Rear windscreen wiper
13 10 Brake lights
14 15 Main light switch + indicator unit
15 20 Brake light switch + pedal lock
16 15 Trailer brake
17 25 Auxiliary socket
18 15 Blower motor + driver’s seat
19 7,5 Heated mirrors
20 10 Radar connection + gearbox diagnosis connection + additional diagnosis connection + ADIC keypad +
radar + reserve alarm
21 10 Starting aid equipment + water in fuel sensor + switch for brake fluid level
22 15 Side lights, right
23 15 Side lights, left
24 10 Lighting
25 15 Dipped beam head lamps
26 15 Main beam
27 15 Front work lamp (engine hood)
28 15 ECU work lamp
29 30 ECU work lamp
30 15 Rear work lamp
31 15 ECU work lamp
32 30 Indicator unit
33 25 Diagnosis connection + Fast Steer
34 10 Instrument cluster B
35 10 DC memory + SCM + ACM
36 10 Ignition instrument cluster
37 15 Gearbox ignition
38 10 Rear PTO switch + rear PTO warning light + HPL + SCM + PTO road speed + gear display
39 10 HPL + driver's seat + armrest + EDC + EDC lever
40 10 Radio
41 15 Front wheel suspension and PTO + EDC lever
42 10 Front wheel suspension
43 10 Ignition switch (operating position)
44 25 Socket for front attached equipment
45 25 8A mobile socket
46 -
47 -
48 -
49 7,5 Electronic front power lift control (EFH)
51 5 Fast Steer
52 15 Engine electronics
53 15 Engine electronics
54 10 Engine electronics
60 3 Main battery switch
4 - 60
SECTION 4 – LUBRICATION AND MAINTENANCE
Relay
4 - 61
SECTION 4 – LUBRICATION AND MAINTENANCE
Relay
485
Relay Function Relay Function
1 Front and rear windscreen wiper module 8 Brake lights
3 Ignition relay 9 Main beam
4 Side / rear lights and lighting 10 Pneumatic supply for trailer brake
5 Starter 11 Hydraulic supply for trailer brake
6 Blower motor 12 Supply for brake lights switch and pneumatic brakes
7 Dipped beam head lamps 13 Engine electronics
4 - 62
SECTION 4 – LUBRICATION AND MAINTENANCE
OPERATION 43
Cleaning the inside of the cab
The cab should be cleaned when the cab's interior
surfaces become dirty. Soak a cloth in warm water
and cleaning agent and wring out as well as possible.
From the rubber lining on the cab floor, the water may
run out through the open doors. Clean the trim
thoroughly and leave to dry naturally. Ensure that no
water goes under the floor mat.
NOTE: If working with chemical sprays, the
inside of the cab should be cleaned more
frequently so that chemical residue cannot
build up there.
486
Cleaning the seat and seat belt
The safety belt can be cleaned with clear soapy The paintwork is normally maintained by washing at
water. Do not use solvents, bleach or dyeing agents intervals which depend on the operating conditions
because these attack the material. and environment. In areas with high levels of
atmospheric pollution and in coastal regions, the
Replace the seat belt once it shows signs of fraying or
tractor should be washed more frequently. When
damage or general wear and tear.
working in the presence of organic or chemical
Do not use solvents to clean the seat. Only use warm materials, the tractor should be washed straight after
water with a little detergent or standard cleaning use. Use a gentle jet of water for washing and wash
agents for vehicle upholstery. Do not dampen the seat off the dirt with a sponge and a solution or car
any more than necessary. shampoo and water. Rinse the lather off frequently.
Rinse off the tractor thoroughly and leave to dry.
Cleaning the tractor from outside.
If the tractor is warm or is standing in the sun, avoid
If chafing points or deep scratches are found in the washing it. The paintwork will retain its sheen longer
paintwork and these expose the metal below, the as a result.
corresponding area must be touched up straight away
and treated with the genuine products listed given The paintwork should be protected by polishing it at
below: regular intervals with a special product (silicon wax).
This can be obtained from authorised dealers. Should
– Use fine emery paper to rub down the area the paintwork start to appear dull, use a wax polish
around the point of damage. because this has a slightly abrasive effect.
– Apply primer. NOTE: When carrying out work with materials
– Leave to dry and then rub down again with fine or plants which may swirl up into the air, the
emery better for better adhesion. tractor should be checked frequently for the
accumulation of dirt around the radiator,
– Apply paint. The best results will be obtained from engine and exhaust system to prevent
applying several thin coats of paint rather than
overheating or the possibility of such
one thick coat. Paint and primer are available
materials catching fire.
from authorised dealers.
– Once totally dry, apply a high quality polish and
polish smooth.
4 - 63
SECTION 4 – LUBRICATION AND MAINTENANCE
4 - 64
SECTION 5
TROUBLESHOOTING
INTRODUCTION
The following information is intended to serve as a
guide when troubleshooting and addressing possible
malfunctions and breakdowns on the tractor.
Information is provided on the following topics:
● ERROR CODES
● ERROR RECTIFICATION
ERROR CODES
The electronic systems in your tractor monitor and
regulate the main components of the drive and
hydraulic systems. In the unlikely event of an error
occurring in one of these areas, this will be indicated
by a symbol (1) and a 4-digit error code in the dot
matrix display on the instrument panel. The first digit
of each number indicates the general error location
and the following digits describe the exact type of
error.
First digit Error area
0 ......................................................... General error
1 ................................... Electronic power lift control
2 ................................................................ Gearbox
3 ................................................................... Engine 487
4 ............................ Electro hydraulic remote valves
5 .............................................................. Rear PTO
6 ....................................................... All-wheel drive
7 ......................................................Differential lock
8 ..............................................................Front PTO
9 .......................................................Front power lift
10 ............... All-wheel drive – front axle suspension
14 ...........................................................Dashboard
15 ............................................. Steering assistance
The code indicates the faulty circuit or sensor and the
error type, e.g. interrupt, short circuit etc. For each
error code, the corresponding symbol appears above
the number. In this case, the tractor must be serviced
by your authorised Case dealer.
Should an error arise which renders the tractor
inoperable, an error code will appear on the
instrument panel. If this happens and you are unable
to remedy the error by yourself, please contact your
authorised dealer, quoting the error code.
ERROR RECTIFICATION
The following table shows potential problems, their
causes and how to remedy them. The various
systems are listed as follows:
5-1
SECTION 5 – TROUBLESHOOTING
ENGINE
5-2
SECTION 5 – TROUBLESHOOTING
Low engine Engine overloaded. Shift to lower gear, reduce draft load or
horsepower ballast.
Air filter blocked. Service air filter.
Low engine operating temperature. Check thermostats.
Engine overheats. Refer to 'Engine overheating'.
Clogged fuel filter. Replace fuel filter elements.
Incorrect fuel. Use correct fuel.
Valve clearance set wrongly. Check and adjust.
Malfunction of fuel injectors. Contact your authorised dealer.
Fuel injection pump malfunction. Contact your authorised dealer.
Maximum 'no draft load' speed set too low. Contact your authorised dealer.
Air intake or exhaust gas manifold leaking. Check and address problem or contact
authorised dealer.
Malfunction of turbocharger. Contact your authorised dealer.
Attached equipment set wrongly. Refer to operating manual for attached
equipment.
5-3
SECTION 5 – TROUBLESHOOTING
Excessive engine oil Engine oil level too high. Drain off oil as required.
consumption
Incorrect oil grade/viscosity. Drain off and top up with oil of correct
specification.
Above-average fuel Low engine operating temperature. See 'Low engine operating temperature'.
consumption
Malfunction of turbocharger. Contact your authorised dealer.
Engine overloaded. Shift to lower gear, reduce draft load or
ballast.
Air intake or exhaust gas manifold leaking. Check and address problem or contact
authorised dealer.
5-4
SECTION 5 – TROUBLESHOOTING
GEARBOX
Tractor not moving - Error code will indicate Contact your authorised dealer.
regardless of the gear source of malfunction.
selected
Unclean modulation using Time for compressed air to Contact your authorised dealer.
clutch pedal flow to gearbox clutch fill
time incorrectly set.
Jumps out of gear or sticks in Coupling/synchroniser rings Contact your authorised dealer.
gear worn.
Gear linkage out of
adjustment.
Low gearbox oil operating Low gearbox oil level. Fill as required.
pressure
Incorrect gearbox oil Drain off and top up with oil of correct
grade/viscosity. specification.
Poor gear shift quality Incorrect linkage adjustment Adjust linkage, replace worn parts or
or worn linkage. contact your authorised dealer.
Shift forks/selector lever Contact your authorised dealer.
worn.
5-5
SECTION 5 – TROUBLESHOOTING
HYDRAULICS
Hydraulic system not Error code will indicate source Contact your authorised dealer.
working of malfunction.
Hydraulic oil overheating Low hydraulic oil level Correct oil level as required.
or too high.
Remote control valve not Pressure hoses not correctly Connect pressure hoses correctly.
ready connected.
5-6
SECTION 5 – TROUBLESHOOTING
External power lift operation Rapid lifting button not in external Centre button
not working control position. (external control position).
3-point power lift linkage does Lifting limitation set wrongly. Adjust lifting limitation.
not raise fully
3-point power lift linkage Drop speed controller set wrongly. Adjust drop speed controller.
lowers slowly
3-point power lift linkage Position/draft controller set Adjust position/draft controller.
reacts slowly to draft loads wrongly.
3-point power lift linkage Position/draft controller set Adjust position/draft controller.
reacts too quickly to draft wrongly.
loads
Status light for 3-point power Position/draft controller set Adjust position/draft controller.
lift linkage flashes constantly wrongly.
5-7
SECTION 5 – TROUBLESHOOTING
BRAKES
Pedal feels spongy Air in the brake system. Bleed system. Consult you
authorised dealer.
Excessive brake pedal travel Defective brake piston seal. Contact your authorised dealer.
Brake system vent valve leaking. Contact your authorised dealer.
5-8
SECTION 5 – TROUBLESHOOTING
CAB
Dust entering cab Seal around filter element(s) faulty. Check seal integrity.
Weak flow of air from excess Blocked filter. Clean or replace filter.
pressure blower
Heater or evaporator blocked. Contact your authorised dealer.
Air conditioning does not Heating controller activated. Turn temperature controller anti-
generate cool air clockwise as far as it will go.
5-9
SECTION 5 – TROUBLESHOOTING
ELECTRICAL SYSTEM
Electrical systems completely Battery connections loose or Clean and tighten loose
inoperative corroded. connections.
Low starter speed – Engine Battery connections loose or Clean and tighten loose
running slowly corroded. connections.
Incorrect engine oil viscosity. Use oil with correct viscosity for
ambient temperature.
Starter inoperative Loose or corroded battery or starter Clean and tighten loose
connections. connections.
Starter safety switch activated. Place all gear shift levers in neutral
and fully depress clutch pedal.
Alternator light stays on when Low engine idle speed. Increase engine idle speed.
engine is running
Drive belt torn/loose. Check V-belt and automatic tension
device.
5 - 10
SECTION 6
VEHICLE STORAGE
The following text is for information and guidance. For
further information on the long-term storage of your
tractor, please contact your authorised dealer.
TRACTOR STORAGE
Before putting the tractor into storage for an extended
period, please take the following precautionary
measures.
6-1
SECTION 6 – VEHICLE STORAGE
6-2
SECTION 7
ADDITIONAL EQUIPMENT
This section of the manual describes the function and
operation of all additional equipment which is
available as accessories from your authorised dealer.
Unless otherwise stated, these accessories can also
be fitted in the factory.
You will find the maintenance instructions for these
accessories in section 4 – Lubrication and
maintenance.
A comprehensive index can be found at the end of the
manual.
ROTATING BEACON
The switch for the rotating beacon is located on the
operating panel (1) in the roof console. Press the
button featuring the rotating beacon symbol to
activate the power supply to the light.
The rotating beacon kit consists of a rotating beacon,
a mounting rack and attachment parts for mounting
on the roof.
488
A socket connected to the tractor's power supply (1)
is located on each side of the cab at the rear of the
tractor. If a socket is not being used, make sure the
protective cover is closed to prevent water from
entering the socket.
489
7-1
SECTION 7 – ADDITIONAL EQUIPMENT
7-2
SECTION 7 – ADDITIONAL EQUIPMENT
490
7-3
SECTION 7 – ADDITIONAL EQUIPMENT
7-4
SECTION 7 – ADDITIONAL EQUIPMENT
7-5
SECTION 7 – ADDITIONAL EQUIPMENT
493
7-6
SECTION 8
TRACTOR SPECIFICATION
General information
The technical data in this section is for your
information and guidance. For further information on
your tractor and its equipment, please contact your
authorised Case dealer.
CNH is constantly redeveloping its products and
reserves the right to modify prices, technical data and
equipment parts at any time and without notice.
All the data provided in these operating instructions
are subject to change. Dimensions and weights are
approximations only. The illustrations do not depict a
standard version of the tractor and do not indicate that
these functions are available in all countries. For
detailed information on individual models, please
contact your authorised Case dealer.
8-1
SECTION 8 – TRACTOR SPECIFICATIONS
NOTE: The following dimensions relate to standard tractors with tyre sizes as listed below. For
larger or smaller tyres, make the appropriate allowances.
The following dimensions relate to tractors with the tyre sizes listed: Front 14.9 R24
Rear 16.9 R38
A. Width over fender
Standard fender mm 2170
Removable fender mm 2550
B. Ground clearance below front axle mm 422
C. Front axle tracking setting mm 1407 - 2108
D. Rear axle tracking setting mm 1426 - 2026
E. Height to exhaust pipe mm 2876
F. Height to:
– Standard cab roof mm 2856
– Roof height of spring-mounted cab mm 2921
8-2
SECTION 8 – TRACTOR SPECIFICATIONS
NOTE: If your tractor is fitted with tyres of a different size, the dimensions specified above will vary
due to the differing rolling radius and nominal width of the tyres fitted.
8-3
SECTION 8 – TRACTOR SPECIFICATIONS
NOTE: The following dimensions relate to standard tractors with tyre sizes as listed below. For
larger or smaller tyres, make the appropriate allowances.
The following dimensions relate to tractors with the tyre sizes Front 14.9 R28
listed: Rear 18.4 R38
8-4
SECTION 8 – TRACTOR SPECIFICATIONS
NOTE: If your tractor is fitted with tyres of a different size, the dimensions specified above will vary
due to the differing rolling radius and nominal width of the tyres fitted.
8-5
SECTION 8 – TRACTOR SPECIFICATIONS
8-6
SECTION 8 – TRACTOR SPECIFICATIONS
Number of cylinders 4 4 4 6 6 6
Valves per cylinder 4 4 4 4 4 4
Intake Turbocharger and charged air cooler
Hole mm 104
Stroke mm 132
Cubic capacity cm3 4485 6728
FUEL SYSTEM
System High pressure common rail
Fuel injection pump Bosch CR-CP3 SL
COOLING SYSTEM
Type Overpressure system, with main current bypass and expansion tank
Viscous fan,
Number of fins 5
– Diameter mm 510
Thermostat
– opens at °C 81
– fully open at °C 96
Radiator cap bar 1.0
8-7
SECTION 8 – TRACTOR SPECIFICATIONS
BRAKES
Service brake Automatically resetting, wet disc brake on axle shafts on
differential gearbox
Number of brake discs on each side 1 friction disc and 1 steel disc
Parking brake Wet disc brake on bevel pinion shaft
Number of brake discs 3
REAR PTO
Speed and type
– Two speeds 540/1000, shiftable, single drive
– Two speeds 540/1000 non-shiftable, single drive
– Three speeds 540/540E/1000, shiftable, single drive
– Basic speeds 540/540E/1000, shiftable, single drive
Engine speed at PTO speed
– 540 1969
– 540E 1546
– 1000 2120
(shiftable and non-shiftable)
Road speed,
revolutions of PTO
per wheel revolution
– 540 9.93 : 1
– 540E 12.65 : 1
– 1000 17.08 : 1
Fender mounted PTO controls optional
8-8
SECTION 8 – TRACTOR SPECIFICATIONS
STEERING
Type Hydrostatic, with tilting/removable steering wheel
HYDRAULICS SYSTEM
Hydraulics system Electronic power lift control
Hydraulic pump adjustable
Flow rate at nominal engine speed litres/ 113
min
Maximum working pressure at nominal 210 +/- 5
bar
engine speed
8-9
SECTION 8 – TRACTOR SPECIFICATIONS
8 - 10
SECTION 8 – TRACTOR SPECIFICATIONS
8 - 11
SECTION 8 – TRACTOR SPECIFICATIONS
Battery
– Headlight 60/55W - H4
– Parking light (front) 5W - R5W
– Parking light (rear) 5W - P21/5W
– Work lamp (roof) 55W - H3
– Extra work lamp 50W - GE866
– Direction of travel indicator (front) 21W - PY21W
– Direction of travel indicator (rear) 21W - R21W
– Brake lights 21W - P21/5W
– Number plate light 5W - R5W
8 - 12
SECTION 8 – TRACTOR SPECIFICATIONS
LOCK NUTS
8 - 13
SECTION 8 – TRACTOR SPECIFICATIONS
M4 15* (1.7) 19* (2.2) 23* (2.6) 30* (3.4) 33* (3.7) 42* (4.8) 16* (1.8)
M6 51* (5.8) 67* (7.6) 79* (8.9) 102* (12) 115* (13) 150* (17) 56* (6.3)
M8 124* (14) 159* (18) 195* (22) 248* (28) 274* (31) 354* (40) 133* (15)
M16 89 (121) 117 (158) 137 (186) 177 (240) 196 (266) 254 (344) 97 (131)
M20 175 (237) 226 (307) 277 (375) 358 (485) 383 (519) 495 (671) 195 (265)
M24 303 (411) 392 (531) 478 (648) 619 (839) 662 (897) 855 (1160) 338 (458)
ASSIGNMENT OF
CAP SCREWS AND CARRIAGE BOLTS
STRENGTH CLASSES OF 5.6 AND HIGHER
MANUFACTURER'S IDENTIFICATION
STRENGTH CLASS
MANUFACTURER'S IDENTIFICATION
8 - 14
SECTION 9
-------- - - - - - - -- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -
OWNER'S SIGNATURE......................................................................................DATE...................................................
DEALER'S SIGNATURE.....................................................................................DATE...................................................
9-1
SECTION 9 – CHECKLIST FOR 50-HOUR INITIAL INSPECTION
9-2
SECTION 9 – CHECKLIST FOR 50-HOUR INITIAL INSPECTION
17. Check that wells to hub nuts are tight ❒ 3. Steering system ❒
18. Checkthatfrontendweightclampboltsaretight❒ 4. Differential lock – engagement and
disengagement ❒
19. Lubricate front wheel bearings
(2-wheel drive) ❒ 5. Brake function ❒
20. Lubricate all lubrication nipples ❒ 6. All optional features and accessories ❒
9-3
SECTION 9 – CHECKLIST FOR 50-HOUR INITIAL INSPECTION
9-4
SECTION 10
INDEX
A Conversion table for road speed ..................... 2-60
Accelerator pedal ............................................ 2-28 D
Additional equipment Diagnosis plug ................................................. 2-23
Engine coolant heating rod .........................7-2 Differential lock ................................................ 2-78
Front loader attachment console and Dimensions ........................................................ 8-2
joystick ...........................................7-4 Dot matrix display ............................................ 2-40
Gearbox oil heating element .......................7-2 Dot matrix symbols .......................................... 2-43
Additional monitor ........................................... 2-24 Drawbars and towing equipment
Additional power connections .......................... 2-22 Swivel-mounted drawbars ........................ 3-92
Alarm functions ............................................... 2-42 Driver presence switch .................................... 2-27
All-wheel drive ................................................. 2-80 E
Analogue display units .................................... 2-34 Electric mirror adjustment ................................ 2-18
Analogue/digital instruments ........................... 2-33 Electronic power lift control
Area accumulator ............................................ 2-52 Control console ........................................ 3-53
Area per hour .................................................. 2-52 Control panel ............................................ 3-56
Automatic engine shutdown ............................ 3-11 Draft control ............................................. 3-59
Auxiliary start system ........................................ 3-8 Error warning light .................................... 3-57
B Operation with armrest ............................. 3-52
Ball and socket joint ...................................... 3-102 Panel operation for position control ......... 3-61
Ballast ........................................................... 3-128 Position control ........................................ 3-61
Beep ................................................................ 2-57 Power lift position display ......................... 3-57
Brightness control ........................................... 2-39 Ride control .............................................. 3-63
C Settings .................................................... 3-58
Cab Telltales .................................................... 3-56
360 degree viewing roof with hatch ............2-6 Transport lock .......................................... 3-62
A/C switch .................................................2-13 Electronically controllable front power lift ........ 3-47
Blower controller .........................................2-9 Calibrating ................................................ 3-49
Cab air filter ..............................................2-10 Control ..................................................... 3-49
Cab door handle .........................................2-4 Error diagnosis ......................................... 3-51
Cab pressure ............................................2-11 Mobile application .................................... 3-50
Console light ...............................................2-8 Ride control .............................................. 3-49
Door handle ................................................2-4 STOP function .......................................... 3-51
Entering and exiting ....................................2-5 Engine coolant temperature display ................ 2-34
Hatch ..........................................................2-7 Engine number .................................................. 1-4
Heater temperature controller .....................2-9 Engine power management ............................. 3-12
Interior lighting ............................................2-8 Engine speed gauge ........................................2-34
Introduction .................................................2-4 Explanation of symbols .................................... 2-42
Low-roof ......................................................2-4 F
Opening the windscreen .............................2-6 Field end management
Outlet nozzles ...........................................2-12 Symbols ................................................... 3-19
Pressure display .......................................2-11 Foot brakes ...................................................... 2-29
Safety precautions ....................................2-10 Front axle suspension ................................... 3-121
Standard .....................................................2-4 Front power lift ................................................. 3-43
Storage containers ....................................2-21 Coupling the equipment to the tractor ...... 3-45
Sun visor .....................................................2-8 Decoupling the equipment from the
Ventilation system .....................................2-10 tractor ......................................... 3-46
Cab identification ............................................... 1-5 Operation ................................................. 3-43
Calibrating the road speed display .................. 2-46 Transport position .................................... 3-44
Calibration of rear wheel slip ........................... 2-56 Front PTO ........................................................ 3-42
Capacities ......................................................... 8-6 Front wheel fender ......................................... 3-122
Cigar lighter ..................................................... 2-17 Front wheel track setting ...............................3-120
Cleaning the tractor .................................. 1-1, 4-63 Fuel gauge ....................................................... 2-34
Clock ............................................................... 2-38 Fuse box cover .................................................. 4-7
Clutch pedal ........................................... 2-28, 2-65 Fuse box, relays ..............................................4-59
10 - 1
SECTION 10 – INDEX
10 - 2
SECTION 10 – INDEX
10 - 3