Internal data of Haier, disclosure will be affixed with legal liability

Service Manual

Solar Direct Drive Vaccine refrigerator

Model：HTC-60H & HTCD-160

Pictures：

HTC-60H HTCD-160
 Contents

I. Model Definition .................................................................................................................................... 2

II. Functional Features, Prototype Models and Differences ................................................................ 3
III. Main Technical Parameters ................................................................................................................ 4
IV. Introduction to Exterior Components ............................................................................................... 5
V. External Dimensions ............................................................................................................................ 6
VI. Controller Introduction ....................................................................................................................... 7
VII. Electric Schematic Diagrams ......................................................................................................... 13
VIII. Guide to Assembly and Disassembly of Main Parts ................................................................... 15
IX. Troubleshooting ................................................................................................................................ 22
X. Exploded View and Parts Breakdown (Confirm before Parts Application) ................................. 23

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I. Model Definition
H T C – 60 H

Initial of the English word HOT;

60 refers to the gross volume of the refrigerator;

C is the initial of the pinyin for ‘cool’, which refers

to refrigerator;
T is the initial of the pinyin for “solar”, which
refers to solar power;

H is the initial of the pinyin for Haier.

H T C D-160

Refers to the sum of the gross volume of the

refrigerator and the freezer
D is the initial of the pinyin for “freeze”.

C is the initial of the pinyin for “cool”.

T is the initial of the pinyin for “solar”, which

refers to solar power driving;
H is the initial of the pinyin for Haier .

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II. Functional Features, Prototype Models and Differences
2.1 Functional Features
1. With no electric power needed, it can be powered by connecting to a solar panel or storage battery of
a certain specification;
2. The cabinet temperature is kept within +2℃~+8℃, and the freezer temperature of HTCD – 160 is <
-5℃;
3. Ultra-long heat preservation time;
4. Suitable for ambient temperature of +5℃~+43℃;
5. It contains the heating wire, preventing the temperature from being too low;
6. It contains overheating protection of heating wire, preventing temperature control failure;
6. With PCM heat storage material, it ensures more even cabinet temperature;
7. Patented technology of new closed pipe cold conduction, ensuring more even cabinet temperature.
2.2.1 Differences between products before and after improvement (HTC –60H is an improved
product of HTC - 60)
1. The improved product HTC – 60H can adapt to wider ambient temperature scope: 5-43℃.
2. Prototype HTC - 60 adopts the built-in condenser, and this model adopts back condenser with higher
efficiency;
3. The solar panel cables of prototype HTC - 60 connect directly to the switch with plug terminals
(without error prevention), while the electric cabinet of this model has solar panel cables with terminals
as connectors;
4. Thermal insulation board is incorporated in this new model, ensuring longer heat preservation time
after power off;
5. Heat storage box is incorporated in this new model, which can prevent over temperature in the cabinet
due to excessive heating at low temperature.
2.2.2 HTCD - 160 is a new product with vertical refrigerator and freezer.

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III. Main Technical Parameters

Parameter HTC-60H HTCD-160

Ambient temperature (℃) +5~+43 +5~+43

Refrigerator temperature range (℃) +2~+8 +2~+8

Freezer temperature range (℃) - <-5

Gross volume of refrigerator (L) 60 120

Vaccine storage volume (L) 21 100

Gross Ice refrigerating volume (L) - 40

Ice refrigerating capacity (kg/24h) - 2.08

Ice storage capacity (kg) - 10.68

Refrigerant (g) 45 3x45

Rated voltage (DCV) 12 24

Rated power (W) 85 210

Auxiliary battery (Yes/No) Yes No

Overall dimensions (width x depth x 788x693x875(old type)

865x825x1695
height) (mm) 788*654*875

Weight (kg) 88 160 (No water in water tank)

Solar panel power ( w ) 360 765

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IV. Introduction to Exterior Components
HTC-60H:

Handle Condenser
Door
Upper Cold
Storage Box

Storage Insulation
Basket cover

Hinge

Ice

Evaporator
Lower Cold
Storage Box

Outfall

Electronic
thermostat

HTCD-160

Upper Door Hinge

Door

Temperature
Indicator Fake Hinge
(Wire Box)

Handle

Lock
Catch

Lower
enclosure

Trundle Footing

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 Water
Inlet Cold Storage
Sensor
Water
Gauge

Water Rack
Tank
Heat Storage
Interior Door of Cold Module
Storage Section

Heat Pipe
Interior Door Cover Plate
Handle

Thermostat
Freezer

Freezer
Sensor
Capacitance

Condenser
Fan

Electric Condenser Compressor Water Receiver

Control Box

V. External Dimensions
External Dimensions of HTC-60H

External Dimensions of HTCD-160

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VI. Controller Introduction
Introduction to HTC-60H controller

6.1 Working conditions

1. Working voltage: 8~15VDC，100mA.

6.2 Locking and unlocking of the controller

The controller will be locked automatically with the buzzer ringing for about 0.5 second if there is no
button operation in 3 minutes.

Press and hold and for 3 seconds to unlock or lock the controller with the buzzer ringing for
about 0.5 seconds.
Operation can only be made when the controller is unlocked.
6.3 Functional requirements

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The display panel (LCD) can indicate three digits, a minus sign and five symbols (refrigeration, power
supply, locking, alarming and defrosting).
1. Cooling/heating mark. When cooling is on, this mark is displayed; when heating is on, the heating
mark flashes.
2. Power mark. When the external power of controller is lower than 8.5 V for a period of time longer
than Ad, this mark flashes. When the external power is higher than 8.9 V, this mark is displayed.
3. Locking mark. When the controller is locked, this mark is displayed.
4. Warning mark. When the controller is in an alarm state, this mark flashes to alert the user.
5. Defrosting mark. When the controller is in a defrosting state, this mark is displayed.

6.4 Parameter settings of the controller

Parameter settings of the regular menu

1. Press and hold for more than 3S till the parameter code PS (password) is shown on the
display;

2. Adjust parameters with and (PS, AH1, AL1, AH2, AL2);

3. Press to confirm the parameter and the value of the parameter will be displayed;

4. Increase or decrease the value of this parameter with and ;

5. Press to temporarily store the modified parameters and return to the parameter display;
6. Repeat steps 3 to 5 to modify other parameter values (if required);

7. Press and hold for more than 3 seconds to store the modified parameter values and return to
normal state.
Note: The system will exit the settings automatically without saving the parameters and the controller will
be locked if there is no button operation in 3 minutes.
Regular Menu

Parameter Description Min. Value Max. Value Unit Default Value

Password of access to the
PS -50 100 -- 0
management menu
High temperature alarm o
AH1 AL1+0.1 80.0 C 8.0
temperature
Low temperature alarm o
AL1 -45.0 AH1-0.1 C 2.0
temperature
High temperature alarm o
AH2 AL2+0.1 80.0 C 8.0
temperature
Low temperature alarm o
AL2 -45.0 AH2-0.1 C -2.0
temperature

PS - Password of access to the management menu

When accessing management parameters, parameters of the management menu can only be modified
by inputting the correct password. If the input is incorrect, the system will exit parameter settings.
Note: the correct password is -15.
AH1 - High temperature alarm temperature for sensor 1 (RT1)
When the measured temperature is higher than the set value of AH1, the high temperature alarm is on.

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AL1 - Low temperature alarm temperature for sensor 1 (RT1) -
When the measured temperature is lower than the set value of AH1, the low temperature alarm is on.
AH2 - High temperature alarm temperature for sensor 2 (RT2)
When the measured temperature is higher than the set value of AH2, the high temperature alarm is on.
AL2 - Low temperature alarm temperature for sensor 2 (RT2)
When the measured temperature is lower than the set value of AH2, the low temperature alarm is on.
Note: when r4 = 0, parameters AH2 and AL2 are invalid.

6.5 Alarm description

Symbol Symbol description
Er1 Sensor 1 fault
Er2 Sensor 2 fault
EH1 Temperature measured by sensor 1 is higher than 85 ℃
EL1 Temperature measured by sensor 1 is lower than -45 ℃
EH2 Temperature measured by sensor 2 is higher than 85 ℃
EL2 Temperature measured by sensor 2 is lower than -45 ℃
AH1 High temperature alarm of sensor 1
AL1 Low temperature alarm of sensor 1
AH2 High temperature alarm of sensor 2
AL2 Low temperature alarm of sensor 2
The buzzer will ring if any of the above symbols occurs. Press any button and the buzzer will no longer
ring for this alarming; if any other alarm symbol occurs, the buzzer will start to ring again.

6.6 Wiring diagram

1 ． Please check whether the power supply voltage can meet the requirements of the controller before
use, otherwise, the instruments may not work properly, and even burn out.
Note: Sensor 2 (RT2) mentioned in this specification for the electronic controller is not used in
solar refrigerator HTC – 60H.
HTCD - 160 Thermostat (located in the enclosure):

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Display: two numeral tube windows, left for displaying the temperature of the refrigerator, right for
displaying the temperature of the freezer.
(I). Locking and unlocking of the controller and temperature regulation
HTCD-160 has a total of 6 sensors:
1.Ice layer sensor: controls the starting and stopping of the refrigerator compressor (with the parameter
of SP1) and is automatically adjusted according to the environment, no manual adjustment allowed.
2. Refrigerator sensor: controls heating of PCM module (with the parameter of SP2), manual adjustment
allowed.
3. Freezer sensor: controls refrigerant compressor (with the parameter of SP3), manual adjustment
allowed.
4. Ambient temperature sensor: no display, no control.
5. Refrigerator display sensor: display only, no control.
6.Freezer display sensor: display only, no control.
Parameter Description Min. Value Max. Value Unit Default Value
SP1 Temperature control 1 r1 r0 oC 0.2
SP2 Temperature control 2 r1 r0 oC 4
SP3 Temperature control 3 r3 r2 oC -15.0

During settings of the thermostat, the controller will be locked automatically with the buzzer ringing for
about 0.5 second if there is no button operation in 3 minutes.

Press and hold and ▲ for more than 5s to unlock or lock the controller with the buzzer ringing for
about 0.5 seconds. Operation can only be made when the controller is unlocked.
In the Unlocked state, press and hold ▲ for 5s, the left display window shows sp1, and the right display
window flashes and displays the actual set temperature of ice layer, display only, no adjustment allowed.

In the Unlocked state, press and hold for 5s, the left display window shows sp2, and the right
display window flashes and displays the actual set temperature of the refrigerator heating module, adjust
the freezer temperature with or , or press and hold for 5s to save the data.

In the Unlocked state, press and hold for 5s, the left display window shows SP3, and the right
display window flashes and displays the actual set temperature of the freezer, adjust the freezer
temperature with or , or press and hold for 5s to save the data.
(II). Parameter settings of the regular menu

1.Press and hold for more than 5S till the screen displays the parameter code PS (password);

2.Adjust the parameters with and (PS, AH1, AL1, AH2, AL2, AH3, AL3) ;

3. Press to confirm a parameter, and the value of the parameter is displayed;

4. Increase or decrease the value of the parameter by and ;

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5. Press to temporarily store the modified parameter values and return to the parameter display;
6. Repeat steps 3 to 5 to modify other parameter values, if required;

7. Press and hold for more than 5 seconds to store the modified parameter values and return to
normal.
Controller parameters are divided into regular menu and management menu parameters.
Regular menu
Default
Parameter Description Min. Value Max. Value Unit
Value
Password of access to the
PS -50 100 -- -15
management menu
Ice layer high temperature
AH1 AL1+0.1 80.0 oC 80.0
alarm temperature
Ice layer low temperature
AL1 -45.0 AH1-0.1 oC -45.0
alarm temperature
Refrigerator high temperature
AH2 AL2+0.1 80.0 oC 8.0
alarm temperature
Refrigerator low temperature
AL2 -45.0 AH2-0.1 oC 2.0
alarm temperature
Freezer high temperature
AH3 AL3+0.1 80.0 oC 80.0
alarm temperature
Freezer low temperature alarm
AL3 -45.0 AH3-0.1 oC -45.0
temperature
(III). Alarm description

Symbol Symbol description

Er1 Freezer sensor fault
Er2 Refrigerator sensor fault
Er3 Freezer sensor fault
Er4 Ambient temperature sensor fault
AH1 Ice layer high temperature alarm
AL1 Ice layer low temperature alarm
AH2 Refrigerator high temperature alarm
AL2 Refrigerator low temperature alarm
AH3 Freezer high temperature alarm
AL3 Freezer low temperature alarm

(IV). Wiring diagram

Power
Ice Refriger
layer ator Freezer Heating wire Ice Refriger Ambient
layer ator Freezer temperature

1. Please check whether the power supply voltage can meet the requirements of the controller before
use, otherwise, the instruments may not work properly, and even burn out.
2. Colors of sensor terminals:
Ice layer sensor: blue
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Refrigerator sensor: red
Freezer sensor: yellow
Ambient temperature sensor: white
Introduction to the temperature indicator (only for HTCD-160)

Temperature Display Area Solar Energy Receiving Area Temperature Display Area Solar Energy Receiving Area

RREFRIGERATOR - shows the temperature of the vaccine storage area (upper storage area)
FREEZER - shows the temperature of Ice frozen area (lower storage area)
The display is equipped with built-in solar power supply, no additional power connection is required. It
only shows the temperature in the cabinet and does not control the product refrigeration system.
During the operation, keep the solar energy receiving area exposed, otherwise there will be no display in
the temperature display area.

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VII. Electric Schematic Diagrams
HTC-60H:

Refrigeration
fan
Heating wire
Earth bus

Electronic
thermostat
Power stabilizer

Inner fan

Mechanical thermostat

Double-throw
switch

Photovoltaic Photovoltaic
input input
Battery

Heating wire

Compressor

Line bank

Anode / Control Condenser fan

wiring harness
Line
bank
Cathode / Control wiring harness

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HTCD-160:

Ambient
temperature sensor
Freezer sensor Freezer
Refrigerator sensor compressor
Ice layer sensor

Condenser fan

Electronic two-way Refrigerator

thermostat compressor
2

Condenser fan

Fuse
Capacitance

Refrigerator
compressor
1

Condenser fan

Double-throw
switch

Photovoltaic Photovoltaic
Heating wire
input input

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VIII. Guide to Assembly and Disassembly of Main Parts
8.1 Precaution of Disassembly and Assembly
Always remember to unplug the product before disassembly and assembly;
Install the parts in the reverse order of disassembly; parts should be installed in the original place of the
product.
8.2 Guide to Assembly and Disassembly of Main Parts
Replacement of the compressor

E-box Fixed bolt x4 Air return Air venting Process pipe

Please follow the following steps for replacement of faulty compressor:

1. Remove the plug from the compressor accessory (E - box);
2. Drain the refrigerant in the refrigeration system through the process pipe (kept away from fire source);
3. After the refrigerant is drained, burn the vent-pipe of the air return box with a welding gun (or wash the
system with nitrogen, and burn the pipeline with a welding gun if necessary);
4. Remove the fixing screws of compressor with a 10 mm open spanner (4 screws);
5. Replace the compressor with a new one and fix it, and then connect the pipeline properly according to
the original way;
6. Replace the process pipe with a new one, pump air out of the system (at the pressure under 3p), and
add 45g (+2g/0) of refrigerant 600a, again.
7. Seal the mouth of the process pipe.
Attention:
1. Due to the strict requirement for moisture content in the system, each pipe opening should be sealed
immediately with adhesive tape to prevent moisture in the air from entering the system and all open
pipes should be welded completely in 10 minutes;
2. Before welding the pipeline, make sure the refrigerant in the system has been drained, and is kept
away from open flame, especially during oil mist spraying, to prevent fire and explosion. Keep good
ventilation because the refrigerant R600a used in the product is flammable and explosive .

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Replacement of the condenser fan (HTC-60H)

Please follow the following steps for replacement of a faulty condenser fan:
1.Remove the power plug of the condenser fan;
2. Remove the two fixing screws of the support;
3. Then remove the four fixing screws of the condenser fan;
4. Remove the condenser fan, install a new one.
Note: please pay attention to the wind direction of the condenser fan.
Replacement of the inner fan (HTC-60H)

Please follow the steps below for replacement of a faulty inner fan:
1.Remove the four screws of the fan cover, and remove the fan cover.
2. Then remove the two fixing screws of the inner fan, disconnect the wire and remove the fan.
3. Install the new fan in accordance with the way used for the original one, and connect the fan wire.
Note: please pay attention to the wind direction of the fan.

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Replacement of the auxiliary battery (HTC-60H)

Correct wiring, red wire to anode,

black wire to cathode

Note: turn off the switch and take out the 3A fuse before replacing the auxiliary battery avoid
blowout.
The auxiliary battery should meet the following conditions: discharge of 10 Ah/12 V for 2000
cycles at the level of 80%. Terminal specification is 6.3 mm.
Auxiliary battery dimensions: length x width x height = 151 x 99 x 94.5 mm.
1. Remove the screws of the battery bracket;
2. Take out the battery and disconnect the battery wires;
3. Fix the battery, and connect the wires in the correct way (red wire to anode, black wire to cathode).
Replacement of 3A fuse (HTC-60H)

Fuse

The 3A fuse is in the electrical cabinet on the back of the refrigerator, the detailed replacement steps are
as follows:
1. Open the rear cover of the electric cabinet;
2. Remove the silicone sheath outside of the fuse;
3. Remove the faulty fuse;

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4. Replace the fuse with a new one, mount the silicon sheath, and install the cover plate of electric
cabinet.
Replacement of the 15A fuse (in the electrical control box):
The rated current is 15A. The fuse is in the electrical cabinet on the back of the refrigerator. The specific
replacement procedures：

Size of Fuse Appearance of Fuses

1.Open the electrical box cover;
2.Remove the fuse protective shell;
3.Remove the damaged fuse, re-plugged in a new fuse, and fix the protective shell and electric control
box cover.
Replacement of the heating wire (HTC-60H)

Disconnect the heating

Heating wire (white)
wire terminal
Fig. 1. Disconnect the heating wire Fig. 2. Remove the thermal detector screws

Fig. 3. Clear the Ice area Fig. 4. Unplug the fan

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 Fig. 5. Remove the diaphragm beam Fig. 6. Remove fixed plate screws

Fig. 7. Replace the heating wire

Please follow the steps below for replacement of faulty heating wire:
1. Disconnect the heating wire in the electric cabinet (Fig. 1);
2. Remove the screws of the thermal detector on the diaphragm beam (Fig. 2);
3. Remove all objects in the refrigerator, including storage baskets, thermometer, etc., and remove all
the Ice in the evaporator (Fig. 3);
4. Lift diaphragm beam slowly, and remove the fan plug carefully (Fig. 4);
5. Remove the diaphragm beam and place it onto the workbench, and remove the screws of the heating
wire fixing plate (Fig. 5) (Fig. 6);
6. Remove the fixing plate and turn it over to make the heating wire visible. Replace the faulty heating
wire (Fig. 7);
7. Assemble the machine in the reverse process.
Note: after replacement, the putty of each stopper must be stuck well to prevent cold air leakage.
Replacement of mechanical thermostat (HTC-60H):

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Fig. 1 Remove the fixing screws and stoppers Fig. 2 Remove the cover plate in the Ice area

Fig. 3 Take out the Ice Fig. 4 Take out the thermal detector
Please follow the steps below for replacement of a faulty mechanical thermostat:
1. Remove the power line of the mechanical thermostat and the fixing screws (Fig. 1);
2. Remove the cover plate in the ice area (Fig. 2) ;
3. Take out the white ice in the ice area (Fig. 3);
4. Remove the thermal detector (Fig. 4);
5. Replace the thermal detector with a new one, and install it in the reverse order.
Note: 1. Please prevent the ice and the thermal detector from scratches when handling them;
2. After replacement, each stopper must be stuck well to prevent cold air leakage.
Replacement of the condenser fan (HTCD-160):

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Figure 1. Remove the front cover of the enclosure Figure 2. Remove the fixing screws of the fan

Connect the
fan
terminals to
the
compressor
accessories,
with the 3rd
and the 4th
terminals for
connection
with the fan

Figure 3. Remove the back grid of the enclosure Figure 4. Pull out the fan connection cable
In case of failure of the condenser fan, please replace it following the steps below:
1. Remove the front cover of the enclosure (Figure 1);
2. Remove the fixing screws of the condenser fan (Figure 2);
3. Remove the back grid of the enclosure (Figure 3);
4. Pull out the terminal of the connection cable to the condenser fan (Figure 4);
5. Remove the condenser fan. Install the new fan in the reverse order. Pay attention to the wind
direction of the fan.

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IX. Troubleshooting
Trouble Possible Cause Solution
Please wait patiently till the solar strength
Low luminance, low voltage
increases
-Check the solar panel connection and the
Compressor fails to connection of the freezer for any exception.
work -Check to ensure the main power switch is at
Line failure
the “ON” position
If all the above are normal, please connect our
after-sales service personnel
Ventilating grid blocked Ensure smooth air flow to avoid blockage
Condenser fan blocked or
Ensure smooth air flow or replace the fan
Compressor overheat damaged
Ensure smooth air flow and take temperature
Room temperature too high
reduction measures, if necessary
Door cover not tightly closed Ensure the door to be closed tightly
Fan blocked or damaged in the Remove handicaps or replace the fan or check
equipment the battery level
Low lighting, insufficient startup
Check the location or angle of the solar panel
time of the compressor
No internal water box Check and correctly place the water box

Refrigerator overheat I. System blockage or system refrigerant

leakage, which leads to poor freezing capacity
of the compressor;
Measure: 1. Replace the drying filter; 2.
Freezing failure Reverse purging with nitrogen; 3. Reverse
purging with R600a; 4. Pumping out and
refilling
II. Failure of the mechanical thermostat
Measure: replace the mechanical thermostat
Improper placement of the
Make sure the water box is placed correctly
internal water box
Check the heating wire and the electronic
Heating wire exception
Freezer temperature thermostat for exception
too low Increase the ambient temperature and take
Ambient temperature too low
temperature rise measures, if necessary
Inner fan not stopped due to
Check and replace the electronic thermostat
failure of the thermostat
Fuse not installed or in failure Install or replace the fuse

No temperature Electronic thermostat failure Replace the electronic thermostat

display Low battery Recharge or replace the battery
Battery wiring fault Check battery wiring

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X. Exploded View and Parts Breakdown (Confirm before Parts
Application)
Exploded View of HTC-60H

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Detailed Description of the Exploded View:

No. Part Part No. Remarks

1 Upper ice box 0270200225
2 Storage basket 0270100797
3 Lower ice box 0070204757
4 Heat strip 0270400367
5 Hot water accumulator 0270200780
6 Door handle 0070814623 Including door lock
7 Door hinge 0070816334
8 Internal fan 0074000329
9 Insulation panel 0270200490
10 Evaporator 0270700084
11 Ice pack 0070203825
12 Condenser 0270700395
13 Computer panel 0271800027A
14 Power switch 0274000098
Machinery
15 0074000154B
temperature controller
16 Filter 0074180006
Including compressor
17 Compressor 0274000118
accessories (EBOX)
18 External fan 0074000329
19 Assistant battery 0274000205
Electronic
20 0274000185 Excluding sensors
temperature controller
21 Sensor probe 0274000185A

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Exploded View of HTCD-160:

SN. Special Number Remarks

Sensor Refrigerator sensor, sensor wire in red
Freezer sensor, sensor wire in yellow

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Detailed Description of the Exploded View:

No. Part Part No. Remarks

1 Lock catch 0270101929
2 Handle 0270801098
Temperature
3 0274000357 Excluding sensor
display panel
4 hinge 0070200160
5 Hinge 0070107087
6 Heat pipe 0270700401
7 Evaporator 0270700400
8 Interior door handle 0070204110
Upper hinge of interior
9 0070106965A
door
10 Interior door 0270200712
Central hinge of interior
11 0070107180A
door
12 Shelf support 0070201371
13 Shelf 0270101953
14 Hot water accumulator 0270200780
15 Heating wire 0270400367
16 Water receiver 0070301490
17 Switch 0274000354
18 Connector bar 0274300007
19 Fuse block 0274000355
Including compressor accessories
20 Compressor 0274000118A
(EBOX)
21 Filter 0074180006
22 Condenser 0060702951A
23 Capacitor 0274000356
Including water tank sensor and
24 Electronic thermostat 0274000352
ambient temperature sensor
25 Condenser fan 0274000351
26 Footing 0070101405
27 Refrigerator sensor 0274000358 Sensor wire in red
28 Freezer sensor 0274000358 Sensor wire in yellow
Temperature indicator
29 0274000357A
sensor

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 Inspired living

Haier Medical & Laboratory Products Co., Ltd.

Room 403D, Brand Building, Haier Industrial Park, No.1 Haier Road

Qingdao China

Website: www.haiermedical.com

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