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    Bolero SLX Wiring

    Uploaded by

    Amanz MK
    The document is a wiring manual for the Mahindra Bolero Slx vehicle. It contains diagrams and descriptions of all electrical systems and components. The manual covers both BS II and BS III variants, and is intended for use by authorized dealer service centers to assist in identifying and repairing electrical issues. It provides details on component locations, circuit diagrams, and a troubleshooting process to isolate and resolve problems in the electrical systems.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Bolero SLX Wiring

    Uploaded by

    Amanz MK
    3K views43 pages
    The document is a wiring manual for the Mahindra Bolero Slx vehicle. It contains diagrams and descriptions of all electrical systems and components. The manual covers both BS II and BS III variants, and is intended for use by authorized dealer service centers to assist in identifying and repairing electrical issues. It provides details on component locations, circuit diagrams, and a troubleshooting process to isolate and resolve problems in the electrical systems.

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    Bolero SLX Wiring

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    © © All Rights Reserved

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    The document is a wiring manual for the Mahindra Bolero Slx vehicle. It contains diagrams and descriptions of all electrical systems and components. The manual covers both BS II and BS III variants, and is intended for use by authorized dealer service centers to assist in identifying and repairing electrical issues. It provides details on component locations, circuit diagrams, and a troubleshooting process to isolate and resolve problems in the electrical systems.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    3K views43 pages

    Bolero SLX Wiring

    Uploaded by

    Amanz MK
    The document is a wiring manual for the Mahindra Bolero Slx vehicle. It contains diagrams and descriptions of all electrical systems and components. The manual covers both BS II and BS III variants, and is intended for use by authorized dealer service centers to assist in identifying and repairing electrical issues. It provides details on component locations, circuit diagrams, and a troubleshooting process to isolate and resolve problems in the electrical systems.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    You are on page 1of 43

    WIRING 

    MANUAL 

     
    Slx 

     
                        
    MAN-00097
                                                                                                                     

    RELEASED BY -

    TECHNICAL PUBLICATION CELL


    MAHINDRA & MAHINDRA LTD.
    www.teknetmahindra.com Rev1 – SEPTEMBER 2010
    All information contained in this manual is most up-to-date at the time of publication. However,
    specifications and procedures are subject to change without notice. This manual is strictly
    meant for restricted internal circulation within M&M Authorized dealer service centers.

    © 2010 Mahindra & Mahindra Ltd. All rights reserved. This book may not be reproduced or copied, in whole or in part, without 
    the written permission of Mahindra & Mahindra Ltd. 

     
    ABOUT THE WIRING MANUAL

    The wiring manual outlines complete electrical network plan of the Mahindra Bolero Slx vehicle .

    Wiring diagrams are technical drawings representing the electrical /electronic structure of the vehicle.
    Understanding this manual is the quickest way to identify and repair a trouble, first time right. The manual
    defines as to how the various systems are integrated and works, functions and operates. All the electrical
    components are shown, including their locations, colors of connecting wires and connectors.

    The manual covers both BS II & BS III variants. The Bolero Slx BS III has micro-hybrid feature.

    In spite of our best efforts to make the manual error-free, a few errors could have inadvertently crept in. If
    you identify errors, functional or typographical, please inform your TEKline or pillay.ajay@mahindra.com.
    Suggestions to improve the manual and make it more user-friendly are also welcome.

    © 2010 Mahindra & Mahindra Ltd. All rights reserved. This book may not be reproduced or copied, in whole or in part, without 
    the written permission of Mahindra & Mahindra Ltd. 

     
    Good electrical/electronic troubleshooting
    process

    When troubleshooting any problem related to electrical/electronic system, follow the 5-step
    process –

    STEP 1 – Verify the customer complaint 

    • Turn on all the component/functions in the problem circuit to check accuracy of the
    customer complaint.
    • Replicate the customer complaint
    • Note down the symptoms
    • Do not begin disassembly or testing unless you have narrowed down the probable causes.

    STEP 2 – Read and analyze the wiring diagrams 

    • Locate the specific circuit diagram of the problem circuit


    • Understand how the circuit is supposed to work by tracing the circuit from power source
    through components on to ground.
    • Check other circuits which share components/fuse/ground/switch with this circuit.
    • Isolate the circuit/component with problem.

    STEP 3  ‐ Inspect circuit/component with problem isolated 

    • Make a circuit test to check the diagnosis


    • Narrow down the probable causes using troubleshooting charts/diagnosis charts

    STEP 4 – Repair the problem 

    • Make necessary repairs as authorized

    STEP 5 – Re‐check the circuit 

    • Repeat the system check to ensure that the problem is eliminated


    • Check related circuits
    • Ensure that the customer symptom is eliminated

    © 2010 Mahindra & Mahindra Ltd. All rights reserved. This book may not be reproduced or copied, in whole or in part, without 
    the written permission of Mahindra & Mahindra Ltd. 

     
    TABLE OF CONTENTS
    1. CONTROLLERS/FUSES/RELAYS – LOCATIONS 2

    MAIN FUSE /RELAY BOX – MF 3


    MAIN RELAY - CIRCUIT/ RATINGS 4

    2. WIRING HARNESS LAYOUT 5

    3. INTERCONNECTORS – LOCATION/PINS/VIEWS 6

    4. GROUND/EARTHING POINTS – LOCATIONS 9

    5. INDIVIDUAL CIRCUITS

    STARTING CIRCUIT BS III 10


    STARTING CIRCUIT BS II 11
    CHARGING CIRCUIT 12
    AC & HEATER CIRCUIT 13
    INSTRUMENT CLUSTER CIRCUIT 14
    POWER WINDOW CIRCUIT 15
    REMOTE LOCKING SYSTEM 16
    AUDIO CIRCUIT 17
    CIGAR LIGHTER/12 V POINT CIRCUIT BS III 18
    CIGAR LIGHTER/12 V POINT CIRCUIT BS II 19
    HORN CIRCUIT 20
    WIPER & WASHER – FRONT BS III 21
    WIPER & WASHER – FRONT BS II 22
    HEADLAMP CIRCUIT BS III 23
    HEADLAMP CIRCUIT BS II 24
    HEADLAMP LEVELLING CIRCUIT BS III 25
    HEADLAMP LEVELLING CIRCUIT BS II 26
    INTERIOR LAMPS CIRCUIT 27
    PARKING/REGISTRATION PLATE CIRCUIT 28
    REVERSE LAMP CIRCUIT BS III 29
    REVERSE LAMP CIRCUIT BS II 30
    STOP LAMP/CLUTCH PEDAL CIRCUIT 31
    TURN AND HAZARD CIRCUIT BS III 32
    TURN AND HAZARD CIRCUIT BS II 33
    ENGINE START STOP 34
    EGR 35

    6. APPENDIX

    Symbols and nomenclature 36


    Wire Colour coding chart 40
    1
    2
    3
    4
    5
    6
    7
    I/C IP W/H to CDL Pigtail A Pillar Left 20 2 M

    I/C 11,12,13

    I/C 16

    I/C 18

    I/C 10

    I/C 1,2 3

    I/C 4,5,6,7,8,14,20
    I/C 15

    8
    9
    (
    BSI
    II
    )

    10
    BSI
    I

    11
    (
    BSI
    I&BSI
    II
    )

    12
    13
    14
    15
    16
    17
    (
    BSI
    II
    )

    18
    19
    20
    (
    BSI
    II
    )

    21
    -BSI
    I

    22
    (
    BSI
    II
    )

    23
    -BSI
    I

    24
    (
    BSI
    II
    )

    25
    -BSI
    I

    26
    27
    28
    (
    BSI
    II
    )

    29
    -BSI
    I

    *
    Not
    e:I
    C4i nBSIICi
    rcuiti
    sthesame
    asIC5inBSII
    ICi rcui
    tInt
    erms
    ofsi
    zeandLocat
    ion.

    30
    31
    (
    BSI
    II
    )

    32
    -BSI
    I

    *
    Not
    e:I
    C4i nBSIICir
    cuitist
    hesame
    asIC5inBSIIICircui
    tInt
    erms
    ofsi
    zeandLocati
    on.

    33
    34
    35
    36
    37
    38
    39
    40

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