PRODUCT MANUAL

TOWER LIGHT LS4-1400

PA0430 Series
Revisi 0
 Thank You
You trust us as your choice to be

Solution for your productivity

We hope our products and services make you satisfied
 Procedure for use
This book is used as an operating guide, maintenance, and repair product produced by PT
United Tractors Pandu Engineering.

Always use the OEM components and parts in this book as parts for your product to
guarantee product performance and durability.

Please pay attention to the compatibility of your product with the OMM & Parts Book
version by looking at the serial number of your product with the description di bawah.

Edition
Mei 2020

Revision Code
Revisi 0

Product Series
PA0430

Product Serial Number

PA0430-2011111
 How to use
This book

1 2 3 4 3 5 2

1. Product Type
2. Product Series
3. Product Revision
4. Publishing Edition
5. Product Serial Number that is in accordance with this book

6
 How to search
Your Product Serial Number

Your product serial number can be found in the circled

section of your product.. Make sure you use the correct
OMM & Parts manual that matches your product serial
number.

Examples of product serial number plates

7
Parts & Components
Guidance
 How to use
Parts & Components Guide

6 7 8 9 10

1 3 2 4 5 11 12 13

1. Book Page Number 8. Description

2. Image Title 9. Quantity
3. Picture 10. Remarks
4. Ballon Part 11. Image Page (Section/Total)
5. Image Page (Section/Total) 12. Image Title
6. Part Number Image 13. Book Page Number
7. Part Number

10
 Ordering Guide
Parts & Components

All PATRIA products have identification in the form of a After you have included the spare parts that you want to
product serial number. To ensure the parts & components order, please contact us at
that you order are compatible with your product, Please
always include product identification when ordering as an
example below : PT UNITED TRACTORS PANDU ENGINEERING
Part & Service Division
Product Type * Jl. Jababeka XI, Blok H30-40
Unit Serial Number * Kawasan Industri Jababeka, Cikarang, Bekasi, Jawa
Part Number ( poin 7) Barat, Indonesia
Description (poin 8) Telepon: (021) 8935016, 8935017, 8935018, 8936353
Quantity (poin 9) ext 1124
Fax: (021) 8934772

Example of writing when ordering :

Product Type : TOWER LAMP LS4-1400

Product Series : PA0430

Part Number : LS4-1400-2.1-02

Description : FRONT END SKEW BEAM

Quantity : 1 pcs

* See page 5

11
LS4-1400 LIGHTING TOWER
OPERATOR &
MAINTENANCE MANUAL
Table of Contents 8. Operating instructions

1. Introduction 8.1 Engine Alarms (fig-8.1)

2. Safe operation 8.2 Remarks

3. Technical specification 8 8.3 Use of the lighting tower

4． Brief introduction of the Lighting Tower 9. Lighting Tower Storage

5. Structure of the lighting tower 9.1 Fuel tank sealing

5.1 External construction 9.2 Engine sealing

5.2 Control panel 9.3 Battery sealing

5.3 Battery 9.4 Floodlight sealing

5.4 Fuel tank and battery switch 9.5 Wheel sealing

6. Operation 9.6 Lighting tower sealing

6.1 Operations before loading the lighting tower 10. Lighting Tower Unsealing

6.2 Operations after unloading the lighting tower 11. Maintenance of the Lighting Tower

7. Preparation before operating the lighting tower 17 11.1 Maintenance of the Genset

7.1 Lighting Tower’s Travel 11.2 Mast maintenance

7.2 Connecting of battery 11.3 Wire ropes maintenance

7.3 Drive grounding rod into earth 12. Conclusion

7.4 Pre-Start Checklist

14
1. Introduction 2. Safe Operation
Thank you for purchasing our newly developed lighting Careful operation is your best assurance against an accident.
tower. Read and understand this section carefully before operating
the lighting tower. All operators, no matter how much
experience they may have, should read this manual and
The Manual is designed to guide you through the correct other related manuals before operating the lighting tower. It
procedures needed to operate and maintain your new “LS4- is the owner’s obligation to provide all operators with this
1400” lighting tower. information and instruct them on safe operation.
This manual especially “safety precautions” must be read Safety Instructions
and understood prior to operating this machine and it must
Be sure to observe the following safety operations.
be kept with the lighting tower at all times for later
reference. Read and understand carefully this “OPERATOR’S MANUAL”
and “LABELS ON THE LIGHTING TOWER” before operating the
Operating this machine must follow this manual’s
lighting tower.
instructions and some other related safety regulations. The
user-friendly design of this lighting tower can guarantee your Learn how to operate and work safely. Know your machine
safety in loading, unloading, operation, and maintenance if and its limitations. Always keep the machine under good
all the steps are carried out in compliance with this manual. condition.

We reserve the right to improve this lighting tower. If there is DO NOT modify the machine. UNAUTHORIZED
any technical improvement without change in its structure MODIFICATIONS to the machine may impair the function and
and function, this manual will not be modified. the life span of this machine. If the machine does not
perform properly, consult your local Lighting Tower
This lighting tower can only work within the operating range
Distributor first.
specified herein. Its prohibited that the operation is beyond
the specified range. Any damage caused by this operation Carefully read the safety symbols attached to the lighting
is your responsibility Operation is forbidden, if: the user has tower and obey all messages that follow the symbols to avoid
replaced its spare parts randomly. The safety device is possible injury or death.
incomplete or ineffective. The operator’s manual is not fully
Indicates a hazardous situation which, if
understood. References are made in this manual that
not avoided can result in serious injury
explains relevant information using a clock reference. In
or even death.
these instances the drawbar is considered to be at the 12
o’clock position. Also the ‘left’ is considered to be at the 9 Indicates a hazardous situation
o’clock position and ‘right’ is considered to be the 3 o’clock which, if not avoided, could result
position. When using the term ‘front’ it refers to the 12 in serious injury or even death.
o’clock position and ‘back’ refers to the 6 o’clock position. Indicates a hazardous situation which, if
not avoided, could result in minor or
major injury.

15
Precautions Against Electrical Shock Wear Personal Protective Equipment (PPE)

 DO NOT wear loose, torn or bulky clothing

Indicates potential personal injury hazards. around the machine that may catch on canopy doors,
Gives helpful information. stabilizing legs, and drawbar causing injury.

 This lighting tower has provision for producing high  Use additional safety items-PPE, e.g. hardhat, safety
voltage electricity (up to 220 volts) that can produce a
protection, safety goggles, gloves, etc., as appropriate
fatal shock to a person who accidentally places himself in
the electrical circuit. or required.

 Beware of a cut or damaged power cord and replace  DO NOT operate the machine under the influence of
immediately.
alcohol, medication, or other drugs, or while fatigued.
 Shut down the machine when repair and maintenance.
 DO NOT wear radio or music headphones while
 When troubleshooting indicates a malfunction in the
operating the machine.
high voltage AC system, then pass the troubleshooting
task on to a qualified and trained electrician. Safe Handling of Fuel and Lubricants -
 Disconnect electrical power and turn off engine before Keep Away From Fire
removing protective electrician covers on high voltage
enclosures.  Fuel and lubricants are as flammable

 Only use a multi-meter (or voltage meter) with two well- materials, keep away from fire.
insulated probes rated for 750 volts.
 To ensure your safety , please stop the engine before
 Keep one hand in your pocket when touching the multi- refueling and/or lubricating.
meter probe to hot conductor.
 DO NOT smoke or allow flames or sparks in your working
This will prevent electricity from passing into one hand and
out the other, a path that takes the electricity across the area. Fuel is extremely flammable and explosive under
heart. Always disconnect power from the circuit being certain conditions.
measured before connecting test leads to high voltage
points.  Refuel at a well-ventilated and open place after the
engine cool down.
 Inspect the ground cable between the generator set
and the frame. If damaged, replace immediately.  DO NOT mix gasoline or alcohol with diesel fuel. The
 Use tools with insulated handles when working within mixture can cause fire or severe engine damage.
the reach of live conductors, and remove any metal
jewelry such as watchbands or bracelets that might make  Strictly prohibit to start the machine in the circumstances
an inadvertent electrical contact. lack of fuel, lubricants.

 Concentrate on the task until the danger from high  DO NOT use poor or unclean fuel and lubricants.
voltage is removed.
 DO NOT use unapproved container e.g. buckets, bottles,
jars. Use approved storage containers.

16
Cautions Against Burns & Battery Explosion Safety Precautions Against Operation

 Be cautious of hot components, e.g. muffler, muffler  Please read the operate manual before operating the
cover, radiator, hoses, engine body etc. During operation lighting tower.
and after the engine has been shut off. do not touch the
 In accordance with the guidance of instructions to
turbo within one hour after the engine has been turned
operate the lighting tower.
off.
 Under no circumstances that the lighting tower be
 DO NOT remove the radiator cap while the engine is
moved in any way before the mast is retracting, as it is
running or immediately after stopping, otherwise hot
extremely unsafe.
water will spout out from the radiator. Wait until the
 Always ensure that only qualified people operate the
radiator is completely cool before removing the cap.
lighting tower.
Wear safety goggles.
 Make sure earth spike is connected to an earth spike via
 Lead acid batteries can be dangerous. The sulfuric acid in
the earth point at the front of the plant.
the battery can cause severe skin and eye burns. The
hydrogen gas emitted during charging can explode if an  Always dispose of any rags used to clean up fuel or oil in
arc or flame is present near the battery. Use precautions appropriate bins.
to prevent acid burns or explosive conditions.
 Stay clear of any moving parts of the lighting tower.
 The battery presents an explosive hazard. When the
 DO NOT remove or disconnect any of the safety devices.
battery is being charged, hydrogen and oxygen gases
are extremely explosive. Keep sparks and open flames  Only one operator at a time to operate the lighting

away from the battery, especially during charging. tower.

 If acid does get on skin or in eyes, immediately flush  Always make sure that the stabilizing legs are secured

under running water, and then obtain medical help as and the machine is level and stable before operation.

soon as possible.  Ensure that all appropriate measures are taken with the
legs to avoid a trip hazard.

 Never start the lighting tower when it is short of fuel or

lubricants.

 Running with overload is forbidden.

17
3. Technical Specification 4．Brief Introduction of the Lighting Tower
Standard Equipment LS4-1400
Lighting tower is a lighting device with the components of
Length (mm) 1900
genset, light, mast and canopy. It is designed for working
Width（mm） 1100
outside against strong wind and is rainproof. Its flexibility and
Height（mm） 2900
reliability make it ideal for the use of night construction,
Mast Height ( fully extend, m ) 9
emergency handling, rescuing etc. With its mast
Weight（kg） 1100 galvanized and the canopy processed, it is rainproof and can
Engine Model Z482 ( Kubota ) work in all weather condition. “LT” series is the new and
Frequency（HZ） 50 poineering model by our company. It is competitive in price
Speed（rpm） 1500 and practical. It is equipped with four lights and includes two

Continued Power（KVA） 4 types of Manual, Electrical.

Number of Cylinders 3 The Features of Electrical Type “ LS4 - 1400 ” :

Diesel Engine Characters 4 Cycle, In line,
Watercooled diesel 1. Practical and atmospheric American design style

Combustion Type E-TVCS 2. The innovative design can save 100% manpower when
Engine Aspiration Nature the lamp pole is raised.
Emission Level Stage 2 / Tier 2
3. High performance LED lighting
Alternator Mecc Alte LT3N 75/4
Alternator insulation Class H 4. Light pole can rotate 359 °, with manual pin self-

Rating voltage（V） 230 locking function.

Fuel tank capacity 268 Liters 5. The fuel tank has a capacity of 268 Liters (70us
( 70US Gallons ） gallon) and can be lit continuously for 500 hours (LED).
Fuel tank operating hours 500 Hours
Type of lights LED
Number & power of light 4 × 400W
Mast lifting & extension Electric
Mast rotation 359° Manually
Light Bar Tilt Manually
Control System HGM1790
Stabilizing Legs Manually
Leaf Spring Axle Leaf Spring Axle
Output Sockets 1 Piece ( 230V, 13A )
Acoustic pressure 72dB ( A ) at
7 Meters Away

18
5. Structure of the Lighting Tower 5.2 Command Pane

5.1 External Construction Description :

12

13 14 15
Scram button 11

11. HGM 1790N Controller

12. Toggle Switch

13. Main Circuit Breaker

14. Circuit Breaker for Lamp Switch

15. Circuit Breaker for Outlet

Battery Power Switch

 Please choose suitable cables when inputting and
outputting voltage.

Output currents are high-voltage during operation,

please be careful.

The Output Socket

19
5.3 Battery 5.4 Fuel Tank and Battery Switch

 The operation of refueling must be done according to the

instruction of fuel level meter.

 Turn off the engine before any operation of refueling and

be care of fire.

 DO NOT let fuel spill or leak.

16  No fuel and lubrication in the engine of the lighting tower
as purchased.

 Please protect the environment and dispose the waste

47AH 12V Battery oil properly.

 Water level switch should be cleaned periodically。Or it

Description : won’t work .
16. Battery

 The machine is supplied with the battery not connected. CAUTION :

 Please pay attention to the correct polarity when
Contact with engine oil can damage your skin, put on
connecting the battery with cables.
gloves when using engine oil. If you come in contact with
Red Cable Connecting the Anode, Cathode Black Cable engine oil, wash it off immediately.
Connection.

 If the machine has to be stopped for a long period, we Please understand the structure of the lighting tower and it
suggest to disconnect the battery from the machine. will be of great help in correctly operating the machine.

WARNING :
The battery fluid contains sulfuric acid which is extremely
corrosive and harmful to the skin. Always wear protective
gloves and be extremely careful.

20
6. Transportation 7.3 Drive Grounding Rod Into Earth

6.1 Operations before loading the lighting tower Make sure earth spike is connected to the earth point at
front of the plant.
In order to make each standard container can hold more
lighting towers, we need to remove some parts before
loading. Ensure the lighting tower is off, steadily and the
telescopic mast is full retracted before removing its parts.

6.2 Operations after unloading the lighting tower

As mentioned above, tow it with towing vehicle after the

parts installed. The towing operation as described at the
chapter (“ 7.1 Lighting Tower’s Travel ”)

7. Preparation Before Operating the Lighting Tower WARNING :

7.1 Lighting Tower’s Travel 7.4 Pre-Start Checklist

Notes :  Read the manual carefully before operating the lighting

tower.
 When the lighting tower is traveling, the genset
must be off, all the stabilising legs have to be  Ensure the lighting tower is in a horizontal
retracted and the telescopic mast must be put in the position;
suitable position, all the parts that can move have to be Please check the grounding rod into earth before operating.
fixed or locked.
 Check the fuel, engine oil is enough to work and verify
 In order to prevent the rear two stabilising legs from
the relative levels;
touching the ground and affect the traction
tractor ,please lay the stabilising legs horizontally Note : No fuel and lubrication in the engine of the lighting
before traction tower as purchased.

 Traveled to the work site which is a relative flat place,  Walk around the machine and look for any obvious
and then extend all stabilizing legs to just touch the damage to the body itself, the lights, the tyres and the tie
grounds. down points.

 Adjusted the stabilizing legs, and make the trailer in  Check the wire ropes and ensure they are intact.
horizontal position.  Check that all appropriate stickers are legible.
 Carbon monoxide can cause severe nausea, fainting or  Check the grounding.
death. Avoid inhaling exhaust fumes, and never run the
engine in a closed building or confined area.  Check the switch on the Command Panel and ensure that
they are intact.
7.2 Connecting of Battery
 Check that the circuit breakers （15.16.17 ）placed on
The machine is supplied with the battery not connected.
the frontal board are in “OFF” position
Pay attention to the correct polarity when connecting the
battery with cable. Red cable connecting the anode,
cathode black cable connection.

21
8. Operating Instructions Frequency ( 11 )

The controller will show the voltage frequency meter,

WARNING: Do not raise the lighting tower in
convenient to check the frequency of the voltage.
the vicinity of overhead power lines.

Note : please perform the preparatory work carefully

before starting the engine.
8.1 Engine Alarms ( fig-8.1 )
Fuel Level ( 11 )
This gauge will show fuel level, convenient to timely
refuelling.
Battery Charge and Hours ( 11 )
This meter will show the battery voltage and running hours.
High Water Temperature ( 11 )
If the module detects that the engine coolant temperature
has exceeded the high engine temperature switch setting, Fig - 8.1
after the safety on timer has expired, a shutdown will occur.
8.2 Remarks
The icon will illuminate.
 Always ensure that only qualified people operate the
Low Oil Pressure ( 11 )
lighting tower. UNAUTHORIZED MODIFICATIONS to the
If the module detects that the engine oil pressure has fallen machine may impair the function or safety and affect
below the low oil pressure switch after the safety on time has machine life.
expired, a shutdown will occur.
 The professionals must not permit anybody to stay near
to the lighting tower, when it is in function.
The icon will illuminate. So check oil pressure of the
lighting tower.  When the lighting tower needs to work on the slope(less
Overspeed ( 11 ) than 15°), please use anti-skid blocking wheels to avoid
the lighting tower moving.
If the engine speed exceeds the pre-set trip ( 14% above
the nominal frequency ) a shutdown is initiated Overspeed  Always make sure that the stabilizing legs are secured
is not delayed, it is an immediate shutdown. and the lighting tower is level and stable before
Controller can tell the information on oil pressure. Liquid operation, moving parts must not be around the lighting
coolant temperature, the speed, charging, it also can display tower.
how long the Genset have run, in this way, the genset can be
protected well, its more convenient to maintain inspect the  Always wear protective gloves, clothes and other
Genset . protective equipments, such as required.

NOTE : Manufacture will not bear any responsibility of

the damage of persons and products due to violation of
safety regulations.

22
 8.3 Use of the Lighting Tower 3) When the mast is in horizontal position, tilt and
rotate the floodlights. (Fig.3)
1) Release the locking-pin from their hole (Fig.1) and then
proceed manually to the extraction of stabilizing legs Tilt the floodlights: unscrew the nut with Hexagon wrench
until the pins lock the exit of the tubular. Check that the and adjust the angle of the floodlights.
locking-pin go into the respective seats of blocking of
Rotate the floodlights: loosen the wing bolt and rotate the
the tubular.
floodlights to the position you prefer

Fig - 1
2) Level the trailer, using the fixed legs as follows: (Fig.2) Fig - 3

a) Extend the rear stabilizing legs until the springs lock

4) Rotating the handle clockwise , until the mast is at
into place. Swing the stabilizing legs on each outrigger
the vertical position then rotating the handle
into vertical position.
clockwise that allows to raise and to lower the
b) Start at highest stabilizing position. Rotate the telescopic mast in easy way. The attainment of the
stabilizing handle until the stabilizing legs touches the maximum height is evidenced by red wrap placed on
ground. the base of the mast.

c) Raise the other stabilizing to level trailer. WARNING: Stop elevating when the red line comes out
WARNING :

 Do not extend the mast until the trailer has been

adjusted to the Horizontal Position and the stabilizing
legs have been extended and are supported
completely.

 Prohibit retracting the stabilizing legs until the mast is

fully retracted.

23
5) Starting the Engine: ( fig .7 ) It is necessary to wait the cooling of the lamp (about 10
A) Open the door engine inspection,.then open minutes) before a new lighting.
“battery switch”(20).

B) Pull the Main circuit breaker (13) to “ OFF ”

position.
WARNING :
The lighting tower is prearranged to with stand 74km/h
wind at the maximum height, be careful and lower timely
the telescopic mast in the 8 grade windy weather.

NOTE : Relocating lighting tower to new location, please

make reference to the chapter “7.1 lighting tower’s travel”

Fig - 7

Start the engine through the controller of

HGM1790N.Operation of the module is via a three

Manual Operation

1. press start to crank engine

Automatic Operation

1. Press AUTO

2. When remote start is active ,the generator will

automatic start . (6) Turn on the floodlight. Pull the
main breaker(14) to “ON” position, the first light will
be turned on. Wait at least two minutes (make sure
voltage is stable,)and switch on the second light
breaker. (7)the socket for outputting:

The circuit break（15）should be at “on ”position,

Notes : the socket cannot be connected to the high load,

24
9. Lighting Tower Storage 9.3 Battery Sealing

If the lighting tower is not used for a long time, measures 1. Disconnect the battery.
have to be taken for good storage to prevent corrosion or 2. Clean the battery connections, coat a thin layer of
any damage. Vaseline on the joint, and pack them with plastic film.
9.1 Fuel Tank Sealing 3. Take out the battery and put it in a safe and dry place.
1) Drain the fuel completely and wash the inner tank with Demount the floodlights and put them in cartons. The
gasoline. cartons should be placed at a dry and clean storage room
2) Dry-type sealing: Put 100g deoxidant or 20g antirust in free from rain and dust.
the tank cock and then tighten the cock. 9.4 Floodlight Sealing
3) Wet-type sealing: Fill the tank with clean diesel to 95% Demount the floodlights and put them in cartons. The
of the specified capacity and then tighten the cock. cartons should be placed at a dry and clean storage room
9.2 Engine sealing free from rain and dust.

1) Keep the engine running at low speed for five miniutes; 9.5 Wheel Sealing

2) Before sealing it, run the genset for 30 minutes with the 1) Suspend the wheel
floodlight on until the coolant and the lubricant oil to Use steel or wooden support frame to support the wheel axle
reach appropriate temperature then drain them and suspend the wheels to let them above the ground 3-5cm.
completely. Put the chock under the wheels.
3) Remove the fuel drain plug of the cylinder, add about 2) Seal the wheel
2 ml lubricants. Coat the wheel tread with paraffin or cover the wheel with
4) Press the decompression handle, do not let go, pull the craft paper, newspaper or canvas. Coat JXF rubber
starter hander 2-3 times(do not start the engine). antioxidant is used to slow the oxidation of the wheel.

5) Seal the air filter with rubber sleeve or plastic tape. 9.6 Lighting Tower Sealing

6) Seal the muffler outlet with rubber sleeve or plastic After the above components are sealed, cover the lighting
sleeve. tower with canvas.

7) Wipe off any oil or dust sticking to the machine

completely, put the lighting tower in a safe and dry
place.

25
10. Lighting Tower Unsealing Regular Maintenance

The unsealing of lighting tower : The maintenance circle is determined by running time and
mainly divides into daily, after 100 hours, after 500 hours
1. Remove all the covers and seals.
maintenance. And for more detailed information please refer
2. Remove the support frame to let the wheel land. to engine maintenance manual.
3. Extend all the stabiliser legs to support the lighting tower Daily maintenance
and make sure it is level.
1. Check to see if there is any leak of fuel, lubricant oil.
4. Connect the battery to the genset, make sure the battery
2. Check water quantity in water tank.
voltage is enough to start the motor.
3. Check the oil level in injection pump and adjustor, refill
5. Add quality lubricants.
to specified position when insufficient.
6. Add quality diesel.
4. Check for the tightness of engine braket.
7. Start the genset to see if it works well. Before working ,
Maintenance After 100 Hours
please ensure the genset was under perfect condition.
1. Replace oil in oil Pump.
8. When the genset is running and all electric values are in
limits, the lights may turn on. 2. Clean or replace oil filter cartridge.

9. Before operating the lighting tower, pls do pre-start 3. Clean or replace oil filter cartridge.(or after 200 hours)
checklist ( 7.4 pre-start checklist ). 4. Check whether the electrolyte level is 10 to 15mm higher
than polar plates. Otherwise fill in vaporised water.

11. Maintenance of the Lighting Tower 5. Replace cooling water when not clean.

11.1 Maintenance of the Genset Maintenance After 500 Hours

1. Check full injection pressure and automization

WARNING : quality. Clean and adjust when necessary.
 Shut down the machine when repair and do 2. Dismount cylinder head, remove carbon deposit. Check
valve sealing and lap when necessary.
maintenance.
3. Check connecting rod bolts,main bolts and fly wheel
 Whenever open the control panel, the necessary protec-
bolts for tightness.
tive measures must be taken to prevent electric shock
accident. 4. Replace oil in injection pump and speed adjustor.

 Only qualified person is permitted to do the repair work 5. Clean cooling system. Cleaning fluid is mixture of 150g
and use the spare parts approved by manufacture. NaOH and 1 liter water .

6. Drain out cooling water before cleaning, then fill in

cleaning fluid and run the engine after 8-12 hours. Stop
the engine when working water temperature is achieved,
drain out cooling fuid immediately to prevent the influid
scale depositing, finally clean the cooling system with
clean water.

26
7. Check each electrical starting equipment to NOTE : : It is necessary to sustain manually the cover during
ensure all tigheness and wiring connections are the operations of lamp's replacing.
tighten. Replace those burned out .

8. Check all engine parts, repair or adjust when necessary.

12. Conclusion

NOTE : For more information please refer to the We absorbed advanced technology from home and abroad
when developing this lighting tower, which is in the leading
engine’s manual and the generator’s manual.
position in both markets. We are continuously sparing no
11.2 Mast Maintenance efforts in developing various kinds of lighting tower to meet
different needs of customers. Warmly welcome all the
1) Always keep the mast clean and free from dust and rain.
customers to give us suggestions and recommendations on
Wrap it with plastic paper when not used.
the lighting tower. Thank you for purchasing our products
2) The mast should not be hit. again.
3) When cleaning the mast, do not use acid or alkali liquid As we are continuing to make commitment to the upgrading
and do not let the liquid flow inside the mast. and development of lighting towers, the chart, description,
11.3 Wire Ropes Maintenance and parameters provided in this manual may be inconsistent
with the product you purchased. If there is any doubt, please
The wire ropes used raising and lowering the masts on the contact with our Marketing department or Agent .
lighting tower are probably some of the most important
mechanical parts in day-to-day operation of the machinery. It Please handle the fluid and spare parts safely and
is therefore very important that the cables are inspected on a environmental.
frequent basis (before operating the lighting tower) for wear
and tear, and immediately in the event of possible damage
All the specifications and pictures of the present catalog
due to operator error in using the winch, or possible damage
are subject to modifications without prior notice.
from other equipment.

1) The wire rope should be regularly maintained in order to

get rid of the damage caused by rust or dirt.

2) The groove of the reel and pulley should often be

cleaned, if there is damage, please repair or replace
them promptly.

3) In the course of using wire ropes, please avoid contact

with dust,sand,coal sand,and Acid-base compounds.

4) When the lighting tower is unused, the wire ropes

should coat anti-rust oil every six months.

DANGER :
If any nicks ( partial strand cut through) , kinks ( permanent
bends ), or weld spatter on the cable ( from field service ) are
observed, the suspect wire rope should be changed immedi-
ately.

27
Parts Book
PRODUCT ASSEMBLY
32 Fig. 1200 - CHASSIS ASSEMBLY 1/2
Item Parts Number Description Qty Remarks

- PA0430-A1000000 TOWER LIGHT LS4-1400 1 -

1 LS4-1400-2.0-01 HITCH 1
2 LS4-1400-2.0-02 JOCKEY WHEEL 1
3 LS4-1400-2.0-03 DRAWBAR 1
4 LS4-1400-2.0-04 CHASSIS 1
5 LS4-1400-2.0-05 THE FRONT LEG 2
6 LS4-1400-2.0-06 S PIN 1
7 LS4-1400-2.0-07 SLIME PLATE 1 1
8 LS4-1400-2.0-08 STENTS WERE AFTER PLATE 4
9 LS4-1400-2.0-09 THE REAR LEG 2
10 LS4-1400-2.0-10 TANK 1
11 LS4-1400-2.0-11 TUBING SHEATH 1
12 LS4-1400-2.0-12 TUBING 1
13 LS4-1400-2.0-13 FUEL TANK LOCK 1
14 LS4-1400-2.0-14 SLIME PLATE 2 1
15 LS4-1400-2.0-15 JACK 4
16 LS4-1400-2.0-16 PIN 4
17 LS4-1400-2.0-17 TAKE AIR HOLE 1

2/2 Fig. 1200 - CHASSIS ASSEMBLY 33

34 Fig. 1201 - EXTERNAL ASSEMBEY 1/4
Item Parts Number Description Qty Remarks

- EXTERNAL ASSEMBEY 1 -
1 LS4-1400-2.1-01 LOUVER 1
2 LS4-1400-2.1-02 FRONT END SKEW BEAM 1
3 LS4-1400-2.1-03 INPUT SOCKE 1
4 LS4-1400-2.1-04 FRONT PANEL 1 1
5 LS4-1400-2.1-05 FRONT PANEL 2 1
6 LS4-1400-2.1-06 HINGE 4
7 LS4-1400-2.1-07 DOOR LOCK 2
8 LS4-1400-2.1-08 DOOR PLANK 2
9 LS4-1400-2.1-09 EMERGENCY STOP 1
10 LS4-1400-2.1-10 RIGHT END PLATE 1
11 LS4-1400-2.1-11 FUEL FILTER 1
12 LS4-1400-2.1-12 CONTROL BOX BRACKET 1
13 LS4-1400-2.1-13 INTEGRATED OIL FILTER 1
14 LS4-1400-2.1-14 ENGINE OUTRIGGER 1 1
15 LS4-1400-2.1-15 ABSORBER 4
16 LS4-1400-2.1-16 ENGINE OUTRIGGER 2 1
17 LS4-1400-2.1-17 ELECTRIC PUMP 1
18 LS4-1400-2.1-18 BATTERY SWITCH 1
19 LS4-1400-2.1-19 BRACKET 1 1
20 LS4-1400-2.1-20 REAR END SKEW BEAM 1
21 LS4-1400-2.1-21 BRACKET 2 1

2/4 Fig. 1201 - EXTERNAL ASSEMBEY 35

36 Fig. 1201 - EXTERNAL ASSEMBEY 3/4
Item Parts Number Description Qty Remarks

- EXTERNAL ASSEMBEY 1 -
22 LS4-1400-2.1-22 REFLECTOR 2
23 LS4-1400-2.1-23 REAR SEAL PLATE 1
24 LS4-1400-2.1-24 BATTERY BRACKET 1
25 LS4-1400-2.1-25 M8 BATTERY THREAD ROD 2
26 LS4-1400-2.1-26 BATTERY 1
27 LS4-1400-2.1-27 BATTERY PRESS ROD 1
28 LS4-1400-2.1-28 M8 NUT 2
29 LS4-1400-2.1-29 BRACKET 2 1
30 LS4-1400-2.1-30 TYPE U BOLTS 1
31 LS4-1400-2.1-31 TOP COVER PLATE 1
32 LS4-1400-2.1-32 BRACKET 3 1
33 LS4-1400-2.1-33 AIR FILTER SUPPORT 1
34 LS4-1400-2.1-34 TANK LID 1
35 LS4-1400-2.1-35 LIFTING LUG 1
36 LS4-1400-2.1-36 BLOCKING PLATE 1
37 LS4-1400-2.1-37 LEFT END PLATE 1
38 LS4-1400-2.1-38 GAS SPRING 4
39 LS4-1400-2.1-39 ENGINE OUTRIGGER 3 1
40 LS4-1400-2.1-40 ENGINE OUTRIGGER 4 1
41 LS4-1400-2.1-41 OIL-WATER SEPARATOR 1

4/4 Fig. 1201 - EXTERNAL ASSEMBEY 37

38 Fig. 1300 - AXLE ASSEMBLY 1/2
Item Parts Number Description Qty Remarks

- AXLE ASSEMBLY 1 -
1 LS4-1400-3.0-01 TIRES 2
2 LS4-1400-3.0-02 WHEEL RIM 2
3 LS4-1400-3.0-03 LEAF SPRING 2
4 LS4-1400-3.0-04 BOLT 1 4
5 LS4-1400-3.0-05 U BOLT 2
6 LS4-1400-3.0-06 AXLE 1
7 LS4-1400-3.0-07 NUT 1 10
8 LS4-1400-3.0-08 NUT 2 4
9 LS4-1400-3.0-09 NUT 3 8
10 LS4-1400-3.0-10 FIVE ORIFICE 2

2/2 Fig. 1300 - AXLE ASSEMBLY 39

40 Fig. 1400 - ELECTRICAL BOX ASSEMBLY 1/2
Item Parts Number Description Qty Remarks

- ELECTRICAL BOX ASSEMBLY 1 -

1 LS4-1400-4.0-01 BOX 1
2 LS4-1400-4.0-02 ATERPROOF ADHESIVE 4
3 LS4-1400-4.0-03 BINDING POST 13
4 LS4-1400-4.0-04 RELAY 3
5 LS4-1400-4.0-05 FUSE 1
6 LS4-1400-4.0-06 SWITCH BRACKET 1
7 LS4-1400-4.0-07 NEUTRAL BAR 1
8 LS4-1400-4.0-08 GROUND BAR 1
9 LS4-1400-4.0-09 TRUNKING 1 1
10 LS4-1400-4.0-10 SWITH 1 5
11 LS4-1400-4.0-11 TRUNKING 2 1
12 LS4-1400-4.0-12 CONTROLLER 1
13 LS4-1400-4.0-13 CONTROL PANEL 1
14 LS4-1400-4.0-14 HINGE 2
15 LS4-1400-4.0-15 SWITH 2 2

2/2 Fig. 1400 - ELECTRICAL BOX ASSEMBLY 41

42 Fig. 1500 - GENERATOR SET 1/2
Item Parts Number Description Qty Remarks

- GENERATOR SET 1 -
1 LS4-1400-5.0-01 AIR FILTER 1
2 LS4-1400-5.0-02 MUFFLE 1
3 LS4-1400-5.0-03 DEPUTY TANK 1
4 LS4-1400-5.0-04 ALTERNATOR 1
5 LS4-1400-5.0-05 ENGINE 1
6 LS4-1400-5.0-06 RADIATOR 1

2/2 Fig. 1500 - GENERATOR SET 43

44 Fig. 1600 - LIGHT BAR ASSEMBLY 1/2
Item Parts Number Description Qty Remarks

- LIGHT BAR ASSEMBLY 1 -

1 LS4-1400-6.0-01 FIXTURE 4
2 LS4-1400-6.0-02 INDUSTRIAL CONNECTORS 4
3 LS4-1400-6.0-03 TERMINAL BLOCK 1
4 LS4-1400-6.0-04 BOLT 1 4
5 LS4-1400-6.0-05 LIGHT BABOLT 2 2
6 LS4-1400-6.0-06 TERMINAL BLOCK 1
7 LS4-1400-6.0-07 LIGHT BAR 1
8 LS4-1400-6.0-08 LIGHT BANUT 1 4
9 LS4-1400-6.0-09 NUT 2 2
10 LS4-1400-6.0-10 ATERPROOF ADHESIVE 1

2/2 Fig. 1600 - LIGHT BAR ASSEMBLY 45

46 Fig. 1700 - MAST SUSCEPTOR COMPONENTS 1/2
Item Parts Number Description Qty Remarks

- MAST SUSCEPTOR COMPONENTS 1 -

1 LS4-1400-7.0.-01 LAMP BASE 1
2 LS4-1400-7.0.-02 POSITIONING BOLT 1
3 LS4-1400-7.0.-03 SQUARE STEEL 1
4 LS4-1400-7.0.-04 BEARING 1
5 LS4-1400-7.0.-05 SPRING 1
6 LS4-1400-7.0.-06 LOUVER 1

2/2 Fig. 1700 - MAST SUSCEPTOR COMPONENTS 47

48 Fig. 1801 - MAST 1 COMPONENTS 1/2
Item Parts Number Description Qty Remarks

- MAST 1 COMPONENTS 1 -
1 LS4-1400-8.1-01-01 COIL CORD SLEEVE 1
2 LS4-1400-8.1-01-02 ELECTRIC WINCH BOX 1
3 LS4-1400-8.1-01-03 ELECTRIC WINCH 1
4 LS4-1400-8.1-01-04 BEARING 1
5 LS4-1400-8.1-01-05 MAST NO.1 1
6 LS4-1400-8.1-01-06 PIN 24
7 LS4-1400-8.1-01-07 LIMIT SWITCH 2
8 LS4-1400-8.1-01-08 NUT 1 2
9 LS4-1400-8.1-01-09 BOLT 1 2
10 LS4-1400-8.1-01-10 BOLT 2 4
11 LS4-1400-8.1-01-11 PIN SHAFT 1 2
12 LS4-1400-8.1-01-12 SPLIT PIN 2
13 LS4-1400-8.1-01-13 1#LIGHT POLE INSTALLED 1
14 LS4-1400-8.1-01-14 PIN SHAFT 2 2
15 LS4-1400-8.1-01-15 PIN SHAFT 3 2
16 LS4-1400-8.1-01-16 NUT 2 2
17 LS4-1400-8.1-01-17 NUT 3 2
18 LS4-1400-8.1-01-18 SHEAVE -1 2
19 LS4-1400-8.1-01-19 PLATE 1
20 LS4-1400-8.1-01-20 COIL CORD 1

2/2 Fig. 1801 - MAST 1 COMPONENTS 49

50 Fig. 1802 - MAST 2 COMPONENTS 1/2
Item Parts Number Description Qty Remarks

- MAST 2 COMPONENTS 1 -
1 LS4-1400-8.2-02-01 FIXED SCREW 1 2
2 LS4-1400-8.2-02-02 SHEAVE 1 2
3 LS4-1400-8.2-02-03 FIXED SCREW 2 2
4 LS4-1400-8.2-02-04 MAST NO.2 1
5 LS4-1400-8.2-02-05 A WIRE ROPE 1
6 LS4-1400-8.2-02-06 SPLIT PIN 2
7 LS4-1400-8.2-02-07 PIN SHAFT 2
8 LS4-1400-8.2-02-08 FIXED SCREW 3 2
9 LS4-1400-8.2-02-09 ALUMINUM BLOCK 1 1
10 LS4-1400-8.2-02-10 ALUMINUM BLOCK 2 1
11 LS4-1400-8.2-02-11 BOLT 5
12 LS4-1400-8.2-02-12 SHEAVE 2 1
13 LS4-1400-8.2-02-13 SPLIT PIN 2

2/2 Fig. 1802 - MAST 2 COMPONENTS 51

52 Fig. 1803 - MAST 3 COMPONENTS 1/2
Item Parts Number Description Qty Remarks

- MAST 3 COMPONENTS 1 -
1 LS4-1400-8.3-03-01 MAST NO.3 1
2 LS4-1400-8.3-03-02 A WIRE ROPE 1
3 LS4-1400-8.3-03-03 FIXED SCREW 1
4 LS4-1400-8.3-03-04 PIN SHAFT 2
5 LS4-1400-8.3-03-05 SPLIT PIN 2
6 LS4-1400-8.3-03-06 BOLT 5
7 LS4-1400-8.3-03-07 ALUMINUM BLOCK 1 1
8 LS4-1400-8.3-03-08 ALUMINUM BLOCK 2 1
9 LS4-1400-8.3-03-09 SHEAVE 1
10 LS4-1400-8.3-03-10 SPLIT PIN 1

2/2 Fig. 1803 - MAST 3 COMPONENTS 53

54 Fig. 1804 - MAST 4 COMPONENTS 1/2
Item Parts Number Description Qty Remarks

- MAST 4 COMPONENTS 1 -
1 LS4-1400-8.4-04-01 MAST NO.4 1
2 LS4-1400-8.4-04-02 A WIRE ROPE 1
3 LS4-1400-8.4-04-03 PIN SHAFT 2
4 LS4-1400-8.4-04-04 SPLIT PIN 2
5 LS4-1400-8.4-04-05 PIN SHAFT 2
6 LS4-1400-8.4-04-06 ALUMINUM BLOCK 1 1
7 LS4-1400-8.4-04-07 ALUMINUM BLOCK 2 1
8 LS4-1400-8.4-04-08 BOLT 5
9 LS4-1400-8.4-04-09 SHEAVE 1
10 LS4-1400-8.4-04-10 SPLIT PIN 2

2/2 Fig. 1804 - MAST 4 COMPONENTS 55

56 Fig. 1805 - MAST 5 COMPONENTS 1/2
Item Parts Number Description Qty Remarks

- MAST 5 COMPONENTS 1 -
1 LS4-1400-8.5-05-01 MAST NO.5 1
2 LS4-1400-8.5-05-02 A WIRE ROPE 1
3 LS4-1400-8.5-05-03 SPLIT PIN 1
4 LS4-1400-8.5-05-04 FIXED SCREW 1
5 LS4-1400-8.5-05-05 SHEAVE 1
6 LS4-1400-8.5-05-06 PIN SHAFT 2
7 LS4-1400-8.5-05-07 SPLIT PIN 2

2/2 Fig. 1805 - MAST 5 COMPONENTS 57

58 Fig. 1806 - MAST 6 COMPONENTS 1/2
Item Parts Number Description Qty Remarks

- MAST 6 COMPONENTS 1 -
1 LS4-1400-8.6-06-01 MAST NO.6 1
2 LS4-1400-8.6-06-02 A WIRE ROPE 1

2/2 Fig. 1806 - MAST 6 COMPONENTS 59