EB-530P Operation Manual - 1.
EB-530P Operation Manual - 1.
EB-530P Operation Manual - 1.
Endoscope
EB-530P
OPERATION MANUAL
(Cleaning, Disinfection and Storage)
Thank you for purchasing our product. Read this manual carefully before use to avoid
unexpected accidents, and take full advantage of the product's capabilities.
Please refer to separate operation manual (Preparation and Operation) regarding detailed
instructions for the preparation, operation and use of these endoscopes.
1. Safety
Prior to use carefully review this manual. Use this product following all the provided
instructions (“Preparation and Operation”, “Cleaning, Disinfection and Storage” and
“Electrosurgical Instruments”). The items important for the safe use of this product are
summarized in Chapter 1 “Safety” in the preparations and operations section.
Safety precautions associated with individual operations and/or reprocessing
procedures are provided separately marked by “ WARNING” or “ CAUTION.”
2. Warning
The items that must be observed for safety when performing endoscopy or electrosurgery
are identified by “ WARNING” or “ CAUTION” comments in our three operation
manuals describing “Preparation and Operation”, “Cleaning, Disinfection and Storage”
and “Electrosurgical Instruments.” Follow all caution and warning statements in our
operation manuals.
WARNING
Read this manual and the Operation Manual
(Preparation and Operation) thoroughly and carefully
prior to use.
Improper operations that will damage the equipment only are identified by
“CAUTION.”
DO NOT reuse the forceps valves and suction buttons because they are intended for
single patient use only.
Contents
Preface..........................................................................................................................4
Appendix......................................................................................................Appendix-1
Autoclaving Conditions...........................................................Appendix-2
Index........................................................................................Appendix-3
Preface
This manual describes how to clean, high-level disinfect, sterilize and store EB-530P
bronchoscope. [Note]
A : Suction valve
B : Forceps inlet
A to C : Suction Channel C : Distal end
B to C : Forceps Channel D : Ventilation connector
<Summary chart>
Leak testing
Pre-cleaning (in decontamination area/
Withdrawal from patient
(in examination room) cleaning room)
Water Use
Cleaning
Rinse (or storage)
Alcohol/ ETO gas
Aeration
Air/Dry sterilization
General Conventions
Convention Description
Indicates a reference.
7-1
Chapter 7 Cleaning
CAUTION
Clean this product prior to first time use and after subsequent use
following the instructions provided in this manual. Improper cleaning
can negatively affect the functionality of this product and/or result in
incomplete disinfection or sterilization.
Cleaning is a crucial first step in reprocessing, which if not properly performed, can result
in incomplete or inadequate high-level disinfection or sterilization.
Use potable water or filtered water for rinsing after exposure to a detergent solution.
Low foaming, neutral pH, enzymatic detergents are recommended for cleaning flexible
endoscopes.
For specific names of compatible detergents, contact your local FUJIFILM dealer.
7-2
Low foaming, neutral pH, enzymatic detergents are recommended for cleaning flexible
endoscopes.
For specific names of compatible detergents, contact your local FUJIFILM dealer.
Refer to the detergent manufacturer’s instructions for preparation and use. Personal
protective equipment should be worn by end-users during all reprocessing procedures.
7-3
[Note] Prepare spare items such as cleaning brushes, sterile gauze, toothbrush, syringe,
etc. since they may be damaged or consumed.
[Note] Use potable, filtered and/or sterile water as described in these operation manuals.
7-4
Valve Adapter
Weight
Air Leak Tester Valve Cleaning Brush Long Channel Cleaning Brush Ventilation Adapter
LT-7F WB11002FW2 WB2212FW2 AD-7
Short Channel Cleaning Brush
WB3503FW
7-5
Leak testing must be performed prior to immersing the endoscope in any fluid or solution.
[Note] Fresh enzymatic detergent should be prepared for each endoscope. Do not reuse
detergent.
WARNING
Carefully inspect all cleaning brushes for abnormalities and/or damage
prior to use. Check the brushes integrity after every brushing to ensure
that they are not damaged and no brush fragment remains inside the
channel. Retained brush fragments could be a potential source of
infection and/or cause patient injury.
CAUTION
In case the cleaning brush is damaged inside the channel, insert a
spare brush to remove the particles of the damaged cleaning brush
by pushing them out of the channel. If the particles are not completely
removed even with the spare brush, have the endoscope repaired
immediately. If a damaged brush is left in the channel, the residue may
fall out during a procedure and injure the patient.
Do not place endoscopes on top of one another to prevent damage caused by scope-to-scope
contact.
7-6
CAUTION
Do not immerse this product in water or any solution if it fails the leak
test because it may cause damage to this product.
If not already detached, remove all detachable components including suction valve, forceps
valve, etc. from the endoscope before performing a leak test.
For details on how to use the LT-7F and inspection before use, refer to the instructions in
this manual or the separate operation manual for the LT-7F.
(2) Align the index of connector of air leak tester with the
notch of ventilation connector of endoscope.
(3) Push in the connector of air leak tester and rotate it Index
7-7
(4) Depress the trigger of air leak tester to the pressure side as
shown in the figure.
(5) Pump the hand bulb of the leak tester to pressurize the
endoscope until the meter indicates 20 kPa.
[Note]
During pressurization, remove fingers from the trigger
and do not lay trigger onto the hard surface to avoid
inadvertent escape of air.
[Note]
If the indicator drops slowly, apply more air until the
indicator points to 20 kPa.
[Note]
In case of air leak, do not clean the endoscope, but
immediately contact your local FUJIFILM dealer.
[Note]
Be sure to apply air pressure before immersing the
endoscope into water.
7-8
[Note]
Do not immerse the meter or blower of air leak tester but
only the connector and tube.
[Note]
The water temperature must be between +10 to +40°C (50
to 104°F).
(8) Operate the endoscope and move the inserting portion and
bending portion every direction in order to check that air
bubbles do not come out continuously from endoscope.
[Note]
If the indicator falls down slowly, squeeze the blower to
blow air until the indicator points to 20 kPa.
[Note]
If a stream of air bubbles comes out from the endoscope
while it is completely immersed in water for at least one
minute, the endoscope has a leak.
[Note]
In case of air leak, do not clean the endoscope, but
immediately contact your local FUJIFILM dealer.
(9) Remove the endoscope from water and wipe around the
ventilation connector and air leak tester connector.
(10) Depress the trigger of air leak tester to release air pressure
from endoscope.
[Note]
Discharge air until the indicator falls and stops at the
bottom.
7-9
Check that both cleaning brushes are free from deterioration or damage before using them.
If any abnormality is found, replace the brush with a new one.
(1) Confirm the bristles and the metal tip are securely in place
for the channel cleaning brushes and the valve cleaning Shaft
brush.
Bristles
(2) Check for loose or missing bristles.
Shaft
Check that both cleaning brushes are free from deterioration or damage before using them.
If any abnormality is found, replace the brush with a new one.
7-10
(2) W
ipe the entire surface of endoscope with a clean lint-free
cloth in the detergent solution.
(4) Brush the metallic ring and the inside of the LG connector
(shown in arrow in the figure at right) with the valve
cleaning brush or soft toothbrush.
Afterwards, flush the detergent solution to remove any air
bubbles on the surfaces.
(5) Brush the main body of the EVE connector, the connecting
part with the cap and the connecting part of the belt
jointing the cap with the valve cleaning brush (shown in
arrow in the figure at right).
Afterwards, flush the detergent solution to remove any air
bubbles on the surfaces.
(6) Brush the surfaces, and inside the crevices of all rotating
components of the angle lever (shown in arrow in the
figure at right) with the valve cleaning brush.
Afterwards, flush the detergent solution to remove any air
bubbles on the surfaces and inside crevices of the rotating
parts.
7-11
All subsequent brushing steps should be performed when the endoscope is fully immersed
in detergent solution.
(1) Perform the following steps (2) to (3) at least three times
until all debris has been removed from the valve cylinder
and channel port.
(2) Insert the valve cleaning brush into the suction valve
cylinder until it can advance no further and rotate the
brush once.
(4) Brush the outer side of metal fittings of suction valve with
the valve cleaning brush.
(5) Perform the following steps (6) to (7) three times at least
until no stain or the like is found on the cleaning brush.
(6) Insert the valve cleaning brush into forceps inlet until it
can advance no further and rotate the brush once.
(7) Carefully remove it, and using one's fingertips clean the
bristles of the brush in the detergent solution.
(8) Brush the outer side of metal fittings of forceps inlet with
the valve cleaning brush.
7-12
(14) Insert a short channel cleaning brush into the inlet of the
suction valve [Note].
(15) Remove the brush from the inlet of suction valve carefully.
[Note]
The insertion length of a short channel cleaning brush
varies with the model of endoscope.
Insert about 250 mm (9.84 in.) or more.
7-13
The valve adapter and the tube are connected with a Syringe
luer-connector. Luer-connector
[Note]
Before using cleaning adapter kit, ensure that there are Weight Valve adapter
no abnormalities including any deterioration, breakage, Forceps Inlet Cleaning Adapter (with a Cap)
disconnected channel tube, leak from channel tube or
injection failure due to clogging. If any abnormality is
found, replace it with a new one.
[Note]
Prepare a 30 mL luer-lock or luer-slip syringe.
(2) Connect the valve adapter into the suction valve cylinder
of the endoscope. Align the indicator (dimple) of the
valve adapter with the indicator in the operation portion
of endoscope, and rotate the valve adapter clockwise to
secure it.
7-14
[Note]
If the forceps inlet cleaning adapter can not be installed,
confirm the pin on the backside of forceps inlet cleaning
adapter is in the position shown in the figure at the right.
If not, change the position of the pin by sliding it while
pushing the forceps inlet joint.
[Note] As an alternate to manual flushing via a syringe, portable flushing devices intended
for endoscope channel purging may be available. Follow the manufacturer's
instructions for set-up, channel connections/adaptations and recommended flushing
times to deliver desired flushing volumes of fluid.
(3) Open the cap of the forceps inlet cleaning adapter. Inject
100 mL of the detergent solution with a syringe until no
bubbles come out of the distal end of instrument channel.
7-15
Attach the cleaning adapter kit again, pull the weight out
of the detergent solution and flush 50 mL of air into the
forceps inlet in order to discharge remaining detergent
solution.
Close the cap of the forceps inlet cleaning adapter. Flush
200 mL of air into the suction channel.
7-16
CAUTION
After cleaning, thoroughly remove all detergent residue as per the
provided instructions that follow to prevent the potential for inadvertent
dilution or adulteration of the liquid chemical germicide used in
subsequent steps.
(3) Wipe and clean their externals with a clean lint-free cloth
to eliminate air bubbles completely.
[Note]
All subsequent steps should be performed when endoscope
is fully immersed in potable water.
Potable water
7-17
(9) Close the cap of the forceps inlet cleaning adapter. Flush
air with a syringe until the potable water is completely
exhausted. Next, open the cap of forceps inlet cleaning
adapter and flush air with a syringe until the potable water
is completely drained.
7-18
8-1
CAUTION
These endoscopes are heat-sensitive devices which cannot withstand
high temperatures associated with steam sterilization.
Prior to high-level disinfection, these instruments must be pre-cleaned and manually cleaned in
accordance with Sections 6.5 and 7.4.
Table 8.1 Applicable methods of cleaning and high-level disinfection/sterilization for endoscope and accessories
Cleaning methods Method of high-level disinfection/sterilization
Detergent Ultrasonic High-level ETO gas
Autoclave
cleaning cleaning disinfection sterilization
Endoscope Yes No No Yes [Note 1] Yes [Note 2]
Cleaning brush [Note 3] Yes Yes [Note 4] No Yes Yes
Carrying case No No No No No
Cleaning adapter kit Yes No Yes Yes Yes
[Note 1] Follow “8.2 Conditions of High-Level Disinfection.”
[Note 2] Follow “9.1 Conditions of Ethylene Oxide (ETO) Gas Sterilization.”
[Note 3] FUJINON/FUJIFILM cleaning brushes only are recommended. For non-FUJINON/FUJIFILM brushes,
contact the original manufacturer.
[Note 4] Use an ultrasonic cleaning unit specialized for medical accessories.
8-2
Legally marketed 2.4 to 3.5% [Note] glutaraldehyde solutions can be used with FUJIFILM
endoscopes for high-level disinfection when used in accordance with the manufacturer’s
instructions. Contact your local FUJIFILM dealer for names of compatible high-level
disinfectant glutaraldehyde solutions.
Check the expiry date of high-level disinfectant solution before use. Do not use a high-level
disinfectant solution beyond its expiration date.
Do not use a high-level disinfectant solution whose efficacy is not sufficient. Check the
high-level disinfectant solution’s efficacy before use according to the manufacturer’s
recommendation (such as using a test strip), referring to the instructions of high-level
disinfectant solution.
Ensure that the endoscope, adapters and accessories are completely immersed in a
high-level disinfectant solution during the high-level disinfection process. If the endoscope
is connected to the cleaning adapter kit and/or they are not completely immersed, high-level
disinfection of all processed items may not be achieved.
8-3
[Note]
Prepare a 30 mL luer-lock or luer-slip syringe.
[Note]
When the plunger on the syringe is pulled back, high-level
High-level disinfectant
disinfectant is aspirated up through the weighted intake solution
into the syringe. When the plunger is pushed forward,
solution is expelled from the syringe and injected into the
valve adapter.
8-4
(6) Open the cap of the forceps inlet cleaning adapter. Flush
at least 100 mL high-level disinfectant solution with a
syringe until no air bubbles come out of the instrument
channel.
(8) Ensure that the endoscope and the cleaning adapter kit
are completely immersed in the high-level disinfectant
solution in accordance with the usage conditions
recommended by the high-level disinfectant solution’s
manufacturer. Close the basin to prevent the vaporization
of high-level disinfectant solution. If necessary, position
the LG connector on top of the flexible portion of
endoscope to ensure that the scope remains submerged as
shown in the figure at right.
8-5
CAUTION
After high-level disinfection, thoroughly remove all disinfectant solution
residue as per the provided rinsing instructions that follow to prevent
patient injury from contact with the residual disinfectant solution.
8-6
(8) Pull endoscope and cleaning adapter kit out of the sterile
water so that the sterile water may flow out of them.
[Note]
Instead of manually injecting air via syringe through all
internal channels, compressed air 200 to 230 kPa (29 to
33.3 psi or 1500 to 1725 mmHg) may be used to purge all
channels.
[Note]
As with other chemicals, handle Ethanol or Isopropyl
Alcohol with care and use it as per local guidelines.
8-7
[Note]
An alcohol rinse followed by forced air is important to
facilitate drying of endoscope surfaces, especially all
internal channels.
(13) Close the cap of forceps inlet cleaning adapter. Flush air
into the suction valve cylinder with a syringe, and confirm
that 70% Ethanol or 70% Isopropyl Alcohol has been
completely removed or evaporated from the endoscope.
Next, open the cap of forceps inlet cleaning adapter.
Flush air to the instrument channel, and confirm that 70%
Ethanol or 70% Isopropyl Alcohol has been completely
removed or evaporated from the endoscope.
(15) Detach the waterproof cap from the end of EVE connector.
[Note]
The EVE connector and waterproof cap should be
completely dry before use and storage. To prevent
residual water from dripping out of the cap onto electrical
contacts, position the connector so the electrical contacts
face downward and away from potential dripping fluid.
(18) Dry the endoscope and the cleaning adapter kit thoroughly.
[For example] After a final alcohol rinse, apply forced
air for at least 30 seconds using a compressor or medical
grade air supply to remove the remaining moisture on
external surfaces and inside the channels of the endoscope.
8-8
8.5 Cleaning and/or High-Level Disinfection Using an Automated Endoscope Reprocessor (AER)
WARNING
Some legally marketed automated endoscope reprocessors (AERs)
may be able to clean and/or disinfect FUJIFILM endoscopes. However,
end-users should check with each AER manufacturer to confirm
they have data to support their reprocessing claims for FUJIFILM
endoscopes and removable endoscope components, such as valve
mechanisms. Inadequate device-specific instructions and/or non-
validated AER recommendations could result in unsuccessful cleaning
and/or disinfection which may increase risks to patient safety.
For information on efficacy of cleaning and high-level disinfection, consult the Automated
Endoscope Reprocessor (AER) manufacturer.
Prior to high-level disinfection, all endoscopes must be pre-cleaned and manually cleaned
in accordance with Sections 6.5 and 7.4.
[Note] FUJIFILM does not test non-FUJINON/FUJIFILM leak testing devices including
those installed in AERs or standalone automated systems. Check with each
AER manufacturer to confirm their specific claims including compatibility with
FUJIFILM endoscopes.
8.5.2 Brushing
Applicable channels of FUJIFILM endoscopes should be manually brushed clean as per the
instructions contained in this operation manual, before attempting high-level disinfection.
Prior to automated reprocessing, ensure that all internal endoscope channels are “open” and
unclogged. Certain AERs with channel monitoring capability may negate this requirement.
Check with each AER manufacturer for their specific claims regarding channel monitoring.
8-9
8-10
9.1 Conditions of
Ethylene Oxide (ETO) Gas Sterilization.......................9-2
9.2 ETO Gas Sterilization...................................................9-4
9.2.1 Preparation for ETO Gas Sterilization...............9-4
9.2.2 Drying................................................................9-6
9.2.3 ETO Gas Sterilization........................................9-7
9-1
WARNING
Ensure that all instrument surfaces are dry before attempting ETO gas
sterilization. Failure to do so can result in inadequate sterilization.
CAUTION
Aeration procedures must be performed immediately after ETO gas
sterilization in order to remove potentially harmful gas residuals from
contacting patients. No or incomplete aeration can potentially harm
patients.
CAUTION
These endoscopes are heat-sensitive devices which cannot withstand
high temperatures associated with steam sterilization.
Endoscope model EB-530P can be sterilized via ethylene oxide gas per the recommendations
that follow.
Prior to sterilization, these instruments must be pre-cleaned and manually cleaned in
accordance with Sections 6.5 and 7.4 and then thoroughly dried.
Efficacy of sterilization is influenced by many factors including but not limited to packaging
of non-sterile items, positioning and placement in the sterilizer, and load capacity. Check
efficacy of sterilization using biological and chemical indicators. Use only legally marketed
sterilizers and sterilization accessories.
Also, follow sterilization guideline provided by health service authorities, public institutions
and other facilities, as well as the operation manual of the sterilizer.
If chemicals and/or conditions other than those listed in Table 9.1 are to be used, ensure that
appropriate sterilization efficacy validation studies have been performed.
9-2
Sterilization Aeration
ETO gas
Parameter Temperature Humidity Exposure time Time
concentration
0.735 mg/cm3
Value 55ºC (131ºF) 60%RH 90 minutes 12 hours 55ºC (131ºF)
(735mg/liter)
Table 9.2 Applicable methods of cleaning, high-level disinfection and sterilization for endoscope and accessories
Cleaning methods Method of high-level disinfection/sterilization
Detergent Ultrasonic High-level ETO gas
Autoclave
cleaning cleaning disinfection sterilization
Endoscope Yes No No Yes [Note 1] Yes [Note 2]
Cleaning brush [Note 3] Yes Yes [Note 4] No Yes Yes
Carrying case No No No No No
Cleaning adapter kit Yes No Yes Yes Yes
[Note 1] Follow “8.2 Conditions of High-Level Disinfection.”
[Note 2] Follow “9.1 Conditions of Ethylene Oxide (ETO) Gas Sterilization.”
[Note 3] FUJINON/FUJIFILM cleaning brushes only are recommended. For non-FUJINON/FUJIFILM brushes,
contact the original manufacturer.
[Note 4] Use an ultrasonic cleaning unit specialized for medical accessories.
9-3
CAUTION
Install ventilation adapter before applying ETO gas sterilization. Failure
to do so can result in endoscope damage.
[Note]
Prepare a 30 mL luer-lock or luer-slip syringe.
[Note]
As with other chemicals, handle Ethanol or Isopropyl
Alcohol with care and use it as per local guidelines.
9-4
(6) Close the cap of forceps inlet cleaning adapter. Flush air
into the suction valve cylinder with a syringe, and confirm
that 70% Ethanol or Isopropyl Alcohol has completely
removed from the endoscope.
Next, open the cap of forceps inlet cleaning adapter. Flush
air into the suction valve cylinder, and confirm that 70%
Ethanol or Isopropyl Alcohol has completely removed
from the instrument channel.
9-5
9.2.2 Drying
CAUTION
Forced or compressed air should be used after an alcohol rinse to
facilitate drying of the endoscope including all internal channels.
Ensure that all channels are unclogged (unobstructed), and do not
exceed 230 kPa (33.3 psi or 1725 mmHg) air pressure to avoid scope
damage.
(3) Feed forced air through the instrument channel from the
ports of the valve adapter first and then the forceps inlet
for at least 5 minutes using a pressure of 200 to 230 kPa (29
to 33.3 psi or 1500 to 1725 mmHg). Repeat as necessary
until no fluid/droplets are expelled from the channel.
(4) After detaching the cap from the forceps inlet cleaning
adapter, purge the instrument channel with forced air for at
least 5 minutes. Repeat as necessary until no fluid/droplets
are expelled from the channel.
9-6
9-7
9-8
10-1
For operational methods of the ultrasonic cleaning unit/autoclaving unit, follow the
instructions described in each operation manual for the respective units.
(11) Immerse the cleaning brushes into the potable water, and
rinse them well while gently shaking.
10-2
(14) Wipe off the remaining water on the cleaning brushes with
a clean lint-free cloth.
If you find any debris, repeat these procedures.
(3) Flush the high-level disinfectant solution into all gaps with
a syringe, and wipe the surface with sterile gauze in the
high-level disinfectant solution to remove all air bubbles.
(7) Immerse the cleaning brushes into sterile water, and rinse
them well while gently shaking. Wipe the surface with
sterile gauze in sterile water.
(8) Flush sterile water into all gaps with a syringe in sterile
water to completely remove air bubbles.
(10) Wipe off the remaining water on the cleaning brushes with
sterile gauze.
10-3
(2) Carry out the ETO gas sterilization of the cleaning brushes
according to steps (2) to (5) in Section 9.2.3 “ETO Gas
Sterilization.”
10-4
11-1
Chapter 11 Storage
WARNING
Do not store this product in a carrying case. Storage of this product in a
carrying case and subsequent clinical use may increse infection risks.
• Detach removable parts (suction button, forceps valve, etc.) from the endoscope.
• Confirm that all endoscope and component surfaces are dry before storage.
• Hang endoscope in a storage cabinet with the distal end hanging freely.
• Be sure that the insertion portion hangs freely and as straight as possible.
CAUTION
Do not store this product in locations that do not satisfy the storage
conditions. Improper storage may cause damage to this product.
Store this product in a location that satisfies the following conditions.
11-2
Autoclaving Conditions...........................................Appendix-2
Index........................................................................Appendix-3
Appendix-1
Autoclaving Conditions
The efficacy of autoclaving sterilization is influenced by many factors including but not
limited to packaging of non-sterile items, positioning and placement within the sterilizer,
and load capacity. Check the efficacy of sterilization using biological and chemical
indicators. Use only legally marketed sterilizers and sterilization accessories.
Also, follow the sterilization guideline provided by health service authorities, public
institutions and other facilities, and the operation manual of sterilizer.
Handling a wet package can compromise sterility of the contents. Ideally, use the
autoclave's drying cycle to allow the packages to dry.
Thoroughly dry the objects sterilized by autoclaving before handling them.
[Note] The above pre-vacuum steam sterilization (autoclaving) conditions (132°C for
4 minutes) were used in FUJIFILM's validation studies. However, each health
care facility should follow the relevant industry standards, facility-specific
procedures and sterilizer manufacturer's instructions to ensure the adequacy of its
sterilization processes.
Appendix-2
Index
<C>
Caution.................................................................2, 4
Cleaning............................................................... 7-2
Cleaning adapter kit............................................. 7-4
Cleaning brushes......................................... 7-5, 10-2
<E>
Ethylene oxide gas............................................... 9-4
ETO gas sterilization............................................ 9-4
<G>
Gas sterilization.................................................... 9-2
<H>
High-level disinfection......................................... 8-2
<L>
Leak testing.......................................................... 7-7
<S>
Sterilization.......................................................... 9-2
Storage............................................................... 10-2
<U>
Ultrasonic cleaning.............................................. 7-2
<V>
Ventilation adapter............................................... 9-7
Ventilation connector........................................... 9-7
<W>
Warning................................................................2, 4
Appendix-3
897N200754B
201203-3.0-DT-US2
FB85A-5 Printed in Japan