Mep Hvac 1
Mep Hvac 1
Mep Hvac 1
VENTILATION (V)
AIR (A)
CONDITIONING (C)
(Lecture One)
* The development of effective heating, ventilating, and air conditioning (HVAC), however,
was begun scarcely 100 years ago.
** Central heating systems were developed in the nineteenth century, and summer air
conditioning using mechanical refrigeration has grown into a major industry only in the
last 60 years.
*** Yet by 2000, HVAC systems in the United States had reached a total installed value of
about $50 billion yearly, with approximately $20 billion in equipment sales.
**** A typical person in modern society may spend up to 90% of each day indoors. It is
not surprising, therefore, that providing a healthy, comfortable indoor environment has
become a major factor in our economy.
What is Air
Conditioning
?
Air conditioning is the process of treating air in an
internal environment to establish and maintain
required standards of temperature, humidity,
cleanliness, and motion.
1. Temperature Control.
Air temperature is controlled by heating or cooling the air.
2. Humidity Control.
Air humidity, the water vapor content of the air, is controlled by adding or removing water vapor from
the air (humidification or dehumidification).
Typical Metabolic Rates of Human Beings
Degree of Activity Total Rate of Heat Average Value of Sensible (Watt) Latent (Watt)
Emission for Adult Male & Female
Male (Watt) (Watt)
Seated 115 95 65 30
9
HVAC system designer and operator can control comfort primarily
by adjusting three of these conditions: temperature, humidity, and
air motion
The indoor air temperature may be raised to decrease body heat loss
(winter) or lowered to increase body heat loss (summer) by
convection.
Humidity may be raised to decrease body heat loss (winter) and
lowered to increase body heat loss (summer) by evaporation.
Air motion may be raised to increase body heat loss (summer) and
lowered to decrease body heat loss (winter) by convection
Air Velocity and Comfort
11
Design Criteria - (summer indoor conditions)
It is essential that the buildings be adjusted to serve people. It should not be
the people who are required to be adopt to the buildings.
Summer design temperature of 22°C - 24°C is a suitable choice for long term
sedentary occupancy with humidity allowed to swing between 50% -60%
having air movement of 0.1 m/sec.
12
HVAC Processes
Indoor Air Quality (IAQ)
Another factor, air quality, refers to the degree of purity of the air.
The level of air quality affects both comfort and health.
Air quality is worsened by the presence of contaminants such as
tobacco smoke and dust particles, biological microorganisms, and
toxic gases.
Cleaning devices such as filters may be used to remove particles.
Adsorbent chemicals may be used to remove unwanted gases.
Indoor air contaminants can also be diluted in concentration by
introducing substantial quantities of outdoor air into the building.
This procedure is called ventilation.
Ventilation in Buildings
Minimize the rise in air temperature in the presence of excessive sensible heat
gains
15
Natural Ventilation
Natural Ventilation is the air flow through a building resulting from the
provision of specified routes such as:
• Operable windows
• Doors
• Shafts
• Ducts
• Towers
16
Natural Ventilation Strategies
Avoid noise and traffic fumes from busy roads
Consider Security
Consider Insects
Draw cooler air from a shaded side of a building to maximise the cooling
Cross ventilation
Buoyancy driven ventilation
Atrium ventilation
Chimney ventilation
Wind tower ventilation
17
Wind Tower – Technique
18
COMPONENTS OF AIR
CONDITIONING SYSTEMS
Most heating and cooling systems have at a minimum the following basic
components:
4 1
Enthalpy kJ/kg
Vapor Compression Cycle Processes
• PROCESS 1-2 Compression
Point (1) : superheated, gas , low pressure , low temperature
Point (2) : superheated, gas , High pressure , High temperature
( Sensible Heating , Increase of Pressure .)
• PROCESS 2-3 : Condensation
Point (2) : superheated, gas , High pressure , V.High temperature
Point (3) : saturated/ sub-cooled, liquid , High pressure , High temperature
( Sensible / Latent Cooling , Constant Pressure )
• PROCESS 3-4 : Expansion
Point (3) : saturated/ sub-cooled, liquid , High pressure , High temperature
Point (4) : Mixed, liquid/Gas , Low pressure , Low temperature
(Sensible / Latent Cooling , decreasing of Pressure )
• PROCESS 4-1 : Evaporation
Point (4) : Mixed, liquid/Gas , Low pressure , Low temperature
Point (1) : superheated, gas , low pressure , low temperature
(Latent Heating , Constant Pressure )
Calculations
Example
Refrigerant R134-A working at -2 C evaporation temperature and 30
C condensation temperature , The flow rate of refrigerant is 1Kg/s
Find :
Refrigeration Effect and COP
Solution:
• Evaporators
• Compressors
• Condensers
• Expansion Valve
Evaporators
• These may be classified into two types for air conditioning service
• (1) Dry expansion evaporators (DX) or flooded evaporators. refrigerant flows through tubing,
and there is no liquid storage of refrigerant in the evaporator.
• Dry expansion (DX) evaporators exist in two types-
(A): DX cooling coils: are used for cooling air. The tubing is arranged in a serpentine coil form and
is finned to produce more heat transfer from a given length. The air flows across the coils
(B): DX chillers (shell and tube) : are used for cooling water or other liquids
• In the shell and tube type, a bundle of straight tubes is enclosed in a cylindrical shell. The chiller
may be either the flooded type, with water circulating through the tubes and refrigerant through
the shell (Figure 13.2), or dry expansion, with the reverse arrangement
• The shell can be made in one piece or can be constructed with bolted removable ends, called
heads. In the latter case, mechanical cleaning and replacement of individual tubes is possible.
This construction is more expensive, however. Flooded chillers are generally used on the larger
systems.
• (2) flooded evaporator, a liquid pool of refrigerant is maintained.
Flooded chillers.
Capacity Control
CONDENSERS
• The condenser rejects from the system the energy gained in the evaporator and the compressor.
Atmospheric air or water are the two most convenient heat sinks to which the heat can be
rejected.
• In the air-cooled condenser, the refrigerant circulates through a coil and air flows across the
outside of the tubing.
• The air motion may be caused by natural convection effects when the air is heated, or the
condenser can include a fan to increase the air flow rate, resulting in greater capacity.
• Air-cooled condensers are normally installed outdoors.
• They are available in sizes up to about 50 tons.
• Water-cooled condensers are usually of shell and tube construction, similar to shell and tube
evaporators or tube in tube condenser type.
• Water from lakes, rivers, or wells is sometimes used when available.
• Usually, however, natural sources of water are not sufficient, and the water must be recirculated
through a cooling tower to recool it.
Cooling Towers
* The cooling tower is the equipment that accomplishes heat transfer from the condenser
water to the atmospheric air.
* Most of the heat transfer is accomplished by the evaporation of a small percentage of the
condensing water into the atmosphere.
• The heat required for evaporation is taken from the bulk of condenser water. Thus cooling it.
• Water from the condenser is pumped to the top of the cooling tower and sprayed down into the
tower.
• The tower has internal baffles called fill, which break up the water into finer droplets when the
water splashes onto the fill. this improves the heat transfer.
• The cooled water collects in a basin and is then recirculated to the condenser.
• In addition to the water lost due to the evaporative cooling, there are two other causes of water
loss.
• Drift loss results from wind carrying water away with the air.
• Blow down loss results from draining off and discarding a small portion of the water from the
basin, this must be done at regular intervals in order to prevent a continual accumulation of
minerals that would otherwise occur from the evaporation and drift losses.
• The losses require provision for makeup water. this is done by providing a makeup water supply to
the basin, controlled by a float valve level
Types and Construction
• The atmospheric tower is a type of tower where the air circulation results from air being warmed
in the tower and thereby rising from natural convection.
• The amount of air that will circulate from this effect is quite limited, and atmospheric towers are
not often used today.
• Mechanical draft towers use fans to create a high air flow rate.
• The induced draft fan type has the fan located at the tower outlet, whereas the forced draft fan
type blows the air through
• When the air and water move in opposite directions, the tower is called a counter flow type.
• When the air and water move at right angles to each other the tower is called a cross flow
type.
• There is not necessarily an operating advantage in practice of one type over another.
However, sometimes a cross flow tower will be lower in height (although bigger in length or
width) than a counter flow tower for the same capacity. Lower height may be preferable when
installed on a roof.
• Solution
• Capacity = 27 tons
• Leaving chilled water temperature = 45 F
• Chilled water temperature drop = 10 F
• Entering condenser water temperature = 85 F
• Condenser water temperature rise = 10 F
• The unit chosen for these requirements is a Model pew 030T water chiller, which has a capacity
of 28.1 tons at required conditions. Power input is 25.1 KW
Vapor Refrigeration Cycles
Absorption Refrigeration
System
Flow diagram of lithium bromide-water absorption refrigeration system.
Absorption Cooling
Substances used
Absorbent Refrigerant
LiBr H2O
H2O NH3
Source: K. Sumathy, Z. C. Huang and Z. F. Li, Solar Energy, 2002, 72(2), 155-165
A. A. Argiriou, University of Patras,
Department of Physics, Section of
Applied Physics
Absorption machine
Adsorption is the use of solids for removing substances from gases and liquids
The phenomenon is based on the preferential partitioning of substances from the
gaseous or liquid phase onto the surface of a solid substrate.
When all the energy required for heating the adsorber(s) is supplied by the heat source,
the cycle is termed single effect.
Typically, for domestic refrigeration conditions, the COP of single effect adsorption cycles is
of about 0.3-0.4.
When there are two adsorbers or more, other types of cycles can be designed.
In double effect cycles or in cycles with heat regeneration, some heat is internally
recovered between the adsorbers, and that improves the COP.
A. A. Argiriou, University of Patras,
Department of Physics, Section of
Applied Physics
Adsorption cooling - Examples
• All of the halocarbon refrigerants can be divided into three subgroups, according to their
constituents.
• I. Chlorofluorocarbons (CFCs). These are composed of chlorine, fluorine, and carbon atoms.
Some in this group are CFC-II, CFC-12, and CFC-114. (The more familiar identification is R-II,
R-12, and R-II4.)
• 2. Hydrochlorofluorocarbons (HCFCs). These are composed of hydrogen, chlorine, fluorine, and
carbon atoms. Some in this group are HCFC-22 (R-22) and HCFC-123 (R-123).
• 3. Hydrofluorocarbons (HFCs). These are composed of hydrogen, fluorine, and carbon atoms.
Some in this group are HFC-134a (R-134a) and HFC-125 (R-125).
• There are also mixtures of the above substances that are used as refrigerants
• OZONE DEPLETION
•FURNACES
•BOILERS
FURNACES
• A warm air furnace heats by delivering warmed air to the spaces in a building.
• Warm air furnaces are popular in private residences and small commercial· installations, since,
in very small buildings, warm air systems with ductwork
• Are often less expensive than hydronic (hot water heating) systems.
• Also, if the ductwork is already installed, by using a combined heating/cooling central unit or
add-on cooling unit, summer air conditioning may be easily added at a minimal cost.
• A third advantage of warm air systems over hydronic systems is that when nighttime
temperature setback is used, full heat can be delivered to rooms faster in the morning.
• The hydronic system, however, does have advantages in many applications
Furnaces Components
• The main parts of a warm air furnace are the heat exchanger, fuel burner,
air blower (fan), controls, and insulated housing cabinet.
• Furnaces may have coal, oil, gas, or wood burners, or electric heaters, as a
heat source
• The construction of furnaces for residential or commercial use is similar,
except that commercial furnaces have larger capacities, are structurally
stronger, and may have more complex controls than residential furnaces.
• Operation of Furnaces:…..
Types of Furnaces
• Up flow / Down flow / Horizontal / Basement
• The Up flow or high-boy type is suitable for full height basement or utility room
installations with overhead ductwork.
• The low-boy type may be used if there is less headroom.
• The down flow type is practical when the supply air ductwork is under a floor or
grade, or in a crawl space.
• The horizontal type is suitable for an attic; when weatherized for outdoor
service, it is popular for commercial rooftop installations.
Capacity and Performance
• Manufacturers rate heating capacity in BTU/hr at the furnace outlet (bonnet). Residential type
furnaces are available in capacities from about 35,000 -175,000 BTU/hr.
• Commercial furnaces are available up to about 1 million BTU/hr.
• The system designer needs to know both the net heat available to heat the room or building
and the gross furnace output at the bonnet. Allowances must be made for any duct or pickup.
• In addition to the heating capacity, the CFM of air to be circulated and the duct system air static
pressure loss requirements must be determined
• Combination heating cooling units generally have two-speed fans to enable them to provide
more airflow in the summer.
• The steady-state efficiency of warm air furnaces typically ranges from 75-80%, except for so-
called high-efficiency furnaces, which may have efficiencies as high as 95%.
Additional Furnaces Types
• Additional heating equipment that is usually grouped with furnaces includes space
heaters, wall and floor furnaces, duct heaters, and unit heaters.
• Unlike warm air furnaces, these are not designed to be connected with ductwork (except
for duct heaters), but instead deliver air directly into the space to be heated.
• Space heaters are usually freestanding units. Some space heaters have blowers; others
rely solely on the convected motion of the warm air.
• Unit heaters are generally hung from a ceiling; they may be gas or oil fired, or may use
heating coils
• Another version is the gas-fired radiant heater which works by using the flame and hot
combustion gases to heat an element to a very high temperature; the heat is then radiated
directly from the element to solid objects in the space, rather than having warm air
circulate.
ELECTRIC HEATERS
• Electric heating is any process in which electrical energy is converted to heat. Common
applications include space heating, cooking, water heating and industrial processes.
• An electric heater is an electrical device that converts electric current to heat.
• The heating element inside every electric heater is an electrical resistor, and works on the
principle of Joule heating: an electric current passing through a resistor will convert that
electrical energy into heat energy.
• Most modern electric heating devices use nichrome wire as the active element; the heating
element, depicted on the right, uses nichrome wire supported by ceramic insulators.
• Electric resistance heating is 100% energy efficient in the sense that all the incoming electric
energy is converted to heat. However, most electricity is produced from coal, gas, or oil
generators that convert only about 30% of the fuel's energy into electricity.
• Because of electricity generation and transmission losses, electric heat is often more
expensive than heat produced in homes or businesses that use combustion appliances, such
as natural gas, propane, and oil furnaces
• Electric heating is widely used in industry.
• Advantages of electric heating methods over other forms include precision control of
temperature and distribution of heat energy, combustion not used to develop heat, and the
ability to attain temperatures not readily achievable with chemical combustion.
• Electric heat can be accurately applied at the precise point needed in a process, at high
concentration of power per unit area or volume. Electric heating devices can be built in any
required size and can be located anywhere within a plant.
• Electric heating processes are generally clean, quiet, and do not emit much byproduct heat to
the surroundings. Electrical heating equipment has a high speed of response, lending it to
rapid-cycling mass-production equipment.
• The limitations and disadvantages of electric heating in industry include the higher cost of
electrical energy compared to direct use of fuel, and the capital cost of both the electric heating
apparatus itself and the infrastructure required to deliver large quantities of electrical energy to
the point of use. This may be somewhat offset by in-plant (on-site) efficiency gains in using
less energy overall to achieve the same result.
• Design of an industrial heating system starts with assessment of the temperature required, the
amount of heat required, and the feasible modes of transferring heat energy. In addition to
conduction, convection and radiation, electrical heating methods can use electric and
magnetic fields to heat material.
• Methods of electric heating include resistance heating, electric arc heating, induction heating,
and dielectric heating. In some processes (for example, arc welding), electric current is directly
applied to the workpiece. In other processes, heat is produced within the workpiece by
induction or dielectric losses. As well, heat can be produced then transferred to the work by
conduction, convection or radiation.
• Industrial heating processes can be broadly categorized as low-temperature (to about 400 °C
or 752 °F), medium temperature (between 400 and 1,150 °C or 752 and 2,102 °F), and high
temperature (beyond 1,150 °C or 2,102 °F).
• Low temperature processes include, baking and drying, curing finishes, soldering, molding
and shaping plastics.
• Medium temperature processes include melting plastics and some non-metals for casting or
reshaping, as well as annealing, stress-relieving and heat-treating metals.
• High-temperature processes include steelmaking, brazing, welding, casting metals, cutting,
smelting and the preparation of some chemicals.
HEATING BOILERS
• Boilers produce hot water or steam, which is then delivered through pipes to space
heating equipment.
• A hot water boiler heats water to a high temperature, but does not boil it. Since it does not
actually boil water, a hot water boiler would be better named a hot water generator.
• A steam boiler also called a steam generator heats water to the boiling point to make
steam.
• Both hot water and steam boilers, having similar features
• Basic Components Of Boilers:
• The main parts of a boiler are the combustion chamber, burner, heat exchanger, controls, and
enclosure.
• Classification Of Boilers:
• Fire tube and Water tube Boilers
• Steel boilers can be classified as either fire tube or water tube.
• In fire tube boilers the combustion gases flow inside the tubes and the water circulates outside.
• In water tube boilers, the water flows inside the tubes and the combustion gases outside.
• Fire tube boilers are less expensive than water tube boilers but are less durable.
• Fire tube boilers range from small capacities to about 20 million BTU/hr
• Water tube heating boilers range from medium size to about 100 million BTU/hr.
• Water tube boilers are not often used in HVAC installations.
• Their main application is for large steam power plants or for creating process steam to be used
in industry.
BOILER SAFETY
Pressure and Temperature Ratings
• The American Society of Mechanical Engineers (ASME) has developed standards for the
construction and permissible operating pressure and temperature limits for low pressure heating
boilers
• The ASME Code for Heating Boilers limits maximum working pressure to 15 psig for steam and
160 psig for water.
• Hot water temperatures are limited to 250 F.
• Hot water boilers are usually manufactured for 30 psig maximum working pressure, since this is
more than adequate for the vapor pressure exerted by 250 F water.
• For higher temperatures and pressures, the ASME Code for Power Boilers applies. Power
boilers, although so named because they are used to generate steam to be utilized in generating
electric power, can be used in high temperature hot water (HTW) hydronic heating systems.
• Another application for high pressure boilers in HVAC systems is to use them with steam
turbine-driven centrifugal refrigeration machines, because steam turbines require steam at a
relatively high pressure.
• Low pressure heating boilers do not require the attendance of a licensed operating engineer in
many locations, whereas high pressure boilers do. This may affect the choice of low or high
pressure
BOILER APPLICATIONS
• Hot water heating boilers generate hot water that is used directly in hydronic heating
systems.
• Steam heating boilers generate steam that may be used directly in steam heating systems,
or the steam may be used to heat the hot water with a heat exchanger called a converter.
• In one circuit, steam from the boiler flows, and in the other flows the water to be heated.
• An obvious question arises as to why a hot water boiler should not be used, considering the
additional expense and complication of the converter ???
• The hot water or steam generated in boilers may be used for space heating, space cooling,
or heating of service (domestic) hot water.
• It may seem strange that hot water or steam can be used for cooling ???
BOILER RATING AND SELECTION
• It is suggested that the HVAC engineer check if a boiler has been tested and rated in accordance
with I-B-R standards before selection.
• This is usually stated in the manufacturer's catalog.
• The American Gas Association (AGA) also recommends standards for gas-fired boilers.
• Until the advent of "high efficiency" units, the best residential and small commercial boilers and
furnaces could achieve an overall steady-state efficiency (when well maintained) of about 70-
80% by recovering enough heat from the combustion gases to reduce flue gas temperatures to
about 400- 500 F and using about 50-60% excess air.
• One group, medium-high efficiency boilers and furnaces, reduce the combustion gas
temperature to about 300 F, resulting in an operating efficiency of about 85%.
• Another group, very high efficiency units, reduce the stack gas temperature to about 110 F with
an operating efficiency of about 90-95%.
• Example
• Select a gas-fired hot water boiler for the Moneybags Mansion. The heating load is
220,000 BTU/hr, also determine the steady-state efficiency and ft³/hr (CFH) of natural gas
consumed at full load
• Solution
• The net output (rating) of the boiler must be at least equal to the building heating load
• Model GG-325 is the smallest boiler that will do the job, with a net I-B-R rating of 226,100
BTU/hr. Note that the gross output is 260,000 BTU/hr, which includes a 15% piping and
pickup allowance.
• = 260000 × 100 = 80 %
325000
• The heating value of natural gas is about 1000 BTU/ ft³
• Therefore the amount of gas required is 325000 BTU × 1 BTU
Hr 1000 ft³
• CFH of gas = 325 CFH
Cooling/Heating Sources
HEAT PUMPS
• The heat pump is a refrigeration system that can be used for both cooling and heating
• The heat pump is usually a vapor compression refrigeration machine, which is basically no
different in operation or components from that described previously. (An absorption machine can
also be used as a heat pump, but this is unusual.)
• The heat that is rejected in the condenser is thrown away to the atmosphere or a body of water.
When this heat is used to satisfy a heating load, the machine is a heat ·'pump.“
• The reversal Of refrigerant flow to switch between heating and cooling is accomplished with a
reversing valve.
• One clear advantage of a heat pump is that it can provide heating or cooling from one machine,
this means that it would have a lower first cost
• Another advantage that is not apparent without further investigation is that it may have a lower
operating cost than separate conventional heating and cooling systems.
• Heat pumps are often supplied as unitary equipment, with all the components assembled as a
package by the manufacturer, including the air handling unit.
• Another arrangement, used more on larger equipment, the duct arrangement is made so that
room air is circulated to the evaporator coil in summer and to the condenser in winter. The
opposite is done for outside air. Therefore, in winter the room air, passing over the condenser
coil, is heated.
Summer Cycle
Winter Cycle
where
Qc = heat rejected from condenser
Qe = heat absorbed in evaporator
Qp = heat equivalent of compressor power input
The heat pump COP" is useful in illustrating the advantage of heating by using electrical energy to drive a
heat pump compressor rather than using the electricity directly in resistance heaters.
Selection Of Heat Pumps- “The Balance Point”
• For typical heating -cooling load requirements. If the heat pump is sized to handle the maximum
cooling load, its heating capacity will be inadequate below outdoor temperatures often
encountered in many climates.
• For residential applications, an outside temperature of about 30 F is a typical temperature at
which the heating capacity of the unit will just match the load. This is called the balance point.
• At temperatures below the balance point, supplementary heating must be furnished, This is often
accomplished by using one or more electric resistance heaters.
Example :
• Select a heat pump for a residence in Birmingham, Alabama. The design cooling load is 44,000
BTU/hr and the design heating load is 41,000 BTU/hr. The inside design temperatures are 70 F in
winter and 80 F in summer. What is the balance point? What is the size of the required
supplementary resistance heaters?
• Solution:
• The summer and winter outdoor design temperatures are 94 F and 18 F.
• Using the Table , a Model CFH048 unit is selected based on the design cooling load. The capacity
at 94 F is just over 45,000 BTU/hr.
• A straight line is drawn from the design heating load point, at 41.000 BTU/hr and 18 F, to 0 BTU/hr
(no load) and 70 F. This line represents the building heating load at different outdoor temperatures.
• Using the table columns of heating capacity versus outside heating temperatures, a curve is drawn
through these points.
• The intersection of these two lines is about 28 F. This is the balance point. The heat pump heating
capacity just matches the required building load at an outdoor temperature of 28 F.
• The heat pump heating capacity at the balance point is 33,000 BTU/hr. The design heating load is
44,000 BTU/hr. Supplementary heaters are required below 28 F. At the design temperature of 18 F.
• The supplementary heat required is Supplementary heat = hearing load - heating capacity
= 41,000 - 27,000 = 14,000 BTU/hr = 4.1 KW