Dazz
Dazz
Dazz
Address :
Telp/ Hp No. :
Frame No. :
Engine No. :
Type :
Colour :
Purchase date :
Preface ................................................................................ II
1. Specification ....................................................................... 1
4. Maintenance ...................................................................... 20
5. Do It Yourself ...................................................................... 25
I
PREFACE
Dear TVS DAZZ Owner,
Congratulations!
Welcome to the family of millions of satisfied TVS Customers across the world by choosing
TVS DAZZ.
This manual explains about the features and benefits of your matic. Please thoroughly
familiarize this manual before you start.
Maintenance is extremely important to let your Dazz deliver the maximum performance to
you. Please get you Dazz maintained from any TVS Authorized Dealer / PGM / Service
Outlets.
We are delightful to welcome you into our ever expanding happy family.
Thank you for choosing TVS DAZZ.
Happy riding,
PT. TVS Motor Company Indonesia
II
SPECIFICATION
OVERALL DIMENSION
Overall length 1855 mm
Overall width (Handle bar) 675 mm
Overall height 1075 mm
Seat height 750mm
Ground Clearance 150 mm
170
1
Gradeability
Wheel base 1240 mm
Dry Mass 92 Kg
ENGINE
130 Kg
1
SPECIFICATION
Air Filter Paperfilter
Starting System Electric start / Kick start
Lubrication system Trochoid Oil Pump
Maximum power (in BHP) 8.1 BHP@7500 rpm
Maximum torque (in Nm) 8.5 Nm @5500 rpm
Engine idling 1600±100
Spark plug BOSCH - UR4KC
Spark plug gap 0.7 mm
TRANSMISSION
Clutch Centrifugal clutch - Auto
Transmission CVT (Continuously Variable Transmission)
Primary reduction 3.286
Secondary reduction 3.187
Final reduction 10.47
2
SPECIFICATION
CHASSIS
Frame type Under Bone
Caster angle 260
Trail 87 mm
Steering angle 900
Brake front and rear
Front Disk 200 mm
Rear Drum 130 mm Dia
Tyre size
Front 80/90 - 14”
Rear 90/80 - 14”
Tyre pressure
Front 2.00 kg/cm2 (29 PSI)
Rear 2.25 kg/cm2 (32 PSI)
Suspension
Front Telescopic
Rear Toggle link, gas filled hydraulic dampers
3
SPECIFICATION
ELECTRICAL
Ignition system IDI - Ignition Dual Mode
Battery type 12V 3.5Ah
Generator AC 100W Magneto
Head lamp 12V 30 / 30 W (Halogen)
Tail / brake lamp 12V 5W/18W
Turn signal lamp front 12V 10W
Turn signal lamp rear 12V 10W
Position lamp 12V 1.7W
Speedometer lamp 12V 3.4W
Fuel gauge lamp 12V 3.4W
Fuel Indicator lamp 12V 1.7W
High beam indicator lamp 12V 1.7W
Horn 12V DC 2A
CAPACITIES
Fuel tank capacity 5.3 liter
4
SPECIFICATION
5
KNOW ABOUT YOUR TVS DAZZ
VEHICLE IDENTIFICATION NUMBER (VIN)
Frame Number
Frame number is located in the
backside, between pillion handle
and fuel tank.
2 Engine Number
Know About Engine number is engraved on the
left side crankcase of engine as
Your TVS DAZZ shown in fig.
6
KNOW ABOUT YOUR TVS DAZZ
INSTRUMENT PANEL - HANDLE BAR
Description:
1. Charger mobile phone
2. Choke lever
3. Horn switch
4. Turn signal lamp switch
5. High/low beam switch
6. Rear view mirror L
7. Speedometer
8. Rear view mirror R
9. Front brake lever
10.Head lamp ON / OFF switch
11.Electric starter switch
12.Ignition lock
7
KNOW ABOUT YOUR TVS DAZZ
LOCATION OF PARTS - LH SIDE VIEW
Description:
1. Head lamp
2. Turn signal lamp (L)
3. Position lamp (LH)
4. Side stand
5. Center stand
6. Kicker lever
7. Air filter
8. Nut setting rear brake
9. Shock absorber
10. Seat lock
11. Tail lamp
8
KNOW ABOUT YOUR TVS DAZZ
LOCATION OF PARTS - RH SIDE VIEW Description:
1. Pillion handle
2. Muffler guard
3. Muffler guard front
4. Box
5. Number plate holder
6. Adjustment head lamp
9
KNOW ABOUT YOUR TVS DAZZ
IGNITION/STEERING LOCK
TVS DAZZ comes with a set of two keys. Both
can be used to operate ignition lock, steering
lock and seat lock. Ignition lock has three
positions :
OFF
In this position, vehicle cannot be started. Key
can be removed from the ignition lock.
LOCK
ON DAZZ handle bar can be locked in both left
In this position vehicle can be started and right directions using steering lock. To
electrically or by kick-starting. DC operated lock the steering, turn handle bar all the way
equipments will work in this position. Key in any direction. Push in the key, hold and
cannot be taken out from ignition lock. rotate to LOCK position. Now release the key
and take out. To unlock the steering insert the
key and turn to OFF position.
10
KNOW ABOUT YOUR TVS DAZZ
B
11
KNOW ABOUT YOUR TVS DAZZ
INSTRUMENT CLUSTER
The position of the fuel tank should always be
1 horizontal when the gas gauge reading.
3 4
line. This indicates that there is 1.3 liters of
2 fuel in the tank. Mark "E" indicates empty
(blank), but still has 0.7 liters fuel in the tank.
3. Odometer
Registers the total distance covered by the
5
vehicle in kilometers. The last digit denotes
1. Speedometer one tenth of a kilometer.
Indicates the road speed in kilometers per 4. High beam indicator lamp
hour. When the head lamp high beam is ON, a blue
2. Fuel gauge indicator lamp will glow.
Fuel gauge indicates the level of fuel available 5.Turn signal indicator lamps
in fuel tank. Recharge the fuel, if the needle When the turn signal lamp switch knob is
on the indicator shows the position of the red operated to the right or left side, the
12
KNOW ABOUT YOUR TVS DAZZ
corresponding turn signal indicator lamp will high beam position. This is to put the driving
flash. beam while zipping on high ways.
4. Turn signal switch
HANDLE BAR LEFT SIDE
Sliding type switch is provided for operating
1. Rear brake lever turn signal lamp. Pushing the switch to any
Rear brake is applied while pressing brake one side will operate the corresponding turn
lever gently towards the grip LH. Brake lamp signal indication and the switch comes back
will glow on the application of rear brake. to middle. Pressing in the switch in this
position will put off the indication.
5. Horn switch
Press switch to operate the horn.
6. Choke lever
Choke lever is given below the horn switch.
Pull choke lever using left thumb to open the
choke. To close the choke just release the
13
KNOW ABOUT YOUR TVS DAZZ
3 1
!
Brakes are one of the means of salvation and
Make sure the rear brake lever is not locked take care of as it should be.
when the motor is running.
Use the choke to turn on the motor in the
is running. morning. Do not use the gas throttle when thechoke in
Parking lamp ( ) : In this position, two the ON condition.
parking lamps on the front cover, tail lamp ! Always use the front and rear brakes for
and speedometer lamps will glow. effective braking.
ON ( ): In this position head lamp, tail lamp
and speedometer lamps are “ON”.
OTHER CONTROL INSTRUMENTS
Kick starter lever
4. Starter switch()
Kick starter located to the left of the motor. Down
Starter parking is provided just below the
of the motor, position the ignition condition 'ON',
head lamp control switch. To start the engine press the brake lever and kick starter press.
electrically just press this button while
applying either of brakes.
15
KNOW ABOUT YOUR TVS DAZZ
16
KNOW ABOUT YOUR TVS DAZZ
After opening the seat, release fuel tank cap
by turning it to counter clockwise direction.
Now take out the tank cap and place it on the
pillion handle seat lock hole so that you need
not hold the cap in hand.
A TOOL KIT & HELMET HOOK
Tool kit is located under the seat and strapped
with the seat base using a rubber strap.
Helmet hook is useful to avoid theft. Location
Seat opening
are under the seat. Open seat with helmet
Seat can be opened using the control key
provided. Seat lock is located on the rear
fender. Insert and turn the key clockwise to
open the seat. Lift up the seat to access the
under seat compartment.
Fuel filling
17
KNOW ABOUT YOUR TVS DAZZ
18
TVS DAZZ UNIQUE FEATURE
Tool kit bag under the seat to
store rainwear, gloves, etc. Larger tank to store more fuel so
long trips are more enjoyable.
19
MAINTENANCE
Maintenance is most important for any kind of vehicle to keep it in
better condition so that it delivers maximum performance. In this
chapter you will find the maintenance schedule which will indicate the
interval for maintenance activities. Adhering to the schedule will help
to keep your vehicle in better condition.
3
Maintenance
Since your vehicle contains many moving parts, maintenance plays a
vital role to keep all the moving parts in order so that it works perfectly
without any abnormal wear and tear. Ignoring maintenance will result
in rapid wear and tear of parts. To obtain maximum benefit we
recommend to service your vehicle at TVS authorized dealers / PGM /
Service outlets.
Periodic maintenance may require replacements of few parts.
Whenever replacing parts of your Dazz, it is recommended to use TVS
Genuine parts. PT TVS Motor Company Indonesia strongly
recommends to service your vehicle at any of TVS Authorized dealer,
PGM & Service outlets.
20
MAINTENANCE
PERIOD 1 MONTH 4 MONTH 7 MONTH 10 MONTH
ITEM Km 1000 4000 7000 10,000
ENGINE OIL R R R R
OIL FILTER STRAINER C C
OIL TRANSMISSION R
SPARK PLUG I&A I&A R
AIR FILTER ELEMENT* I&C I&C I&C R
CVT FILTER C C C C
VALVE GAP
CARBURETTOR
CYLINDER HEAD
DRIVE BELT DAN CVT ROLLER I
THICKNESS CLUTCH I
FUEL HOSE
FREENES THROTTLE CABLE I&A I&A I&A I&A
STEERING PLAY I I I I
R-REPLACE; C-CLEAN; I-INSPECT; A-ADJUST; L-LUBRICATE; T-TOP UP; S-SET TO TORQUE
*AIR FILTER FORM ELEMENT, PAPER ELEMENT, OIL COLLECTING ELEMENT.
21
MAINTENANCE
PERIOD 1 MONTH 4 MONTH 7 MONTH 10 MONTH
ITEM Km 1000 4000 7000 10,000
FREENESS STEERING I&A
FRONT SHOCK ABSORBER OIL
WHEEL BEARING I I I I
FRONT AND REAR SHOCK ABSORBER I I I I
ALL BOLTS / NUTS I&S I&S I&S I&S
ALL SWITCHES AND BULBS I I I I
HORN SETTING
MAIN LIGHT FAR / NEAR I&A I&A I&A I&A
BRAKE LIGHT / SWITCH STARTER I I I I
BRAKE FUNCTION I&A I&A I&A I&A
BRAKE LINING I
AIR PRESSURE I&T I&T I&T I&T
ENGINE ROTATION I&A I&A I&A I&A
BATTERY I I I I
R-REPLACE; C-CLEAN; I-INSPECT; A-ADJUST; L-LUBRICATE; T-TOP UP; S-SET TO TORQUE
22
MAINTENANCE
PERIODIC MAINTENANCE SCHEDULE
PERIOD 13 MONTH 16 MONTH 19 MONTH 22 MONTH 25 MONTH 28 MONTH 31 MONTH
ITEM Km 13,000 16,000 19,000 22,000 25,000 28,000 31,000
ENGINE OIL R R R R R R R
OIL FILTER STRAINER C C C C
OIL TRANSMISSION R R R R
SPARK PLUG I&A R I&A R
AIR FILTER ELEMENT * I&C I&C R I&C I&C I&C R
CVT FILTER C C C C C C C
VALVE GAP I&A I&A
CARBURETTOR I&C I&C
CYLINDER HEAD / PISTON C&A
DRIVE BELT DAN CVT ROLLER I I R I
CLUTCH PLAY AT LEVER END I I
FUEL HOSE P I
FREENES THROTTLE CABLE I&A I&A I&A I&A I&A I&A I&A
STEERING PLAY I I I I I I I
R-REPLACE; C-CLEAN; I-INSPECT; A-ADJUST; L-LUBRICATE; T-TOP UP; S-SET TO TORQUE
*AIR FILTER FOAM ELEMENT, PAPER ELEMENT, OIL COLLECTING ELEMENT.
23
MAINTENANCE
PERIODIC MAINTENANCE SCHEDULE
PERIOD 13 MONTH 16 MONTH 19 MONTH 22 MONTH 25 MONTH 28 MONTH 31 MONTH
ITEM Km 13,000 16,000 19,000 22,000 25,000 28,000 31,000
FREENESS STEERING I&A I&A
FRONT SHOCK ABSORBER OIL R
WHEEL BEARING I I I I I I I
FRONT AND REAR SHOCK ABSORBER I I I I I I I
ALL BOLTS / NUTS I&S I&S I&S I&S I&S I&S I&S
ALL SWITCHES AND BULBS I I I I I I I
HORN SETTING I&A I&A
HEAD LAMP HI/LOW I&A I&A I&A I&A I&A I&A I&A
BRAKE LIGHT / SWITCH STARTER I I I I I I I
BRAKE FUNCTION I&A I&A I&A I&A I&A I&A I&A
BRAKE LINING I I I I
AIR PRESSURE I&T I&T I&T I&T I&T I&T I&T
ENGINE ROTATION I&A I&A I&A I&A I&A I&A I&A
BATTERY I I I I I I I
R-REPLACE; C-CLEAN; I-INSPECT; A-ADJUST; L-LUBRICATE; T-TOP UP; S-SET TO TORQUE
24
MAINTENANCE
Battery
The battery is located inside the front of the vehicle. To open the
battery cover to access the frame head. Release procedure as
follows.
1. Remove the license plate and open the hex screws M6x45 by 2
Yourself
25
MAINTENANCE
3. Do not add more electrical accessories.
For reassembling follow the above procedure in
reverse arrangement.
!
Do not make jumper or replace a fuse with other
materials, as this will make the partially damaged the
electrical system.
26
MAINTENANCE
Fuse case screws M5x16 hex 6 nos. Air filter element
Fuse is located just below the utility box, to access requires no maintenance. Replace the air filter
the open the seat. Inside the utility box a lid is element every 10,000 kms. Refit the air filter
provided to access the fuse. Replace fuse with the element and air cleaner cover in the reverse order.
spare fuse given in the fuse box if fuse is blown.
!
Do not clean the air filter element with compressed
air spraying because it can damage the air filter
element.
!
Do not clean the filter element with kerosene or
gasoline. It will damage the air filter element.
Air Filter
Dazz TVS has a maintenance-free air filter with
paper filter type. To remove the air filter, separate !
air filter cover from the air filter by removing the Replace air filter element every 10.000 km
27
MAINTENANCE
Spark Plug
To remove the spark plug cover center opening : Recommendation spark plug BOSCH - UR4KC
1. Vehicles must be in a condition to use the center
stand . 4. Remove the spark plug from cylinder head using
a plug spanner from the tool kit. Clean the spark
2. Open and remove the four screws located in the
plug and check the spark plug electrode gap. If the
center cover the middle and lower vehicle must be
gap does not match as per specifications, set it.
in a condition to use the center stand.
5. For installation follow the above steps in reverse
3. Remove the cover center.
order.
Spark plug electrode gap : 0.7 mm
28
MAINTENANCE
G It is advisable to tighten the spark plug by hand Engine Oil
Check the engine oil level often and replace
till the end then tighten with the spark plug spanner.
periodically.
!
Do not over tighten or cross thread the spark
plug as the aluminum thread of the cylinder head
will damaged. Maximum
Minimum
Carburetor
Carburetor is located at the bottom of the utility
box. Idling RPM can be adjusted with the idling
adjustment screw without opening the cover. It Recommendation oil :
is recommended to adjust the idling speed only SAE 10W30 API SL JASO MB
at authorised service centre.
G Running engine with less engine oil will cause
damage to the engine.
29
MAINTENANCE
30
MAINTENANCE
Engine oil replacement 3. Clean the filter oil with compressed air and
1. Warm up the engine for few minutes. Repeat refit.
the first two steps of oil level check. 4. Reassemble the drain plug.
2. Remove the oil drain plug using a 17 mm 5. Fill fresh engine oil as specified in this
spanner. Carefully drain the oil into a manual.
pan/tray. While removing drain plug filter oil 6. Repeat the last two steps of oil level check.
also comes out along with.
Replacement Transmission Oil
Place the vehicle on the center stand conditions
1. Put a container under the transmission oil
drain.
2. Remove the cover bolts the transmission oil
level.
3. Replace the oil drain bolt and its gasket.
4. Put the oil from the oil level hole.
5. Quantity to fill during service is 100 ml and
during overhaul is 120 ml.
31
MAINTENANCE
Oil filter drain pipe Brake
Check the exhaust pipe oil filter at all times Front disk brake
periodically and clean if necessary Front disc brake adjustment is not necessary if the
1. Move the drain hose clamp clips. conditions according to the rules. Adjustment will
2. Remove the drain hose from the air filter box. occur alone, but the level of the brake fluid in the
3. Clean the drain hose to clean. reservoir is necessary checks regularly.
4. Replace the drain hose to remove the reverse 1. Check the brake fluid height of the holes
order of steps. contained in the rear handle cover.
32
MAINTENANCE
2. If the brake fluid is below the line of the leak
check and add if necessary.
15-20 mm
3. When the braking feel soft and ineffective, it
may be due to the presence of air in the brake
system which need to be removed. Contact
authorized service centre for servicing brake
system.
Check the oil level in the brake master cylinder
when the vehicle is an flat floor.
Rear brake free play : 15 - 20 mm
Rear brake 2. To adjust the rear brake play, rotate the rear
1. Check the rear brake free play. Adjust the rear brake adjusting nut clockwise or counter-
brake to 15-20 mm. clockwise to get the appropriate play.
33
MAINTENANCE
B
A
Brake wear limit indicator
34
MAINTENANCE
Tyre
Tyre air pressure
If the air pressure is less or more, it will reduce life
of the tyre but also will affect stability of the
vehicle.
Air Pressure
2
Front 2.00 kg/cm (29 psi)
2
Rear 2.25 kg/cm (32 psi)
!
Pressure and tread condition is very important
for safety and driving performance. Check the
condition of your tires regularly and replace your
tires when the usage limit has been exceeded.
35
MAINTENANCE
! !
Using tyres outside the prescribed specifications Be careful not to damage the tire and rim
can affect the stability of the drive. beading alloy wheels for patch tire repair,
replacement, etc. If it happens then have to replace
Make sure the arrows on the tires (A) in the direction
a new.
of wheel rotation.
36
MAINTENANCE
3. Separate the handle cover and remove the
front headlamp wiring connector and remove
the cover from the front handle.
4. Separate cover headlamp.
5. Rotate the headlamp holder clockwise and
release.
6. Remove and Replace bulb with a new one.
7. When reassembling make sure the appropriate
groove in the headlamp.
3. Insert a cushion between the brake disc brake
to avoid binding.
4. Follow the reverse steps above to replace the
front wheel.
Bulb replacement
1. Open the screw on the handle of the front cover
using a screwdriver.
2. Open the special screws (4 pieces) of the front
cover using a screwdriver.
37
MAINTENANCE
38
MAINTENANCE
39
SERVICE RECORD
SERVICE RECORD SHEET
KM JOB CARD SERVICING
NO SERVICE SCHEDULE READING / DATE DEALERS STAMP
1st service
1 1 month or 1000 km
whichever occurs earlier
2nd service
2 4 months or 4000 km
whichever occurs earlier
3rd service
3 7 months or 7000 km
whichever occurs earlier
4th service
4 10 months or 10000 km
whichever occurs earlier
5th service
5 13 months or 13000 km
whichever occurs earlier
40
SERVICE RECORD
SERVICE RECORD SHEET
KM JOB CARD SERVICING
NO SERVICE SCHEDULE READING / DATE DEALERS STAMP
6th service
6 16 months or 16000 km
whichever occurs earlier
7th service
7 19 months or 19000 km
whichever occurs earlier
8th service
8 22 months or 22000 km
whichever occurs earlier
9th service
9 25 months or 25000 km
whichever occurs earlier
10th service
10 28 months or 28000 km
whichever occurs earlier
41
SERVICE RECORD
SERVICE RECORD SHEET
KM JOB CARD SERVICING
NO SERVICE SCHEDULE READING / DATE DEALERS STAMP
11th service
11 31 months or 31000 km
whichever occurs earlier
12th service
12 34 months or 34000 km
whichever occurs earlier
13th service
13 37 month or 37000 km
whichever occurs earlier
14th service
14 40 months or 40000 km
whichever occurs earlier
15th service
15 43 months or 43000 km
whichever occurs earlier
42
SERVICE RECORD
SERVICE RECORD SHEET
KM JOB CARD SERVICING
NO SERVICE SCHEDULE READING / DATE DEALERS STAMP
16th service
16 46 months or 46000 km
whichever occurs earlier
17th service
17 49 months or 49000 km
whichever occurs earlier
18th service
18 52 months or 52000 km
whichever occurs earlier
19th service
19 55 months or 55000 km
whichever occurs earlier
20th service
20 58 months or 58000 km
whichever occurs earlier
43
TVS Global Automobile Traders FZCO
Sales and Marketing Ofce:
16th Floor, 6789 Tower, Ayala Avenue
Makati, Manila, Philippines
email: support.ph@tvsmotor.com
+63 2 835 8925 TVS Philippines-ORIGINAL
Edition January 2018