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Hitachi Zx330 3 Technical Man Opera
PART NO. TO1V7-E-00

ZAXIS 330-3 class

Technical Manual

HYDRAULIC EXCAVATOR
Operational Principle

TECHNICAL MANUAL
330-3 class
Hydraulic Excavator

OPERATIONAL PRINCIPLE
Hitachi Construction Machinery
www.hitachi-c-m.com

This Service Manual consists of three separate parts:

Technical Manual (Operational Principle) Part No. TO1V7-E-00
Technical Manual (Troubleshooting) Part No. TT1V7-E-00
Workshop Manual (Workshop Manual in English only) Part No. W1V7-E-00
TO1V7-E-00

PRINTED IN EUROPE (YC) 2006.03

 INTRODUCTION
TO THE READER

• This manual is written for an experienced technician • If you have any questions or comments, at if you
to provide technical information needed to maintain found any errors regarding the contents of this
and repair this machine. manual, please contact using “Service Manual
Revision Request Form” at the end of this man-
• Be sure to thoroughly read this manual for cor- ual.
rect product information and service procedures. (Note: Do not tear off the form. Copy it for us-
age.):
Publications Marketing & Product Support
Hitachi Construction Machinery Co. Ltd.
TEL: 81-298-32-7173
FAX: 81-298-31-1162

ADDITIONAL REFERENCES

• Please refer to the materials listed below in addition • Operation Manual of the Engine
to this manual. • Parts Catalog of the Engine
• Hitachi Training Material
• The Operator’s Manual
• The Parts Catalog

MANUAL COMPOSITION

• This manual consists of three portions: the Techni- • Information included in the Technical Manual
cal Manual (Operational Principle), the Technical (Troubleshooting):
Manual (Troubleshooting) and the Workshop Man- technical information needed for operational per-
ual. formance tests, and troubleshooting procedures.

• Information included in the Technical Manual • Information included in the Workshop Manual:
(Operational Principle): technical information needed for maintenance
technical information needed for redelivery and and repair of the machine, tools and devices
delivery, operation and activation of all devices needed for maintenance and repair, maintenance
and systems. standards, and removal/installation and assem-
ble/disassemble procedures.

PAGE NUMBER
• Each page has a number, located on the center
lower part of the page, and each number contains
the following information:

Example : T 1-3-5

Consecutive Page Number for Each Group

Group Number
Section Number
T: Technical Manual W: Workshop Manual

IN-01
 INTRODUCTION
SAFETY ALERT SYMBOL AND HEADLINE
NOTATIONS

In this manual, the following safety alert symbol and • CAUTION:

signal words are used to alert the reader to the Indicated potentially hazardous situation which
potential for personal injury of machine damage. could, if not avoided, result in personal injury or
death.
This is the safety alert symbol. When you see this
symbol, be alert to the potential for personal injury. • IMPORTANT:
Never fail to follow the safety instructions prescribed Indicates a situation which, if not conformed to the
along with the safety alert symbol. instructions, could result in damage to the machine.
The safety alert symbol is also used to draw attention
to component/part weights.
• NOTE:
To avoid injury and damage, be sure to use appropri-
Indicates supplementary technical information or
ate lifting techniques and equipment when lifting
know-how.
heavy parts.

UNITS USED

• SI Units (International System of Units) are used in Example : 24.5 MPa (250 kgf/cm2, 3560 psi)
this manual.
MKSA system units and English units are also A table for conversion from SI units to other system
indicated in parenthheses just behind SI units. units is shown below for reference purposees.

To Convert To Convert
Quantity Into Multiply By Quantity Into Multiply By
From From
Length mm in 0.03937 Pressure MPa kgf/cm2 10.197
mm ft 0.003281 MPa psi 145.0
Volume L US gal 0.2642 Power kW PS 1.360
L US qt 1.057 kW HP 1.341
m3 yd3 1.308 Temperature °C °F °C×1.8+32
Weight kg lb 2.205 Velocity km/h mph 0.6214
Force N kgf 0.10197 min-1 rpm 1.0
N lbf 0.2248 Flow rate L/min US gpm 0.2642
Torque N⋅m kgf⋅m 1.0197 mL/rev cc/rev 1.0
N⋅m lbf⋅ft 0.7375

IN-02
 SECTION AND GROUP
SECTION 1 GENERAL
CONTENTS Group 1 Specification
Group 2 Component Layout
Group 3 Component Specifications
SECTION 2 SYSTEM
Group 1 Control System
TECHNICAL MANUAL Group 2 Control System
Group 3 ECM System
(Operational Principle)
Group 4 Hydraulic System
Group 5 Electrical System
SECTION 3 COMPONENT OPERATION
Group 1 Pump Device
Group 2 Swing Device
Group 3 Control Valve
Group 4 Pilot Valve
Group 5 Travel Device
Group 6 Signal Control Valve
Group 7 Others (Upperstructure)
Group 8 Others (Undercarriage)
TECHNICAL MANUAL (Troubleshooting)
SECTION 4 OPERATIONAL PER- SECTION 5 TROUBLESHOOTING
FORMANCE TEST Group 1 Diagnosing Procedure
All information, illustrations and speci- Group 1 Introduction Group 2 Monitor Unit
fications in this manual are based on Group 2 Standard Group 3 Dr. ZX
the latest product information available Group 3 Engine Test Group 4 e-Shovel
at the time of publication. The right is Group 4 Excavator Test Group 5 Component Layout
reserved to make changes at any time Group 5 Component Test Group 6 Troubleshooting A
without notice. Group 7 Troubleshooting B
Group 8 Electrical System Inspection

COPYRIGHT(C)2006
Hitachi Construction Machinery Co., Ltd.
Tokyo, Japan
All rights reserved
WORKSHOP MANUAL
SECTION 1 GENERAL INFORMA- SECTION 3 UNDERCARRIAGE
TION Group 1 Swing Bearing
Group 1 Precautions for Disassem- Group 2 Travel Device
bling and Assembling Group 3 Center Joint
Group 2 Tightening Torque Group 4 Track Adjuster
Group 3 Painting Group 5 Front Idler
Group 4 Bleeding Air from Hydrau- Group 6 Upper and Lower Roller
lic Oil Tank Group 7 Track
SECTION 2 UPPERSTRUCTURE SECTION 4 FRONT ATTACHMENT
Group 1 Cab Group 1 Front Attachment
Group 2 Counterweight Group 2 Cylinder
Group 3 Main Frame
Group 4 Pump Device
Group 5 Control Valve
Group 6 Swing Device
Group 7 Pilot Valve
Group 8 Pilot Shut-Off Valve
Group 9 Signal Control Valve
Group 10 Solenoid Valve
 SECTION 1
GENERAL

―CONTENTS―
Group 1 Specifications
Specifications ........................................... T1-1-1
Working Ranges ....................................... T1-1-2

Group 2 Component Layout

Main Components .................................... T1-2-1
Electrical System (Overview).................... T1-2-3
Engine ...................................................... T1-2-8
Pump Device ............................................ T1-2-9
Swing Device............................................ T1-2-9
Control Valve .......................................... T1-2-10
Signal Control Valve ............................... T1-2-10
Solenoid Valve Unit .................................T1-2-11
Travel Device...........................................T1-2-11

Group 3 Component Specifications

Engine ...................................................... T1-3-1
Engine Accessories .................................. T1-3-4
Hydraulic Component ............................... T1-3-5
Electrical Component ............................. T1-3-10

1V7T-1-1
(Blank)

1V7T-1-2
 GENERAL / Specifications
SPECIFICATIONS
ZAXIS330-3

T1V7-01-01-001

Model ZAXIS330-3
Type of Front-End Attachment 3.2 m (10 ft 6 in) Arm
Bucket Capacity (Heaped) PCSA 1.40 m3 (1.20 yd3), CECE 1.2 m3 (1.57 yd3)
Operating Weight 31600 kg (69700 lb)
Basic Machine Weight 24100 kg (53100 lb)
Isuzu AH-6HK1XYSA-01
Engine
202 kW/1900 min–1 (274 PS/1900 rpm) (HP Mode)
A: Overall Width
3190 mm (10 ft 6 in)
(Excluding back mirrors)
B: Cab Height 3120 mm (10 ft 3 in)
C: Rear End Swing Radius 3370 mm (11 ft 1 in)
D: Minimum Ground Clearance * 500 mm (19.7 in)
E: Counterweight Clearance * 1140 mm (3 ft 9 in)
F: Engine Cover Height * 2510 mm (8 ft 3 in)
G: Overall Width of Upperstructure 2995 mm (9 ft 10 in)
H: Undercarriage Length 4640 mm (15 ft 3 in)
I: Undercarriage Width 3190 mm (10 ft 6 in)
J: Sprocket Center to Idler Center 3730 mm (12 ft 3 in)
K: Track Shoe Width 600 mm (24 in) (Grouser shoe)
Ground Pressure 64 kPa (0.65 kgf/cm2, 9.3 psi)
Swing Speed 10.7 min–1 (rpm)
Travel Speed (fast/slow) 5.5/3.2 km/h (3.4/2.0 mph)
Gradeability 35° (tanθ = 0.70)
NOTE: “*” The dimensions do not include height of the shoe lug.

T1-1-1
 GENERAL / Specifications
WORKING RANGES
ZAXIS330-3 (Mono Boom)

T1V7-01-01-002

Model ZAXIS330-3
Category 2.33 m ( 7 ft 8 in) Arm 2.67 m (8 ft 9 in) Arm 3.2 m (10 ft 6 in) Arm 4.0 m (13 ft 1 in) Arm
Item mm ftxin mm ftxin mm ftxin mm ftxin

A: Maximum Digging Reach 10310 33’10” 10570 34’8” 11100 36’5” 11860 38’11”

B: Maximum Digging Depth 6500 32’4” 6840 22’5” 7380 24’3” 8180 26’10”

C: Maximum Cutting Height 9980 32’9” 9990 32’9” 10360 33’12” 10750 35’3”

D: Maximum Dumping Height 6900 22’8” 6940 22’9” 7240 23’9” 7630 25’0”

E: Transport Height 3510 11’6” 3470 11’5” 3270 10’9” 3600 11’10”

F: Overall Transport Length 11170 36’8” 11130 36’6” 11000 36’1” 11090 36’5”

G: Minimum Swing Radius 4460 22’8” 4610 15’2” 4460 14’8” 4470 14’8”

NOTE: The dimensions do not include height of the shoe lug (except Item E).

T1-1-2
 GENERAL / Specifications

ZAXIS330-3 (2-Piece Boom)

T1V7-01-01-003

Model ZAXIS330-3
Category 2.33 m ( 7 ft 8 in) Arm 2.67 m (8 ft 9 in) Arm 3.2 m (10 ft 6 in) Arm 4.0 m (13 ft 1 in) Arm
Item mm ftxin mm ftxin mm ftxin mm ftxin

A: Maximum Digging Reach 10390 34’1” 10680 35’1” 11220 36’10” 12000 39’4”

B: Maximum Digging Depth 10170 33’4” 6360 20’10” 6900 22’8” 7700 25’3”

C: Maximum Cutting Height 11870 38’11” 12060 39’7” 12550 41’2” 13210 43’4”

D: Maximum Dumping Height 8550 28’ 8750 28’9” 9240 30’4” 9910 32’6”

E: Transport Height 3380 11’1” 3370 11’1” 3310 10’10” 3690 12’1”

F: Overall Transport Length 11150 36’7” 11110 36’5” 11070 36’4” 11020 36’2”

G: Minimum Swing Radius 3250 10’8” 3120 10’3” 2890 9’6” 3230 10’7”

NOTE: The dimensions do not include height of the shoe lug (except Item E).

T1-1-3
 GENERAL / Specifications
(Blank)

T1-1-4
 GENERAL / Component Layout
MAIN COMPONENTS

1 3

24
4 5 6
7
8
9

23

22 10

11
21
20 12
19 13
14
18 17 16 15 T1V7-01-02-006

1- Bucket Cylinder 7 - Fuel Tank 13 - Intercooler 19 - Fuel Cooler

2- Arm Cylinder 8 - Hydraulic 14 - Air Conditioner Condenser 20 - Air Cleaner
Oil Tank
3- Boom Cylinder 9 - Control Valve 15 - Radiator 21 - Signal Control Valve
4- Center Joint 10 - Pilot Filter/ Pilot Relief 16 - Battery 22 - Pilot Shut-Off Solenoid
Valve Valve
5- Swing Bearing 11 - Pump Device 17 - Travel Device 23 - Travel Pilot Valve
6- Swing Device 12 - Engine 18 - Oil Cooler 24 - Front Attachment / Swing
Pilot Valve

T1-2-1
 GENERAL / Component Layout

Front Attachment (2-Piece Boom)

3
4 5 6

2
7

11

T1V1-01-02-006

10

1- Bucket 4 - Hose Rupture Valve (Arm 7- Hose Rupture Valve 10 - Hose Rupture Valve (Boom
Cylinder) (Positioning Cylinder) Cylinder)
2- Bucket Cylinder 5 - Arm Cylinder 8 - Positioning Cylinder 11 - Boom Cylinder
3- Arm 6 - Upper Boom 9 - Bottom Boom

T1-2-2
 GENERAL / Component Layout
ELECTRICAL SYSTEM (OVERVIEW) Engine
• Cam Angle Sensor • Boost Pressure
Pump Device • Crank Speed Sensor
• Pump 1,2 Delivery Pressure Sensors Sensor • Common Rail
• Pumps 1, 2 Control Pressure Sensors • Engine Oil Pressure Pressure Sensor
• Torque Control Solenoid Valve Sensor • Overheat Switch
• Maximum Pump 2 Flow Rate Limit • Coolant • Supply Pump
Control Solenoid Valve Temperature Sensor Actuator
Refer to T1-2-9. • Fuel Temperature • EGR Valve
View A • Injector
Sensor
• Boost Temperature • Glow Plug
17 1 Sensor
Refer toT1-2-8.

2 Electrical System
(Relays)
• Fresh Air Pressure
Sensor
A • Starter Relay 2
16 • Battery Relay
• Glow Relay
• Fusible Link
15 13 Refer to T1-2-7.
14
Control Valve
• Pressure Sensor
(Arm Roll-In)
• Pressure Sensor
(Boom Raise)
Refer to T1-2-10. 12

3
11
Electrical System
(Utility Space)
• Atmospheric
Pressure Sensor
Swing Device • Intake-Air
• Pressure Sensor Temperature
(Front Attachment) Sensor
Refer to T1-2-9. Refer to T1-2-7.
4

6
10

9
Signal Control Valve
8 • Pressure Sensor (Travel)
• Pressure Sensor (Swing)
Refer to T1-2-10.
7
T1V7-01-02-010

1- Solenoid Pump 6- GPS (Global Positioning 10 - Working Light 14 - Pump 2 Control Pressure
System) Sensor
2- Rear View Camera 7 - Monitor Unit 11 - Fuel Sensor 15 - Pump 1 Control Pressure
Sensor
3- Battery 8- Horn 12 - Hydraulic Oil Temperature 16 - Maximum Pump 2 Flow
Sensor Rate Limit Control Solenoid
Valve
4- Air Filter Restriction 9- Positioning Control Valve 13 - Solenoid Valve Unit 17 - Torque Control Solenoid
Switch (2-Piece Boom Machine Valve
Only)
5- Sending / Receiving Aerial

T1-2-3
 GENERAL / Component Layout

Electrical System (In Cab)

Refer to Rear Tray

(T1-2-5).

Refer to Switch Panel

(T1-2-6).
T1V1-01-02-011
1

1- Engine Stop Switch 2- Radio

T1-2-4
 GENERAL / Component Layout

Electrical System (Rear Tray)

1

T1V1-01-02-007

5 4

8 9 10 11
7
12
6

13

14

T1V1-01-02-009

19 18 17 16 15

1- MC (Main Controller) 6- Starter Relay 2 (R5) 11 - Pilot Shut-Off Relay (R12) 16 - Light Relay 2 (R8)
2- Fuse Box 7- Starter Cut Relay (R4) 12 - Load Damp Relay (R1) 17 - ECM (Engine Control
Module) Main Relay (R14)
3- Dr. ZX Connector 8- OFF Relay (Air 13 - Wiper Relay (R6) 18 - Washer Relay (R9)
(Download Connector Conditioner) (R12)
Using Combinedly)
4 - ICF (Information 9- Security Horn Relay (R3) 14 - Light Relay 1 (R7) 19 - Horn Relay (R10)
Controller)
5 - Satellite Communication 10 - Air Conditioner Relay 15 - MAX HI Relay (Air
Terminal (Optional) (R11) Conditioner) (R13)

T1-2-5
 GENERAL / Component Layout

Electrical System (Switch Panel)

2 5

1 6

T1V1-04-02-001

1- Wiper / Washer Switch 3 - Engine Control Dial 5 - Power Mode Switch 6- Travel Mode Switch
2- Working Light Switch 4 - Auto-Idle Switch

T1-2-6
 GENERAL / Component Layout

Electrical System (Utility Space)

Front

1 Air Cleaner

T1V7-01-02-005

3 4
Electrical System (Relays)

T1V1-01-02-018

1- Atmospheric Pressure 3 - Fresh Air Pressure Sensor 5 - Battery Relay 7 - Fusible Link
Sensor
2 - Intake-Air Temperature 4 - Starter Relay 2 6 - Glow Relay
Sensor

T1-2-7
 GENERAL / Component Layout
ENGINE
3 4 5

2
1
6

8 7

T1V7-01-02-003

T1V7-01-02-002

9 10 9 11 12 9

T1V7-01-02-001

13

1- Cam Angle Sensor 5- Supply Pump Actuator 8- Hydraulic Oil Pressure 11 - Boost Temperature Sensor
Sensor
2- Coolant Temperature 6- Fuel Temperature Sensor 9 - Injector 12 - Boost Pressure Sensor
Sensor
3 - Overheat Switch 7- Crank Speed Sensor 10 - EGR (Exhaust Gas 13 - Glow Plug
Recirculation) Valve
4- Common Rail Pressure
Sensor

T1-2-8
Hitachi Zx330 3 Technical Man Opera
Full download: http://manualplace.com/download/hitachi-zx330-3-technical-man-opera/

GENERAL / Component Layout

PUMP DEVICE

1 2 3

7
T1HH-01-02-003

SWING DEVICE
Front

8
T1V1-01-02-004

1- Regulator (Pump 2) 3- Pilot Pump 5- Pump 1 7- Pump 2 Delivery Pressure

Sensor
2- Pump 2 4- Regulator (Pump 1) 6- Pump 1 Delivery Pressure 8 - Pressure Sensor (Front
Sensor Attachment)

T1-2-9

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