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    Final Inspection Report 12-E-101 A

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    Yudi Ibnu Channel
    The document is a final inspection report for heat exchanger 12-E-101A RX FEED/FRACT.BTMS EXCHANGER at AHU unit. The inspection found light corrosion on the channel cover ring. Internal inspection was not possible during the inspection. Recommendations include scheduling an internal inspection and job list during the next turnaround, including cleaning, testing, and replacement of parts like gaskets, stud bolts and lock rings.

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    Final Inspection Report 12-E-101 A

    Uploaded by

    Yudi Ibnu Channel
    61 views4 pages
    The document is a final inspection report for heat exchanger 12-E-101A RX FEED/FRACT.BTMS EXCHANGER at AHU unit. The inspection found light corrosion on the channel cover ring. Internal inspection was not possible during the inspection. Recommendations include scheduling an internal inspection and job list during the next turnaround, including cleaning, testing, and replacement of parts like gaskets, stud bolts and lock rings.

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    Inspeksi

    Original Title

    Final inspection Report 12-E-101 A

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    The document is a final inspection report for heat exchanger 12-E-101A RX FEED/FRACT.BTMS EXCHANGER at AHU unit. The inspection found light corrosion on the channel cover ring. Internal inspection was not possible during the inspection. Recommendations include scheduling an internal inspection and job list during the next turnaround, including cleaning, testing, and replacement of parts like gaskets, stud bolts and lock rings.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    61 views4 pages

    Final Inspection Report 12-E-101 A

    Uploaded by

    Yudi Ibnu Channel
    The document is a final inspection report for heat exchanger 12-E-101A RX FEED/FRACT.BTMS EXCHANGER at AHU unit. The inspection found light corrosion on the channel cover ring. Internal inspection was not possible during the inspection. Recommendations include scheduling an internal inspection and job list during the next turnaround, including cleaning, testing, and replacement of parts like gaskets, stud bolts and lock rings.

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    You are on page 1of 4

    LAPORAN FINAL INSPEKSI

    PT KILANG PERTAMINA INTERNASIONAL


    RU VI – BALONGAN

    DATA
    Nomor Report 798F/PV/TA/DW/V/2022
    Deskripsi HEAT EXCHANGER
    RX FEED/FRACT.BTMS EXCHANGER
    Serial Number 5048-01-1
    Tag / Line no 12-E-101A
    Tahun Dibuat 1992
    Lokasi AHU
    Tanggal

    DISIAPKAN /PREPARED BY
    DISETUJUI OLEH / APPROVED BY
    DIPERIKSA OLEH / REVIEW BY
    Date: Date:

    Indra Sulendra Ardiansyah Ercarter Silalahi

    Inspector API 510 Inspector


    MAINTENANCE PLANNING & SUPPORT
    FINAL REPORT
    No. : 798F/PV/TA/DW/V/2022

    Unit/ Plant : AHU

    Tag Number : 12-E-101A

    Tanggal :

    Inspector : Indra Sulendra

    Kepada :

    Lampiran : 2 Lampiran

    Perihal : Laporan Hasil Pemeriksaan 12-E-101A RX FEED/FRACT.BTMS EXCHANGER

    DATA PERALATAN

    Type Heat Exchanger : DFU / RX FEED/FRACT.BTMS EXCHANGER

    Data Design Shell Tube


    Fluid : x x
    Design Temperature (deg C) : 454 389
    Operating Temperature (deg C) : 429 310
    Design Pressure (kg/cm2) : 171,7 197,3
    Operating Pressure (kg/cm2) : 163 165
    Hydrotest Pressure (kg/cm2) : 223,21 256,49
    Material Specification
    Shell : A 336 F22+TP 347 W.D (4 mm)
    Front End (Chanel / Bonnet) : A 336 F22+TP 347 W.D (4 mm)
    Rear End (Tube Sheet) : A 336 F22+TP 347 W.D (4 mm)
    Tube : A 213 TP 321 x t= 2,77 mm (12 BWG) x L= 6370 mm
    Flange material / rating :
    Dimension :
    Qty tube/ Type :
    Phases :

    Manufacture :
    Year Built / Serial No : 1992 / 5048-01-1
    Code :
    DWG. No :

    Page 2 of 4
    RIWAYAT PERALATAN:
    - Tahun 1994 : Start Up Kilang Balongan (Exor I)

    INDIKASI/HASIL PEMERIKSAAN:

    1. Equipment 12-E-101 A tidak dibuka pada saat major TA berlangsung jadi dilakukan
    pemeriksaan secara offstream dengan hasil sebagai berikut:

    2. Shell :
    - eksternal dalam keadaan terinsulasi; beradasrkan pemeriksaan visual insulasi dalam
    keadaan baik, tidak terdapat kerusakan atau anomaly lainnya.

    3. Head
    eksternal dalam keadaan terinsulasi; beradasrkan pemeriksaan visual insulasi dalam
    keadaan baik, tidak terdapat kerusakan atau anomaly lainnya.

    4. Channel
    - indikasi general korosi ringan pada bagian cover ring.

    5. Support
    - indikasi general korosi ringan (rusty)
    - Grounding terpasang dengan baik, tidak dilakukan pengukuran resistansi

    6. Tube bundle:
    Tidak dilaksanakan Internal Inspection

    7. Hydrotest
    Tidak dilaksanakan Internal Inspection

    KENDALA:

    Tidak dilakukan pemeriksaan secara internal

    PERBAIKAN YANG TELAH DILAKSANAKAN:

    n/a

    Page 3 of 4
    REKOMENDASI

    1. Menjadwalkan internal inspection dan job list yang belum terlaksana di Next TA / Next Pit Stop

    2. Next TA Activity :
    a. Cabut bundle; cleaning bundle dengan water jet ; Internal Cleaning shell & channel;
    hydortest
    b. Refacing gasket face shell to tube sheet pada internal shell, refacing gasket face
    Tubesheet to partition box
    c. Ganti lock ring (c/w inner & outer bolt), Ganti Internal Flange (c/w internal bolt), Ganti
    diaphragm. seluruh Material dan supervisi by OEM
    d. Pemeriksaan NDT
    1. Visual Inspection
    2. NDT Ultrasonic Test (UT) Thickness sesuai NDT Map (sesuai rekomendasi RBI atau
    lokasi TML)
    3. NDT Liquid Penetrant Test (PT) sesuai NDT Map (sesuai rekomendasi RBI)
    4. NDT Eddy Current Test (ECT) Remote Field Testing (jumlah tube dan layout
    pengambilan sesuai rekomendasi RBI)
    5. NDT IRIS (Internal Rotary Inspection System) jumlah tube dan layout pengambilan
    sesuai rekomendasi RBI,
    3. Penggantian :
    1. Penggantian total studbolt complete with heavy hex nut
    2. Penggantian seluruh gasket yang dibuka
    3. Penggantian lock ring (c/w inner & outer bolt), Ganti Internal Flange (c/w internal
    bolt), Ganti diaphragm. seluruh material by OEM

    Page 4 of 4

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