PTC thermistors as

limit temperature sensors

Motor protection, single sensors

Series/Type: B59100
Date: January 2016

© EPCOS AG 2016. Reproduction, publication and dissemination of this publication, enclosures hereto and the
information contained therein without EPCOS' prior express consent is prohibited.

EPCOS AG is a TDK Group Company.

Sensors
Motor protection, single sensors M1100

Applications Dimensional drawing

Thermal protection of winding in electric
motors
Limit temperature monitoring
Features
Thermistor pellet with insulating
encapsulation
Low-resistance type, steep R/T curve
Silver-plated and PTFE-insulated AWG 26 Dimensions in mm
litz wires
Extremely fast response due to small
dimensions
Characteristics for sensing temperatures
Tsense = 90 up to 160 °C conform with
DIN 44081
Color coding of litz wires to DIN 44081
UL approval to UL 1434 (file number
E69802)
RoHS-compatible
Delivery mode
Bulk

General technical data

Max. operating voltage (TA = 0 ... 40 °C) Vmax 30 V DC

Measuring voltage1) (TA = 25 °C ... Tsense +5 K) Vmeas ≤ 2.5 V DC
Max. measuring voltage1) For TA see table "Electrical Vmeas,max 7.5 V DC
specifications"
Rated resistance (VPTC ≤ 2.5 V) RR ≤ 100 Ω
Insulating test voltage Acc. to DIN 44080 Vins 2.5 kV AC
Thermal threshold time Acc. to DIN 44080 ta ≤3 s
Operating temperature range (V ≤ Vmeas,max) Top 25/ Tsense +23 °C
Operating temperature range (V = Vmax) Top 0/+40 °C
1) Vmeas and Vmeas,max for 90 °C ≤ Tsense ≤ 160 °C acc. to DIN 44081.

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Important notes at the end of this document.
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Motor protection, single sensors M1100

Electrical specifications and ordering codes

Tsense R R R R Ordering code

(Tsense  ∆T) (Tsense + ∆T) (Tsense + 15 K) (Tsense + 23 K)
(VPTC ≤ 2.5 V) (VPTC ≤ 2.5 V) (VPTC ≤ 7.5 V) (VPTC ≤ 7.5 V)
°C Ω Ω Ω Ω
∆T = ±5 K
60 ≤ 570 ≥ 570 - ≥ 10 k B59100M1060A070
70 ≤ 570 ≥ 570 - ≥ 10 k B59100M1070A070
80 ≤ 570 ≥ 570 - ≥ 10 k B59100M1080A070
90 ≤ 550 ≥ 1330 ≥4k - B59100M1090A070
100 ≤ 550 ≥ 1330 ≥4k - B59100M1100A070
110 ≤ 550 ≥ 1330 ≥4k - B59100M1110A070
120 ≤ 550 ≥ 1330 ≥4k - B59100M1120A070
130 ≤ 550 ≥ 1330 ≥4k - B59100M1130A070
140 ≤ 550 ≥ 1330 ≥4k - B59100M1140A070
145 ≤ 550 ≥ 1330 ≥4k - B59100M1145A070
150 ≤ 550 ≥ 1330 ≥4k - B59100M1150A070
155 ≤ 550 ≥ 1330 ≥4k - B59100M1155A070
160 ≤ 550 ≥ 1330 ≥4k - B59100M1160A070
∆T = ±7 K
170 ≤ 570 ≥ 570 - ≥ 10 k B59100M1170A070
180 ≤ 570 ≥ 570 - ≥ 10 k B59100M1180A070

Color coding of litz wires (to DIN 44081)

Tsense Color
°C
60 white/grey
70 white/brown
80 white/white
90 green/green
100 red/red
110 brown/brown
120 grey/grey
130 blue/blue
140 white/blue
145 white/black
150 black/black
155 blue/black
160 blue/red
170 white/green
180 white/red

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Important notes at the end of this document.
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Motor protection, single sensors M1100

Reliability data

Test Standard Test conditions ∆R25/R25

Electrical endurance, IEC 60738-1 Storage at Vmax and Top,max (@ Vmax) < 25%
constant Test duration: 1000 h
Damp heat IEC 60738-1 Temperature of air: 40 °C < 10%
Relative humidity of air: 93%
Duration: 56 days
Test according to IEC 60068-2-78
Rapid change IEC 60738-1 T1 = Top,min (0 V), T2 = Top,max (0 V) < 25%
of temperature Number of cycles: 100
Test duration: 30 min
Test according to IEC 60068-2-14, test Na
Vibration IEC 60738-1 Frequency range: 10 to 55 Hz < 5%
Displacement amplitude: 0.75 mm
Test duration: 3 × 2 h
Test according to IEC 60068-2-6, test Fc

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Important notes at the end of this document.
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Motor protection, single sensors M1100

Characteristics (typical)
PTC resistance RPTC versus PTC temperature TPTC
(measured at low signal voltage)

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Important notes at the end of this document.
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Motor protection, single sensors M1100

Characteristics (typical)
PTC resistance RPTC versus PTC temperature TPTC
(measured at low signal voltage)

Please read Cautions and warnings and Page 6 of 12

Important notes at the end of this document.
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Motor protection, single sensors M1100

Cautions and warnings

General
EPCOS thermistors are designed for specific applications and should not be used for purposes
not identified in our specifications, application notes and data books unless otherwise agreed
with EPCOS during the design-in-phase.
Ensure suitability of thermistor through reliability testing during the design-in phase. The ther-
mistors should be evaluated taking into consideration worst-case conditions.

Storage
Store thermistors only in original packaging. Do not open the package prior to processing.
Storage conditions in original packaging: storage temperature 25 °C ... +45 °C, relative hu-
midity ≤75% annual mean, maximum 95%, dew precipitation is inadmissible.
Avoid contamination of thermistors surface during storage, handling and processing.
Avoid storage of thermistor in harmful environment with effect on function on long-term opera-
tion (examples given under operation precautions).
Use thermistor within the following period after delivery:
 Through-hole devices (housed and leaded PTCs): 24 months
 Motor protection sensors, glass-encapsulated sensors and probe assemblies: 24 months
 Telecom pair and quattro protectors (TPP, TQP): 24 months
 Leadless PTC thermistors for pressure contacting: 12 months
 Leadless PTC thermistors for soldering: 6 months
 SMDs in EIA sizes 3225 and 4032, and for PTCs with metal tags: 24 months
 SMDs in EIA sizes 1210 and smaller: 12 months

Handling
PTCs must not be dropped. Chip-offs must not be caused during handling of PTCs.
The ceramic and metallization of the components must not be touched with bare hands. Gloves
are recommended.
Avoid contamination of thermistor surface during handling.

Soldering (where applicable)

Use rosin-type flux or non-activated flux.
Insufficient preheating may cause ceramic cracks.
Rapid cooling by dipping in solvent is not recommended.
Complete removal of flux is recommended.
Standard PTC heaters are not suitable for soldering.

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Important notes at the end of this document.
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Motor protection, single sensors M1100

Mounting
Electrode must not be scratched before/during/after the mounting process.
Contacts and housing used for assembly with thermistor have to be clean before mounting. Es-
pecially grease or oil must be removed.
When PTC thermistors are encapsulated with sealing material, the precautions given in chapter
"Mounting instructions", "Sealing and potting" must be observed.
When the thermistor is mounted, there must not be any foreign body between the electrode of
the thermistor and the clamping contact.
The minimum force and pressure of the clamping contacts pressing against the PTC must be
10 N and 50 kPa, respectively. In case the assembly is exposed to mechanical shock and/ or
vibration this force should be higher in order to avoid movement of the PTC during operation.
During operation, the thermistor’s surface temperature can be very high. Ensure that adjacent
components are placed at a sufficient distance from the thermistor to allow for proper cooling at
the thermistors.
Ensure that adjacent materials are designed for operation at temperatures comparable to the
surface temperature of thermistor. Be sure that surrounding parts and materials can withstand
this temperature.
Avoid contamination of thermistor surface during processing.

Operation
Use thermistors only within the specified temperature operating range.
Use thermistors only within the specified voltage and current ranges.
Environmental conditions must not harm the thermistors. Use thermistors only in normal at-
mospheric conditions. Avoid use in deoxidizing gases (chlorine gas, hydrogen sulfide gas, am-
monia gas, sulfuric acid gas etc), corrosive agents, humid or salty conditions. Contact with any
liquids and solvents should be prevented.
Be sure to provide an appropriate fail-safe function to prevent secondary product damage
caused by abnormal function (e.g. use VDR for limitation of overvoltage condition).

This listing does not claim to be complete, but merely reflects the experience of EPCOS AG.

Display of ordering codes for EPCOS products

The ordering code for one and the same EPCOS product can be represented differently in data
sheets, data books, other publications, on the EPCOS website, or in order-related documents
such as shipping notes, order confirmations and product labels. The varying representations of
the ordering codes are due to different processes employed and do not affect the
specifications of the respective products. Detailed information can be found on the Internet
under www.epcos.com/orderingcodes

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Important notes at the end of this document.
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Motor protection, single sensors M1100

Symbols and terms

Symbol Term
A Area
C Capacitance
Cth Heat capacity
f Frequency
I Current
Imax Maximum current
IR Rated current
Ires Residual current
IPTC PTC current
Ir Residual currrent
Ir,oil Residual currrent in oil (for level sensors)
Ir,air Residual currrent in air (for level sensors)
IRMS Root-mean-square value of current
IS Switching current
ISmax Maximum switching current
LCT Lower category temperature
N Number (integer)
Nc Operating cycles at Vmax, charging of capacitor
Nf Switching cycles at Vmax, failure mode
P Power
P25 Maximum power at 25 °C
Pel Electrical power
Pdiss Dissipation power
RG Generator internal resistance
Rmin Minimum resistance
RR Rated resistance @ rated temperature TR
∆RR Tolerance of RR
RP Parallel resistance
RPTC PTC resistance
Rref Reference resistance
RS Series resistance
R25 Resistance at 25 °C
R25,match Resistance matching per reel/ packing unit at 25 °C
∆R25 Tolerance of R25

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Important notes at the end of this document.
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Motor protection, single sensors M1100

T Temperature
t Time
TA Ambient temperature
ta Thermal threshold time
TC Ferroelectric Curie temperature
tE Settling time (for level sensors)
TR Rated temperature @ 25 °C or otherwise specified in the data sheet
Tsense Sensing temperature
Top Operating temperature
TPTC PTC temperature
tR Response time
Tref Reference temperature
TRmin Temperature at minimum resistance
tS Switching time
Tsurf Surface temperature
UCT Upper category temperature
V or Vel Voltage (with subscript only for distinction from volume)
Vc(max) Maximum DC charge voltage of the surge generator
VF,max Maximum voltage applied at fault conditions in protection mode
VRMS Root-mean-square value of voltage
VBD Breakdown voltage
Vins Insulation test voltage
Vlink,max Maximum link voltage
Vmax Maximum operating voltage
Vmax,dyn Maximum dynamic (short-time) operating voltage
Vmeas Measuring voltage
Vmeas,max Maximum measuring voltage
VR Rated voltage
VPTC Voltage drop across a PTC thermistor
α Temperature coefficient
∆ Tolerance, change
δth Dissipation factor
τth Thermal cooling time constant
λ Failure rate
Lead spacing (in mm)

Please read Cautions and warnings and Page 10 of 12

Important notes at the end of this document.
Important notes

The following applies to all products named in this publication:

1. Some parts of this publication contain statements about the suitability of our products for
certain areas of application. These statements are based on our knowledge of typical re-
quirements that are often placed on our products in the areas of application concerned. We
nevertheless expressly point out that such statements cannot be regarded as binding
statements about the suitability of our products for a particular customer application.
As a rule, EPCOS is either unfamiliar with individual customer applications or less familiar
with them than the customers themselves. For these reasons, it is always ultimately incum-
bent on the customer to check and decide whether an EPCOS product with the properties de-
scribed in the product specification is suitable for use in a particular customer application.
2. We also point out that in individual cases, a malfunction of electronic components or
failure before the end of their usual service life cannot be completely ruled out in the
current state of the art, even if they are operated as specified. In customer applications
requiring a very high level of operational safety and especially in customer applications in
which the malfunction or failure of an electronic component could endanger human life or
health (e.g. in accident prevention or lifesaving systems), it must therefore be ensured by
means of suitable design of the customer application or other action taken by the customer
(e.g. installation of protective circuitry or redundancy) that no injury or damage is sustained by
third parties in the event of malfunction or failure of an electronic component.
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4. In order to satisfy certain technical requirements, some of the products described in this
publication may contain substances subject to restrictions in certain jurisdictions (e.g.
because they are classed as hazardous). Useful information on this will be found in our Ma-
terial Data Sheets on the Internet (www.epcos.com/material). Should you have any more de-
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sion of the "General Terms of Delivery for Products and Services in the Electrical In-
dustry" published by the German Electrical and Electronics Industry Association
(ZVEI).

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Important notes

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