18 - Subsea by Oil Company

Subsea Group Products and
Services
Unit 18 Subsea : Oil company views
Copyright TECHNIP - All rights reserved
Lecture
Topics
1. Project commercial challenges

2. Project technical challenges
3. Maintenance
4. Dalia project
5. Future
Unit 18 Slide 2 Subsea Group Products and Services 2014
Deep Offshore: Total operations in West Africa
TODAY
6 producing fields
2 major projects on going
Akpo (2009) Usan
3 developments under study OPL 246 OML 130
Moho Bilondo (2008) Egina

Nigeria
Congo
Pazflor (2011) Moho Nord
Angola
Rosa (2007)
CLOV
2017
Dalia (2006) Kaombo
9 FPSO, 2 FPU,
450 subsea wells
Girassol(2001) 2
1) Project commercial challenges
Topics

3. Maintenance
4. Dalia project
5. Future
Project Costs « Explosion »
Total Girassol Angola 2001 Total Pazflor Angola 2010

WD Rate Nbr Well Km pipe Km Reserves Costs WD Rate Nbr Km Km Reserves Costs
m Kbbl/day umb Mil. bbl Bil. $ m Kbbl/day Well pipe umb Mil. bbl Bil. $
1,250 200 39 78 77 700 2.88 1,200 220 49 180 84 590 9
Project costs « skyrocketing »
Dalia Pazflor Kaombo

- development cost : 4 billions $ - development cost : 8.9 billions $ - development cost : 16 billions $
- Recoverable oil : 800 millions bbl - Recoverable oil : 600 millions bbl - Recoverable oil : 600 millions bbl
Costs Reduction – Capex Discipline
Project viability
Local content
2) Projects technical challenges
Topics

3. Maintenance
4. Dalia project
5. Future
From giant fields to smaller and dispersed reservoirs
Block 32
Pazflor
80 km
Girassol
15 km
10 km 20 km 50 km
2001 Today
2011 2015
3
Pazflor : from Charles de Gaulle to Orly

Charles De Gaulle
Réseau d’évacuation de gaz
Miocene lines
P10 Zinia
P20 Perpetua
P30 Hortensia
Oligocene line
P40 Acacia
Superficie du champ : 20 km x 30 km : 600 km2

6 fois la taille de Paris
Orly
Complex reservoir with drilling issues
Key Points
High % light architecture
Drill-through horizontal tree
Dual redundant downhole gauges
Sand controln
Well completions
7” a d 5½” producer, water & gas injector
m
7” s art producer
n & water ij e ctor
The development is based primarily on horizontal

wells enhancing reservoir drainage and
productivity.
Horizontal well permit multiple targets to be

reached from a minimum number of drilling centres
with good flexibility.
Project coordination
3) Maintenance
Topics

3. Maintenance
4. Dalia project
5. Future
Monitoring, Inspection and testing

methodology
Data gathering : data collected from various inspections
Analysis : data analysed to determine reduction in capacity, performance….
Information : assessment of risk
Action : appropriate action to be determined
Implement a subsea management program
Total is today operating 6 deepwater development and have 5 new field under
development , all having different particularities (fluid, country, subsea architecture,
contractors, technical solutions…)
Company needs to be well prepared to face unexpected failures in order to:

¾Minimize production loss
¾Minimize intervention costs
¾Maintain operator image with IOC and NOC
Total needs to have a deepwater management system operationnal including:

¾Requirement for monitoring
¾Regular inspection
¾Analysis of most potential failures (umbilicals, pipelines, jumpers, ….)……
Several failures already occurred on Girassol and Dalia which costs fortune to company
Maintenance & Repair of existing system : Girassol I-15
10
leaking hydraulic line repair
• Precise localization / understanding

of leakage
• Repair procedure?
Surface recovery =
Impact on production
Risks
Technical challenges (duplex)
11
4) Dalia project
Topics

3. Maintenance
4. Dalia project
5. Future
DALIA Development Field Layout B17
A World Class Reference
FPSO
New large build, double skinned
BUOY
2 million barrels storage
Buoy Turret loading system
Complex processing
Located 2km from FPSO
Living quarters for 190 people
Water Depths to 1400 m Projects challenges

¾ Heavy oil
Subsea Architecture ¾ Low reservoir temperature – flow
Seabed facilities footprint of 100 km2 assurance issues
71 Christmas trees and 9 manifolds insulated to
¾ First oil December 2006 (44 months
maintain fluid temperature
after FID)
¾ Estimated recoverable reserves
around 1 billion barrels
¾ Production 240,000 barrels per day
Well Count
¾ Project man-hours around 17
71 highly deviated wells
million (excluding drilling)
37 production, 31 water and 3 gas injection
Fluid Transportation
Reservoir 160 km of Pipe in Pipe production loops, water
Complex, heterogeneous bearing heavy acidic injection & gas injection pipes and control umbilicals.
oil at low reservoir temperature Innovative Integrated Production Bundle riser
Contracting Strategy
Basic Onshore Transportation Offshore
Detailed Design Procurement Fabrication Integration Operation
Engineering Commissioning Installation Commissioning
Project
TEPA
Management
Drilling
Pride
Services
Completions Schlumberger (EPC)
SPS Aker Kvaerner (EPC)
Umbilicals
UFL Technip (EPC + I)
Hull SHI
Topsides
ICSS FEED Foxboro DMP DFA
TG / TC Thermodyn
WIP Sulzer Pumps
DMP – Consortium led by Technip in JV with Stolt & Saipem, and SHI and DSME
Project costs Angola Dalia 2006
FPSO DMP Wells 800 M$
Offloading buoy
1200 M$ Pride
FPSO
UFL TECHNIP
850 M$
350 M$
SPS AKER
Technical innovation : IPB

Gas
injection Water
Top end fittings 2 Optical fibers

Make the connection with Measure the temperature
the platform every meter along the riser
24 Gas lift tubes

Insulate the production fluid
Bend stiffener
For fatigue resistance at
the bottom of the pull-
tube
Bottom end fittings

Re-inject the gas lift into the
Production production fluid
fluid & gas lift Production fluid
Production
manifold
Pipe-in-pipe
Local content
• Total has been present in Angola since 1953,
upstream since 1979
• Major player with interests in deep and ultra‐
deep offshore developments via four
production licenses
• Local content results in the Dalia project: Total established
Local Content
• Manufacturing in Angola: coordination unit in 2008
– 2 million man‐hours In the E&P business unit
– 17% of facilities cost Angola local content
requirements is one of
• The main impact of the project the drivers behind the
– New pipeline spooling base initiative
– Manufacturing of piles, manifolds, loading
buoy
– Manufacturing of umbilicals
Local content : Dande Spoolbase
Local content : Angoflex
Project coordination offshore
Block 17
Dande spoolbase
Angoflex
Facility Location
5) Future
Topics

3. Maintenance
4. Dalia project
5. Future
Deep water faces numerous evolutions

Girassol FPSO during Rosa heavy lifts
Remote and/or small reservoirs
Complex fluids (Viscous, heavy, low energy)
Reliability, operability & maintainability
(hydrates, sand)
Environment (vent gas recovery, energy efficiency)
Dalia polymer injection skid
Pazflor subsea processing

New architecture concepts
AKPO : All electric with WHRU
Subsea boosting
Subsea processing
All electric technology
Innovative materials
Innovative subsea tools
Unit 18 Slide 30 Subsea Group Products and Services 2014 4
Subsea systems : continued innovation
Subsea Pipeline
Heat Tracing
All Electrical XMT
Subsea Water
Injection
Review of Unit 18
EXAM

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Subsea Group Products and

Unit 18 Subsea : Oil company views

Copyright TECHNIP - All rights reserved

1. Project commercial challenges

Moho Bilondo (2008) Egina

1) Project commercial challenges

1. Project commercial challenges

Total Girassol Angola 2001 Total Pazflor Angola 2010

Project costs « skyrocketing »

Dalia Pazflor Kaombo

2) Projects technical challenges

1. Project commercial challenges

Pazflor : from Charles de Gaulle to Orly

Réseau d’évacuation de gaz

Superficie du champ : 20 km x 30 km : 600 km2

The development is based primarily on horizontal

Horizontal well permit multiple targets to be

1. Project commercial challenges

Monitoring, Inspection and testing

 Company needs to be well prepared to face unexpected failures in order to:

 Total needs to have a deepwater management system operationnal including:

Maintenance & Repair of existing system : Girassol I-15

• Precise localization / understanding

1. Project commercial challenges

Water Depths to 1400 m Projects challenges

SPS Aker Kvaerner (EPC)

UFL Technip (EPC + I)

ICSS FEED Foxboro DMP DFA

WIP Sulzer Pumps

Technical innovation : IPB

Top end fittings 2 Optical fibers

24 Gas lift tubes

Bottom end fittings

Local content : Dande Spoolbase

Project coordination offshore

1. Project commercial challenges

Deep water faces numerous evolutions

Dalia polymer injection skid

Pazflor subsea processing

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Company needs to be well prepared to face unexpected failures in order to:

Total needs to have a deepwater management system operationnal including: