DTR MPP6 1v91
DTR MPP6 1v91
DTR MPP6 1v91
ENKO-POMIAR Sp. z o. o
44-100 Gliwice, ul. Dojazdowa 54 Tel.
+48 32 232 01 52, fax +48 32 235 62 37
www.enkopomiar.pl biuro@enkopomiar.pl
FLOW METER
ELECTROMAGNETIC
type MPP® 6
10.2016
1v91
Machine Translated by Google
Machine Translated by Google
CONTENTS
1. INTRODUCTION............................................... ..................................................... ......................................... 3 2. SAFETY
CONTENTS
8.3.3.8 PIN input.................................................. ..................................................... .................................. 35 8.3.3.9
Averaging measurement ..................... ..................................................... ................................... 35
1. INTRODUCTION
Thank you for choosing and purchasing our device. We would like to assure you that we make every
effort not to disappoint the trust we have been given.
The manual is intended for installers and users of the MPP® 6 electromagnetic flow meter.
The instruction manual acquaints the user with the principles of installation and operation, the construction
of the flowmeter, the principle of operation and measurement, as well as with the basic technical parameters.
Please read this manual carefully before installing the device to ensure its correct installation and intended
use.
The flow meter meets the requirements of the PN-EN 61326:2006 standard "Electrical equipment for
measurement, control and use in laboratories - Electromagnetic compatibility (EMC) requirements"
2. SAFETY INSTRUCTIONS
The flowmeter has been designed and manufactured based on the current state of knowledge so as
to ensure safe use and operation. In this respect, it meets the requirements of the PN-EN 61010 standard
"Safety requirements for electrical measuring instruments, automation and laboratory equipment".
The "Warning" symbol draws your attention to actions or procedures that, if not
followed, could result in a safety hazard.
In order to ensure safety during the installation of the flowmeter, follow the instructions contained in
this manual. In addition, pay attention to:
• providing adequate space, free from obstacles and other elements that may
pose a risk to persons installing the device
• pay special attention when filling the pipeline after installing the sensor, because leaks may occur at
the connections with the system • it is recommended to fill the pipeline with a non-aggressive liquid,
eg cold water, in order to avoid possible threats caused by leakage of hot or aggressive media. • be
careful when moving the flowmeter sensor, sensors from
MPP® 610, 612, 614 and 630 flow meters are equipped with two temperature measurement paths
and an analog input 0/4-20 mA enabling the measurement of additional parameters of the measured medium, e.g.
pressure, conductivity, pH and others. Measuring probes can be integrated with the flowmeter sensor or mounted
separately on the measuring system. The measured parameters can be displayed locally on the transmitter's display
and read remotely via the RS-485 communication interface.
4. COMPLETENESS
The electromagnetic flowmeter set consists of the elements listed in table 1
Table 1
2. MPP®… 1 piece.
Reference potential
4. 1 pc per order
collar
4.1. Identification
The flow meter can be made in a separate or compact version. In the remote version, the sensor and the
transmitter are installed separately and are connected with each other by electric wires.
In the compact version, however, they form a mechanical unit.
Transmitter nameplate
FLOW METER
Serial number ELECTROMAGNETIC MPPÿ 6 Year of production
Sensor nameplate
FLOW METER
Maximum measuring ELECTROMAGNETIC MPPÿ 6
range
Sensor type CP 650
Serial number DN 150 PN 16 Year of production
Qmax 600 m3 /h
Sensor liner material
no. 10890 / 2013
Number of
electrodes / electrode material HR hard rubber lining
RF Flow direction
Level of security www.enkopomier.pl IP 68
The flow meter is sold as a set. The sensor and transmitter are marked with the same serial number.
The transducer is programmed to work with a given sensor, so that it can work with another copy of the
sensor, it must be reprogrammed.
Each sensor has a specific sensitivity coefficient WSP ranging from 0.1 to 10, which is determined during
the calibration process. Replacing a sensor or transducer with a new one requires entering a new WSP value
into the flowmeter transducer. The coefficient is written under the index WSP on the terminal board in the sensor
and on its nameplate.
It is possible to use the transmitter to work with sensors of a different type (made by a different manufacturer),
whose operation is based on the principle of measurement using a slowly changing electromagnetic field
(electromagnetic flow meter).
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5. TECHNICAL DATA
5.1. MPP® transducer
MPP® 610, 611
MPP® 600 MPP® 600 IP MPP® 620 MPP® 630
IP40
level of security IP65 IP67 IP67 IP67
(IP65 from the front)
0.5% of the actual flow in the range 0.5 ÿ 10 m/s (0.20% special version) 1% of the actual flow in
Maximum
the range 0.1 ÿ 0.5 m/s 1% ±1mm/s of the actual flow in the range 0 ÷ 0.1 m/s
measurement error
backlit, alphanumeric, two lines of 16 characters each (configurable for flow rate indication,
display
counter status and additional functions)
flow indication, flow direction, one-way or two-way measurement, six volume counters, empty pipeline
signaling, reports, dosing, alarms, pulse outputs, work errors, power failure recording, clock, printouts
Functions
(cooperation with printer), self-diagnosis
Volume counters 9 digits, 3 mirror counters (main and current) for forward, reverse and differential
Current output
0 -20 mA or 4 - 20 mA (configurable); load resistance < 800 ÿ
active
Digital output frequency 0 – 1/5/10 kHz (configurable); pulses with a width of 15ÿs and an amplitude of 5V; load
active resistance > 1 kÿ
OUT1 outputs, relay 2A / 25V DC or transistor (option) 40 mA / 30 V DC, load character - non-inductive,
OUT2
Analog input
0/4 – 20 mA for an additional measuring probe, e.g. pressure, conductivity
MPP® 610, 630
digital input
PIN
5 to 24 VDC, 10 mA, activation time 100 ms
In the MPP® 610 type transmitter, the keypad for parameter programming is located under the housing
cover and is accessible after opening it. On the other hand, in the MPP® 611 type transmitter, the keyboard
is located on the casing, which enables easy and quick access to programming.
MPP® 610 series transmitters are also available in other housing versions: MPP®
612 - steel housing painted with polyester paint MPP® 614 - stainless steel housing
5.2. CP sensor
threaded process
Flanged
wafer flangeless process threaded, clamping
Connections (standard according to
DIN, PN, ISO, DIN, PN, ISO, SMS,
PN-EN 1092-1:2007)
SMS, Tri-Clamp Tri-Clamp
Nominal diameter
3 ÷ 3000 20 ÷ 200 10 ÷ 150
DN
aluminum alloy
junction box Polyester
polyester (for IP68 version)
neoprene 0 ÷ 60 °C - - -
HR hard rubber 0 ÷ 80 °C - -
natural rubber NO 0 ÷ 70 °C - -
Linatex® -40 ÷ 70 °C - - -
Ambient temperature
*Sensor lengths are in accordance with ISO 13359:1998 Measurement of conductive liquid flow in closed
conduits -- Flanged electromagnetic flowmeters -- Overall length
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Diagram no. 1. Types of connections and linings available for a given diameter of the sensor
flanged
Flangeless
R DIN threaded
DIN clamp
PTFE
Neoprene
Linatex®
Natural rubber NO
HR hard rubber
reference potential
flanges (option)
Table 2a. Dimensions - CP 650 sensors, with flange connections according to PN-EN 1092-1:2007
Pressure
Dn Dz Do do screws L Time
nominal
(mm) (mm) (mm) (mm) (mm) PN (kg)
quantity size
15 95 65 14 4 M12 200 40 9
10
Table 2b. Dimensions - CP 660 hygienic sensors with DIN threaded connections
Dn (mm) 10 ÷ 25 32 40 50 65 80 100 ÷ 125 150
PN (bar) 40 40 40 40 40 40 16 16
Weight (kg) 5 6 6 8 8 10 12 18
Table 2c. Dimensions - CP 680 hygienic sensors with process connections: threaded,
DIN, PN, ISO, SMS, Tri-Clamp
Dn (mm) 10 ÷ 25 32 40 50 65 80 100
PN (bar) 40 40 40 40 40 40 16
*Sensor length does not include connectors. The total length depends on the selected type of connectors.
Drawings of CP 660 and CP 680 sensors are available in the form of attachments to the instruction manual.
20 62 74 40 1
25 72 104 40 2
32 82 104 40 2
40 92 104 40 2
50 107 104 40 3
65 127 104 16 3
80 142 104 16 4
100
11
Table 3 Relationship between flow velocity V and flow Q and nominal diameter DN
Nominal Flow rate Qmin velocity V=0.1 [m/s] q Flow rate Qt velocity V=0.5 [m/s] q Flow rate Qmax velocity V=10 [m/s] q
diameter [l/s] q [l/min] q [m3 /h] [l/min] q [m3 /h] q [l/s] [l/min] q [m3 /h]
DN [mm] q [l/s]
700 36,67 2200 132 183,33 11000 660 3667 220000 13200
800 50,00 3000 180 272,20 16333 980 5000 300000 18000
900 66,67 4000 240 333,33 20000 1200 6667 400000 24000
1000 75,00 4500 270 375 22500 1350 7500 450000 27000
1200 116,67 7000 420 583 35000 2100 11667 700000 42000
1400 153,89 9233 554 769 46140 2769 15389 923300 55400
1600 200,84 12050 723 1004 60240 3617 20084 1205000 72300
1800 254,45 15267 916 1272 76320 4578 25445 1526700 91600
2000 313,89 18833 1130 1569 94140 5652 31389 1883300 113000
2200 380 22800 1368 1900 114000 6839 38000 2280000 136800
2400 452,23 27134 1628 2261 135660 8139 45223 2713400 162800
2600 530,56 31834 1910 2653 159180 9552 53056 3183400 191000
2800 615,56 36934 2216 3078 184680 11078 61556 3693400 221600
3000 706,39 4238 2543 3532 211920 12717 70639 423800 254300
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When choosing the nominal diameter of the sensor, the diameter of the pipeline and the flow rate should be
taken into account. When very low flows are present, it may be necessary to use a constriction in the
pipeline to maintain measurement accuracy
It is recommended to select the sensor so that the flow value is within the range of 0.5 ÷ 5 [m/s]. At lower flow values, the
measurement error increases and higher flows can cause turbulence in the system components.
HR hard rubber General purpose, high abrasion resistance, measurement of water, sewage.
FEP chemical neutrality, very low coefficient of friction, high abrasion resistance, water and
sewage measurements, food industry
Conical electrodes
Liquids with a tendency to stick to the walls of pipelines, greasy liquids
(materials as above)
The length of the wires between the transmitter and the sensor in the separate version depends on the electrical conductivity of
the measured medium. Allowable cable lengths are shown in the chart below.
In the case of a flowmeter with an empty sensor detection function, the minimum conductivity of the liquid should be greater than
20 [µS/cm] and the length of the wires should not exceed 50 meters.
[µS/cm]
50
40
30
20
10
13
When installing the transmitter, the given environmental conditions in which it is given must be taken into account
model can work.
The transducer must not be exposed to vibrations and direct sunlight.
The MPP® 600 type transmitter is designed for wall mounting on a TS 35 mounting rail. The transmitter
is supplied with two rail mounting brackets and two mounting brackets, e.g. on a wall. The transducer can be
hung on two screws by screwing the handles in place "B" on the housing or with four screws, screwing the
handles in place "A" and using the holes "C".
Dimensions of transducers.
flow meter
Electromagnetic
MPP-600
14
ENMAG 610
15
ENMAG 620
16
Electrical connections.
Coil power cable
Connection of the sensor coil supply circuit (terminals 21,22) can be made with any wire with a cross-
section of . 2x0.75mm2 .
In cases of particular exposure to interference (e.g. proximity to the inverter installation), it is recommended
use of shielded cable.
signal cable
The signal cable is delivered by the manufacturer together with the flowmeter in the ordered quantity. The
cable has a double shielding, it is made of three separately shielded wires and a common shielding braid.
Normally, the outer shield of the signal cable is not connected from the transmitter end, however,
sometimes in environments with strong electromagnetic interference, it is recommended to connect the shield
in the transmitter to the ground terminal.
Particular attention should be paid to careful sealing of the ends of the wires. It is recommended to tin them
or crimp the ferrules.
In IP68 flowmeters, the coil power cable and the signal cable are connected
are permanently attached to the sensor.
Cables in sensors with the degree of protection IP67 and IP68 should be run in casing pipes.
After connecting the wires, carefully tighten the cable glands of the sensor and the transmitter. The cables
should be arranged in such a way that it is impossible for water to flow down them to the chokes.
ERP flowmeters are characterized by the fact that the sensors have four measuring electrodes. This
information can be read from the rating plate on the sensor. In the electrode field, the first digit defines their
number.
Fig. 3a and 3b show the external connections of the sensor and the transmitter.
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LN PE + - + - GND +-+- +- 12
ERP
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
+ - PE
24 V
AC/DC
1 2 3 21 22 29 25 28 23 24 26 27
COIL G E
ERP
S1 S2 IN2 IN1
Optional execution
24V or 12V power supply CP sensor…
External connections of the sensor and the transmitter (sensor with 2 or 3 measuring electrodes).
The connections for all versions of the MPP® 6 flowmeter are analogous
COIL E G
22 29 IN1 IN2 MPP® 600 transmitter
25 24 26
12
ERP
21 25 28 23 27
COIL AND
ERP
S1 S2 COIL
S1 IN1 E IN2 S2 G
21 22 23 24 25 26 27 28 29
WSP:
PP-600IP-v04.07
ENKO SA
IN1 (white)
S1
IN2 (red)
S2 21 22 29 25 28 23 24 26 27
COIL G E
ERP
S1 IN1 S2 IN
ERP (green) 2
AND
CP sensor… - ERP
G
External connections of sensor and transmitter in
ERP version (with empty pipe sensor).
The sensor in this version has 4 electrodes.
18
WE PRESS
0/4 – 20 mA
®
The MPP 610 type transmitter is equipped with two inputs for COIL E 29G IN1 IN2 26
22 25 24
connecting external PT100 temperature sensors. A version of
the flowmeter is also available that allows you to measure the
temperature of the medium using a temperature sensor
integrated with the flow sensor. In this version, the PT100 21 41 42 23 27
PP-600IP-v04.07 NOT
AVAILABLE
19
External connections of the transmitter with the sensor equipped with a five- or seven-terminal MET junction box
Standard sensor terminal block Sensor terminal strip with empty pipe detection
21 22 24 26 25 21 22 24 26 25 28 29
21 22 24 26 25 21 22 24 26 25 28 29
CP sensor CP sensor
The shields of the IN1 and IN2 signal wires from the sensor side are cut off and not connected to the terminal strip.
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External connections of the transmitter with the sensor equipped with a five-terminal KAI junction box
If the ordered sensor has up to 10 m of cable, the connection is made according to the above diagram.
In the case of a sensor above 10m of cable, the signal cable is as described on page 17 (Fig. 3a - signal
cable).
In case of ordered cable up to 10m, the coil circuit power cable consists of 2 wires: - red - terminal
21 - yellow - terminal 22
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When determining the place of assembly, the chemical, thermal and mechanical resistance
of the sensor pipe lining and measuring electrodes should be taken into account to prevent
damage to the sensor and leakage of the medium outside the installation.
The flowmeter sensor should be mounted on the pipeline system in a way that ensures the flow of liquid
through the full cross-section of the sensor pipe. Do not allow air to enter the installation, as it may interfere
with the measurement. The sensor must always be completely filled with liquid.
In the case of installations with the possibility of periodic emptying, an ERP flowmeter should be used -
detection of an empty sensor pipe. The sensor in this version is equipped with an additional electrode to
detect the lack of liquid or partial flow.
Mounting materials such as screws, nuts, seals, etc. are not included in the scope of delivery
therefore, they should be provided.
Particular attention should be paid to the axial mounting of the sensor in relation to the gaskets and
flanges of the pipeline. If the seals are not carefully installed, swirls may appear on their protruding edges,
which will then cause unstable measurement.
The flow meter sensor should not be installed where there are strong fields
electromagnetic.
In the case of a pipeline with strong vibrations, supports should be used near the sensor installation site
or mechanical damping elements. In this case, a flowmeter in a separate version should be used.
Caution is advised when moving the sensor. Sensors with a nominal diameter greater than
DN 150 are equipped with handles intended for their transport using belts. The sensor lying
on the ground with its housing on the ground should be secured (e.g. with wedges) against
the possibility of unexpected rotation around its own axis.
Mounting the sensor in the direction indicated by the arrow on the sensor housing ensures correct
identification of the flow direction by the flowmeter transducer. The arrow with the symbol "F" indicates the
forward flow direction, while the arrow with the symbol "R" indicates the reverse flow direction. In the case of
reverse mounting of the sensor, the correct identification of the flow direction can be ensured by reversing
the order of the coil circuit wires (terminals 21,22).
For maximum measurement accuracy, straight pipe lengths of five nominal sensor diameters upstream
and two downstream of the sensor should be provided. In the case of installations where strong flow
disturbances may occur, caused by e.g. a pump pumping sludge, gravel, etc., it is recommended to double
the length of the straight sections upstream and downstream of the flowmeter in relation to those given in
Fig. 4b. In the case of measuring mixtures of different substances that can react with each other, the
flowmeter should be installed before the place of their mixing or at an appropriate distance after this place
(min. 25 x DN). Shorter straight lengths may be used for low flow velocities.
Rys. 4b
5 x DN 2 x DN
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In the case of mounting the sensor on a horizontal section of the pipeline, it should be
mounted as shown in the figure. Rotating the sensor by 90° or 180° means that the
measuring electrodes will be located in the upper and lower part of the sensor, which will
expose them to air and silting, respectively.
Fig 4c
Rys. 4e
In the case of partially filled or gravity flow pipelines, use a siphon mount to ensure that the flowmeter sensor is
always filled with liquid.
Fig. 4f
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If the sensor is mounted on a vertical section of the pipeline, the direction of flow
should be from bottom to top to ensure correct measurement. This will ensure flow
through the full section of the pipeline and eliminate the negative impact on the
measurement of air bubbles (gas).
Rys. 4g
Rys. 4h
Fig. 5
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Fig. 6c
Fig. 6d
In the case of electrically insulated pipelines, instead of the potential reference ring, a flowmeter sensor
with an additional potential reference electrode can be used. All ERP sensors (empty sensor detection) have
a potential reference electrode as standard. In the case of electromagnetic disturbances or stray currents in
the installation, it may be necessary to use a reference potential flange.
Sensors with process connections have potential equalization via these connections.
No need for additional equalization wires.
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The idea of the flow meter is based on the principle (Faraday's law) of measuring the electromotive force
induced in a conductor moving in a magnetic field. The flowing liquid is a conductor in which a voltage is induced
under the influence of the electromagnetic field. The magnetic circuit of the sensor operates at a frequency of
3.125; 6.25; or 12.5 [Hz]. With the excitation frequency of 3.125 [Hz] large sensors work (due to the greater
inertia of the magnetic field), medium and small sensors work with frequencies of 6.25 [Hz] and 12.5 [Hz]. With a
higher excitation frequency, a faster measurement can be obtained, while with a lower excitation frequency, the
measurement is more accurate. The MPP® transducer was made in microprocessor technology.
The transducers are equipped with a number of communication paths with the environment. These are:
1. Current output (controlled by digital-analog converter). The operating range is defined by the "I output range"
parameter. Current flows from terminal 19 (+) to 20 (-). It is possible to program the current range 0-20 mA
or 4-20 mA
2. Frequency output (pulse generator with a constant width of 15 ÿs and an amplitude of 5 V).
The operating range is defined by the "F output range" parameter. The pulses have positive polarity on
terminal 11(+) relative to terminal 12(-).
4. Bi-state information input (voltage 5V…24VDC). The type of performed function is defined by the "PIN input"
parameter. The input is activated by applying a voltage signal to terminals 9 (+) and 10 (-).
5. RS-485 serial interface link. It enables remote reading of measurement results, changing parameters and
cooperation with a printer with an RS-232C port. The printer type should be agreed with the manufacturer of
the flowmeter. Detailed description - in chapter 9.
6. 4-20 mA current input for connecting a pressure sensor or other measuring sensor
with analog output 4-20 Ma
Memory
I 2C
24/5V 5V
+/-5V
24V
24
AC/24DC
OPTO PK or OC PK or OC 100…200 mA
isolation
3,125;6,25;
12.5 Hz
OPTO 0..10kHz
isolation
123 45 678 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
90..240VAC 24VDC RS485 GND PIN OUTF OUT1 OUT2 OUT I COIL CP SENSOR
OUT1
Fig. 8. Block diagram of the analog part.
The numbering of the terminals may be different for individual types of the transmitter - see section 6.3
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8. TRANSDUCER OPERATION
8.1. Setting measurement parameters.
The user has at his disposal a 3-key keyboard (4-field, non-contact in MPP® 630) used to set the parameters of
the flowmeter. The arrow keys have an additional feature - pressing and holding a key causes periodic repetition of
the function performed by it.
After the first power supply is turned on, the flow meter starts working based on the measurement parameters
introduced by the manufacturer. The only operation necessary to carry out is to check the "zero" of the flowmeter
and, if necessary, reset the correction constant SK, which is described in point 8.3.1.6.
In order to change the default parameters, press the "ESC" key, which will bring up the main menu of parameters.
The main menu consists of a list of items representing parameters and their values (editable), additional
information (editable), and submenu entry points marked with an arrow symbol in the lower left corner of the display
">>". Each submenu is structured like the main menu, but it does not contain items - entry points to the submenu.
The keys marked with the symbols "ESC", "ÿ", "ÿ" are used respectively to switch between the main menu and
the mode of displaying measurement results or to exit the submenu to the main menu ("ESC"), and to view
subsequent items in the menu ("ÿ" "ÿ"). Simultaneous pressing of the "ÿ" and "ÿ" keys causes editing of the selected
parameter, or moving to the submenu when the item representing the entry point is selected.
The keys marked with the symbols "ESC", "ÿ", "ÿ" are used to cancel the change of the parameter value ("ESC"),
and to enter ("ÿ", "ÿ"), which will be presented on the examples of edition of individual parameters.
Generally: the "ÿ" key changes the parameter value to the next one in the list of possible values (e.g. flow unit),
and the "ÿ" key to the previous one. When entering a number digit by digit (e.g. measuring range), "ÿ" is used to
increase the digit by 1, and "ÿ" is used to change the decimal position. Simultaneously pressed "ÿ" and "ÿ" keys
mean acceptance of the new value. Pressing the "ESC" key restores the previously entered value.
In the MPP® 630 transmitter, the "Enter" key replaces pressing the "ÿ" and "ÿ" keys simultaneously.
An example of entering parameters using the example of changing the volume unit
By pressing the ESC button, we go from the measurement window to the +F 123,45 m3/h
menu VF 123456,78 m3
Then, using the buttons marked with the symbols "ÿ" and "ÿ we move
” through the menu. You can use any of the “ÿ” or “ÿ” buttons because in
Settings
the menu we move in a circle, so using one or the other button we will Basic >>
reach the desired parameter.
To enter the selected menu, briefly press the "ÿ" and "ÿ" buttons and then, V unit
using the "ÿ" or "ÿ" button, go to the desired parameter in the menu, i.e. Unit m3
V
To enter a different unit, briefly press the "ÿ" and "ÿ" buttons simultaneously. V unit
A cursor in the form of a horizontal line appears then. m3
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Then, by pressing the "ÿ" or "ÿ" buttons, the units that can be used will be V unit
displayed successively. kg_
After selecting a new unit, simultaneously press the "ÿ" and "ÿ" buttons V kg unit
again, which will save the new selected unit (the cursor disappears).
To exit the menu into the measurement mode, press the "ESC" button twice. The first press causes the exit from
the "Unit" submenu to the "Basic settings" menu, and after the next press we go to the measurement window.
+F 123,45 m3/h
By pressing the ESC button, we go from the measurement window to the
VF 123456,78 m3
menu
Then, using the buttons marked with the symbols "ÿ" and "ÿ we move
” through the menu. You can use any of the “ÿ” or “ÿ” buttons because in
Settings
the menu we move in a circle, so using one or the other button we will Basic >>
reach the desired parameter.
To enter the selected menu, briefly press the "ÿ" and "ÿ" buttons and then, Range F 12.0
using the "ÿ" or ÿ" button, go to the desired parameter in the menu, i.e. „ m3/h
"Range F"
By pressing the "ÿ" button, we select the first digit of the desired value. In F-range
this case, you need to press twice because we want to set the number 2. 20 m3/h
Then by pressing the "ÿ" key we change the decimal position of the
number.
To set the decimal point, press the "ÿ" button repeatedly to set the dot F-range
F range 2.5
Then use the "ÿ" button to change the decimal position again and set the
number 5 with the "ÿ" button m3/h
To save the set value to the memory, simultaneously press the "ÿ" and F-range
"ÿ" buttons (the cursor disappears). 2.5 m3/h
To exit the menu into the measurement mode, press the "ESC" button twice. The first press causes the exit from
the "Unit" submenu to the "Basic settings" menu, and after the next press we go to the measurement window.
However, entering the number 0 would give the value 1.2 (for a F-range
The value adopted in this way can be accepted or the editing operation can be started again. "Error!" disappears
when performing any subsequent keyboard operation.
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1. Volume unit in which the meter readings will be displayed (m3 , l, kg, T). Default - [m3 ]
2. Flow unit (m/s, m3 /h, m3 /min, m3/s, l/h, l/min, l/s, kg/h, kg/min, kg/s, T/h, T /min, T/s, %).
Not all units are available for some sensor diameters. Default - [m3 /h]
3. Measuring range for forward flow (from 10% to 100% of the maximum flow value for
of the type of sensor). Default - maximum range
4. Measuring range for reverse flow (from 10% to 100% of the maximum value for a given type of sensor).
Default - maximum range 5. Medium density (0.5 ... 3.99 g/cm3 ). Default 1 [g/cm3 ]
6. Cut-off threshold (0 ... 99 %) in percent of the measurement range below which the flow is not
measured.
7. Resetting the correction constant SK for auto-zeroing.
8. Type of transmitter operation - forward flow measurement or for both directions (one-way,
bi-directional).
"Counters" menu
"Configuration" menu
1. Setting the type of displayed information for the upper line of the display (flow rate, VF/R current
counters, GF/R main counters, VD current differential counter, GD main differential counter, counted
volume 1, proper name, operation errors, internal temperature of the transmitter, time). Default - flow
rate
2. Setting the type of displayed information for the bottom line of the display (list of possible
settings - as above). Default - VF/R current counters
3. Alarm threshold. max - alarm after the flow increases above the set upper threshold (expressed in the
current flow rate unit)
4. Alarm threshold. min. - alarm after the flow drops below the set lower threshold (expressed in the current
flow rate unit)
5. Own name - setting own name characterizing e.g. the place or nature of the measurement 6. Dose1
- contains the volume of the dose for the dosing function (expressed in the current counter unit
volume)
7. Dose2 – contains the dose volume for the dosing function (expressed in the current counter unit
volume)
8. Pulses - pulse output, setting the volume after measuring which a pulse is generated
OUT
9. Pulse length – pulse duration for the pulse output function (possibility of setting from
50 do 1000 [ms])
10. Pulse delay - output activation delay during detection of alarm states
(can be set from 1 to 3000 [ms])
11. Type of function performed by the binary input PIN (counting start, VF current counter reset, VF, VR,
VD counter reset, VF counter reset + printout, report printout, sensor flooding detection).
"Outputs" menu
30
3. Type of function performed by the relay / transistor output OUT 1: min/max alarm, min alarm, max alarm,
volume dosing1(F), dosing1(R), dosing2(F), dosing2(R), pulses (F), pulses (R), flow direction F/R),
operating errors.
4. Type of function performed by the relay / transistor output OUT 2 (list of possible settings - as above).
"Service menu"
In the service menu, after entering the appropriate password, you get access to additional functions and
parameters of the flowmeter. Password: 12358 grants Administrator rights and gives access to setting the
diameter and WSP calibration factor as well as to calibrating the current output.
"Reports" menu
1. VF Hourly Report 2. VR
Hourly Report 3. VF Daily
Report 4. VR Daily Report
Reports allow you to read information about the status of volume counters. Hourly report history
includes the states for the last 32 hours, and the daily report for the last 56 days.
"Printer" menu
1. Print configuration 2.
Current state print 3.
Hourly report print 4. Daily
report print 5. Event list print 6.
Disable list print 7. Flowmeter
configuration print
Allows you to read the total sum of the flow meter power off times and in detail 36
his last disappearances.
Real time setting menu (entering the submenu through the main menu item displaying the current date and
time):
31
bidirectional 10 ms
PIN input
Start zlicz.
Averaging
5 s
Information
>>
Settings
Basic >>
counters
Configuration Exclusion
>>
Outputs I, F
>> 06.06.02 19:55
Tongue Diameter
Polish 50 mm
hour report 06.08.02 18:15 WSP cali.
pressure: no 1
32
After mounting the flowmeter or replacing the sensor, transmitter with SK reset
another one, the correction constant SK, which is used to determine the NO
reference point for measuring the flow velocity, must be reset. Zeroing is
performed when the actual flow of the medium is zero, and yet the flowmeter
indicates some non-zero value.
SK reset yes
To reset the SK, go to the "Basic Settings" menu and select "Reset SK".
Then press the "ÿ" and "ÿ" buttons at the same time - the display
inscription "no"
willtoappear,
the cursor
and"_",
then"yes".
use the
After"ÿ"pressing
key to change
the buttons
the SK reset
marked with arrows simultaneously again, the correction constant Reset
will be reset to zero.
Note: a deviation of up to 5% of the maximum value of the measuring range for a given type of sensor may be reset.
A larger deviation (no flow) cannot be reset - it may be caused by incorrect installation of the flowmeter or its damage.
Machine Translated by Google
33
Note: resetting the correction constant SK during flow or with an empty sensor will result in incorrect readings
of the flowmeter. If the SK zeroing has been performed incorrectly, correct operation should be restored by enabling
the Reset SK zero function.
When the operating mode is changed to unidirectional, reverse flow is not measured. If it is present, the letter
"R" is displayed but the indicated flow rate is zero. Also, it is not possible to display volume counters counting
reverse flow VR and GR.
The current volume counters (marked with the symbol VF, VR, VD) L forward VF reset
and dose counters can be reset by going to one of the menu items:
8.3.3.2 Alarms
This parameter enables signaling via the OUT1 and OUT2 outputs
of changes in the flow rate beyond the set thresholds. alarm threshold. max
Signaling works with 5% hysteresis. 10.0 m3/h
alarm threshold. max - alarm after the flow increases above the set
upper threshold (expressed in the current flow rate unit)
alarm threshold. min
2.0 m3/h
alarm threshold. min. - alarm after the flow drops below the set lower
threshold (expressed in the current flow rate unit)
Machine Translated by Google
34
8.3.3.4 Dosing
The MPP®-6 flow meter has the ability to count doses, i.e. measure the set volume
(mass) of the medium and on the basis of this control of the OUT1 or OUT2 outputs.
The size of the dosed dose is entered in the "Configuration" menu, the "Dose 1" parameter. The unit of
measurement is the unit set for volume counters.
There is a possibility of precise dosing. In this case, you can control, for example, two valves, one of which
dispenses the liquid flowing at high speed, and the second, after closing the first one, adds a precisely set dose. In
order to perform dosing in this mode, assign the "Dosing1" function to the OUT1 output and the "Dosing2" function to
the OUT2 output.
Then set the doses, e.g. "Dose1" = 480 liters and "Dose2" = 20 liters. This configuration allows the dose to be
precisely measured, avoiding the inaccuracies that can arise due to too high a flow rate.
The dose and flow rate should be set so that the dispense cycle time is at least 60 seconds. For shorter cycles
where the flow rate is too high for the set rate, the measurement error will exceed the declared value.
The use of the OUT output to control a valve or pump enables the automation of the process of measuring a
portion of the medium.
In the measurement results display mode, you can observe the state
zF 100 m3/h is
of the counter measuring the dosed dose after the device is properly
configured ("Bottom row" or "Top row" parameter set to the "Dose1" ZL 234.54 l
function).
This parameter defines the pulse duration for the pulse output function,
adjustable from 50 to 1000 [ms]. Pulse length 500
The pulse output function is activated with the "OUT1" or "OUT2" parameter ms
in the "Outputs" menu.
Machine Translated by Google
35
This parameter defines the delay time of output activation during delay. pulse 3000
detection of alarm states. Possibility of setting from 1 to 3000 [ms]. ms
Defines the function performed by the PIN binary input. The input is activated by a signal
24 VDC. Activation of the input may cause one of the following actions: •
counting start - dosing start • resetting the VF current counter • resetting
the VF, VR, VD counters • resetting the VF counter + printout • report Input PIN start
printing • sensor flooding detection - signals lack of medium in the sensor.
count.
This function is used to define the range of the current output, which defines the ranges of the current
value representing the flow rate on a scale from 0 to 100% of the set measurement range.
The following output current ranges can be defined:
36
This function is used to define the range of the frequency output, which defines the intervals of the
generated frequency value representing the flow volume on a scale from 0 to 100% of the set measurement
range. The output generates pulses with an amplitude of 5 V and a width of 15 µs.
Depending on the order, the transducer may have OUT1 and OUT2 outputs in relay, transistor, OC type
or mixed versions. For each output, you can define the function it is to perform. The selection of functions is
as follows: • min/max alarm • min alarm • max alarm • count volume 1(F) • count volume 2(F) • count volume
1(R) • count volume 2(R) • pulses (F) • pulses (R) • flow direction F/R • operating errors.
Output OUT1
Vol. 1(F)
The RS 485 serial interface enables operation in the following Serial interface
modes: MODBUS RTU, MODBUS ASCII, PRINTER, TERMINAL. >>
This is described in detail in chapter 9.
This parameter determines the behavior of the output signals at the IOUT and FOUT outputs when a
certain flow level is exceeded. This level can be 100% or 130% of the measuring range for a given direction
of flow. The output signals can reach 0%, 100% or 130% of the working range of the IOUT, FOUT outputs.
Example: for the working range of the current output "4 - 20 mA", the measuring range of 200 m3/h and
with the setting "Measurement > 130% Output 0%", when the flow exceeds the value of 260 m3/h, the current
at the IOUT output changes to 4 mA .
This parameter allows you to test the current and frequency Output test I,F 50.0
output. It is expressed as a percentage and refers to the set %
measuring range.
You can force any value by changing the parameter value
the value of current and frequency on the outputs in the range from 0 to 130% of the range. For example, for
a frequency range of 0 - 10000 Hz and the test set to 50%, the frequency at the FOUT output will be 5000 Hz.
Machine Translated by Google
37
Resumption of the flow measurement takes place at the moment of exiting the menu and switching to the
measurement mode.
8.3.5. service menu
Alarm log
The alarm log contains a record of errors and warnings occurring during
>>
the operation of the flowmeter and information about the course of its
operation (e.g. switching on / off the power supply, using the service code).
The date, time and type of event are recorded. 08/01/14 10:40 Shutdown
The hourly report allows you to read the status of volume counters up to
32 hours back. Information about the date and time as well as the state of 08.01.14 11:00
the counters is provided. The report is updated on the hour and the oldest VF 12345 m3
entries are deleted from memory.
The daily report allows you to read the status of volume counters up to 08.01.12 00:00
56 days back. Information about the date and the status of the counters is
VF 36,721 m3
provided. The report is updated at 00:00. The oldest entries are deleted
from memory.
Machine Translated by Google
38
The print configuration menu is used to define the parameters config. printout
of the cyclic printout. The cyclical print function allows you to >>
automatically print reports at user-defined intervals. Reports can
be printed in hourly or daily time intervals. For the hourly interval, Report unit hour
it is specified how many hours the printout is to take place, and for
the daily interval - every how many days.
Cyclical report 2 hours
The Power loss menu allows you to read the total time of all Total time off 33d, 14h,
interruptions in the device's operation due to the lack of power 41m
supply. The information includes the number of days, hours and minutes.
It is also possible to read detailed information about the last 40 08.01.11 12:34
power failures. It contains the date and time of occurrence and the
duration of each outage. 2h, 03pm, 00s
The menu is used to set the current date and time. Date and 2008-01-12
time are used in the process of recording power failures, reports 12:33:45
and recording alarm states.
In the basic mode of displaying the measurement results, you *F 100 m3/h is
can read the flow rate and the status of the volume counter. A
VF 234,530 m3
pulsating asterisk (the asterisk turns into a cross) in the upper left
corner of the display indicates correct operation of the device.
39
The return to normal operation occurs when the flow rate is reduced below the maximum range.
The user can program measuring ranges smaller than qmax , constituting 100% of the flow value. In
relation to the programmed ranges, the outputs are scaled: current and frequency. This means that an
indication equal to the value of the measuring range for a given direction sets the IOUT and FOUT outputs to
100% of their working range.
Exceeding one of the measurement ranges for a given direction results in signaling this state with the
flashing "<F" or "<R" symbol. The status of the IOUT and FOUT outputs in this situation is determined by the
"Measurement: Outputs:" parameter.
If the pipeline is emptying, when using a standard flowmeter, to ensure its correct operation, it is possible
to use an external, additional probe detecting the lack of medium in the pipeline. A conductivity, capacitive or
other probe can be used, which will have a binary output to signal the presence of liquid. The probe is
connected to the two-state PIN input of the flowmeter. After setting the "Input PIN" parameter to the value "det.
flooding low", the lack of medium in the sensor causes the display of a message in the upper line of the display
and setting the IOUT and FOUT outputs to 0% of their operating range, signaling the low alarm (min), and
stopping the work of volume counters.
Emergency or alarm states that may occur during the operation of the flowmeter, defined in the transmitter
software, have been divided into two groups:
1. ERRORS
ÿ Empty sensor ÿ
Short-circuit in the coil circuit ÿ
open-circuit in the coil circuit ÿ AC
converter error ÿ error in the flow
measurement system ÿ error in the coil
current measurement system ÿ transducer
lock (time to pay expired :) )
2. WARNINGS ÿ F
range exceeded ÿ R range
exceeded ÿ temperature too
high ÿ temperature too low
40
Working in the Modbus network - The network interface allows you to connect one or more flow meters to a common
transmission line of the RS-485 standard with the MODBUS protocol.
The flowmeter acts as a SLAVE unit.
The master unit can selectively read and write data, as well as perform other operations on individual units, called stations.
Each station has a unique identification number set by the user. The station number is used by the master unit to distinguish
individual flowmeters.
Terminal work - switches the serial interface into terminal mode, which allows you to view the device's operation from a PC and
a terminal program. More details in section 9.8 Terminal operation
Cooperation with the printer - switches the serial interface into the mode of operation with the printer - see section 9.7
Cooperation of the flowmeter with the printer
ÿ MODBUS RTU
ÿ MODBUS ASCII
ÿ PRINTER
ÿ TERMINAL
c. Then, after going to the Port Parameters submenu, select one of the available options: ÿ 1200,N,8 -> 1200,E,8 ->
1200,O,8 ÿ 2400,N,8 -> 2400,E,8 -> 2400.O.8 ÿ 4800.N.8 -> 4800.E.8 -> 4800.O.8 ÿ 9600.N.8 -> 9600.E.8
-> 9600.O.8 ÿ 19200.N, 8 -> 19200,E,8 -> 19200,O,8 default option - 9600,E,8
41
1) Transmission line - compliant with the specification (EIA) RS-485, two-wire shielded.
It is recommended to completely galvanically isolate the transmission line and ground the screen. As a match for
the transmission path, resistors connected at the beginning and end of the line should be used
2) Stations - connected in parallel to the line through the RS485 output (terminals: 8-Screen, 6-T/R+, 7-T/R-)
3) Master system - a computer equipped with an RS485 serial port card or other
device working as a Master in the Modbus network.
678 678
Station configuration:
Each flow meter operating in the network must be properly configured using the keyboard, in particular it must have
a unique identification number and set the correct parameters of cooperation with the transmission line.
1) Establish the parameters of cooperation with the transmission line according to point 9.1:
42
1) Read-only registers (Input Registers). Reading using function 4 (Read Input Registers).
2) Read and write registers (Holding Registers). Read using function 3 (Read Holding Registers).
Recording with function 16 (Preset Multiple Regs), or function 6 (Preset Single Register).
Attention:
Entry to all stations simultaneously (broadcasting) is not possible in this version of the
interface.
Data formats:
One data (e.g. flow value) is represented by one or more registers located at successive, adjacent
addresses.
The meter uses the following standard data types:
Where: S - sign
E - exponential
M - mantissa
(highest bit always equal to 1, therefore omitted)
It is possible to use group read and write (read/write multiple registers) within
a single MODBUS protocol message.
Attention:
In the case of reading/writing data consisting of several registers, it is absolutely necessary to
perform these operations on successive, increasing addresses. The best solution is to use
group read and write.
1) Flow rate
Address: 0, Format: FLOAT, Number of
registers: 2 Measured value in the currently set flow unit. For reverse flow, this value is negative.
43
9) Temperature in 0.1°C
Address: 15, Format: UNSIGNED, Number of registers: 1
Measuring the temperature inside the transmitter housing
Holding Registers:
1) Medium density
Address: 0, Format: FLOAT, Number of
registers: 2 It is used to set the size of the weighing units for flow and mass, such as kg/h, T, etc.
2) Cut-off
Threshold Address: 2, Format: FLOAT, Number
of registers: 2 Enables the elimination of flow values not exceeding the threshold given in percent of the
measuring range for forward flow.
44
6) Resetting the current volume counter for the forward flow VF Address: 1003,
Format: UNSIGNED, Number of registers: 1 Entering the zero value resets the
counter.
7) Resetting the current volume counter for reverse flow VR Address: 1004, Format:
UNSIGNED, Number of registers: 1 Entering the zero value resets the counter.
In the event of a transmission error - eg parity error, CRC error, LRC error, packet logical structure error, the station
ignores the message and does not send a response.
The station sends an Exception Response in the following cases:
3) An attempt to enter an incorrect data value - e.g. outside the range. - code 3 (ILLEGAL DATA
VALUE)
The flowmeter with the RS-485 interface can work with a printer with the RS-232 interface.
It allows you to print current flow values, the status of volume counters and volume increment reports. The flow meter is
currently prepared to work with a Mini Mouse printer.
All printing options are possible only when the "PRINTER" mode is selected in the Serial Interface menu . Sample reports are
presented in Annex 1.
Types of reports: c)
Current - current flow and volume counter values.
- cyclical printout every set time: - demanded
printout initiated by an impulse on the PIN input - printout on demand
initiated by selection from the Menu d) Data report from the transducer
memory available in the PRINTER menu:
- hourly report (32 hours back) - daily report (56
days back) - event log - flow meter shutdown log -
printout of current flow meter settings.
Converter Printer
+ - GND
interface
interface RS 232
RS 485
45
Key Description
S
Current data short report: flow and meter
readings
B Current data full report
R Displays the 5-second register
D Display of the daily log
G Display of the hour log
WITH
Viewing the event log
C Display of the current configuration
Displaying a list of possible events
L generated by the flowmeter - long descriptions
of events
Displaying a list of possible events
K generated by the flowmeter - short
descriptions of events
Attention!
The Terminal service (similarly to the PRINTER) is not available via the MODBUS protocol, so it does not
allow remote selection of the station and is intended for direct communication between the computer
(terminal) and the flowmeter.
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46
10. DIAGNOSTICS
Lp. Fault symptoms Diagnostics
1 DARK DISPLAY No supply voltage. • Check
the presence of supply voltage on the terminal block
transducer
2 Announcement: Damaged supply circuit of the sensor coils • Check
E BREAK the resistance of the coils on the terminal strip of the sensor, the resistance
should be within the range of approx. 40÷150 ohms; (terminal numbers 21,
22). A bad value of resistance indicates damage to the coils or the connection
plate of the sensor. It may be caused by, for example, flooding the sensor
with water. • Check the continuity of the coil power wires. • If it is present on
terminals 21 and 22 of the transmitter
• Check the correct connections between the sensor and the transmitter
• Check the continuity of the measuring cable • Potential equalization not
ensured (see section 6.5)
4 Announcement: Information about emptying the sensor or incomplete flow through its cross-
EMPTY SENSOR section (flow meter in ERP version)
5 Message: MAX The occurrence of these messages in a chaotic manner, alternating with the
RANGE SENSOR EXCEEDED or EMPTY measurement reading, may indicate moisture or flooding of the sensor's
connection box and damage, e.g. due to corrosion, of the connection plate
located there.
The operation of the transmitter can be checked using an SP type flow simulator.
If it is missing, you can short-circuit the input signal to ground in the transducer
(connect terminals 24, 25, 26; terminals 21, 22 remain connected to the sensor).
If the display shows zero indication, i.e. 0.0 m3/h, it means that the sensor or
measuring cable is damaged. However, if the information on the display has not
changed, it means that the transducer is damaged.
6 Unstable measurement They are probably the result of high aeration of the measured medium, the
content of solids or turbulence in the installation. Measurement instability can
be eliminated by increasing the averaging time (in the Configuration menu) from
a dozen to several tens of seconds.
47
An example of an order, e.g. a flow meter for measuring sewage, mounted on a plastic pipeline. The
sensor will always be filled with sewage (it will be siphoned). The measuring well may be periodically flooded
by groundwater.
1 23 4 5 6789 10 11 12
The ordering code for the example flowmeter will look like this:
5 m of cable is supplied with the flowmeter, if a different section is required, its length should be specified
in the order.
Machine Translated by Google
48
1 23 4 5 6789 10 11 12
-3
4. Sensor type: CP
650 CP 660 CP
670 CP 680
3000 - 3000
PTFE -T
FEP -F
7. Electrodes:
SS 316L - 1 Titanium - 2
Tantalum - 3 Monel - 4
Hastelloy C-276 - 5
Other -6
conical - _S
49
12. ANNEXES
Appendix No. 1 - Printouts
GF meter :49,439[m3]
Lp gg.mm GF = GR =
GR counter :13.178[m3]
rr.mm .dd 49.437 13.173
GD meter :36.260[m3]
VF counter :7,529[m3]
:2007-10-15 11:52:39
From Counter VR :0.314[m3]
From :2007-10-15 11:52:42 VD counter
:12.027[m3] number
Ordinal
range
1-32
the
in Data Time Counter
Forward
Global Backwards
counter
global
Name :
Time :2008-01-17 07:17:53
******************* END ************* *****************************************
50
Name : Name :
Time :2008-01-17 07:18:04 ÿ date of printing Time :2008-01-17 07:18:51
***************************************** *****************************************
:50
[mm] :m3
…
…
… Range F :10.000000 [m/s]
63.14:01:50 Power off 64.14:02:29 Range R :5.000000 [m/s]
Power on Alarm Min :4.000000 [m/s]
Alarm Max :9.000000 [m/s]
*************** END ************** Unit Q for 'dose 1' :kg Count
Vol 1 :12.000000 [kg]
Unit Q for 'dose 2' :kg Count
List of exclusions - 40 items Volume 2 :24.000000 [kg]
PIN input function :start count
*****************************************
Output function OUT1 :alarm min Output
Exclusion list function OUT2 :alarm max Third act.
*****************************************
elect. :no Averaging :5 Current output
Name : mode. :0..F -> 4-20mA Out frequency
Time :2008-01-17 07:18:22
*****************************************
:0 - 5000 Hz
Range shunt mode :> 100% = 100% Active
1. 2008-01-03 11:23:29 Off=00m,39s 2. alarm 'Range F' :no Active alarm 'Range
2008-01-03 11:36:48 Off=00m,38s 3. R' :no Active alarm 'Empty pipe' :no Serial
2008-01-03 11:46:02 Off=00m,42s 4. port Mode :PRINTER Settings : 9600,N,8 Bus
2008-01-03 11:47:35 Off=00m,40s 5. no.:1 Printer Cyclical report:1 Report unit:hours
2008-01-03 11:50:39 Off=00m,39s
…
…
…
38. 2008-01-15 10:13:36 Off=00m,41s 39.
2008-01-16 12:46:46 Off=22h,13m,11s 40.
2008-01-17 07:16:21 Off=18h,21m,36s
*************** KONIEC ***************** ************* END ***************
51
NOTES
ENKO-POMIAR Sp. z o. o
44-100 Gliwice, ul. Dojazdowa 54 Tel.
+48 32 232 01 52, fax +48 32 235 62 37
www.enkopomiar.pl biuro@enkopomiar.pl