High-Frequency-Fed Unity Power-Factor AC-DC Power Converter With One Switching Per Cycle
High-Frequency-Fed Unity Power-Factor AC-DC Power Converter With One Switching Per Cycle
High-Frequency-Fed Unity Power-Factor AC-DC Power Converter With One Switching Per Cycle
fully edited. Content may change prior to final publication. Citation information: DOI
10.1109/TPEL.2014.2330631, IEEE Transactions on Power Electronics
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10.1109/TPEL.2014.2330631, IEEE Transactions on Power Electronics
components in design, it is important to enhance their principles are explained [21]. The advantageous features of
temperature stability and to minimize the unwanted stray and this converter include near-unity input power factor and only
parasitic elements [15]. For the design of printed circuit board, one switching action per cycle for all the power switches.
it is crucial to eliminate undesired coupling between
A. LC Series Resonant Circuit
neighboring components and the rest of the circuit [16].
Without addressing these issues, the converter cannot be The power factor conditioning property is performed using
operated at a high frequency and achieved a high efficiency the LC series resonant circuit at the input stage. The operation
[17]. In [18-19], device-level packaging and circuit of the positive half cycle is used to describe how the LC
interconnection technologies are proposed to substantially resonant circuit can perform PF control in the high-frequency
reduce the structural parasitics and to improve the thermal ac-dc power converter. A simplified circuit diagram is shown
management. However, the thermal performance and EMI are in Figure 4(a).
still big challenges which are difficult to solve individually as Assume that the source frequency is the same as the
they are closely related to the circuit layout and packaging resonant frequency of the LC circuit ω = ωr =1/[2π(LrCr)1/2]
[20]. and the initial current of the resonant inductor is zero. There
The paper is organized as follows. In Section II, the concept of are two parameters that will affect the amplitude and
using inductor-capacitor (LC) series resonant circuit to waveform of the inductor current. The first parameter is the
perform PF correction will be introduced. The operating equivalent impedance of the LC circuit which is designed by
principle of the proposed high-frequency-fed ac-dc power the resonant inductor and capacitor such that ZLC=(Lr/Cr)1/2,
converter will be explicitly described using the corresponding and the second parameter is the initial voltage of the resonant
timing diagrams and equivalent circuit diagrams. Then, the capacitor.
voltage conversion ratio and efficiency of the converter will be
analytically investigated and presented in Section III.
Afterwards, the construction of a proof-of-concept prototype
and its experimental measurement results will be discussed.
Section IV gives the conclusions of the paper.
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3. The first stage (PFC stage) consists of two switches, four Mode 1 (0 < t < t1): Prior to turning the switches S1 and S4
diodes, two resonant inductors, and two resonant capacitors. on, the capacitor Cr1 and Cr2 are assumed to be charged to
The second stage (regulation stage) consists of two switches, VCr,min and VCr,max, respectively. The positive half-cycle begins
three diodes, one inductor, and one capacitor. In the PFC at t=0. In the PFC stage, switch S1 is turned on and switch S2 is
stage, the capacitor Cr1 and Cr2 are alternately charged by the turned off. Diodes D1 and D4 are in the conducting state but
input AC voltage source through the alternate switching diodes D2 and D3 are not conducting (see in Figure 5(b)). Lr1
actions of power switches S1 and S2. Cr1 is charged in the and Cr1 are connected in series forming a series resonant
positive half cycle and Cr2 is charged in the negative half circuit. The first half of the resonance takes place and the
cycle. In the regulation stage, the capacitors Cr1 and Cr2, which inductor current starts from an initial value (zero), follows the
first half of a sinusoidal waveform and then decreases to zero
have been charged by the first-stage converter, is commutated
as D1 and D4 block the reverse current flow. Meanwhile, the
alternately as energy sources for the second-stage converter.
voltage of capacitor Cr1 is charged from its initial value VCr,min
Note that the second stage can be implemented by several
to a certain level at t = t1.
types of power converters. In this paper, the buck-boost In the regulation stage, switch S4 is turned on and diode D6
converter was selected for illustrating the proposed idea. The is in its conducting state. Switch S3 is turned off and diodes D5
proposed topology can achieve high power factor by using the and D7 are reverse biased. The inductor L is sufficiently large
property of the series resonant circuit as discussed in Section such that the current iL can be assumed to be a constant
II-A. magnitude. Capacitor Cr2 and inductor L form a closed circuit.
C. Timing Diagram and Operating Modes Cr2 is discharged in one direction due to the polarity of diode
D6 until the voltage of capacitor Cr2 is equal to the minimum
The timing diagrams of the proposed high-frequency-fed ac- voltage of capacitor Cr2 (VCr,min). The minimum voltage of
dc power converter are shown in Figure 5(a). It can be seen capacitor Cr2 is either a positive voltage (VCr,min > 0), zero
that there are four operating modes as shown in Figure 5(b) to voltage (VCr,min = 0) or negative voltage (VCr,min < 0) depending
Figure 5(e). In the PFC stage, switches S1 and S2 are used to on the output power. Energy is transferred from the PFC stage
select the resonant tanks Lr1-Cr1 and Lr2-Cr2 for the positive to the regulation stage and is stored in the inductor L. In this
and negative half-cycles, respectively. In the regulation stage, time period, the output capacitor CO delivers energy to the
S4 and S3 are the switches for controlling the buck-boost output load resistor RL.
converter for the positive and negative half-cycles,
respectively. Here, it is assumed that Cr1 = Cr2 and Lr1 = Lr2. S1 Lr1 S3 D5 D7
+
ILr1 IO
VO
_
D1 D2 VCr1 Cr1 L CO RL
+ _
Vin +
IDis2
D3 D4 VCr2 Cr2
_
S2 Lr2 S4 D6
(b)
S1 Lr1 S3 D5 D7
+
ILr1 IO
L IL VO
_
D1 D2 VCr1 Cr1 RL
+ CO _
Vin +
D3 D4 VCr2 Cr2
_
S2 Lr2 S4 D6
(c)
S1 Lr1 S3 D5 D7
+
IO
VO
_
D1 D2 VCr1 Cr1 L CO RL
+ IDis2 _
Vin +
D3 D4 ILr2 VCr2 Cr2
_
S2 Lr2 S4 D6
(d)
S1 Lr1 S3 D5 D7
+
IL IO
VO
_
D1 D2 VCr1 Cr1 L CO RL
+ _
Vin +
D3 D4 ILr2 VCr2 Cr2
_
S2 Lr2 S4 D6
(e)
(a)
Figure 5. (a) Timing diagrams of the converter. Equivalent circuit diagrams in each operating mode: (b) Mode 1, (c) Mode 2, (d) Mode 3 and (e) Mode 4.
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(b)
(c)
(a)
Figure 6. (a) Overall control block diagram, (b) control circuit of the PFC stage, and (c) control circuit of the regulation stage.
Mode 2 (t1 < t ≤ t2): In the PFC stage, the functions of the D. Control Methodology
switches (S1 and S2) and diodes (D1, D2, D3 and D4) are the Figure 6 shows the control block diagram of the proposed
same as that in Mode 1. Thus, the capacitor Cr1 is kept high-frequency-fed ac-dc power converter. In the PFC stage,
charging by the power source to the level VCr,max at t = t2, at the AC source voltage Vin is sensed and fed to a phase detector
which the positive cycle ends. Now, ILr1 becomes zero and the circuit as shown in Figure 6(b). The outputs of the phase
switch S1 is commutated off naturally. The diodes D1 and D4 detector circuit are connected to the driver circuit to control
become non conducting. In the regulation stage, S3 and D5 the on/off time of switches S1 and S2 following the AC source
remain in the off state. S4 is turned off at t = t1 and D6 is frequency. The signals Crt_S1 and Crt_S2 are the control
reverse biased when the voltage of Cr2 is equal to VCr,min. Now, signals of switches S1 and S2, respectively.
capacitor Cr2 is not connected to the PFC or the regulation The outputs of the phase detector are also applied to the
stage. The current of inductor L cannot be changed pulse-width-modulation (PWM) generator to derive the
instantaneously, resulting in the forward-biased conduction of control signals Crt_S3 and Crt_S4 for switches S3 and S4,
diode D7. Therefore, the energy stored in inductor L is respectively. The instantaneous output voltage VO is sensed
delivered to the output capacitor CO and the load resistor RL. and subtracted from the reference output voltage VRef, of which
Mode 3 (t2 < t ≤ t3): In the negative half-cycle of vin , the the error is applied to a compensator to generate the threshold
negative part of the waveforms are similar to that of the voltage VCr,min for the resonant capacitors Cr1 and Cr2. Figure
positive half-cycle. In the PFC stage, switch S2 is turned on 6(c) shows the control circuit of the regulation stage where the
and switch S1 is turned off. Diodes D2 and D3 are in the instantaneous voltage of the resonant capacitors VCr1 and VCr2
conducting state while diodes D2 and D3 are reverse biased are being sensed and compared with VCr,min to generate the
(see in Figure 5(d)). Resonant tank Lr2-Cr2 is connected in pulse width of the switches S3 and S4. It is important to note
series with the input source Vin. The input current iin is shaped that the proposed control circuit can be realized using simple
as a sinusoidal waveform. The voltage on capacitor Cr2 is operational amplifiers and digital logic gates. Consequently,
charged from the initial value VCr,min to VCr,max. Energy is they can be easily fabricated as an integrated circuit (IC) for
transferred from the input source Vin to capacitor Cr2. In the mass production.
regulation stage, switch S4 and diode D6 remain in the off
state. Switch S3 is turned on. Diode D5 is in the conducting III. CIRCUIT ANALYSIS
state while D7 is reverse biased. The energy stored in resonant A. Voltage Conversion Ratio
capacitor Cr1 is transferred to inductor L. Cr1 is discharged to L
until the voltage of capacitor Cr1 is equal to VCr,min. Similarly The derivation of the voltage conversion ratio of the
to Mode 1, the load resistor RL is supplied by the output proposed converter is presented in this section. For simplicity,
capacitor CO. all diodes and switches are considered ideal. In the PFC stage,
Mode 4 (t3 < t ≤ tS): In the PFC stage, the switching state of an LC series resonant circuit is connected in series with the
the switches (S1 and S2) and diodes (D1, D2, D3 and D4) are the high-frequency AC source. The instantaneous current and
same as that in Mode 3. In the regulation stage, switch S3 is voltage of the resonant inductor Lr and capacitor Cr in the half-
turned off at t = t3 when the voltage of Cr1 is equal to VCr,min. cycle of the ac source can be described by equations (1) and
Energy stored in inductor L is transferred to output capacitor (2). The detailed derivation of equations (1) and (2) are
CO and load resistor RL through diode D7. Its equivalent circuit presented in Appendix A.
diagram is shown in Figure 5(e). Switch S2 is commutated off
naturally when input source Vin becomes positive at t = tS.
Afterwards, switches S1 and S4 are turned on and the positive
part of the operation is repeated.
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VO
2
RL VCr,
max VCr,min .
2
(8)
ˆ
Vin 2Z LCVinˆ 2
0 for t t
The voltage conversion ratio against the normalized
threshold voltage VCr,min/VO is plotted in Figure 7(a). It can be
iLr s ; (1)
observed that the output voltage of the converter is dependent
ˆ
Vin sin( ) 2VCr, min sin( t ) on the characteristic impedance ZLC (input impedance) of the
2 Z LC
for t t converter and the output load resistance RL. With the proper
Vˆ selection of the characteristic impedance of the resonant tank,
in t sin( t ) the converter is able to perform the function of a buck and
2 Z LC
boost conversion. Figure 7(b) shows the relationship of the
output load variation against the normalized threshold voltage
VCr, min for t t
VCr,min/VO of the converter. It can be observed that the output
power can be controlled using VCr,min of which VCr,min is the
vCr s ;
ˆ ˆ initial voltage value of the resonant capacitor controlling the
Vin cos( ) sin(t ) Vin (t ) cos(t )
2 2 for t t amount of input energy to the converter. As a result, the output
V
Cr, min cos(t )) voltage can be regulated.
(2)
V
arcsin Cr , min .
(3)
ˆ
Vˆin
VO
Vin
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Since vin (t ) Vˆin sin t and iin (t ) iLr t , equation (9) can be delivered to the load over the same half cycle. The size of the
rewritten as resonant capacitor can be determined using equations (5)
Vˆ sin( ) 2VCr,min and (6). As shown in equation (7), the size of the resonant
Vˆin sin(t ) in sin( (t t )) inductor is calculated according to the requirement of the
. (10)
T 2
2 Z
E in
LC
dt
output voltage of the converter. The switching devices used
t ˆ
Vin in the prototype are CoolMOS transistors, which have a lower
t sin( (t t ) )
2 Z LC switching and conduction losses than traditional power
Substituting equation (4) into equation (5), the energy stored MOSFET in the high-frequency range. Silicon-carbide
in the resonant capacitors can be derived as equation (11). Schottky (Sic) diodes are selected because of their very-low
junction capacitance, resulting in a low reverse recovery
1 Vˆin
2
ECr Cr sin( 2 ) 2 ( ) VCr,min cos( ) VCr,2 min .(11) current and power loss. The inductors and capacitors are
2 4 commercial off-the-shelf products. The detailed specifications
Thus, the efficiency of the PFC stage and the regulation of the components are summarized in Table 1. Note that the
stage can be obtained from equations (12) and (13), specifications and test conditions of the converter are arbitrary
respectively. The total efficiency of the converter can be selected to examine the operation of the converter. The test of
expressed as the converter is carried out at three different output power
ECr levels at 11 W, 18 W and 30 W. The converter operating
PFC 100 % ; (12)
waveforms are captured to verify the theoretical circuit
Ein
analysis. The associated input current harmonics and
E
Reg O 100% ; (13) efficiency of the converter are measured.
ECr
Total PFC Reg . (14) TABLE 1 COMPONENTS SPECIFICATIONS OF THE CONVERTER
Components Symbols Specifications
Resonant inductors Lr1 and Lr2 Coiltronics, UP3B-330-R
33uH, 3Ω@400kHz
Resonant capacitors Cr1 and Cr2 5nF 500V, ESR=0.15Ω@400kHz
Boost inductor L TDK-SLF12575T-221M1R3-PF,
220uH, 0.3Ω@DC,
Output Capacitor CO 15Ω@400kHx 8
220nF 630V,
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(1A/Div)
Iin
1st 2nd 3rd 4th 5th 6th 7th 8th 9th 10th 11th
(c) Pout = 30 W (c) Pout = 30 W
Figure 9. The waveforms of the input voltage, input current, and voltage of the Figure 10. The waveform of the input current and its FFT at different output
resonant capacitors at different output power levels; (a) VCr,min = 25 V, Pout = power levels; (a) VCr,min = 25 V, Pout = 11 W (b) VCr,min = 0 V, Pout = 18 W and
11 W (b) VCr,min = 0 V, Pout = 18 W and (c) VCr,min = −50 V, Pout = 30 W. (c) VCr,min = −50 V, Pout = 30W.
The total harmonic distortion (THD) of the input current at and active components' selection together with the
11 W, 18 W and 30 W output power are found to be 22.66%, optimization of the voltage conversion ratio and efficiency for
19.88 and 14.38%, respectively. Figure 11 shows the captured practical high frequency AC-DC applications are left for
output voltage waveform and its harmonic spectrum using further work.
FFT. Since all the switches are operated in a synchronized
TABLE 2. PERFORMANCE OF THE CONVERTER AT DIFFERENT OUTPUT POWER
manner with the input AC source, the output voltage contains LEVELS.
a double-line frequency ripple. Parameters Symbols Conditions
The AC input voltage and current are recorded by a digital I II III
oscilloscope. Thus, the AC input power of the converter can Output power PO 11.63 W 17.99 W 30.39
be obtained by integrating the product of the instantaneous Output VO 34.11 V 42.41 V 55.31
input voltage and current. The DC output power is measured Output voltage Vrip 0.56V 0.71 V 0.74 V
by a digital multi-meter. Thus, the power factor and overall
efficiency of the converter are calculated. Major key Input power Pin 14.70 W 23.36 W 42.76
performance indices of the converter at different output power Input power PF 0.95 0.94 0.93
levels are summarized in Table 2. It can be observed that the Input current Iin 0.308 A 0.496 A 0.918
power factor of the converter at all the output power levels can Input current THD-Iin 22.66 % 19.88 % 14.38
be maintained above 0.9. The efficiency of the PFC and
Threshold VCr,min 25 V 0V −50V
regulation stages are estimated using equations (9) to (14) as
shown in Table 2. They are all within reasonable range from
80% to 90%. The drop of efficiency in the PFC stage is Efficiency
resulted from the high conduction loss of diodes and AC PFC stage ηPFC 92.68 % 91.05 % 86.64%
resistance of resonant inductors. The efficiency of the Regulation ηReg 85.37 % 84.56 % 82.03%
Overall η 79.13 % 76.99 % 71.08
converter can be further improved by proper selection of
components according to the desired applications. The
detailed studies on the converter design procedure, the passive
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10.1109/TPEL.2014.2330631, IEEE Transactions on Power Electronics
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received the B.Eng. (Hons.) and M.Eng.
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From January to October 2011, he was Senior Scientist in
14/160,830, 22 Jan 2014.J. K. Author, “Title of chapter in the book,” in Agency for Science, Technology and Research (A*Star),
Title of His Published Book, xth ed. City of Publisher, Country if not Singapore. He is currently an Associate Professor in
Department of Electrical and Electronic Engineering, The
Chi-Kwan Lee (M’08-SM’14) received University of Hong Kong, Hong Kong. Dr. Tan was a Visiting
the B.Eng. and Ph.D. degrees in Scholar at Grainger Center for Electric Machinery and
electronic engineering from the City Electromechanics, University of Illinois at Urbana-
University of Hong Kong, Kowloon, Champaign, Champaign, from September to October 2009,
Hong Kong, in 1999 and 2004, and an Invited Academic Visitor of Huazhong University of
respectively. Science and Technology, Wuhan, China, in December 2011.
He was a Postdoctoral Research Fellow His research interests are focused in the areas of power
in the Power and Energy Research Centre electronics and control, LED lightings, smart grids, and clean
at the National University of Ireland, energy technologies. Dr. Tan serves extensively as a
Galway, from 2004 to 2005. In 2006, he joined the Centre of reviewer for various IEEE/IET transactions and journals on
Power Electronics in City University of Hong Kong as a power, electronics, circuits, and control engineering. He is a
Research Fellow. From 2008–2011 he was a Lecturer of coauthor of the book Sliding Mode Control of Switching
Electrical Engineering at the Hong Kong Polytechnic Power Converters: Techniques and Implementation (Boca
University. He was a Visiting Academic at Imperial College Raton: CRC, 2011).
London from 2010–2013. Since January 2012, he has been an
Assistant Professor at the Department of Electrical &
Electronic Engineering, The University of Hong Kong. His
current research interests include applications of power
electronics to power systems, advanced inverters for
renewable energy and smart grid applications, reactive power
control for load management in renewable energy systems,
wireless power transfer, energy harvesting, and planar
electromagnetics for high frequency power converters.
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