3

TABLE 1 - LUGS FOR COPPER CONDUCTOR/CABLE

NOTE:
1. The nominal area of the circular stranded conductor DIMENSIONS
(Table 1) is that of the nominal lug or ferrule size.
2. For flexible cables the next highest lug or ferrule size in
relation to area (Table 1) must be used.
3. For compacted cable the heavy duty lugs and ferrules
as shown in Tables 2 and 5 must be used.

Typical Conductors N
ominal Dimensions mm
Nominal Circular Flexible Barrel Spade
Lug Size Stranded Stranded A B C D E F
Cat
No Stock Code mm² mm² ***
mm² mm I.D O.D Length Length Hole Pos. Width
1.5/3 LS0010 3 9 4.5 7
1.5/4 LS0020 4 1.9 3.8 7 12 4.5 7
1.5/5 LS0030 1.5 3/0.82 1 5 12 4.5 8
1.5/6 LS0040 6 13 5.5 9
2.5/3 LS0060 3 8.5 4.5 7
2.5/4 LS0070 4 12 4.5 7
2.5/5 LS0080 2.5 7/0.69 1.5 5 2.4 3.9 7.3 12 4.5 9
2.5/6 LS0090 6 13 5.5 9.5
2.5/8 LS0100 8 15 7.5 12
4/3 LS0110 3 9 4.5 7
4/4 LS0120 4 12 4.5 7
4/5 LS0130 4 7/0.88 2.5 5 2.8 4.7 8 12 4.5 8.5
4/6 LS0140 6 13 5.5 10
4/8 LS0150 8 17 6.5 13
4/10 LS0160 10 11 19 7.5 14
6/4 LS0170 4 12 4.5 7.5
6/5 LS0180 5 12 4.5 8.5
6/6 LS0190 6 7/1.08 4 6 3.4 5.3 8.5 13 5.5 9.5
6/8 LS0200 8 9.3 17 7 13
6/10 LS0210 10 11 19 7.5 15
10/5 LS0220 5 10.5 12 4.5 9
10/6 LS0230 6 10.5 13 6 10
10/8 LS0240 10 7/1.38 6 8 4.4 6.3 11 17 7.5 13
10/10 LS0250 10 11 19 7.5 15
10/12 LS0260 12 12 20 10 19
16/5 LS0270 5 13 5.5 10.5
16/6 LS0280 6 13 5.5 11
16/8 LS0290 16 7/1.79 10 8 5.5 7.6 12 18 7.5 13
16/10 LS0300 10 20 7.5 15
16/12 LS0310 12 25 10.5 18
16/16 LS0320 16 27 13 24
25/6 LS0330 6 16 6 14
25/8 LS0340 8 17 8 14
25/10 LS0350 25 19/1.33 16 10 6.9 9 15 18 8 16
25/12 LS0360 12 21 11 18
25/16 LS0370 16 27 13 24
35/6 LS0380 14/1.57 6 15 18 8 16
35/8 LS0390 8 15 18 9 16
35/10 LS0400 35 25 10 8.2 10.7 15 19 9 16
35/12 LS0410 19/1.57 12 15 22 10 18
35/16 LS0420 16 16 30 13 24

* Hole position to be specified by customer

** Stud sizes will be to customer requirements
*** Use indent compression for Flexible Stranded

44
 TABLE 1 (continued) - LUGS FOR COPPER CONDUCTOR/CABLE

NOTE:
1. The nominal area of the circular stranded conductor DIMENSIONS
(Table 1) is that of the nominal lug or ferrule size.
2. For flexible cables the next highest lug or ferrule size in
relation to area (Table 1) must be used.
3. For compacted cable the heavy duty lugs and ferrules
as shown in Tables 2 and 5 must be used.

Typical Conductors Nominal Dimensions mm
Nominal Circular Flexible Barrel Spade
Lug Size Stranded Stranded Stud Size A B C D E F
Cat
No Stock Code mm² mm² ***
mm² mm I.D O.D Length Length Hole Pos. Width
50/6 LS0430 6 16 17 8 18
50/8 LS0440 19/1.82 8 16 17 9 18
50/10 LS0450 10 17 24 10 20
50/12 LS0460 50 35 12 10 12.8 18 24 10 20
50/16 LS0470 19/1.82 16 18 30 13 26
50/20 LS0480 20 18 30 13 26
70/8 LS0490 18/2.25 8 20.5 20 9.5 21
70/10 LS0500 10 21 26 11 22
70/12 LS0510 70 19/2.19 50 12 11.7 15 21 28 12 22
70/16 LS0520 16 22 32 14 28
70/20 LS0530 20 22 34 15 30
95/8 LS0540 36/1.86 8 24 9.5 25
95/10 LS0550 10 26 13 26
95/12 LS0560 95 37/1.90 70 12 13.5 17.4 23 28 13 26
95/16 LS0570 16 32 14 28
95/20 LS0580 20 36 16 30
120/10 LS0590 36/2.08 10 26 12 27
120/12 LS0600 120 70/95 12 15.5 19.8 26 28 12 28
120/16 LS0610 37/2.10 16 32 14 30
120/20 LS0620 20 36 16 32
150/10 LS0630 36/2.34 10 31 12 31
150/12 LS0640 150 95/120 12 17 22 27 33 16 32
150/16 LS0650 37/2.30 16 35 16 32
150/20 LS0660 20 36 16 32
185/10 LS0670 10 29 12.5 34
185/12 LS0680 185 37/2.58 120/150 12 19 24.4 29 31 16 34
185/16 LS0690 16 34 16 36
185/20 LS0700 20 40 19 36
240/10 LS0710 10 36 16 40
240/12 LS0720 240 61/2.30 150/185 12 21.5 27.7 33 36 16 40
240/16 LS0730 16 38 20 40
240/20 LS0740 20 42 20 40
300/0 LS0745 45 * 45
300/10 LS0750 10 35 15 45
300/12 LS0760 300 61/2.52 185/240 12 24.5 31.3 35 35 15 45
300/16 LS0770 16 45 15 45
300/20 LS0780 20 45 18 45
400/0 LS0790 400 61/2.91 240/300 27.5 35.6 41 47 * 49
400/16 LS0795 16 47 24 51
500/0 LS0800 500 91/2.67 300/400 ** 31.6 40 41.5 54 * 58
630/0 LS0810 630 127/2.54 400/500 ** 34.5 44.6 53 65 * 64
800/0 LS0820 800 127/2.87 630 ** 40 51.2 68 75 * 73
1000/0 LS0830 1000 127/3.22 ** 44 56.6 75 75 * 81

* Hole position to be specified by customer

** Stud sizes will be to customer requirements
*** Use indent compression for Flexible Stranded

5
TABLE 2 - HEAVY DUTY LUGS FOR COPPER COMPACTED XLPE CABLE

DIMENSIONS

SABS Nominal Dimensions mm

Nominal 1339-2010 Stud Size Barrel Spade
Lug Size Nominal Dia mm A B C D E F
Cat
No Stock Code mm² Over Cond. I.D O.D Length Length Hole Pos. Width
L35 XL0050 35 7.10 ** 7.30 10.50 16.00 24.00 11.00 19.00
L50 XL0090 50 8.50 ** 8.75 12.30 20.00 24.00 11.00 19.00
L70 XL0120 70 10.10 ** 10.40 14.60 21.00 27.00 14.00 20.00
L95 XL0180 95 11.80 ** 12.10 17.00 24.00 28.00 14.00 24.00
L120 XL0240 120 13.20 ** 14.00 19.10 26.00 28.00 14.00 26.00
L150 XL0290 150 14.80 ** 15.25 21.30 31.00 37.00 18.00 30.00
L185 XL0330 185 16.40 ** 17.00 23.70 34.00 40.00 19.00 33.00
L240 XL0380 240 18.70 ** 20.00 27.10 34.00 41.00 19.00 37.00
L300 XL0420 300 20.90 ** 21.63 30.50 38.00 48.00 20.00 42.50
L400 XL0460 400 24.10 ** 24.50 34.60 51.00 49.00 23.50 48.00
L500 XL0480 500 27.00 ** 28.50 38.90 51.00 52.00 25.00 54.00
L630 XL0490 630 ** 33.00 45.00 53.00 65.00 28.00 64.00

** Stud sizes will be to customer requirements

TABLE 3 - COPPER SOLDER LUGS

DIMENSIONS

Nominal Stud Size Barrel Overall Spade

Lug Size mm A B C D E F

Cat No Stock Code mm² I.D O.D Length Length Hole Pos. Width
60AMP SL5010 50 10 9.55 11.36 15.00 47.00 9.60 17.00
100AMP SL5020 70 11 11.88 13.96 17.00 59.00 12.80 20.50
150AMP SL5030 95 12 14.30 17.20 20.00 68.00 14.20 25.50
200AMP SL5040 120 14 16.70 19.90 28.00 78.00 17.60 29.50
300AMP SL5060 150 17 20.65 24.40 33.00 87.00 20.70 36.00
400AMP SL5070 240 20 23.80 27.86 36.00 104.00 23.80 41.50
500AMP SL5080 300 21 26.18 31.50 40.00 108.00 27.20 46.00

66
 TABLE 4 - FERRULES FOR COPPER CONDUCTOR/CABLE

DIMENSIONS

Nominal Dimensions mm Typical Conductors Nominal
A B C Circular Stranded Sleeve Size
No Stock Code
Cat I.D O.D Length mm mm²
F1.5 FS0010 1.9 3.8 13. 03/0.82 1.5
F2.5 FS0020 2.4 3.9 14.0 7/0.69 2.5
F4 FS0030 2.8 4.7 16.0 7/0.86 4
F6 FS0040 3.4 5.3 18.0 7/1.08 6
F10 FS0050 4.4 6.3 20.0 7/1.38 10
F16 FS0060 5.5 7.6 22.0 7/1.79 16
F25 FS0070 6.9 9 25.0 18/1.33 25
F35 FS0080 8.2 10.7 28.0 18/1.57 35
F50 FS0090 10 12.8 31.0 19/1.82 50
F70 FS0100 11.7 15 35.0 19/2.19 70
F95 FS0110 13.5 17.4 39.0 37/1.90 95
F120 FS0120 15.5 19.8 43.0 37/2.10 120
F150 FS0130 17 22 48.0 37/2.30 150
F185 FS0140 19 24.4 54.0 37/2.58 185
F240 FS0150 21.5 27.7 60.0 61/2.30 240
F300 FS0160 24.5 31.3 67.0 61/2.52 300
F400 FS0170 27.5 35.6 80.0 62/2.91 400
F500 FS0180 31.6 40 90.0 91/2.67 500
F630 FS0190 34.5 44.6 110.0 127/2.54 630
F800 FS0200 40 51.2 130.0 127/2.87 800
F1000 FS0210 44 56.6 154.0 127/3.22 1000

TABLE 5 - HEAVY DUTY FERRULES FOR COPPER COMPACTED XLPE CABLE

DIMENSIONS

Nominal Dimensions mm Nominal

A B C Sleeve Size

Cat No Stock Code I.D O.D Length mm²
F35 XF0020 7.30 10.50 38.00 35.00
F50 XF0030 8.75 12.30 42.00 50.00
F70 XF0040 10.40 14.60 43.00 70.00
F95 XF0050 12.10 17.00 45.00 95.00
F120 XF0060 14.00 19.10 55.00 120.00
F150 XF0070 15.25 21.30 58.00 150.00
F185 XF0080 17.00 23.70 64.00 185.00
F240 XF0090 20.00 27.10 70.00 240.00
F300 XF0100 21.63 30.50 75.00 300.00
F400 XF0110 24.50 34.60 80.00 400.00
F500 XF0120 28.50 38.90 90.00 500.00
F630 XF0130 33.00 45.00 100.00 630.00

7
TABLE 6 - SOLID CENTRE (BARRIER) FERRULES

DIMENSIONS

Nominal Dimensions mm Typical Conductors Nominal

A B C Circular Stranded Sleeve Size
Cat
No Stock Code I.D O.D Length mm mm²
F10 SS0020 4.4 6.3 26 7/1.36 10
F16 SS0030 5.5 7.6 31 7/1.72 16
F25 SS0040 6.9 9 32 18/1.35 25
F35 SS0050 8.2 10.7 38 18/1.59 35
F50 SS0060 10 12.8 42 18/1.90 50
F70 SS0070 11.7 15 44 18/2.25 70
F95 SS0080 13.5 17.4 46 36/1.86 95
F120 SS0090 15.5 19.8 55 36/2.08 120
F150 SS0100 17 22 58 36/2.34 150
F185 SS0110 19 24.4 64 36/2.59 185
F240 SS0120 21.5 27.7 68 60/2.23 240
F300 SS0130 24.5 31.3 80 60/2.55 300

TABLE 7 - WEAKBACK FERRULES FOR COPPER CONDUCTOR/CABLE

DIMENSIONS

Size
Stock Code A B C
16 WF 0010 26 7 0.70
25 WF 0020 30 8 1.05
35 WF 0030 36 12 1.25
50 WF 0040 45 14 1.40
70 WF 0050 46 16 1.65
95 WF 0060 51 17 1.95
120 WF 0070 56 20 2.15
150 WF 0080 61 21 2.50
185 WF 0090 69 22 2.70
240 WF 0100 80 23 3.10
300 WF 0110 90 24 3.40
400 WF 0120 96 28 4.05

88
 SPECIAL APPLICATION LUGS AND FERRULES

Special application products can be developed to suit a customers specific application.

Examples of these are detailed below which are manufactured to the customers dimensions.

900 Outward Spade 900 Inward Spade Long Spade Double Hole

Angled Spade Reducing Ferrule Tapered ferrule

Weakback Ferrule Solid Centre Ferrule T Ferrule Brazed

9
TABLE 1A - ALUMINIUM ROUND LUGS FOR STRANDED CONDUCTOR
DIMENSIONS

TABLE 2A -ALUMINIUM 3 CORE SECTOR SHAPED CABLE LUGS FOR SOLID CONDUCTOR
DIMENSIONS

10
10
TABLE 3A - ALUMINIUM 4 CORE SECTOR SHAPED CABLE LUGS FOR SOLID CONDUCTOR

DIMENSIONS

TABLE 4A - ALUMINIUM FERRULES

DIMENSIONS

11