SECTION 07 4243.

23

METAL COMPOSITE MATERIAL WALL PANELS

PART 1 - GENERAL

Drawings and general provisions of the Contract, including General and Supplementary
Conditions and Division 01 Specification Sections, apply to this Section.

1.01 SECTION INCLUDES

A. Furnish all labor, materials, tools and equipment and perform all services and operations
necessary for the complete supply and installation of lightweight rigid composite
preformed pre-finished open joint cladding panels with integral framing and as indicated
on the drawings including:
1. Aluminum Composite Panels

B. Delegated Design Responsibility: Notwithstanding the drawings and other information

provided, the Contractor shall be fully responsible for the design including
comprehensive engineering analysis by a qualified professional engineer, detailing of
the works, described herein, and shall provide a complete, and secure installation,
which shall meet the specified performance and design requirements indicated.

C. All supporting systems, anchors and adhesives and related accessories of the
manufacturers.

D. The extent of the work is as shown on the drawings or as implied therein.

E. Related Sections: Related work to be coordinated and used in conjunction with this
specification includes but is not restricted to:
1. Section 03 3000 - Cast in Place Concrete.
2. Section 04 2200 - Concrete Unit Masonry.
3. Section 05 1200 - Structural steel.
4. Section 05 5000 - Metal Fabrications.
5. Section 07 2100 - Building Insulation.
6. Section 08 4000 - Aluminum Works.
7. Section 09 9900 - Manufacturer Vendor List - Arch & Str

1.02 REFERENCES

A. All reference to standards, regulations and requirements of statutory bodies shall mean
the latest published editions at the time of contract. Product manufacture, testing and
installation shall comply with the following references unless otherwise stated in the
specification or otherwise approved, but not limited to:
1. ASTM B 209: Standard Specification for Aluminum and Aluminum Alloy
Sheet and Plate.
2. ASTM D 1929 Standard Test Method for Determining Ignition Temperature
of Plastics
3. ASTM E 84 Surface Burning Characteristics of Building Materials_(for
single panel)

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 4. ASTM E 330: Standard Test Method for Structural Performance of
Exterior Windows, Doors, Skylights and Curtain Walls by
uniform Static Air Pressure Difference.
5. SSPC Paint 12: Society for Protective Coatings, Specification for Cold-
Applied Asphalt Mastic (Extra Thick Film).
6. AAMA 2605: American Architectural Manufacturers Association.
Voluntary Specification, Performance Requirements and
Test Procedures for Superior Performing Organic Coatings
on Aluminum Extrusions and Panels.
7. NFPA 285 Standard Fire Test Method for Evaluation of Fire
Propagation Characteristics of Exterior Wall Assemblies
Containing Combustible Components_(for full assembly)
8. BS 8414, Part 1 Fire Performance of Exterior Cladding Systems_(large
scale)
9. EN 13501-1 Fire classification of construction products and building
elements. Classification using data from reaction to fire
tests

1.03 SYSTEM DESCRIPTION

A. Exterior cladding assemblies shall consist of factory-formed and assembled metal-faced

composite panels composite, mounted with concealed fasteners and clips.

B. Provide continuous insulation and air/vapour barrier behind wall cladding assemblies,
and behind louvers where indicated

C. Provide matching flashings, copings, trims and closures, and sealant work.

D. Provide all primary and secondary steel framing secured to structure.

E. Coordinate with the electrical works for lightning protection related to Equipotential
Bonding of the façade.

1.04 SYSTEM PERFORMANCE REQUIREMENTS

A. General: Provide manufactured panel assemblies complying with performance

requirements indicated and capable of withstanding structural movement, thermally
induced movement, and exposure to weather.

B. Structural Performance: Provide manufactured wall panel assemblies capable of

withstanding design wind loads indicated under in-service conditions with deflection no
greater than the following, based on testing manufacturer's standard units according to
ASTM E 330 by a qualified independent testing and inspecting agency.

C. Fire resistance of aluminium composite panels shall comply with EN 13501-1 Class A2
and shall meet local authority requirements.

D. Building Maintenance Equipment

1. Minimum working load of 1.33 kN and of 2670 N against fracture or detachment
in any direction exerted on building maintenance equipment tie-in guide tracks
and stabilization anchors/buttons/pins for window and aluminum cladding
washing operations only plus additional loading caused by transporting of glazing
units on the window washing platform. Confirmation of loading and forces and
required safety factor to be provided by the window washing equipment supplier.
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 a. Comply with recommendations per EN 1808, “Safety requirements on
suspended access equipment. Design calculations, stability criteria,
construction. Tests”.

E. Seismic
1. Design cladding assemblies to prevent damage due to earthquake forces as
required by the applicable building code of IBC.

F. Air Infiltration: Air leakage through assembly of not more than 0.3 L/s per sq. m of wall
area when tested according to ASTM E 283 at a static-air-pressure difference of 300 Pa.

G. Water Penetration: No water penetration when tested according to ASTM E 331 at a

minimum differential pressure of 20 percent of inward-acting, wind-load design pressure
of not less than 300 Pa and not more than 575 Pa.

1.05 DESIGN CRITERIA

A. Have the work of this Section designed by a Professional Engineer licensed to design
structures and registered in the Place of the Work.

B. Design cladding assemblies, their connections and related work to withstand within
acceptable deflection limitations their own weight, and the maximum design loads, and
combinations of loads, due to seismic loads, the pressure and suction of wind as
calculated in accordance with the applicable building Code and wind pressure study,
and internal pressure. Panels shall exhibit no permanent deformation or wind induced
vibration and fatigue problems when subjected to these loads.

C. Design special features such as ledges and projecting decorative cladding features to
withstand window cleaning loads and workers standing thereon. Allow for a person
applied force of 1.6 kN and as required by authorities having jurisdiction.

D. Design light gauge steel structural members, aluminum structural members and
aluminum products in accordance with local jurisdictional authorities. Make provisions
in support framing to allow anchorage of items such as but not limited to signage,
coordinate with other trades. Reinforce framing as required so that members can safety
sustain loads that may be applied to them.

E. Metal faces shall be visually flat under lighting conditions to Consultant's acceptance.

F. Accommodate deflection of cladding and structure horizontally. Limit deflection to L/175

of clear span vertically for spans less than 4150 mm, and L/240 + 6.5 mm for spans
greater than 4150 mm, for floor to floor framing members, measured from point of
attachment to structural steel, masonry or concrete, under design loading specified.

G. Deflection limits for sheet metal air/vapor barriers shall not exceed L/240 of the span or
a maximum 6 mm, under design loading.

H. Deflection limits shall be such that the integrity of the seals will be maintained at design
loading. Permanent deformation of members due to applied loads not permitted.
Notwithstanding limits specified herein, assemblies shall not deflect under design loads
sufficient to cause noise, rattling, vibration, overstressing of fasteners, clips, breaking of
adhesives or sealants, to cause them to touch other components of this work or building
structure, or to break the integrity of the insulation thermal blanket or air/vapor barrier
seal, and other detrimental effects on wall system.

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 I. Permanent deformation, weld or fastener failure, anchoring failure, component
disengagement or breakage shall not occur under loading equal to 1.5 times the design
positive and negative load pressure. Permanent deformation is defined as deflection
without recovery exceeding length/1000.

J. Design, engineer, assemble and secure assemblies in manner which will keep stresses
on sealants within the sealant manufacturer's recommended maximum.

K. In designing the structural framework of the building, assumptions have been made as
to the magnitude, direction and points of application of the loads imposed on the
structure by the building envelope assemblies. This information is available from the
structural engineer Consultant upon request.

L. Design, fabricate and install the assembly to be watertight to the interior under the
interior and exterior design conditions in combination with movements occurring due to
loads imposed.

M. Design and engineer building envelope assemblies to provide for expansion and
contraction of components as will be caused by the ambient temperature range and
surface temperature variation of components, and structural movements, without
causing distortion, buckling, misalignment of joints, failure of joint and air/vapor barrier
seals, generating sound, undue stress or other defects detrimental to appearance or
performance.

N. Metal panel systems shall allow for thermal movements resulting from the following
maximum change (range) in ambient and surface temperatures. Base engineering
calculation on surface temperatures of materials due to both solar heat gain and
nighttime-sky heat loss.
1. Temperature Change (Range): 67°C, ambient; 100°C, material surfaces.

O. Comply with the design and performance requirements of the local building Code, other
regulations and requirements of authorities having jurisdiction, and as specified herein,
and design, engineer, fabricate and install the work accordingly. Design cladding
systems and related work to:
1. Accommodate, by means of expansion and contraction provisions, any
movements in the building envelope assemblies themselves and between the
assemblies and the building structure, caused by structural movements, both
deflection and racking.
2. Provide for deflection of the structure to ensure that structural loads are not
transmitted to cladding work.
3. Design and engineer building envelope assemblies to accommodate the building
maintenance equipment and systems without permanent deflection and without
distortion to building maintenance equipment anchors and other members.
Coordinate with building maintenance equipment and ensure that anchors are
incorporated into the facade system and secured to the structure.
4. The Work shall have a method of attachment to the structure which shall take
into account site peculiarities so that there shall be no possibility of site and air
vibrations or normal temperature movements of the building to loosen, weaken
and/or fracture the connection between building envelope assembly components
and the structure or between the components themselves.
5. Unless otherwise indicated, the requirements for an air barrier and a vapor
barrier are intended to be provided at the same plane in the building envelope
design and are noted as "air/vapor barrier". The definition of the air/vapor barrier
for the purpose of these Specifications is "a continuous membrane including
joints of membrane between components and to adjacent construction which
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 prevents or retards penetration of moisture laden air and the diffusion of water
vapor through it".
6. The maximum water vapor transmission of all components forming the vapor
barrier shall be 2.8 ng/(Pa x s x m5) unless specified otherwise.
7. At design conditions no condensation shall occur on room side surfaces.
8. Metal wall panel system shall use the rain screen principle.
9. Make provisions to drain to the exterior face of the assembly, any water entering
at joints and any condensation occurring within the building envelope assembly.
Weep water shall discharge in a manner that avoids staining of architectural
finish, collecting in puddles or the forming of icicles.
10. Provide completed installations free from vibrations, wind whistles and noise due
to thermal and structural movement and wind pressure.
11. Cladding panels shall have uniform appearance and color. Exposed aluminum
work specified shall have uniform appearance and colour.
12. All components shall be:
a. Secured and reinforced by concealed means. Securement method shall
not permit telegraphing of fasteners or reinforcing.
b. Attached in a manner which will permit replacement of components or
units during construction or in subsequent usage of building without
dismantling or disturbance to adjoining components or units. In addition,
such replacement shall be carried out without the use or addition of extra
screws, splices, covers, or other such fasteners or accessories that alter
original design features. Panels shall be identified on shop drawings as to
building location to facilitate panels removal and replacement.
c. Assembled, secured, anchored, reinforced, sealed, made weathertight
and water tight without restricting thermal or structural movements of the
system. Where possible sealants shall be concealed.

1.06 SUBMITTALS:

A. Product Data: Include manufacturer's product specifications, standard details, certified

product test results, and general recommendations, as applicable to materials and
finishes for each component and for total panel assemblies.

B. Submit shop drawings indicating details of the cladding panel systems, decorative
projecting cladding features and ledges, elevations, profiles, methods of joining, joint
locations and details, thicknesses and finishes of materials, sizes, fastening devices and
reinforcements, supports, spacing, flashing details and trim details, methods of
anchoring, sizes of anchorages, mechanical and electrical fixtures as applicable,
1. Submit a schedule of all panel types, sizes and profiles together with panel
reference numbers to the total assignment.

C. Coordination Drawings: Exterior elevations drawn to scale and coordinating

penetrations and wall mounted units. Show the following:
1. Wall panels and attachments.
2. Wall mounted items including doors, windows, louvers and light fixtures.

D. Samples: Provide sample panels (300 mm) long by actual panel width, in the profile,
style, color, and texture indicated. Include clips, caps, battens, fasteners, closures,
drainage provision and other exposed panel accessories.

E. Submit complete shop drawings bearing stamp and signature of a Professional

Engineer licensed to design structures and registered in the Place of the Work.

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 F. Submit calculations certified by a Professional Engineer licensed to design structures
and registered in the Place of the Work, substantiating sizes for members and
connections based on the design loads, before commencing fabrication.

G. Test Reports
1. Submit laboratory test reports for cladding system similar to system to be
installed conducted by an approved, independent testing laboratory showing
successful results and conformance to design criteria requirements specified.

H. Maintenance Instructions
1. Submit copies of instructions covering cleaning, maintenance and adjustments,
touch-up, repair and removal of panels and other relevant maintenance data for
incorporation into operating and maintenance manual.

1.07 TOLERANCES

A. Erection tolerances apply to each individual assembly and shall not be accumulative.
1. Vertical position: plus/minus 3 mm.
2. Horizontal position: plus/minus 3 mm.
3. Deviation from plumb: 3 mm maximum each plane.
4. Deviation from level: 3 mm maximum each plane.
5. Openings: ± 3 mm of location.
6. Racking of face: 6 mm maximum.
7. Racking in elevation: nil
8. Offset from true alignment between two identical elements abutting end to end or
in line: 0.3 mm.

1.08 QUALITY ASSURANCE

A. Local Civil Defense Approval is required

B. Submit documented proof that the material has a proven record of successful
performance for more than 10 years, confirmed by at least five local projects.

C. Installer (Applicator) Qualifications: An experienced applicator with minimum 10 years

experience specialized in installing work similar in material, design, and extent to that
indicated for this Project and who is acceptable to manufacturer.

D. Mockups: Before installing wall panels, construct mockups for each form of construction
and finish required in a location and of size as directed to verify selections made under
Sample submittals and to demonstrate aesthetic effects and qualities of materials and
execution. Build mockups using exposed and concealed materials indicated for the
completed Work.
1. Mockup shall be complete with adjoining material and support system to the
satisfaction of the Engineer. If the required standard is not achieved, the
Contractor shall replace (at the contractor’s cost) until the required standard is
achieved as judged by the Engineer
2. Demonstrate the proposed range of aesthetic effects and workmanship.
3. Obtain written approval of mock-up from the Engineer before starting fabrication.
4. Maintain mock-ups during construction in an undisturbed condition as a standard
for judging the completed Work.
5. Mock up shall become part of finished work if approved by the Engineer at the
time of Substantial Completion.
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1.09 DELIVERY, STORAGE, AND HANDLING

A. Deliver panels and other components so they will not be damaged or deformed.
Package panels for protection against damage during transportation or handling.

B. Handling: Exercise care in unloading, storing, and erecting wall panels to prevent
bending, warping, twisting, and surface damage.

C. Stack materials on platforms or pallets, covered with tarpaulins or other suitable

weathertight and ventilated covering. Store panels to ensure dryness. Do not store
panels in contact with other materials that might cause staining, denting, or other
surface damage.

1.10 PROJECT CONDITIONS

A. Field Measurements: Verify location of structural members and openings in substrates

by field measurements before fabrication and indicate measurements on Shop
Drawings. Coordinate fabrication schedule with construction progress to avoid delaying
the Work.

1.11 COORDINATION

A. Coordinate metal wall panel assemblies with rain drainage work, flashing, trim and
construction of girts, soffits and other adjoining works, including glazing panels to
provide a leak proof, secure and non-corrosive installation.

1.12 WARRANTY

A. Special Finish Warranty: Submit a written warranty, signed by manufacturer, covering

failure of the factory-applied exterior finish on metal wall panels within the specified
warranty period and agreeing to repair finish or replace wall panels that show evidence
of finish deterioration. Deterioration of finish includes, but is not limited to, color fade,
chalking, cracking, peeling, and loss of film integrity.

B. Finish Warranty Period: 20 years from date of Substantial Completion.

PART 2 - PRODUCTS

2.01 COMPOSITE PANELS

A. General: Provide factory-formed and -assembled metal-faced composite wall panels

fabricated from two metal facings bonded, using no glues or adhesives to core and
formed into profile for installation method indicated

B. 4mm thick aluminum composite panels composed of proprietary core sandwiched

between two skins of 0.5mm thick aluminum sheet (alloy 5005) to ASTM B 209.
1. Weight: 7.7 kg/m2.
2. Thermal Expansion: 2.4mm/m/100oK
3. Core : Mineral fiber (non-combustible mineral filled, FR-A2 tested)

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 4. Finish: PVDF based stove lacquered finish on front and mill finish on rear side
with a epoxy primer. Prepare, pre-treat and apply coating to exposed metal
surface to comply with AAMA 2605. Color to approval.

C. Mineral Fiber Core: Noncombustible, with the following surface burning characteristics
as determined by testing identical product per ASTM E 84 by UL or another testing and
inspecting agency.
1. Flame-Spread Index: 15 or less.
2. Smoke-Developed Index: 50 or less.

D. Bond Integrity: When tested for bond integrity, in accordance with ASTM D1781
(simulating resistance to panel delamination), there shall be no adhesive failure of the
bond between the core and the skin) or cohesive failure of the core itself below the
following values

E. The surface shall not have any irregularities such as roughness, buckling or other
imperfections in accordance with Employer’s Representative and Façade consultant
visual inspection rules. Maximum deviation from panel flatness shall be 3.0mm in
1500mm on panel in any direction for assembled units (Non accumulative – No oil
canning)

F. Visible distortion of the aluminium composite panels will not be accepted. The contractor
shall increase the thickness of aluminium composite and / or put additional stiffeners to
prevent visible distortion from occurring.

G. All composite panels shall not consist of toxic material.

H. All composite panels shall be of consistent high quality regardless of sources.

I. Composite panel manufacturer shall have a minimum of 15 years’ experience in the

manufacture.

2.02 PANEL ASSEMBLIES

A. Fabricate panel face sheets to the profile or configuration indicated or as required and
approved; and of the material, finish, and thickness indicated. Design joints between
panels to form weathertight seals.

B. Provide steel support system as required to support the panel assembly and to counter
any wind uplift.

2.03 MISCELLANEOUS MATERIALS

A. Fasteners: Self-tapping screws, bolts, nuts, self-locking rivets and bolts, end-welded
studs, and other suitable fasteners designed to withstand design loads and as
recommended by the panel manufacturer.
1. Use stainless-steel fasteners.
2. Provide exposed fasteners with heads matching color of panel by means of
plastic caps or factory-applied coating.
3. Provide metal-backed neoprene washers under heads of exposed fasteners
located on weather side of panels.

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