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MOTION SERVICES

Maintenance schedule for ACS800

Applied to Industrial Single Drives, Multidrives and Liquid-
Cooled Drives, manufactured or maintained 2016 or before.
For drives manufactured or maintained 2017 and onward please refer to 4FPS10000573508.

Recommended maintenance
intervals and component
replacements are based on
specified operational and
environmental conditions. ABB
recommends annual drive
inspections to ensure the
highest reliability and optimum
performance.

Note See the below listed technical notes for

Long term operation near or over the maximum more details on component aging and
specified ratings or environmental conditions may possible effects on the drive.
require shorter maintenance intervals.
Check the device specific technical specifications in Electrolytic 4FPS10001015180
the relevant hardware manual and consult your local capacitors
ABB Service for maintenance recommendations at: Film capacitors 4FPS10001454838
/new.abb.com/channel-partners/search IGBTs 4FPS10001147623
Cooling fans 4FPS10001147616
More detailed maintenance information can be found
in maintenance instructions, product manuals and on PCBAs 4FPS10001147621
the Internet: Power supplies 4FPS10001454842
/new.abb.com/drives

DOCUMENT ID REV. DATE LANG. PAGE

4FPS10000223379 N 15.6.2022 EN 1/3

 MA I NT ENA N CE S CHEDU LE FOR ACS8 00 , MA NU FACTUR ED OR MAI NTA INED 20 16 O R BEFOR E

Years from startup

COOLING
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Air-cooled
Internal/additional cooling fan for
ACS800-01, -04, -11, -31, -104 (IP20, IP21 and R R R R R R R
IP55)
Cooling fan for ACS800-01, -02, -04, -07, -11,
I R I R I R I
-17, -31, -37, -38, -14, -104, DSU, ISU, ALCL
(1)
DOL Cooling fan for DSU+992, ALCL-1X,
R R R R R R R
0X-X (mains supply frequency 60Hz)
Cooling fan for DSU+V992
I I I I I I I I I I I I I I I I I I I
(mains supply frequency 50Hz)
Enclosure extension cooling fan (ACS800-
R R R R R R R
02)
Extra cooling fans inside cabinet (ACS800-
I R I R I R I
x7, ACS800 md)
Extra IP54 cooling fan on roof of cabinet
I R I R I R I
(ACS800-07, ACS800 md)

Liquid-cooled units
Cooling fans ACS800LC, 50Hz I R I R I R I
(1)
DOL Cooling fan for ACS800LC, DSU LC,
R R R R R R R
(mains supply frequency 60Hz)
Check pH of coolant P P P P P P P P P P
Add coolant corrosion inhibitor P P P P P P P P P P
Heat exchanger cleaning P P P P P P P P P P
Expansion tank air pressure P P P P P P P P P P
Cooling liquid pump assembly I R I R I R I
Change coolant in internal cooling circuit R R
Expansion tank R R
Cooling fans ACS800LC, 50Hz I I I I I I I I I I I I I I I I I I I I I

(1)
DOL Cooling fan = Direct online fan

__
Legend
I Inspection (visual inspection and maintenance action if needed)
P Performance of on/off-site work (commissioning, tests, measurements, or other work)
R Replacement

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4FPS10000223379 N 15.6.2022 External EN 2/3

© Copyright 2022 ABB. All rights reserved.
 MA I NT ENA N CE S CHEDU LE FOR ACS8 00 , MA NU FACTUR ED OR MAI NTA INED 20 16 O R BEFOR E

Years from startup

AGING
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

Common
Electrolytic capacitors (DC circuit) R R
Converter electronic boards: APOW, AFIN,
AFPS, AGPS, AINP, CMRB, CMIB, DSMB, R R
DSAB, DSCB
(2)
Cabinet Auxiliary Power Supplies R R
Memory backup battery replacement in
R R R
APBU-xx unit
(3)
ALCL filter capacitor 380 - 415V supply
network (ACS800-14, -17, -37, -38, -67, md, I I/R I I I/R I
LC)
(3)
ALCL filter capacitor 460V - 690V supply
network (ACS800-14, -17, -37, -38, -67, md, I/R I I/R I I/R I
LC)

Connections and environment

AINT+ flat cables, CINT, NRED, discharging
R R
resistors
Power cable connections and quick
connectors of the supply, inverter and
I I I I I I I
converter modules
(ACS800-x7/ and ACS800 md)
Air filters (IP20 to IP42) I I I I I I I I I I I I I I I I I I I I I
Air filters (IP54 and IP54R) R R R R R R R R R R R R R R R R R R R R R
Cleanliness check (dustiness, corrosion and
I I I I I I I I I I I I I I I I I I I I I
temperature) and/or heat sink cleaning
Main Contactor maintenance I I I I I I I I I I I I I I I I I I I I I

Improvements
Based on product notes I I I I I I I

Spare parts
DC circuit capacitors reforming P P P P P P P P P P P P P P P P P P P P P

Safety function
Safety function test interval P P P P P P P P P P P P P P P P P P P P P

(2)
Check amount of Auxiliary power supplies from cabinet or manufactured BOM.
(3)
If filter capacitor is not replaced, the filter capacitor shall be inspected/measured after 3 years from the last inspection.

__
Legend
I Inspection (visual inspection and maintenance action if needed)
P Performance of on/off-site work (commissioning, tests, measurements, or other work)
R Replacement

Note
Long term operation near or over the maximum
specified ratings or environmental conditions may
require shorter maintenance intervals. To minimize
the risk of failures in the frequency converter, ABB
recommends including IGBT modules as part of the
maintenance program. ABB suggests a module
reconditioning at the authorized Drives Service
Workshop in these cases. Reconditioning restores
all the drive’s aging components to the latest version
and revisions. That improves the drive’s reliability and
extends its lifetime.

More information about reconditioning.

Please consult your local ABB for more details on the

maintenance program and available services.

DOCUMENT ID REV. DATE SECURITY LEVEL LANG. PAGE

4FPS10000223379 N 15.6.2022 External EN 3/3

© Copyright 2022 ABB. All rights reserved.