Сервисная Инструкция 42uqv (38uyv) 050h-060h
Сервисная Инструкция 42uqv (38uyv) 050h-060h
Сервисная Инструкция 42uqv (38uyv) 050h-060h
SVM-13082-1
SERVICE MANUAL
SPLIT TYPE
Indoor Unit
<High Wall, Heat Pump Type>
42UQV050H
42UQV060H
Outdoor Unit
<Heat Pump Type>
38UYV050H
38UYV060H
R410A
Revised on Jun, 2014
FILE NO. SVM-13082
CONTENTS
2. SPECIFICATIONS ..................................................................................... 4
–1–
FILE NO. SVM-13082
1. SAFETY PRECAUTIONS
CAUTION
New Refrigerant Air Conditioner Installation
• THIS AIR CONDITIONER ADOPTS THE NEW HFC REFRIGERANT (R410A) WHICH DOES NOT
DESTROY OZONE LAYER.
R410A refrigerant is apt to be affected by impurities such as water, oxidizing membrane, and oils because
the working pressure of R410A refrigerant is approx. 1.6 times of refrigerant R22. Accompanied with the
adoption of the new refrigerant, the refrigeration machine oil has also been changed. Therefore, during
installation work, be sure that water, dust, former refrigerant, or refrigeration machine oil does not enter into
the new type refrigerant R410A air conditioner circuit.
To prevent mixing of refrigerant or refrigerating machine oil, the sizes of connecting sections of charging
port on main unit and installation tools are different from those used for the conventional refrigerant units.
Accordingly, special tools are required for the new refrigerant (R410A) units. For connecting pipes, use new
and clean piping materials with high pressure fittings made for R410A only, so that water and/or dust does
not enter. Moreover, do not use the existing piping because there are some problems with pressure fittings
and possible impurities in existing piping.
CAUTION
TO DISCONNECT THE APPLIANCE FROM THE MAIN POWER SUPPLY
This appliance must be connected to the main power supply by a circuit breaker or a switch with a contact
separation of at least 3 mm.
DANGER
• ASK AN AUTHORIZED DEALER OR QUALIFIED INSTALLATION PROFESSIONAL TO IN-
STALL/MAINTAIN THE AIR CONDITIONER.
INAPPROPRIATE SERVICING MAY RESULT IN WATER LEAKAGE, ELECTRIC SHOCK OR FIRE.
• TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE
ALL POWER SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
–2–
FILE NO. SVM-13082
WARNING
• Never modify this unit by removing any of the safety guards or bypass any of the safety interlock
switches.
• Do not install in a place which cannot bear the weight of the unit. Personal injury and property
damage can result if the unit falls.
• After the installation work, confirm that refrigerant gas does not leak.
If refrigerant gas leaks into the room and flows near a fire source, such as a cooking range, noxious gas
may generate.
• The electrical work must be performed by a qualified electrician in accordance with the Installation
Manual. Make sure the air conditioner uses an exclusive circuit.
An insufficient circuit capacity or inappropriate installation may cause fire.
• When wiring, use the specified cables and connect the terminals securely to prevent external
forces applied to the cable from affecting the terminals.
• Be sure to provide grounding.
Do not connect ground wires to gas pipes, water pipes, lightning rods or ground wires for telephone cables.
• Conform to the regulations of the local electric company when wiring the power supply.
Inappropriate grounding may cause electric shock.
CAUTION
• Exposure of unit to water or other moisture before installation may result in an electrical short.
Do not store in a wet basement or expose to rain or water.
• Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify
the noise level of the unit or where noise or discharged air might disturb neighbors.
• To avoid personal injury, be careful when handling parts with sharp edges.
• Perform the specified installation work to guard against an earthquake.
If the air conditioner is not installed appropriately, accidents may occur due to the falling unit.
For Reference:
If a heating operation would be continuously performed for a long time under the condition that the outdoor
temperature is 0°C or lower, drainage of defrosted water may be difficult due to freezing of the bottom plate,
resulting in a trouble of the cabinet or fan.
It is recommended to procure an antifreeze heater locally for a safe installation of the air conditioner.
For details, contact the dealer.
–3–
FILE NO. SVM-13082
2. SPECIFICATIONS
2-1. Specifications
* The specifications may be subject to change without notice for purpose of improvement.
–4–
FILE NO. SVM-13082
<Cooling> <Heating>
10.00 10.00
9.00 9.00
8.00 8.00
42UQV060H
7.00 7.00
42UQV060H
6.00 42UQV050H
6.00
Current (A)
Current (A)
5.00 5.00
42UQV050H
4.00
4.00
3.00
3.00
2.00
2.00
1.00
1.00
0.00
0 10 20 30 40 50 60 70 80 90 100 110 120 0.00
0 10 20 30 40 50 60 70 80 90 100 110 120
<Cooling> <Heating>
105 120
100
95 100
90 42UQV050H
42UQV060H
80 42UQV050H
Capacity Ratio (%)
85
Capacity Ratio (%)
42UQV060H
80
60
75
70
Condition 40 Condition
65 Indoor: DB27oC / WB19oC Indoor: DB20oC
Indoor Air-Flow Volume: High Indoor Air-Flow Volume: High
Pipe Length: 7.5m Pipe Length: 7.5m
60 20
Capacity Ratio: 100%= Capacity Ratio: 100%=
55 5.0kW (42UQV050H) 5.8kW (42UQV050H)
6.0kW (42UQV060H) 7.0kW (42UQV060H)
50 0
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 -15 -10 -5 0 5 10
Outdoor Temperature (oC) Outdoor Temperature (oC)
–5–
FILE NO. SVM-13082
3. REFRIGERANT R410A
This air conditioner adopts the new refrigerant HFC 6. When an air conditioning system charged with a
(R410A) which does not damage the ozone layer. large volume of refrigerant is installed in a small
The working pressure of the new refrigerant R410A room, it is necessary to exercise care so that,
is 1.6 times higher than conventional refrigerant even when refrigerant leaks, its concentration
(R22). The refrigerating oil is also changed in does not exceed the marginal level.
accordance with change of refrigerant, so be careful If the refrigerant gas leakage occurs and its
that water, dust, and existing refrigerant or refrigerat- concentration exceeds the marginal level, an
ing oil are not entered in the refrigerant cycle of the oxygen starvation accident may result.
air conditioner using the new refrigerant during 7. Be sure to carry out installation or removal
installation work or servicing time. according to the installation manual.
The next section describes the precautions for air Improper installation may cause refrigeration
conditioner using the new refrigerant. Conforming to trouble, water leakage, electric shock, fire, etc.
contents of the next section together with the
8. Unauthorized modifications to the air conditioner
general cautions included in this manual, perform
may be dangerous. If a breakdown occurs
the correct and safe work.
please call a qualified air conditioner technician
or electrician.
3-1. Safety During Installation/Servicing Improper repair’s may result in water leakage,
As R410A’s pressure is about 1.6 times higher than electric shock and fire, etc.
that of R22, improper installation/servicing may
cause a serious trouble. By using tools and materi- 3-2. Refrigerant Piping Installation
als exclusive for R410A, it is necessary to carry out
installation/servicing safely while taking the following 3-2-1. Piping Materials and Joints Used
precautions into consideration. For the refrigerant piping installation, copper pipes
1. Never use refrigerant other than R410A in an air and joints are mainly used. Copper pipes and joints
conditioner which is designed to operate with suitable for the refrigerant must be chosen and
R410A. installed. Furthermore, it is necessary to use clean
If other refrigerant than R410A is mixed, pressure copper pipes and joints whose interior surfaces are
in the refrigeration cycle becomes abnormally less affected by contaminants.
high, and it may cause personal injury, etc. by a 1. Copper Pipes
rupture.
It is necessary to use seamless copper pipes
2. Confirm the used refrigerant name, and use tools which are made of either copper or copper alloy
and materials exclusive for the refrigerant R410A. and it is desirable that the amount of residual oil
The refrigerant name R410A is indicated on the is less than 40 mg/10 m. Do not use copper
visible place of the outdoor unit of the air condi- pipes having a collapsed, deformed or discolored
tioner using R410A as refrigerant. To prevent portion (especially on the interior surface).
mischarging, the diameter of the service port Otherwise, the expansion valve or capillary tube
differs from that of R22. may become blocked with contaminants.
3. If a refrigeration gas leakage occurs during As an air conditioner using R410A incurs pres-
installation/servicing, be sure to ventilate fully. sure higher than when using R22, it is necessary
If the refrigerant gas comes into contact with fire, to choose adequate materials.
a poisonous gas may occur. Thicknesses of copper pipes used with R410A
4. When installing or removing an air conditioner, do are as shown in Table 3-2-1. Never use copper
not allow air or moisture to remain in the refrig- pipes thinner than 0.8 mm even when it is
eration cycle. Otherwise, pressure in the refrig- available on the market.
eration cycle may become abnormally high so
that a rupture or personal injury may be caused.
5. After completion of installation work, check to
make sure that there is no refrigeration gas
leakage.
If the refrigerant gas leaks into the room, coming
into contact with fire in the fan-driven heater,
space heater, etc., a poisonous gas may occur.
–6–
FILE NO. SVM-13082
Table 3-2-1 Thicknesses of annealed copper pipes
Thickness (mm)
2. Joints
For copper pipes, flare joints or socket joints are used. Prior to use, be sure to remove all contaminants.
a) Flare Joints
Flare joints used to connect the copper pipes cannot be used for pipings whose outer diameter exceeds
20 mm. In such a case, socket joints can be used.
Sizes of flare pipe ends, flare joint ends and flare nuts are as shown in Tables 3-2-3 to 3-2-6 below.
b) Socket Joints
Socket joints are such that they are brazed for connections, and used mainly for thick pipings whose
diameter is larger than 20 mm.
Thicknesses of socket joints are as shown in Table 3-2-2.
–7–
FILE NO. SVM-13082
d) Flare Processing
Make certain that a clamp bar and copper
pipe have been cleaned.
ØD
By means of the clamp bar, perform the flare A
processing correctly.
Use either a flare tool for R410A or conven-
tional flare tool.
Flare processing dimensions differ according
to the type of flare tool. When using a con-
ventional flare tool, be sure to secure “dimen-
sion A” by using a gauge for size adjustment. Fig. 3-2-1 Flare processing dimensions
A (mm)
Nominal Outer Thickness
diameter Flare tool for R410A Conventional flare tool
diameter (mm) (mm)
clutch type Clutch type Wing nut type
A (mm)
Nominal Outer Thickness
diameter Flare tool for R22 Conventional flare tool
diameter (mm) (mm)
clutch type Clutch type Wing nut type
–8–
FILE NO. SVM-13082
Table 3-2-6 Flare and flare nut dimensions for R22
6
to 4
45
B A C D
43
to 4
5
Fig. 3-2-2 Relations between flare nut and flare seal surface
NOTE :
When applying oil to the flare surface, be sure to use oil designated by the manufacturer.
If any other oil is used, the lubricating oils may deteriorate and cause the compressor to burn out.
–9–
FILE NO. SVM-13082
3-3. Tools
3-3-1. Required Tools
The service port diameter of packed valve of the outdoor unit in the air-water heat pump using R410A is
changed to prevent mixing of other refrigerant. To reinforce the pressure-resisting strength, flare processing
dimensions and opposite side dimension of flare nut (For Ø12.7 copper pipe) of the refrigerant piping are
lengthened.
The used refrigerating oil is changed, and mixing of oil may cause a trouble such as generation of sludge,
clogging of capillary, etc. Accordingly, the tools to be used are classified into the following three types.
1. Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22))
2. Tools exclusive for R410A, but can be also used for conventional refrigerant (R22)
3. Tools commonly used for R410A and for conventional refrigerant (R22)
The table below shows the tools exclusive for R410A and their interchangeability.
Tools exclusive for R410A (The following tools for R410A are required.)
Tools whose specifications are changed for R410A and their interchangeability
R410A Conventional air-water
air-water heat pump installation heat pump installation
No. Used tool Usage Existence of Whether conven- Whether new equipment
new equipment tional equipment can be used with
for R410A can be used conventional refrigerant
1 Flare tool Pipe flaring Yes *(Note 1) Yes
Copper pipe gauge for
Flaring by
2 adjusting projection Yes *(Note 1) *(Note 1)
conventional flare tool
margin
Torque wrench
3 Connection of flare nut Yes No No
(For Ø12.7)
4 Gauge manifold Evacuating, refrigerant
Yes No No
5 Charge hose charge, run check, etc.
(Note 1) When flaring is carried out for R410A using the conventional flare tools, adjustment of projection
margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.
(Note 2) Charging cylinder for R410A is being currently developed.
Also prepare the following equipments for other installation method and run check.
1. Clamp meter 3. Insulation resistance tester
2. Thermometer 4. Electroscope
– 10 –
FILE NO. SVM-13082
3-4. Recharging of Refrigerant
When it is necessary to recharge refrigerant, charge the specified amount of new refrigerant according to the
following steps.
(Indoor unit)
(Outdoor unit)
Opened
Refrigerant cylinder
(with siphon)
Check valve
Opened
Opened
Open/close Closed
valve for charging
Service port
Electronic balance for refrigerant charging
– 11 –
FILE NO. SVM-13082
It is necessary for charging refrigerant under condition of liquid because R410A is mixed type of refrigerant.
Accordingly, when charging refrigerant from the refrigerant cylinder to the equipment, charge it turning the
cylinder upside down if cylinder is not equipped with siphon.
cylinder
Refrigerant
Refrigerant
cylinder
Electronic Electronic
balance balance
Siphon
Fig. 3-4-2
– 12 –
FILE NO. SVM-13082
2. Characteristics required for flux 3-5-3. Brazing
• Activated temperature of flux coincides with the As brazing work requires sophisticated techniques,
brazing temperature. experiences based upon a theoretical knowledge, it
• Due to a wide effective temperature range, flux must be performed by a person qualified.
is hard to carbonize. In order to prevent the oxide film from occurring in
• It is easy to remove slag after brazing. the pipe interior during brazing, it is effective to
• The corrosive action to the treated metal and proceed with brazing while letting dry Nitrogen gas
brazing filler is minimum. (N2) flow.
• It excels in coating performance and is harm-
less to the human body.
As the flux works in a complicated manner as Never use gas other than Nitrogen gas.
described above, it is necessary to select an
1. Brazing method to prevent oxidation
adequate type of flux according to the type and
shape of treated metal, type of brazing filler and 1) Attach a reducing valve and a flow-meter to
brazing method, etc. the Nitrogen gas cylinder.
2) Use a copper pipe to direct the piping mate-
3. Types of flux rial, and attach a flow-meter to the cylinder.
• Noncorrosive flux 3) Apply a seal onto the clearance between the
Generally, it is a compound of borax and boric piping material and inserted copper pipe for
acid. Nitrogen in order to prevent backflow of the
It is effective in case where the brazing tem- Nitrogen gas.
perature is higher than 800°C. 4) When the Nitrogen gas is flowing, be sure to
• Activated flux keep the piping end open.
Most of fluxes generally used for silver brazing 5) Adjust the flow rate of Nitrogen gas so that it
are this type. is lower than 0.05 m3/Hr or 0.02 MPa
It features an increased oxide film removing (0.2kgf/cm2) by means of the reducing valve.
capability due to the addition of compounds 6) After performing the steps above, keep the
such as potassium fluoride, potassium chloride Nitrogen gas flowing until the pipe cools down
and sodium fluoride to the borax-boric acid to a certain extent (temperature at which
compound. pipes are touchable with hands).
4. Piping materials for brazing and used 7) Remove the flux completely after brazing.
brazing filler/flux
Nitrogen gas
1. Do not enter flux into the refrigeration cycle. cylinder
– 13 –
FILE NO. SVM-13082
4. CONSTRUCTION VIEWS
4-1. Indoor Unit
73.5
50 50
7
Air outlet
Knock out system Knock out system
172
50
50
78 72 72 78
57 18
278 200 222 200 150
Wireless remote controller
132
149
63 17.5
85 786 23
235 235 For stud bold ( 6)
Hanger 215 215 For stud bold ( 8~ 10)
320
40
65
– 14 –
FILE NO. SVM-13082
30
600
50
36 R15
306
320
86
320
320
Ø6 hole
306
R5.5 Ø6 hole
36 R15
Ø11x14 hole 50
A detail Drawing (Back leg)
Ø 25 Drain outlet 2- Ø11 x 14 Hole B Detail Drawing (Front leg)
(For Ø8 -Ø10 anchor bolt)
FAN-GUARD
Ø 436
COVER-PV
Z
550
275
320
290 90 600 90 69 342
Liquid side
(Flare Ø 6.35)
Gas side
(Flare ∅ 12.7)
129
84
54
600 or more
320
− 15 −
FILE NO. SVM-13082
5. WIRING DIAGRAM
COMPRESSOR
P04
1 1 RED
WHI P05
CM 2 2
3 3
BLK P06 Q200 205
IGBT
P25 R221
6 6
YEL P24 5 5
P23 R220 4 4
YEL P22 3 3 PMV
R219 2 2
P21
1 1
BRW P20
P35 L03 C13 3 3
YEL P34 2
1 1
TS
(SUCTION PIPE
AC250V TEMP. SENSOR)
2 2
POWER CN602
1 1
RELAY
TO
(OUTDOOR
TEMP. SENSOR)
CT 3 3
CN601 2
1 1
1 1 TD
2 2 RELAY (DISCHARGE PIPE
TEMP. SENSOR)
2 2
CN600
1 1
TE
1 3 (CONDENSER PIPE
1 3 TEMP. SENSOR)
PUR 1 2
1 2
COIL
FOR
4WAY
VALVE
Power Supply
(From Main Line)
Heat
Exchanger
GRN&YEL
– 16 –
FILE NO. SVM-13082
6. SPECIFICATIONS OF ELECTRICAL PARTS
– 17 –
FILE NO. SVM-13082
7. REFRIGERANT CYCLE DIAGRAM
T1 Temp. measurement
INDOOR UNIT
Indoor heat
exchanger
TC
Allowable height
difference : 10m
Max. : 20m
Min. : 2m
P Pressure measurement Chargeless : 15m
Deoxidized copper pipe
Gauge attaching port Outer dia. : 6.35mm Charge : 20g/m
Vacuum pump connecting port Thickness : 0.8mm (16 to 20m)
Sectional shape
Deoxidized copper pipe of heat insulator
Outer dia. : 12.7mm
Thickness : 0.8mm
Strainer
4-way valve
(STF-0108Z) Muffler
TS
TO
TO
DISTRIBUTOR
TE
Propeller fan Refrigerant amount : 1.40kg
NOTE :
• The maximum pipe length of this air conditioner is 20 m. When the pipe length exceeds 15m, the additional
charging of refrigerant, 20g per 1m for the part of pipe exceeded 15m is required. (Max. 100g)
– 18 –
FILE NO. SVM-13082
42UQV060H / 38UYV060H
T1 Temp. measurement
INDOOR UNIT
Indoor heat
exchanger
TC
Allowable height
difference : 10m
Max. : 20m
Min. : 2m
P Pressure measurement Chargeless : 15m
Deoxidized copper pipe
Gauge attaching port Outer dia. : 6.35mm Charge : 20g/m
Vacuum pump connecting port Thickness : 0.8mm (16 to 20m)
Sectional shape
Deoxidized copper pipe of heat insulator
Outer dia. : 12.7mm
Thickness : 0.8mm
Strainer
4-way valve
(STF-0213Z) Muffler
TS
TO
Outdoor heat
exchanger Split capillary
4-Dia 2 x 66
DISTRIBUTOR
TE Refrigerant amount : 1.40kg
Propeller fan
NOTE :
• The maximum pipe length of this air conditioner is 15 m. When the pipe length exceeds 15m, the additional
charging of refrigerant, 20g per 1m for the part of pipe exceeded 15m is required. (Max. 100g)
– 19 –
FILE NO. SVM-13082
<Heating>
NOTES :
1. Measure surface temperature of heat exchanger pipe around center of heat exchaner path U bent.
(Thermistor themometer)
2. Connecting piping condition 7.5 m
– 20 −
FILE NO. SVM-13082
8. CONTROL BLOCK DIAGRAM
Functions Louver
Heat Exchanger Sensor (TC) Motor
• Cold draft preventing Function
Room Temperature Sensor (TA)
Louver Motor
• 3-minute Delay at Restart for Compressor Drive Control
Infrared Rays Signal Receiver
and Indication • Fan Motor Starting Control
Indoor Fan
• Processing Motor Control
Initializing Circuit (Temperature Processing)
• Timer Indoor
Clock Frequency Fan Motor
Oscillator Circuit • Serial Signal Communication
Power Supply
Circuit
Converter
(D.C circuit)
Power Supply
Serial Signal Communication
(From Outdoor Unit)
(Operation Command and Information)
Thermo. Setting
ON TIMER Setting
ECO
Hi-POWER
SLEEP (1,3,5,9
QUIET OFF TIMER)
– 21 –
For INDOOR UNIT MICRO-COMPUTER BLOCK DIAGRAM
Power Supply
(From Outdoor Unit)
Indoor unit
send/receive Current
circuit M.C.U detect
• PWM synthesis function
• Input current release control
• IGBT over-current detect control Gate drive
Discharge circuit
temp. sensor • Outdoor fan control
• High power factor correction control
Outdoor air • Inverter output frequency control
8-2. Outdoor Unit (Inverter Assembly)
– 22 –
• Signal communication to indoor unit Gate drive
Heat exchanger circuit
temp.sensor
– 24 −
FILE NO. SVM-13082
Item Operation flow and applicable data, etc. Description
Remote controller
Indoor unit
Outdoor unit
~
Serial signal send/receive Outdoor unit control Inverter
• Frequency control of inverter output
Outdoor unit control • Waveform composite function
• Calculation function • Compressor
(Temperature calculation) • Outdoor fan motor
• AD conversion function • 4-way valve
• Quick heating function • Pulse Modulating valve
• Delay function of compressor reactivation (P.M.V.)
• Current release function
• GTr over-current preventive function
• Defrost operation function
– 25 –
FILE NO. SVM-13082
Item Operation flow and applicable data, etc. Description
− 26 −
FILE NO. SVM-13082
Item Operation flow and applicable data, etc. Description
Fan speed setup MANUAL * The fan speed broadly varies due
(Fig. 1) to position of the louver, etc.
The described value indicates one
AUTO Indication Fan speed under condition of inclining
downward blowing.
L W6
1) When setting the fan speed to L,
L+ (L + M) / 2 L+, M, M+ or H on the remote
M W9 controller, the operation is
performed with the constant
M+ (M + H) / 2 speed shown in Fig. 1.
H WC 2) When setting the fan speed to
AUTO on the remote controller,
(Fig. 2) revolution of the fan motor is
controlled to the fan speed level
shown in Fig. 2 and Table 1
Air volume AUTO according to the setup tempera-
Ta ture, room temperature, and heat
[ C]
exchanger temperature.
M+(WB)
+2.5
+2.0 a *3 *3 : Fan speed = (M + –L) x 3/4 + L
– 27 –
FILE NO. SVM-13082
Item Operation flow and applicable data, etc. Description
2. Indoor fan <In heating operation> 1) When setting the fan speed to L,
motor control L+, M, M+ or H on the remote
controller, the operation is per-
formed with the constant speed
HEAT ON shown in Fig. 3 and Table 1.
2) When setting the fan speed to
AUTO on the remote controller,
Fan speed setup MANUAL revolution of the fan motor is
(Fig. 3) controlled to the fan speed level
shown in Fig. 5 according to the set
Indication Fan speed temperature and room temperature.
L W8 3) Min air flow rate is controlled by
temperature of the indoor heat
L+ (L + M) / 2 exchanger (Tc) as shown in Fig. 4.
AUTO
M WA 4) Cold draft prevention, the fan
M+ (M + H) / 2 speed is controlled by temperature
H WE of the indoor heat exchanger (Tc)
as shown in Fig. 6.
YES 5) In order to prevent Cold draft when
TC ≥ 42 C Min air flow rate control compressor step during heating
operation. Then louver will move to
NO upper position and fan speed will
reduce or off.
Tc Limited to Min WD tap
52
51
42
41
*
No limit
* Fan speed =
(Fig. 4) (TC – – W8) + W8
Cold draft preventive control
In starting In stability
• Until 12 minutes passed after operation start • When 12 to 25 minutes passed after operation start
FAN AUTO • When 12 to 25 minutes passed after operation and room temp. is higher than (set temp. –3°C)
start and room temp. is 3°C or lower than set temp. • When 25 minutes or more passed after operation start
FAN Manual • Room temp. < Set temp. –4°C • Room temp. ≥ Set temp. –3.5°C
– 28 –
FILE NO. SVM-13082
Item Operation flow and applicable data, etc. Description
3. Outdoor fan The blowing air volume at the outdoor unit side is controlled. 1) The operation command sent
motor control Receiving the operation command from the controller of from the remote controller is
indoor unit, the controller of outdoor unit controls fan speed. processed by the indoor unit
controller and transferred to the
* For the fan motor, a DC motor with non-stage variable
controller of the outdoor unit.
speed system is used. However, it is limited to 8 stages for
reasons of controlling. 2) When strong wind blows at
outdoor side, the operation of air
conditioner continues with the
fan motor stopped.
Air conditioner ON
(Remote controller) 3) Whether the fan is locked or not
is detected, and the operation of
air conditioner stops and an
Indoor unit controller alarm is displayed if the fan is
locked.
4) According to each operation
1) Outdoor unit mode, by the conditions of
operation command outdoor temperature (To) and
(Outdoor fan control) compressor revolution, the speed
of the outdoor fan shown in the
table is selected.
2) Fan speed ≥ 400 YES OFF status of
when the motor stopped. fan motor continues.
NO
Fan motor ON
– 29 –
FILE NO. SVM-13082
Item Operation flow and applicable data, etc. Description
4. Capacity The cooling or heating capacity depending on the load is 1) The difference between set
control adjusted. temperature on remote controller
According to difference between the setup value of tempera- (Ts) and room temperature (Ta)
ture and the room temperature, the capacity is adjusted by is calculated.
the compressor revolution. 2) According to the temperature
difference, the correction value of
Remote controller Indoor unit Hz signal which determines the
compressor speed is set up.
Set temp. (Ts) Room temp. (Ta)
3) The rotating position and speed
of the motor are detected by the
electromotive force occurred on
Ts –Ta the motor winding with operation
of the compressor.
4) According to the difference
Correction of Hz signal
resulted from comparison of the
correction value of Hz signal with
Detection of electromotive force the present operation Hz, the
of compressor motor winding inverter output and the commuta-
tion timing are varied.
5) Change the compressor motor
Detection of motor speed and rotor position speed by outputting power to the
compressor.
Correction value of Hz signal ≤ Operating Hz * The contents of control
operation are same in cooling
operation and heating
Inverter output change operation
Commutation timing change
5. Current release This function prevents troubles on the electronic parts of the 1) The input current of the outdoor
control compressor driving inverter. unit is detected in the inverter
This function also controls drive circuit of the compressor section of the outdoor unit.
speed so that electric power of the compressor drive circuit 2) According to the detected
does not exceed the specified value. outdoor temperature, the
specified value of the current is
Outdoor temp. To selected.
Outdoor unit inverter main
circuit control current 3) Whether the current value
exceeds the specified value or
Setup of current release point not is judged.
4) If the current value exceeds the
specified value, this function
Operating current ≤ High reduces the compressor speed
Reduce compressor speed
Setup value and controls speed up to the
closest one commanded from the
Low
Current decrease indoor unit within the range
which does not exceed the
Capacity control continues. specified value.
Outdoor temp. Cooling current release value Heating current release value
38UYV050H 38UYV060H 38UYV050H 38UYV060H
45°C 6.07A 7.05A
40°C 44°C 7.12A 9.30A
16°C 39°C 8.47A 10.50A 8.77A 10.88A
11°C 15.5°C
10.5°C
– 30 –
FILE NO. SVM-13082
Item Operation flow and applicable data, etc. Description
– 31 –
FILE NO. SVM-13082
Item Operation flow and applicable data, etc. Description
7. Defrost control (This function removes frost adhered to the outdoor The necessity of defrost operation is
(Only in heating heat exchanger.) detected by the outdoor heat exchanger
operation) The temperature sensor of the outdoor heat ex- temperature. The conditions to detect the
changer (Te sensor) judges the frosting status of the necessity of defrost operation differ in A,
outdoor heat exchanger and the defrost operation is B, or C zone each. (Table 1)
performed with 4-way valve reverse defrost system. <Defrost operation>
• Defrost operation in A to C zones
Start of heating operation 1) Stop operation of the compressor for
20 seconds.
Outdoor heat exchanger temperature
– 32 –
FILE NO. SVM-13082
Item Operation flow and applicable data, etc. Description
8. Louver control This function controls the air direction of the indoor unit.
1) Louver • The position is automatically controlled according to the operation
position mode (COOL/HEAT).
• The set louver position is stored in memory by the microcomputer,
and the louver returns to the stored position when the next operation
is performed. (Cooling/Heating memory position)
The angle of the louver is indicated as the louver closes fully is 0°.
Cooling operation/
AUTO (COOL)
Heating operation/
AUTO (HEAT)
3) Swing • Swing operation is performed in width 35° with the stop position as • Swing
the center. When pressing
• If the stop position exceeds either upper or lower limit position, [SWING] button during
swing operation is performed in width 35° from the limit which the operation, the louver
stop position exceeded. starts swinging.
– 33 –
FILE NO. SVM-13082
Item Operation flow and applicable data, etc. Description
9. ECO When pressing [ECO] button on the remote controller, a <Cooling operation>
operation Economic operation is performed.
1) The control target temperature
<Cooling operation> increase 0.5ºC per hour up to 2ºC
This function operates the air conditioner with the difference starting from the set temperature
between the set and the room temperature as shown in the when ECONO has been received.
following figure.
2) The indoor fan speed is depend
on presetting and can change
Zone Frequency every speed after setting ECO
TA
12 Dry Max
FAN operation.
+6.5
+6.0
11 *12
3) The compressor speed is
-2.0
OFF
1H 2H 3H 4H Time
Hz 42UQV050H 42UQV060H
Cool min 10 10
DRY max 49 50
<Heating operation>
<Heating operation>
30 minutes → Time Compressor 1) Setting the compressor speed to
speed Max. aHz, the temperature zone
0Hz
0 in which the operation can be
A
–0.5 performed with Max. cHz is
–1.0 gradually widened after 30
–1.5 B
(Room temp. – Set temp.)
C B B zone
a to cHz
–11.0
− 11.5
C zone
C
cHz
Hz 42UQV050H 42UQV060H
a 10 10
c 68 72
– 34 –
FILE NO. SVM-13082
Item Operation flow and applicable data, etc. Description
10. Temporary Pressing [RESET] button starts the temporary opera- 1) When pressing [RESET] button, the
operation tion of [AUTO] operation. When keeping [RESET] temporary [AUTO] operation starts.
button pressed for 10 seconds or more, the temporary 2) When keeping [RESET] button pressed
[COOL] operation is performed. for 3 seconds or more, Pi, Pi, Pi sound is
heard and [AUTO RESTART] control is
changed.
YES 3) When keeping [RESET] button pressed
Filter lamp ON Press RESET button.
for 10 seconds or more, “Pi” sound is
NO heard and the temporary [COOL]
Did you press [RESET] button NO operation starts.
Temporary [AUTO] operation
for 3 seconds or more? 4) If the filter lamp goes on, press [RESET]
YES button to go off the filter lamp, and then
press [RESET] button again.
Did you press [RESET] button YES
5) To stop the temporary operation, press
for 10 seconds or more?
the button again.
NO
Switch to [AUTO RESTART] control. Temporary [COOL] Operation
11. Pulse This function controls throttle amount of the 1) When starting the operation, move the
Modulating refrigerant in the refrigerating cycle. valve once until it fits to the stopper.
valve According to operating status of the air conditioner, (Initialize)
(P.M.V.) this function also controls the open degree of valve * In this time, “Click” sound may be
control with an expansion valve with pulse Modulation. heard.
2) Adjust the open degree of valve by super
heat amount. (SH control)
3) If the discharge temperature was exces-
Starting up sively up, adjust the open degree of valve
so that it is in the range of set tempera-
ture.
Initialize (Discharge temp. control)
4) When defrost operation is performed, the
open degree of valve is adjusted accord-
ing to each setup conditions during
Move to preparation for defrost and during defrost
initial position operation (4-way valve is inversed.).
5) To turn off the compressor while the air
conditioner stops by control of the
Compressor ON thermostat or by remote controller, adjust
the open degree of valve to the setup
value before stop of the compressor.
SH control Td
release control
– 35 –
FILE NO. SVM-13082
Item Operation flow and applicable data, etc. Description
"B" Display
"00" Display
13. Short Timer In the normal condition, after switching one circuit Purpose
breaker, 3-minute delay time for compressor is To start the unit immediately for the purpose of
set for the maintenance of the unit. testing, trial...etc, short timer can be used.
maintenance of the unit.
Short Timer Setting
j Press [ ] button to turn the unit OFF.
k Set the operation mode on the remote
control without sending the signal to
the unit.
l Use the tip of the pencil to push the
2
[CHK] button and hold, "00" will show
on display, them press [ ] button
to make "00" disappear.
m Press [ ] button to turn the unit ON.
n When short timer is activated, all
1 setting on the remote operates
immediately, besides, all indicatiors on
front panel turns ON continuously for
3 seconds.
− 36 −
FILE NO. SVM-13082
Item Operation flow and applicable data, etc. Description
− 37 −
FILE NO. SVM-13082
9-3. Auto Restart Function
This indoor unit is equipped with an automatic restarting function which allows the unit to restart operating with
the set operating conditions in the event of a power supply being accidentally shut down.
The operation will resume without warning three minutes after power is restored.
This function is not set to work when shipped from the factory. Therefore it is necessary to set it to work.
Operation Motions
Operation Motions
Press [RESET] button for more than The unit is in operation. The green indicator is on.
three seconds. (Less than 10 seconds)
↓
The unit stops operating. The green indicator is turned off.
↓ After approx. three seconds,
The unit beeps three times. The green indicator flashes
for 5 seconds.
Hi POWER FILTER PAP TIMER OPERATION
If the unit is required to operate at this time, press [RESET] button
once more or use the remote controller to turn it on.
RESET
• While the filter check indicator is on, the RESET button has the function of filter reset betton.
– 38 –
FILE NO. SVM-13082
9-3-2. How to Cancel the Auto Restart Function
To cancel auto restart function, proceed as follows :
Repeat the setting procedure : the unit receives the signal and beeps three times.
The unit will be required to be turned on with the remote controller after the main power supply is turned off.
Operation Motions
Operation Motions
Press [RESET] button for more than The unit is in operation. The green indicator is on.
three seconds. (Less than 10 seconds)
↓
The unit stops operating. The green indicator is turned off.
↓ After approx. three seconds,
The unit beeps three times.
If the unit is required to operate at this time, press [RESET] button
once more or use the remote controller to turn it on.
Hi POWER FILTER PAP TIMER OPERATION
RESET
– 39 –
FILE NO. SVM-13082
9-4. Remote controller
9-4-1. Remote Controller and Its Functions
1 Infrared signal emitter
2 Start/Stop button
1
3 Mode select button ( )
4 Temperature button ( )
5 Fan speed button ( )
6 Swing louver button ( )
7 Set louver button ( ) 13
4
8 On timer button ( )
2 6
9 Off timer button ( 5
)
3 7
16
10 ECO Sleep button ( ) 15 14
11 Setup button ( ) 12
8
12 Clear button ( ) 9
10
13 Memory and Preset button ( ) 11
19 20
14 High power button ( ) 18 17
15 Economy button ( )
16 Quiet button ( )
17 Filter reset button ( )
18 Set clock button ( )
19 Check button ( )
20 Reset button ( )
Note:
• The provided Remote Controller is a wireless type, which also can be used as a wire.
Please see “How to Connect The Remote Controller for Wired Operation", located in installation instruction,
in case of wired control is required.
• In wire operation, remote controller will return to initial condition (PRESET, TIMER and CLOCK will return
to initial condition) when user shutdown power supply of Air conditioner.
– 40 –
FILE NO. SVM-13082
4. Hi-POWER OPERATION
To automatically control room temperature and airflow for faster cooling or heating
operation (except in DRY and FAN ONLY mode)
Press Hi POWER : Start and stop the operation.
5. ECO OPERATION
To automatically control room to save energy (except in DRY and FAN ONLY mode)
Press : Start and stop the operation.
Note: Cooling operation; the set temperature will increase automatically 0.5 degree/
hour for 4 hours (maximum 2 degrees increase).
6. TEMPORARY OPERATION
In case of the misplaced or discharged remote control
• Pressing the RESET button, the unit can start or stop
without using the remote control.
• Operation mode is set on AUTOMATIC
operation, preset temperature is 24°C
and fan operation is automatic speed.
7. TIMER OPERATION
1 Press : Set the desired ON timer. Press : Set the desired OFF timer.
Note:
· Keep the remote control in accessible transmission to the indoor unit;
otherwise, the time lag of up to 15 minutes will occur.
· The setting will be saved for the next same operation.
– 41 –
FILE NO. SVM-13082
8. PRESET OPERATION
Set your preferred operation for future use. The setting will be memorized by the
unit for future operation (except air flow direction).
1. Select your preferred operation.
2. Press and hold for 3 seconds to memorize the setting. The P mark
displays.
3. Press : Operate the preset operation.
– 42 –
FILE NO. SVM-13082
11 Quiet
Indicates when quiet is activated.
Press quiet button to start and press it again to stop
11 operation.
12 Swing
Indicates when louver is swing.
Press swing button to start the swing operation
and press it again to stop the swing operation.
8 5
6 4
3 7
– 43 –
FILE NO. SVM-13082
10. INSTALLATION PROCEDURE
50 mm or more
170
mm
or m
ore
Hook For the rear left and left piping
1 Installation
plate
Wall
170
mm
or m
ore
Hook Insert the cushion between the
indoor unit and wall, and tilt the
indoor unit for better operation.
• Loading Batteries
1. Remove the battery cover.
2. Insert 2 new batteries (AAA type)
following the (+) and (− ) positions. 3 Batteries
– 44 –
FILE NO. SVM-13082
10-2. Optional Parts, Accessories and Tools
10-2-1. Optional installation parts
108 mm 125 mm
28 mm Air inlet
m
m
25
Æ
102 mm
86 mm
320 mm
Air outlet
90 mm
600 mm
Drain outlet
Fig. 10-2-1
· Secure the outdoor unit with fixing bolts and nuts if the unit is likely to be exposed to a strong wind.
· Use ∅ 8 mm or ∅ 10 mm anchor bolts and nuts.
· If it is necessary to drain the defrost water, attach drain nipple 12 and cap water proof 13 to the
bottom plate of the outdoor unit before installing it.
– 45 –
FILE NO. SVM-13082
1 4 9
Flat head wood screw
Installation plate x 1 Remote control holder x 1 ∅3.1 x 25 s x 1
2 5 10
3 6 11
Others Name
Owner’s manual 7 12
Installation manual
Mounting screw ∅4 x 25 s x 6 Drain nipple* x 1
8 13
Flat head wood screw
∅3.1 x 16 s x 2 Cap water proof* x 2
The part marked with asterisk (*) is packaged with the
outdoor unit.
– 46 –
FILE NO. SVM-13082
10-2-3. Installation/Servicing Tools
• Incidentally, the “refrigerant cylinder” comes with the refrigerant designation (R410A) and protector coating in the
U. S’s ARI specified rose color (ARI color code: PMS 507).
• Also, the “charge port and packing for refrigerant cylinder” require 1/2 UNF 20 threads per inch corresponding to
the charge hose’s port size.
– 47 –
FILE NO. SVM-13082
10-3. Indoor Unit 10-3-2. Cutting a Hole and Mounting
Installation Plate
10-3-1. Installation Place
• A place which provides the spaces around the <Cutting a hole>
indoor unit as shown in the diagram.
When install the refrigerant pipes from the rear.
• A place where there are no obstacle near the air
inlet and outlet.
• A place which allows easy installation of the piping
to the outdoor unit.
• A place which allows the front panel to be opened.
240mm
the center of pipe hole
65
85
(Side view) (Top view)
120mm 240
180
35 120
0 23
∅
Indoor unit
45 45°
°
° Pipe hole (∅65 mm)
75
Re
Hook
c
ep
Hook
7 Mounting 1 Installation plate
Reception Remote
t
Pipe hole
io
Remote Thread
control
n
screw
range control
ra
ng
Weight
e
Indoor unit
– 48 –
FILE NO. SVM-13082
<When the installation plate is directly 10-3-3. Electrical Work
mounted on the wall> 1. The supply voltage must be the same as the
rated voltage of the air conditioner.
1. Securely fit the installation plate onto the wall by
screwing it in the upper and lower parts to hook 2. Prepare a power source for the exclusive use of
up the indoor unit. the air conditioner.
2. To mount the installation plate on a concrete wall NOTE :
with anchor bolts, use the anchor bolt holes as • Wire type :
illustrated in the below figure. More than 1.5 mm2 H07RN-F or 60245IEC66.
3. Install the installation plate horizontally in the wall.
CAUTION
CAUTION
• This appliance can be connected to a main
When installing the installation plate with mounting circuit breaker in either of the following two
screw, do not use the anchor bolt holes. ways.
Otherwise, the unit may fall down and result in 1. Connection to fixed wiring:
personal injury and property damage.
A switch or circuit breaker which discon-
nects all poles and has a contact separa-
Installation plate tion of at least 3 mm must be incorporated
<Keep horizontal direction> in the fixed wiring. An approved circuit
breaker or switch must be used.
Anchor bolt 2. Connection with power supply plug:
Attach power supply plug with power cord
and plug it into wall outlet. An approved
Projection
15mm or less power supply cord and plug must be used.
NOTE :
• Perform wiring work being sure the wire length is
Fig. 10-3-4 long enough.
NOTE :
• Secure four corners and lower parts of the
installation plate with 4 to 6 mounting screws
to install it.
– 49 –
FILE NO. SVM-13082
Cord clamp
Screw Remote controller
Terminal cover Terminal block
Fig. 10-3-8
1 2 3
NOTE :
Front panel
Remove screw
Display board
Display unit
Fig. 10-3-9
– 50 –
FILE NO. SVM-13082
70 mm
4 Control wire
Control wire
* Wire size 28-22 AWG (0.08~0.32 mm2)
Outer diameter not over 4.7 mm,
control wire length 50 m. or less. Screw (∅3.1 x 16L) for
Hole for hang hang remote controller
5 mm remote controller
5
Control wire out position
Remote controller
6 Wall
Control wire
Remote controller
Tighten f rmly
but not over Terminal
Control wire Screw (∅3.1 x 25L) for
0.12 N·m (0.01 kgf·m)
f x battery cover
Control wire through out position
Fig. 10-3-10 " #
Battery cover
<For remote controller> Screw
7 8
Polyester sheet close hole
for insert control wire
Control wire
Fig. 10-3-11
– 51 –
FILE NO. SVM-13082
Piping preparation
Rear left
drain hose
Changing
Bottom left
Right
4 mm
1. Die-cutting front panel slit
Fig. 10-3-15
Cut out the slit on the left or right side of the front panel
for the left or right connection and the slit on the bottom
left or right side of the front panel for the bottom left or 2. Firmly insert drain cap.
right connection with a pair of nippers.
2. Changing drain hose
For leftward connection, bottom leftward connection No gap
and rear leftward connection’s piping, it is necessary to CAUTION
Do not apply lubricating oil
change the drain hose and drain cap. (refrigerant machine oil)
when inserting the drain cap.
If applied, deterioration and
<How to remove the drain cap> drain leakage of the drain
Insert a hexagon plug may occur.
Clip the drain cap by needle-nose pliers and pull out. wrench (Ø4mm)
Fig. 10-3-16
Slit
Drain hose
– 52 –
FILE NO. SVM-13082
<In case of bottom right or bottom left piping> CAUTION
• After scribing slits of the front panel with a knife • Bind the auxiliary pipes (two) and connecting
or a making-off pin, cut them with a pair of cable with facing tape tightly.
nippers or an equivalent tool.
In case of leftward piping and rear-leftward
piping, bind the auxiliary pipes (two) only with
facing tape.
Indoor unit
Slit
Auxiliary pipes
Connecting
cable
Fig. 10-3-18
Installation
plate
<Left-hand connection with piping>
Fig. 10-3-20
Bend the connecting pipe so that it is laid within
43 mm above the wall surface. • Carefully arrange pipes so that any pipe does not
stick out of the rear plate of the indoor unit.
If the connecting pipe is laid exceeding 43 mm
above the wall surface, the indoor unit may • Carefully connect the auxiliary pipes and
unstably be set on the wall. connecting pipes to one another and cut off the
insulating tape wound on the connecting pipe
When bending the connecting pipe, make sure to to avoid double-taping at the joint, moreover,
use a spring bender so as not to crush the pipe. seal the joint with the vinyl tape, etc.
Refer to the table below for the bending • Since dewing results in a machine trouble,
radius of each connection pipe. make sure to insulate both connecting
pipes. (Use polyethylene foam as insulating
material.)
Outer diameter Bending radius • When bending a pipe, be careful not to crush it.
∅6.35 mm 30 mm
1 Hook here
R30 or less (Ø6.35), R50 or less (Ø12.70, Ø15.88) 1 Installation
Use polishing (polyethylene core or the like for bending pipe). plate
2
43 mm
Use a screwdriver handle, etc. • For detaching the indoor unit from the installation
plate, pull the indoor unit toward you while pushing
Fig. 10-3-19 its bottom up at the specified parts.
NOTE :
If the pipe is bent incorrectly, the indoor unit may
unstably be set on the wall.
After passing the connecting pipe through the pipe
hole, connect the connecting pipes to the auxiliary
Push Push
pipes and wrap the facing tape around them.
Fig. 10-3-22
– 53 –
FILE NO. SVM-13082
NOTE :
• The hole should be made at a slight downward slant
This air conditioner has the structure designed
to drain water collected from dew, which forms
on the outdoor side.
on the back of the indoor unit, to the drain pan.
Therefore, do not store the power cord and other
Do not rise the drain hose. Do not form the drain hose parts at a height above the drain guide.
into the waved shape.
50 mm Wall
or more
Drain
guide
Do not put the Do not put the drain
drain hose end hose end in the
into water. drainage ditch. Space for
pipes
Fig. 10-3-24
Fig. 10-3-26
– 54 –
FILE NO. SVM-13082
10-4. Outdoor Unit Precautions for adding refrigerant
10-4-1. Installation Place • Use a scale having a precision with at least 10 g
• A place which provides enough space around the per index line when adding the refrigerant.
outdoor unit as shown in the diagram. Do not use a bathroom scale or similar instrument.
• A place which can bear the weight of the outdoor • Use liquid refrigerant when refilling the refrigerant.
unit and does not allow an increase in noise level Since the refrigerant is in liquid form, it can fill
and vibration. quickly.
• A place where the operation noise and discharged Therefore, perform the filling operation carefully
air do not disturb neighbors. and insert the refrigerant gradually.
• A place which is not exposed to a strong wind.
• A place free of combustible gases. CAUTION
• A place which does not block a passageway. 1. Install the outdoor unit without anything
• When the outdoor unit is to be installed in an blocking the discharging air.
elevated position, be sure to secure its feet. 2. When the outdoor unit is installed in a place
• This air conditioner accepts a connection piping always exposed to strong winds like on the
length of up to 20 m. coast or on a high story of a building, secure
• There is no need to add refrigerant as long as the normal fan operation using a duct or a
the length of the connection piping is 15 m or wind shield.
less. 3. Especially in windy areas, install the unit to
• You will need to add 20 g of refrigerant per meter prevent the admission of wind.
of added connection piping for installations 4. Installation in the following places may result
requiring connection piping to be between 16 m in trouble.
to 20 m. Do not install the unit in such places.
• An allowable height level is up to 10 m. • A place full of machine oil.
• A place where the drain water does not cause any • A saline-place such as the coast.
problems. • A place full of sulfide gas.
• A place where high-frequency waves are
10-4-2. Precautions about Installation in likely to be generated, such as from audio
Regions with Snowfall and Cold Temperatures equipment, welders, and medical equip-
Do not use the supplied drain nipple for draining water. ment.
Drain the water from all the drain holes directly.
To protect the outdoor unit from snow accumulation,
install a holding frame, and attach a snow protection
hood and plate.
Do not use a double-stacked design. Strong
wind
Fig. 10-4-2
Front
Install at least 50 cm
Snow protection hood above the snow
accumulation line.
At least
50 cm
Fig. 10-4-1
– 55 –
FILE NO. SVM-13082
10-4-3. Draining the Water 10-4-4. Refrigerant Piping Connection
• Holes are provided on the base plate of the
outdoor unit to ensure that the defrost water Flaring
produced during heating operations is drained off 1. Cut the pipe with a pipe cutter.
efficiently.
If a centralized drain is required when installing the
unit on a balcony or wall, follow the steps below to
drain off the water. 90 Obliquity Roughness Warp
Outer dia. of
R 410A
Base plate copper pipe
Die Pipe
∅ 6.35 1.5 to 2.0
12 Drain nipple
∅ 12.70 Fig. 10-4-6
2.0 to 2.5
Fig. 10-4-3 B
• Flaring size : B (Unit : mm)
2. Install the drain nipple 12 and a commercially
available drain hose (with 16 mm inside diam-
eter), and drain off the water. Fig. 10-4-7
(For the position where the drain nipple 12 is
installed, refer to the installation diagram of the +0
B -0.4
indoor and outdoor units.) Outer dia. of copper pipe
• Check that the outdoor unit is horizontal, and R 410A R 22
route the drain hose at a downward sloped
∅ 6.35 9.1 9.0
angle while ensuring that it is connected tautly.
∅ 12.70 16.6 16.2
Base plate 12 Drain nipple
Commercially available
drain hose • In case of flaring for R410A with the conventional
flare tool, pull it out approx. 0.5 mm more than that
of R22 to adjust to the specified flare size.
The copper pipe gauge is useful for adjusting
Do not use ordinary garden hose, but one can projection margin size.
flatten and prevent water from draining.
Fig. 10-4-4
– 56 –
FILE NO. SVM-13082
Tightening Connection Use a vacuum pump
Align the centers of the connecting pipes and tighten Be sure to use a vacuum pump with counter-flow
the flare nut as much as possible with your fingers. prevention function so that oil inside the pump does
Then tighten the nut with a wrench and torque not flow back into the air conditioner pipes when the
wrench as shown in the figure. pump stops. (If oil inside the vacuum pump enters
into the air conditioner circuit which uses R410A,
Half union Flare nut trouble with the refrigeration system may develop.)
Externally Internally 1. Connect the charge hose from the manifold valve
threaded side threaded side to the service port of the gas side packed valve.
Use a wrench Use a torque wrench 2. Connect the charge hose to the port of the
to secure. to secure. vacuum pump.
Fig. 10-4-8 3. Open fully the low pressure side handle of the
gauge manifold valve.
4. Operate the vacuum pump to begin evacuating.
CAUTION Perform evacuating for about 15 minutes if the
piping length is 20 meters (15 minutes for 20
• Do not apply excessive force. meters) (assuming a pump capacity of 27 liters
Otherwise, the nut may break. per minute).
Confirm that the compound pressure gauge
(Unit : N·m) reading is –101 kPa (76 cmHg).
5. Close the low pressure valve handle of gauge
manifold.
Outer dia. of copper pipe Tightening tor que
6. Open fully the valve stem of the packed valves
∅6.35 mm 14 to 18 (1.4 to 1.8 kgf·m) (both sides of Gas and Liquid).
∅12.7 mm 50 to 62 (5.0 to 6.2 kgf·m) 7. Remove the charging hose from the service port.
8. Securely tighten the caps on the packed valves.
• Tightening torque for connection of flare pipe
Compound pressure gauge Pressure gauge
–101 kPa
The pressure of R410A is higher than R22. (–76 cmHg)
Manifold valve
(Approx. 1.6 times.) Therefore securely tighten the Handle Hi
Handle Lo
flare pipes which connect the outdoor unit and the (Keep full closed)
Charge hose
indoor unit with the specified tightening torque (For R410A only) Charge hose
using a torque wrench. (For R410A only)
Connecting pipe
If any flare pipe is
Flare at Vacuum pump adapter for
incorrectly connected, indoor unit counter-ßow prevention
side
it may cause not only (For R410A only)
trouble in the
pump
refrigeration cycle.
Packed valve at gas side
Service port (Valve core (Setting pin))
Flare at
outdoor unit Packed valve at liquid side
side
Fig. 10-4-10
Fig. 10-4-9
CAUTION
• KEEP IMPORTANT 5 POINTS FOR
10-4-5. Evacuating PIPING WORK
1. Take away dust and moisture (inside of the
After the piping has been connected to the indoor
connecting pipes).
unit, perform the air purge.
2. Tighten the connections (between pipes
and unit).
AIR PURGE 3. Evacuate the air in the connecting pipes
Evacuate the air in the connecting pipes and in using a VACUUM PUMP.
the indoor unit using a vacuum pump.
4. Check gas leaks (connected points).
Do not use the refrigerant in the outdoor unit.
5. Be sure to fully open the packed valves
For details, see the vacuum pump manual.
before operation.
– 57 –
FILE NO. SVM-13082
<Packed valve handling precautions> NOTE
• Open the valve stem all the way out, but do not try • Wire type : More than H07RN-F or 60245 IEC66
to open it beyond the stopper. (1.5 mm2 or more)
Pipe size of Packed Valve Size of Hexagon wrench
<Stripping length of the connecting cable>
12.70 mm and smallers A = 4 mm
15.88 mm A = 5 mm
Terminal
• Securely tighten the valve cap with torque in the block
following table
10
10
Service H14 (0.8 to 1.2 kgf·m)
10
10
Port Cap 40 40
14~18 N.m 30 30
H17
(1.4 to 1.8 kgf·m)
Earth line
CAUTION A
1 2
F ig. 10-5-2
– 59 –
FILE NO. SVM-13082
11. HOW TO DIAGNOSE THE TROUBLE
The pulse motor circuits are mounted to both indoor and outdoor units.
Therefore, diagnose troubles according to the trouble diagnosis procedure as described below.
(Refer to the check points in servicing written on the wiring diagrams attached to the indoor/outdoor units.)
Table 11-1
The new inverter (3DV inverter) will be incorporated starting with this unit.
(3DV: 3-shunt Discrete Vector control)
Compressor
IGBT × 6
Shared potential
Fan motor
Driver Amplifier
FET × 6
MCU
Driver
Amplifier
Fig. 11-1
– 60 –
FILE NO. SVM-13082
CAUTION
A high voltage (equivalent to the supply voltage) is also energized to ground through the
sensors, PMV and other low-voltage circuits.
The sensor leads and other wires are covered with insulated tubes for protection.
Nevertheless, care must be taken to ensure that these wires are not pinched.
Take sufficient care to avoid directly touching any of the circuit parts without first turning off
the power. At times such as when the circuit board is to be replaced, place the circuit board
assembly in a vertical position.
Laying the board flat on an electrically conductive object (such as the top panel of the air conditioner’s
outdoor unit) while a charge is still retained by the electrolytic capacitors of the inverter’s main circuit may
cause short-circuiting between the electrolytic capacitors and secondary circuit components and result in
damage to the components.
Sensor leads
Fig. 11-2
Discharging position
(Discharging period Plug of
10 seconds or more) soldering iron
Inverter cover
P. C. board
(Soldered surface)
Fig. 11-3
– 61 –
FILE NO. SVM-13082
11-1. First Confirmation
11-1-1. Confirmation of Power Supply
Confirm that the power breaker operates (ON) normally.
Table 11-1-1
1 When power breaker is turned “ON”, the The OPERATION lamp of the indoor unit flashes when power
operation indicator (Green) of the indoor source is turned on. If [ ] button is operated
unit flashes. once, flashing stops. (Flashes also in power failure)
2 Compressor may not operate even if the The compressor does not operate while compressor restart
room temperature is within range of delay timer (3-minutes timer) operates.
compressor-ON. The same phenomenon is found after power source has
been turned on because 3-minutes timer operates.
3 In Dry and ECO mode, FAN (air flow) The air flow indication is fixed to [AUTO].
display does not change even though FAN
(air flow select) button is operated.
4 Increasing of compressor motor speed For smooth operation of the compressor, the compressor
stops approx. 30 seconds after operation motor speed is restricted to Max. 41 rps for 2 minutes, and
started, and then compressor motor speed Max.91 rps for 2 minutes to 3 minutes, respectively after the
increases again approx. 30 seconds after. operation has started.
5 In AUTO mode, the operation mode is After selecting Cool or Heat mode, select an operation mode
changed. again if the compressor keeps stop status for 15 minutes.
6 In HEAT mode, the compressor motor The compressor motor speed may decrease by hightemp.
speed does not increase up to the maxi- release control (Release protective operation by temp.-up of
mum speed or decreases before the the indoor heat exchanger) or current release control.
temperature arrives at the set temperature.
– 62 –
FILE NO. SVM-13082
11-2. Primary Judgment
To diagnose the troubles, use the following methods.
1) Judgment by flashing LED of indoor unit
2) Self-diagnosis by service check remote controller
3) Judgment of trouble by every symptom
Firstly use the method 1) for diagnosis. Then, use the method 2) or 3) to diagnose the details of troubles.
Table 11-3-1
Check
Item code Block display Description for self-diagnosis
OPERATION (Green)
A Power failure (when power is ON)
Indoor indication Flashing display (1 Hz)
lamp flashes.
OPERATION (Green)
B Protective circuit operation for indoor P.C. board
Which lamp Flashing display (5 Hz)
does flash?
OPERATION (Green)
Protective circuit operation for connecting cable
C TIMER (Yellow)
and serial signal system
Flashing display (5 Hz)
OPERATION (Green)
D FILTER (Orange) Protective circuit operation for outdoor P.C. board
Flashing display (5 Hz)
OPERATION (Green)
TIMER (Yellow) Protective circuit operation for others
E
FILTER (Orange) (including compressor)
Flashing display (5 Hz)
NOTES :
1. The contents of items B and C and a part of item E are displayed when air conditioner operates.
2. When item B and C, and item B and a part of item E occur concurrently, priority is given to the block of item B.
3. The check codes can be confirmed on the remote controller for servicing.
– 63 –
FILE NO. SVM-13082
•••
– 64 –
FILE NO. SVM-13082-1
1. After using the service mode of remote controller finished, press the [ ] button to reset the remote controller to
normal function.
2. After finished the diagnosis by the remote controller, turn OFF power supply and turn its ON again to reset the air
conditioner to normal operation. However, the check codes are not deleted from memory of the microcomputer.
3. After servicing finished, press [CLR] button of remote controller under service mode status to send code "7F" to the
indoor unit. The check code stored in memory is cleared.
Table 11-4-1
TC sensor ; The heat Operation Flashes when 1. Check the sensor TC and connection.
exchanger temperature continues. error is detected. 2. In case of the sensor and its
sensor of the indoor unit connection is normal, check the
is out of place, disconnection, P.C. board.
short-circuit or migration.
Fan motor of the indoor unit All OFF Flashes when 1. Check the fan motor and connection.
is failure, lock-rotor, short- error is detected. 2. In case of the motor and its
circuit, disconnection, etc. connection is normal, check the
Or its circuit on P.C. board P.C. board.
has problem.
– 65 –
FILE NO. SVM-13082-1
Block distinction Operation of diagnosis function
Serial signal 1) Defective wiring of the Indoor unit Flashes when 1) to 3) The outdoor unit never
and connecting connecting cable or operates error is detected. operate.
cable. miss-wiring. continue. Flashing stop Check connecting cable and correct
2) Operation signal has not Outdoor unit and outdoor unit if defective wiring.
send from the indoor unit stop. start to operate Check 25A fuse of inverter P.C. board.
when operation start. when the return Check 3.15A fuse of inverter
3) Outdoor unit has not signal from the P.C. board.
send return signal to the outdoor unit is Check operation signal of the indoor
indoor unit when operation normal. unit by using diode. Measure voltage
started. at terminal block of the indoor unit
4) Return signal from the between No.2 and No.3 (or L2 and S)
outdoor unit is stop during If signal is varied 15-60V continuously,
operation. replace inverter P.C. board.
Some protector If signal is not varied, replace indoor
(hardware, if exist) of the P.C. board.
outdoor unit open 4) The outdoor unit abnormal stop at
circuit of signal. some time.
Signal circuit of indoor If the other check codes are found
P.C. board or outdoor concurrently, check them together.
P.C. board is failure Check protector (hardware) such
in some period. as Hi-Pressure switch,
Thermal-Relay, etc.
Check refrigerant amount or any
possibility case which may caused
Note : Operation signal of the indoor unit shall be measured in the sending period as high temperature or high pressure.
picture below. Check operation signal of the indoor
unit by using diode. Measure voltage
Sending signal of the indoor unit when have not return
signal from the outdoor unit. at terminal block of the indoor unit
VDC
*** between No.2 and No.3 (or L2 and S)
Measured signal voltage by apply diode
0 3 4 7 8 Time (Min)
* Signal send only 1 minute and stop. Because of return signal from outdoor unit has not received.
** Signal resend again after 3 minutes stop. And the signal will send continuously.
** * 1 minute after resending, the indoor unit display flashes error.
– 66 –
FILE NO. SVM-13082-1
Block distinction Operation of diagnosis function
Air Action and Judgment
Check Check Display flashing
Block Cause of operation conditioner
code code error
status
Outdoor P.C. Current on inverter circuit All OFF Flashes after 1. Remove connecting lead wire of the
board is over limit in short time. error is detected compressor, and operate again.
Inverter P.C. board is 4 times*. 2. If outdoor fan does not operate or
failure, IGBT shortage, etc. operate but stop after some period,
Compressor current is replace the inverter P.C. board.
higher than limitation, 3. If outdoor fan operates normally,
lock rotor, etc. measure 3-Phase output of inverter
P.C. board (150-270VAC) at the
connecting lead wire of compressor.
4. If 3-Phase output is abnormal, replace
inverter P.C.Board.
5. If 3-Phase output is normal, replace
compressor. (lock rotor, etc.)
Compressor position-detect All OFF Flashes after 1. Remove connecting lead wire of the
circuit error or short-circuit error is detected compressor, and operate again.
between winding of 4 times*. 2. If outdoor fan does not operate or
compressor. operation but stop after some period,
replace the inverter P.C. board.
3. If outdoor fan operates normally,
measure resistance of compressor
winding. If circuit is shortage, replace
the compressor.
Current-detect circuit of All OFF Flashes after Even if trying to operate again, all
inverter P.C. board error. error is detected operations stop, replace inverter
4 times*. P.C. board.
TE sensor ; The heat All OFF Flashes after 1. Check sensors TE, TS and connection.
exchanger temperature error is detected 2. In case of the sensors and its
sensor of the outdoor unit 4 times*. connection is normal, check the
either TS sensor ; Suction inverter P.C. board.
pipe temperature sensor,
out of place, disconnection
or shortage.
TD sensor ; Discharge pipe All OFF Flashes after 1. Check sensors TD and connection.
temperature sensor is error is detected 2. In case of the sensor and its
disconnection or shortage. 4 times*. connection is normal, check the
inverter P.C. board.
Outdoor fan failure or its All OFF Flashes after 1. Check the motor, measure winding
drive-circuit on the inverter error is detected resistance, shortage or lock rotor.
P.C. board failure. 4 times*. 2. Check the inverter P.C. board.
TO sensor ; The outdoor Operation Record error 1. Check sensors TO and connection.
temperature sensor is continues. after detected 2. In case of the sensor and its
disconnection or shortage. 4 times*. connection is normal, check the
But does not inverter P.C. board.
flash display.
– 67 –
FILE NO. SVM-13082-1
Block distinction Operation of diagnosis function
Air Action and Judgment
Check Check Display flashing
Block Cause of operation conditioner
code code error
status
Compressor drive output error. All OFF Flashes after 1. Check installation conditions such as
(Relation of voltage, current error is detected packed valve opening, refrigerant
and frequency is abnormal) 4 times*. amount and power supply (rate +10%,
Overloading operation of both of operation and non operation
compressor caused by condition).
over-charge refrigerant, 2. Check P.M.V. by measure the
P.M.V. failure, etc. resistance of the coil and confirm its
Compressor failure (High operation (sound of initial
current). operation, etc.)
3. Observe any possibility cause which
may affect operation load of
compressor.
4. Operate again. If compressor
operation is failure when 20 seconds
passed (count time from operation
starting of compressor), replace
compressor.
* 4 times ; When first error is detected, error is count as 1 time, then once operation is stop and re-started.
After re-starting operation within 15 minutes, if same error is detected, error count is add (count become 2 times)
When error count comes 4 times, record error to check code. But after re-starting operation, if no error is
detected and air conditioner can operate more than 15 minutes, error count is cleared.
The others Return signal of the outdoor Indoor unit Flashes when 1. Check power supply (Rate + 10%)
(including unit has been sent when operates error is detected. 2. If the air conditioner repeat operates
compressor) operation start. But after continue. Flashing stop and stop with interval of approx. 10
that, signal is stop some time. Outdoor unit and outdoor unit to 40 minutes.
Instantaneous power stop. start to operate Check protector (hardware) such
failure. when the return as Hi-Pressure switch,
Some protector signal from the Thermal-Relay, etc.
(hardware) of the outdoor unit is Check refrigerant amount, packed
outdoor unit open normal. valve opening and any possibility
circuit of signal. cause which may affect high
Signal circuit of indoor temperature or high pressure.
P.C. board or outdoor 3. Check operation signal of the indoor
P.C. board is failure unit by using diode. Measure voltage
in some period. at terminal block of the indoor unit
between No.2 and No.3 (or L2 and S)
If signal is varied 15-60V continuously,
replace inverter P.C. board.
If signal is not varied, replace indoor
P.C. board.
– 68 –
FILE NO. SVM-13082-1
Block distinction Operation of diagnosis function
Air Action and Judgment
Check Check Display
Block Cause of operation conditioner
code code flashing error
status
Compressor does not rotate. All OFF Flashes after 1. Remove connecting lead wire of the
Because of missed wiring, error is detected compressor, and operate again.
missed phase or shortage. 4 times*. 2. If outdoor fan does not operate or
operation but stop after some period,
replace the inverter P.C. board.
3. If outdoor fan operates normally,
measure 3-Phase output of inverter
P.C. board (150-270VAC) at the
connecting lead wire of compressor.
4. If 3-Phase output is abnormal, replace
inverter P.C.Board.
5. If 3-Phase output is normal, measure
resistance of compressor winding.
6. If winding is shortage, replace the
compressor.
Compressor is high current All OFF Flashes after 1. Check installation conditions such as
though operation Hz is error is detected packed valve opening, refrigerant
decreased to minimum limit. 4 times*. amount and power supply (rate +10%,
Installation problem. both of operation and non operation
Instantaneous power condition).
failure. 2. Check P.M.V. by measure the
Refrigeration cycle resistance of the coil and confirm its
problem. operation (sound of initial
Compressor break down. operation, etc.)
Compressor failure (High 3. Observe any possibility cause which
current).operation, etc.) may affect high current of compressor.
4. If 1, 2 and 3 are normal, replace
compressor.
* 4 times ; When first error is detected, error is count as 1 time, then once operation is stop and re-started.
After re-starting operation within 15 minutes, if same error is detected, error count is add (count become 2 times)
When error count comes 4 times, record error to check code. But after re-starting operation, if no error is
detected and air conditioner can operate more than 15 minutes, error count is cleared.
– 69 –
FILE NO. SVM-13082
Check Item
NO
Item by symptoms
Is OPERATION indicator flashing?
YES
Is voltage
(DC5V, 12V and 15V) Does connection
YES between PC Board YES Microcomputer Replace main
indicated on rear of
indoor control and reciver PCB is defective. P.C. board
board nor mal? are connect properly?
NO
NO
Reconnect housing
Replace fan
motor.
NO NO
Does OPERATION indicator flash? Is wired correctly to white and
black lead wires of terminal block? Correct wiring
YES
To item of
“Indoor unit is not operated”.
– 70 –
FILE NO. SVM-13082
(3) Only the indoor motor fan does not operate
<Primary check>
1. Is it possible to detect the power supply voltage (AC220–240V) between 1 and 2 on the terminal block?
2. Does the indoor fan motor operate in cooling operation?
(In heating operation, the indoor fan motor does not operate for approximately 10 minutes after it is turned
on, to prevent a cold air from blowing in.)
Turn off power
supply once, and
turn it on again.
Is it possible to detect
Does fan motor YES DC 1V or more between NO
continue to operate? 5 + and 3 – of Peplace indoor
motor connector (CN31).
NO fan motor.
YES
Is it possible to detect
Does indoor
NO DC 294–325V between NO
fan operate? 1 + and 3 – of motor
connector (CN31).
YES
YES
Turn off indoor unit and remove
(Motor connection condition)
Is it possible to detect DC 15V NO connector from motor.
Then push [ ] button
between 4 + and 3 – of on remote controller to stop
motor connector (CN31). flashing lamp on indoor unit.
YES
YES
Start to operate the
indoor unit in except
heating operation.
At this time, is it possible NO
to detect DC 1V or more
between 5 + and 3 –
of motor connector (CN31)?
(Check this condition
within 15 seconds after
starting unit.)
YES
A B
– 71 –
FILE NO. SVM-13082
YES YES
YES
B
Fan motor
operates normally.
YES YES
Turn off indoor unit
and rotate cross-flow
fan by hand when the
unit is on standby. NO Replace indoor
At this time, is it possible to fan motor.
detect DC 1V or more
between 5 + and 3 –
of motor connector
(CN31).
YES
Peplace main
P.C. board.
– 72 –
FILE NO. SVM-13082
(4) Indoor fan motor automatically starts to rotate by turning on power supply
<Cause>
The IC is built in the indoor fan motor. Therefore the P.C. board is also mounted to inside of the motor.
If the P.C. board is soldered imperfectly or the IC is defective, the fan motor may automatically rotate by turning
on power supply.
<Inspection procedure>
1. Turn on breaker.
2. After Fan motor operate, off A/C by remote controller.
3. Turn off breaker for a while, then turn it ON.
3.1. If fan motor not operate, it means an unit in Auto-restart operation. (see more detail in P. 50-51)
3.2. If Fan motor still operate, follow the below.
3.2.1. Remove the grille.
3.2.2. Remove the cover terminal by release one screw.
3.2.3. Check DC voltage with CN31 connector while the fan motor is rotating.
NOTE :
• Do not disconnect the connector while the fan motor is rotating.
• Use a thin test rod.
P.C. board
CN31
(Check output DC voltage of fan motor on P.C. board.)
6 (Blue)
Yellow 5 (Yellow)
Measure voltage between 3 (GND : BLACK) 4 (White)
and 5 (V line : YELLOW) of motor connector (CN31) Black 3 (Black)
while indoor fan motor is rotating.
2 –
1 (Red)
DC
– 73 –
FILE NO. SVM-13082
(5) Troubleshooting for remote controller
<Primary check>
Check that A or B selected on the main unit is matched with A or B selected on the remote controller.
NO
Is transmission
mark indicated?
YES
YES
Does indoor unit
Is there any NO NO operate when moving
fluorescent light remote controller
nearly? near receiver or
indoor unit?
YES
YES
Batteries are
exhausted.
Push the
[ ] button
YES
Point remote to
digital camera can NO
see infrared at sending
LED on carmera monitor
when push [ ] button?
YES
Replace main
P.C. Board
Remote controller
Reciver P.C. board is defective.
is defective.
– 74 –
FILE NO. SVM-13082
11-5-2. Wiring Failure (Interconnecting and Serial Signal Wire)
(1) Outdoor unit does not operate
1) Is the voltage between 2 and 3 of the indoor terminal block varied?
Confirm that transmission from indoor unit to outdoor unit is correctly performed based upon the follow-
ing diagram.
NOTE:
• Measurement should be performed 2 minutes and 30 seconds after starting of the operation.
• Be sure to prepare a diode for judgment.
Normal time : Voltage swings between DC15 and 60V. ...................Inverter Assembly check (11-8-1.)
Abnormal time : Voltage does not vary.
2) If the unit stops once, it does not operate until the power will be turned on again.
3) The outdoor unit stops 10 minutes to 1 hour after operation started, and an alarm is displayed.
(Discharge temp. error check code 03, 1E Sensor temp. error check code 02, 1C)
Gas leak
P.M.V. is defective.
Refer to the chart in 11-6.
Miswiring of connecting wires of indoor/outdoor units
Clogging of pipe and coming-off of TC sensor
– 75 –
FILE NO. SVM-13082
11-6. Check Code 1C (Miswiring in indoor/outdoor units) and 1E
<Check procedure>
1C 1E
Gas leakage, Discharge temp. error,
disconnection of TS/TC gas leakage
sensors (Check code 02, 1C) (Check code 03, 1E)
NO
Is connecter of coil connected to inverter? Set it correctly.
YES
Check the operating pressure from service port, and add gas if pressure is low. Add gas.
– 76 –
FILE NO. SVM-13082
Remove connector
of compressor.
Replace
control board. Replace
fuse.
Turn ON power
Supply.
Check terminal
Voltage of electrolytic NO
capacitor are in
(Voltage Rate
±10%) x 1.414?
YES Replace
control board.
– 77 –
FILE NO. SVM-13082
NO
Remove connector CN300 of
outdoor fan motor.
NO Check winding resistance by
ohmmeter are correct?
Compressor Check rotor locking by rotate
is normal
with hand. Can it rotate?
Check compressor NO
winding resistance
correct?
YES
Replace
compressor.
Turn ON power
supply.
– 78 –
FILE NO. SVM-13082
11-8. How to Check Simply the Main Parts (2) Inspection procedures
1) When a P.C. board is judged to be defective,
11-8-1. How to check the P.C. board (Indoor unit) check for disconnection, burning, or discolora-
(1) Operating precautions tion of the copper foil pattern or this P.C. board.
1) When removing the front panel or the P.C. 2) The P.C. board consists of the following 2 parts
board, be sure to shut off the power supply a. Main P.C. board part:
breaker. DC power supply circuit (5 V, 12 V),
2) When removing the P.C. board, hold the edge Indoor fan motor control circuit, CPU and
of the P.C. board and do not apply force to the peripheral circuits, buzzer, and Driving circuit
parts. of louver.
3) When connecting or disconnecting the connec- b. Indication unit of infrared ray receiving
tors on the P.C. board, hold the whole housing. Infrared ray receiving circuit, LED:
Do not pull at the lead wire.
This setting helps to shortern a compressor waiting period when operate cool, heat or dry mode.
A compressor suddenly starts one order of Remote controller is received.
– 79 –
FILE NO. SVM-13082
11-8-3. P.C. Board Layout
GND
+12V +5V
100
90
80
TD
Resistance value (kΩ)
70
60
50
40
TD : Discharge temp. sensor
30 TA : Room temp. sensor
20 TC : Heat exchanger temp. sensor
TO : Outdoor temp. sensor
10 TA, TC, TO, TE, TS
TE : Outdoor heat exchanger temp. sensor
0 TS : Suction temp. sensor
0 10 20 30 40 50
Temperature (°C)
– 80 –
FILE NO. SVM-13082
11-8-4. Indoor Unit (Other Parts)
2 Outdoor fan motor Measure the resistance value of winding by using the tester.
(Model : ICF-140-43-4R) Red
Position Resistance value
Red - White 20 to 22Ω
White - Black 20 to 22Ω
Black- Red 20 to 22Ω
White Black
Under 20°C
3 4-way valve coil Measure the resistance value of winding by using the tester.
(Model : STF)
Resistance value
1435 ± 144Ω
Under 20°C
4 Pulse motor valve coil Measure the resistance value of winding by using the tester.
(Model : CAM-MD12TCTH-5)
Position Resistance value
Red - White 42 to 50Ω
White - Orange 42 to 50Ω
Brown- Yellow 42 to 50Ω
Brown- Blue 42 to 50Ω
Under 20°C
5 Outdoor temperature sensor Disconnect the connector, and measure resistance value with the tester.
(TO), discharge temperature (Normal temperature)
sensor (TD), suction
temperature sensor (TS), Temperature
Sensor 10°C 20°C 25°C 30°C 40°C 50°C
outdoor heat exchanger
temperature sensor (TE) TD (kΩ) 100 62 50 41 27 18
TO,TS,TE (kΩ) 20.7 12.6 10.0 7.9 4.5 —
– 81 –
FILE NO. SVM-13082
11-8-6. Checking Method for Each Part
– 82 –
FILE NO. SVM-13082
11-9. How to Simply Judge Whether Outdoor Fan Motor is Good or Bad
1. Symptom
• Outdoor fan motor does not rotate.
• Outdoor fan motor stops within several 10 seconds though it started rotating.
• Outdoor fan motor rotates or does not rotate according to the position where the fan stopped, etc.
Remote controller check code “02 : Outdoor block, 1A : Outdoor fan drive system error”
2. Cause
The following causes are considered when the outdoor fan motor does not normally rotate.
1) Mechanical lock of the outdoor fan motor
2) Winding failure of the outdoor fan motor
3) Position-detect circuit failure inside of the outdoor fan motor
4) Motor drive circuit failure of the outdoor P.C. board
3. How to simply judge whether outdoor fan motor is good or bad
YES
NOTE :
However, GND circuit error inside of the motor may be accepted in some cases when the above check is
performed.
When the fan motor does not become normal even if P.C. board is replaced, replace the outdoor fan motor.
– 83 –
FILE NO. SVM-13082
12. HOW TO REPLACE THE MAIN PARTS
WARNING
• Since high voltages pass through the electrical parts, turn off the power without fail before proceeding with
the repairs.
Electric shocks may occur if the power plug is not disconnected.
• After the repairs have been completed (after the front panel and cabinet have been installed), perform a
test run, and check for smoking, unusual sounds and other abnormalities.
If this check is omitted, a fire and/or electric shocks may occur.
Before proceeding with the test run, install the front panel and cabinet.
• Ensure that the following steps are taken when doing repairs on the refrigerating cycle.
1. Do not allow any naked flames in the surrounding area.
If a gas stove or other appliance is being used, extinguish the flames before proceeding.
If the flames are not extinguished, they may ignite any oil mixed with the refrigerant gas.
2. Do not use welding equipment in an airtight room.
Carbon monoxide poisoning may result if the room is not properly ventilated.
3. Do not bring welding equipment near flammable objects.
Flames from the equipment may cause the flammable objects to catch fire.
• If keeping the power on is absolutely unavoidable while doing a job such as inspecting the cir-
cuitry, wear rubber gloves to avoid contact with the live parts.
Electric shocks may be received if the live parts are touched.
High-voltage circuits are contained inside this unit.
Proceed very carefully when conducting checks since directly touching the parts on the control circuit
board may result in electric shocks.
– 84 –
FILE NO. SVM-13082
Front panel
Press
4 Screw
2 Screws
Three hooks
Four hooks
– 85 –
FILE NO. SVM-13082
Electric part
box cover
LED assembly
– 86 –
FILE NO. SVM-13082
2 Screws
Screw
– 87 –
FILE NO. SVM-13082
Two screws
Two
screws
Bearing
– 88 –
FILE NO. SVM-13082
Set screw
– 89 –
FILE NO. SVM-13082
– 90 –
FILE NO. SVM-13082
12-2. Outdoor Unit
Common 1. Detachment
procedure
NOTE
Upper cabinet
Wear gloves for this job.
Otherwise, you may injure your •
hands on the parts, etc.
Waterproof cover
1) Stop operation of the air conditioner, •
and turn off the main switch of the
breaker for air conditioner.
2) Remove the valve cover.
(ST1TØ4 × 10L 2 pcs.)
• After removing screw, remove the
valve cover pulling it downward.
3) Remove cord clamp (ST2TØ4 × 14L
3 pcs.), and then remove connecting •
cable. Valve cover
2. Attachment
1) Attach the water-proof cover.
NOTE
The water-proof cover must be These 2 bending
attached without fail in order to parts shall be
prevent rain water, etc. from entering put inside of a unit
inside the indoor unit. by bending
these 2 ports.
– 91 –
FILE NO. SVM-13082
No. Part name Procedure Remarks
2. Attachment
1) Insert the claw on the front left side into
the side cabinet (left).
2) Hook the bottom part of the front right
side onto the concave section of the
bottom plate. Insert the claw of the side
cabinet (right) into the square hole in the
front cabinet. Claw
Square
3) Return the screws that were removed hole
above to their original positions and
attach them.
Concave section
– 92 –
FILE NO. SVM-13082
No. Part name Procedure Remarks
Plug of
3) Perform discharging by connecting , Discharging position soldering
(Discharging period
polarity by discharging resistance (approx. 10 seconds or more)
iron
100Ω40W) or plug of soldering iron to ,
terminals a of the C14 (printed “CAUTION
HIGH VOLTAGE” is attached.) electrolytic
capacitor on P.C. board.
NOTE
This capacitor is one with mass capacity.
Therefore, it is dangerous that a large
spark generates if short-circuiting
between ,
Requirement
As each connector has a lock mecha-
nism, avoid to remove the connector by
holding the lead wire, but by holding the
connector.
– 93 –
FILE NO. SVM-13082
No. Part name Procedure Remarks
NOTE
These connectors have a disconnect prevention
mechanism: as such, the lock on their housing
must be released before they are disconnected.
NOTE
When mounting the new control board assembly,
ensure that the P.C. board is inserted properly
into the P.C. board support groove.
– 94 –
FILE NO. SVM-13082
No. Part name Procedure Remarks
– 95 –
FILE NO. SVM-13082
– 96 –
FILE NO. SVM-13082
Electronic 1. Detachment
expansion valve 1) Perform step 1 in , all the steps in
coil and 1 in
. Lead
2) Remove the coil by rotating it at 90° connecting part
toward either direction.
2. Attachment
1) Insert a valve coil in a volve body to the
bottom, and fix it by rotating at 90° toword
either direction. And confirm to fix it surely.
2. Attachment
1) Insert claws of the fan guard in the holes
of the front cabinet. Push the hooking
claws (9 positions) by hands and fix the
claws.
– 97 –
FILE NO. SVM-13082
No. Part name Procedure Remarks
Detail C
CAUTION
During the installation work (and on its completion), take care not to damage the coverings of
the sensor leads on the edges of the metal plates or other parts. It is dangerous for these
coverings to be damaged since damage may cause electric shocks and/or a fire.
CAUTION
After replacing the parts, check whether the positions where the sensors were installed are the
proper positions as instructed. The product will not be controlled properly and trouble will
result if the sensors have not been installed in their proper positions.
– 98 –
FILE NO. SVM-13082
13. EXPLODED VIEWS AND PARTS LIST
13-1. Indoor Unit
201 43T00576 FRONT PANEL ASSY 212 43T39020 BAND, MOTOR, LEFT
202 43T09484 GRILLE ASSY,SUB 213 43T39022 BAND, MOTOR, RIGHT UP
203 43T03014 BODY ASSY, BACK 214 43T39023 BAND,MOTOR, RIGHT DOWN
204 43T80331 FILTER-AIR 215 43T44030 EVAPORATOR ASSY (42UQV050H)
205 43T09040 LOUVER, HORIZONTAL 215 43T44031 EVAPORATOR ASSY (42UQV060H)
206 43T70316 HOSE, DRAIN 216 43T19333 HOLDER, SENSOR
207 43T79313 CAP, DRAIN 217 43T49010 PIPE, SHIELD
208 43T21371 FAN-MOTOR (42UQV060H) 218 43T82008 PLATE, INSTALLATION
208 43T21428 FAN-MOTOR (42UQV050H) 219 43T49043 HOLDER, PIPE
209 43T20016 FAN, ASSY, CROSS FLOW 220 43T62031 COVER, TERMINAL
210 43T39021 BASE, BEARING 221 43T66318 WIRELESS REMOTE CONTROLLER
211 43T22312 BEARING ASSY, MOLD 222 43T83305 HOLDER, REMOTE CONTROL
– 99 –
FILE NO. SVM-13082
401 43T50308 SENSOR HEAT EXCHANGER 407 43T69738 PC BOARD ASSY (42UQV050H)
402 43T60331 TERMINAL; 3P 407 43T69739 PC BOARD ASSY (42UQV060H)
403 43T69320 TEMPERATURE SENSOR 412 43T21397 STEPPING-MOTOR
404 43T62003 CORD CLAMP 413 43T60386 MOTOR CORD
405 43T6V318 PC BOARD ASSY;WRS-LED
– 100 –
FILE NO. SVM-13082
13-3. Outdoor unit
– 101 –
FILE NO. SVM-13082
13-4. P.C. Board Layout (Outdoor)
– 102 –
TOSHIBA CARRIER (THAILAND) CO.,LTD.