Manual Lap Dat VM-25
Manual Lap Dat VM-25
Manual Lap Dat VM-25
8
Published in Oct. 2017
Revised in Nov. 2021
● Read this manual thoroughly and understand the contents before installing
the VM-25 Monitoring System.
● Keep this manual so that the operator can refer to it when needed.
● Read this manual thoroughly and understand the contents before installing
the VM-25 Monitoring System.
● Keep this manual so that the operator can refer to it when needed.
VM-25 Installation Guide Preface
Thank you very much for purchasing the VM-25 Condition Monitor (hereafter "the product").
The manuals related to the VM-25 Monitoring System are classified according to the operations and tasks.
This document describes about the following products, users, and contents.
For details of how to set and operate the VM-25 Monitoring System, refer to "VM-25 Manual Setting &
Operation Guide".
1
VM-25 Installation Guide Preface
<Important Notices>
● Be sure to read this manual thoroughly and understand the contents before using this product. Keep this
manual so that the operator can refer to it when needed.
● If you have any inquiry about this product or manual, contact the sales office where you purchased the
product.
● For the use of the product, adequate knowledge about other instruments connected to the product and
transducers is also required. In addition, not only the contents of this manual, but also common sense
need to be applied for the safe use of the product.
● This product has had its EMC (Electro-magnetic compatibility) evaluated by various noise tests.
However, since the performance of the product varies depending on the environmental conditions such
as below, follow instructions in this manual to stabilize the product.
– Intensity of noise
– Temperature and humidity
– Layout of the product
● When reselling the product as an assembly or transferring the product (to a third party), please provide
the end users with this manual.
● Company and product names contained herein are trademarks or registered trademarks of their
respective owners.
● Copyright is retained by SHINKAWA Sensor Technology, Inc. No part of this document may be
disclosed or reproduced in any form without prior consent of SHINKAWA Sensor Technology, Inc.
2
VM-25 Installation Guide Preface
<Disclaimer>
• The company assumes no liability for any damage or injury caused by the user's fault including not
following the instructions of this manual or not installing or handling the product in an appropriate
manner.
• The company shall not be liable for any direct or indirect damage, injury, or lost income resulting from
misuse, abuse, modification, or disassembly of all or any part of the product by the user.
• Unless expressly stated herein, the company makes no other warranties, express or implied, including
without limitation, any warranty of merchantability, fitness for a particular purpose, or infringement of
intellectual property rights.
• A Warranty Provision is included at the end of this manual. In the event that the product failure occurs,
the company shall repair the product in accordance with the Warranty Provision.
• The company shall not be liable for any incidents resulting from the use of parts other than those that
are recommended by the company.
3
VM-25 Installation Guide Table of Contents
<Table of Contents>
Regarding the Manuals for the VM-25 Monitoring System .............................................. 1
Important Notices ............................................................................................................ 2
Disclaimer ........................................................................................................................ 3
Table of Contents ............................................................................................................. 4
4
VM-25 Installation Guide Table of Contents
Warranty Provision
5
VM-25 Installation Guide Chapter 1 For Safe Use of the Product
Point In this manual, Point is used to highlight some important issues as well as to provide useful
information.
6
VM-25 Installation Guide Chapter 1 For Safe Use of the Product
7
VM-25 Installation Guide Chapter 1 For Safe Use of the Product
◼ Never disassemble or modify the product. Do not use the product under conditions that exceed its
specifications. Otherwise, it may result in malfunction of the product, fire or injury.
◼ Ensure to turn the power off before performing wiring work. Otherwise, it may result in an electric
shock or electrocution.
◼ Do not use radio equipment such as transceivers, or mobile phones around the product.
If electromagnetic waves are radiated to the product, signal cables or the transducer, the product
may not provide satisfactory precision described in the specifications.
◼ Avoid any contact with the board component or soldered parts of this product.
Otherwise, it may result in damage to or malfunction of the product.
◼ Avoid a voltage resistance test or a withstand voltage test in any places other than specified.
Otherwise, it may result in damage to the product.
8
VM-25 Installation Guide Chapter 1 For Safe Use of the Product
1.4.2 Compliances
◼ Use of the product is restricted to the specialists or personnel with relevant knowledge.
◼ Be sure to follow the instructions in this manual when installing the product.
Otherwise, it may result in malfunction of the product, fire or injury.
◼ Before installation, be sure to read the manuals for this product as well as other instruments that
are to be connected. The use of this product requires expert knowledge of instruments, and the
knowledge of any associated equipment.
◼ Before contacting the product, be sure to touch the metal objects, etc. so that the static electricity
is discharged.
Static electricity accumulated in the human body may damage the product.
◼ When carrying out a megger test, ensure that all the cables are disconnected from the driver
(transducer) as well as the converter.
After carrying out a megger test, ensure that any accumulated charge is discharged by short-
circuiting prior to reconnection.
Reconnecting the driver or the converter while the cables still carry a charge may damage the
product.
◼ Be sure to connect the power supply input terminal to the power supply with the voltage advised in
the specifications.
Otherwise, it may result in damage to or malfunction of the product.
9
VM-25 Installation Guide Chapter 1 For Safe Use of the Product
- Place surge killers around the product, the related instrumentation equipment, and the relay
around the signal cables to which these are connected.
- Place the product in a metal cabinet, etc. and ensure that the lid is closed while the product is
operated.
- Use of ferrite cores (ZCAT3050-1330/TDK) can expect to reduce the noise induced by the
cables to a certain extent. It is recommended to use anti-noise devices in the case that the
conditions surrounding the product are considered to be unfavorable.
◼ Contact the sales office you purchased the product from if any of the following occurs.
Continued use of the product under any of the conditions below may result in fire or malfunction.
◼ Ensure that an interlock function is added to the product in order to prevent the product from making
mechanical errors in the case it is damaged.
◼ Store the product in a place without the direct rays of the sun where the following conditions are
satisfied. Do not store it in a hot and humid location or any location where corrosive gases are
present.
10
VM-25 Installation Guide Chapter 2 Overview
Chapter 2 Overview
VM-25 monitors the condition of rotating machine. This product receives the signals from the transducer
mounted on the rotating machine and monitors its current status. The measurement value and alarm setting
value monitored by this product are displayed in digital format by 7-segment LED.
Various functions can be incorporated into this product according to the types designated at the time of purchase
of this product.
Listed below are the types of functions to be incorporated.
You can change the setting of this product using Device Config exclusively designed to configure the software.
11
VM-25 Installation Guide Chapter 3 Preparation
Chapter 3 Preparation
3.1 External Dimensions
12
VM-25 Installation Guide Chapter 3 Preparation
⚫ Top View
Power Supply Input / Vibration measurement 4 channel isolated 4 channel relay output
function recordr output funciton
Contact input
funciton
13
VM-25 Installation Guide Chapter 3 Preparation
⚫ Bottom View
14
VM-25 Installation Guide Chapter 4 Installation
Chapter 4 Installation
◼ Installation, wiring and connection of the product must be carried out by a suitably qualified and
experienced person.
◼ Never turn the power on until all the installation, wiring and connection tasks are fully completed.
Otherwise, it may result in an electric shock.
◼ Before touching the product, be sure to touch the metal objects and the like nearby in order to
discharge the static electricity.
Static electricity accumulated in human body may damage the products.
◼ Before turning on these products, always check that all wiring cables are connected correctly.
Otherwise, it may cause damage to the product or trigger a fire.
◼ Install the product well away from the motors and relays.
Do not install the input/output signal cables together with the electrical cables and control cables.
Noises generated from motors and relays may cause adverse effects on the product. It is
recommended that cable ducts be separated.
◼ Use a LAN cable with a length of 100 m or shorter. Using a cable longer than 100 m may cause
the signals unstable. If you need to relay longer than 100 m, be sure to take some measures such
as using power-supply HUB.
15
VM-25 Installation Guide Chapter 4 Installation
non-incendive (/NBA)
16
VM-25 Installation Guide Chapter 4 Installation
For adequate cooling when this product is installed inside a closed panel,
⚫ Install an electric fan or an electron cooler, etc. and forcibly cool the product in order for the
ambient temperature of the product not to exceed the operating temperature (65°C).
Air-cooling fan
or
exhaust opning
200mm or more
17
VM-25 Installation Guide Chapter 4 Installation
If compliance with the Low Voltage Directive (LVD) is required for using the product, following conditions
must be satisfied as well as the conditions above.
• Cover the product with metal (excluding magnesium) or non-flammable non-metal material with an
flammability level of FV-1 or greater. (For example, instrument board with a door.)
• Use the product with the instrument panel locked so that only the personnel with relevant knowledge of the
instrumentation can open the panel.
If compliance with the non-incendive is required for using the product, following conditions must be satisfied as
well as the conditions above.
• The product must be installed in an enclosure that provides a degree of protection not less than IP64 in
accordance with IEC 60079-7.
• The product is OPEN type equipment. It must be mounted within an enclosure that is suitably designed for
those specific environmental conditions that will be present, and appropriately designed to prevent injury
resulting from accessibility to live parts. The interior of the enclosure must be accessible only by the use of a
tool.
• The cover of enclosure can only be open while potentially explosive atmosphere is shown to be absent, or
when located in non-hazardous area.
If compliance with the CSA approval is required for using the product, following conditions must be satisfied as
well as the conditions above.
CSA C/US: The product must be installed in a suitable enclosure acceptable to local authorities.
Wiring to or from this product, which enters or leaves the system enclosure, must utilize
wiring methods suitable for Class I, Division 2 and/or Class I, Zone 2 Hazardous
Locations, as appropriate for the installation.
18
VM-25 Installation Guide Chapter 4 Installation
For installation of this product, refer to "4.2 Installation restriction P.17" and install it properly.
When attaching this product using the panel mount kit, refer to Appendix B.
1 Fit the upper tabs on the back of the product into the DIN rail.
If it does not fit onto the DIN rail well, pull on the slide lock, and push the product againist the DIN rail.
DIN rail
Slide lock
Slide lock
3 Confirm the upper tabs and slide lock are engaged with DIN rail.
DIN rail
Point
It is possible to remove the product by pressing down on the slide lock with a flat tip screwdriver.
19
VM-25 Installation Guide Chapter 5 Wire Connection
◼ Wiring and connection of the product must be carried out by a suitably qualified and experienced
person.
◼ Never turn the power on until all the wiring and connection tasks are fully completed.
Otherwise, it may result in an electric shock and malfunction of the product.
◼ Before any contact with the product, be sure to touch a metal objects, etc. so that the static
electricity is discharged.
◼ The product is precision mechanical equipment. Avoid any excessive shock or vibration.
20
VM-25 Installation Guide Chapter 5 Wire Connection
◼ Refer to the Wiring Drawing to avoid incorrect wiring. Otherwise, it may result in malfunction of the
product.
◼ Do not use any unused terminal on the input/output terminal block. Otherwise, it may result in
malfunction of the product.
◼ All of the terminal on the vibration measurement function should not be connected to ground.
Otherwise, it may result in malfunction of the product.
◼ Use the cables of with the coating temperature rated of 75°C or more.
◼ Each contact output must be connected to same power supply system. It may result in an electric
shock.
◼ Refer to the specification of the product to avoid connecting the transducers other than those
specified. Otherwise, it may result in malfunction of the product.
⚫ Wiring Diagram
The wiring position of the input-output cable differs for each function. Refer to Appendix A Wiring Diagram
List for wiring diagram.
When replacing the VM-15 monitor with this product, see also Appendix B.
If you use a crimp-type ferrules to attach the cable to the terminal block (PSPT 2,5/4-ST KMGY (manufactured
by PHOENIX CONTACT)), it is recommended to use the following ferrules according to the cross-sectional
area (sq) of the cable.
Type Name Type Name
Cross-sectional Area of Cable (Without Plastic (With Plastic Manufacturer
Insulating Sleeve) Insulating Sleeve)
0.5 mm2 A 0,5-10 AI 0,5-10WH
0.75 mm2 A 0,75-10 AI 0,75-10GY
Manufactured by
1 mm2 A 1-10 AI 1-10RD
PHOENIX CONTACT
1.25 mm2, 1.5 mm2 A 1,5-10 AI 1,5-10BK
2 mm2 - AI 2,5-10BU
Point
21
VM-25 Installation Guide Chapter 5 Wire Connection
If compliance with the non-incendive is required for using the product, following conditions must be satisfied as
well as the conditions above.
• Connect each 250 Vac / 2 A output circuit to each Relay Output only through the embedded terminal block(s),
0.75 mm2 to 1.5 mm2 (AWG 15 to 18). Wires and wiring method must comply segregation assessment of EPL
Gc.
22
VM-25 Installation Guide Chapter 5 Wire Connection
5.2 How to Connect Power Supply Input Cable / Protective Earthing Cable
◼ Before connecting the power supply input cable, check the rated voltage of the product.
If the voltage supplied is out of the specified range, it may result in malfunction of the product, fire
or injury
◼ Connect the protective earthing terminal of the power supply device for this product to the same
ground as the earthing terminal of this product. It may result in an electric shock.
◼ Use a DC power supply with reinforced insulation or double insulation from the main power supply
to supply power to this product. It may result in an electric shock.
◼ In order to connect the cable to the power supply input terminal block, be sure to use the designated
terminal.
◼ Do not use any unused terminals of the power supply input terminal block.
◼ Be sure to ground the protective earthing cable. Otherwise, it may cause an electric shock or
malfunction of the product.
◼ Use the cables of with the coating temperature rated of 75°C or more.
◼ When connecting cables, connect the protective earthing cable at first. When disconnecting cables,
disconnect the protective earthing cable at last. After disconnecting the cables, connect them back
exactly as it was connected before.
If compliance with the non-incendive is required for using the product, following conditions must be satisfied as
well as the conditions above.
CSA C/US: The “24VDC” rated supply shall be protected as Class III earthed SELV such that
transients are limited to a maximum of 42.4Vpk or 60.0VDC in accordance with
CAN/CSA C22.2 No. 61010-1-12 and ANSI/UL 61010-1, or Class 2 as defined in the
Canadian Electrical Code C22.1, Section 16-200 and/or National Electrical Code (NFPA
70), article 725.121, and limited to overvoltage category II as defined in IEC 60664-1.
ATEX / IECEx: The “24VDC” rated supply shall be protected as Class III earthed SELV such that
transients are limited to a maximum of 42.4Vpk or 60.0VDC, and limited to overvoltage
category II as defined in IEC60664-1; no such protection is required for the signal lines.
23
VM-25 Installation Guide Chapter 5 Wire Connection
⚫ Wiring Diagram
Referring to the connection diagram, attach the power supply input cable / protective earthing cable following
the steps in the subsequent pages. (Refer to Appendix A: Wiring Diagram List.)
When replacing the VM-15 monitor with this product, see also Appendix B.
Power Supply
terminal block (black)
+ -
Protective earthing
Power supply
cable
input cable
24
VM-25 Installation Guide Chapter 5 Wire Connection
25
VM-25 Installation Guide Chapter 6 Device Config Setup
Performing PC network configuration See "6.3 Network Configuration for the PC".
Software Requirements
26
VM-25 Installation Guide Chapter 6 Device Config Setup
If the User Account Control window appears, click the [Yes] button.
Point
27
VM-25 Installation Guide Chapter 6 Device Config Setup
◼ If you are connecting more than one monitor to the same network, be sure to set a unique IP
address for each one of them to eliminate overlap with individual IP addresses.
◼ Do not turn off the monitor or disconnect the communication cable while the communication
between the monitor and Device Config is in progress.
Otherwise, it may prevent the changes made in Device Config from being reflected in the monitor.
28
VM-25 Installation Guide Chapter 6 Device Config Setup
◼ Use a LAN cable with a length of 100 m or shorter. Using a cable longer than 100 m may cause
the signals unstable.
If you need to relay longer than 100 m, be sure to take some measures such as using power-
supply HUB.
◼ The LAN cable should be laid down with enough space for other power and control lines.
◼ Make sure that there are no foreign objects in the communicton connector before connecting. If the
communication connector has any foreign object in it, it may cause a bad connection and so on.
◼ IP address of each module must set for it not to overlap beforehand when you connect two or more
monitors on the same network. Please set the IP address according to the network administrator's
instruction. That may have an effect on other networks.
1 From the [Start] menu, click [Settings] and select [Control Panel].
29
VM-25 Installation Guide Chapter 7 Maintenance and Service
If compliance with the non-incendive is required for using the product, following conditions must be satisfied as
well as the conditions above.
• The cover of enclosure can only be open while potentially explosive atmosphere is shown to be absent, or
when located in non-hazardous area.
• EN/IEC 60079-17 must be observed for inspection of the product.
• In locations where, high external humidity and internal temperature variations (e.g. frequent on-off cycles)
may cause condensation inside the equipment, the interior should be periodically inspected.
Point
The product may be deteriorated earlier than 10 years as the degree of deterioration is greatly dependent on the
surrounding environment. Ten years as a rough guide, it is preferable to replace the product at an earlier stage so
that the stability of the system can be ensured.
7.3 Cleaning
To wipe off contamination, use a dry cloth.
Do not use chemicals such as benzine or thinner.
30
VM-25 Installation Guide Chapter 8 Trouble Shooting
31
VM-25 Installation Guide Chapter 8 Trouble Shooting
32
VM-25 Installation Guide Appendix B
B-1 Overview
This appendix describes the procedures to install this product using the VM-25 panel mount.
Confirmation of the Included Parts (VZ-25)
How to Assemble the VM-25 Panel Mount
Removal of the VM-15 Monitor (If the VM-15 monitor is installed)
Installing the Product
Wire Connection
Checks After Connecting
How to Remove Various Cables
For details on the settings required for replacing the VM-15 monitor with this product, refer to "Appendix B in
VM-25 Manual Setting & Operation Guide".
45
VM-25 Installation Guide Appendix B
When replacing the VM-15 monitor with this product, prepare an AC-DC converter conforming to the power
specifications of this product.
(Point Power specifications of this product)
46
VM-25 Installation Guide Appendix B
1 Insert the VM-25 fixing bracket at an angle into the top of the DIN rail slot on the back of this product.
2 Press the VM-25 fixing bracket against this product and confirm that the slide locks are engaged with the
VM-25 fixing bracket.
Slide lock
3 Attach the front panel to this product with the flat-head screws (M3) and the screw retaining washers.
Recommended tightening torque: 0.63 N•m (6.42 kgf•cm)
Front Panel
Flat-head screw
47
VM-25 Installation Guide Appendix B
48
VM-25 Installation Guide Appendix B
1 Place this product into the control panel from its front side and fix it with the attaching screws (M5).
Recommended tightening torque: 3 N•m (30.6 kgf•cm)
49
VM-25 Installation Guide Appendix B
Ch1 Ch3
Ch1 Ch3
Ch4
Ch2
Ch4
Ch2 IN COM PWR-
VM-25 monitor 1 2 3 4
terminal
IN *Shield
COM
PWR-
VM-15 monitor
terminal
50
VM-25 Installation Guide Appendix B
REC1-2
REC1,3 REC2,4
VM-25 monitor 1 2 3 4
terminal REC3-4
REC2
REC
REC4 REC1,3
COM
REC
REC2,4
COM
VM-15 monitor
terminal
VM-15 monitor
VM-25 monitor
RL1
RL1
RL2
RL2
RL3
NC
RL3
DAN,ALT,OK
NO
VM-15 monitor
terminal 1 2 3 4
VM-25 monitor
terminal
N.O. DAN N.C.
ALT
OK
51
VM-25 Installation Guide Appendix B
Contact Input
RES
SEQ
RES SEQ
RES
COM
VM-15 monitor
terminal
DC Power
supply
AC
Power
supply
GND +24V 0V
VM-25 monitor 1 2 3 4
terminal
L1 +24
L2 0V
GND AC-DC
converter*1
VM-15 monitor
terminal
*1 Lay out a new wire between the AC-DC converter and this product.
52
VM-25 Installation Guide Appendix B
3 Remove the power supply input terminal block. Remove using a flathead screwdriver as shown in the
figure.
4 Remove the input-output terminal block.
5 Remove the various cables.
6 Attach this product to the front panel with the flat-head screws.
Recommended tightening torque: 0.63 N•m (6.42 kgf•cm)
53
Hardware Warranty
1. Warranty conditions
・ The warranty period for the delivered product is 3 years (1 year for special products)
from the time of shipment from our factory. If a failure occurs in the delivered product
due to our fault during this warranty period, we will take responsibility for the
replacement/repair of that product.
・ Also, if it becomes necessary to dispatch an engineer within the warranty period,
traveling expenses based on our company regulations will be charged. The repair cost
at this time will be covered by our company.
・ The warranty here covers the delivered product only, and we will not take responsibility
for any direct or indirect damages caused by the malfunction of the delivered product.
・ Warranty periods and coverage of warranties for devices manufactured by those other
than our company will be at the responsibilities and conditions of those respective
manufacturers, regardless of this document.
・ If one of the following conditions applies, the failure will not be covered by this warranty.
SSTF085
Software Warranty
1. Warranty conditions
• The warranty period guarantees for 90 days from the date of purchase that this program
shall be free of defects in the materials or manufacture of the medium storing the program
under ordinary use.
Further details will in principle follow "terms and Conditions of Software License" enclosed
with the respective software.
• If one of the following conditions applies, the failure will not be covered by this warranty.
SSTF087
SSTF087
Hiroshima Factory
4-22 Yoshikawa-Kogyodanchi, Higashihiroshima-shi, Hiroshima
739-0153, Japan
Tel : 81-82-429-1118 Fax : 81-82-429-0804
[Quality Assurance Group] E-mail : service@sst.shinkawa.co.jp