D8T Dozer Parts Reference Guide: Covering Aw4, Mb8, Jj5, J8B, KPZ, MLN, FCT, FMC
D8T Dozer Parts Reference Guide: Covering Aw4, Mb8, Jj5, J8B, KPZ, MLN, FCT, FMC
D8T Dozer Parts Reference Guide: Covering Aw4, Mb8, Jj5, J8B, KPZ, MLN, FCT, FMC
need to keep your Cat D8T Dozer running at peak efficiency. Cat Extreme Cat Extreme Cat Prime
Cat Extreme
Current Cat Product Name Application Grease 1 Application Grease 2 Application Grease
Application Grease – Cat Utility Grease
Desert
MAINTENANCE Grade (NLGI) 1 2 2 2 2
Proactive preventative maintenance extends the life of your machine and protects your investment.
Melting point (deg C) >260 >260 260 280 260
Only Caterpillar knows Cat equipment’s filtration and lubrication requirements and offers parts kits
to match your machine’s maintenance cycles. Ambient Temperature (deg C) -35 to +40 -30 to +50 -20 to +40 -30 to +50 -30 to +40
REPLACEMENT PARTS
Proper maintenance minimizes the need for repair and replacement. In the event that replacement
parts are required, the use of genuine Cat parts helps maximize machine performance and
maintains high resale value.
Our greases are designed to get the longest life, unmatched moisture resistance, lowest component wear and best corrosion protection
REPAIR PARTS for your application.
MAJOR COMPONENTS
COOLANTS D8T
CAT ELC® PREMIX LOWERS MAINTENANCE COSTS CAT ELC® EXTENDER ENSURES EXTENDED LIFE COOLING CONDITIONER FOR
UNDER CARRIAGE AND ENSURES EXTENDED LIFE COOLANT COOLANT PERFORMANCE ALUMINUM COMPONENTS
Sales Gallons 0.3 - Filler Cap Filter Element Diesel Engine Oil S/N J8B 1-1425 S/N J8B 1914-UP Seal-o-Ring Filter (Case
Model Prefix SOS Liters 1.0 Filter Kit Seal-O-Ring Assembly (ECF - 3/API) Filter Element Filter Assembly Filter Element (Case Drain Drain) Seal-O-Ring Filter Filter
Cover Seal)
MLN (16) SOS – (3) 1R-1808 (36) DEO-ULS (3) 337-5270 (3) 1R-0777 (3) 326-1643
FCT (16) SOS – (3) 350-07735 (3) 7D-7111 (3) 1R-1808 (36) DEO-ULS (3) 337-5270 (3) 5H-6733 (3) 1R-0777 (3) 2H-6124 (3) 326-1643
FMC (16) SOS (4) GREASE (3) 350-07735 (3) 1R-1808 (33) DEO-ULS (3) 326-1643
J8B (16) SOS (5) 452-6006 (3) 9x-2205 (3) 9X-8600 (3) 1R-0716 (136.26) DEO-ULS (3) 132-8876 (6) 328-3655 (3) 5H-6733 (3) 1R-0777 (3) 2H-6124 (3) 326-1644 (3) 465-6502
D8T
KPZ (16) SOS (5) 452-6006 (3) 9x-2205 (3) 9X-8600 (136.26) DEO-ULS (3) 132-8876 (6) 328-3655 (3) 465-6502
AW4 – 500-0483
DOZER B C D
Engine Valve Steering Charge Power Trans/Drive Winch Oil Hydraulic Oil Final Drive Hydraulic Air Conditioning
Level 2 Coolant Fuel Filter Power Train Air Grease
Mechanism Oil Filter Train Train Oil & Breather Filter Guard Packing Oil Reciever
Sales Prefix Seal Filter Filter Gallons 4.0 - Seconday Fuel Filter Assembly Oil Breather 15 Liters Filter Seal (Packing) Filter Element Filter Dryer Grease Artic
Model Liters 15.0 Filter 4 Gal Assembly
FMC (105) TDTO SOS COOL-2 (6) 1R-0749 (2) 465-6506 (4) 137-9810
(2) 6I-2506
J8B (6) 242-9537 (3) 1G-8878 (382.32) TDTO (2) SOS COOL-2 (4) 137-9810 126-1813 3E-3535 (2) 129-1928
(2) 6I-2505
D8T
KPZ (6) 242-9537 (382.32) TDTO (2) SOS COOL-2 (2) 6I-2506 126-1813 3E-3535
(2) 6I-2505
326-1643
155 Liters
MB8 225-4118 337-5270 (2) 1R-0749 423-8525 9G-5127 126-3220 106-5534
41 Gal
(Bowl-less)
326-1643
155 Liters
JJ5 225-4118 337-5270 (2) 1R-0749 423-8525 9G-5127 126-3220 106-5534
41 Gal
(Bowl-less)
DOZER E F G AS NEEDED
MLN (3) 320-0562 (3) 272-2272 (4) 119-5152 (4) 248-5513 (40) Hydro 10 (21) Coolant (3) 452-6006 396-2122 331-8111 346-8243 231-0167
FCT (6) 242-9537 (3) 320-0562 (3) 272-2272 (4) 119-5152 (4) 248-5513 (2) 341-1429 (4) 3S-9643 (40) Hydro 10 (3) 452-6006 396-2122 331-8111 346-8243 231-0167 294-3342
FMC (9) 242-9537 (3) 381-4538 (2) 119-5152 (4) 248-5513 (2) 341-1429 (4) 3S-9643 (76.80) Coolant (ELC) 452-6006 420-5282 331-8111 231-0167
J8B (3) 222-0345 (7.57) 119-5152 (4) 248-5513 (2) 341-1429 (4) 3S-9643 (302.83) Coolant (80) 5M-0578 209-8217 238-0479
D8T
KPZ (3) 222-0345 (7.57) 119-5152 (4) 248-5513 (302.83) Coolant (80) 5M-0578 209-8217 238-0479
500 A B 3750 A
750 A 4000 A B C D
1000 A B C 4250 A
1250 A 4500 A B
MACHINE HOURS
MACHINE HOURS
1500 A B 4750 A
1750 A 5000 A B C E
2000 A B C D 5250 A
2250 A 5500 A B
2500 A B E 5750 A
2750 A 6000 A B C D F
3000 A B C 10000 A B C D E
3250 A 12000 A B C D F G
LINKAGE PIN PART NUMBERS
Ripper - Fixed Parallelogram
Sales Model Prefix
AA BB CC DD EE FF
MB8, JJ5 (2) 4T-1389 Pin Assembly (2) 6J-9482 Pin Assembly (2) 162-0390 Pin (2) 1U-0990 Pin (2) 1U-0990 Pin (2) 132-7994 Pin Assembly
MB8, JJ5 (4) 7T-3746 Bushing (4) 4T-9751 Bushing (2) 3G-5999 Bushing (2) 3G-5999 Bushing (2) 3G-5999 Bushing (2) 3G-5999 Bushing
(2) 1U-2182 Bushing (RH) 160-6307 Cap Bearing 160-6307 Cap Bearing
(2) 193-3063 Cap Bearing 8x 8E-6752 Bushing (4) 6E-1108 Bushing
AW4 (2) 7J-3297 Bearing (2) 160-6310 Cap Bearing
(2) 1J-6740 Bearing (4) 3G-9598 Bushing (4) 104-1844 Bushing 6I-8676 Bearing 6I-8676 Bearing
(4) 1U-2182 Bushing
(2) 193-3063 Cap Bearing 8x 8E-6752 Bushing (4) 6E-1108 Bushing 160-6307 Cap Bearing 160-6307 Cap Bearing
MB8, JJ5 (2) 1U-2182 Bushing (RH) (2) 7J-3297 Bearing (2) 160-6310 Cap Bearing
(2) 1J-6740 Bearing (4) 3G-9598 Bushing (4) 104-1844 Bushing 6I-8676 Bearing 6I-8676 Bearing
(2) 193-3063 Cap Bearing 8x 8E-6752 Bushing (2) 1U-2182 Bushing (RH) (4) 6E-1108 Bushing 160-6307 Cap Bearing 160-6307 Cap Bearing
D8T J8B, KPZ (2) 7J-3297 Bearing (2) 160-6310 Cap Bearing
(2) 1J-6740 Bearing (4) 3G-9598 Bushing (4) 1U-2182 Bushing (4) 104-1844 Bushing 6I-8676 Bearing 6I-8676 Bearing
(2) 193-3063 Cap Bearing 8x 8E-6752 Bushing (2) 1U-2182 Bushing (RH) (4) 6E-1108 Bushing 160-6307 Cap Bearing 160-6307 Cap Bearing
MLN, FCT (2) 7J-3297 Bearing (2) 160-6310 Cap Bearing
(2) 1J-6740 Bearing (4) 3G-9598 Bushing (4) 1U-2182 Bushing (4) 104-1844 Bushing 6I-8676 Bearing 6I-8676 Bearing
(2) 193-3063 Cap Bearing 8x 8E-6752 Bushing (2) 1U-2182 Bushing (RH) (4) 6E-1108 Bushing 160-6307 Cap Bearing 160-6307 Cap Bearing
FMC (2) 7J-3297 Bearing (2) 160-6310 Cap Bearing
(2) 1J-6740 Bearing (4) 3G-9598 Bushing (4) 1U-2182 Bushing (4) 104-1844 Bushing 6I-8676 Bearing 6I-8676 Bearing
DOZER - VPAT/ANGLING
238-8637 Cylinder
AW4 (2) 524-4892 Trunnion Assembly 159-8807 Pin (2) 158-3653 Pin (2) 6J-3774 Pin (2) 3G-7016 Pin (2) 163-5778 Trunnion (2) 9J-0123 Trunnion 219-5743 Pin (2) 219-5735 Pin
Assembly
MB8, JJ5 (2) 524-4892 Trunnion Assembly — — — — — — — 219-5743 Pin (2) 219-5735 Pin
238-8637 Cylinder
D8T J8B, KPZ (2) 524-4892 Trunnion Assembly 159-8807 Pin (2) 158-3653 Pin (2) 6J-3774 Pin (2) 3G-7016 Pin (2) 163-5778 Trunnion (2) 9J-0123 Trunnion 219-5743 Pin (2) 219-5735 Pin
Assembly
238-8637 Cylinder
MLN, FCT (2) 524-4892 Trunnion Assembly 159-8807 Pin (2) 158-3653 Pin 2) 6J-3774 Pin (2) 3G-7016 Pin (2) 163-5778 Trunnion (2) 9J-0123 Trunnion 219-5743 Pin (2) 219-5735 Pin
Assembly
238-8637 Cylinder
FMC (2) 524-4892 Trunnion Assembly 159-8807 Pin (2) 158-3653 Pin 2) 6J-3774 Pin (2) 3G-7016 Pin (2) 163-5778 Trunnion (2) 9J-0123 Trunnion 219-5743 Pin (2) 219-5735 Pin
Assembly
(2) 193-3063 Cap Assembly Bearing (2) 3J-5190 Cap Bearing (2) 160-6309 Cap (4) 6E-1108 Bushing
AW4 — (2) 7T-9147 Bearing (4) 1U-2182 Bushing (2) 160-6310 Cap Bearing (2) 524-1338 Bushing (2) 117-4013 Bushing
(2) 1J-6744 Bearing (2) 156-4127 Bearing Bearing (4) 104-1844 Bushing
D8T (2) 193-3063 Cap Assembly Bearing (2) 3J-5190 Cap Bearing (2) 160-6309 Cap (4) 6E-1108 Bushing
J8B, KPZ — (2) 7T-9147 Bearing (4) 1U-2182 Bushing (2) 160-6310 Cap Bearing (2) 130-3139 Bushing (2) 117-4013 Bushing
(2) 1J-6744 Bearing (2) 156-4127 Bearing Bearing (4) 104-1844 Bushing
(2) 193-3063 Cap Assembly Bearing (2) 3J-5190 Cap Bearing (2) 160-6309 Cap (4) 6E-1108 Bushing
MLN, FCT — (2) 7T-9147 Bearing (4) 1U-2182 Bushing (2) 160-6310 Cap Bearing (2) 130-3139 Bushing (2) 117-4013 Bushing
(2) 1J-6744 Bearing (2) 156-4127 Bearing Bearing (4) 104-1844 Bushing
(2) 193-3063 Cap Assembly Bearing (2) 3J-5190 Cap Bearing (2) 160-6309 Cap (4) 6E-1108 Bushing
FMC — (2) 7T-9147 Bearing (4) 1U-2182 Bushing (2) 160-6310 Cap Bearing (2) 130-3139 Bushing (2) 117-4013 Bushing
(2) 1J-6744 Bearing (2) 156-4127 Bearing Bearing (4) 104-1844 Bushing
D8 Angle-Blades D8 LGP Angle-Blades
Blade Serial Numbers: BHR, 9ZP, DZD, D1E, D1F, DK4 Blade Serial Numbers: 7HW
Applies to: D8R, D8T, D8 Applies to: D8T, D8
End Bits and Cutting Edges 13” End Bits and Cutting Edges 13”
6Y-4277 7 RH 6Y-4277 7 RH
Level Cut 28 28 135-9373 3 8 GP: 507-2918 Level Cut 28 28 456-2889 3 9 GP: 565-2195
6Y-4278 7 LH 6Y-4278 7 LH
100-3139 7 RH 100-3139 7 RH
50 45 135-9629 3 8 GP: 507-2919 50 45 456-7775 3 9 GP: 565-2196
100-3140 7 LH 100-3140 7 LH
Utility Utility
136-8757 7 RH 136-8757 7 RH
60 60
136-8756 7 LH 136-8756 7 LH
3G-8291 7 RH 3G-8291 7 RH
35 28 135-9373 3 8 GP: 507-2920 35 28 456-2889 3 9 GP: 565-2197
3G-8292 7 LH 3G-8292 7 LH
HC HC
3G-8283 7 RH 3G-8283 7 RH
40 35 135-9628 3 8 GP: 507-2921 40 35 456-7774 3 9 GP: 565-2198
3G-8284 7 LH 3G-8284 7 LH
8E-4537 7 RH 8E-4537 7 RH
EWL 35 35 135-9628 3 8 GP: 507-2922 EWL 35 35 456-7774 3 9 GP: 565-2199
8E-4538 7 LH 8E-4538 7 LH
Specialty Specialty
377-5059 RH 377-5059 7 RH
GD 377-5060 7 LH GD 377-5060 7 LH
35 35
A.R.M. 455-3704 7 RH A.R.M. 455-3704 7 RH
455-3705 LH 455-3705 7 LH
Hardware, Repair Parts and Wear Protection Hardware, Repair Parts and Wear Protection
Part Part
Type Description Quantity Notes Type Description Quantity Notes
Number Number
8E-4193 7 RH 6Y-5540 2 E 5 Equipped from factory 8E-4193 7 RH 6Y-5540 2 E 5 Equipped from factory
GD 30 28 GD 30 28
8E-4194 7 LH 4Z-9058 2 C 13 GP: 7T-5559 8E-4194 7 LH 460-4973 1 C 9 GP: 461-2342
479-8131 1 RH 5 479-8131 1 RH 5
479-8129 7 RH 479-8129 7 RH
Performance 35 35 479-8132 1 LH 5 GP: 497-8143 Performance 35 35 479-8132 1 LH 5
479-8130 7 LH 479-8130 7 LH GP: 517-5504
522-3986 1 C 13 474-7181 1 C 9
Specialty Specialty
377-5059 7 RH 377-5059 7 RH
GD 377-5060 7 LH 377-5060 7 LH
35 GD
A.R.M 35
455-3704 7 RH A.R.M
455-3704 7 RH
455-3705 7 LH 455-3705 7 LH
Hardware, Repair Parts and Wear Protection Hardware, Repair Parts and Wear Protection
Part Part
Type Description Quantity Notes Type Description Quantity Notes
Number Number
Bolts 1-8 x 3-1/4 4J-9058 36 Bolts 1-8 x 3-1/4 4J-9058 36
Ensure Base Edge is flat and not excessively worn Ensure Base Edge is flat and not excessively worn
Hardware Nuts 1-8 2J-3507 36 Clean and remove any paint on mating surfaces Hardware Nuts 1-8 2J-3507 36 Clean and remove any paint on mating surfaces
Torque, Bang, Torque Torque, Bang, Torque
Washers 1” 5P-8250 36
Washers 1” 5P-8250 36
239-4172 2
Blade Repair Edge Support
239-4172 2 256-4890 1
Blade Repair Edge Support
256-4890 1 Protector 9J-9600 2
Sidebar Protector ref PELM1017 D8 and D9 Bulldozer Sidebar Protector
Sidebar Protector Protector 9J-9600 2 ref PELM1017 D8 and D9 Bulldozer Sidebar Protector ref PELJ1389 Shear Blocks for Sidebar Protectors
Shear Block 331-7417 2
ref PELJ1389 Shear Blocks for Sidebar Protectors
Shear Block 331-7417 2 Adapter Plate 152-0027 2
8E-4193 7 RH 6Y-5540 2 E 5 Equipped from factory 8E-4193 7 RH 4T-6378 2 E 6 Equipped from factory
GD 30 28 GD 30 28
8E-4194 7 LH 4T-6381 1 C 9 GP: 7T-5558 8E-4194 7 LH 9W-5232 2 C 5 GP: 7T-5559
Specialty
8E-4537 7 RH 7T-9125 2 E 5
EWL 35 35 GP: 9W-9096
8E-4538 7 LH 7T-9126 1 C 9
Utility 379-3173 7 RH
50
A.R.M 379-3174 7 LH
Specialty
377-5059 7 RH
Utility 379-3173 7 RH GD 377-5060 7 LH
50 35
A.R.M 379-3174 7 LH A.R.M 455-3704 7 RH
455-3705 7 LH
377-5059 7 RH
120 113-0343 2 E 9
377-5060 7 LH HD Mining n/a
GD 60 113-0323 1 C 14
35
A.R.M
455-3704 7 RH
455-3705 7 LH Hardware, Repair Parts and Wear Protection
Rollers Sprocket Segments Idlers Glass (Rear) MLN, FCT, FMC, AW4 336-1511 348-4142 389-7525
Front - Large Glass (Rear) J8B, KPZ 222-2828 348-4142 389-7525
Single Flange Double Flange Carrier Tough Steel - 5 Teeth Rear - Small Diameter Diameter
General Glass (Rear) MB8, JJ5 383-6865 390-3154
419-7172 – 419-7172 397-9557 415-6134 415-6132
Duty
Glass (LH Side-Fixed) MLN, FCT, FMC, J8B, KPZ 389-7524
Heavy 246-0775 246-0779 246-0775 314-5462 111-1729 111-1730
Duty Glass (LH Side-Fixed) MB8, JJ5 447-0307 390-3152
ES = Extreme Service Trap = Trapexoidal SES = Super Extreme Service Glass (RH Side-Fixed) MLN, FCT, FMC, J8B, KPZ 389-7523
Cap Assembly - Fuel MLN, FCT, FMC, J8B, KPZ, MB8, JJ5 349-7059 Wiper (Rear) AW4 6W-3924
Camera MLN, FCT, FMC, J8B, KPZ 347-1668
Camera J8B, KPZ 459-1800
Padlock MLN, FCT, FMC, J8B, KPZ, MB8, JJ5 246-2641
Cat Filters Provide Longer
Injector Life
Chances are, you don’t skip oil changes or regular maintenance
on the family car. So why skip planned maintenance on your Cat
equipment? Cat fuel filters outperform the competition, with up to
45% longer injector life and up to 80% decreased cost per hour.*
Need help?
Your local Cat dealer can provide:
PEBJ0167
© 2020 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective
logos, “Caterpillar Corporate Corporate Yellow”, the “Power Edge” and Cat “Modern Hex” trade dress
as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be
used without permission.