Paver Finisher DF 65 C: Operating Instructions

Paver Finisher
Operating instructions
DF 65 C
01-0504 875.......................
900 98 09 01
Preface
Safe operation of the machine requires specific knowledge that is imparted by these
operating instructions. The information is provided in a concise, clearly structured
form. The individual chapters are arranged in alphabetical order and every chapter
starts with page 1. The individual pages are identified by the chapter letter and the
page number.
Example: Page B 2 is the second page of chapter B.
These operating instructions cover various machine options. Make sure that during
operation and maintenance work the description appropriate to the machine option is
used.
Safety instructions and important notes are identified by the following pictograms:
Precedes safety instructions that must be observed in order to prevent danger to per-
sonnel.
$ Precedes notes that must be observed to prevent damage to equipment.
Precedes general notes and explanations.
+ Used to indicate standard equipment.
& Used to indicate optional equipment.
In the interest of continued development, the manufacturer reserves the right to make
changes to the machine (which will not, however, change the essential features of the
type of machine described) without updating these operating instructions at the same
time.
Dynapac GmbH
Niederlassung Lingen
Darmer Esch 81
D-49811 Lingen / Germany
Telefon: +49 / (0)591 / 91275-0
V_DF65C_GB.fm 1-2 0504
Fax: +49 / (0)591 / 91275-99

www.dynapac.com
Table of contents
A Correct use and application ................................................... 1
B Vehicle description ................................................................. 1

1 Application ................................................................................................. 1
2 Description of assemblies and functions .................................................... 2
2.1 Vehicle ....................................................................................................... 3
Construction ........................................................................................... 3
3 Safety devices ............................................................................................ 6
3.1 Emergency stop button .............................................................................. 6
3.2 Steering ...................................................................................................... 6
3.3 Horn ........................................................................................................... 6
3.4 Ignition key / lights ..................................................................................... 6
3.5 Safety devices on the gas heater system .................................................. 6
3.6 Master switch ............................................................................................. 8
3.7 Hopper transport safeguard ....................................................................... 8
3.8 Screed transport safeguard ....................................................................... 8
3.9 Latch for protective roof (1) ........................................................................ 9
3.10 Additional safety devices ........................................................................ 10
3.11 Miscellaneous equipment ........................................................................ 10
4 Technical data, standard configuration .................................................... 11
4.1 Dimensions .............................................................................................. 11
4.2 Weights .................................................................................................... 12
4.3 Performance data .................................................................................... 13
4.4 Traction drive/chassis .............................................................................. 13
4.5 Engine ...................................................................................................... 13
4.6 Hydraulic system ...................................................................................... 14
4.7 Material compartment (hopper) ................................................................ 14
4.8 Material conveying ................................................................................... 14
4.9 Material distribution .................................................................................. 15
4.10 Screed control system ............................................................................. 15
4.11 Electrical system ...................................................................................... 16
4.12 Gas heating system for the screed (O) .................................................... 16
5 Location of instruction labels and type plates .......................................... 17
5.1 Identification label for the paver finisher (4) ............................................. 19
5.2 Identification label for the liquefied gas system (12) ............................... 20
6 EN standards ........................................................................................... 21
6.1 Continuous sound pressure level ............................................................. 21
6.2 Operating conditions during measurement .............................................. 21
6.3 Measuring point configuration .................................................................. 21
6.4 Vibration acting on the entire body .......................................................... 22
6.5 Vibrations acting on hands and arms ....................................................... 22
6.6 Electromagnetic compatibility (EMC) ....................................................... 22
DF65C_GBIVZ.fm 1-4 0504
1
C Transportation ......................................................................... 1
1 Safety regulations for transportation .......................................................... 1
2 Transportation on low-bed trailers ............................................................. 2
2.1 Preparations ............................................................................................... 2
2.2 Driving onto the low-bed trailer .................................................................. 3
2.3 After transportation .................................................................................... 3
3 Transportation on public roads .................................................................. 4
3.1 Preparations ............................................................................................... 4
3.2 Driving on public roads .............................................................................. 5
4 Loading by crane ....................................................................................... 6
5 Towing ....................................................................................................... 7
6 Safely parking the vehicle .......................................................................... 8
D Operation ................................................................................. 1
1 Safety regulations ...................................................................................... 1

2 Controls ...................................................................................................... 2
2.1 Operating panel ......................................................................................... 2
2.2 Remote control ......................................................................................... 20
Front .................................................................................................... 20
Rear ..................................................................................................... 21
2.3 Operating elements on the paver finisher ................................................ 22
Engine speed adjuster (67) .................................................................. 22
Batteries (68) ....................................................................................... 23
Battery main switch (69) ...................................................................... 23
Transport safeguards for the hopper (70) ............................................ 23
Conveyor limit switch (paddle) (71) ..................................................... 24
Ultrasonic auger limit switch (72) ......................................................... 25
Sockets for working lights (left and right) (73) ..................................... 25
Sockets for automatic levelling/slope (74) ........................................... 26
Socket for remote control (75) ............................................................. 26
Vibration (76) and tamper (screed-specific) (77) speed control ........... 27
Emulsion spray system (80), (81) ........................................................ 28
Collapsible roof lock (LH and RH on the rear console) (82): ............... 28
Mechanical screed transport safeguard (left and right) (90) ................ 29
Seat lock (behind the driver’s seat) (91) .............................................. 30 DF65C_GBIVZ.fm 2-4 0504
2
3 Operation ................................................................................................. 31
3.1 Preparing for operation ............................................................................ 31
Required devices and aids .................................................................. 31
Before starting work(in the morning or when starting paving) ............. 31
Check list for the machine operator ..................................................... 32
3.2 Starting the paver finisher ........................................................................ 33
Before starting the paver finisher ......................................................... 33
„Normal“ starting .................................................................................. 33
External starting (starting aid) .............................................................. 34
After starting ........................................................................................ 35
Indicator lamps .................................................................................... 36
Oil pressure indicator lamp for the diesel engine (1) ........................... 36
Battery charge indicator (2) ................................................................. 36
3.3 Preparations for paving ............................................................................ 37
Separating agent ................................................................................. 37
Screed heater system .......................................................................... 37
Direction marks .................................................................................... 37
Loading/distributing material ................................................................ 38
3.4 Driving off for laying ................................................................................. 39
3.5 Checks during paving .............................................................................. 41
Paver function ...................................................................................... 41
Quality of the layer ............................................................................... 41
3.6 Paving with screed stop ........................................................................... 42
General ................................................................................................ 42
Deactivation of floating position ........................................................... 42
3.7 Interrupting/terminating operation ............................................................ 43
During breaks (e.g. delays caused by material trucks) ........................ 43
During longer breaks (e.g. lunch break) .............................................. 43
When work is finished .......................................................................... 44
4 Malfunctions ............................................................................................. 46
4.1 Problems during paving ........................................................................... 46
4.2 Paver finisher malfunctions ...................................................................... 48
E Set-up and modification ......................................................... 1
1 Special notes on safety .............................................................................. 1

2 Distribution auger ....................................................................................... 2
2.1 Height adjustment ...................................................................................... 2
2.2 Mechanical adjustment with ratchet ........................................................... 3
2.3 Hydraulic adjustment (o) ............................................................................ 3
2.4 Auger extension ......................................................................................... 4
3 Screed ........................................................................................................ 5
4 Electrical connections ................................................................................ 5
4.1 Connect remote controls ............................................................................ 5
4.2 Connect levelling system ........................................................................... 5
4.3 Connect auger limit switches ..................................................................... 6
4.4 Connect levelling device ............................................................................ 6

4.5 Connect working lights ............................................................................... 6
3
F Maintenance ............................................................................ 1
1 Notes regarding safety ............................................................................... 1
2 Maintenance intervals ................................................................................ 2
2.1 Daily (or every 10 operating hours) ............................................................ 3
2.2 Weekly (or every 50 operating hours) ........................................................ 5
2.3 Every 500 operating hours ......................................................................... 7
2.4 Annually (or every 1000 operating hours) .................................................. 7
2.5 Every 2 years (or every 2000 operating hours) .......................................... 9
3 Points for checking, lubricating and draining oil ....................................... 10
3.1 Checkpoints ............................................................................................. 11
Planetary gear conveyor (1) ................................................................ 11
Batteries (2) ......................................................................................... 12
Air filter (dry air filter) (3) ...................................................................... 12
Track tension of caterpillar drive (4) .................................................... 13
Pump distributor gear (5) ..................................................................... 14
High-pressure hydraulic filter (6) .......................................................... 14
Conveyor drive chains (8) .................................................................... 15
Outer auger bearing (9) ....................................................................... 16
Auger box filling level (11) ................................................................... 17
Auger drive chains (12) ........................................................................ 18
Conveyor drive (13) ............................................................................ 18
Diesel engine (17) ................................................................................ 19
Conveyor deflection rollers (20) ........................................................... 19
V-belts (21) .......................................................................................... 19
Fuel tank (22) ....................................................................................... 20
Fuel filter (23) ....................................................................................... 20
Hydraulic suction filter (24) .................................................................. 20
Hydraulic oil reservoir (25) ................................................................... 20
Chain tension, conveyor (27) ............................................................... 21
General visual inspection ..................................................................... 22
Check by a specialist ........................................................................... 22
3.2 Oil drain points ......................................................................................... 23
Pump distribution gear (5) ................................................................... 23
Diesel engine (17) ................................................................................ 23
Fuel tank (22) ....................................................................................... 24
Hydraulic oil reservoir (25) ................................................................... 24
4 Lubricating agents and operating materials ............................................. 25
4.1 Hydraulic oil ............................................................................................. 26
4.2 Filling volumes ......................................................................................... 27
5 Electric Fuses .......................................................................................... 28
5.1 Main fuses (1) ........................................................................................ 28
5.2 Fuses in the main terminal box ................................................................ 28
5.3 Fuses on operating panel ........................................................................ 30
4
A Correct use and application
The „Guidelines for the Correct Use and Application of Paver Finishers“ are included
in the scope of delivery for this present machine. The guidelines are part of these op-
erating instructions and must always be heeded. National regulations are fully appli-
cable.
The road construction machine described in these operating instructions is a paver

finisher that is suited for laying mixed materials, roll-down concrete or lean-mixed
concrete, track-laying ballast and unbound mineral aggregates for foundations for
paving.
The paver finisher must be used, operated and maintained according to the instruc-
tions given in these operating instructions. Any other use is regarded as improper use
and can cause injury to persons or damage to the paver finisher or other equipment
or property.
Any use exceeding the range of applications described above is regarded as improp-
er use and is expressly forbidden! Especially in those cases where the paver finisher
is to be operated on inclines or where it is to be used for special purposes (construc-
tion of dumps, dams), it is absolutely necessary to contact the manufacturer.
Duties of the user: A „user“ within the meaning of these operating instructions is de-
fined as any natural or legal person who either uses the paver finisher himself, or on
whose behalf it is used. In special cases (e.g. leasing or renting), the user is consid-
ered to be the person who, in accordance with existing contractual agreements be-
tween the owner and the user of the paver finisher, is charged with the observance
of the operating duties.
The user must ensure that the paver finisher is only used in the stipulated manner and
that all danger to life and limb of the operator, or third parties, is avoided. In addition
to this, it must be ensured that the relevant accident prevention regulations and other
safety-related provisions as well as the operating, servicing and maintenance guide-
lines are observed. The user must ensure that all persons operating the paver finisher
have read and understood the present operating instructions.
Mounting of attachments: The paver finisher must only be operated in conjunction

with screeds that have been approved by the manufacturer. Mounting or installation
of any attachments that will interfere with or supplement the functions of the paver fin-
isher is permitted only after written approval by the manufacturer has been obtained.
If necessary, the approval of local authorities must be obtained.
Any approval obtained from local authorities does not, however, make approval by
the manufacturer unnecessary.
A_DF65C_GB.fm 1-2 0504
A1
B Vehicle description
1 Application
The SVEDALA DEMAG DF 65 C is a caterpillar paver finisher that is used for laying
bituminous mixed material, roll-down or lean-mixed concrete, track-laying ballast and
unbound mineral aggregates for foundations for paving.
B_DF65C_GB.fm.1-22 0504
B1
2 Description of assemblies and functions
8
4
3
9
2 1 11 15 14 13 12 10
DF65C.wmf
Item Designation
1 t Auger
2 t Screed
3 t Control panel
4 t Paving thickness indicator
5 t Control box for screed heating
6 t Operating panel (can be moved to either side)
7 o Protective roof
8 t Material compartment (hopper)
9 t Truck push rollers
10 o Caterpillar drive
11 t Traction drive of the caterpillar drive
12 t Traction roller
13 t Crossbeam guide
B_DF65C_GB.fm.2-22 0504
14 t Levelling cylinder for paving thickness

15 t Arm
+ = Standard equipment & = Optional equipment
B2
2.1 Vehicle
Construction
The paver finisher has a welded steel frame on which the individual components are
mounted.
The caterpillar drives compensate uneven areas on the ground; the suspension of the
attached screed additionally helps to attain a high paving precision. The continuously
adjustable hydrostatic traction drive allows the speed of the paver finisher to be
matched to all work conditions.
Operation of the paver finisher is facilitated by the automatic material handling sys-
tem, the separate traction drive and the clearly positioned operating and control ele-
ments.
&
The following extra equipment ( ) is available:
- Automatic levelling/slope control system

- Additional cut-off shoe
- Larger working widths
- Protective roof
- Telescoping seat console
- Additional lighting
- Hydraulic extendable push roller cross bar
Further equipment and upgrade options on request.
Engine: The paver finisher is equipped with a air-cooled 4-cylinder Deutz diesel en-
gine. For further information please refer to the operating instructions for the engine.
Caterpillar drive: Both caterpillar drives are directly driven by separate drives with-
out any drive chains that would require maintenance and servicing.
The tension of the caterpillar chains can be readjusted using tensioners.
The tension of the drive chains can be mechanically adjusted.
Hydraulic system: The diesel engine drives the hydraulic pumps for all main drives
of the paver finisher via the attached distribution gear and its auxiliary drive shafts.
B_DF65C_GB.fm.3-22 0504
B3
Traction drive: The continuously adjustable traction drive pumps are connected to
the traction motors by means of high pressure hydraulic hoses.
These oil motors drive the caterpillar chains via planetary gears that are mounted di-
rectly inside the drive wheels of the caterpillar chains.
Steering system/operator’s platform: The independent hydrostatic traction drives

allow the finisher to be turned on the spot.
The electronic synchronisation, controlled from the operating panel, ensures that the
finisher runs straight ahead.
Push roller cross bar: The push rollers for material trucks are fastened to a cross
bar that is pivoted at its centre.
The finisher deviates less from its course, thereby facilitating paving in curves.
A hydraulic extendable push roller cross bar which can be adapted perfectly to the
filling length characteristics of the material truck is available as an option.
Material compartment (hopper): The hopper inlet is equipped with a conveyor sys-
tem that empties the hopper and transfers the material to the auger.
The hopper can hold approx. 10 tons of material.
To facilitate emptying and to improve material transport, each of the lateral covers of
&
the hopper can be hydraulically moved ( ).
Material transfer: The paver finisher is equipped with two separately driven convey-
ors that transfer the material from the hopper to the augers.
By scanning the filling height during the paving procedure, the transfer amount is reg-
ulated fully automatically.
Augers: The augers are driven and actuated independently from the conveyors. The
left-hand and the right hand half of the auger can be controlled separately. The drive
system is fully hydraulic.
The conveying direction can be changed towards the centre or towards the outside.
This ensures that there is always a sufficient supply of material even if an excessive
amount of material is required at one side. The auger speed is continuously controlled
by sensors that monitor the material flow.
B_DF65C_GB.fm.4-22 0504
B4
Height adjustment and extension of augers: Height adjustment and extension of
augers ensure optimum adaptation to a wide range of paving thicknesses and widths.
In the basic version, the height is adjusted by means of barrel nuts.

Another variant allows the height to be regulated at the control panel by means of hy-
&
draulic cylinders ( ).
Auger segments of different lengths can be attached to easily adapt to the different
paving widths.
&
Levelling/slope control system: The slope control system ( ) allows the traction
point to be regulated at the left-hand or the right-hand side with a defined difference
to the opposite side.
To determine the actual value, the two traction arms are linked with a slope control
rod.
The slope control system always operates in conjunction with the screed height ad-
justment of the opposite side.
By adjusting the height of the traction point of the arm (traction roller), the paving
height of the material or the laying height of the screed can be controlled.
Actuation occurs electrohydraulically on both sides and can be controlled manually
by means of toggle switches or automatically by means of an electronic grade control
system. For further information, please refer to the operating instructions for „Level-
ling Systems“.
Screed lifting device: The screed lifting device is used to lift the screed during trans-
portation. Lifting occurs electrohydraulically on both sides by actuating the hydraulic
cylinders on the arms and is controlled by means of toggle switches on the operating
panel.
Control box for the screed heating system: Depending on version, the screed
heating system is controlled and monitored using a control box on the screed or on
the rear of the machine.
B_DF65C_GB.fm.5-22 0504
B5
3 Safety devices
Safe operation is only possible when all operating and control elements are function-
ing correctly and when all safety devices are in position.
Check the function of these devices at regular intervals (see chapter D, section
„Check list for the machine operator“).
3.1 Emergency stop button
- on the operating panel

&
- on the remote control units ( ) F0005_A1.EPS
$ Pressing the emergency stop button switches the engine, the drives and the steering
system off. Corrective measures that might be necessary (anti-collision manoeuvres,
lifting the screed, etc.) are not possible in this case! Danger of accidents!
3.2 Steering
F0069_A1.eps
3.3 Horn

- on the two remote control units
Horn_Neu
3.4 Ignition key / lights
Zünd_neu
3.5 Safety devices on the gas heater system
- Bottle valve (1)

- Hose rupture protection (2) 1
- Main shut-off valve (3) 2
B_DF65C_GB.fm.6-22 0504
Gas_VB340.tif
B6
- Indicator lamps (4) on the switch cabi-
net
- On/Off switch (5) in the switch cabinet
4
GHeiz_340.cdr
B_DF65C_GB.fm.7-22 0504
B7
3.6 Master switch
Hauptschalter_F6.jpg
3.7 Hopper transport safeguard
Muldensich_F6
3.8 Screed transport safeguard

B_DF65C_GB.fm.8-22 0504
BOHLSICH_F6.jpg
B8
3.9 Latch for protective roof (1)
DF65C.wmf
B_DF65C_GB.fm.9-22 0504
B9
3.10 Additional safety devices
5
3
F6Cside.cdr/F6Cfront.cdr
Item Designation
1 Walkway
2 Screed coverings
3 Screed hazard flasher
4 Engine hoods
5 Side flaps
3.11 Miscellaneous equipment
- Warning triangle (o)

- First-aid kit (o)
B_DF65C_GB.fm.10-22 0504
B 10
4 Technical data, standard configuration
4.1 Dimensions
For screed technical data, refer to the screed operating instructions.

B_DF65C_GB.fm.11-22 0504
B 11
4.2 Weights
Designation F6C
Paver finisher without screed ca. 7,4 t
Paver finisher with EB 34 V/TV E screed

ca.8,5 t
(incl. side shields)
with extensions for max. working width: ca. 8,7 t
with filled hopper: additionally max. ca. 10 t
For the weights of the installed screed and the screed attachments, refer to the oper-
ating instructions for the relevant screed.
B_DF65C_GB.fm.12-22 0504
B 12
4.3 Performance data
Basic width = min. paving width

1.70 m
(without cut-off shoes)
Working widths
- minimum paving width (with cut-off shoe) 1.10
- continuously adjustable up to 3.40 m
(for hydraulically adjustable screeds)
- maximum paving widths (with attachments) 4.40
Transportation speed 0 - 3,8 km/h
Working speed 0 - 32 m/min
Paving height 0 - 270 mm
Max. grain size 40 mm
Theoretical paving performance 300 t/h
4.4 Traction drive/chassis
Drive Hydrostatic drive, continuously controllable
Two separately driven caterpillar drives with

Caterpillar drive
rubber grouser chains.
Turning capacity Turning on the spot
Speed See above
4.5 Engine
Make/type Deutz BF4L 2011
Model 4-cylinder diesel engine (air-cooled)
Performance 50 kW / 68 hp (at 2300 rpm)
Volume of fuel tank See chapter F, „Maintenance“

B_DF65C_GB.fm.13-22 0504
B 13
4.6 Hydraulic system
- Hydraulic pumps via distribution gear

Pressure generation
(flange-mounted directly on the engine)
Hydraulic circuits for:

- Travel drive
- Material conveying and distribution
Pressure distribution &
- Screed tamper ( ) / vibration
- Cylinder actuators for steering, hopper, level-
ling, screed lifting, extending/retracting
&
screed parts, auger lift ( )
Hydraulic oil reservoir - volume See chapter F, „Maintenance“
4.7 Material compartment (hopper)
Volume approx. 4.7 m3 = approx. 10.1 t
Minimum inlet height, centre 465 mm
Minimum inlet height, outside 650 mm
4.8 Material conveying
Conveyors Left and right separately controllable
Standard: mech. limit switch

Drive
Option: ultrasonic sensors
Fully automatic via configurable switching

points
Conveying volume controller
Standard mech. limit switch
Option: ultrasonic sensors
B_DF65C_GB.fm.14-22 0504
B 14
4.9 Material distribution
Left and right auger separately controllable

Augers
Hydrostatic drive, variably controllable
Fully automatic via configurable switching

Conveying volume controller
points, ultrasonic sensor
- - mechanical with ratchet

Auger height adjustment
- - hydraulically (option)
With attachments (see auger extension chart in

Auger extension
the operating instructions for the screed)
4.10 Screed control system
At standstill:
Special functions
- Screed stop
Mechanical grade control, optional systems with

Levelling system
and without slope control
B_DF65C_GB.fm.15-22 0504
B 15
4.11 Electrical system
On-board voltage 24 V
Batteries 2 x 12 V,72 Ah
Fuses See chapter F, section 5 „Electric fuses“
4.12 Gas heating system for the screed (O)
Fuel (liquefied gas) Propane gas
Gas bottles: 1 unit

filling volume per bottle 70 l
gross weight per bottle 33 kg
Operating pressure
approx. 1.5 bar
(behind pressure reducer)
Additional data See operating instructions for the screed
For the filling volumes of lubricating and operating agents, see chapter F, „Mainte-
nance“.
B_DF65C_GB.fm.16-22 0504
B 16
5 Location of instruction labels and type plates
2
1 3
Hydrauliköl
Achtung: Aufenthalt im
HE 46 Schwenkbereich des Misch-
gutbehälters
verboten
8
DIESEL
Vollgas 9
Leerlauf 10
Sicherheitsventil sofort schließen

- bei Erlöschen der Brenner
- bei Bränden
Nach Arbeitsschluß zusätzlich
Gasflaschenventil schließen
11
Flüssiggasanlage
Baujahr: 12
Propan Propan
Anschlußdruck 1,5 bar
Anschlußwert pro Brenner 1,5 Kg/h
B_DF65C_GB.fm.17-22 0504
13
B 17
Item Designation
1 Label „Filler neck for hydraulic oil“
2 Label „Check hydraulic oil level“
3 Label „Overview of operating materials for engine“
4 Paver finisher identification label
5 Label „Attention: Standing in the pivoting range....“
6 Label „Filler neck for diesel fuel“
7 Label „Ear protectors“
8 Label „CE and sound output level“
9 Label „Full throttle position“
10 Label „Idle speed position“
11 Label „Safety regulations for gas system“
12 Label „Liquefied gas system“ (O)
13 Label „Danger of overvoltage“
B_DF65C_GB.fm.18-22 0504
B 18
5.1 Identification label for the paver finisher (4)
2
4
1
3
5
7 6
8
Typdf1.jpg
Item Designation
1 Paver finisher type
2 Year of manufacture
3 Serial number of the paver finisher series
4 Max. permissible operating weight, incl. all attachments, in kg
5 Max. permissible load on the front axle, in kg
6 Max. permissible load on the rear axle, in kg
7 Rated performance in kW
8 Product identification number (PIN)
The punched vehicle identification number on the paver finisher must match the prod-
uct identification number (8).
B_DF65C_GB.fm.19-22 0504
B 19
5.2 Identification label for the liquefied gas system (12)
Liquefied gas system

9
Year of manufacture:
Propane Propane
Connection pressure 1.5 bar 10
Connection value per burner 1.5 Kg/h
11
12
Item Designation
9 Year of manufacture
10 Type of gas to be used
11 Connection overpressure in bar
12 Average gas consumption of the installed screed, in kg/h
B_DF65C_GB.fm.20-22 0504
B 20
6 EN standards
6.1 Continuous sound pressure level
$ The operator always must use ear protection. The immission value at the driver’s ears
may fluctuate severely depending on the materials used for paving, and may exceed
85 dB (A). If no ear protection devices are used, hearing can be impaired.
The sound emission level of the finisher has been measured under free-field condi-
tions according to the draft of ENV 500-6, dated March 1997, and ISO 4872.
Sound pressure level in the driver’s seat (at head height): LAF = 85,0dB(A)
Sound output level: LWA = 103,5dB(A)
Sound pressure level at the machine
Measuring point 2 4 6 8 10 12
Sound pressure level LAFeq (dB(A)) 74,5 73,1 73,0 74,0 75,2 76,1
6.2 Operating conditions during measurement
The diesel engine was running at maximum speed. The screed was fixed in the trans-
portation position. Conveyors, augers, tampers and vibration were running at least at
50% of the maximum speed.
6.3 Measuring point configuration
Hemispherical measuring surface with a radius of 10 m. The machine was at the cen-
tre. The measuring points had been assigned the following coordinates:
Measuring points 2, 4, 6, 8 Measuring points 10, 12

Coordinates X Y Z X Y Z
- 4.32 +10.4 11.36
±11.2 ±11.2 1.5
+4.32 -10.4 11.36
B_DF65C_GB.fm.21-22 0504
SCHALL.TIF
B 21
6.4 Vibration acting on the entire body
When the machine is used properly, the weighted effective acceleration values at the
driver’s seat of aw = 0.5 m/s2 according to the draft of prEN 1032-1995 are not ex-
ceeded.
6.5 Vibrations acting on hands and arms
When the machine is used properly, the weighted effective acceleration values at the
driver’s seat of ahw = 2.5 m/s2 according to the draft of prEN 1033-1995 are not ex-
ceeded.
6.6 Electromagnetic compatibility (EMC)
The following limit values are observed according to the stipulations of the EMC Di-
rective 89/336/EEC/08.95:
- Interference emission according to DIN EN 50081-1/03.93:

< 40 dB µV/m for frequencies of 30 MHz - 230 MHz measured at a distance of 3 m
< 47 db µV/m for frequencies of 20 MHz - 1 GHz measured at a distance of 3 m
- Interference immunity against electrostatic discharge (ESD) according to DIN EN

61000-4-2/03.96:
The paver finisher did not show any discernible reactions to contact discharges of
± 4 KV and to air discharges of ± 8 KV.
The modifications according to test criterion „A“ are adhered to, i.e. the paver fin-

isher continues to work without malfunction during the test.
Electrical or electronic components and their arrangement may only be modified after
written approval from the manufacturer has been obtained.
B_DF65C_GB.fm.22-22 0504
B 22
C Transportation
1 Safety regulations for transportation
$ Accidents may occur when the paver finisher and the screed are not properly pre-
pared for transportation or when transportation is carried out improperly!
Remove and secure all protruding parts (such as the levelling device, auger limit
switches, etc.).
Close the hopper lids and engage the hopper transport safeguards. Lift the screed
and engage the screed transport safeguards. Fold down and secure the protective
roof.
Pack all parts that are not permanently fixed to the paver finisher and the screed into
the appropriate boxes and into the hopper.
Close all coverings and check that they are securely seated.
In Germany, gas bottles must not be transported on the paver finisher.

Disconnect the gas bottles from the gas system and protect them with their caps. Use
a separate vehicle to transport them.
When loading via ramps, the paver finisher may slip aside, tilt or topple over.
Drive carefully! Keep personnel out of the danger area!
Additional stipulations for transportation on public roads:
$ In Germany; caterpillar pavers must not be driven as self-propelling vehicles on

public roads.
Note that in other countries different regulations may apply.
The operator must be in the possession of a valid permit for vehicles of this type.
The operating panel must be moved to the side of the oncoming traffic and secured
in this position.
The driving lights must be properly adjusted.
Only attachments and accessories may be transported in the hopper, no material or

gas bottles!
If necessary, the operator must be assisted by a second person when driving on pub-
lic roads – especially at road crossings and junctions.
C_DF65C_GB.fm.1-8 0504
C1
2 Transportation on low-bed trailers
$ Reduce the paver finisher and the

screed to their basic widths; also remove 1
any attached side plates. To prevent
damage to the screed, the inclination of 4
the ramp to be used must not exceed
15° (26 %). 3
2.1 Preparations
- Prepare the paver finisher for opera-

tion (see chapter D).
- Use switch (1) to close the hopper lids.
Engage both hopper transport safe- 6
guards (2).
- Set switch (3) to „OFF“ (automatic off) 7 OFF ON
and raise screed with switch (4). En-

gage the screed transport safeguards
(5). START
- To extend the levelling cylinders:

- Turn the preselector (6) to zero. 8
Move the drive lever (7) forward.
- Push the switch (8) downward until
the levelling cylinders are completely
extended.
- Set the drive lever (7) to the centre
position.
- Retract the screed parts until the
screed matches the basic width of the
paver finisher.
- Remove all protruding or loose parts
from the paver finisher and the screed
(see also the „operating instructions
for the screed“). Store these parts in a
safe place.
- If an optional screed with a gas heater
system is fitted: 2
- Remove the gas bottle for the screed
heater system:
- Close the main shut-off valve and
the bottle valve.
- Unscrew the valve on the bottle, in-
stall the protective cap and remove
the gas bottle from the paver finish-
C_DF65C_GB.fm.2-8 0504
er. 5
- Transport the gas bottle on a second
vehicle, adhering to all safety regula-
Element1_F6.cdr,Element2_F6C.cdr,Element3a_F6C.cdr,Muldensich_F6.jpg
tions. Bohlentransp_F6.jpg
C2
2.2 Driving onto the low-bed trailer
Make sure that there are no persons in the danger area during loading.
- Use the work gear and low engine

speeds to drive onto the low-bed trail-
er.
- Lower the screed onto wooden blocks
on the low-bed trailer.
- Switch off the paver finisher.
- Attach and secure the protective hood
to protect the operating panel.
- If necessary, swing down the protec- Rampe_F6C.tif
tive roof:
- Release the locking bolts (8) on both
sides of the suspension and fold the
roof down. When it is in the lower po- 8
sition, secure it again with the bolts
(8).
$ Do not insert fingers into the jointed are-

as! Danger of crushing!
- Secure the paver finisher to the low- Dachverrieg.jpg

bed trailer:
- Use only appropriate, approved attachment devices.
- Use the four securing points provided
(13, 14).
- Wait until the exhaust extension tube
has cooled down; then remove it and
store it.
13
DF65C.wmf 14
2.3 After transportation
- Remove the attachment devices.

- Swing up the protective roof, where applicable:
- Release the locking bolts, raise the protective roof and lock again.
- Lift the screed to the transportation position and lock it.
C_DF65C_GB.fm.3-8 0504
- Start the engine and drive from the trailer at a low engine/traction speed.
- Park the paver finisher in a secure spot, lower the screed and switch off the engine.
- Remove the key and/or cover the operating panel with the protective hood and se-
cure it.
C3
3 Transportation on public roads
$ Reduce the paver finisher and the

screed to their basic widths; also remove 2
any attached side plates.
5
3.1 Preparations
1
4
- Set switch (1) to „Stop“ to switch off
the conveyor drive.
- Use switch (2) to close the hopper lids.
Engage both hopper transport safe-
guards (3).
- Set switch (4) to „OFF“ (automatic off)
and raise screed with switch (5). En- 7
gage the screed transport safeguards
(6). 8 OFF ON
- To extend the levelling cylinders:

- Turn the preselector (7) to zero.
Swivel the drive lever (8) forward. START
- Push the switch (9) downward until

the levelling cylinders are completely 9
extended.
- Set the drive lever (8) to the centre
position.
- Retract the screed parts until the
screed matches the basic width of the
paver finisher.
- Remove all protruding or loose parts
from the paver finisher and the screed
(see also the „operating instructions
for the screed“).
Stow the components safely, e.g.
place in hopper for transport.
- If an optional screed with a gas heater
system is fitted:
- Remove the gas bottle for the screed
heater system: 3
- Close the main shut-off valve and
the bottle valve.
- Unscrew the valve on the bottle, in-
stall the protective cap and remove
the gas bottle from the paver finish-
er.
C_DF65C_GB.fm.4-8 0504
- Transport the gas bottle on a second

vehicle, adhering to all safety regula- 6
tions.
Element1_F6.cdr,Element2_F6C.cdr,Element3a_F6C.cdr,Muldensich_F6.jpg
Bohlentransp_F6.jpg
C4
3.2 Driving on public roads
2
- Set the Fast/Slow switch (1) to “Hare”.
- Turn the preselector (2) to maximum. 1
- Use the drive lever (3) to regulate the
speed. OFF ON 4
- Press the emergency stop button
when a dangerous situation arises!
START
Element2_F6C.cdr
C_DF65C_GB.fm.5-8 0504
C5
4 Loading by crane
$ Use only lifting gear that can bear the load.

(For the weights and dimensions, see chapter B, sections 4.1 and 4.2)
Four lifting eyes (13, 14) are provided for loading the vehicle with a crane.
- Park the paver finisher and render it

safe.
- Engage the transport safeguards.
- Reduce the paver finisher and the
screed to their basic widths.
- Take off all protruding or loose parts
and the gas bottles for the screed 13
heating system.
- Attach the lifting gear to the four lifting
eyes (13, 14).
$ Make sure that the paver finisher re-

mains in a horizontal position during lift-
14
ing!
DF65C.wmf,F6Cside.cdr/F6CFront2.cdr
C_DF65C_GB.fm.6-8 0504
C6
5 Towing
Heed all regulations and apply all safety measures applicable for towing heavy con-
struction machines.
$ The towing vehicle must be capable of securing the paver finisher, even on slopes.
Use only approved tow bars!
If necessary, remove any attachments and accessories from the paver finisher and
the screed until the basic width has been attained.
$ Only release the traction system brakes when the machine is sufficiently secured
against accidental rolling or is already properly connected to the towing vehicle.
- Remove locking screw (1).

- Release lock nut (2), screw threaded
dowel (3) into pump as far as possible
and secure with lock nut.
- Actuate lever (4) of hand pump until 3
sufficient pressure has been built up
and traction system brakes have been
released.
2
$ Always only tow the shortest distance to

the means of transport or the next park-
1
ing possibility.
Following towing, unscrew the threaded

dowel (3) a few turns again and lock with
4
the lock nut (2). Pump_F6C.jpg
The traction system brakes are no reac-

tivated and the machine is secured against rolling.
The pump lever should be locked when the upper cylinder (5) is retracted.

- Replace locking screw (1)
Now carefully and slowly tow the paver finisher out of the construction area.
- Attach the tow bar to the coupling (17)

located in the bumper.
- Carefully and slowly tow the paver fin-
isher out of the construction site or the
danger area (use the shortest possible
distance).
C_DF65C_GB.fm.7-8 0504
17
DF65C.wmf
C7
6 Safely parking the vehicle
When the paver finisher is parked at a lo-

cation accessible to the public, it must be
secured in such a way that unauthorized
persons or playing children cannot dam-
age the vehicle. Pull off the ignition key
and the main switch (18) and take them
with you – do not hide them anywhere on
18
the machine.
F0077/0078_A1.EPS
- Protect the operating panel with the

dust cover (19) and lock it.
19
- Store loose parts and accessories in a
safe place.
F0144_A1.TIF
C_DF65C_GB.fm.8-8 0504
C8
D Operation
1 Safety regulations
Starting the engine, the traction drive, the conveyor, the auger, the screed or the lift-
ing devices can cause injuries or even the death of persons.
Make sure before starting any of these devices that no-one is working at, in or be-
neath the paver finisher or within its danger area!
- Do not start the engine or do not actuate any controls when this is expressly forbid-
den!
Unless otherwise specified, the controls may only be actuated when the engine is
running!
Never crawl into the auger tunnel or step into the hopper or onto the conveyor. Dan-
ger to life and limb!
- Always make sure during operation that no-one is endangered by the machine!
- Ensure that all protective covers and hoods are fitted and secured accordingly!
- Immediately rectify any damage which is determined! Operation is impermissible if
the machine is defective!
- Do not let any persons ride on the paver finisher or the screed!
- Remove obstacles from the road and the work area!
- Always try to choose a drivers’s position that is opposite to the flowing traffic! Lock
the operating panel and the driver’s seat.
- Keep a sufficient safety clearance to overhanging objects, other machines and
points of danger!
- Be careful when travelling on rough terrain to keep the paver finisher from slipping,
tipping or turning over.
Always be the master over the machine; never try to use it beyond its capacities!
D_DF65C_GB.fm 1-50 0504
D1
2 Controls
2.1 Operating panel
1 2 C
4 3
B A
OFF ON
D_DF65C_GB.fm 2-50 0504
START
Bed_konv_C2.tif, Element1_F6.cdr, Element2_F6C.cdr, Element3_F6C.cdr
D2
Item Designation Brief description
The steering wheel movement is transferred electrohydrauli-

cally.
1
Steering potenti- If the straight-ahead travel control fails (position"0“ =
straight-ahead), fine-tuning can be performed using the
ometer
adjustment function for straight-ahead travel.
For turning on the spot, refer to switch (turning on the
spot).
For securing the movable operating panel against inadvertent

movement.
Latch for operat- - Turn the knurled screw at the desired location into the des-
2
ing panel ignated notch and secure with the knurled nut.
When not secured, the operating panel can move.
Danger of accidents during transportation!
In the case of seats that can be swung out beyond the ma-
chine contour (option), the operating panel can also be moved
beyond the basic width of the paver finisher.
Latch for opera-
3 Pull out the latch and move the operating panel;
ting panel
let the latch engage again.
An unlatched operating panel can slide out of position.
Danger of accidents during transportation!
Lights up instrument panel A/B when the parking light is

4 Lighting
switched on.
D_DF65C_GB.fm 3-50 0504
D3
A
6 7 8 14
10
OFF ON
12
START
9 9a 13
D_DF65C_GB.fm 4-50 0504
Element2_F6C.cdr
D4
Starting is only possible when the driver lever is in the neutral

5 Starter position. All emergency stop buttons (on the operating panel
and the remote controls) must be pulled out.
Hare: transportation speed

Traction drive
6 Tortoise: operating speed for paving
speed - fast/slow
- Change the speed when the paver finisher is at a standstill!
7 not in use
For setting the maximum speed that can be reached when the
8
Traction drive
preselector
drive lever is at its stop.
The scale roughly matches the speed in m/min (during
paving).
For switching on the paver finisher functions and for continu-

ously regulating the traction speed – forward or reverse.
Zero position: starting is possible; no traction; protection
against inadvertent starting.
To move the lever, pull up the ring (9 a).
Depending on the position of the drive lever, the following
Drive lever
9 functions can be activated:
(forward - reverse)
- 1st position from the central position:Conveyor and auger
on.
- 2nd position from the central position: Screed drive
(tamper/vibration), levelling on; traction drive on; increase
speed to stop.
Use the preselector to set the maximum speed.
Auxiliary lighting Engagement and disengagement of auxiliary headlights avail-

10
(O) able on the optional electrical system.
11 not in use
D_DF65C_GB.fm 5-50 0504
D5
A
6 7 8 14
10
OFF ON
12
START
9 9a 13
D_DF65C_GB.fm 6-50 0504
Element2_F6C.cdr
D6
Key positions:
1 Ignition on
2 Parking/rear lights, instrument panel illumination,
working lights (if applicable)
Ignition lock and
12 3 Not in use

light switch
4 Not in use
To overcome the lock between positions 2 and 3, press
in the key.
Turning the key to the right = parking light
Press in the case of emergencies and to indicate when the

13 Horn
machine starts to move!
Press in an emergency (danger to persons, possible collision

etc.)!
- Pressing the emergency stop button switches the engine,
the drives and the steering system off.
Making way, lifting the screed or other actions are then no
longer possible! Danger of accidents!
Emergency stop
14 - The emergency stop button does not shut off the gas heat-
button
er system (O).
Close the main shut-off valve and the valves on the bottles
by hand!
- In the case of electrical malfunctions, the engine must be
turned off manually at the leverage of the injection pump.
To restart the engine, the button must be pulled out again.
15 not in use
D_DF65C_GB.fm 7-50 0504
D7
B
26
16
17
25
18
19
20
21
24
22
23
D_DF65C_GB.fm 8-50 0504
Element1_F6.cdr
D8
The conveyor’s direction can be reverse separately for both

halves of the conveyor, in order to slightly reverse any materi-
al which may be positioned just in front of the auger. This ena-
bles the avoidance of e.g. material loss during
Reversing switch
16 transportation.The conveyor covers a distance of approx. 0,5

for conveyor
meter towards the hopper.
If necessary, the switch can be actuated an arbitrary
number of times to reverse the conveyor over a longer
distance.
auto: switched on with drive lever and controlled via the

material limit switch in the tunnel
stop: Off
Conveyor
17 manual: permanently switched on (with full feed capacity,
left/right
without material control)
- To automatically operate the conveyor via the remote con-
trol, both switches must be set to „auto“.
auto: switched on with drive lever switched off when at a

standstill
stop: completely switched off
manual: permanently switched on
As a rule, „auto“ is used for paving.
Tamper
18
(screed-specific) $ When the switch is set to „manual“ during paving, it
must be set to „stop“ when at a standstill. Otherwise,
excessive compacting occurs!
Speed control (see the section „Speed regulator,

tamper“).
Operation and application: see switch (Tamper).

19 Vibration
Speed control (see the section „Speed regulator, vibration“).
D_DF65C_GB.fm 9-50 0504
D9
B
26
16
17
25
18
19
20
21
24
22
23
D_DF65C_GB.fm 10-50 0504
Element1_F6.cdr
D 10
20 not in use
Deactivation of
„Deactivation of floating position“ is used to lock the screed
floating position hydraulics to keep the screed from sinking into the material
A when the paver finisher is at a standstill (intermediate stop).
21 A: automatic when the drive lever is in the central position 1
- Position C is used for setting up the paver finisher, position
A for paving.
C C: permanently deactivated
A: Lift screed
Screed position
B: Hold screed (position for inserting the screed transport
A safeguard (90))
C: Lower screed and assume the „floating position“
22
B $ During paving, the screed must always be in the float-
ing position. This also applies to intermediate stops
C and truck changes when the automatic screed stop
(21) is used.
D_DF65C_GB.fm 11-50 0504
D 11
B
26
16
17
25
18
19
20
21
24
22
23
D_DF65C_GB.fm 12-50 0504
Element1_F6.cdr
D 12
A stop: Off
Auger
B manual: feeding outwards
left/right
C auto: switched on with driver lever and Material limit
C switch on the auger continuously controlled

B auto D D manual: feeding inwards
23 A stop In positions (B) and (D), the auger half is running per-
manently (with full feed capacity, without automatic
C material control).
B auto D
A stop
If the auger is to be actuated automatically via the ultrasonic
sensor, both switches must be set to „auto“.
This changes the height of the auger if the auger is hydrauli-

cally adjustable.
- The height can be read off on the scales to the left and the
Adjustment of the
right of the auger box.
24 auger box
up/down ( ) & Rule of thumb: paving thickness plus 5 cm (2 inches)
equals the auger height.
$ Actuate both switches at the same time as the auger
box otherwise pulls to one side!
Extend/retract In the case of variable screeds, the extendable parts can be

25
screed hydraulically extended/retracted with this switch.
Top: Close hopper halves

Centre: No function
Bottom: Open hopper halves
26 Open/close hopper Separate actuation ( ): &

- One switch per hopper half:
Is required when paving in spaces where there is only limited
space at one side or when obstacles obstruct unloading of the
truck.
D_DF65C_GB.fm 13-50 0504
D 13
C
49 50 27 28 29
48 47 46 45 33 32 31 30
34 35 36 37 38
6723

39 40 41 42 43
D_DF65C_GB.fm 14-50 0504
Element3_F6C.cdr, Kontrollleucht_F6.cdr
D 14
For manually actuating the levelling cylinders when automatic

Levelling cylinder
27 levelling is switched off.
left/right
Switch on the remote control must be set to „manual“.
28 not in use
This potentiometer is used to set straight-ahead travel to an

Straight-ahead optimum setting while the vehicle is in motion in the event of
29 travel synchronisa- failure of the straight-ahead travel control function.
tion - Set the steering wheel to position “0”; then adjust the poten-
tiometer until the finisher is travelling straight ahead.
Switch at the top position:

Normal position for straight-ahead travel.
If the switch has been inadvertently set to the bottom
position (with the steering wheel set to straight-ahead
travel), the finisher does not move. This is often inter-
preted as a ‘malfunction’.
Turning on the Switch at the bottom position:
30
spot The finisher turns on the spot (the caterpillar chains run in oppo-
site directions) when the steering wheel is set to “10”.
Steering knob turned to the left = finisher turns to the left
Steering knob turned to the right = finisher turns to the right
When the finisher turns, persons and objects next to
the finisher are in extreme danger. Watch the area
where the finisher turns!
Retract/extend $ When this switch is actuated, the push roller crossbar

retracts or extends hydraulically.

31 push roller cross-
bar (O)
To adapt to suit the infeed length of the material truck.
32 not in use
D_DF65C_GB.fm 15-50 0504
D 15
C
49 50 27 28 29
48 47 46 45 33 32 31 30
34 35 36 37 38
6723

39 40 41 42 43
D_DF65C_GB.fm 16-50 0504
Element3_F6C.cdr, Kontrollleucht_F6.cdr
D 16
Normal display up to 85 °C = 185 °F.
33
Temperature indi-
cator for hydraulic
$ The relevant LED (red) flashes at higher temperatures
- stop the paver finisher (drive lever in the centre posi-
oil tion), let the engine cool down while idling. Determine
the cause and correct it if necessary.
Lights up when the engine cannot be started (e.g. because

34 Engine stop

the emergency stop button has been pressed).
In this case, see the section „Malfunctions“.
A defect in the automatic drive control (signal from RC6-9) is
35
Fault indication
from travel drive
present.
Precise diagnosis involves reading out the fault at BB3.
When serious defects occur, e.g. failure of the steering
potentiometer, work must be temporarily stopped.
36 not in use
37 not in use
Traction indicator Lights up when the drive lever in the drive position.
38
(green) - The engine cannot be started.
39 not in use
D_DF65C_GB.fm 17-50 0504
D 17
C
49 50 44 51 27 28 29
48 47 46 45 33 32 31 30
34 35 36 37 38
6723

39 40 41 42 43
D_DF65C_GB.fm 18-50 0504
Element3.cdr, Ansichx.eps, Temp.Tif
D 18
40 not in use
Must extinguish shortly after starting the engine.
41
Oil pressure indi-
cator lamp for the
$ Switch the engine off immediately if the lamp does not
go out.
diesel engine (red) For further possible faults, refer to the operating in-
structions for the engine.
Lights up when the engine temperature is too high.
Engine tempera-
$ Stop the paver finisher (drive lever to the centre posi-
tion), let the engine cool down while idling. Determine
42
ture indicator (red) the cause and correct it if necessary (see the section
„Malfunctions“). After cooling down to normal tempera-
ture, the engine will run with full performance again.
Battery charge in- Must go out when the engine revs up after the start.
43
dicator (red) - Switch off the engine.
44 not in use
Operating hours are only recorded while the engine is run-

Operating hours
45 ning.
counter
Heed the maintenance intervals (see chapter F).
Always heed the fuel gauge.

46 Fuel gauge $ Do not completely empty the diesel tank! Otherwise,
the entire fuel system must be ventilated.
47 RPM meter ( ) & Indicates the engine speed in rpm.
Green area: normal temperature.
Engine tempera-
$ Stop the paver finisher (drive lever in the centre posi-
tion) when the display is near or in the red area, let the
48
ture engine cool down while idling. Determine the cause
and correct it if necessary (see the section „Malfunc-

tions“).
For the fuse assignment,
49 Fuse box I

see chapter F.
For the fuse assignment,
50 Fuse box II
see chapter F.
D_DF65C_GB.fm 19-50 0504
D 19
2.2 Remote control
Two remote control units – to the left

and to the right of the screed – allow 58 60
the functions of the respective side of
the paver finisher to be controlled.
56
57
Front Fernb_F6.cdr
55 59
55 Horn Function as for push-button (13) on the operating panel.
Function and application as for switch (27) on the operating

56 Levelling cylinder panel.
- Switch (60) must be set to „manual“.

57 Conveyor
panel.

58 Auger
panel.
Extend/retract Used to hydraulically extend or retract the extendable parts

59
screed of the variable screed.
manual: Height adjustment possible with switch (56) (or

Automatic levelling switch (27) on the operating panel)
60
system auto: Automatic height adjustment by means of the
grade control unit
D_DF65C_GB.fm 20-50 0504
D 20
Rear
63
61 62
Fernb.Unters_F6.jpg
Connect the cable for the grade control unit

61 Socket for automatic levelling unit
here.
Connect the cable for the material limit switch

62 Socket for auger limit switch
here.
Connect to the socket beneath the roof
63 Cable for remote control
bracket.
D_DF65C_GB.fm 21-50 0504
D 21
2.3 Operating elements on the paver finisher
Engine speed adjuster (67)
The adjusting lever is located centrally

on the centre wall of the control panel.
67
Use this adjuster to set the desired en-
gine speed.
Setting:
- Pivot the lever up to increase the en-
gine speed.
Gas_F6.jpg
- Pivot the lever down to reduce the en-
gine speed.
Under normal circumstances, the speed should be set to maximum during paving and
should be reduced for transportation!
D_DF65C_GB.fm 22-50 0504
D 22
Batteries (68)
The batteries of the 24 V system are lo- 68

cated beneath the covering on the left-
hand side.
For the specifications, refer to chapter

B, „Technical Data“.
For servicing, see chapter F.
BATTERIE_F6C.jpg
Battery main switch (69)
The main switch is located on the left of

the front control panel wall; it isolates the
power circuit between the battery and
the main fuse. 69
- In order to switch off, turn the key pin

(69) to the left and pull it out.
Do not lose the key pin as the paver fin-

isher can no longer be moved in this
case!
Hauptschalter_F6.jpg
Transport safeguards for the hopper

(70)
Before transporting or parking the paver

finisher, the hopper halves must be
swung upwards and the transport safe-
guards for the hopper must be inserted.
Do not enter the hopper while the en-

gine is running! Danger of being caught 70
by the conveyor!
D_DF65C_GB.fm 23-50 0504
Without hopper transport safeguards in-

serted, the hoppers may slowly open
under certain circumstances; danger of
accidents during transportation!
Muldensich_F6.jpg
D 23
Conveyor limit switch (paddle) (71)
The conveyors should stop when the

material has roughly reached the area
below the auger tube.
Each conveyor is equipped with a limit
switch, which determines the point at
which the conveyor drive is switched off.
Setting the deactivation point:

- Loosen threaded pin (A) and turn the
excenter shaft (B) to the desired deac-
tivation point. 71
- Tighten the threaded pin (A) again to

secure the excenter shaft.
Sensorl_F6.jpg/Sensor2_F6.jpg
D_DF65C_GB.fm 24-50 0504
D 24
Ultrasonic auger limit switch (72)
On each side, the ultrasonic sensor (72)

is secured to the side shield using appro-
priate linkage.
The cables are connected to the remote
control units located at the sides of the
screed.
72
Setting the feed volume:
Align the sensor (72) towards the mixed

materials in front of the auger. The
sound waves should impact on the
mixed materials at right angles.
Adjust the deactivation point with the de- A
sired material height by regulating the
potentiometer (A). The feed speed is au-
tomatically regulated depending on the
existing material height.
We recommend adjusting the limit

switch positions during material distribu- 74
tion.
Always keep sensors free of dirt.
Ultschall.tif
Sockets for working lights

(left and right) (73)
Two sockets are located on the rear con-

sole. Working lights (24 V) can be con-
nected here.
- Voltage is present when the main

74
73

switch (69) is switched on.
As an option, one socket can be used to

provide power for an electrically heated 75
D_DF65C_GB.fm 25-50 0504
seat, a rotating beacon or a separating

agent system.
Steckdosen.jpg
D 25
Sockets for automatic levelling/slope (74)
One socket is located on each side of the rear console for the automatic levelling sys-
tem.
- Unscrew dust cap, insert automatic levelling system plug and secure with the plug’s
threaded cap.
Socket for remote control (75)
One socket is located on each side at the bottom of the rear console for the corre-
sponding remote control.
- Connect the cable of the relevant remote control to socket.
D_DF65C_GB.fm 26-50 0504
D 26
Vibration (76) and tamper (screed-
specific) (77) speed control
The speed controllers for the screed

tamper and vibration are located at the
rear of the paver finisher. Used to contin-
uously set the desired speed (frequen-
cy) of the screed movement.
- The speed controller for vibration (76)

is located on the railing on the right 76
side of the machine (support of the
separating agent system).
- The speed controller for the tamper
(77) is located on the railing on the left
side of the machine (gas bottle hold-

er).
For the vibration and tamper frequency,

see „Technical data“ in the Bohlen-Be-
triebsanleitung.
77
Vibrpm.jpg/Tamprpm.jpg
D_DF65C_GB.fm 27-50 0504
D 27
Emulsion spray system (80), (81)
Used to spray the parts coming into con-

tact with asphalt with a separator emul- 80
sion.
Two different variants are available: A

A Spray bottle with pressure pump (80)
B Spray facility with electric pump (81)

&
$ Only switch on the spraying system
when the diesel engine is running; oth-
erwise, the battery will be discharged. 81
Switch off again after use.
Do not spray onto naked flames or hot

surfaces! Danger of explosion! B
EMUL1.TIF,EMUL2.TIF
Collapsible roof lock (LH and RH on

the rear console) (82):
To lower the roof (e.g. during transport

on a low bed trailer):
- Release locking bolts (A) on both

sides
- Pull roof forwards at the frame A
- Allow locking bolt (A) to engage in the
second detent bore.
Danger of crushing in the joint areas

D_DF65C_GB.fm 28-50 0504
82
BOHLSICH.TIF
D 28
Mechanical screed transport safe-
guard (left and right) (90)
Used to protect the lifted screed from in-

advertent lowering. The screed transport
safeguard must be inserted before
transportation and when work is fin-
ished. 90
Transportation with an unsecured

screed bears the danger of accidents!
- Lift the screed.

- Place hook over retaining journal.
- Lower the screed a little.
Bohlentransp_F6.jpg
- Check that the retaining journals (left
and right) lie in the hooks.
D_DF65C_GB.fm 29-50 0504
D 29
Seat lock (behind the driver’s seat)
(91)
Telescoping seats (option) can be ex- 91

tended out beyond the basic width of the
paver finisher. They must be locked (al-
so refer to „Latch for operating panel“).
The seats must not protrude from the F0169_A1.EPS

vehicle during transportation. Push the seats back to the basic width of the paver fin-
isher!
- Pull out the locking button and move the seat; let the locking button engage again.
The driver’s seat can move when the locking button is not engaged properly. Danger
of accidents during transportation!
D_DF65C_GB.fm 30-50 0504
D 30
3 Operation
3.1 Preparing for operation
Required devices and aids
To avoid delays on site, check before starting work whether or not the following de-
vices and aids are present:
- Wheel loader for transporting heavy extendable parts

- Diesel fuel
- Engine oil and hydraulic oil, lubricants
- Separating agents (emulsion) and manual injector
- A full propane gas bottle (screed with gas heater system)
- Shovel and broom
- Scraper (spatula) for cleaning the auger and the hopper infeed area
- Parts that may become necessary for extending the auger
- Parts that may become necessary for extending the screed
- Percentage spirit level and levelling rail, +4 m long
- Levelling wire
- Protective clothing, signal vest, gloves, ear protection
Before starting work

(in the morning or when starting paving)
- Heed the safety instructions.

- Check the personal protective equipment.
- Take an inspection walk around the paver finisher and check for leaks and damag-
es.
- Install parts removed for transportation or for the night.
- If the screed is optionally operated with a gas heater system, open the bottle valve
and the gas heater system’s shut-off valve.
- Carry out a check according to the following „Check list for the machine operator“.
D_DF65C_GB.fm 31-50 0504
D 31
Check list for the machine operator
Check! How?
Push in the button.

Emergency stop button
The diesel engine and all running drives must stop
immediately.
The paver finisher must immediately follow every

Steering steering wheel movement in a precise manner.
Check straight running.
Horn
Briefly press the horn button.
The horn must sound.
- on both remote controls
Switch on with the ignition key, walk around the

Lighting
paver finisher to check and switch off again.
With the ignition switched on, press the switches

Screed hazard flasher
for extending/retracting the screed parts.
(with vario screeds)
The warning lamps must flash.
&
Gas heater system ( ):
Check:
- Secure seat
- Bottle holder
- Cleanliness and tightness
- Bottle valve
- Working pressure 1.5 bar
- Pressure reducer
- Function
- Hose rupture protection
- Function
- Closing valves (burners)
- Function
- Main shut-off valve
- Tightness
- Connections
- All lamps must light up when the system is
- Indicator lamps of the switch box
switched on
Hinged walkway plates must be swung down.

Screed covers and walkways Check that the side shields, the side plates and the
covers are securely seated.
When the screed is raised, the transport safe-

Screed transport safeguard guards beneath the lifting cylinder retaining bolts
must be able to pivot.
When the hopper is closed, it must be possible to

Hopper transport safeguard push the bolts into the relevant bores in the vehicle
frame.
The locking bolts on both sides must be located in

Protective roof
the intended bore.
D_DF65C_GB.fm 32-50 0504
Miscellaneous:
Check that the hoods and flaps are securely seat-
- Engine hoods
ed.
- Side flaps
D 32
3.2 Starting the paver finisher
Before starting the paver finisher
Before starting the diesel engine and be-

ginning operation, the following steps
must be performed:
- Daily maintenance of the paver finish- 2

er (see chapter F)
$ Check the operating hour counter to de-

termine whether or not additional main-
5 4
tenance work (e.g. monthly or annual
maintenance) must be performed.
- Check the safety devices and protec-

tive devices.
„Normal“ starting
Set the drive lever (1) to the centre posi-

6
tion and the speed adjuster (2) to mini-
mum.
OFF ON 3
- Turn the ignition key (3) to position „1“.
The lights should be switched off dur-
ing starting to reduce the current drain

on the battery. 1
START
Starting is impossible when the traction 7

indicator lamp is lit (4) (drive lever (1)
not in central position) or the engine
stop indicator (5) is active (emergency Element2_F6C.cdr,Element3a_F6C.cdr,
stop button (6) is pressed, auger or con-

veyor switch is switched on).
- Press the starter button (7) to start the engine. Do not let the starter run permanent-
ly for more than 10 seconds; allow for a break of 1minute after every attempt!
D_DF65C_GB.fm 33-50 0504
D 33
External starting (starting aid)
The engine can be started with the help of an external power source if the batteries
are empty and the starter no longer turns.
Suitable power sources are:
- Other vehicles with a 24 V system;

- 24 V auxiliary battery;
- Start device that is suitable for external starting with 24 V/90 A.
$ Standard chargers or quick chargers cannot be used for external starting.
To externally start the engine:

- Set the drive lever (1) to the centre po-
sition and the speed adjuster (2) to
minimum.
- Turn the ignition key (3) to position „1“
to switch on the ignition.
- Use appropriate cables to connect the 2
external power source.
$ Observe the polarity! Always connect

the negative cable last and disconnect it
first!
OFF ON 3
- Press the starter (4) to start the en-
gine. Do not let the starter run perma-
nently for more than 10 seconds; allow
for a break of 1minute after every at- 1
START
tempt!
4
Element2_F6C.cdr,
D_DF65C_GB.fm 34-50 0504
D 34
After starting
To increase the engine speed:
- Set up engine speed adjuster (1) to

medium speed.
1a
$ Let the paver finisher warm up for ap-
prox. 5 minutes if the engine is cold. Gas2_F6.jpg
D_DF65C_GB.fm 35-50 0504
D 35
Indicator lamps
The following indicator lamps must be observed under all circumstances:
Oil pressure indicator lamp for the

diesel engine (1) 6723
- Must go out right after the engine has
been started.
1
Kontrollleucht_F6.cdr
$ If the lamp does not go out or lights up

during operation: Pull out the ignition key immediately to switch off the engine.
Check the engine oil level.
For further possible faults, refer to the operating instructions for the engine.
Battery charge indicator (2)

6723
Must go out when the engine revs up af-
ter the start.
2
$ If the lamp does not go out or lights up Kontrollleucht_F6.cdr
during operation: Briefly rev up the en-
gine.
Switch off the engine and determine the cause for the malfunction if the lamp does
not go out.
$ For further possible malfunctions, refer to the section „Malfunctions“.
D_DF65C_GB.fm 36-50 0504
D 36
3.3 Preparations for paving
Separating agent
Spray the parts coming into contact with

asphalt (hopper, screed, auger, push
roller) with a separator emulsion.
$ Do not use diesel fuel as it dissolves the

bitumen (prohibited in Germany!).
Screed heater system F0147_A1.TIF
Switch on the screed heater approx. 15–30 minutes (depending on the ambient tem-
perature) before paving begins. Warming up prevents the material from sticking to the
screed plates.
Direction marks
To ensure straight paving, a direction

mark must be present or established
(road edge, chalk lines or similar).
- Slide the operating panel to the de-

sired side and secure it.
- Swivel out and adjust the direction in-
dicator.
DF65C.wmf
D_DF65C_GB.fm 37-50 0504
D 37
Loading/distributing material
- Use switch (1) to open the hopper.

Instruct the truck driver to dump the 1
3
material.
- Set the switches for the auger (2) and
the conveyor (3) to „auto“.
- Set the switches for the auger and the
conveyor on the remote controls (if ap-
plicable) to „auto“. 2
Element2_F6W.cdr
- Switch the conveyors on.

The limit switches for the conveyors
(4) must switch off when the material
has approximately reached the area
beneath the auger crossbeam.
- If necessary, carry out setting at the
eccentric shafts (5)
- Check that the material is conveyed
properly.
Manually switch on or off the conveyor
if the material is not conveyed properly 4
until a sufficient amount of material
lies in front of the screed.
Sensor_F6.jpg/Sensor2_F6.jpg
D_DF65C_GB.fm 38-50 0504
D 38
3.4 Driving off for laying
1 2
6
OFF ON
7
4
5
8
START
14
10
13
12
11
D_DF65C_GB.fm 39-50 0504
Element1_F.cdr, Element2_F6C.cdr,Tamprev.cdr,Vibrev.cdr
D 39
Set the switches, levers and controls listed below to the specified positions when the
screed has reached its operating temperature and a sufficient amount of material lies
in front of the screed:
Item Switch Position
1 Traction drive speed - fast/slow slow (“Tortoise”)
2 Traction drive preselector depending on installation situation
3 Engine speed Maximum
4 Screed stop auto
5 Screed position Floating position
6 Vibration auto
7 Tamper auto
8 Auger left/right auto
9 Conveyor left/right auto
10 Speed regulator, tamper ( ) & depending on installation situation
11 Speed regulation for vibration depending on installation situation
12 Conveyor (remote control) auto
13 Auger (remote control) auto
- Push the drive lever (14) all the way to the front and start driving.
- Observe the distribution of the material and adjust the limit switches if necessary.
- Set the compacting elements (tamper and/or vibration) according to the required
compaction ratio.
- Let the paving master check the layer thickness after 5–6 meters and correct if nec-
essary.
Carry out the check in the area of the drive chains or wheels as the screed tends to
level an uneven ground. The reference points for the layer thickness are the drive
chains or wheels.
The basic setting of the screed must be corrected if the actual paving height deviates
significantly from the values indicated by the scales (see screed operating instruc-
tions).

D_DF65C_GB.fm 40-50 0504
The basic setting is for asphalt material.
D 40
3.5 Checks during paving
The following points must be constantly observed during paving:
Paver function
- Screed heater system

- Tamper and vibration
- Engine oil and hydraulic oil temperature
- The screed parts must be retracted and extended in time when obstacles are in the
way
- Uniform material transport and distribution or supply to the screed; may require cor-

rections to settings of the material switches for conveyor and auger.
Refer to section „Malfunctions“ in the case of defective paver functions.
Quality of the layer
- Paving height
- Slope
- Evenness in the driving direction and at right angles to it (check with 4 m levelling
rod)

- Surface structure/texture behind the screed.
See the section „Malfunctions“ when the paving quality is poor.

D_DF65C_GB.fm 41-50 0504
D 41
3.6 Paving with screed stop
General
The screed hydraulics can be influenced to achieve optimum paving results:
Deactivation of floating position
The „floating position deactivation“ function can be used to block the screed hydrau-
lics to prevent the screed from lowering when the paver finisher stops during paving.
Switch (1) has the following positions:
A: Automatic screed stop when the A

drive
lever is in the centre position
C: Switched off

C
Use position (C) for setting up the paver 1

finisher and position (A) for paving. 6.EPS
D_DF65C_GB.fm 42-50 0504
D 42
3.7 Interrupting/terminating operation
During breaks (e.g. delays caused by
material trucks)
- Determine the approximate duration.

- When material cooling to below the
minimum paving temperature is to be
expected, run the paver finisher empty 2
and create an edge like the end of a
layer.
sition.
During longer breaks

(e.g. lunch break)

minimum.
- Switch off the ignition (3). 3
- Switch the screed heater system off.
OFF ON
- If the screed is optionally operated 1

with a gas heater system, close the

bottle valve. START
The screed must be heated up to the

correct paving temperature before pav- Gas_F6C.jpgElemenrt2_F6C.cdr
ing my be restarted.
D_DF65C_GB.fm 43-50 0504
D 43
When work is finished
- Run the paver finisher empty and stop

it.
- Lift the screed: Move switch (1) to the
upper position and set switch (2) to
raise.
- Retract the screed parts to the basic
screed width and lift the auger. Where
applicable, completely extend the lev-
elling cylinders.
2
Elemenrt1.cdr
1
- Engage the screed transport safe-
guards (3).
- While operating the tampers at a low
3
speed, let any material residues drop
out.
F0083_A1.TIF
D_DF65C_GB.fm 44-50 0504
D 44
minimum.
- Switch off the ignition (6).
- Switch the screed heater system off.
- If the screed is optionally operated 5
with a gas heater system, close the
main shut-off valve and the bottle
valve.
- Remove the levelling units and stow
them away in the boxes; close flaps.
- Remove all parts that extend beyond
the paver finisher contour or secure
them if the paver finisher is to be trans-
ported over public roads on a low-bed
trailer.
6
OFF ON
START
Gas_F6C.jpg,Elemenrt2_F6c.cdr
- Check the operating hour meter (7) to

determine whether maintenance work
must be performed (see chapter F).
- Cover and lock the operating panel.
- Remove material residues from the
Element3_F6C.cdr 7
screed and the paver finisher and
spray all parts with separator fluid.
D_DF65C_GB.fm 45-50 0504
D 45
4 Malfunctions
4.1 Problems during paving
Problem Cause
- change in the material temperature, demixing

- wrong material composition
- incorrect operation of the roller
- incorrectly prepared foundation
- long standstill times between loads
- grade control reference line is not suitable
- grade control jumps to the reference line
Wavy surface - grade control toggles between up and down
(„short waves“) (inertia setting is too high)
- bottom plates of the screed are loose
- bottom plates of the screed are warped or not uniformly worn
- screed is not operated in the float position
- too much play in the mechanical screed link/suspension
- paver finisher speed is too high
- augers are overloaded
- changing material pressure against the screed
- change in the material temperature

- demixing
- roller has stopped on the hot material
- roller has turned or roller speed has been changed too fast
- incorrect operation of the roller
- truck brake is applied too tight
- long standstill times between loads
Wavy surface
- grade control reference line is not suitable
(„long waves“)
- incorrect installation of the grade control
- limit switch is not correctly set
- screed is empty
- screed has not been switched to the floating position
- too much play in the mechanical screed link
- auger is set too deep
- auger is overloaded
- material temperature is too low

- moisture on the foundation
Cracks in the layer - demixing
(over the entire - wrong material composition
D_DF65C_GB.fm 46-50 0504
width) - wrong layer height for maximum grain size

- cold screed
- bottom plates of the screed are worn or warped
D 46
Problem Cause
- material temperature
Cracks in the layer - cold screed
(centre strip) - bottom plates are worn or warped
- wrong crowning
- screed extendable parts are incorrectly installed
Cracks in the layer - limit switch is not correctly set
(outer strip) - cold screed
- bottom plates are worn or warped
- moisture on the foundation
- demixing
- wrong material composition
- wrong layer height for maximum grain size
Layer composition - long standstill times between loads
is not uniform - vibration is too slow
- screed extendable parts are incorrectly installed
- cold screed
- bottom plates are worn or warped
- Screed is not operated in the float position
- auger is overloaded
- truck hits too much against the finisher while aligning to the finish-
er
Marks in the sur-
- too much play in the mechanical screed link/suspension
face
- truck brake is applied
- vibration is too high while standing on a spot
Screed does not re- - wrong layer height for maximum grain size
act to corrective - incorrect installation of the grade control
measures as ex- - vibration is too slow
pected - Screed is not operated in the float position
- too much play in the mechanical screed link
D_DF65C_GB.fm 47-50 0504
D 47
4.2 Paver finisher malfunctions
Malfunction Cause Remedy

See operating instructions for
At the diesel engine Diverse
the engine
See „External starting“
Diesel engine does Batteries empty
(start assistance)
not start
Diverse see „Towing“
Tamper is obstructed by cold bitu-
Properly heat the screed
men
Hydraulic oil level in the tank is
Top up the oil
Tamper or vibration too low
is not functioning Pressure limiting valve is defec- Replace the valve; if necessary,
tive repair and adjust the valve
Clean the filter; if necessary, re-
Oil filter is soiled
place the filter
Hydraulic oil level in the tank is
Top up the oil
too low
Check fuses and cables; re-
Power supply interrupted
place if necessary
Switch is defective Replace the switch
Conveyor or augers
One of the pressure limiting
run too slowly Repair or exchange the valves
valves is defective
Limit switch does not switch or Check the switch; replace and
regulate correctly adjust the switch if necessary
Pump is defective Replace the pump
Oil filter is soiled Replace the filter
Engine speed is too low Increase the speed
Hydraulic oil level is too low Top up the oil
Leaking seals of the hydraulic cyl-
Hopper cannot be Replace
inder
swung open
Control valve is defective Replace
Check fuses and cables; re-
place if necessary
D_DF65C_GB.fm 48-50 0504
D 48
Control valve is defective Replace

Hoppers lowers inad-
vertently Leaking seals of the hydraulic
Replace
cylinder
Oil pressure too low Increase the oil pressure
Screed cannot be lift- Leaking seal Replace

ed
Check fuses and cables; replace if
necessary
Switch on the remote control

Set the switch to „manual“
is set to „auto“
Check fuses and cables; replace if

necessary
Crossbeams cannot Switch on the operating panel

Replace
be lifted or lowered defective
Excess pressure valve defec-
Replace
tive
Flow rate regulator defective Replace
Seals defective Replace
Control valves defective Replace
Crossbeams lower in- Pilot-controlled non-return

Replace
advertently valves defective
Seals defective Replace
D_DF65C_GB.fm 49-50 0504
D 49
Replace
Traction drive fuse defective (Fuse holder on the operating pan-
el)
Check potentiometer, cables, con-

nectors; replace if necessary
Traction does not Traction drive monitoring

Replace
work (type-specific) defective
Electro-hydraulic servo unit

Replace the servo unit
of the pump defective
Check the suction filter; replace

Insufficient supply pressure the supply pump and the filter if
necessary
Irregular engine
speed, engine stop Check the fuel level; refill fuel if
Fuel level too low
function does not necessary
work
D_DF65C_GB.fm 50-50 0504
D 50
E Set-up and modification
1 Special notes on safety
Danger to personnel by inadvertent starting of the engine, the traction drive, the con-
veyor, the auger, the screed or the lifting units.
Unless otherwise specified, work may only be performed when the engine is at a
standstill!
- To protect the paver finisher against inadvertent starting:

Set the drive lever to the centre position and set the preselector to zero; if applica-
ble, remove the drive traction fuse from the operating panel; pull out the ignition key
and the main battery switch.
- Protect raised machine parts (e.g. screed or hopper) against lowering by means of
mechanical safeguards.
- Replace spare parts, or have them replaced, properly.
When connecting or disconnecting hydraulic hoses and when working on the hydrau-
lic system, hot hydraulic fluid may spurt out at high pressure.
Switch off the engine and depressurise the hydraulic system! Protect your eyes!
- Properly re-install all protective devices before re-commissioning the paver finish-
er.
- The walking platform must always reach over the entire width of the screed.
The hinged walkway (option for all variable screeds) may only be swung up under
the following circumstances:
- When paving next to a wall or a similar obstacle.
- During transportation on a low-bed trailer.
E_DF65C_GB.fm 1-6 0504
E1
2 Distribution auger
2.1 Height adjustment

1
Depending on the material, the height of
the distribution auger (1) – measured
from its lower edge – should be at least
50 mm (2 inches) above the height of
the material layer.
Example: Layer height 10 cm

Adjustment: 15 cm from
the ground
F0130_A1.TIF
An incorrect height adjustment can re-
sult in the following problems:
- Auger too high:

Too much material in front of the screed; material overflow. When operating with
larger widths, demixing and traction problems may occur.
- Auger too low:
Not enough material that can be precompacted by the auger. Irregularities resulting
from this cannot be completely compensated for by the screed (wavy surface).
In addition, increased auger segment wear occurs.
E_DF65C_GB.fm 2-6 0504
E2
2.2 Mechanical adjustment with ratchet
- Set the ratchet direction lever to the

clockwise or anticlockwise direction.
Turning anticlockwise lowers the au-
ger, turning clockwise lifts the auger.
- Set the desired height by alternatingly
adjusting the right-hand and the left-
hand side.
- The current height can be read off
from the relevant scale (2) in cm.
Schneckenratsch_F6.jpg
2.3 Hydraulic adjustment ( )&

- Determine the currently set height of
the auger crossbeam (left and right)
by means of the scale (2). 2
- Push or pull the switches (3) on the
operating panel to retract or extend
the hydraulic cylinders.
Schneckenskala_F6.jpg
$ Actuate both switches simultaneously to

avoid auger crossbeam warping. 3
- Check whether the heights on the left

and on the right are identical.
7.eps
E_DF65C_GB.fm 3-6 0504
E3
2.4 Auger extension
Depending on the type of screed, the most diverse working widths can be reached.
Auger and screed extension must match.

Refer to the appropriate chapter „Set-up and modification“ in the Bohlen-Betriebsan-
leitung:
– Screed extension chart,
– Auger extension chart.
To attain the desired working width, the corresponding screed extensions, augers,
tunnel plates or cut-off shoes must be mounted.
For widths of more than 3.00 m, the auger should be fitted with extension parts on
both sides to improve material distribution and to reduce the wear.
The diesel engine must be switched off whenever work is performed on the auger.
Danger of injuries!
E_DF65C_GB.fm 4-6 0504
E4
3 Screed
The operating instructions for the screed cover all work required for mounting, setting
up and extending the screed.
4 Electrical connections
Establish the following connections when the mechanical components have been
mounted and set up:
4.1 Connect remote controls
- at the socket (17) (on the left and right 18

beneath the rear console).
4.2 Connect levelling system
- Connect the socket (on the left/right of

the rear console) for the automatic lev-
elling system/handset here if control is
to be carried out via the controller.
17
B0092A1.pic
E_DF65C_GB.fm 5-6 0504
E5
4.3 Connect auger limit switches
- to socket (19)
(left/right on remote control)
4.4 Connect levelling device
- at the socket (20) (on the left/right on 19

the remote control).
20
F0119_A1.TIF
4.5 Connect working lights
- to sockets (21) (on the paver finisher).
21
Steckdosen_F6.jpg
E_DF65C_GB.fm 6-6 0504
E6
F Maintenance
1 Notes regarding safety
Maintenance work: Maintenance work may only be carried out when the engine is
at a standstill.
Secure the paver finisher and the attachments against inadvertent starting before be-
ginning any maintenance work:
- Set the drive lever to the centre position and the speed preselector to zero.
- Remove the traction drive fuse from the operating panel.
- Remove the ignition key and the main battery switch.
Lifting and jacking up: Secure lifted machine parts (e.g. screed or hopper) against
lowering by means of mechanical supports.
Spare parts: Use only approved parts and install them according to the specifica-
tions! If in doubt, contact the manufacturer!
Re-commissioning: Mount all protective devices before re-commissioning the paver

finisher.
Cleaning: Cleaning must not be carried out while the engine is running.
Do not use any inflammable substances (such as petrol).
Avoid directly cleaning electrical parts and insulation material with a steam jet; cover
them up beforehand.
Working in enclosed environments: Exhaust fumes must be conducted into the

open air. Propane gas bottles must not be stored in enclosed rooms.
$ In addition to these maintenance instructions, the maintenance instructions issued by

the engine manufacturer must be adhered to under all circumstances. All further
maintenance work and intervals listed in these are additionally binding.
F_DF65C_GB.fm 1-30 0504
F1
2 Maintenance intervals
5 2 6 8 13
12 11
20 4 1
13 8 6 22 23 21 3
11 12
1 4 20
17 13 24 25
F_DF65C_GB.fm 2-30 0504
27
F2
2.1 Daily (or every 10 operating hours)
(Oil) change
Lubrication
Quantity
Check
Operating
Item Maintenance point Amount
material
4 Chain tension - conveyor 2 x
High-pressure hydraulic fil-

4
ter
6 / x
(Number according to
5
equipment)
Chain tension, conveyor

8 2 x
drive
9 Auger - outer bearing 2 x Grease 5 squirts
17 Diesel engine - oil level 1 x Engine oil
20 Conveyor deflection roller 2 x Grease 5 squirts
see „Filling
22 Filling level, fuel tank 1 x Diesel fuel
volumes“
Hydraulicoilreservoir,filling see „Filling

25 1 x Hydraulic oil
level volumes“
27 Chain tension - conveyor 2 x
General safety check: see section 3.1.
Safety check
$ Check the oil level twice a day during the run-in period of the diesel engine!
When work has been performed on the hydraulic system: check all filters after
20 operating hours and replace them where applicable!
F_DF65C_GB.fm 3-30 0504
F3
5 2 6 8 13
12 11
20 4 1
13 8 6 22 23 21 3
11 12
1 4 20
17 13 24 25
F_DF65C_GB.fm 4-30 0504
27
F4
2.2 Weekly (or every 50 operating hours)
(Oil) change
Lubrication
Quantity
Check
Operating
material
Planetary gear see „Filling

1 2 x Gear oil 220
conveyor volumes“
Batteries:
2 - Acid level 2 x
- Terminals and cables
3 Air filter 1 x
5 Pump distributor gear 1 x
12 Auger drive chains 2 x
13 Conveyor drive 2 x Grease 5 squirts

F_DF65C_GB.fm 5-30 0504
F5
5 2 6 8 13
12 11
20 4 1
13 8 6 22 23 21 3
11 12
1 4 20
17 13 24 25
F_DF65C_GB.fm 6-30 0504
27
F6
2.3 Every 500 operating hours
(Oil) change
Lubrication
Quantity
Check
Operating
material
Auger box see „Filling

11 1 x Grease
(filling level) volumes“
Diesel engine:
see „Filling
17 - Oil change 1 x Engine oil
volumes“
- Filter change
Engine mounts x
2.4 Annually (or every 1000 operating hours)
(Oil) change
Lubrication
Quantity
Check
Operating
material
Planetary gear see „Filling

1 2 x Gear oil 220
conveyor volumes“
5 &
Pump distributor gear ( ) 1 x
21 V-belt tension 1 x
23 Fuel filter 1 x
Diesel engine:
- Valve clearance x
- Glow plugs x
Have a specialist check

the paver finisher, the
x
screed and the gas heater
system
Hoses and hose connec-

Check, replace if necessary
tions to the drive motor
F_DF65C_GB.fm 7-30 0504
F7
5 2 6 8 13
12 11
20 4 1
13 8 6 22 23 21 3
11 12
1 4 20
17 13 24 25
F_DF65C_GB.fm 8-30 0504
27
F8
2.5 Every 2 years (or every 2000 operating hours)
(Oil) change
Lubrication
Quantity
Check
Operating
material
3 Air filter 1 x
21 V-belt 1 x
22 Fuel tank and system 1 x
24 Hydraulic suction filter 1 x
Hydraulic oil reservoir – see „Filling

25 1 x Hydraulic oil
entire filling volumes“
F_DF65C_GB.fm 9-30 0504
F9
3 Points for checking, lubricating and draining oil
5 2 6 8 13
12 11
20 4 1
13 8 6 22 23 21 3
11 12
1 4 20
17 13 24 25
F_DF65C_GB.fm 10-30 0504
27
The points for checking, lubricating and draining oil are described in detail below.
The item numbers given in the headers refer to the illustration above.
F 10
3.1 Checkpoints
Planetary gear conveyor (1)

1
The check and filling screw (1) must be
in its 10 o’clock position for the oil level
check and for oil filling. To drain off the
oil, the drain plug (2) must be in its 6
o’clock position.
- To check the oil level, unscrew check

screw (1).
With the correct oil level, the oil is just

below the bottom edge of the check hole 2
or only a small amount of oil discharges
from the opening. Planet_F6C.cdr
To fill oil:
- Unscrew filling screw (1).

- Pour prescribed oil into the filling hole at (1) until the oil is just below the bottom
edge of the filling hole.
- Retighten filling screw (1).
Oil change
$ Only change the oil when the vehicle is at operating temperature, immediately after
stopping the gearbox.
This ensures that solid particles are not deposited.
Wear protective clothing when working with hot oil. Risk of health hazards if hot oil
comes into contact with the skin.
- Unscrew oil drain plug (2),

collect escaping oil.
- Unscrew filler plug (1) for venting purposes.
- Once the oil has all been drained out, screw drain plug (2) back in again correctly.
- Fill the new oil through the open filler plug until a small amount of oil exits from the
screw plug bore.
- Screw filler plug (1) back in correctly.
Collect used oil in a suitable container and dispose of correctly
$ Ensure a high level of cleanliness when filling oil.
$ First oil change after 150 operating hours!

F_DF65C_GB.fm 11-30 0504
$ Every month, check the gearbox’s bolt connections and if necessary tighten to the
tightening torques specified in the manufacturer’s documentation.
Oil quality
$ An oil quality check must be carried out every six months.

Used or aged lubricating oil must be replaced immediately.
F 11
Batteries (2)
When supplied, the batteries are filled 2

with the correct amount of acid. The acid
level should reach the upper mark. If this
is not the case, use only distilled water
for topping up!
The poles must be free of oxide. Protect
them with special pole grease.
Batterei_F6C.jpg
Air filter (dry air filter) (3)
For air filter maintenance, refer to Motor-

Betriebsanleitung.
Lufi_F6.jpg
F_DF65C_GB.fm 12-30 0504
F 12
Track tension of caterpillar drive (4)
The track tensioner for the drive track is

filled via the grease nipple (A) located on
the side of the caterpillar drive:
Checking track tension:

Drive the finisher’s caterpillar drive on a
suitable block of wood (B) or similar ob-
ject.
To relieve track tension, reverse slightly
20-30mm
so that the machine is however still on
the wooden block. B
The track tension is correct when the

chain sag between the middle roller and
chain is 20-30 mm.
If necessary, use a grease gun to top up

grease on chain tensioner (A).
Then move the machine a little forwards A
and backwards and check the sag
again.
Carry out this process on both caterpillar

drives!
Kettenspann_F6C.jpg,Laufw_F6C.cdr,Kettspann_F6C.cdr
F_DF65C_GB.fm 13-30 0504
F 13
Pump distributor gear (5)
The screw plug (5.1) is simultaneously

the filler aperture and oil level check.
- Unscrew the screw plug (5.1) and

check the oil level with the dipstick
connected to this.
5.1
- Top oil up if necessary, screw the
screw plug in again properly.
Ensure cleanliness!
PVGCheck_F6.jpg
High-pressure hydraulic filter (6)
$ All hydraulic system filters must be

checked and replaced where necessary
6.1
20 operating hours after repairs have

been made!
Replace filter cartridges when mainte-

nance indicator (6.1) turns red.
Drain the soiled oil that leaks out after

unscrewing the filter cap into a used oil
container.
Take out the filter cartridge and have it
disposed of by specialists (danger of en-
vironmental pollution!). Wash out the Hochdruck_F6.jp
housing, replace the O-rings and apply a
thin layer of oil to them. Mount the filter housing with the filter cartridge again and
tighten it properly. The red indicator will then be automatically reset.
F_DF65C_GB.fm 14-30 0504
F 14

Conveyor drive chains (8)
If the tension has been set properly, the

chain must be able to move freely ap-
prox. 10 - 15 mm. 8.3
Slightly loosen the four fastening bolts

(8.1) and the lock nuts (8.2) to re-tension
the chains.
Use the tensioning screw (8.3) to set the
8.2
required chain tension.
Re-tighten the fastening bolts and the
lock nuts.
$ Only carry this work out when the engine

is switched off!
8.1
8.1
Lrostantrieb.jpg,Lrostantrieb2.jpg
F_DF65C_GB.fm 15-30 0504
F 15
Outer auger bearing (9)
The lubricating nipples are located on

each side at the top of the outer auger
bearings.
These nipples must be lubricated each
time work is finished to force out any bi-
tumen residues that might have entered
and to supply the bearings with a fresh
filling of grease.
Apply 6 squirts of grease using a grease

gun.

9
If the auger is extended, the outer rings

should be loosened slightly when initially F0139_A1.TIF
greasing the outer bearing points in or-
der to improve ventilation on greasing.
The outer rings must be properly secured again after greasing.
New bearings must be filled with 60 squirts of grease using a grease gun.
F_DF65C_GB.fm 16-30 0504
F 16
Auger box filling level (11)
Only carry out maintenance work on the

drive chains when the engine is
switched off.
The auger box is equipped with a lifetime 11.2 11.1

grease filling.
In order to check the filling level:
- Remove the nuts (11.1) and remove

the closing cover (11.2).
The auger box should be filled with

grease up to the top edge of the lower
chain sprocket. (approx. 3.5 litres)
schneckantr.jpg
- If necessary, top grease up and seal

the auger box again properly.
F_DF65C_GB.fm 17-30 0504
F 17
Auger drive chains (12)
Only carry out maintenance work on the drive chains when the engine is switched off.
To check the chain tension:
- Manually turn both augers to the right and left. In this case, movement clearance at
the augers’ outer circumference should be 13-15 mm.
To re-tension the chains
- Loosen fastening bolts (12.1) 12.1

- Set the chain tension correctly using
the threaded pin (12.2):
- Tighten the threaded pins to 20 Nm
using a torque wrench. 12.1
- Subsequently loosen the threaded
pins again by one full revolution.
- Retighten the bolts (12.1).
12.2
schneckantr.jpg
Conveyor drive (13)
A lubricating nipple is positioned on the

left and right sides of the conveyor drive
housing.
13
Lrostantrieb.jpg
F_DF65C_GB.fm 18-30 0504
F 18
Diesel engine (17)
The engine oil level should be checked

with the dipstick (17.1) each time before
starting work.
17.1
Only check the oil level when the engine
is in a horizontal position!
$ An excessive oil level destroys the gas-

kets in the engine; insufficient oil causes
the engine to overheat and destroys it.
Refer to the engine operating instruc-

tions for oil and filter changes, fuel sys-
tem ventilation and valve play
adjustment Motoröl_F6.jpg
Check valve play and glow plugs
$ Check the engine’s valve play and glow

plugs after every 1000 hours of opera-
tion and adjust or replace if necessary.
To check and adjust valve play and to

check the glow plugs:
see engine operating instructions
Valve.Tif
Conveyor deflection rollers (20)
The deflection rollers for the conveyors

are lubricated with lubricating nipples
(20.1) located behind the crossbeam.
The centre bearings are lubricated via
20.1
the outer lubricating nipples.
Lrostumlenk_F6C.jpg
V-belts (21)
When checking the V-belts, it must be

possible to push them inwards by max.
1–1.5 cm.
F_DF65C_GB.fm 19-30 0504
If this is not the case, tighten the V-belts

(see Motor-Betriebsanleitung). 21
Riemen_F6.jpg
F 19
Fuel tank (22)
We recommend always topping up the
fuel tank before starting work to prevent
the tank from „running dry“, as this would
necessitate ventilation of the entire fuel
system. 22
Kraftstoff_F6.jpg
Fuel filter (23)
The system comprises a prefilter (23.1)
and a main filter (23.2).

23.1
Refer to engine operating instructions
for maintenance 23.2
Vorfilt.TIF
Hydraulic suction filter (24)

The filter must be replaced when the
maintenance indicator (24.1) reaches
the red mark. 24.1
The filters are also replaced when
changing the hydraulic oil.
25.1
Unscrew the lid of the filter housing on
the hydraulic oil reservoir and replace
the filter cartridge.
$ Never clean and reuse old filters! Always

use a new filter cartridge.
Hydraulic oil reservoir (25)

Hydraulik_F6.jpg
Use dipstick (25.1) to check the oil level.
With retracted cylinders, the oil level must reach the upper notch.
Dust and dirt must be removed from the oil reservoir vent on a regular basis. Clean
the oil cooler surfaces (also see Motor-Betriebsanleitung).
$ Use only recommended hydraulic oils (see the section „Recommended hydraulic
F_DF65C_GB.fm 20-30 0504
oils“).
F 20
Chain tension, conveyor (27)
The adjusting screws (27.1) are located

at the front of the crossbeam.
The conveyor chain tension should not

be too taut or too slack. An excessively
taut chain can cause the chain to be
stopped or to break when material falls 27.1
into the space between the chain and
Lrostspann_F6.jpg
the sprocket.
An excessively slack chain may catch on protruding objects and be destroyed.
For the daily visual inspection, peer hor-

izontally below the bumper. The chain
must not hang below the bottom edge of
the bumper. 240 240
If the chain has to be adjusted, measure
the distance between the lower edge of
the bottom plate and the bottom edge of F0159_A1.TIF
the chain when the chain is relieved (see

Figure).
F_DF65C_GB.fm 21-30 0504
F 21
General visual inspection
The daily routine should include visual inspection of the entire paver finisher, incor-
porating the following checks:
- Are components or control elements damaged?

- Are the engine, the hydraulics, the gearbox, etc. leaking?
- Are all fastening points (conveyor, auger, screed, etc.) in order?
$ Immediately eradicate any defects in order to avoid damage, potential accidents and
environmental pollution!
Check by a specialist
Have finisher, screed and optional gas or electric system checked by a trained spe-
cialist.
- as required (according to the operating conditions and the nature of application),

- but at least once a year, to ensure that they are safe to operate.
F_DF65C_GB.fm 22-30 0504
F 22
3.2 Oil drain points
Collect all used oil and have it disposed of properly! Risk of environmental pollution!
For the filling volumes, see „Filling volumes“.
Pump distribution gear (5)
The drainage point for the pump distrib-

utor gear is located behind the left side 5.2
flap.
Drain the oil:

5.1
- Hold the end of the hose (5.1) above a
used oil container.

- Unscrew the protective cap (5.2).
Allow the oil to drain completely and re-

install the protective cap properly.
PVGAblass_F6C.jpg
Diesel engine (17)
The drainage point for the engine oil is

located behind the right side flap. 17.2
Drain the engine oil: 17.1
- Unscrew the protective cap (17.1).

- Route the hose end into a used oil
container. Ölablass_F6.jpg
- Open the shut-off valve (17.2) with a
wrench and allow the oil to drain completely.
Replacing the engine oil filter:
- The filter (17.3) is located directly on

the engine block on the left-hand side. 17.3
It can be accessed by opening the en-
gine hood.
F_DF65C_GB.fm 23-30 0504
Ölfi_F6.jpg
F 23
Drive motor – oil filter cartridge
When changing the oil, the new car-

tridge is inserted after the used oil has
17.4
been drained.
- Loosen the filter cartridge (17.3) with a

filter wrench or a screwdriver and un- 17.3
screw manually.
- Lightly oil the rubber gasket (17.4) for Mo_oel4.tif
the new lubricating oil filter cartridge
and screw in manually until the gasket is flush.

- Tighten the cartridge by turning it one further half revolution.
After installing the oil filter, attention must be paid to the oil pressure display and good
sealing during the test run.
Fuel tank (22)
In order to drain water and sediment:

22.1
- Position a collecting vessel.
- Unscrew the drain plug (22.1) on the
bottom of the tank.
- Drain approx. 1 l fuel into the collecting
vessel.
- After draining, screw the screw in DieselAblass_F6.jpg
again, using a new gasket.
$ Dispose of collected fuel according to the national regulations.
Hydraulic oil reservoir (25)
To drain the hydraulic oil, the drain plug

(25.1) must be unscrewed and the oil 25.1
must be collected in a container with the
aid of a funnel.
After draining, screw the screw in again,
using a new gasket.
HydAblass_F6.jpg
F_DF65C_GB.fm 24-30 0504
F 24
4 Lubricating agents and operating materials
Use only the lubricants listed below or well-known brands of the same quality.
Use only clean containers (inside and outside) for pouring oil or fuel in.
Note the filling volumes (see the section „Filling volumes“).
$ Incorrect oil or lubricant levels promote rapid wear and cause the paver finisher to fail.
Total Fina
Aral BP Esso Mobil Shell Wisura
(Total)
BP ESSO SHELL
Total Mobilux 2
Multi- Multi- Alvania
Grease Multis EP Mobiplex Retinax A
purpose purpose Grease EP
2 47
grease L2 grease (LF) 2
Hot bearing Unirex S2 Aeroshell

grease Grease 22
Norva
High-
HT2
temperature
Svedala
grease
Demag order
(auger)
No.
956.90.10.05
See Motor-Betriebsanleitung.
Engine oil
Shell Rimula Super FE10 W 40 has been filled in at the factory.
See section 4.1

Hydraulic oil
Shell Tellus Oil has been filled in at the factory.
SHELL
BP Multi ESSO Total EP MOBIL
Spirax G
EP SAE 90 SAE 80W90 90 GX 90
Gear oil 90 80 W - 90
ESSO SAE 80W90 has been filled in at the factory.
Aral BP ESSO Total MOBIL Optimol

SHELL
Degol Energol Spartan Carter Mobil-gear Optigear
Omala 220
Gear oil 220 BG220 GR-XP 220 EP 220 EP 220 SHC 220 220
Aral Degol BG220 has been filled in at the factory.
Diesel fuel
F_DF65C_GB.fm 25-30 0504
F 25
4.1 Hydraulic oil
Preferred hydraulic oils:
a) Synthetic hydraulic fluid based on esters, HEES ( )&

Manufacturer ISO viscosity class VG 46
Shell Naturelle HF-E46
Panolin HLP SYNTH 46
Esso HE 46
b) Mineral oil pressure fluids
Manufacturer ISO viscosity class VG 46
Shell Tellus Oil 46
$ When switching from mineral oil pressure fluids to biodegradable pressure fluids,
please contact our factory advisors!
Use only clean containers (inside and outside) for pouring oil or fuel in.
F_DF65C_GB.fm 26-30 0504
F 26
4.2 Filling volumes
Operating material Amount
70 Litre
Fuel tank Diesel fuel 18,5 US-Gal.
15,4 Engl. Gal.
60 Litre
Hydraulic oil reservoir Hydraulic oil 15,86 US-Gal.
13,2 Engl. Gal.
10,5 Litre
Diesel engine
Engine oil 2,78 US-Gal.
(with oil filter change)
2,31 Engl. Gal.
2,6 Litre
Planetary gear
Gear oil 220 0,68 US-Gal.
conveyor
0,57 Engl. Gal.
3,5 Litre
Cooling system Coolant 0,93 US-Gal.
0,77 Engl. Gal.
1,7 Litre
Auger box Liquid grease 0,45 US-Gal.
0,37 Engl. Gal.
70 Litre
Pump distribution gear Gear oil 90 18,5 US-Gal.
15,4 Engl. Gal.
For the different types of operating materials, see „Lubricants and operating materi-
als“ ,Seite 25.
F_DF65C_GB.fm 27-30 0504
F 27
5 Electric Fuses
5.1 Main fuses (1)
Mainfuse_F6.jpg
- F3.1 Terminal box, overall electrics 50 A

1.
- F3.2 not in use
5.2 Fuses in the main terminal box
2 3
Klemmfuse.jpg
Fuse board (2)
Fuse1.Tif 1 2 3 4 5 6 7 8
No. F5.1 - F5.8 A

1. Hydraulic oil cooler fan 20
2. free 10
3. Screed heater prefuse 10
4. Starter 10
F_DF65C_GB.fm 28-30 0504
5. 1. Rear left socket 10

6. 2. Rear left socket, rotating beacon ( ) & 10
7. 1. Rear right socket 10
8. 2. Rear right socket 10
F 28
Fuse board (3)
Fuse1.Tif 1 2 3 4 5 6
Nr. F5.9 - F5.14 A

1. free
2. free
3. free
4. Main fuse for traction drive 15
5. Sensors / diagnosis for traction drive 1
6. Control fuse for traction drive 1
F_DF65C_GB.fm 29-30 0504
F 29
5.3 Fuses on operating panel
4 5
Element3_F6C.cdr
Fuse board (4)
Fuse1.Tif 1 2 3 4 5 6 7 8
No. F1.1 - F1.8 A

1. Activation lock, emergency stop button, 5
2. Indicator lamps; torn V-belt; indicators 3
Levelling system (slope/grade control), raise and lower
3. 5
screed
4. Right conveyor / auger 7.5
5. Left conveyor / auger 7.5
6. Tamper / vibration 3
Hopper hydraulics, screed hazard warning system, level-
7. ling system remote control, auger crossbeam height 7.5
&
adjustment ( ), extend / retract screed
8. Diesel engine stop solenoid 7.5
Fuse board (5)
Fuse1.Tif 1 2 3 4 5 6 7 8
No. F2.1 - F2.8 A

1. free 5
2. Horn 5
3. Option 5
F_DF65C_GB.fm 30-30 0504
4. free 7.5
5. Front working lights 5
6. Instrument illumination, front working lights 5
7. free 5
8. free 5
F 30

Paver Finisher DF 65 C: Operating Instructions

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Paver Finisher DF 65 C: Operating Instructions

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Paver Finisher

$ Precedes notes that must be observed to prevent damage to equipment.

 Precedes general notes and explanations.

+ Used to indicate standard equipment.

& Used to indicate optional equipment.

Fax: +49 / (0)591 / 91275-99

B Vehicle description ................................................................. 1

1 Safety regulations ...................................................................................... 1

E Set-up and modification ......................................................... 1

1 Special notes on safety .............................................................................. 1

4.4 Connect levelling device ............................................................................ 6

The road construction machine described in these operating instructions is a paver

Mounting of attachments: The paver finisher must only be operated in conjunction

14 t Levelling cylinder for paving thickness

+ = Standard equipment & = Optional equipment

- Automatic levelling/slope control system

Further equipment and upgrade options on request.

Steering system/operator’s platform: The independent hydrostatic traction drives

In the basic version, the height is adjusted by means of barrel nuts.

3.1 Emergency stop button

- on the operating panel

- on the operating panel

3.4 Ignition key / lights

3.5 Safety devices on the gas heater system

- Bottle valve (1)

3.7 Hopper transport safeguard

3.8 Screed transport safeguard

3 Screed hazard flasher

3.11 Miscellaneous equipment

- Warning triangle (o)

 For screed technical data, refer to the screed operating instructions.

Paver finisher without screed ca. 7,4 t

Paver finisher with EB 34 V/TV E screed

with extensions for max. working width: ca. 8,7 t

with filled hopper: additionally max. ca. 10 t

Basic width = min. paving width

Transportation speed 0 - 3,8 km/h

Working speed 0 - 32 m/min

Paving height 0 - 270 mm

Max. grain size 40 mm

Theoretical paving performance 300 t/h

4.4 Traction drive/chassis

Drive Hydrostatic drive, continuously controllable

Two separately driven caterpillar drives with

Turning capacity Turning on the spot

Speed See above

Make/type Deutz BF4L 2011

Model 4-cylinder diesel engine (air-cooled)

Performance 50 kW / 68 hp (at 2300 rpm)

Volume of fuel tank See chapter F, „Maintenance“

- Hydraulic pumps via distribution gear

Hydraulic circuits for:

Hydraulic oil reservoir - volume See chapter F, „Maintenance“

4.7 Material compartment (hopper)

Volume approx. 4.7 m3 = approx. 10.1 t

Minimum inlet height, centre 465 mm

Minimum inlet height, outside 650 mm

4.8 Material conveying

Conveyors Left and right separately controllable

Precedes general notes and explanations.

For screed technical data, refer to the screed operating instructions.

Drive carefully! Keep personnel out of the danger area!

Following towing, unscrew the threaded