HEI RISK ASSESSMENT FORM

Activity Water/Steam Leakage Rectification Site Location TURBINE/BOP/BOILER/AHP/FGD

1. General activities
a) Preparation for work Date 6/03/2023
2. Leakage Rectification
a) Bolts Tightening
b) Gasket Replacement
Description of Work c) Gland tightening
 Welding, cutting and grinding Review Date NA Rev No: NA
 Scaffolding erection/ dismantling
 Work at height
 Manual handling
3. Housekeeping

Localized Shutdown ☒ Required ☐ Not required Ref No. HEI-LEPCL-HSE-JHA-042

Contractor Supervisor
Department HEI Mechanical Team
(Name and contact No)

Contractor Supervisor
Contractor -Contractor ABC Mechanical Team
(Name and contact No)
HEI HSE Plan and safety procedures are to be followed at all times.
Minimum PPE to be worn at all times.
This JHA to be available at all point of work-operatives must be informed of this JHA and understand the risks involved in the works.
General Safety Condition
Tool box talk / pre-job brief to be given at the start of each work shift and before starting a new task or activity.
Requirements
Summer and Ramadan working hours changes are to be observed and details posted at worksite.
Paramedical or ambulance facilities to be available.
Emergency evacuation drill will be implemented and tested.
Minimum PPE Required Safety helmet, safety goggles, safety glove, safety shoes, Harness and ear plugs.
LS Likelihood / Frequency
CS Severity of consequence
E – Environmental

Consequence H – Health

S – Safety

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 Hazards 1st Risk 2nd Risk
Hazardous Assessment Assessment Action by Residual PTW
Key Stages Consequence Control Measures (Due Date) Risk Needed
Activities
(Who and How) LS CS RATING LS CS RATING

GENERAL RISK

1. General  Slips and trips  Hand injuries to 3 2 6  Prior to starting work, the 2 1 2 Mechanical Low PTW
activities that can occur the workers that person in charge shall conduct a Team required
 Preparation of while moving can be caused by P.J.B to share the knowledge
work tools to the careless acts regarding risk factors.
site while they are  When there are sharp objects on
moving the the passage toward the
equipment workplace put up proper
 Bruises to the warning signs.
workers that can  When moving the equipment,
be caused by secure them tightly to prevent
bumping against them from falling.
protruding parts  Secure working space and set up
of the passages a work zone.
 Damage to the  Housekeeping should be ensured
equipment by prior to start the job.
dropping it onto  In case of an emergency, contact
the ground, emergency hotline.
which can occur
when the
equipment is not
properly
tightened
 Using  Personal can get 3 3 9  Unauthorized personal entry 2 2 4 Mechanical Medium PTW
2. Leakage inappropriate/ injured or should be restricted. Team required
rectification substitute damage to  Ensure proper isolation and
a. Bolts tools. equipment can cross check it.
Tightening  Improper occur due to  Apply for LOTO, follow
b. Gasket Isolation of inappropriate/ LEPCL-HEI-HSE-P014.
Replacement equipment/line substitute tools  An appropriate and valid PTW
usage. to be ensured.
c. Gland  Appropriate PPEs should be
tightening worn by the workers.
 Don’t use loose connections.
 Be cautious of hand injuries
while using sharp tools and wear
protecting gloves.
 Proper implementation of SOPs.
 In case of an emergency, contact
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 Hazards 1st Risk 2nd Risk
Hazardous Assessment Assessment Action by Residual PTW
Key Stages Consequence Control Measures (Due Date) Risk Needed
Activities
(Who and How) LS CS RATING LS CS RATING

GENERAL RISK

HSE Team.

 Welding/  Fire &  Physical Injuries 3 3 9  Unskilled labor should not 2 2 4 Mechanical Medium PTW
cutting and Explosion to workers and perform this job. Team required
grinding  Substandard company asset  Ensure proper isolation and
method of hot loss due to fire & cross check it.
work explosion caused  Apply for LOTO, follow
 Unavailability by the presence LEPCL-HEI-HSE-P014.
of mechanical of combustible/  An appropriate and valid PTW
guard on flammable to be ensured.
grinder materials around  Prior to start the job LEL to be
 Slips, trips uncovered. checked.
 Substandard  Appropriate PPEs should be
methods will lead worn by the workers.
to personal  Appropriate tools should be
injuries and used properly to avoid any
cause fire which mishap or time delay.
in result will  Only color coded and company
affect company approved tools should be used.
assets and
 Be cautious of hand injuries
workers working while using sharp tools and wear
nearby. protecting gloves.
 Disk can be  Proper implementation of SOPs.
broken and

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 Hazards 1st Risk 2nd Risk
Hazardous Assessment Assessment Action by Residual PTW
Key Stages Consequence Control Measures (Due Date) Risk Needed
Activities
(Who and How) LS CS RATING LS CS RATING

GENERAL RISK

severely injure  Appropriate Fire extinguisher

the personnel, or placement at the site.
damage the  Assign a fire watcher to monitor
equipment. the activity.
 Physical injuries;  Firefighting and Safety
bruises, department to be informed prior
to start job.
 Combustible materials should be
removed/ isolated by fire-
resistant tarpaulin/ blanket.
 Safe handling of compressed gas
cylinders.
 Cylinders should be in upright
position and secured.
 Leak test of cylinders to be
performed prior to start it, place
it at safe distance from hot work
and at flat & stable ground.
 Follow the Hot Work procedure;
LEPCL-HEI-HSE-P022
 In case of an emergency, contact
HSE Team.
 Scaffolding  Personal Fall 3 2 6  An appropriate and valid PTW to 2 1 2 Mechanical low PTW
erection/  Hand be ensured. Team required
dismantling  Unstable injuries  Ensure there are no open edges
ground caused by Fall protection to be provided.
not using  Appropriate PPEs should be
 Slip Trip & appropriate worn to avoid any mishap or time
Fall tools to delay.
scaffolders.  Do not through objects from top
 Using to bottom and vice versa, use
inappropriate  Physical rope or mechanical means for
tools injuries are lifting up or down the material.
liable to  Prior to use the scaffolding,
occur due to visually inspect all the
personal fall scaffolding components to
Falling ensure there is no damaged/
objects/tools. substandard material.
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 Hazards 1st Risk 2nd Risk
Hazardous Assessment Assessment Action by Residual PTW
Key Stages Consequence Control Measures (Due Date) Risk Needed
Activities
(Who and How) LS CS RATING LS CS RATING

GENERAL RISK

 Scaffolding  Proper access ladder to be

collapse provided at least 3 feet above the
could occur deck.
and can  Install both guard rails (top &
cause mid) and toe boards.
damage to  The elevated working platform
structure and should be stable, inspected,
personal tagged and safe for use.
injuries to  Follow Scaffolding-LEPCL
scaffolders/ HEI-HSE P017 for more
working/ information
passing
nearby.
 Working at  Personal Fall  Physical injuries 3 3 9  Valid work permit is required. 2 2 4 Mechanical Medium PTW
height  Falling are liable to  Ensure there are no open edges. Team required
objects/ tools occur due to  Fall protection to be provided,
 Slip, Trip and personal fall full body harness belt with
Fall  double lanyard to be used.
 Falling objects/  Prior to commencing the job,
tools on head or shift in charge/ supervisor
body could cause should ensure that no-one
severe injuries or should be allowed to work at
dislocate the height having height phobia.
joints.  Avoid working near live cable
 lines/ equipment, if not possible,
 Physical injuries maintain the safe distance and
could cause due take appropriate precautionary
to slip, trip and measures according to the
fall hazards procedure; LEPCL-HEI-HSE-
P013
 Use of insulated tools/
equipment.
 Secure the tools/ equipment, do
not throw anything from top to
bottom or vice versa.
 Maintain 3 points of contact
when climbing or descending
the ladder.

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 Hazards 1st Risk 2nd Risk
Hazardous Assessment Assessment Action by Residual PTW
Key Stages Consequence Control Measures (Due Date) Risk Needed
Activities
(Who and How) LS CS RATING LS CS RATING

GENERAL RISK

 Do not stack unnecessary

materials on the platform, clear
the path/ escape route.
 Follow the procedure; LEPCL-
HEI-HSE-P018


 Manual  Load failure  Foot/ body 2 3 6  Valid work permit is required. 1 2 2 Mechanical low PTW
Handling  Improper injuries due to  Prior to job ensure there are no Team required
handling load failure to the obstacles/ route is clear.
workers.  Maximum allowable load; 20kg
 Musculoskeletal per healthy person is allowed.
Disorders;  Safe Manual Lifting includes;
sprains and Bend down, close the load to
strains. Back body, grip it properly, and then
injuries. Soft- lift it with the legs.
tissue injuries to  Do not twist, or over reach.
wrists, arms,  Correct your posture while
shoulders, neck working.
or legs. Hernias  Beware of pinpoints.
due to improper  Appropriate PPEs to be worn.
handling.  Follow Manual handling
procedure;
LEPCL_HEI_HSE_P024.

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 Hazards 1st Risk 2nd Risk
Hazardous Assessment Assessment Action by Residual PTW
Key Stages Consequence Control Measures (Due Date) Risk Needed
Activities
(Who and How) LS CS RATING LS CS RATING

GENERAL RISK

3. Housekeeping  Slip, Trip  Physical Injuries 3 2 6  Authorized personal should be 2 1 2 Mechanical low PTW
could occur allowed to work. Team required
while stepping  Valid work permit is required.
on objects and  Appropriate PPEs should be
tripping, slippery worn.
areas, and fall.  Maintain safe distance from
hazards.
 Ensure that after work, site is
clean and tidy.
 Ensure appropriate SOPs
Implementation.
 In case of an emergency, contact
HSE Team

Prepared by: Name Signature/ Review by: Name Signature / Date Approved by: Name Signature / Date
Date

HEI HEI HEI

Mohsin Tariq M. Waqas Shafqat Ali
Engineer/AM DGM Health & Safety

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