2 FF 76 Dea 2221437 D 5849 BB 01 BDDD 2 Ec

CHAPTER 17
MANAGING MATERIALS DATA

Deborah Mies
MSC.Software Corporation
Santa Ana, California
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1 HISTORY OF MATERIALS DATA 3.4 Designing the Database 486
MANAGEMENT 476 3.5 Developing a Prototype Database 490
3.6 Populating the Database 490
2 IMPLEMENTING A MATERIALS 3.7 Building the Database 491
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DATA MANAGEMENT SYSTEM 479 3.8 Customizing the User Interface 492
2.1 Planning 480 3.9 Qualifying the Database 492
2.2 Implementation 480
2.3 Deployment and Support 484 4 COMMERCIAL DATABASE
MANAGEMENT SYSTEMS 494
3 CREATING THE DATABASE 484
3.1 Defining the Project Team 485 5 MATERIALS DATA STANDARDS 497
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3.2 Defining the End User Data
Requirements 485 6 SUMMARY 502
3.3 Defining the Functional
Requirements 486 REFERENCES 502
Previous chapters have described the sources and usage of materials data in
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product manufacturing organizations. This chapter discusses the process of man-

aging materials data. After examining its history, discussions will be provided
on the design and implementation of materials data management systems, the
design and creation of the underlying database(s), and the evolution and use of
standards for materials data reporting and exchange. A brief summary of com-
mercially available database management systems is provided. We will begin by
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establishing the premise that the ability to manage the vast amount of materials
information used in manufacturing organizations is perceived as a tremendous
tool for increasing efficiency and profitability.
Materials data is used to support many different functions in a manufacturing
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organization from the initial phases of design to the disposal requirements at the
end of a products’ life cycle. The most critical of these functions is the process
of analysis, used to predict the product’s performance in its end-use environment.
The completeness of the required data sets is crucial to most forms of mathe-
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matical analysis required for engineering simulation. The pedigree or back-

ground data for the tested material property data, as well as the specific
properties required for the analysis must be readily available to the analyst.
These properties are either acquired from established sources or the result of
rigorous testing or a combination of the two. It has been estimated that the cost
Handbook of Materials Selection, Edited by Myer Kutz

ISBN 0-471-35924-6 䉷 2002 John Wiley & Sons, Inc., New York
475
Copyright © 2002 John Wiley & Sons Retrieved from: www.knovel.com

476 MANAGING MATERIALS DATA
of testing for a complete set of materials properties required by a designer for

a new application can be in excess of $1 million with an acquisition time of
greater than 5 years.1 Additionally, it is estimated that engineers spend over half
their time acquiring and verifying the validity of this data. Effective management
of this data is paramount for organizations having functions that are materials
data intensive. It reduces the cost of materials data acquisition, improves the
usability and reusability of acquired data, and increases the efficiency of the
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engineering organization.
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Historically, the confidence in a new product design relied on large safety
margins and field service experience. The introduction of computerized design
and analysis systems offered the promise of selecting the right material for an
optimized design early in the product development cycle. This requires that
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consistent and high-quality materials information be used throughout the design
to manufacturing process. In addition to the resulting cost reductions, the benefits
of effective data management are realized in terms of higher quality, decreased
warranty costs, shorter product development cycles, and traceable and auditable
systems.2
So what does ‘‘materials data management’’ mean to an organization? It
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means:
● Making the materials properties acquired by an organization available to

all functions requiring that data within the organization in a consistent
and timely manner from an official, centralized source
● Providing a means of controlling the sources of materials properties used
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for a given function

● Controlling access to specialized and proprietary information
● Providing the available materials properties in a format that optimizes its
usability and reusability
1 HISTORY OF MATERIALS DATA MANAGEMENT
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In many organizations, the engineer responsible for a specific analysis maintains

the information he requires. It is often found in old notebooks, jotted on scratch
pads, in textbooks, and other references known only to him. This data provides
little, if any, traceability and limited pedigree information. The values are often
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just simply those that have ‘‘always been used.’’ If the engineer leaves the or-
ganization, the search for the required data begins again. Often the data is not
accessible to other individuals within the same company, and the acquisition
process is duplicated, sometimes resulting in the use of different values for
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identical properties, producing inconsistencies in analysis of the same system or

structure. It has been estimated that 50% of an engineer’s time is spent searching
for and verifying materials property data.
Organizations for whom traceability is important often require ‘‘certified’’
data, which has been evaluated by experts and approved for a specific applica-
tion. These organizations have long recognized the value of the materials data
they use. Many organize the data into official handbooks that are distributed
throughout the organization, fulfilling the requirement for controlling the data
used in their analysis processes. However, the process of creating the handbooks

1 HISTORY OF MATERIALS DATA MANAGEMENT 477
is time-consuming and costly. Rocketdyne Division of Boeing North America

documented the process for adding data from a vendor for a new material into
its handbook3 in the following manner:
1. Test data obtained from vendor was typed into a curve-fitting program.
2. A best-fit curve was constructed based on the test data.
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3. Archived data and data from other sources for the same material and test
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condition were retrieved to compare with the newly constructed curve.
4. If a difference existed between the new data and historical data for similar
materials, the difference was reconciled in one way or another, and the
new data was finalized.
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5. A written report was generated for distribution to those who immediately
needed the data.
6. The report was archived in the files.
7. The newly constructed curve would eventually be entered in the hand-
book.
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Since the hardcopy manual was difficult to update, this process may have
taken up to a year. Rocketdyne’s hardcopy materials properties manual consisted
of four volumes with over 1500 pages and 5000 curves. Revisions to this manual
involved a major effort in terms of time, as well as paper.
As usage of computers became more widely available, companies began to
realize the potential for tremendous cost savings through the optimization of
their processes. They envisioned the capability for systems that would allow
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them to go beyond mere data storage within their organizations. The specialized
use of computers in storing materials data for access by designers and analysts
companywide provided new capabilities to search for and compare materials
based upon specified properties and allowed designers to consider new materials
options early in the design phase of a new product cycle. The possibilities for
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shortening the design cycle, making products of higher quality, improving the
consistency of manufactured parts became a reality. Most of these improvements
were driven by the need to improve profitability, others by the need to provide
audit trails as required for ISO 9000 compliance. Response to these new re-
quirements has led to the development of numerous ‘‘materials databases’’ in
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the past decade, either as commercially available products or in-house devel-

opments.
The introduction of product data management (PDM) systems to the market-
place provided additional tools for the integration of product data throughout an
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organization. While slow to catch on, by 1999 the estimated market size for
PDM systems reached $1.6 billion. Its growth was driven by an increasing
awareness of the value of these systems in improving workflow, configuration
management, document and information integrity, and communication through-
out the enterprise.4 Various specialized functions, including materials data
management systems, are now being linked with PDM systems. For the manu-
facturing community, PDM is a natural complement to computer-aided engi-
neering (CAE), by providing a repository for data that is accessed by CAE. The
integration of CAE and PDM enables the access, verification, and control for

CAE input and output data.5 ‘‘Simulation data management’’ is vital to the in-
tegration of CAE into the product development process. The benefits are anal-
ogous to those of materials data management systems and include:
● Improved access to authorized data sources

● Higher throughput for analysts and designers, resulting in faster and more
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reliable engineering decisions
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● Fewer simulation errors, increased repeatability of simulation methods,
with full traceability
● Enhanced collaboration between design and simulation, within the enter-
prise and throughout the supply chain
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The Internet, or World Wide Web, has been credited with the substantially
increased market for PDM-type systems. Being universal, inexpensive, accessi-
ble, and hardware-independent, web-enabled PDM formed a prototype for web-
enabled materials data management systems. Even in organizations where the
databases are not fully integrated, and legacy systems remain, web enablement
dM
allows the data from multiple sources to be displayed on the screen at the same
time. This includes not only data from the PDM system but from the shop floor,
parts management systems, purchasing, finance, shipping, and legacy systems
as well. Once accessed, a web interface, with the look and feel of standard
reporting mechanisms, can be used to generate reports by simply printing the
screen. Most companies find that establishing a workable web browser interface
as a front end to their PDM system is quite simple, requiring minimal program-
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ming expertise and technical support.6

While the Internet provides access from or to vastly different sources, the
Intranet has enabled organizations to distribute materials information from a
centralized location to all its satellite offices and divisions. This bourgeoning
expertise has facilitated the distributed ‘‘build-design’’ teams in many global
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enterprises that support the ‘‘design anywhere, build anywhere’’ business model.
As use and acceptance of these systems expand, additional applications have
surfaced in the area of business-to-business collaboration. The power of the
Internet allows companies to readily transact with each other and access each
other’s information, making collaboration a reality. The first wave of Internet
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collaboration was in the supply chain, as companies worked with customers,

suppliers, and intermediaries to manage inventories. By simplifying transactions
and sharing information, companies continue to drive down costs, cut cycle
times, and reduce inventories. The cutting edge of supply-chain collaboration is
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moving upstream from there. Intermediaries and suppliers are now doing col-
laborative planning and forecasting, creating a shared vision of what customers
will eventually buy, so that the right product can be in the right place at the
right time. Companies are also collaborating on product development. Instead
of a system maker and a component supplier developing their products separately
and then trying to make them fit, they use a shared design database to develop
everything together from the outset. In some industries, competitors are stan-
dardizing on common parts and practices by sharing information over the Inter-
net. Companies must be prepared to work with others—not out of a sense of

2 IMPLEMENTING A MATERIALS DATA MANAGEMENT SYSTEM 479
altruism, but for shared benefit.7 Today, an array of ‘‘off-the-shelf’’ systems and
custom implementations are available, making collaborative PDM tools conven-
ient and economical for even small and medium-size companies.
2 IMPLEMENTING A MATERIALS DATA MANAGEMENT SYSTEM
Based on the previous discussion, it is apparent that the primary drivers for
materials data management in today’s industries are the requirements to:
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● Reduce the time to manufacture and the associated need for quick access
to approved data.
● Disseminate or exchange data between different functions or organiza-
tions.
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● Increase product quality and consistency resulting in lower warranty costs.
● Increase profitability by decreasing design, manufacturing, and testing
costs.
● Improve traceability of data pedigree to substantiate product warranty
claims.
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Therefore, a materials data management system must be more than just a com-
puterized version of a set of handbooks.8 It must serve the material information
requirements of the entire product life cycle. These include:
● Conceptual design, where materials information is required to screen can-

didate materials based on functional performance requirements and prior
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experience with candidate materials used in similar products.

● Design, where materials information is needed for specific (stock) mate-
rials, their grades and finishes, standard components and/or joining ma-
terials as specified in the engineering bill of materials. At this stage,
specific material objects are designed and analyzed for end-use environ-
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ments including manufacturing, assembly, service, maintenance, and dis-

posal.
● Manufacturing, where materials information is needed for specific mate-
rial object manufacturing processes, tooling, assembly fixtures, joining
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materials, dunnage, and in-process materials consumed during manufac-

ture.
● Operation, where materials information is needed for in-service operation,
including data for health monitoring, maintenance, repair, and other ma-
terial-specific operating information provided by the manufacturer to the
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end-user.
● Disposal, where materials information on composition, procedures for re-
cycling, and other environmental impact data are required at the end of
the product’s service life.9
The success of a materials data management system lies in appreciating that

the end users at each step of the product life cycle must access, retrieve, and
manipulate approved materials data, and that the system structure, its user in-

terface, and its data content must be designed to provide for this wide range of
usage at the outset. A well-designed and integrated materials data management
system should provide efficient archiving and distribution of knowledge, elimi-
nating duplicate materials testing, and optimizing the number of specified ma-
terials.10
Most current configurations of materials data management systems use client-
server technology, incorporating a centralized database management system
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(DBMS), software applications that enhance the DBMS, and web access. As
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discussed earlier, the flow of data throughout the organization, exported in a
usable format to each function may be enhanced by PDM configurations that
interact with the materials data management system. Then the materials data
becomes integrated throughout the organization. Otherwise, web enablement can
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provide easy access to the materials data management system by simple entry
of a URL in a web browser window. The web-enabled materials data manage-
ment system is the focus of the following discussions.
2.1 Planning
A successful implementation requires full management commitment and careful
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planning, which includes the following elements:
● Clearly identifying the vision for a successful implementation, stated in

terms of the company’s business objectives. The vision statement is used
to guide decisions for purchases and implementation and to define the
metrics for success.
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● Creating a project plan, resource allocation plan, and time allocation plan.
● Risk analysis and mitigation throughout all phases of the implementation.
● Planning and managing deployment and closure of each project and sub-
project.
2.2 Implementation
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Implementation of a materials data management system is a customization of

standard software development practices. The four phases in implementing a
new software solution include analysis, design, implementation, and testing. The
following sections provide information regarding the application of this process
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to the design of a materials data management system within a manufacturing

organization. Implementation and testing, therefore, is followed by deployment
of the software throughout the organization and system support.
Analysis
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The initial discovery phase provides the backbone for the entire implementation.
Its goal is to understand the organizations’ compelling needs and/or primary
business drivers for implementation of materials data management, how it should
function within the organization, and how the system should be deployed. State-
ments similar to the following represent typical business drivers:
● To reduce cost and process cycle time by a factor of 10

● To improve communication, integration, and flexibility

● To promote innovation and understanding of the use of new materials

● To improve productivity by running all operations from a single materials
database
● To eliminate redundant materials testing by making data available to all
analysis functions
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This initial phase must first define and document the company’s product de-
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velopment process and how materials data is currently used in that process. The
use of detailed process charts for the mechanical design and analysis of the
product can clearly identify the data flow requirements and allow for standard-
ized methodologies.11 All end users of the system and/or end-use applications
with which the system must be integrated should be identified during this pro-
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cess. This may include the following materials-related functions:
● Product design
● Engineering analysis
● Materials engineering
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● Manufacturing specification
● Materials ordering or bill of materials
● Other applications, such as PDM or collaborative PDM systems
● Functions at satellite offices
For each function, the following should be identified:

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● The current data sources

● The types of data to be stored in the database
● How the data is retrieved and viewed
● The form the data must be in to be read by the individual applications
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● How data it is to be reported or extracted from an application

● What standards and terminology must be utilized by the system
● Security or controlled access requirements
● Versioning control requirements
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This preliminary requirements gathering provides an understanding of what

schemas, databases, user interface requirements, queries, and other customiza-
tions may be required within the end user’s environment. It also provides an
indication of the internal and external resource requirements. The project may
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be further promoted by assessing, near term and long term, the cost of inaction.
Deliverables: Preliminary findings document, vision statement, and the data
flow diagram.
Design
The system design phase must produce a detailed set of requirements for the
system. Software requirements include the definitions of the user interface soft-
ware, the DBMS, and any software required for versioning or controlled access

to the data. Hardware requirements should include preferred platforms for both
client and server. From this, an initial materials information solution can be
proposed and a return on investment (ROI) analysis provided.
Selecting a DBMS requires understanding your organizational requirements.
While databases are traditionally designed to simplify the development of data-
intensive applications, a carefully selected database management system can
eliminate development altogether, by providing enough functionality that the end
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user can use the tools immediately to enter, examine, and process application
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data.12 Traditional database requirements include:
● The ability to store a large volume of structured data

● Capability to retrieve data from storage via a simple query mechanism
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● Distributed capability, allowing data storage on more than one location or
machine
● An applications package, providing easy data modeling capability
● A crash recovery system, providing the ability to bring the database back
to a consistent state automatically
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● Data independence, allowing data changes without modifying existing ap-
plication programs
● Reasonable performance requirements
Additionally, the DBMS used to store materials property data must have the
capability to store and handle complex data types, including numerical values
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with units, footnotes, and numerical precision, graphical data, images, and doc-
uments.
The user interface software for a web-enabled materials data management
system must typically provide the following capabilities, most of which will be
identified in the discovery phase:
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● Graphical displays for comparison of materials properties

● Search capabilities based on product names (character strings) or prop-
erties (numerical values)
● Interaction with data pre- and postprocessing applications, such as Excel
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or other proprietary software

● Ability to add to or delete data from the database
● Ability to extract or translate required data sets to identified applications,
in required formats
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● Ability to utilize existing standards for data modeling

● Ability to convert units between standardized unit systems, ensuring con-
sistency in an analysis and compatibility with analysis or postprocessing
software
● Customizability of the user interface, using common web interface meth-
ods and technology such as HTML and/or Java programming.13
● Versioning control or provision for a formal update process to ensure that
a user can verify use of the most current data

● Secured or controlled access to subsets of stored data. Compilations of

engineering knowledge, such as proprietary materials property data, rep-
resent a substantial investment for manufacturing companies, access to
which must be carefully controlled. This is particularly challenging in
global markets, where manufacturers may be partners on one project and
competitors in another.13 When dealing with the Internet or Intranet and
PDM, both PDM security access and transmission security must be im-
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plemented. Outside a company’s firewalls, transmissions can be secured
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by encrypting files in the vault prior to transmission. Within companies,
usage can be secured using standard secured access processes.4
● Integration with other systems via PDM, application programmatic inter-
face (API) or integrated client technology.
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Deliverable: Preliminary statement of requirements.
Implementation
The implementation process is generally scheduled over a period of time, phas-
ing in the database building process with implementation by the various func-
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tions requiring access to the data. This process can be facilitated logically by
the use of the data flow diagram constructed in the initial design phase. It is
often helpful to identify low-risk, high-return pilot implementation opportunities.
The tasks for this phase include:
● Definition of implementation deliverables and milestones

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● Identification of process redesign necessary prior to deployment

● Development of a timeline to achieve a total implementation (the imple-
mentation plan), including both pilot and fan-out
● Need for documentation and training
● Development of an executive summary based on results for reference by
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management
● Estimates of the return on investment (ROI), based on the implementation
plan
Deliverables: ROI Projections, requirements document (user and high-level
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technical requirements).
Testing
This phase includes the installation of hardware and software for a specified
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portion of the organization or a specific function. To provide for a thorough

evaluation of the software, a prototype database must be designed, built, and
installed. The user interface must be designed or customized, and training ma-
terials created. Extensive testing must be performed on this initial concept of
the solution. Usage, performance, support requirements, user issues, and data
issues should be documented. From this, modifications to the software will be
identified and implemented. Resource requirements can be refined, and the de-
tails for fan-out can be specified and adjustments made as required. ROI pro-
jections can be revised accordingly.

Success at this stage can be measured by the ability of a team to quickly

integrate the system into their day-to-day activities, documented time savings in
retrieving data, exporting data to specified applications, comparing materials,
and meeting reporting requirements.
Deliverables: Design document, and a functional application to be scaled

into a production application in the next phase.
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2.3 Deployment and Support
At this phase, upgraded software is installed at the pilot installation site, verified,
and evaluated. Customization of the user interface is refined. Training should be
extended to include the remaining user and administrative community. Database
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production procedures should be developed and implemented. Database building
is expected to continue, but the schema design should be finalized based on user
experience.
If the upgraded implementation is satisfactory, fan-out is continued based on
the adjusted implementation plans. In the case of web-enabled access, the ap-
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plication software can be installed on the designated servers and accessed from
client machines. The web browser interface should be refined based up the most
up-to-date customized version of the software application. The requirements for
ongoing support should be defined.
Success is measured by centralized access to approved materials data for all
specified engineering and manufacturing functions. The majority of end users
should feel comfortable with the revised materials processes. Materials-related
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activities should exhibit increased efficiency.
Deliverables: Customer training/administration/user manual(s) and produc-

tion application with complete production data integration.
3 CREATING THE DATABASE

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The following is an overview of the process used to design and create a materials
database that best meets the specifications of the end users. It is not the intent
of this section to provide an exhaustive study of database design and imple-
mentation but only a general understanding of the scope of the tasks for creating
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a database useful to a manufacturing organization. There are many excellent

resources available on this topic, from extremely technical to hands-on resource
guides. In most instances, the reference guides provided with DBMS software
adequately describe the technical details of database design required to physi-
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cally create a database for use with that application.

The success of any project, especially that of creating a materials database
from numerous sources of data, requires careful planning and the commitment
and organization provided by a project team. The approach outlined in this
section requires defining the database in the context of the individual end-use
applications to assure that all end-users have as complete a data set as possible.
The requirements for each end-use application may then be merged to create
one database. After the database is compiled, the interface can be customized
to optimize use of the database by the various end users.

3.1 Defining the Project Team

In creating the project team for designing and creating the databases, the fol-
lowing functions are suggested. It is highly recommended to have one individual,
generally the project leader, who provides the focal point for all communications
involved in the database design and building process.
The project leader must champion the cause, organize the project, and co-
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ordinate the effort. This person sets the milestones, establishes acceptance cri-
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teria, periodically reviews the project, and puts in place the approval procedures.
The end user defines the end use of the database, which must supply all
necessary information in a usable form. Therefore, the end users should be
involved in every level of database design and development. Their input deter-
mines what materials and what information for each material are stored in the
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database, how the data is stored, how the data is retrieved, how the user interface
is customized, how the data is exported, and what unit conversions are required.
Note that a database may be developed primarily for the organization and storage
of data. In this case, the end user is often also the data provider.
The data provider is a focal point for all data sources. This person is respon-
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sible for gathering the information from all data sources required to meet the
needs of the end users. He compiles the data, identifies and documents the
storage media and format, and organizes it for entry into the database. Input
from the data provider helps to determine the most efficient methods for data
entry.
The programmer is responsible for translating electronically formatted data
into formatted files for loading data into the database. This person is also valued
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for his expertise if data reduction or manipulation is required prior to data entry.
The database builder creates the database using the tools provided by the
DBMS application. The database builder compiles all the information provided
by the end users, creates the schema design, creates or compiles the data loading
files and/or techniques, initializes and loads the database, creates all required
auxiliary files, and corrects errors discovered during the quality assurance pro-
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cess.
3.2 Defining the End User Data Requirements
While efficient data storage may seem to be the purpose of a database system,
the utility of the database is severely limited if it is not designed to meet the
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needs of the end use application(s). Therefore, a clear understanding of both the
short-term and long-term end user applications is required.
For each application identified in the initial planning phase, specify the fol-
lowing materials data storage requirements should be specified:
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● What materials are to be included?

● What information is applied globally to all end users?
● What pedigree information is required for each material?
● What properties are required for each material to optimize use of the
database by the end user?
● What information is best provided as footnotes or metadata? (i.e., it is too
sparse to require an attribute or too irregular to categorize)

● What are the user access privileges? Is some data restricted?

● What assumptions must be avoided?
● How often must this data be updated?
3.3 Defining the Functional Requirements

Most of the functional requirements are a result of or defined by the end user
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application. When defining the functional requirements, try to anticipate future
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applications for the database. Typically, the following questions should be an-
swered:
● What types of queries (groupings of subsets of data) or data searches, list
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them if possible, will be performed on the database?
● What information is required to adequately identify the material records
returned by the query or search?
● Will curve, table, or matrix data need to be represented?
● Will data be mathematically manipulated, required by pre- or postpro-
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cessing, and what is the required accuracy?
● What information is routinely accessed?
● Will the data be exchanged with or exported to other applications?
● What will be the acceptance criteria? Define the individuals responsible
for approval.
3.4 Designing the Database
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Materials data management systems typically have similar interface require-

ments, but the underlying database will be one of three common structures:
relational, hierarchical, or a hybrid of the two. The following discussion relates
to the process of creating a hybrid hierarchical-relational database. Comments
are provided for their adaptation to relational databases.
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Before beginning the database design, it must be determined whether to store

the data in one database to be accessed by all end users or to divide the data
into separate databases. This relates to decisions regarding the requirement for
a distributed database system. Note that data can be stored in one database and
then subdivided into separated databases for the individual end use applications.
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This often makes the process of updating the databases simpler. Some of the
questions to be answered include:
● Will the total volume of data be unwieldy? Smaller databases are always
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faster and easier to update.

● Are the end uses similar or radically different? Is one or many databases
expected by the end user?
● Will the data sources be updated on disparate schedules (i.e., archival data
vs. ongoing test data)?
● How well do the categories of attributes that define the materials from
different end users overlap? Can multiple databases use the same schema?

● Are the materials properties tested to similar standards?

● Does the database size pose a problem for any of the end users based on
performance requirements?
Having developed an understanding of the end users and how they intend to
use the database and data, it can then be determined which elements are to be
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stored in the database (or each database). More data may be available than is
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required to meet the end user requirements. Data that is not specifically required
by any of the end users should be evaluated for its potential utility before being
added to the database. Often it is desirable to keep all available data in one
place as an official repository.
Once all data elements are listed, the relationship between the elements is
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established. This information is used for the development of the database
schema, which defines how the data is structured within the database. The fol-
lowing information, preferably compiled in sequence, is required for each ap-
plication.
1. The Data Elements (Attributes). Database attributes are a numerical, tex-

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tual, or graphical representation of the data. Textual attributes are useful for
storing documents related to materials, tests, test data, property data, engineering
specifications, revision histories, etc. Images are often included to demonstrate
test layouts, engineering drawings, photomicrographs of test results, photos of
specimens or products, etc.
All attributes that are required to provide the end user with the information
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necessary to qualify material property values and to provide the property values
themselves for the materials in the database must be identified. These attributes
should serve one of the following functions:
● To characterize the material to the level required by the user. The Amer-
ican Society for Testing and Materials (ASTM) and other organizations
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provide standards for accurately characterizing materials.

● To identify the source of the data. Data provided by different organizations
may include the name of the organization, address, phone, test employee
identifiers, etc. Validated data may require different parameters than test
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qualification. In-house or in-process test data may include the test group
and employee identification or similar parameters for tracking purposes.
● To identify test parameters, conditions, methods, and the details of the
test specimen. ASTM provides standards for identifying and qualifying
test methods.
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● To identify the property values to be stored in the database for the ma-
terials. This includes single-point scalar and test values, curves (arrays),
images, and documents.
2. The Attribute Definitions. The attribute names and definitions provide a
dictionary relating the attributes to terminology easily understood by the end
user. These names and definitions are used in the schema that defines the da-
tabase structure, to create customization files, and in quality control procedures.

Relational databases typically use field specifications to define attributes. Field

specifications are composed of five types of elements: general elements, physical
elements, logical elements, and specification information. Field-level and data-
level integrity are established using thorough definition of the field specifications
for each attribute.
Attribute definitions should include, as a minimum, the following information
for a materials database:
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● Attribute Type (Physical Element). The attribute type determines the form
by which data can be searched and how it can be manipulated. This may
include character strings, integers, real numbers, curves, matrices, text
files, images, etc.
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● Units (Logical Element). A consistent unit system must be provided for
the entire database. The units must be consistent for each instance of an
attribute in the database. Unit conversions may be required to provide the
end user with useful information in the units system required by his ap-
plication.
● Description (General Element). The attribute should provide a description
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of the attribute name in terms the end user understands. This label is
typically used in displaying and searching data.
● Numerical Precision (Physical Element). The attribute precision provides
the number of significant digits to which data is to be stored in the da-
tabase and number of significant digits to which data will be displayed.
This applies to all real, curve, and matrix values. American Iron and Steel
Institute (AISI) provides standards for precision of computed values.
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● Constraints for Allowable Values (Logical Element). Determine and record

data constraints to identify out-of-range data during the data entry process.
Also determine existence constraints when the data must be supplied for
a material or property in order for it to be a valid entry in the database.
This information can be used for data translation, database building, and
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quality assurance.
● Attributes for Thesaurus or On-Line Help (General Element). Identify in-
formation relating to the attributes that should be provided as end user
documentation.
● Test Specifications (General Element). Identify and record test specifica-
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tions, conditions, or identification that applies to all instances of property

attributes.
● Quality Indicators (Specification Information). Quality (statistical) indi-
cators or qualifiers required to qualify the data for the end user should be
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provided for property data. For example, the National Institute of Stan-
dards and Technology (NIST) provides the following guidelines for use
of its on-line Ceramics WebBook, a collection of property values derived
from surveys of published data14:
Certified (standard reference values)
Validated (confirmed via correlations and models)
Evaluated (basic acceptance criteria satisfied)
Commercial (manufacturer’s data)

Typical (derived from surveys from values for nominally similar ma-
terials)
Research (preliminary values; work in progress)
Unevaluated (all other data)
3. The Attribute Groups. Having identified the attributes to be included in
the database, they are now grouped by common characteristics in the context of
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the end user. Typical groups of attributes are specimen identification, material
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composition, specimen condition, specimen preparation, test conditions, me-
chanical properties, electrical properties, physical properties, etc. These groups
of attributes are referred to as relations or tables.
It is important to verify that all the attributes belong to an appropriate relation.
If the database has more than one end use application, the requirements for each
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are integrated, while avoiding redundancy. Additional tables may be added to
improve data normalization.
Purely relational databases require the addition of key attributes to each re-
lation that uniquely define each row in the table. These keys are used to link
the tables for the purposes of uniquely identifying a material in the database
and querying information from the database. Hierarchical databases use a com-
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bined set of attribute values for a material stored in the database to uniquely
define the material record.
4. The Relation Names for Attribute Groups. A name must be assigned to
each group of attributes using a term that best characterizes the grouping. Re-
lation names are very important in relational databases, as they are specified in
the SQL queries used to retrieve data from the database. Therefore, they must
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be unique, descriptive, and unambiguous. Relation names are not as important

in hierarchical databases because they are not typically used in querying, but it
is good practice to maintain their uniqueness.
5. The Relationship between Relations. For databases with a hierarchical
structure, the relationship between the groups of attributes defines the hierarchy
(parent–child relationships) of the database, dictating the structure for the
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schema design. This hierarchy provides the path to the property data. The re-
lations should be separated into two groups: those that identify characteristics
for the materials and those that specify properties of the materials. The tables
storing defining characteristics are typically ordered according to the level of
material differentiation the data provides, from the least differentiation (i.e., ma-
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terial, test type, component) to the highest (i.e., test conditions, source data).
The relations that contain attributes that define the actual property data are
grouped into tables by type and are typically on the same level at the bottom of
the hierarchy.
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For relational databases, the relationship between the groups of attributes

establishes the connection between relations that are logically related to each
other in some form or manner.15 These relations are used to refine table struc-
tures, minimize redundant data, allow data to be drawn together simultaneously,
and provide for relationship-level integrity.
Hierarchical database relations generally have one-to-many relationships pro-
gressing down the levels of the schema. Relational databases usually have one
or more of three types of relationships: one-to-one, one-to-many, and many-to-
many.

6. The Schema. The information gathered in the previous steps is organized

to create the schema for a hierarchical database or can be used to establish the
relationships and create the field specifications for a relational database. This
step must be performed before the actual data is loaded into the database.
3.5 Developing a Prototype Database
All the accumulated knowledge, expertise, and information are now used to
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create a prototype database. This database aids in clarifying goals, identifying
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problems in the design or content, identifying additional resources or information
required by the end user, establishing the end users’ expectations, and refining
the project.
The prototype database should be built from a small subset of the data to be
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stored in the database. This subset should include at least one example of each
of the attributes defined in the schema. If data is obtained from several different
sources or serves different end users, the prototype database should contain at
least one complete data set from each source and for each end user. If curves
or graphs are to be included in the database, they should be included in the
prototype to verify presentation. The more realistic and comprehensive the pro-
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totype, the more useful it will be.
When the prototype database is available, a group of end users is organized
to evaluate it. While each user may not be completely familiar with all the
capabilities of the application software, their input will be valuable in determin-
ing whether the attributes and database structure are complete and usable. A
questionnaire derived from the project requirements can be used to facilitate the
evaluation process.
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Using the information gained from evaluation of the prototype, the schema
is revised, the loading files modified, and the database recompiled. The evalu-
ation, revision, and rebuild cycle is continued until the database is determined
to be acceptable. This prototype database should be archived for future reference
by moving it to another directory or renaming it.
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While this iterative approach of database design, load, evaluate, and re-design
may seem time-consuming, it has been proven to be the best method for creating
a database that best meets the end users’ requirements and is the most efficient
method in the long run. The most time-consuming aspect of creating a database
usually involves formatting and inputting the actual data. Revising the final da-
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tabase can mean revision of numerous large files.

The final prototype should be subject to a final review before data entry is
begun. Designating a review committee and formalizing the procedure will help
to ensure a database that meets the acceptance criteria. Final approval should
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include a consensus of the end users. If the database is too difficult to use or
does not provide a real benefit over their current methods, they will continue to
use what is familiar to them.
3.6 Populating the Database
The data provider coordinates the effort of formatting the data for entry into the
database. Data often comes from disparate sources and is stored in a myriad of
media and formats. The process of entering or translating data into the database
should include documenting the status of the source data and establishing the
most efficient method of loading it into the database

The individual values for each attribute may come from different sources. For
each attribute, the data provider should identify:
● Where the source data is located

● How to acquire a usable copy of the source data
● What media it is stored on or will be delivered on
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● What format it is stored in and in what format it will be delivered in
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To increase the efficiency of the data loading process, it is best to group the
data by format and media. Each format and media will have a particular data
entry process or method associated with it. Because data can be entered from
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an unlimited number and type of data files, it is generally easy to accommodate
data stored or delivered in different forms.
Data entry of information stored on paper may be simplified by first trans-
ferring it to a standard form. Future data acquisition for the same type of data
could be entered directly into the same form. This aids in assuring data consis-
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tency and completeness. It may also be useful to store some information as
documents, which can be accessed in any form or location. Web-enabled appli-
cations have greatly increased the usefulness of this method.
For each group of data, the optimum procedure for data entry or transfer of
data into the database must be established. There are several ways to load data
into a database, largely dependent on the software application:
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1. Load Files. Load files are typically formatted in ASCII text files but may
be any file that is used to populate materials property values into a da-
tabase. They can be created manually using any word processor or text
editor or translated from another electronic format.
2. Spreadsheets. Spreadsheet applications are often used to process raw data
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and to load that data into a database. This method is particularly appro-
priate for relational databases, which are stored in spreadsheet-like tables.
3. Manual Entry. Disparate bits of data or minor revisions can usually be
keyed directly into the database using the software application interface.
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4. EXPRESS/XML/MATML. These standard formats are useful for transfer-

ring data from existing software or database applications, if supported by
the individual applications.
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Having established the best methods for loading data from each data source,
populate the database with the material property values required for each end
use application.
3.7 Building the Database
Using the best methods for the specified database software application, a final
production database is compiled for distribution to the end users. All standard
database-building practices should be observed and incorporated. These tech-
niques are unique to the type of database used and are well documented in the
database administration literature.

It is important to backup the final database and to control versioning. The

security of data sources and the final database should be given appropriate con-
sideration at this point, as these items represent a significant investment.
3.8 Customizing the User Interface
The information gathered in the discovery phase of the database building process
can be used to customize the user interface, if required. Most user interface
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customizations are accomplished with files that are external to the database.
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Customizations can include creating data-specific reports or creating views (vir-
tual tables) that can be applied globally or on an individual basis. In most cases,
these user interface customizations involve queries that are executed to extract
subsets of data. Some typical database-related user interface customizations that
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may have an impact on the database structure, definition, or organization include:
Units Conversion. Database values are generally entered and stored in the
units system in which they were measured. Different end-user applications
may require a different unit system. The database or user interface software
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must accommodate this units conversion.
Export/Import Data Mapping and Reports. There are numerous uses for the
data extracted from the database. The end use can be simply creating re-
ports for viewing on screen or in hardcopy. Often it involves importing or
exporting data to external software programs, such as analysis codes. Data
manipulation may be involved during export to transform the database data
into the formats required by the external program. The required transfor-
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mations or mappings may influence the data type, units, or accuracy of

values stored in the database.
Database Documentation. It is good practice to provide documentation to the
end user that details the database structure and content. This documentation
assists users in understanding the database and provides disclaimers or data
qualifications.
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Indexing Database. The performance of access and query functions is im-

proved significantly by indexing the database. Indexing is not required, but
highly recommended.
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3.9 Qualifying the Database

The completed database and all associated interface customizations should meet
or exceed established acceptance criteria. Quality assurance measures the data-
base against predetermined acceptance criteria and generates feedback to the
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project team. The project team corrects errors and rebuilds the database. This
process is repeated until the finished database and associated interface custom-
izations meet the acceptance criteria. When the database has passed the quality
assurance process, the database is submitted for final approval.
Quality assurance should view the database and interface customizations from
the end user perspective, while understanding the source data, test methods, etc.
If acceptance criteria were not defined as part of the project-planning phase,
assemble the project team and carefully define the criteria at the earliest oppor-
tunity. Do not wait until the project is complete before defining the requirements.

Every member of the project team can provide input to the quality assurance
process. However, it is probably best that the focal point for this activity not be
the database builder. Just as it is difficult to edit one’s own documents, often
others can more easily discover errors in the building process. The quality as-
surance team is analogous in its functions to the database-building team:
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● The project leader provides a focal point for all communications involved
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in the quality assurance process and coordinates the effort. He reviews the
acceptance criteria and finalizes the approval procedures.
● End users verify that the database meets specified requirements. For ex-
ample, that the database supplies all necessary information in usable for-
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mat, that the required materials and information for each material is
available, that data is easily retrieved in a timely manner, that data trans-
fers accurately to the end-use applications, and that required units con-
versions are performed.
● The data provider verifies that all specified data was transferred and is
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stored efficiently and accurately. In addition, he should be available for
verification and validation of property.
● The programmer may be required to modify data, translators, mapping
files, etc. if the data validation process indicates that data translation or
data reduction errors exist.
● The database builder corrects errors in the schema, load files, and custom-
ization files, compiles the database, and resubmits it to quality assurance.
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Acceptance Criteria. The following database acceptance criteria, specific to

materials data management systems, provide a minimum set of standards:
●
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Does the database contain all the intended materials and data? Verify that
attributes have been created and populated for all the properties, materials,
and pedigree information requested by each end user to support each end-
use application.
● Are commonly used queries included in the user interface? Commonly
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used queries should be readily available in the user interface. Verify that
these queries exist, are intuitive, and return values reliably and in a timely
manner.
● Is the data in the database stored correctly? Verify that curve data can be
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extracted and manipulated, that data is stored in the correct format for the
required queries, and that attribute values are within established con-
straints.
● Can data be exported or transferred to the required end-use applications?
Verify that exported values are mapped correctly.
● Are units conversions performed correctly and accurately? Convert units
for all attributes in the database; check the returned values and conversion
factor for each attribute and each unit system.

4 COMMERCIAL DATABASE MANAGEMENT SYSTEMS

Many manufacturing organizations have programmers on staff, so designing a
database management software system in-house is often an option. Cost, sched-
ule, and maintenance issues can quickly eliminate this option. Most commercial
DBMS providers can provide volumes of testimony from their customer base
regarding the failures of in-house DBMS solutions. ‘‘Off-the-shelf’’ applications,
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customized to meet the specific database and interface requirements of the or-
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ganization usually prove to be most cost and time effective.
In-house personnel, using the application programmatic interface (API) sup-
plied with the software, can often readily accomplish customizing a commercial
DBMS system. Additionally, most DBMS providers offer customization services
as part of an implementation or installation package. Using this approach, in-
ate
house personnel can be trained and ready to use the installed DBMS system on
site.
Before examining the systems commercially available, it is recommended that
you carefully review the requirements for your organization. In addition to stor-
age of in-house data, the following should be considered:
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● Whether commercial data is available for use with the DBMS.
● What hardware platforms are available and supported in-house.
● Whether plans exist to link to a PDM system. If not, identify requirements
for interfacing between your DBMS and analysis or design software.
● Whether interacting with the supply chain is important to the efficiency
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of your organization.
● Whether the DBMS will store all required data types.
● Whether you intend to disperse your data locally or globally.
● Whether the DBMS supports materials data standards embraced by your
organization and industry.
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The following systems were commercially available at the time of this writing.
This is not an exhaustive list, but a compilation of several different approaches
to the problem of materials data management. Most are supplied by companies
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that also offer complete implementation services. The following excerpts are
derived from product literature.
MSC.Mvision and MSC.Enterprise Mvision, by MSC.Software Corpora-
tion. MSC.Mvision is a suite of software applications based on a proprietary
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database system that is optimized for engineering materials data. Designed and
built specifically for engineering applications, they include integrated X-Y
graphics, printing, spreadsheet, query language, and web browser capabilities.
The applications easily handle complex engineering data types such as numerical
values with units, footnotes, numerical precision, images, photographs, and doc-
uments.
MSC.Enterprise Mvision provides web-enabled access to MSC.Mvision da-
tabases. Using a client-server configuration and a standard web browser, users

4 COMMERCIAL DATABASE MANAGEMENT SYSTEMS 495
can view data stored in a single location, eliminating the requirement for local
database installations. Designers or engineers can directly search a central
knowledge collection, retrieve data, create graphs, export data to analysis codes,
or link to external web sites or public-domain databases. Units conversion, foot-
notes, metadata, and pedigree information is displayed alongside the data values
to which they pertain.13 Additional features of the MSC.Enterprise Mvision Ma-
terials Information System include:
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● Controlled access to proprietary information.
● Extensive customization and integration options supplement the standard
user interface using HTML and Java programming.
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● Integrated access from within MSC.Patran and other CAE environments.
● Integrated client capability provides integration with other computer-aided
design (CAD) or computer-aided engineering (CAE) software, allowing
data search and retrieve capability from within the application.
● An extensive collection of precompiled materials databases from author-
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itative sources offer over a half million individual materials data records,
including a fully queryable version of Mil-Handbook 5.
● Applications are available for use on UNIX, Windows PC, and Linux PC.
CenTOR Software, Inc. CenTOR Software provides business-to-business

(B2B) interaction management solutions. Using web-enabled XML-based tech-
nology, its software allows customers to optimize business interactions with part-
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ners and suppliers. At the core of CenTOR’s application suite is the Interactive
Server TM, a secure, scalable, and open standards-based platform designed for
rapid development, innovation, and cost-effective reuse of ideas information and
processes. CenTOR’s Design Collaboration product includes the following ap-
plications:
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● Customer Driven Design enables collaborative modeling of product

features and customer requirements, assists in prioritizing engineering ac-
tivities, leverages the customer voice early in the development process,
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minimizes value-add features, and measures specific feature impact.

● Materials Identification and Validation enhances materials analysis early
in the design process, helps designers leverage preferred suppliers and
approved vendor lists, and facilitates collaboration among engineering,
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manufacturing, purchasing, and supplier organizations.

● Regulatory Compliance Management allows companies to stay current
with interchange processes (compliance and conformance) through the
aggregation of forms and information for a diverse set of compliance
requirements such as Environmental Health and Safety (EH&S) for the
Environmental Protection Agency (EPA), Occupational Safety and Hazard
Administration (OSHA), and product development for the Food and Drug
Administration (FDA).

IDES, Inc. IDES, Inc. provides content conversion and management for
materials suppliers, focused primarily on the plastics industry. Utilizing XML
technology to capture materials information for dissemination via web browsers,
IDES’ Content Team assists an organization in bringing product information into
one current and comprehensive source for use in e-business initiatives via the
Intranet and a Extranet. By incorporating the importance of global test standards
and utilizing a multitude of database formats, they provide an effective system
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for managing technical information.
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IDES also has options for manufacturers or original equipment manufacturers
(OEMs) who may be implementing ERP systems or other supply-chain solu-
tions. IDES offers customized solutions.
M-Base Engineering ⴙ Software, GmbH. The MC-Base material database
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software application is based on Java technology and is accessible by a web
browser. Providing the benefits of centralized access to materials data mainte-
nance and distribution, it makes materials data available to the extended orga-
nization. The system offers search and sort capabilities, single-point and
multipoint data storage, graphics features, and complete data maintenance and
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administration tools.
The components of this system include an Internet browser with Java 2 sup-
port, Oracle Application Server, and an Oracle Database System. M-Base pro-
vides programming expertise for modification to their software to integrate
existing in-house software and CAE programs.
Cambridge Materials Selector (CES3), Granta Design Limited. CES3 is
designed to manage materials and manufacturing process information within an
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organization, providing cost savings, superior design capability, preferred list

management, and fast information flow. CES3 incorporates the ‘‘design-led’’
selection methods of Prof. Mike Ashby of Cambridge University, allowing en-
gineers to determine optimal choices of materials and processes. There are six
main parts to the CES3 system:
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● Selector, the latest implementation of the intuitive graphical method for

selection pioneered by Ashby and co-workers at Cambridge University
Engineering Department.
● CES Data Modules, comprised of high-quality, validated data—materials,
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manufacturing processes, structural sections, suppliers, references, uses,

and industrial sectors.
● Constructor, the database development kit for CES3, making the system
customizable and extensible.
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● InDepth, providing background information about the CES system—the

selection methodology, the databases, reference information, and 50 fully
worked interactive case studies.
● Viewer and Weblinks, providing access to high-quality information on
CD-ROM and the Internet, respectively.
CES3 is intended principally for four application areas:

5 MATERIALS DATA STANDARDS 497
● Decision support for engineers with demanding design requirements

● Management of in-house company information relating to materials, pro-
cesses, shapes, standard components, or other engineering knowledge
bases
● Marketing by manufacturers and distributors of materials, process equip-
ment, structural sections, or standard components
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● Education of materials selection in engineering design, process selection
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in manufacturing, and other related subjects
This product requires a PC with a Pentium processor, using Windows 95 or

Windows NT4 or above.
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MAPP, by Matec Materials Technology Software and Data Services.
MAPP is a database management system with an adaptable, open structured
interface and search engine. It was designed specifically to enable materials
scientists and engineers to develop their own materials database under Windows
or for use on Apple Macintosh systems. It can be used to:
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● Construct a database containing materials by trade and common name,
composition, specification, and property data.
● Search for materials by any of the above entry criteria; list materials meet-
ing maximum and minimum values for one or more properties.
● Export data to spreadsheet, word processing, or graphics programs.
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5 MATERIALS DATA STANDARDS

Materials data compilations represent a considerable investment and, therefore,
usage must be maximized. When the development of a materials database system
for the dissemination of materials data, either within or outside of an organi-
zation, is considered in conjunction with the requirements for integration with
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other systems, the need for standardized representation of materials data be-
comes obvious.
There are two distinct types of standards for materials data: standards for
materials test data reporting and standards for materials data exchange, including
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those for transfer of data in electronic format to CAD/CAM/CAE systems.

Organizations active in writing standards and coordinating development for ma-
terials test data reporting are:
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● ISO International Organization for Standardization (TC 61 SC 13 WG

1-6)
● NIST Office of Standard Reference Data
● DoD Technology Standards Area (Mil-Handbook 17, Mil-Handbook 5)
● ASTM Standards for Composites Materials (D20, D30, C28)
Organizations active in materials data exchange standards are:

● NIST Center for Manufacturing Technology

● ASTM Computerization of Material Property Data
● NIST Institute for Computer Science and Technology
● ACC Automotive Composites Consortium
The following summarizes the evolution of the standards most commonly used
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by the materials community for the standardized reporting and exchange of
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engineering materials data.
IGES/PDES. The IGES/PDES Organization was coordinated in the late
1970s from industry, government, and academia to develop standards and tech-
nology for the exchange of product information between different CAD sys-
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tems.16 This group focused its efforts on two projects, the Initial Graphics
Exchange Specification (IGES) and Product Data Exchange Specification
(PDES) using STEP. This effort resulted in the publication of IGES in 1980,
which was subsequently adopted as an ANSI standard. IGES Version 5.3 was
published in 1996.
A second-generation Product Data Exchange (PDE) technology, Product Data
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Exchange Specification (PDES), was initiated during the mid-1980s and was
submitted to ISO in 1988. The international community adopted it as the basis
for ISO 10303 (STEP).
Today, the ongoing PDE technology efforts include the primary Product Data
Exchange using STEP (PDES), an American National Standard (ANS). This
project is the primary U.S. project providing industry inputs to this ISO activity.
Fourteen international standards have been created as a result of this effort. More
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than 20 countries worldwide have approved STEP, including all major U.S. trad-
ing partners.
The Initial Graphics Exchange Specification (IGES) defines a neutral data
format that allows for the digital exchange of information among computer-aided
design (CAD) systems. CAD systems are in use today in all phases of the design,
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analysis, manufacture, and testing of products. Since it is common practice for

a designer to use one supplier’s CAD system and for the contractor and sub-
contractors to use different systems, there is a need to exchange data among
CAD systems. Using IGES, a user can exchange data models in the form of
wire frame or solid geometry representations. Applications supported by IGES
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include traditional engineering drawings as well as models for analysis and/or

various manufacturing functions. In addition to the general specification, IGES
includes application protocols in which the standard is interpreted to meet
discipline-specific requirements.
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Version 1.0 of the specification was adopted as an American National Stan-

dard ANS Y14.26M-1981 in November of 1981. The current version, IGES 5.3,
was approved by ANSI under the new guidelines of the U.S. Product Data
Association (US PRO) during September 1996. Under the latest distribution
agreements with ANSI, US PRO has obtained permission to distribute IGES 5.3
in both paper and digital (e.g., CD-ROM) formats. The latest version of the
IGES standard is designated ANS US PRO/IPO-100-1996.
IGES version 6.0 is slated to be the next, and final, release of the standard.
The IGES project has posted a list of the Edit Change Order extensions approved

for 6.0. Current plans call for the support of activities related to maintaining the
existing IGES capabilities with all new requirements being forwarded for con-
sideration in the appropriate parts of the STEP/PDES standards.
ASTM Committee E 49. The ASTM Committee E 49 is responsible for one
of the leading efforts in materials property data representation in computerized
systems. The various subcommittees specialized in areas such as materials des-
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ignation, data recording formats, terminology, data exchange, and data and da-
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tabase quality. The compiled set of standards is included in Volume 14.1 of the
Annual Book of ASTM Standards.17
ISO/STEP. The most comprehensive effort toward standardization was the
development of STEP in 1995 (formally ISO 10303; Standard for Product Data
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Representation and Exchange), which was designed to model all aspects of a
component throughout the life cycle of the product. STEP uses a data-modeling
language known as EXPRESS for its neutral format, which while originally
created to facilitate automatic generation and interpretation of computer soft-
ware, is also readable in ASCII format. Within this model are all the tools
required for efficient data transfer, known as parts. Specifications called appli-
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cation protocols (APs) are used to apply the general concepts outlined in the
parts to particular classes of products.18 Through the implementation of APs,
STEP is extensible across a wide variety of applications and industries.
The Materials Model, Part 45, defines a material as a manufactured object
with associated properties in the context of its use environment.19 Unlike tradi-
tional textbook views of materials with limit point properties abstracted from
microscopic representative volume elements, Part 45 represents the actual prop-
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erty distributions in a finite volume material object as manufactured. This more

robust definition is required to design robust products. The textbook definition
is adequate for conceptual design (screening) and is a subset of the Part 45
definition.
The standards required to integrate the materials property data into the CAD/
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CAE environment require math forms to represent linear or nonlinear materials

properties. Linear property models for finite element mechanical and thermal
analysis are included in Part 104 and are incorporated into AP 209 for modeling
metallic and composite structures. Other applicable parts and application pro-
tocols include:
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● Part 42—Geometric and Topological Representation

● AP 203—Configuration Controlled Design
● AP 214—Core Data for Automotive Design Processes
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The advantages of using such a comprehensive standard as STEP in a ma-

terials data management system include20:
● Ready-made data structures that are rich in detail

● The integration of dispersed data systems
● Flexibility for different purposes
● Automatic integration with different CAE systems

● More complete audit trails for the origins of data

● Increased quality assurance
● Reduced costs, liability, and risk
Finally, at the end of a product life cycle, ISO 14000 compliance is required
as regulatory agencies become increasingly strict about environmental regula-
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tions.
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In addition to the current international standards, work is underway on over
30 additional parts of STEP.
Materials Consortia. Various collaborative consortia have developed their
own standards for modeling materials data, which have become de facto stan-
ate
dards for the respective industry. These consortia implemented a common tech-
nology, data structure, or modeling format for the data stored in their databases.
The resulting populated databases represent a competitive advantage and are
generally confidential to members of the consortia. Some examples include elec-
tronic packaging materials, carbon–carbon materials for rocket engines, and
creep data on steels used in the power station industry. Noteworthy efforts in-
dM
clude:
● The Mil-Handbook 17 committee documents the standards for storage of

composites test data used by leading aerospace organizations.21 The Mil-
Handbook 17 schema provides a structure for over 500 attributes of com-
posites test results and processing history of the materials to which the
data pertain, compliant with Mil-Handbook 17 terminology.
hte
● The Automotive Composites Consortium and ASTM Committee E-49 col-

laborated to develop standards for the computerization of composite ma-
terials and metadata.22 This early work provided guidelines for composites
data storage, identifying the importance of metadata (also referred to as
pedigree) in defining the material. Over 50 parameters are required to
rig
adequately represent a composites material test specimen. These proper-

ties serve as the basis for an audit trail when the source or history of a
property is required.23
● The Computer-Aided Materials Preselection by Uniforms Standards
py
(CAMPUS R) consortium of plastics suppliers has developed a database

used worldwide for storing materials information on plastics. Provided for
use on a PC, it uses a uniform database structure and interface for all
participating suppliers, allowing screening of materials for new applica-
tions. All properties included in the CAMPUS database are tested to one
Co
of two international standards, ISO 10350 (single-point data) and ISO

11403 (multipoint data), parts 1 and 2, for comparable data.
Materials Data Standardization and the Web—MATML/XML. When con-
sidering computerized access to materials data, one must start by recognizing
that hundreds of different engineering material designation schemas are used by
trade organizations, standards agencies, government agencies, and individual
companies. Virtually all were developed prior to the era of web-connected com-
puters. Therefore, a natural language capability is required to search the universe

of material databases. There are no absolute standard designations available for

engineering materials. Therefore, even when the same database software system
is used to build a set of databases, web searches are difficult due to the different
designation systems required for different material types.9
The dissemination and exchange of information on the web is typically per-
formed using HTML (hypertext markup language). HTML, designed to describe
a document’s form rather than content, does provide flexibility for those in a
l
given industry to establish their own language for their own purposes, meaning
ria
HTML is not extensible. Communities of web users rapidly reached the point
where they wanted to move beyond the dissemination of information into the
exchange of information.24
Recognizing these shortcomings, the World Wide Web Consortium (W3C)
ate
embarked on an effort to bring an abridged implementation of the standard
generalized markup language (SGML), a language used to describe languages,
to the web. The result of the W3C’s effort was the February 1998 release of the
version 1.0 specification of XML, the extensible markup language. XML pro-
vides:
dM
● Extensibility, so users can define their own tags and attributes used in
their documents.
● Structure, so users can define their own document-type definition (DTD),
the information model for a document describing how the tags and attri-
butes are combined.
● Validation, so users can test the conformance of their documents to the
hte
structure defined by the DTD.
Additionally, XML was designed to be easy to learn, easy to write, easy to

interpret, and easy to implement; characteristics perfectly suited for use on the
web. Many excellent sources of information are available on XML on the web,
rig
such as the W3C’s XML pages.

There are now many applications of XML in use by different communities.
Two well-known examples in the sciences are MathML, developed by mathe-
maticians to represent mathematical notation and CML, the chemical markup
language, designed to manage chemical information. In October 1999, a new
py
effort called MatML was launched to develop an extensible markup language

for materials property data. MatML permits the storage, transmission, and proc-
essing of materials property data distributed via the world wide web. The MatML
Working Group, coordinated by the National Institute of Standards and Tech-
Co
nology, represents a cross section of the materials community with members

from private industry, government laboratories, universities, standards organi-
zations, and professional societies, whose strategy includes dissemination of
MatML through a variety of standards and professional organizations.
The Working Group has recently produced a working draft of the document
type definition (DTD) for the markup language. The MatML DTD contains
structures for transferring information concerning the material and its properties
and terms for its interpretation. The DTD is the XML semantic and syntactic
formalism that software will need to parse, interpret, and use the data contained

in MatML documents. The MatML DTD is soon to be subjected to application

development and acceptance testing, which will be crucial in demonstrating that
MatML works, testing its robustness, and serving as a guide for others interested
in using MatML.16 Data encoded in MatML can be utilized by web browser
components, import filters to spreadsheet and database programs, import filters
to CAE software, parsers, and editors.
l
6 SUMMARY
ria
A materials data management system can significantly improve the efficiency
and profitability of an organization when strategically integrated into an orga-
nization. Its success depends upon the full commitment of management, an im-
plementation that supports the company’s business objectives, and careful
ate
planning to provide access to the required data for each end use function
throughout the product life cycle. Optimized use of commercially available sys-
tems, customized to meet the functional and integration requirements of the
organization, can help to ensure a positive return on investment. Utilization of
recognized database management practices and the increased ease of data trans-
fer between software applications offered by the use of established industry
dM
standards can help to create a system that is user friendly and easily adopted by
the entire organization.
Acknowledgments
IDES, the IDES logo, and all product names appearing on our websites are
among the trademarks and/or registration service marks owned by Integrated
Design Engineering Systems, or its subsidiaries or affiliates, and no trademark
hte
or service registration mark of other license is granted in connection with the

materials contained on any IDES web site. Copyright 䉷; 2000 IDES
http://www.matec-softdat.com/home software tools.htm Copyright 2000 by
Matec Materials Technology and Data Service, Inc.
Copyright 䉷 2001 Granta Design Limited. Granta Design is a private com-
pany owned by its founders, employees, the University of Cambridge, and, since
rig
May 2000, ASM International.

CAMPUS is the registered trademark of Chemie Wirtshaftesforederungs-
Gesellschaft Frankfurt/Main, Germany.
MSC.Mvision and Mvision are registered trademarks of MSC.Software Cor-
py
poration.
MSC.Patran and Patran are registered trademarks of MSC.Software Corporation.
MSC and MSC. are registered trademarks of MSC.Software Corporation.
REFERENCES
Co
1. Peter Barnard, ‘‘Materials Database Saves Money,’’ Materials Database News, Issue Two, August
(1996).
2. ‘‘Database Links Test Machines at Lincoln and Whetstone,’’ Materials Database News, Issue
Three, Mechanical Engineering Center of GEC ALSTHOM Power Generation Division, May
(1977).
3. Terry Wong, ‘‘Optimizing the Engineering Process at Rocketdyne Using MSC / MVISION,’’
Boeing North America, Inc., Rocketdyne Division, Canoga Park, CA, 2000, p. 4.
4. Robert Mills and Lisa Kember, ‘‘PDM Comes on Strong,’’ Computer Aided Engineering News,
May (1996).

REFERENCES 503
5. Ken Blakely, Larry Johnson, Boma Koko, Ray Amador, and Arthur H. Fairfull, ‘‘Integrating
CAE and PDM: A First Step Toward Providing Simulation Data Management,’’ Integrated En-
terprise, Spring 2001.
6. Ed Miller, ‘‘Web Technology Comes to PDM,’’ Computer-Aided Engineering News, May (1966).
7. Michael Hammer, ‘‘Out of the Box: The Internet’s True Benefit the Net’s Real Payoff Is in Its
Enabling of Business Collaboration,’’ Informationweek.com, August 21, 2000.
8. Arthur H. Fairfull, ‘‘Integration of Materials Data in Computer Aided Engineering,’’ MacNeal-
Schwendler Company, Ltd., 2000.
l
9. Edward Stanton, Thomas Kipp, and Eric Lantz, ‘‘Recent Developments in Materials Data Man-
ria
agement,’’ The MacNeal-Schwendler Corporation, Costa Mesa, CA, p. 5.
10. J. E. Lee, D. E. Marinaro, M. E. Funkhouser, R. M. Horn, and R. R. Jewett, ‘‘Creating a Common
Materials Database,’’ Advanced Materials and Processes, ASM, OH, November (1992) reprint.
11. Chris Kirtley, ‘‘Modeling Interactively with the Materials Database,’’ Materials Database News,
Vol. 2, GEC Alsthom, MEC Whetstone, August (1996).
12. R. G. G. Cattell, Object Data Management: Object-Oriented and Extended Relational Database
ate
Systems, Addison-Wesley, 1991, pp. 48–52
13. Arthur Fairfull, ‘‘MSC Enterprise Mvision: Materials Property Data on the Web, Supporting
Engineering Simulation,’’ Integrated Enterprise, Spring, 25–28 (2001).
14. http: / / www.ceramics.nist.gov / srd / summary / aboutadv.htm.
15. Michael J. Hernandez, Database Design for Mere Mortals, Addison-Wesley, 1997, pp. 273–274.
16. http: / / www.nist.gov / iges, copyright 䉷 1997–2001 US PRO.
dM
17. Computerized Systems; Computerized Material Property Databases, Vol. 14.01, 1994 Annual
Book of ASTM Standards, ASTM PCN 01-140194-32, ASTM, West Conshohocken, PA, 1994.
18. ‘‘The Development of an Application Protocol for the Representation and Exchange of Data from
Engineering Plastics,’’ Ferroday Ltd, England, 1993.
19. Normal Swindolls (Ed.), ISO 10303 Part 45, Materials, ISO TC184 / SC4.
20. ‘‘Computerized Materials-Information Systems,’’ Phil. Trans. Royal Society London A, 322, 373–
391 (1987).
21. R. Fields (Ed.), ‘‘Database Schema Development Committee for Composites, Composite Material
hte
Test Data Schema Version 1.0,’’ 1996-02-02, Information by T. Kipp, MSC.Software Corporation,
Santa Ana, CA, 1996.
22. Edward L. Stanton, ‘‘Computerization of Composite Materials Data and Metadata,’’ PDA Engi-
neering, Costa Mesa, CA, 1989.
23. N. Swindolls, ‘‘Materials Property Data in STEP,’’ Proceedings of the Data Conference, Septem-
ber 1994.
24. E. F. Begley, NIST, July 2000, http: / / www.ceramics.nist.gov / matml / about.htm.
rig
py
Co

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CHAPTER 17

MANAGING MATERIALS DATA

product manufacturing organizations. This chapter discusses the process of man-

matical analysis required for engineering simulation. The pedigree or back-

Handbook of Materials Selection, Edited by Myer Kutz

Copyright © 2002 John Wiley & Sons Retrieved from: www.knovel.com

of testing for a complete set of materials properties required by a designer for

● Making the materials properties acquired by an organization available to

for a given function

In many organizations, the engineer responsible for a specific analysis maintains

identical properties, producing inconsistencies in analysis of the same system or

Copyright © 2002 John Wiley & Sons Retrieved from: www.knovel.com

is time-consuming and costly. Rocketdyne Division of Boeing North America

the past decade, either as commercially available products or in-house devel-

Copyright © 2002 John Wiley & Sons Retrieved from: www.knovel.com

● Improved access to authorized data sources

ming expertise and technical support.6

collaboration was in the supply chain, as companies worked with customers,

Copyright © 2002 John Wiley & Sons Retrieved from: www.knovel.com

● Conceptual design, where materials information is required to screen can-

experience with candidate materials used in similar products.

ments including manufacturing, assembly, service, maintenance, and dis-

materials, dunnage, and in-process materials consumed during manufac-

The success of a materials data management system lies in appreciating that

Copyright © 2002 John Wiley & Sons Retrieved from: www.knovel.com

● Clearly identifying the vision for a successful implementation, stated in

Implementation of a materials data management system is a customization of

to the design of a materials data management system within a manufacturing

● To reduce cost and process cycle time by a factor of 10

Copyright © 2002 John Wiley & Sons Retrieved from: www.knovel.com

● To promote innovation and understanding of the use of new materials

For each function, the following should be identified:

● The current data sources

● How data it is to be reported or extracted from an application

This preliminary requirements gathering provides an understanding of what

Copyright © 2002 John Wiley & Sons Retrieved from: www.knovel.com

● The ability to store a large volume of structured data

● Graphical displays for comparison of materials properties

or other proprietary software

● Ability to utilize existing standards for data modeling

Copyright © 2002 John Wiley & Sons Retrieved from: www.knovel.com

● Secured or controlled access to subsets of stored data. Compilations of

● Definition of implementation deliverables and milestones

● Identification of process redesign necessary prior to deployment

portion of the organization or a specific function. To provide for a thorough

Copyright © 2002 John Wiley & Sons Retrieved from: www.knovel.com

Success at this stage can be measured by the ability of a team to quickly

Deliverables: Design document, and a functional application to be scaled

activities should exhibit increased efficiency.

Deliverables: Customer training/administration/user manual(s) and produc-

3 CREATING THE DATABASE

a database useful to a manufacturing organization. There are many excellent

cally create a database for use with that application.

Copyright © 2002 John Wiley & Sons Retrieved from: www.knovel.com

3.1 Defining the Project Team

● What materials are to be included?

Copyright © 2002 John Wiley & Sons Retrieved from: www.knovel.com