Arasor Manufacturing Brief

Introduction

June 1st, 2006

 Modulator Products

•Pre-chirp
•Zero-chirp
Low Drive Voltage Modulator

Compact Modulator
Dual-output Modulator
 Other Products
•APD Receiver
SMD APD Receiver

•Optical Subsystem
•BOA
•OPS

5U Subsystem

BOA

1U OPS 1U Subsystem
 Production Lines

Modulator packaging line

Modulator assembly line

 Production Capability
•High speed (12.5Gbps) Opto-Electronic chip manufacturing
•High speed (12.5Gbps) devices packaging
•Ribbon and wire bonding
•Automatic ball and wedge bonding
•Very fine precise fiber pigtailing
•High magnitude microscope
•Hermetic sealing
•Fine leak test
•Reliability test based on GR-468
•High speed characterization
•High speed network analyze testing
 High Quality Equipment

Precise fiber pigtailing Hermetic seal

Ribbon Bonding High magnitude microscope

 High Quality Equipment

Wire bonder Fine leak test

Bias temperature cycle test Modulator high speed test

 High Quality Equipment

Auto-wirebonder Modulator pigtail station

Reliability test equipment

Temperature cycling
chamber

Component network testing

 Production Capacity

Monthly capacity of the products predicted

•Modulator: 2000 pieces

•APD receiver: 2000 pieces
•Subsystem: 500 sets
•BOA: 200 pieces/sets
•Rack-mount OPS: 200 sets
Arasor (Guangzhou) Organization Chart

General Manager
John Liao

DGM Administrate DGM Manufacture DGM Logistics

Jianmin Wu Zhenying Wu Peter Chu

-Finance: Tony Gu - Prod: Xiangdong - PM & MM: Shimin Ye

Wang
- HR: FQ Chen - Purchasing:
-Test: Fei Gao Yunlong He
- Adm.: Erric Lian
-Equ.: Bin Zhang
-PE: Tiyo
-QA: JS Lee/Fuhu Xu

Proprietary and confidential of Arasor (Guangzhou)

 Nansha Manufacturing Organization Chart
DGM Manufacture
Zhenying Wu

Production Test Equipment Production Eng. Quality Assurance

Xiangdong Wang Fei Gao Bin Zhang Tiyo JS Lee/Fuhu Xu

-Device O-E Test: - Equipment Repair: - Product Project - Manage Systems:

- Modulator: SS
Zhongxiang Lin Guiyuan Liu/Kai Management: Hui Charles Chen
Wang/HQ Wang
Gao Zhang -SQC/CS: Bob Liu/
-APD Receiver: -Network Test:
Jianfeng Xu -Facility Operation: -Electronics: JC YZ Song
TBD
TBD Chen -IPQC/OQC: Dayue
-Subsystem/Wimax: -Circuit Product
Test: Zhi Yang -Equipment -O-E Technology: Zhang
DS Jiang/HD
Huang/SY Zhao Management: TBD XF Liang/HY Fu -DCC: CJ Sun
-Equipment Test:
-EDFA/OPS/ITLA: TBD -Machine Shop: -Mechanics: JB He/ -IQC: Rui Zhang
DQ Liu/DD Xie Tao Yu K Jiang
-Reliability Test: -Packing: TBD
TBD -Software: TBD
-RE: TBD

Proprietary and confidential of Arasor (Guangzhou)

南沙慧视生产管理流程

Manufacturing Flow Chart

Customer sales
sales Supplier
Customer Supplier

Planning
Planning

Product
ProductR&D
R&D Purchasing
Purchasing
Production
Production

Test
Test&&Ins.
Ins.
QC
QC QC
QC
Warehouse
Warehouse

Customer
Customer
 QA Practice in Production
SPC Technology
IQC PQC FQC DC Monitoring &
Incoming Manufacture Final Documents Measuring
Materials Processes Products Control Control
ERP System

Manufacturing Processes

IA EA HRA RA 5S
Infrastructure Environ. Human Resource Reliability
Assurance Assurance Assurance Assurance
• Vendor Assessment & Qualification
Qualification of
of Material
Material • Engineer Perform
Qualification Vendor
Vendor Approval
Approval Parts Approval

• Generate GRN
Material
Material
through MRP
Receiving
Receiving
• Check PO & AVL

Reject
Reject
• Follow QIP & Sampling IQC
IQC MRB
MRB Meeting
Meeting
Plan Perform Incoming Inspection
Inspection Disposition
Disposition
Inspection AQL
• Maj.=1.0%, Min.=2.5% Accept
Accept

• Identify the Identification

Identification
Inspection & Test Issue
Issue SCAR
SCAR Sorting/Rew
Sorting/Rew
Result to Vendor
to Vendor ork/UAI/RTV
ork/UAI/RTV

• Record the Inspection Record

Record and
and
Result Filing
Filing SCAR
SCAR Follow
Follow
Up
Up
• Move to Material Material
Material
Warehouse Warehouse
Warehouse
 Start
Start

Material
Material Kiting
Kiting • Material Preparation

NG
NG
• Check BOM
Check
Check Before
Before • Calibrated Equipment & Test
Settle
Settle
Production
Production Fixture

OK
OK
• Standard Operating Procedure (SOP)
• FAI
Production
Production • Process Parameter Control

Fail
Fail • Cosmetic Check
Cosmetic
Cosmetic Repair
Repair • 100%
Check
Check
• Visual Aid and SIP (Cosmetic)

Pass
Pass
Fail
Fail • Function Test
Function
Function • 100%
Rework
Rework
Test
Test • SIP

Pass
Pass

A
A
 A
A

• Follow SOP Requirement

Packing
Packing

• Functionality Test & Cosmetic

Fail
Fail
Check
OQC
OQC Rework
Rework • Sampling Inspection :
• AQL Maj.=1.0%, Min.=2.5%
Pass
Pass

Finished
Finished Good
Good • Handling, Storage & Preservation
Warehouse
Warehouse
Pass
Pass

Product
Product
Shipment
Shipment

END
END