Syb Sicam Ak Eng

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Preface, Table of Contents

SICAM RTUs Introduction 1


System Overview 2
SICAM AK
System Description
Function Packages 3
Environmental Conditions 4
System Components and Technical Data 5
Order Information A
Licensing Agreement B

MC2-021-2.05
Note
Please observe Notes and Warnings for your own safety in the Preface.

Disclaimer of Liability Copyright


Although we have carefully checked the contents of this publication Copyright © Siemens AG 2014
for conformity with the hardware and software described, we cannot The reproduction, transmission or use of this document or its
guarantee complete conformity since errors cannot be excluded. contents is not permitted without express written authority. Offend-
The information provided in this manual is checked at regular ers will be liable for damages. All rights, including rights created by
intervals and any corrections that might become necessary are patent grant or registration of a utility model or design, are re-
included in the next releases. Any suggestions for improvement are served.
welcome.
Subject to change without prior notice.

Document Label: SICRTUs-SYBSICAMAK-ENG_V2.05


Issuing date: 2014-07-02

Siemens AG Order N o: MC2-021-2.05


Preface

Purpose of this manual

This manual and describes the function and the manner of working of the system SICAM AK.
It provides the following information and overviews:

· General overview of the product and its applications


· Mechanical design and configuration of the system
· Functionality of the system and interconnection of the individual functions
· Ambient conditions
· System components with technical data
· Order information

Target Group

This manual is directed to sales managers, customers or project engineers, who are entrusted
with telecontrol and automation systems of the product group SICAM RTUs.

Recommendations for Third-Party Products

Siemens does neither receive liability nor warranty for recommendations which are given or
implied by this manual. For the correct and intended use of the respective product the associ-
ated technical descriptions must be paid attention to in any case.

References to Third-Party Web Sites

Siemens is not responsible for the contents of third-party websites mentioned in this docu-
ment, as well as the correctness of the publications and links. For all product information the
respective manufacturer is responsible.

Typografic and Sign Conventions

· Manuals to be referred to are represented in italics, such as e.g. SICAM RTUs Common
Functions System and Basic System Elements.
· For easy reading, certain designations and names are presented in this font
· Symbolic names are presented in this font

SICAM AK System Description 3


MC2-021-2.05, Edition 07.2014
Preface

Placement into the Information Landscape

Document name Item number


Folder SICAM AK MC2-009-2
SICAM AK User Manual DC2-017-2
SICAM RTUs Platforms ▪ Configuration Automation Units and Automation DC0-021-2
Networks
SICAM RTUs Safety Manual DC0-117-2
Folder SICAM TOOLBOX II M30-001-3
SICAM TOOLBOX II Licence Catalog D30-017-5
SICAM RTUs IEC 60870-5-101/104 Interoperability DC0-013-2
SICAM RTUs IEC 60870-5-103 Interoperability DC0-026-2
Ax 1703 IEC 60870-5-101/104 Interoperability DA0-046-2
System Element Manual PE-641x/TCIO66 DC6-037-2
System Element Manual PE-641x/USIO66 DC6-033-2
SICAM TM I/O Modules DC6-041-2
SICAM RTUs Reference List Protocols MC0-039-2

Further Support

For more information, please contact our Customer Support Center:


Phone: +49 (0)180 524 70 00
Fax: +49 (0)180 524 24 71
(charges depending on provider)
e-mail: support.ic@siemens.com

The Siemens Power Academy offers a comprehensive program of professional training events
in the fields of power generation, distribution and transmission.

Main training centers are:

Nuremberg, Germany (Head Office) Vienna, Austria


Mr. Armin Hilgraf Mrs. Monika Schuecker
Phone: +49 911 433 7415 Phone: +43 51707 31143
Fax: +49 911 433 5482 Fax: +43 51707 55243
power-academy.ptd@siemens.com power-academy.at@siemens.com

Schenectady, NY, USA Hebburn, United Kingdom


Ms. Renee W. Devine Mr. Phil Letouze
Phone: +1 518 395 5005 Phone: +44 1914 953449
Fax: +1 518 346 2777 Fax: +44 1914 953693
pti-edpro.ptd@siemens.com pti-training.stdl.uk@siemens.com

4 SICAM AK System Description


Edition 07.2014, MC2-021-2.05
Preface

Notes on Safety

This manual does not constitute a complete catalog of all safety measures required for operat-
ing the equipment (module, device) in question because special operating conditions might
require additional measures. However, it does contain notes that must be adhered to for your
own personal safety and to avoid damage to property. These notes are highlighted with a
warning triangle and different keywords indicating different degrees of danger.

Danger
means that death, serious bodily injury or considerable property damage will occur, if the appropriate
precautionary measures are not carried out.

Warning
means that death, serious bodily injury or considerable property damage can occur, if the appropriate
precautionary measures are not carried out.

Caution
means that minor bodily injury or property damage could occur, if the appropriate precautionary measures
are not carried out.

Note
is important information about the product, the handling of the product or the respective part of the docu-
mentation, to which special attention is to be given.

Qualified Personnel

Commissioning and operation of the equipment (module, device) described in this manual
must be performed by qualified personnel only. As used in the safety notes contained in this
manual, qualified personnel are those persons who are authorized to commission, release,
ground, and tag devices, systems, and electrical circuits in accordance with safety standards.

SICAM AK System Description 5


MC2-021-2.05, Edition 07.2014
Preface

Use as Prescribed

The equipment (device, module) must not be used for any other purposes than those de-
scribed in the Catalog and the Technical Description. If it is used together with third-party de-
vices and components, these must be recommended or approved by Siemens.

Correct and safe operation of the product requires adequate transportation, storage, installa-
tion, and mounting as well as appropriate use and maintenance.

During operation of electrical equipment, it is unavoidable that certain parts of this equipment
will carry dangerous voltages. Severe injury or damage to property can occur if the appropri-
ate measures are not taken:

· Before making any connections at all, ground the equipment at the PE terminal.
· Hazardous voltages can be present on all switching components connected to the power
supply.
· Even after the supply voltage has been disconnected, hazardous voltages can still be pre-
sent in the equipment (capacitor storage).
· Equipment with current transformer circuits must not be operated while open.
· The limit values indicated in the manual or the operating instructions must not be exceed-
ed; that also applies to testing and commissioning.

Danger
Consider obligatory the safety rules for the accomplishment of works at electrical plants:
1. Switch off electricity all-pole and on all sides!
2. Ensure that electricity cannot be switched on again!
3. Double check that no electrical current is flowing!
4. Discharge, ground, short circuit!
5. Cover or otherwise isolate components that are still electrically active!

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Table of Contents

1 Introduction ................................................................................................................. 15

1.1 Longevity through Continuity and Innovation................................................... 16


1.2 SICAM AK – the Advantages at a Glance ....................................................... 17
1.2.1 Versatile Communication Capability ........................................................... 17
1.2.2 Open System Architecture ......................................................................... 18
1.2.3 Simple Process Interfacing ........................................................................ 18
1.2.4 Easy Engineering ...................................................................................... 19
1.2.5 Redundancy .............................................................................................. 20
1.2.6 Safety-related Features ............................................................................. 20
1.2.7 Plug & Play for Spare Parts ....................................................................... 20
1.2.8 Compatibility.............................................................................................. 21
1.3 Various Utilizations ......................................................................................... 22
1.3.1 Front End, Gateway ................................................................................... 22
1.3.2 Process Control Applications, Automation Applications .............................. 23
1.3.3 Station Control Device, Subnode ............................................................... 23
1.3.4 Telecontrol Substation ............................................................................... 23

2 System Overview ........................................................................................................ 25

2.1 Mechanical Design ......................................................................................... 26


2.1.1 Mounting Racks......................................................................................... 26
2.1.1.1 Product Overview ................................................................................. 27
2.1.2 Connection Technique ............................................................................... 27
2.2 System Structure ............................................................................................ 29
2.2.1 Architecture ............................................................................................... 29
2.2.2 System Configuration ................................................................................ 30
2.2.2.1 Basic Mounting Rack ............................................................................ 30
2.2.2.2 Basic Mounting Rack with Expansion Mounting Rack ........................... 31
2.3 Power Supply ................................................................................................. 32
2.3.1 Features .................................................................................................... 32
2.3.2 Product Overview ...................................................................................... 32
2.4 System Elements ........................................................................................... 33
2.4.1 Master Control Element ............................................................................. 33
2.4.1.1 Features ............................................................................................... 34
2.4.1.2 Product Overview ................................................................................. 34
2.4.2 Processing and Communication Element ................................................... 35
2.4.2.1 Features ............................................................................................... 35
2.4.2.2 Product Overview ................................................................................. 36
2.4.3 Peripheral Elements .................................................................................. 36
2.4.3.1 Features ............................................................................................... 38
2.4.3.2 Configuration ........................................................................................ 39

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2.4.3.3 Ax 1703 Peripheral Bus ........................................................................ 39


2.4.3.4 Product Overview ................................................................................. 41
2.4.4 Protocol Elements ..................................................................................... 42
2.4.4.1 Features ............................................................................................... 43
2.4.4.1.1 Serial Communication...................................................................... 43
2.4.4.1.2 LAN/WAN Communication ............................................................... 44
2.4.4.2 Product Overview ................................................................................. 44
2.5 Firmware Architecture .................................................................................... 45
2.6 Engineering .................................................................................................... 46
2.6.1 Data Acquisition, Data Modeling ................................................................ 47
2.6.2 Application Program for the Open-/Closed-Loop Control Function.............. 47

3 Function Packages ..................................................................................................... 51

3.1 System Functions ........................................................................................... 52


3.1.1 Communication with the Engineering System (SICAM TOOLBOX II) ......... 52
3.1.2 Data Flow Control ...................................................................................... 53
3.1.2.1 Messages with Process Information...................................................... 53
3.1.3 Addressing ................................................................................................ 54
3.1.3.1 Addressing of Automation Units ............................................................ 54
3.1.3.2 Addressing of System Elements ........................................................... 54
3.1.3.3 Addressing of the Process Information.................................................. 54
3.1.4 Time Management..................................................................................... 54
3.1.4.1 Clock .................................................................................................... 55
3.1.4.2 Time Setting and Time Synchronization ................................................ 55
3.1.4.3 Automatic Time Tag ............................................................................. 55
3.1.5 General Interrogation................................................................................. 56
3.1.6 Self-Test.................................................................................................... 56
3.1.6.1 Supervision the Data Integrity ............................................................... 56
3.1.6.2 Monitoring of Hardware and Firmware .................................................. 57
3.1.7 Failure ....................................................................................................... 58
3.1.8 Diagnosis and Signaling ............................................................................ 58
3.1.9 Redundancy .............................................................................................. 59
3.1.10 Autonomy .................................................................................................. 59
3.2 Telecontrol ..................................................................................................... 60
3.2.1 Communication with other Automation Units .............................................. 60
3.2.1.1 Protocol Elements ................................................................................ 60
3.2.1.2 Automatic or Selective Data Flow Routing ............................................ 60
3.2.1.3 Data Storage ........................................................................................ 61
3.2.1.4 Priority Control...................................................................................... 62
3.2.1.5 Redundant Communication Routes ...................................................... 63
3.2.2 Protocol Element Control and Return Information ...................................... 63
3.2.3 Process Data Input and Output .................................................................. 64
3.2.4 Decentralized Archive (DEAR) ................................................................... 64
3.3 Automation ..................................................................................................... 65

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Table of Contents

3.3.1 Telecontrol Interface .................................................................................. 65


3.3.1.1 Transfer of Messages with Process Information .................................... 65
3.3.1.1.1 Treatment for commands according to IEC 60870-5-101/104 ........... 65
3.3.1.2 Change Monitoring and Generation of Messages with Time Tag ........... 66
3.3.1.2.1 Additive threshold value procedure .................................................. 66
3.3.2 Open-/Closed-Loop Control Function ......................................................... 67
3.3.2.1 Non-Volatile Storage............................................................................. 67
3.3.2.2 Task Management ................................................................................ 67
3.3.2.3 Loading the Application Program .......................................................... 68
3.3.2.4 Online Test ........................................................................................... 69
3.3.3 Process Data Input and Output .................................................................. 71

4 Environmental Conditions .......................................................................................... 73

4.1 Protection Type .............................................................................................. 74


4.2 Mechanical Ambient Conditions ...................................................................... 75
4.3 Climatic Ambient Conditions ........................................................................... 76
4.4 Electromagnetic Compatibility ......................................................................... 77
4.4.1 System Properties ..................................................................................... 77
4.4.2 Power Supply ............................................................................................ 78
4.4.3 Digital and Analog Standard I/Os ............................................................... 79
4.4.3.1 Deviating Values for DO-2210 and DO-2211......................................... 79
4.4.3.2 Deviating Values for DI-2110 and DI-2111 ............................................ 80
4.4.4 Communication Serial (V.24/V.28) ............................................................. 80
4.4.5 Communication Serial (Profibus DP) .......................................................... 80
4.4.6 Communikation LAN.................................................................................. 81

5 System Components and Technical Data .................................................................. 83

5.1 Mounting Racks.............................................................................................. 84


5.1.1 CM-2834 ................................................................................................... 84
5.1.1.1 Overview .............................................................................................. 84
5.1.1.2 Features and Functions ........................................................................ 85
5.1.1.3 View and Details ................................................................................... 86
5.1.1.4 Power Supply ....................................................................................... 87
5.1.1.5 Technical Data ..................................................................................... 88
5.1.2 CM-2836 ................................................................................................... 89
5.1.2.1 Overview .............................................................................................. 89
5.1.2.2 Features and Functions ........................................................................ 90
5.1.2.3 View and Details ................................................................................... 91
5.1.2.4 Power Supply ....................................................................................... 92
5.1.2.5 Technical Data ..................................................................................... 93
5.1.3 CM-2833 ................................................................................................... 94
5.1.3.1 Overview .............................................................................................. 94
5.1.3.2 Features and Functions ........................................................................ 94
5.1.3.3 View and Details ................................................................................... 95

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5.1.3.4 Power Supply ....................................................................................... 96


5.1.3.5 Technical Data ..................................................................................... 97
5.2 Power Supply Modules ................................................................................... 98
5.2.1 PS-5620, PS-5622..................................................................................... 98
5.2.1.1 Features and Functions ........................................................................ 98
5.2.1.2 Technical Data ..................................................................................... 98
5.2.2 Submodule CM-5680................................................................................. 99
5.2.2.1 Technical Data ................................................................................... 100
5.3 Basic System Elements ................................................................................ 101
5.3.1 CP-2014/CPCX25 ................................................................................... 101
5.3.1.1 Overview ............................................................................................ 101
5.3.1.2 Features and Functions ...................................................................... 101
5.3.1.3 Technical Data ................................................................................... 103
5.3.2 CP-2017/PCCX25 ................................................................................... 106
5.3.2.1 Overview ............................................................................................ 106
5.3.2.2 Features and Functions ...................................................................... 107
5.3.2.3 Technical Data ................................................................................... 108
5.4 Bus Interface Modules .................................................................................. 110
5.4.1 CM-0842 ................................................................................................. 110
5.4.1.1 Features and Functions ...................................................................... 110
5.4.1.2 Configuration ...................................................................................... 110
5.4.1.3 Technical Data ................................................................................... 111
5.4.2 CM-0843 ................................................................................................. 112
5.4.2.1 Features and Functions ...................................................................... 112
5.4.2.2 Configuration ...................................................................................... 112
5.4.2.3 Technical Data ................................................................................... 113
5.5 Protocol Elements ........................................................................................ 114
5.5.1 SM-2557/ETA2........................................................................................ 114
5.5.1.1 Features and Functions ...................................................................... 114
5.5.1.2 Operation Modes ................................................................................ 115
5.5.1.3 Communication .................................................................................. 116
5.5.2 SM-2558/ETA4........................................................................................ 117
5.5.2.1 Features and Functions ...................................................................... 117
5.5.2.2 Modes of Operation ............................................................................ 118
5.5.2.3 Communication .................................................................................. 118
5.5.2.4 Configurations .................................................................................... 119
5.5.2.5 Technical Data ................................................................................... 119
5.5.3 SM-2558/ETA3........................................................................................ 121
5.5.3.1 Features and Functions ...................................................................... 121
5.5.3.2 Modes of Operation ............................................................................ 124
5.5.3.3 Communication .................................................................................. 124
5.5.3.4 Configurations .................................................................................... 125
5.5.3.5 Technical Data ................................................................................... 125
5.5.4 SM-2558/ETA5........................................................................................ 126

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5.5.4.1 Features and Functions ...................................................................... 126


5.5.4.2 Modes of Operation ............................................................................ 128
5.5.4.3 Communication .................................................................................. 128
5.5.4.4 Configurations .................................................................................... 128
5.5.4.5 Technical Data ................................................................................... 129
5.5.5 SM-2557/ET03 ........................................................................................ 130
5.5.5.1 Features and Functions ...................................................................... 130
5.5.5.2 Operation Modes ................................................................................ 130
5.5.5.3 Communication .................................................................................. 130
5.5.5.4 Configurations .................................................................................... 131
5.5.5.5 Technical Data ................................................................................... 131
5.5.6 SM-2545/DPM00 ..................................................................................... 132
5.5.6.1 Overview ............................................................................................ 132
5.5.6.2 Features and Functions ...................................................................... 133
5.5.6.3 Communication .................................................................................. 134
5.5.6.4 Configurations .................................................................................... 134
5.5.6.5 Technical Data ................................................................................... 135
5.5.7 SM-x551/PROTOCOL ............................................................................. 136
5.5.7.1 Overview ............................................................................................ 137
5.5.7.2 SM-x551/BPPA0 ................................................................................ 137
5.5.7.2.1 Features and Functions ................................................................. 137
5.5.7.2.2 Operation Modes ........................................................................... 137
5.5.7.2.3 Communication.............................................................................. 139
5.5.7.3 SM-x551/UMPMA0, SM-x551/UMPSA0 .............................................. 140
5.5.7.3.1 Features and Functions ................................................................. 140
5.5.7.3.2 Operation Modes ........................................................................... 140
5.5.7.3.3 Communication.............................................................................. 141
5.5.7.4 SM-x551/SFBMA1, SM-x551/SFBSA1................................................ 142
5.5.7.4.1 Features and Functions ................................................................. 142
5.5.7.4.2 Operation Modes ........................................................................... 142
5.5.7.4.3 Communication.............................................................................. 143
5.5.7.5 SM-x551/DIAMA0, SM-x551/DIASA0.................................................. 144
5.5.7.5.1 Features and Functions ................................................................. 144
5.5.7.5.2 Operation Modes ........................................................................... 144
5.5.7.5.3 Communication.............................................................................. 145
5.5.7.6 SM-x551/103MA0, SM-x551/103SA0.................................................. 146
5.5.7.6.1 Features and Functions ................................................................. 146
5.5.7.6.2 Operation Modes ........................................................................... 146
5.5.7.6.3 Communication.............................................................................. 147
5.5.7.7 Configuration ...................................................................................... 147
5.5.7.8 Technical Data ................................................................................... 148
5.6 Peripheral Elements ..................................................................................... 150
5.6.1 DI-2100/BISI25 ........................................................................................ 151
5.6.1.1 Overview ............................................................................................ 151

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5.6.1.2 Features and Functions ...................................................................... 152


5.6.1.3 Technical Data ................................................................................... 153
5.6.2 DI-211x/BISI26 ........................................................................................ 154
5.6.2.1 Overview ............................................................................................ 155
5.6.2.2 Features and Functions ...................................................................... 155
5.6.2.3 Technical Data ................................................................................... 157
5.6.3 DO-2201/BISO25 .................................................................................... 158
5.6.3.1 Overview ............................................................................................ 158
5.6.3.2 Features and Functions ...................................................................... 159
5.6.3.3 Technical Data ................................................................................... 159
5.6.4 DO-221x/PCCO2X .................................................................................. 161
5.6.4.1 Overview ............................................................................................ 162
5.6.4.2 Features and Functions ...................................................................... 163
5.6.4.3 Technical Data ................................................................................... 164
5.6.5 AI-230x/PASI25 ....................................................................................... 166
5.6.5.1 Overview ............................................................................................ 167
5.6.5.2 Features and Functions ...................................................................... 167
5.6.5.3 Technical Data ................................................................................... 170
5.6.6 AI-2301/TEMP25 ..................................................................................... 171
5.6.6.1 Overview ............................................................................................ 171
5.6.6.2 Features and Functions ...................................................................... 172
5.6.6.3 Technical Data ................................................................................... 173
5.6.7 MX-2400/USIO2x .................................................................................... 174
5.6.7.1 Overview ............................................................................................ 175
5.6.7.2 Features and Functions ...................................................................... 175
5.6.7.3 Technical Data ................................................................................... 181
5.7 Submodules ................................................................................................. 183
5.7.1 SM-0570 ................................................................................................. 183
5.7.1.1 Overview ............................................................................................ 183
5.7.1.2 Mechanics .......................................................................................... 183
5.7.1.3 Technical Data ................................................................................... 183
5.7.2 SM-0571 ................................................................................................. 185
5.7.2.1 Overview ............................................................................................ 185
5.7.2.2 Mechanics .......................................................................................... 185
5.7.2.3 Technical Data ................................................................................... 186
5.7.3 SM-0572 ................................................................................................. 187
5.7.3.1 Overview ............................................................................................ 187
5.7.3.2 Mechanics .......................................................................................... 187
5.7.3.3 Technical Data ................................................................................... 188
5.7.4 SM-0574 ................................................................................................. 189
5.7.4.1 Overview ............................................................................................ 189
5.7.4.2 Mechanics .......................................................................................... 189
5.7.4.3 Technical Data ................................................................................... 190
5.7.5 SM-2503 ................................................................................................. 191

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5.7.6 SM-2506 ................................................................................................. 191


5.7.7 SM-2507 ................................................................................................. 191

A Order Information ...................................................................................................... 193

A.1 Mounting Racks............................................................................................ 194


A.1.1 Mounting Rack Installation ....................................................................... 194
A.2 Power Supply ............................................................................................... 195
A.3 Basic Modules .............................................................................................. 196
A.3.1 Connection Boards .................................................................................. 196
A.3.2 SFP Modules........................................................................................... 196
A.4 Serial Interface Modules ............................................................................... 197
A.5 Peripheral Modules....................................................................................... 198
A.5.1 Submodules ............................................................................................ 199
A.6 TM Modules ................................................................................................. 200
A.6.1 Interface Modules .................................................................................... 200
A.6.2 Power Supply Modules ............................................................................ 201
A.6.3 Periperal Control Modules ....................................................................... 202
A.6.4 I/O Modules ............................................................................................. 202
A.6.5 Safety Modules........................................................................................ 205
A.6.6 TM I/O-Module Extension Cable .............................................................. 206
A.6.7 Peripheral Elements with Direct Transformer Input................................... 206
A.7 Accessories .................................................................................................. 207
A.7.1 Transmission Facilities ............................................................................ 207
A.7.2 Power Supply .......................................................................................... 207
A.7.3 Cables and Plugs .................................................................................... 207
A.7.4 Redundancy ............................................................................................ 209
A.7.5 Miscellaneous.......................................................................................... 209
A.8 Recommended Purchased Products............................................................. 210
A.8.1 Power Supply Units ................................................................................. 210
A.8.2 Transmission Facilities ............................................................................ 210
A.9 Engineering System SICAM TOOLBOX II ..................................................... 213
A.9.1 Toolsets .................................................................................................. 213
A.9.2 Packages ................................................................................................ 214

B Licensing Agreement ................................................................................................ 215

B.1 Open Source Software used in SICAM AK.................................................... 215

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14 SICAM AK System Description


Edition 07.2014, MC2-021-2.05
1 Introduction

Contents

1.1 Longevity through Continuity and Innovation................................................... 16


1.2 SICAM AK – the Advantages at a Glance ....................................................... 17
1.3 Various Utilizations ......................................................................................... 22

SICAM AK System Description 15


MC2-021-2.05, Edition 07.2014
Introduction

1.1 Longevity through Continuity and Innovation

Following the principle of our product development, SICAM AK has high functionality and flex-
ibility, through the implementation of innovative and reliable technologies, on the stable basis
of a reliable product platform.

For this, the system concept ACP (Automation, Control and Protection) creates the technolog-
ical preconditions. Balanced functionality permits the flexible combination of automation,
telecontrol and communication tasks. Complemented with the scalable performance and vari-
ous redundancy configurations, an optimal adaptation to the respective requirements of the
process is achieved.

SICAM

RY RY RY RY RY RY RY RY RY
ER ER ER ER ER ER ER ER ER

PS-5620

E SD
EARTH
FACILITY

SICAM AK is thus perfectly suitable for automation with integrated telecontrol technology as

· Telecontrol substation or central device


· Automation unit with autonomous functional groups
· Data node, station control device, front-end or gateway
· With local or remote peripherals

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Introduction

1.2 SICAM AK – the Advantages at a Glance

· Branch-neutral product, therefore high product stability and versatile fields of application,
such as
─ Hydroelectric power stations
─ Electrical energy distribution and transmission
─ Oil/Gas pipelines
─ Tunnels
· Versatile communication
─ Up to 66 interfaces
─ serial communication according to IEC 60870-5-101/103
─ LAN/WAN communication according to IEC 60870-5-104 or IEC 61850
─ Numerous communication protocols from different manufacturers
· Open system architecture
─ Modular, open and technology-independent system structure
─ System-consistent further development and therefore an innovative and future-proof
product
· Mechanical design
─ Modular assembly in a mounting rack
─ Mounting rack for rear panel installation or 19'' frame installation
─ Large variety of expansion possibilities
· Easy process interfacing
─ Binary input/output modules, also for 110/220 VDC
─ Analog input/output modules
─ Optional utilization of the intelligent terminal - SICAM TM
− Direct connection of actuators and sensors
− Can be located remotely up to 200 m
− Assembly on 35 mm DIN rail
· Easy engineering
─ SICAM TOOLBOX II
─ Object-orientation
─ Creation of open- and closed-loop control application programs according to
IEC 61131-3
─ All engineering tasks can also be carried out remotely
· Redundancy
· Safety-related features
─ Functional safety
· Plug & play for spare parts
─ Storage of parameters and firmware on a SD card
─ Spare part exchange does not require additional loading with SICAM TOOLBOX II
· Compatibility to the system family SICAM RTUs

1.2.1 Versatile Communication Capability

With SICAM AK, a variety of media can be utilized for local and remote communication. (wire
connections, FO, radio, dial-up traffic, GSM, GPRS, WAN, LAN, field bus etc.).

Through the simple installation of serial interface modules, in total up to 66 communication in-
terfaces are possible in one SICAM AK, whereby a different individual protocol can be used
for each interface.

SICAM AK System Description 17


MC2-021-2.05, Edition 07.2014
Introduction

For the communication, protocols according to IEC 60870-5-101/103/104 and IEC 61850 are
implemented. The consistent implementation of these standards guarantees a uniform ad-
dressing of data from the source through to the sink.

In addition there are also a variety of third-party protocols available. Through this, the seam-
less integration into existing automation networks is enabled, whereby a long-term safeguard-
ing of already effected investments is ensured.

1.2.2 Open System Architecture

The basis for this automation concept is a modular, open and consequently technology-
independent system architecture for processing, communication and peripherals (multi-
processor system, firmware).

Standardized interfaces between the individual elements again permit, even with further de-
velopments, the latest state of technology to be implemented, without having to modify the ex-
isting elements. In this way, a longevity of the product and consequently investment security
and continuity can be ensured.

Every board and every module on which a firmware can run, forms, together with the function-
determining firmware, one system element.

The adaptation to the specific requirements of the application is achieved through the individ-
ual configuration and through the loading of standard firmware and parameters. Within their
defined limits, the parameters thereby not only influence the behavior of the firmware func-
tions, but also that of the hardware functions. With that, for all module types, all mechanical
parameter settings are omitted, such as the changing of jumpers or loads and thus enables
not only the online change, but also a consistent documentation of the set parameters by the
SICAM TOOLBOX II as well as a simplified storage.

1.2.3 Simple Process Interfacing

For the central acquisition and output of process signals, up to 16 modules for the process in-
put/output can be inserted into an SICAM AK mounting rack. The interfacing of the process
signals takes place by means of prefabricated connection cables at the rear of the mounting
rack. LEDs at the front give information on the state of each module and of the process sig-
nals.

18 SICAM AK System Description


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Introduction

Mounting rack
Connection cable with
96 crimp contacts

PS- 5620 PS-5620

ESD
EARTH
FACILITY

In addition, it is possible to use SICAM TM peripheral elements. An essential feature of the


SICAM TM peripheral elements is the efficient and simple interfacing possibility of the process
signals. This takes place on so-called I/O modules, which are distinguished through a robust
casing, a secure contact as well as solid electronics. The I/O modules are lined up in rows.
The contact takes place during the process of latching together, without any further manipula-
tion. Thereby each module remains individually exchangeable.

A clearly arranged connection front with LEDs for the status display ensures clarity locally.
The structure of the terminals enables a direct sensor/actuator wiring without using intermedi-
ate terminals with wire cross-sections up to 2.5 mm2. Modules for binary inputs and outputs up
to 220 VDC open further saving potentials at the interface level.

Depending on the requirements, the I/O modules can be fitted with either an electrical bus or
an optical bus, through which the peripheral signals can be acquired as close as possible to
the point of origin. In this way a broad cabling can be reduced to a minimum.

1.2.4 Easy Engineering

An essential aspect in the overall economical consideration are the costs that occur for the
creation, maintenance and service. For this, the reliable SICAM TOOLBOX II is used.

· Object-orientation
The object-orientation makes it possible to also utilize the same characteristics of same-
type primary-technology units and operational equipment (disconnectors, circuit breakers,
feeders, etc.) for the configuration. The close coupling with the design tool ensures the
consistent, uniform documentation of the entire plant through to circuit diagram.
Through this, considerable rationalization results with engineering.
· Open-loop and closed-loop control according to IEC 61131-3

SICAM AK System Description 19


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Introduction

Open- and closed-loop control application programs are created by means of CAEx plus
according to IEC 61131-3, a standard that is generally accepted and recognized in the
market. As a result, the training periods are reduced considerably.
· All engineering tasks can also be carried out remotely
All engineering tasks, from the system diagnosis through to the online test, can also be
performed remotely with the SICAM TOOLBOX II. For this, a separate communication link
is not necessary: each available communication interface can be used. As far as present,
also the Ethernet can be used for the engineering.
Using further automation units of the SICAM RTUs product family, the
SICAM TOOLBOX II can be remotely positioned over an arbitrary number of hierarchies.
The access to the engineering data is fundamentally protected by a password.

1.2.5 Redundancy

In order to increase the availability of a plant or a plant section, certain parts of the system can
be designed redundant, in other words, duplicated.

SICAM AK provides redundancy in various forms:

· Redundant power supply


· Redundant processing and communication elements
· Redundant peripheral elements
· Redundant communication routes (communication links usually have by far the highest
failure rate)
· Redundant application programs
· Redundant automation units
· Redundant total systems

Redundant configurations are described in the document SICAM RTUs Platforms ▪ Automa-
tion Units and Automation Networks, chapter 3., “Redundancy“.

1.2.6 Safety-related Features

Due to the continuously increasing demand for functional safety in plants and machines, it
may be necessary to transfer safety-related tasks to an automation unit. Thereby, the reliable
and safety-related functions of the system and components is to be ensured according to the
relevant national and international standards (IEC 61508, IEC 62061, ISO 13849 and further),
both in normal operation and in the case of failure and errors.

For this purpose, SICAM AK can be optionally expanded with a parameter-settable safety ap-
plication.

1.2.7 Plug & Play for Spare Parts

All data of an automation unit, such as firmware and parame-


ters, is stored centrally and non-volatilely on an exchangeable
SD card.

20 SICAM AK System Description


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Introduction

With a restart of the automation unit, and also with a restart of individual modules, all
necessary data is automatically transferred from the SD card to all CPUs and modules.

Consequently, with the exchange of modules, new loading is no longer required, since new
modules obtain all data from the storage card. Thereby, work during a service operation is re-
duced to a minimum.

1.2.8 Compatibility

Older products (such as AK 1703, AM 1703, AMC 1703) can be easily networked, either via
the serial communication according to standard IEC 69870-5-101 or via Ethernet TCP/IP ac-
cording to standard IEC 60870-5-104. In addition, yet older products (such as SK 1703) are
supported with restrictions.

Networking of SICAM AK other SICAM RTUs products is evidently supported.

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Introduction

1.3 Various Utilizations

Due to the modular architecture, SICAM AK can be used in a variety of ways:

· Front end, gateway


· Process control applications, automation applications
· Station control device
· Subnode
· Telecontrol substation

Control Center TOOLBOX II

IEC 60870-5-104

Front End Front End Process


(redundant) S IC AM SI CA M SIC AM SI CA M
Control
Applications
R Y R Y Y
R R Y R Y R Y Y
R Y
R Y
R R Y R Y R Y R Y R Y R Y R Y R Y R Y R Y R Y R Y R Y Y
R R Y R Y R Y Y
R R Y R Y R Y R Y R Y R Y R Y R Y R Y
E R E R E
R E R E R E R E
R E
R E
R E R E R E R E R E R E R E R E R E R E R E R E R E R E
R E R E R E R E
R E R E R E R E R E R E R E R E R E R

PS-5 6 2 0 PS- 6
520 PS-5 6 2 0 PS-5 6 2 0

E S D E SD E S D S
E D
E
A R TH E A RT H E
A R TH E A
R T H
F A C
IL IT Y A
F C IL Y
T F A C
I L
IT Y A
F C IL Y
T
IEC 60870-5-104

IEC 60870-5-101

Dial-up Traffic
IEC 60870-5-101

S IC AM

Y
R Y
R Y
R R Y Y
R Y
R Y
R Y
R Y
R
E
R E
R E
R E R E
R E
R E
R E
R E
R

PS-5 6 2 0

Subnode,
Station SI CA M
E S D
E
A R T
F A C
H
IL IT Y

Controller, ...
R Y R Y R Y R Y R Y R Y R Y R Y R Y
E R E R E R E R E R E R E R E R E R

PS- 6
520

E A
A
S
E D
R T H
F IC IL Y
T
Substation

IEC 60870-5-104

IEC 60870-5-101 IEC 60870-5-103

SI CA M

R Y R Y R Y R Y R Y R Y R Y R Y R Y
E R E R E R E R E R E R E R E R E R

............ ............
PS- 6
520

S
E D
E A
R T H

A
F IC IL Y
T

Substation

In principle, for this all necessary functionalities are available. The actual application is defined
simply through the corresponding configuration and parameterization.

1.3.1 Front End, Gateway

Due to the large number of interfaces (up to 66) and the variety of protocols available,
SICAM AK is perfectly suitable for the use as front end for a process control system.

All telecontrol substations – regardless of which manufacturer and over which protocol – are
connected to SICAM AK. In the front end, the signal processing and adaptation takes place for
the respective control system. From the perspective of the control system, there is no differ-
ence which protocol and which system behavior the substation actually has.

22 SICAM AK System Description


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Introduction

1.3.2 Process Control Applications, Automation Applications

Open- and closed-loop control application programs are created by means of CAEx plus ac-
cording to IEC 61131-3, a standard that is generally accepted and recognized in the market.

In SICAM AK, at every slot a system element can be fitted with open-/closed-loop control func-
tion. Through this and due to the modularity, SICAM AK is suitable for many applications: from
smaller automation applications up to complex process control applications. Naturally, all ap-
plications can also be combined.

1.3.3 Station Control Device, Subnode

The functionality of a station control device can be simply regarded as a combination of the
functionality of a front end (interfacing of diverse bay devices, protective devices, processing
of the data for the power system control) and the functionality of process control applications
(open- and closed loop control application programs), and is therefore perfectly suited for this
application. In addition, further telecontrol peripherals could also be installed in the station
control device, through which telecontrol station and station control device could be united in
one device.

1.3.4 Telecontrol Substation

For telecontrol applications there is a modular, versatile periphery available for the process
data interfacing.

Especially due to the possibility of being able to remotely locate SICAM TM peripherals,
SICAM AK supports peripheral elements installed centrally and decentralized. Flexible com-
munication functions also permit redundant communication and communication over stand-by
transmission lines.

Naturally, arbitrary open- and closed-loop control application programs can be realized in
SICAM AK with CAEx plus, through which, at the same time and to the same degree,
SICAM AK can become a remote terminal unit and an automation unit in one.

SICAM AK System Description 23


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Introduction

24 SICAM AK System Description


Edition 07.2014, MC2-021-2.05
2 System Overview

Contents

2.1 Mechanical Design ......................................................................................... 26


2.2 System Structure ............................................................................................ 29
2.3 Power Supply ................................................................................................. 32
2.4 System Elements ........................................................................................... 33
2.5 Firmware Architecture..................................................................................... 45
2.6 Engineering .................................................................................................... 46

SICAM AK System Description 25


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System Overview

2.1 Mechanical Design

2.1.1 Mounting Racks

With the mechanical design, value has been placed on flexibility and easy handling. Conse-
quently, the mounting rack is available for rear panel installation or for 19" (swing) frame
installation.

Basic Mounting Racks


Mounting racks with 9 slots or with 17 slots are available.

SICAM
SICAM
RY RY RY RY RY RY RY RY RY
ER ER ER ER ER ER ER ER ER
RY RY RY RY RY RY RY RY RY RY RY RY RY RY RY RY RY
ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER
PS-5620
PS -5620

ESD
EARTH
FACIL IT Y ESD
EART H
F ACILIT Y

Expansion Mounting Rack


The optional expansion mounting rack serves for the installation of up to 16 peripheral ele-
ments outside the basic mounting rack.

SICAM

RY RY RY RY RY RY RY RY RY RY RY RY RY RY RY RY RY
ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER ER

PS- 5620

ESD
EART H
F ACILI TY

26 SICAM AK System Description


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System Overview

2.1.1.1 Product Overview

Type Designation
CM-2834 SICAM AK mounting rack with 9 slots
CM-2836 SICAM AK mounting rack with 17 slots
CM-2833 SICAM AK expansion mounting rack with 16 slots
WALL FASTENING KIT Wall fastening kit for CM-2836 for rear panel installation
IP20 COVER KIT IP 20-backside cover kit for CM-2836 for 19” (swing) frame installation
FRBL 19"-3HE-RAL7035 Front panel 3 HE RAL7035 for 19” (swing) frame installation

2.1.2 Connection Technique

Almost all necessary external connectors (e.g. communication, peripherals, external periphery
bus) can be connected with the help of standard cables or prefabricated cables without any
additional tools.

Connection for Peripheral Signals

profile rail

point of
grip flap

guide plate
of wall bracket

seating frame

hook
unlocking lever

2
1

SICAM AK System Description 27


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System Overview

RJ45 Connections for Communication

CP-2014 Master CP-2017 Processing- and


control element communication element

SIM0
SIM0
SIM1

X11 X13
X10 X12
X11
SI1 (X1) SI3 (X3) X10
SI0 (X0) SI2 (X2)
SFP1 (X6) SI1 (X1)
SFP0 (X5) CM-2839 SI0 (X0) CM-2838

RJ45 Connections for the external Ax 1703 Peripheral Bus

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System Overview

2.2 System Structure

2.2.1 Architecture

A system SICAM AK forms an automation unit of the system family SICAM RTUs and consists
of the following parts:

· Mounting rack
· 1 up to 4 power supply modules
· 1 master control element
· Optionally up to 16 processing and communication elements
· Optionally up to 66 protocol elements (interfaces with individual communication protocol)
─ Up to 2 protocol elements on the master control element
─ Up to 4 protocol elements for each processing and communication element
· Optionally up to 272 peripheral elements for the processing of process signals
─ up to 16 peripheral elements on the master control element
─ up to 16 peripheral elements for each processing and communication element

Node bus

MCE PCE PCE ...... PCE

1 2 16
Ax 1703 peripheral bus

Ax 1703 peripheral bus

Ax 1703 peripheral bus

Ax 1703 peripheral bus


PE PE PE PE
......
1 1 1 1

PE PE PE PE

2 2 2 2
.....

.....

.....

.....

PE PE PE PE

16 16 16 16

PE
PRE PE
PRE PE
PRE PE
PRE

1 1 1 1
.....

.....

.....

PE
PRE

2
PE
PRE PE
PRE PE
PRE

4 4 4

basic system elements

SICAM AK System Description 29


MC2-021-2.05, Edition 07.2014
System Overview

2.2.2 System Configuration

2.2.2.1 Basic Mounting Rack

SICAM AK
Processing and Communication
Supply

Supply
Power

Power
Master Control Element

Basic Mounting Rack


Protocol Element(s)

Protocol Element(s)

Peripheral Element

Peripheral Element

Peripheral Element

Peripheral Element

Peripheral Element

Peripheral Element
Element

optional
Supply

Supply
Power

Power
optional optional

Process

In the basic mounting rack, 1 master control element and an arbitrary combination of up to
16 processing and communication elements or peripheral elements can be installed.

30 SICAM AK System Description


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2.2.2.2

Power Power Power Power

optional
optional
optional

optional
Supply Supply Supply Supply

SICAM AK System Description


MC2-021-2.05, Edition 07.2014
Master Control Element
Protocol Element(s)

Peripheral Element Processing and Communication


Element
Peripheral Element Protocol Element(s)

Peripheral Element

16 peripheral elements can be installed.


Peripheral Element
Peripheral Element
Peripheral Element
Peripheral Element

Process
Peripheral Element
Peripheral Element
Peripheral Element

Process Peripheral Element

Peripheral Element

Therefore, all in all up to 17 expansion mounting racks are possible.


Basic Mounting Rack with Expansion Mounting Rack

For each basic system element, 1 expansion mounting rack with respectively up to
Power Power Power Power
SICAM AK
SICAM AK

optional
optional

Supply Supply Supply Supply

Expansion Mounting Rack Basic Mounting Rack


System Overview

31
System Overview

2.3 Power Supply

The supply voltage for the system SICAM AK is provided by power supply modules.

2.3.1 Features

· Input voltages of
─ 24…60 VDC
─ 110…220 VDC
─ 115…230 VAC
· Voltage output 5 VDC, max. 80 W
· Can be connected in parallel for redundancy and to increase power
· Failure self monitoring
· Screw terminals
· Function indication via LED

You can find the configuration options for power supply modules in the different mounting
racks in section 5.1, Mounting Racks.

You find the exact technical specification in section 5.2, Power Supply Modules.

2.3.2 Product Overview

Type Designation
PS-5620 Power Supply 24…60 VDC/80 W
PS-5622 Power Supply 110…220 VDC/115…230 VAC/80 W

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System Overview

2.4 System Elements

A system element is a functional unit and consists of hardware and firmware. The firmware gi-
ves the hardware the necessary functionality.

2.4.1 Master Control Element

The master control element is the heart of the automation unit. It provides the parameter-
settable telecontrol function and the open-/closed-loop function, as well as the node function for
the communication. Additionally, it serves as centrally coordinating element for all system ser-
vices and all internal and integral concepts.

SICAM AK
Processing and Communication
Supply

Supply
Power

Power
Master Control Element

Basic Mounting Rack


Protocol Element(s)

Protocol Element(s)

Peripheral Element

Peripheral Element

Peripheral Element

Peripheral Element

Peripheral Element

Peripheral Element
Element

optional
Supply

Supply
Power

Power

optional optional

Process

This architecture ensures

· an autonomous behavior (for instance in the case of communication failure)


· the integration of the telecontrol function (spontaneous processing and spontaneous com-
munication) and the open-/closed-loop control function (periodical processing and periodical
communication with the periphery) into one common automation device
· a deterministic behavior of the open-/closed-loop control function with guaranteed reaction
times

SICAM AK System Description 33


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System Overview

2.4.1.1 Features

· Up to 2 interfaces for the communication with other automation units or control systems
(by means of connection print CM-2839)
─ serial (point-to-point, multi-point, dial-up traffic)
─ LAN/WAN Ethernet (TCP/IP)
· Parameter-settable telecontrol functions via configurable communication protocols
· Freely definable open-/closed-loop control functions with CAEx plus, according to
IEC 61131-3
· Communication with up to 16 peripheral elements via the Ax 1703 peripheral bus
· Node function for up to 16 processing and communication elements modular expandable
via the node bus
· Storage of the parameters and application program on SD card
· Parameterization, diagnosis and test by means of SICAM TOOLBOX II (locally via USB or
D-Sub, and remotely via SFP transceiver)
· Function and error display via LED
· 2 fault outputs and 1 synchronization input by means of connection print CM-2839

2.4.1.2 Product Overview

Type Designation
CP-2014/CPCX25 System functions, processing and communication
CM-0838, CM-0839 SFP transceiver
CM-2839 Connection print for communication (2 interfaces)

More detailed information on the master control element can be found in section 5.3.1, CP-
2014/CPCX25.

34 SICAM AK System Description


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System Overview

2.4.2 Processing and Communication Element

A processing and communication element serves for the establishing of a modular, scaleable
automation unit by means of multiplication of

· communication options
· connection of peripheral elements
· open- and closed-loop control functions

SICAM 1703
Processing and Communication
Supply

Supply
Power

Power
Master Control Element

Basic Mounting Rack


Protocol Element(s)

Protocol Element(s)

Peripheral Element

Peripheral Element

Peripheral Element

Peripheral Element

Peripheral Element

Peripheral Element
Element

optional
Supply

Supply
Power

Power
optional optional

Process

2.4.2.1 Features

· Up to 4 interfaces for the communication with other automation units or control systems
(by means of connection print CM-2838)
─ serial (end-end, multi-point, dial-up traffic)
─ LAN/WAN (Ethernet)
· Parameter-settable telecontrol function via configurable communication protocols
· Freely definable open-/closed-loop control functions with CAEx plus, according to
IEC 61131-3
· Communication with up to 16 peripheral elements via the Ax 1703 peripheral bus
· Supports redundancy with doubled processing and communication element
· Optionally expandable with parameter-settable application for Functional Safety
· Autonomy: function maintained even in case of master control element failure
· Engineering, diagnosis and test locally or remotely via SICAM TOOLBOX II
· Function and failure indication via LED

SICAM AK System Description 35


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System Overview

2.4.2.2 Product Overview

Type Designation
CP-2017/PCCX25 Processing and communication
AP-0771/SPLC01 Safety PLC (optional) *)
CM-2838 Connection print for communication (4 interfaces)
*)
only in conjunction with SICAM TM peripheral elements

More detailed information on the processing and communication element can be found in sec-
tion 5.3.2, CP-2017/PCCX25.

The information on the safety application reside in the document SICAM AK SAFETY Safety
Manual.

2.4.3 Peripheral Elements

The peripheral elements serve for acquisition or output of process signals. They perform pro-
cess-compliant adaptation, monitoring and processing of the process signals at each point of
entrance or exit of the system.

Peripheral elements may be installed

· in the basic mounting rack


· in an expansion mounting rack
─ connected electrically up to 3 m
· at remote locations by means of SICAM TM peripherals
─ connected electrically up to 3 m
─ connected optically up to 200 m

You find comprehensive information on configuration and connection of peripheral elements in


the document SICAM RTUs Platforms - Automation Units and Automation Networks.

Basic examples with peripheral elements from the system families SICAM AK and SICAM TM
are represented as follows.

Note
For the connection of a SICAM TM peripheral element, a bus interface module CM-0842 (optical) or CM-
0843 (electrical) is required.

36 SICAM AK System Description


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mounting rack

SICAM AK System Description


MC2-021-2.05, Edition 07.2014
Basic mounting rack and expansion

Power Power Power Power

optional
optional
optional

optional

Supply Supply Supply Supply

Master Control Element


Protocol Element(s)

Peripheral Element Processing and Communication


Element
Peripheral Element Protocol Element(s)

Peripheral Element
Peripheral Element
Peripheral Element Peripheral Element
Peripheral Element

Process
Peripheral Element
Peripheral Element Peripheral Element

Peripheral Element
Process

Peripheral Element

Power Power Power Power


SICAM AK
SICAM AK

optional
optional

Supply Supply Supply Supply


System Overview

37
Expansion Mounting Rack Basic Mounting Rack
System Overview

Basic mounting rack and remote


SICAM TM peripheral element

SICAM AK

Processing and Communication


Supply

Supply
Power

Power
Master Control Element

Basic Mounting Rack


Protocol Element(s)

Protocol Element(s)

Peripheral Element

Peripheral Element

Peripheral Element

Peripheral Element

Peripheral Element

Peripheral Element
Element
optional

Supply

Supply
Power

Power
optional optional

Process

SICAM TM
Peripheral Element

Process

2.4.3.1 Features

· Acquisition and preprocessing of process data according to IEC 60870-5-101/104 with and
without time tag
─ Single-point and double-point information items
─ Count pulses
─ Actual values (currents, voltages, temperatures)
· Postprocessing and output of process data according to IEC 60870-5-101/104
─ Single-point information items
─ Single-point and double-point commands
─ Setpoint commands (currents, voltages)
· Secured data exchange with the basic system element via the Ax 1703 peripheral bus
· Supervision and failure processing
· Signal state display
· Function and fault display via LED

38 SICAM AK System Description


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System Overview

2.4.3.2 Configuration

For process input and output, peripheral elements can be connected to a basic system ele-
ment locally in the mounting rack and/or externally via bus interface modules.

For the connection of peripheral elements inside the basic mounting rack, there is a local
Ax 1703 peripheral bus which is operated either by the master control element or by one of
the installed processing and communication elements (definition by means of parameteriza-
tion).

In order to be able to connect peripheral elements outside the basic mounting rack, the master
control element provides an own external Ax 1703 peripheral bus (AXPE-C0), and each in-
stalled processing and communication element provides an own external Ax 1703 peripheral
bus (AXPE-Cn, n = 1…16). Each external bus is available via an RJ45 connector.

Bus interface Designation Connection Number of peri-


pheral elements
– Local Ax 1703 peripheral bus electrical CM-2834: up to 8 *)
CM-2836: up to 16 *)
– External Ax 1703 peripheral bus electrical CM-2833: up to 16

CM-0843 Bus interface module Ax-PE 4x USB electrical up to 16


CM-0842 Bus interface module Ax-PE 4x FO optical up to 16
*)
for each installed processing and communication element the number is reduced by 1

Patch cables, by means of those the connection between basic system element and bus inter-
face modules or peripheral elements is set up, may be maximum 3 m long each.

The address of the peripheral elements on the Ax 1703 peripheral bus is determined in the
SICAM TOOLBOX II, when defining the Ax 1703 peripheral bus configuration. The same ad-
dress will be set on the peripheral elements.

2.4.3.3 Ax 1703 Peripheral Bus

The Ax 1703 peripheral bus permits the secured (hamming distance 4) serial system-internal
communication between the basic system element and the peripheral elements. Serial com-
munication also makes it possible to locally detach individual or all peripheral elements with-
out sacrificing any of the full system functionality.

The communication at the Ax 1703 peripheral bus takes place according to the master-slave
method, the peripheral elements being the slave and the basic system element the master.
Each peripheral element constitutes - regardless of its function, data volume and processing -
one participant at the Ax 1703 peripheral bus.

The Ax 1703 peripheral bus is operated with a transmission rate of 16 Mbit/s.

The Ax 1703 peripheral bus may be accessible

· at slots at the backplane of a mounting rack (internal bus)


· via external connectors (external bus)

SICAM AK System Description 39


MC2-021-2.05, Edition 07.2014
System Overview

Addressing of the bus participants is handled for all peripheral elements via a logical peripher-
al board address (PBA) that can be set on the peripheral element.

Via the Ax 1703 peripheral bus, data of different classes is transmitted:

· periodical data for the function package Automation


· spontaneous data for the function package Telecontrol

Periodical information is exchanged between the basic system element and the peripheral el-
ement based on the cycle of the open-/closed-loop control function on the basic system ele
ment.

Spontaneous data is transmitted as messages with process- and system information between
the basic system element and the peripheral element, with acknowledgement.

Note
In order to connect peripheral elements electrically and/or optically, resources such as bus interface mod-
ules may be required (refer to manual SICAM RTUs Platforms - Configuration Automation Units and Au-
tomation Networks).

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2.4.3.4 Product Overview

Type Designation
DI-2100/BISI25 Binary signal input (8x8, 24…60 VDC)
DI-2110/BISI26 Binary signal input (8x8, 24…60 VDC)
DI-2111/BISI26 Binary signal input (8x8, 110/220 VDC)
DO-2201/BISO25 Binary output (transistor, 40x1, 24…60 VDC)
DO-2210/PCCO2X Checked command output (24…60 VDC + optional SM-2506)
DO-2211/PCCO2X Checked command output (125 VDC + optional SM-2507)
AI-2300/PASI25 Analog input/output (16x ±20 mA + 4x optional SM-057x)
AI-2301/TEMP25 Analog input (32x Pt100, Ni100 + 4x SM-2503)
AI-2302/PASI25 Analog input/output (16x ±6 mA + 4x optional SM-057x)
AI-2303/PASI25 Analog input/output (16x ±24 mA + 4x optional SM-057x)
MX-2400/USIO2X Signal input/output (24…60 VDC, +/-20 mA + optional SM-057x

Detailed information can be found in section 5.6, Peripheral Elements.

Submodules

Type Designation
Input/output modules
SM-0570 Analog Input Extension (2x ±20 mA)
SM-0571 Analog Input Extension (2x Pt100)
SM-0572 Analog Output Extension (2x ±20 mA/±1 V/±10 V)
SM-0574 Count Pulse Input Extension (2x 24…60 VDC)
Current module
SM-2503 Constant current source for resistance measurement via AI-2301 (2 mA)
Measuring modules
SM-2506 Measuring module for command output via DO-2210 (24…60 VDC)
SM-2507 Measuring module for command output via DO-2211 (125 VDC)

Detailed information can be found in section 5.7, Submodules.

SICAM TM Peripheral Elements

Type Designation
PE-6410/TCIO66 Peripheral controller for Turbine Controller (Ax-PE bus el)
PE-6411/TCIO66 Peripheral controller for Turbine Controller (1x Ax-PE bus opt)
PE-6412/TCIO66 Peripheral controller for Turbine Controller (2x Ax-PE bus opt)
PE-6410/USIO66 Peripheral controller (Ax-PE bus el)
PE-6411/USIO66 Peripheral controller (1x Ax-PE bus opt)
PE-6412/USIO66 Peripheral controller (2x Ax-PE bus opt)

Detailed information can be found in the relevant system element manual.

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2.4.4 Protocol Elements

A protocol element serves for the exchange of data - and thereby for the transmission of mes-
sages - over a communication interface to other remote stations, such as automation units,
control systems, or protective devices. A fundamental characteristic is the separation of proto-
col-bound communication from application tasks of an automation unit.

The hardware of a protocol element is a serial interface module (SIM) that can be installed on
a basic system element.

SICAM AK
Processing and Communication
Supply

Supply
Power

Power
Master Control Element

Basic Mounting Rack


Protocol Element(s)

Protocol Element(s)

Peripheral Element

Peripheral Element

Peripheral Element

Peripheral Element

Peripheral Element

Peripheral Element
Element

optional
Supply

Supply
Power

Power
optional optional

Process

In order to be able to communicate with as many systems as possible, Siemens has decided
not only to employ standard protocols, which are normalized by IEC, but to considerably take
part in the creation of these standards.

The automation units communicate preferred according to the following standards:

· IEC 60870-5-101 in case of serial communication


· IEC 60870-5-103 in case of serial communication with protective devices
· IEC 60870-5-104 in case of LAN/WAN networks

On every interface provided by the SIM, a communication protocol available for the interface
can be loaded with the SICAM TOOLBOX II.

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2.4.4.1 Features

· Each interface has its own protocol processor


─ Communication has no impact on the application, and vice versa
─ Each processor runs one communication protocol
─ Various different protocols run on one and the same hardware
─ All protocols can be loaded with SICAM TOOLBOX II
· Change of the communication protocol, for instance from serial to LAN, without retroactive
effect to the application tasks of an automation unit
· Each automation unit can be equipped with various protocols, this allows easy implemen-
tation of data nodes and frontends

2.4.4.1.1 Serial Communication

For serial communication are available as standard protocols:

· Point-to-point traffic
· Multi-point traffic, optionally with relay operation
· Dial-up traffic

Naturally, all standard protocols are fully based on the interoperable standard to
IEC 60870-5-101/103, including

· Absolutely free addressing


· Single object orientation
· Time synchronization
· Integrated remote maintenance functions such as
─ Remote diagnostics
─ Remote parameter setting
─ Online test functions

Yet, there is still a whole series of other available protocols, information thereto can be found
in the document SICAM RTUs Reference List Protocols.

Additional information on interfacing to non-Siemens systems and third-party protocols (proto-


cols subject-to-license) is available on request.

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2.4.4.1.2 LAN/WAN Communication

Today, modern automation systems are generally distributed and thus require networks to
connect the various components with one another. In its systems, Siemens has for many
years provided networks that link the various components with one another.

From the very beginning, great attention was paid to ensuring full integration as well as opti-
mum availability and operational reliability. As network technology continued to become ever
more refined, Siemens as well has continuously been updated and upgraded to reflect the lat-
est state of the art without neglecting the criteria of ensuring a long system lifecycle and high-
est availability.

LAN/WAN communication relies on Ethernet TCP/IP to IEC 60870-5-104, which again guar-
antees maximum interoperability.

If SICAM AK is used as a station control device, the communication with the devices of the
bay level (bay control units, protective devices) can be established according to IEC 61850.

IEC 61850 is the standardized communication standard for substation automation which inter-
connects devices of the bay level and the station control level, based on Ethernet TCP/IP.

2.4.4.2 Product Overview

Type Designation
SM-x551/BPPA0 Standard protocol for point-to-point traffic
SM-x551/UMPMA0 Standard protocol for multi-point traffic (Master)
SM-x551/UMPSA0 Standard protocol for multi-point traffic (Slave)
SM-x551/SFBMA1 Standard protocol for field bus (Master)
SM-x551/SFBSA1 Standard protocol for field bus (Slave)
SM-x551/DIAMA0 Standard protocol for dial-up traffic (Master)
SM-x551/DIASA0 Standard protocol for dial-up traffic (Slave)
SM-x551/103MA0 Standard protocol for interfacing of protective devices (Master)
SM-2545/DPM00 Standard protocol for Profibus DP (Master)
*) Standard protocol for Ethernet TCP/IP IEC 61850 Edition 2
SM-2558/ETA5
*) Standard protocol for Ethernet TCP/IP IEC 60870-5-104
SM-2558/ETA4
*) Standard protocol for Ethernet TCP/IP IEC 61850
SM-2558/ETA3
SM-2557/ETA2 Standard protocol for Ethernet TCP/IP IEC 60870-5-104
SM-2557/ET03 Standard protocol for Ethernet TCP/IP IEC 61850
*)
SM-2558 can be expanded by means of SM-0551 with 1 serial interface

Information on a protocol element can be found in section 5.5, Protocol Elements.

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2.5

Processing- and communication element

Processing- and communication element

Master control element Processing- and communication element

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Automation Telecontrol Telecontrol Automation
(periodicalh) (spontaneous) (spontaneous) (periodical)

Open-/closed-loop control Open-/closed-loop control


Protocol Protocol
function function

Communication Communication
Firmware Architecture

Application Application
program program

Internal
Interne Internal
Interne

interface
interface

Telecontrol
Telecontrol

communication communication
Kommunikation
Kommunikation

PC25 MC25

Peripheral functions Peripheral functions Peripheral functions Peripheral functions

Process
System Overview

45
System Overview

2.6 Engineering

The costs for the creation and maintenance of automation technology plants are determined
to an increasing degree by the costs for the creation and updating of the engineering data.
The engineering data therefore represent major capital goods of the company, the creation
and updating of which by means of a high-quality engineering system results in a considerable
reduction of the indirect costs.

For this reason, Siemens places great importance on the engineering systems within its pro-
duct range, and with the SICAM TOOLBOX II, thus consequently continues the policy of al-
ways providing high-quality, ergonomic products based on innovative system technology, also
in the field of engineering systems.

The high demands on the easy and intuitive operability, as well as on the overall ergonomics
of an engineering system are satisfied by the SICAM TOOLBOX II through an state-of-the-art
operating and display technology, and through forward-looking conception:

· Fully graphical user interface with easy operation


· Uniform "look and feel" (Window technology, Menus, Icons, Help System)
· Industrial standard database system ORACLE TM
· Network support (SICAM TOOLBOX II Peer Server)
· Client/Server architecture
· Standard operating systems (Windows XP Professional, Windows Vista, Windows 7 Pro-
fessional)
· Standard hardware (Personal Computer)

Basically the SICAM TOOLBOX II is available in the following configurations:

· Local PC Configuration (SICAM TOOLBOX II local)


· Server-Client Configuration (SICAM TOOLBOX II in a network)
· Web Engineering (SICAM TOOLBOX II in a web browser)

The SICAM TOOLBOX II as Integrated Overall Tool


All engineering data is stored, managed and processed on the same hardware platform in a
central database by the same tool.

If an exchange of data with devices or systems of other manufacturers should be necessary,


then there is a specific data interface for this available that is simple to operate, the source da-
ta management.

During the entire lifecycle of the plant, the SICAM TOOLBOX II comprehensively supports all
phases of the plant configuration and maintenance for the entire SICAM RTUs system family.
The engineering with the SICAM TOOLBOX II therefore goes far beyond conventional device
parameterization and comprises the following areas:

· Data acquisition, data modeling


· Parameter setting, test and diagnostic
· Documentation
· Backup and archiving
· Maintenance

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2.6.1 Data Acquisition, Data Modeling

Feeders Plant OPM II View

The plant is at the center of the configuration procedure.

For same type primary technology units and resources (objects), types can be modeled, which
contain the characteristics of the objects. During engineering, such objects can be created
identically many times very easily (one speaks of instantiation). As a result considerable sav-
ings can be achieved.

The advantages outweigh not only with the creation but also with the updating of the data for
expansions and with consistent change of all same-type objects as well as with the achievable
quality with regard to consistency of the engineering data.

2.6.2 Application Program for the Open-/Closed-Loop Control Function

An application program for the open-/closed-loop control function is created according to


IEC 61131-3 using CAEx plus, a tool of the SICAM TOOLBOX II. This standard is generally
accepted in the market and is recognized. Engineering according to this standard generally
only requires short training periods.

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Thereby, versatile applications can be easily realized:

· Logical links
· Sum commands, sum alarms
· Limit monitoring
· Bay- and station-related interlocks
· Synchronous comparison with analog of busbar
· Switchover automation, switching sequences (e.g. busbars, transformers)
· Step-by-step controls
· Closed loop control (e.g. tap changer controller)

There are many test function available, both offline as well as online. Consequently, test and
commissioning periods can be kept very short.

Example: Signal list

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Example: Online test

Example: Oscilloscope function

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3 Function Packages

Contents

3.1 System Functions ........................................................................................... 52


3.2 Telecontrol ..................................................................................................... 60
3.3 Automation ..................................................................................................... 65

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3.1 System Functions

System Functions is a function package, that provides general functions and basic services in
an automation unit, that other function packages require:

· Communication with the engineering system


· Data flow control
· Addressing
· Time management
· General interrogation
· Self-test
· Failure
· Diagnosis and signaling
· Autonomy

3.1.1 Communication with the Engineering System


(SICAM TOOLBOX II)

For the communication between the SICAM TOOLBOX II and the automation unit, in two re-
spects there are different variants:

· Physical connection of the SICAM TOOLBOX II with an automation unit


─ Locally
− Serial SICAM TOOLBOX interface (TB) on the master control element
− Universal serial bus (USB) on the master control element
─ Remotely
− Serial via modems
− Ethernet via SFP transceiver
− Ethernet (TCP/IP) and Terminal Server (serial)
− Ethernet (TCP/IP)
· Logical connection of the SICAM TOOLBOX II with that automation unit, that is the subject
of the engineering task:
─ Local automation unit (that is that one, to which the physical connection exists, regard-
less in which of the above mentioned forms)
─ Remote automation unit (automation unit that can be reached via the local automation
unit; consistent remote communication according to IEC 60870-5-101 or -104 is re-
quired)

With the exception of the very first initialization procedures, all tasks are possible in each of
the above mentioned variants, including for example:

· Parameter setting
· Diagnosis
· Test (for example online test of the application program of the open-/closed-loop control
function)
· Load firmware, load parameters

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3.1.2 Data Flow Control

The data flow control coordinates the communication of messages within the automation unit.

This function supports:

· Messages with Process Information


· Messages with System Information

For the tracking of messages within an automation unit the following test functions are availa-
ble:

· Data Flow Test


· Message Simulation

3.1.2.1 Messages with Process Information

IEC 60870-5 distinguishes between the following classes of messages. The type identification
of each message provides information about the class to which a message belongs and with
which methods it is to be distributed:

· Messages with process information in monitor direction


─ binary information, measured values, integrated totals and bit patterns
· Messages with process information in control direction
─ commands, setpoint values and bit patterns

The distribution of messages with process information takes place by way of routing (telecontrol
function) or assignment (open-/ closed-loop control function) based on the message address and
type identification in the message.

Messages with process information, that are to be transmitted to other automation units via pro-
tocol elements, are distributed with the help of the automatic data flow routing.

For messages with process information that are to reach sinks within the automation unit - such
as peripheral elements, open-/closed-loop control function - the routing information or assign-
ments are automatically derived from parameters from OPM-inputs (datapoint address).

Predominantly used are message formats according to IEC 60870-5-101/104 in the public
range with the exception of user data containers. Therefore, for their part the messages are
compatible and interoperable with many other manufacturers.

Within the SICAM RTUs family, the messages are compatible when using standard protocols,
just as with the older products AK 1703, AM 1703, AMC 1703, BC 1703.

Messages with process information have a 5-stage message address. Message addresses must
be parameterized at the sources, such as peripheral elements, open-/closed-loop control func-
tion.

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3.1.3 Addressing

3.1.3.1 Addressing of Automation Units

An automation unit is addressed by means of:

· Region number (0…249)


· Component number (0…255)

Within a system-technical plant each automation unit must be unambiguously addressed.


Therefore a system-technical plant may consist of up to 64.000 automation units.

3.1.3.2 Addressing of System Elements

Within an automation unit, system elements are addressed by means of numbers for:

· Basic system elements


· Peripheral elements
· Protocol elements

3.1.3.3 Addressing of the Process Information

Addressing and the structure of the process information to be passed on are consistent with
the IEC 60870-5-101/104 standard. Therefore, the information is in turn compatible and in-
teroperable with many other vendors.

In the automation network, each data point is addressed by means of

CASDU 1 Common address of the ASDU, octet 1


CASDU 2 Common address of the ASDU, octet 2
IOA 1 Information object address, octet 1
IOA 2 Information object address, octet 2
IOA 3 Information object address, octet 3

Messages with process information in monitor direction are source-addressed, messages with pro-
cess information in control direction destination-addressed.

3.1.4 Time Management

It is an integral element of the time management, that each automation unit and each system
element, that has a time-dependent function to fulfill, can manage a clock with corresponding
accuracy and resolution. Each automation unit has a central clock, the so-called time server.

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3.1.4.1 Clock

After startup, in error-free operation, the time server of the automation unit is time-set after a
few minutes by means of an external clock. The synchronization between the time server and
the external clock provides the real time accuracy of the automation unit.

The time server itself distributes the time to the clocks of the internal further C-CPUs. After-
wards the time synchronization ensures, that all time servers run in all automation units syn-
chronously.

All clocks within an automation unit are operated and synchronized by a central 10 ms clock
pulse, that is generated by the time server of the automation unit with an accuracy of < 1 ms.

With power-up, all clocks begin to run unsynchronized with the date/time 2001-01-01
00:00:00.000. Therefore, until the first time setting they have only a relative time, that is
flagged with "invalid".

During a reset the time server keeps running, thereby all clocks remain synchronous.

3.1.4.2 Time Setting and Time Synchronization

For the time setting and the time synchronization, there are many options available:

· Direct serial connection of a DCF77 or a GPS time signal receiver


· Time setting over the communication (serial, LAN) from a master station, synchronizing by
means of minute pulse of the GPS or DCF77 receiver
· Time setting and synchronizing over a serial communication
· Time setting and synchronizing over LAN (Ethernet TCP/IP, NTP)

SICAM AK itself can time-set and synchronize, if it is already time-set, further automation units
of the product family SICAM RTUs over communication lines of IEC 60870-5-101/103/104 and
IEC 61850.

3.1.4.3 Automatic Time Tag

At every point in the system where messages with process information are generated, these
messages can be provided with a time tag. Resolution and accuracy of the time tag are de-
pendent on

· the function, that generates the time tag


· the system element in which this takes place (see technical data)

The transfer of the data with standard protocols takes place with 7 octet time (in other words
including date, with 1 ms resolution) and priority-controlled.

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3.1.5 General Interrogation

Upon startup and after faults in the system (communication faults, FIFO overflows), the partic-
ipating automation units ensure, that the operation is resumed automatically in a coordinated
manner.

This means, that the internal and external communication connections are set up, and under
consideration of a multi-hierarchical network, all affected data points (binary information, ana-
log values, calculated values, etc.) and system information are transmitted to their sinks. This
takes place with the initiation of a station interrogation to the corresponding part of the auto-
mation network, in which the error occurred.

3.1.6 Self-Test

The self-test is used for the protection against inadmissible operating states. Through a series
of monitoring operations, defects of the hardware used or faulty behavior of the firmware are
detected.

Depending on the respective supervision, tests are performed

· during startup and/or


· continuously during operation

3.1.6.1 Supervision the Data Integrity

Monitoring Detection Remarks


Messages with spontaneous · Defect of the storage medium used · Checksum
information objects on inter- (FIFO)
nal interfaces · Internal communication errors
Messages with periodical · Communication errors on the · Hamming distance 4
information on the Ax 1703 Ax 1703 peripheral bus · Horizontal and vertical
peripheral bus parity

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3.1.6.2 Monitoring of Hardware and Firmware

Monitoring Detection Remarks


Watchdog monitoring · Defect of the CPU used
· Faulty behavior of the firmware
IDLE monitoring · Faulty behavior of the firmware or
application program with endless
loops
· Excessively long firmware run times
etc.
Code memory monitoring · Defect of the storage medium used · Checksum
(Flash PROM or SD card)
· Undetected transmission errors
when loading the program code
Parameter memory monito- · Defect of the storage medium used · Checksum
ring (Flash PROM or SD card)
· Undetected transmission errors
when loading the parameters
Firmware self-monitoring · Incorrect call parameters with
system services and programming
errors
Shadow RAM · Defect of the storage medium used
(DRAM)
· Defect of the DRAM refresh logic
implemented
RAM test with addressing · Defect of the storage medium used
error check (DRAM)
· Defect of the READ/WRITE equip-
ment
· Defect of the RAM in a defined area
· Defect of the DRAM refresh logic
implemented
· Short or interruptions on the data
and address bus
Monitoring forbidden memory · Firmware errors · CPU exception hand-
access ling
Monitoring forbidden I/O · Firmware errors when accessing · CPU exception hand-
access the I/O address range ling
· Hardware errors
Illegal Opcode · Firmware errors with e.g. jump · CPU exception hand-
operations ling
· Defect of the storage medium used
(Flash PROM)
· Defect of the READ equipment
· Short or interruptions on the data
and address bus
Stack Overflow · Firmware errors · CPU exception hand-
ling
· Firmware

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3.1.7 Failure

The system concept of failure management realized in SICAM RTUs ensures the individual
marking of the data of failed parts of the system and the correct system and process behavior
in the event of a fault.

For this the failure management provides:

· a system function for the failure detection (e.g. for modules/system elements, communica-
tion)
· derived from this the marking of the data points affected by the failure in the spontaneous
communication with
─ other automation units
─ the open-/closed-loop control function
─ the peripheral elements
· periodical information that inform the open-/closed-loop control function which peripheral el-
ements - and thereby which periodical information - are affected by the failure
· a parameter-settable behavior of peripheral elements with output function

Consequently, for all data sinks (peripheral outputs, open-/closed-loop control function, control
system) the state is available for every process information and – depending on requirements
and functionality – corresponding measures can be initiated.

3.1.8 Diagnosis and Signaling

The diagnosis function manages the system states and error information detected by the indi-
vidual functions and their monitoring operations. It enables the display of process states, the
internal system and fault information on the front panel of the modules and the local or remote
diagnostic by means of the SICAM TOOLBOX II.

Each system element delivers its detected system- and error states to the master control ele-
ment with supplementary information (e.g. cause of error, originator description). There they
are saved in tables as current and stored information. These information items can be read
out and displayed in detail locally or remotely with the help of the SICAM TOOLBOX II. The
stored information can be acknowledged and can thus be updated again. For the purpose of
better clarity, these tables are divided into classes:

A sum information about the detailed errors is transmitted via the communication to the next
automation units and is additionally managed there.

Important detail or sum information is displayed by means of LEDs on the front panels of the
system elements.

Further, SICAM AK provides up to 2 relay outputs available for signaling, each with normally
open and normally closed contact.

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3.1.9 Redundancy

With redundancy, one system part is utilized for the operation (active), while the other system
part is standby.

With simple redundancy applications, the processing elements are designed redundant,
whereby one is active, the other is standby. The standby processing element is continually cali-
brated, through which, with a failure of the active processing element, a switchover to the
standby can take place without operational interruption. In this way, redundant automation
tasks can be realized simply and cheaply. Up to 5 redundant processing elements can be in-
stalled in one SICAM AK. Since the power supply can also be designed redundant, an availa-
bility is achieved close to that with two separate automation units.

With redundant communication routes, both communication interfaces can be used simulta-
neously for the purpose of load distribution. If one communication link fails, then all data is
transmitted over the communication link still available.

For redundant front ends, the switchover can take place separately for each communication
interface. This increases the availability, especially with redundant communication routes to
the remote terminal unit.

If the automation units are designed redundant, then a continuous calibration of the open- and
closed-loop control application programs can also be performed.

3.1.10 Autonomy

Autonomy means, that an autonomous basic system element and its supplementary system
elements (protocol and peripheral elements) continue to function unaffected during the failure
of the master control unit. This behavior can be set for each basic system element by means
of a parameter.

On failure of the master control unit, data points are flagged with "not topical", which

· are acquired by other system elements in the automation unit and not over the particular
peripheral or protocol elements
· are acquired by other automation units that are not connected over the particular protocol
elements

After startup of the master control unit, the autonomous basic system element is synchronized
without interruption to operation. Due to a general interrogation, the data points flagged with
“not topical” on failure of the master control unit are updated.

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3.2 Telecontrol

The function package Telecontrol includes the following functions:

· Communication with other automation units


─ Protocol elements
─ Automatic or selective data flow routing
─ Data storage
─ Priority control
─ Redundant communication routes
· Protocol element control and return information
· Process data input and output
· Decentralized archive

3.2.1 Communication with other Automation Units

3.2.1.1 Protocol Elements

The communication function controls the transmission of messages via protocol elements to
other automation units or control systems.

The communication function differentiates between transmission and receive direction.

Communication Function In Transmit Direction


The messages to be transmitted are learned through the automatic data flow routing and
stored in the data storage. The transfer of the messages from the data storage to the protocol
elements takes place via a priority control in order to optimally utilize the transmission route.

Communication Function In Receive Direction


· Messages with process information are distributed to all functions within the automation unit
· Messages with system information are either processed directly (e.g. station interrogation) or
distributed further based on their destination address (CASDU) (e.g. messages for remote
maintenance)

3.2.1.2 Automatic or Selective Data Flow Routing

For the data flow routing, a routing of individual process information items is not necessary.
Simply only the direction (monitor direction, control direction, both directions), in which the
messages are to be transmitted, is to be parameterized.

The type identification of each message provides information about the class (refer to Mes-
sages with Process Information) to which a message belongs and with which methods it is to
be distributed:

· Messages with process information in monitor direction


─ For simple applications, the messages are distributed via an entry in the topology
─ For more complex applications, the messages can be distributed selectively by means
of data flow filters

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For each communication interface, pass-through filters or blocking filters can be set.
Since wildcards can also be used for all address attributes of the message, it is possi-
ble to control the data flow very specifically with simple means
· Messages with process information in control direction
─ The messages are distributed to the destinations determined by their CASDU over in-
terfaces that are defined in the topology

3.2.1.3 Data Storage

The messages that are intended for transmission over communication interfaces, are in prin-
ciple stored chronologically in rings. There is a process image both before and after a ring.
The arrangement, consisting of one ring and two process images, is called a priority channel.
Priority channels for transparent data do not have any process images.

Depending on the data communication mode of the protocol element over which the commu-
nication is processed, priority channels are provided for every priority of the messages to be
transmitted and for every station that can be reached via the protocol element:

· Data communication mode "multi-point" (e.g. multi-point traffic, LAN)


One priority channel for each transmission priority, for each station and for each protocol
element
· Data communication mode "single-point"
One priority channel for each transmission priority and for each protocol element

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Priority channels are distinguished with regard to the data that they transport:

· Time synchronization
· System information
· Process information in control direction
─ Priority channel command (only with selective data flow)
· Process information in monitor direction
─ Priority high with class 1 data
─ Priority medium with class 1 data (only with selective data flow)
─ Priority low with class 1 data (only with selective data flow)
─ Priority high with class 2 data (only with selective data flow)
─ Priority medium with class 2 data
─ Priority low with class 2 data
· Transparent information

Functions for priority channels:

· State compression for measured values (parameter-settable)


Specifically reduces the flood of messages, that can continuously generate fluctuating
("floating") measured values
· Behavior with a priority channel overload
· Behavior during a communication failure (transmit direction)
· Monitoring of the dwell time (parameter-settable) of messages with process information in
control direction
Messages that are stored too long in the priority channel are discarded
· Answering of station interrogations
· Behavior during failure of peripheral elements, communication interfaces etc.
· Blocking (series of information elements)

3.2.1.4 Priority Control

The priority controller has the task of selecting messages recorded in the data memories in-
dependently and individually for each interface and station and to direct the transmission of
the messages via the protocol elements in accordance with their priority. This ensures that
with simultaneous existence of several active information items, the higher-priority, highly im-
portant information is transmitted first.

The prioritization does not however represent an absolute priority status, but rather a measure
for dividing up the channel capacity. This ensures that even with continuously available high-
er-priority data, those of lower priority can also be transmitted.

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3.2.1.5 Redundant Communication Routes

In accordance with the requirements with regard to reaction time, availability, data throughput
and transmission media, the following redundancy operation modes are possible:

· Communication with redundant remote stations


· Redundant communication with a remote station (load share operation)

Communication with Redundant Remote Stations


The communication with redundant remote stations is possible with every data communication
mode (single-point, multi-point). Thereby both transmission paths are operated independent of
each other.

Redundant Communication with a Remote Station


The redundant communication to a remote station is possible exclusively in the data commu-
nication mode "single-point". It is supported only on an interface pair (SI0, SI1 resp. SI2, SI3)
of a serial interface module.

The redundant communication to a remote station is enabled through 2 operation modes:

· Data Split Mode


All messages are transmitted over the parameterized interface (according to the setting in
the data flow filter or in the selective data flow routing).
If the communication is faulty over the parameterized interface, all messages are transmit-
ted over the other interface of the interface pair. If the full functioning capability of the pa-
rameterized interface is detected, a switchover of the interfaces to normal operation takes
place.
─ Improvement in the availability
─ Different transmission rates possible on both transmission paths
─ If a switchover to the other interface is performed, the data throughput remains un-
changed at the same transmission rates
· Load Share Mode
Normally, the messages are transmitted, depending on the data volume, over the less oc-
cupied interface. Preferred is always the interface with the lower number (SI0 or SI2).
If the communication is faulty over 1 interface of an interface pair, all messages are trans-
mitted over the other interface of the interface pair. If the full functioning capability of the
interface is detected, a switchover of the interfaces to normal operation takes place.
─ Improvement of the data throughput and the availability through optimum utilization of
the interfaces with every load and in every operating state
─ Same transmission rates recommended on both transmission paths
─ If the entire traffic is processed over 1 available interface, the data throughput sinks to
that value, that would otherwise be achieved with the same conditions in data split
mode

3.2.2 Protocol Element Control and Return Information

This function is used for the user-specific influencing of the functions of the protocol elements.
The main application lies with protocol elements with multi point data communication mode
and especially for dial-up traffic configurations.

This function contains two separate independent parts:

· Protocol element control

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─ Test if stations are reachable


─ Suppression of errors with intentionally switched-off stations
· Protocol element return information
─ Cost control of telephone charges
─ Cost-efficient utilization of the telephone line (e.g. command initiation only when a con-
nection has already been established)

3.2.3 Process Data Input and Output

The process data input and output comprises

· Acquisition and preprocessing of the process data from the process image of the periph-
eral elements
· Generation and spontaneous transfer of messages with process information over the Ax 1703
peripheral bus for further processing; therein included are
─ Time information (resolution 1 ms or 10 ms, dependent on the peripheral element)
─ Processed input signals
− Change-monitored conditioned values
− Change-monitored derived information
· Spontaneous reception of messages with process information over the Ax 1703 peripheral
bus
· Postprocessing and output of the process data on the peripheral elements

3.2.4 Decentralized Archive (DEAR)

By means of the Decentralized Archive it is possible to store events of a substation locally


and, whenever it is required, to transmit to the corresponding control system. On the other
hand it is possible to restore the archive of a control system after a communication failure.

Depending on which kind of data is to be archived, it is distinguished in

· spontaneous archiving
· periodical archiving

DEAR is separated in 2 partial functions:

· recording of data into the archive


· transmission of the archive to the control system

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3.3 Automation

The function package Automation includes the following functions:

· Telecontrol interface
─ Transfer of messages with process information
− Treatment for commands according to IEC 60870-5-101/104
─ Change monitoring and generation of messages with time tag
· Open-/Closed-loop control function
· Process data input and output

3.3.1 Telecontrol Interface

3.3.1.1 Transfer of Messages with Process Information

Reception of messages with process information and transfer to the open-/closed-loop control func-
tion for the purpose of further processing.

Messages with process information in monitor direction:

· Single-point information, double-point information, step position information


· Measured values
· Integrated totals
· Bitstring of 32 bit
· Event of protection equipment
· Blocked activation/trip of the protection

Messages with process information in control direction:

· Single commands, double commands, regulating step commands


· Setpoint commands
· Bitstring of 32 bit

3.3.1.1.1 Treatment for commands according to IEC 60870-5-101/104

The treatment for commands includes the check of the spontaneous information objects to be
processed by the open-/closed loop control function, and transmission of the confirmations for

· Pulse commands (single command, double command, regulating step command)


· Setpoint values
· Bitstring of 32 bit

The data transfer of the spontaneous information objects to the application program for further
processing is dependent on the result of the checks.

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The activation of the element or function to be controlled is the task of the application program
of the open-/closed-loop control function. For the proper operation of this function, information is
required by the application program of the open-/closed-loop control function (e.g. from an inter-
locking logic) for the choice of a positive or negative confirmation.

The treatment for commands can be activated individually for each command via a parameter,
and comprises the following processing functions:

· Prepare command output procedure (“activation”)


─ Formal check
─ Retry suppression
─ 1-out-of-n check
─ Direct command or
select and execute command
─ Control location check
─ Command locking
─ System-element overlapping 1-out-of-n check
· Initiate command output procedure (“activation/confirmation”)
─ Command to application program
· Monitor pulse duration (only pulse commands)
─ Command output time
─ Return information monitoring
· Terminate command output procedure (“activation/termination”)

3.3.1.2 Change Monitoring and Generation of Messages with Time Tag

For the generation of messages with process information, the signals in the output process imag-
es that are assigned to an element of a spontaneous information object, are monitored for
change.

The change monitoring takes place in a grid of the cycle time of each task, in which the signal
is assigned to a spontaneous information object.

On a change of the state in a corresponding element of the spontaneous information object,


the generation of the message is initiated.

Depending on the type of signal to be monitored, different methods are applied:

· Change of the state (positive edge, positive and negative edge)


· Change of the value (according to the rules of the additive threshold value procedure)

If a spontaneous information object has been activated for transmission due to a change, a
message with process information is generated. The time tag represents either the current time
synchronous with the cycle (resolution 10 ms or multiples thereof) or the time information from
an assigned spontaneous information object.

3.3.1.2.1 Additive threshold value procedure

The additive threshold value procedure prevents an unnecessary loading of the transmission
links with insignificant changes of the corresponding analog value and acts only on the basic
data of the spontaneous information objects with measured values.

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3.3.2 Open-/Closed-Loop Control Function

The open-/closed-loop control function is used for the management of automation tasks with the
help of an application program.

The creation of the application program is carried out by the SICAM TOOLBOX II with the tool
CAEx plus predominantly in function diagram technology according to IEC 61131-3.

The application program processes process information (so-called signals) from the peripheral
elements connected to the basic system element and/or from other system elements in the
automation network of the specific process-technical plant.

Process images form the interface of the application program to the outside world. We distin-
guish between input process images and output process images.

The exchange of the process information can take place in two ways:

· Transmission of periodical information from and to the peripheral elements connected to


the basic system element via the Ax 1703 peripheral bus (process data input and output)
· Transmission of spontaneous information objects from and to functions or peripheral ele-
ments within the automation unit, other open-/closed-loop control functions and other auto-
mation units or control systems with the help of the telecontrol interface

3.3.2.1 Non-Volatile Storage

Variables, signals (input process images for spontaneous information objects) and function
blocks can be saved non-volatile. That means, that after a power failure these variables and
signals are immediately available again with their values before the power failure.

3.3.2.2 Task Management

The open-/closed-loop control function manages the application programs in 3 tasks running pe-
riodically:

· "Fast Task"
· "Task"
· "Slow Task"

The open-/closed-loop control function supports 32 programs (type instances) per task. In total,
64 programs are possible over all 3 tasks.

By means of assignment of a program to a task, fast controls can be optimally combined with
slower background processings.

The task management of these 3 periodical tasks corresponds with the standard IEC 61131-3.
Spontaneous tasks are not supported.

Coordination of the sequences of a task


· Periodical start in the selected cycle
· Input handling
· Program processing
· Output handling

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· Online Test
· Real time archive

Coordination of the three tasks with each other


· "Fast Task" runs without interruption and with constant running time
· "Task" and "Slow Task" can be interrupted by higher-priority functions

Cycle Time
· Within the cycle time, all programs assigned to a task (type instances) must process the
input handling and the output handling for this task
· The cycle time can be set in the tool CAEx plus for each task (10 ms and multiples)
· The cycle times of the three tasks must be different and ascending from the "Fast Task" to
the "Slow Task"

Watchdog Timer
This function monitors the proper sequence of each task within its set cycle time. If a task is
not finished with its input handling, program processing and its output handling within this
time, the next cycle for this task is omitted and a time-out is signaled.

With serious time-outs, for example due to a malfunction, the reliability of the application pro-
gram becomes questionable. A time scale can be defined for such cases, the exceeding of
which leads to an error message and a controlled shutdown of parts or the entire application
program as well as all peripheral elements connected.

3.3.2.3 Loading the Application Program

Initial Loading
The initial loading of an application program is always associated with a startup.

Loading of changes (Reload)


Frequently, in the test and commissioning phase but also with the remedy of faults, changes
must be carried out. Most such changes (error rectifications, expansions) to the application
program can be loaded without interruption to operation. Far-reaching changes can necessi-
tate a startup of the basic system element and consequently an interruption to operation.

In the case of a loading operation that does not necessitate any interruption to operation, all
tasks of the open-/closed-loop control function continue to run unaffected. After successful load-
ing, a switchover to the newly loaded application program takes place synchronous with the
cycle.

Examples of changes that do not necessitate any interruption to operation:

· if after change, the function corresponds completely with that before change, in other
words a change has been performed that is not noticeable from "outside"
· if only new functional parts were added, that do not affect those that already existed
· if parameters of a controller are adapted

Fundamentally however, the fault-free operation and consequently the availability of every
control or controller depends on the quality of the program – in other words the measure of
how free they are of formal and logical errors. The loading of error-burdened changes can al-
ways lead to interruptions to operation.

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3.3.2.4 Online Test

The entire functionality of the Online Test applies to

· the SICAM TOOLBOX II tool "CAEx plus Online Test" and


· the Online Test function of the open-/closed-loop control function of the automation unit

While in the tool "CAEx plus Online Test", all functions of the man-machine-interface can be
found, the open-/closed-loop control function provides functions for the execution of the operator
inputs.

If for example a value is to be displayed, then the selection of the value and its display takes
place in the tool "CAEx plus Online Test". For this purpose, the open-/closed-loop control func-
tion is given the task of reading out the selected value and transmit it to the
SICAM TOOLBOX II.

In the following, those functions are listed that the Online Test function of the open-/closed-loop
control function provides.

Display and setting of variables and signals


· Display of variables and signals
· Single setting of variables (single forcing)
The value of a variable can change again at any time after setting, due to the function of
the program
· Permanent setting of variables and signals (permanent forcing)
In order to be able to set variables and signals permanently, a special element (force
marker) is set in the function diagram. This element contains the set value and a switch.
Depending on the position of the switch, the set value and or that value is transferred, that
the source that normally supplies the variable or the signal, is delivered.

Blocking and enabling of messages with process information and periodical information
The copy operation

· in the input-side process images or


· from the output-side process images

of

· Messages with Process Information


· Periodical Information

can be blocked and enabled. This can take place with the following granularity:

· per message
· all messages
· per periodical information
· per peripheral element

Changing the execution status of the open-/closed-loop control function


· Perform cold start or warm start of the resource
· Start and stop controller
· Perform cold start or warm start of a task
· Task halt and continue
· Program halt and continue

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Test means
The available test means are:

(a) Halting of the execution due to a trigger condition (breakpoint)


(b) Execution of a task in cycle steps
(c) Controlling of the recording of the cyclic archive (Real Time Archive)

For each of the functions (a) and (c) a trigger condition is defined in the tool "CAEx plus
Online Test". A trigger conditions consists of up to conditions. The conditions of a trigger con-
dition are combined equal-ranking with AND or OR.

A condition compares a variable with a constant value to be specified:

Variable of the Type Condition <operator>


BOOL variable <operator> value = <>
INT or REAL variable <operator> value < = <> >

The trigger condition is assigned to either a task or the resource (= all tasks), depending on
what shall be achieved:

· The function "Halt the execution due to a trigger condition" halts the task or resource, if the
trigger condition is satisfied
· The function "Real Time Archive" switches over from Recording the Pre-History to Record-
ing the Post-History, if the trigger condition is satisfied

The trigger condition is evaluated at the end of that task, to which it has been assigned; or at
the end of every task, if it has been assigned to the resource.

Real Time Archive


The real time archive of the open-/closed-loop control function records variables (and signals) af-
ter every cycle, in order to make then available for display with the oscilloscope function of the
SICAM TOOLBOX II tool "CAEx plus Online Test". Which variables are to be recorded is de-
fined in the "CAEx plus Online Test". The recording can be controlled in such a way, that pre-
and post-history are available for a post-mortem analysis.

For the recording of the variables there is a memory of 100,000 bytes available for each re-
source.

The recording can be terminated with:

· Operator input in "CAEX plus Online Test"


The recording is terminated, the entire memory is available as pre-history.
· Definable trigger condition
The real time archive switches from Recording the Pre-History to Recording the Post-
History and continues to record until the memory is full. The division of the memory into
pre- and post-history can be defined.

Which variables are to be recorded and at which periodicity, is determined in the "CAEX plus
Online Test". The periodicity is determined by assigning the recording to a task. From its cycle
time and the setting of how many cycles are to be omitted between the recordings, the record-
ing times are produced and consequently the resolution of the display in the oscilloscope func-
tion.

Resolution[ms] = cycle time[ms] of the selected task * (number of cycles to be omitted +1)

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The time period for the pre- and post-history is dependent on the number of variables to be
recorded (# of Var) and the aforementioned resolution:

Time period[ms] = (100000*resolution[ms])/((# of Var BOOL)+2*(# of Var INT)+4*(# of Var REAL))

Display Status Information


For each task the following information is made available to the SICAM TOOLBOX II on re-
quest:

· the parameterized cycle time


· the current run time
· the maximum run time
· the number of time-outs that the system has registered

During the course of the interrogation, the current run time and the number of time-outs can
be optionally reset.

3.3.3 Process Data Input and Output

The process data input and output comprises

· Acquisition and preprocessing of the process data from the process image of the periph-
eral elements
· Periodical transfer of the process information to the open-/closed-loop control function over
the Ax 1703 peripheral bus; therein included are - depending on the peripheral element -
─ Non-linearized values of the input signals
─ Processed input signals as not change-monitored conditioned values
─ Processed input signals as change-monitored conditioned values
─ For processing, operations-relevant error information of the processed input signals
(for instance "measured value faulty")
· Periodical reception of the process information from the open-/closed-loop control function
over the Ax 1703 peripheral bus; therein included are - depending on the peripheral ele-
ment -
─ Derived information items
─ Processing results
─ Operations-relevant error information (for instance “command output fault”)
· Postprocessing and output of the process data on the peripheral elements

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4 Environmental Conditions

Contents

4.1 Protection Type .............................................................................................. 74


4.2 Mechanical Ambient Conditions ...................................................................... 75
4.3 Climatic Ambient Conditions ........................................................................... 76
4.4 Electromagnetic Compatibility ......................................................................... 77

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Environmental Conditions

4.1 Protection Type

Operational Equipment Protection according to IEC 60529


Basic mounting rack 9 slots Rear panel installation with wall fastening kit
CM-2834 IP 20
Basic mounting rack 17 slots Rear panel installation with wall fastening kit
CM-2836 IP 20
19'' (swing) frame installation with IP 20 backside
cover kit and FRBL19"-3HE front panel-RAL7032
IP 20
Expansion mounting rack 16 slots Rear panel installation with wall fastening kit
CM-2833 IP 20
19'' (swing) frame installation with IP 20 backside
cover kit and FRBL19"-3HE front panel-RAL7032
IP 20

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Environmental Conditions

4.2 Mechanical Ambient Conditions

Parameter Range Test standard Cl. Product stand. Cl.


Harmonic
Amplitude of the excursion ±3.5 mm IEC 60068-2-6 IEC 60870-2-2 Bm
1…9 Hz
2
Acceleration 9…200 Hz 10 m/s
2
Acceleration 200…500 Hz 15 m/s

Amplitude 10…60 Hz ±0.075 mm IEC 60068-2-6 IEC 60255-21-1 2


Acceleration 60…150 Hz 1.0 g

Shock
2
Acceleration; 11 ms dura- 100 m/s IEC 60068-2-27 IEC 60870-2-2 Bm
tion (function)
Acceleration; 11 ms dura- 15 g IEC 60068-2-27 IEC 60255-21-2 1
tion (resistance)
Continuous shock
Acceleration; 16 ms dura- 10 g IEC 60068-2-27 1 IEC 60255-21-2 1
tion
Seismic harmonic
Amplitude 1…8 Hz ±3.5 mm IEC 60068-3-3 IEC 60255-21-3 1
(horizontal)
Amplitude 1…8 Hz ±1.5 mm
(vertical)
Acceleration 8…35 Hz 1g
(horizontal)
Acceleration 8…35 Hz 0.5 g
(vertical)

The listed values apply in operation and for storage.

The permitted mechanical stresses during transport depend on the transport packaging.
The device packaging is not a transport packaging.

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Environmental Conditions

4.3 Climatic Ambient Conditions

Parameter Range Test standard Cl. Product stand. Cl.


Minimum air temperature -5°C IEC 60068-2-1 IEC 60870-2-2 C1
(cold) 72 hs. Ad
IEC 60654-1 C1
Maximum temperature *) IEC 60068-2-2 IEC 60870-2-2 C2
+55°C
(dry heat) 72 hs. Bd
IEC 60654-1 C2
Damp heat 40°C IEC 60068-2-78
93% RH
48 hs.
Temperature gradient £ 30°C/h IEC 60870-2-2 C2
IEC 60654-1 C2
Relative air humidity 5…95% IEC 60870-2-2 C1
IEC 60654-1 C1
Absolute air humidity £ 29 g/m 3 IEC 60870-2-2 C2
IEC 60654-1 C2
Air pressure 70…106 kPa IEC 61000-4-5 IEC 60870-2-2 C2
(up to 3000 m)
IEC 60654-1 C2
Storage and transport -30…+85°C
temperature

*)
If SICAM AK is operated under ambient conditions up to +40°C, it is allowed to fully equipp the
mounting rack with communication modules and peripherals.
If an operation under ambient conditions from +40°C to +55°C is intended, then only each second
CPU-slot may be equipped, to avoid an exceeding of the permitted operating temperature of the
modules and to ensure a normal operation.

The listed values apply for indoor locations with temperature control and a wide range of rela-
tive humidity. The humidity is not controlled. The products can be exposed to sun and heat.
They can be exposed as well to air flow caused by draught in buildings, e.g. by open windows
or influences of technical processes.

Bedewing is possible for a short time, e.g. during the course of maintenance tasks (not in op-
eration). Condensation, precipitations, water and icing are not permitted.

Heating and cooling is used to maintain the necessary conditions, especially in case of great
differences between indoor and outdoor climate.

The conditions of this class normally occur in living and working areas, e.g. in production
rooms for electronic and electrotechnical products, telecontrol rooms, storage rooms for valu-
able and sensible devices.

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4.4 Electromagnetic Compatibility

4.4.1 System Properties

Parameter Value Test standard Cl. Product stand. Cl.


Discharge of static elec- 8 kV-L IEC 61000-4-2 3 IEC 60870-2-1 3
tricity (ESD) 6 kV-K
IEC 60255-22-2 3
Electromagnetic fields 10 V/m IEC 61000-4-3 3 IEC 60870-2-1 3
80 MHz…1 GHz
IEC 60255-22-3
3 V/m
1…2 GHz
1 V/m
2…2,7 GHz
Induced HF voltage 10 V IEC 61000-4-6 3 IEC 61000-6-2

50 Hz electromagnetic 100 A/m (cont.) IEC 61000-4-8 5 IEC 60870-2-1 4


fields 1000 A/m (3 s)

Pulse shaped magnetic 1000 A/m IEC 61000-4-9 5 IEC 60870-2-1


field

Radio interference voltage 79/73 dBµV CISPR22 A IEC 60870-2-1 A


approximate peak value
CISPR22 A
Radio interference voltage 66/60 dBµV CISPR22 A IEC 60870-2-1 A
mean value
CISPR22 A
Radio interference field 40/47 dBµV CISPR22 A IEC 60870-2-1 A
strength (10 m)
CISPR22 A

The characteristics required by the european standards EN 61000-6-4 and IEC 61000-6-2 are
covered by the listed values.

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Environmental Conditions

4.4.2 Power Supply

Parameter Value Test standard Cl. Product stand. Cl.


Dielectrical test 2.5 kVeff IEC 60255-5 IEC 60870-2-1 VW3
VN ≤ 60 V (SELV circuit)
IEC 60255-5
Dielectrical test V N > 60 V 3.0 kVeff IEC 60255-5 IEC 60950-1 2
against SELV-circuits

Impulse voltage 1.2/50 µs 5.0 kVs IEC 60255-5 IEC 60870-2-1 VW3
common
IEC 60255-5
Impulse voltage 1.2/50 µs 5.0 kVs IEC 60255-5 IEC 60870-2-1 VW3
normal
IEC 60255-5
1) +30/-25% IEC 60870-2-1 IEC 60870-2-1 >DC3
Voltage tolerance DC
IEC 60654-2 DC4
2) +10/-15% IEC 60870-2-1 IEC 60870-2-1 AC2
Voltage tolerance AC
IEC 60654-2 AC3
Frequency tolerance AC ±5% IEC 60870-2-1 IEC 60870-2-1 F3
IEC 60654-2
Harmonic content < 20% IEC 60870-2-1 IEC 60870-2-1 >H2
IEC 60654-2
Starting current S1 IEC 60870-4 IEC 60870-4 S1

Harmonic current IEC 61000-3-2 D IEC 60870-2-1 A=B

Fast transient burst 4.0 kVs IEC 61000-4-4 4 IEC 60870-2-1 4


common
IEC 60255-22-4 A
Surge 1.2/50 µs 4.0 kVs IEC 61000-4-5 4 IEC 60870-2-1 4
common
IEC 60255-22-5
Surge 1.2/50 µs 4.0 kVs IEC 61000-4-5 4 IEC 60870-2-1 >4
normal
IEC 60255-22-5
Interruption time AC £ 50 ms IEC 61000-4-11 IEC 60870-2-1 >1
(DU = 100%)
IEC 60255-11
Ring waves 100 kHz 2.0 kVs IEC 61000-4-12 3 IEC 60870-2-1 3
common

Ring waves 100 kHz 2.0 kVs IEC 61000-4-12 IEC 60870-2-1 >3
normal

Voltage ripple DC 1) £ 15% IEC 61000-4-17 IEC 60870-2-1 >VR3


IEC 60255-11
Damped oscillotory waves 2.5 kVs IEC 61000-4-18 3 IEC 60870-2-1 3-4
1 MHz common
IEC 60255-22-1
Damped oscillotory waves 2.5 kVs IEC 61000-4-18 >3 IEC 60870-2-1 >3-4
1 MHz normal
IEC 60255-22-1

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Parameter Value Test standard Cl. Product stand. Cl.


Interruption time DC £ 50 ms IEC 61000-4-29 IEC 60870-2-1 >1
(DU = 100%)
IEC 60255-11
1)
referring to supply voltage rated values: 24 VDC/48 VDC/60 VDC, 110 VDC/220 VDC
2)
referring to supply voltage rated values: 115 Vrms AC/230 Vrms AC

4.4.3 Digital and Analog Standard I/Os

Parameter Value Test standard Cl. Product stand. Cl.


Dielectrical test 1.5 kVeff IEC 60255-5 IEC 60870-2-1 >VW2
IEC 60255-5
Impulse voltage 1.2/50 µs 5.0 kVs IEC 60255-5 IEC 60870-2-1 >VW2
common
IEC 60255-5
Impulse voltage 1.2/50 µs 5.0 kVs IEC 60255-5 IEC 60870-2-1 >VW2
normal
IEC 60255-5
Fast transient burst 2.0 kVs IEC 61000-4-4 3 IEC 60870-2-1 3
common
IEC 60255-22-4 B
Surge 1.2/50 µs 2.0 kVs IEC 61000-4-5 3 IEC 60870-2-1 3
common
IEC 60255-22-5
Surge 1.2/50 µs 2.0 kVs IEC 61000-4-5 3 IEC 60870-2-1 3
normal
IEC 60255-22-5
Conducted.common mode 10 V IEC 61000-4-16 3
disturbances common 0…150 kHz
100 V
50 Hz, 60 Hz *)
Damped oscillotory waves 1.0 kVs IEC 61000-4-18 2 IEC 60870-2-1 2
1 MHz common

Damped oscillotory waves 1.0 kVs IEC 61000-4-18 >2 IEC 60870-2-1 >2
1 MHz normal

*)
Modules tested with 30 V/300 V: AI-2300, DI-2111, DO-2201

4.4.3.1 Deviating Values for DO-2210 and DO-2211

Parameter Value Test standard Cl. Product stand. Cl.


Fast transient burst 4.0 kVs IEC 61000-4-4 4 IEC 60870-2-1 4
common
IEC 60255-22-4 A
Damped oscillotory waves 2.5 kVs IEC 61000-4-18 3 IEC 60870-2-1 3-4
1 MHz common
IEC 60255-22-1

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4.4.3.2 Deviating Values for DI-2110 and DI-2111

Parameter Value Test standard Cl. Product stand. Cl.


Dielectrical test 2.5 kVeff IEC 60255-5 IEC 60870-2-1 VW3
VN ≤ 60 V (SELV circuit)
IEC 60255-5
Dielectrical test V N > 60 V 3.0 kVeff IEC 60255-5 IEC 60950-1 2
against SELV-circuits

Impulse voltage 1.2/50 µs 5.0 kVs IEC 60255-5 IEC 60870-2-1 VW3
common
IEC 60255-5

4.4.4 Communication Serial (V.24/V.28)

Parameter Value Test standard Cl. Product stand. Cl.


Dielectrical test 1.5 kVeff IEC 60255-5 IEC 60870-2-1 >VW2
IEC 60255-5
Impulse voltage 1.2/50 µs 2.5 kVs IEC 60255-5 IEC 60870-2-1 >VW2
common
IEC 60255-5
Fast transient burst 2.0 kVs IEC 61000-4-4 3 IEC 60870-2-1 3
common
IEC 60255-22-4 B
Damped oscillotory waves 2.5 kVs IEC 61000-4-18 3 IEC 60870-2-1 3-4
1 MHz common
IEC 60255-22-1

The listed values apply for a distance £ 30 m for screened lines.

4.4.5 Communication Serial (Profibus DP)

Parameter Value Test standard Cl. Product stand. Cl.


Dielectrical test 1.5 kVeff IEC 60255-5 IEC 60870-2-1 >VW2
IEC 60255-5
Impulse voltage 1.2/50 µs 2.5 kVs IEC 60255-5 IEC 60870-2-1 >VW2
common
IEC 60255-5
Fast transient burst 2.0 kVs IEC 61000-4-4 3 IEC 60870-2-1 3
common
IEC 60255-22-4 B

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4.4.6 Communikation LAN

Parameter Value Test standard Cl. Product stand. Cl.


Dielectrical test 1.5 kVeff IEC 60255-5 IEC 60870-2-1 >VW2
IEC 60255-5
Impulse voltage 1.2/50 µs 2.5 kVs IEC 60255-5 IEC 60870-2-1 >VW2
common
IEC 60255-5
Fast transient burst 2.0 kVs IEC 61000-4-4 3 IEC 60870-2-1 3
common
IEC 60255-22-4 B
Damped oscillotory waves 2.5 kVs IEC 61000-4-18 3 IEC 60870-2-1 3-4
1 MHz common
IEC 60255-22-1

The listed values apply for a distance £ 100 m cat.5 cable.

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5 System Components and Technical Data

Contents

5.1 Mounting Racks.............................................................................................. 84


5.2 Power Supply Modules ................................................................................... 98
5.3 Basic System Elements ................................................................................ 101
5.4 Bus Interface Modules .................................................................................. 110
5.5 Protocol Elements ........................................................................................ 114
5.6 Peripheral Elements ..................................................................................... 150
5.7 Submodules ................................................................................................. 183

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5.1 Mounting Racks

5.1.1 CM-2834

The mounting rack CM-2834 provides 9 slots for modules with double euro format.

5.1.1.1 Overview

The mounting rack (44 WU, 9 HU) can be equipped as follws (these parts are not inluded in
the scope of supply):

· 1 master control element and


· Up to 8 (arbitrarily mixable)
─ processing and communication elements
─ peripheral elements
· 1 up to 2 power supply modules PS-562x

The rack can be used for rear panel installation.

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5.1.1.2 Features and Functions

· Connectors integrated in the backplane for


─ 9x Ax 1703 peripheral bus (external)
─ 2x redundancy link (external)
─ 1x for redundancy switch SCA 1703-RED
· 3 slot-pairs prepared for redundant basic system elements
(redundancy link integrated in the backplane)
· Slots for master control element and power supplies prepared for monitoring of the power
supplies by the master control element
· Communication connectors (RJ-45) available on the connection boards CM-2839 (for
CP-2014) and CM-2838 (for CP-2017); patch plugs are installed on the connection boards
· Peripheral elements, installed in the CM-2834, are connected to the internal Ax 1703 pe-
ripheral bus, which is driven by exactly one - possibly redundant - basic system element
· External peripheral elements are connected to the external Ax 1703 peripheral bus
(RJ-45 AXPE)
· To each basic system element 16 peripheral elements can be connected, hence totally up
to 144
· Wiring peripherals using prefabricated peripheral cables CM-2890
· 2 slots for power supply modules PS-562x
─ to increase power or
─ for redundancy
· Frontside connector to supply power to modems or supplementary modules
· ESD Earth Facility for connecting a ground strap when changing modules

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5.1.1.3 View and Details

CM-2838, CM-2839, CM-2890 and PS-562x are not included in the scope of supply.

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5.1.1.4 Power Supply

The CM-2834 mounting rack can be equipped with 1 or 2 power supply modules:

1 power supply module eqipped

2 power supply modules eqipped

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5.1.1.5 Technical Data

Backplane and connectors


Slot for master control element Slot 0

3 slot-pairs · Slots 1+2


(wired for redundant basic system · Slots 4+5
elements) · Slots 7+8
· 1 power supply module
st
Slot for PS-562x top right
· 2nd power supply module down right
1 connector for SCA 1703-RED RJ45 8-pin according to IEC 60603-7
(SYS-IO)
2 connectors for redundancy link RJ45 8-pin according to IEC 60603-7
external (HSL-Cx)
9 connectors for Ax 1703 periph- RJ45 8-pin according to IEC 60603-7
eral bus external (AXPE-Cx)
1 connector +5 VDC for modem, D-SUB 9-pin, female (DIN 41652)
etc. (+5 V GND)
TB connector for D-SUB 9-pin, female (DIN 41652)
SICAM TOOLBOX II
USB connector for USB type Mini-B
SICAM TOOLBOX II
4 connectors for SI0…SI1 RJ45 8-pin according to IEC 60603-7
via CM-2839
4 connectors for SI0…SI3 RJ45 8-pin according to IEC 60603-7
via CM-2838
Voltage output +5 VDC
Voltage is taken from the power supply module, and provided
current-limited using a PTC
Output nominal voltage *) 1A

PTC voltage drop *) £ 100 mV at 1 A and +70°C


Proof against continued short- Yes
circuit *)
Power supply
Operating voltage Depending on installed power supply module

Mechanics
Design Compact metal housing for rear panel installation

Peripheral connectors Prefabricated peripheral cables CM-2890, 50x2x0.5, 5 m


Power supply connectors Screw terminals for direct conductor assembly up to 2.5 mm2
cross-section
Dimensions Height 291 mm (9 HU)
Width 280 mm (19”)
Depth 258 mm (power supply not installed)
285 mm (power supply installed)
Weight Approx. 4.5 kg
*)
applies additionally to the specification of the power supply

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5.1.2 CM-2836

The mounting rack CM-2836 provides 17 slots for modules in double euro format.

5.1.2.1 Overview

The mounting rack (84 WU, 9 HU) can be equipped as follows (these parts are not inluded in
the scope of supply):

· 1 master control element


· Up to 16 (arbitrarily mixable)
─ Processing and communication elements
─ Peripheral elements
· 1 up to 4 power supply modules PS-562x

The rack can be used for rear panel installation or 19" (swing) frame installation.

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5.1.2.2 Features and Functions

· Connectors integrated in the backplane for


─ 17x Ax 1703 peripheral bus
─ 6x redundancy link (external)
─ 1x for redundancy switch SCA 1703-RED
· 6 slot-pairs prepared for redundant basic system elements
(redundancy link integrated in the backplane)
· Slots for master control element and power supplies prepared for monitoring of the power
supplies by the master control element
· Communication connectors (RJ-45) available on the connection boards CM-2839 (for
CP-2014) and CM-2838 (for CP-2017); patch plugs are installed on the connection boards
· Peripheral elements installed in the CM-2836 are connected to the internal Ax 1703 pe-
ripheral bus, which is driven by exactly one - possibly redundant - basic system element
· External peripheral elements are connected to the external Ax 1703 peripheral bus
(RJ-45 AXPE)
· To each basic system element 16 peripheral elements can be connected, hence totally up
to 272
· Wiring peripherals using prefabricated peripheral cables CM-2890
· 4 slots for power supply modules PS-562x
─ thereof 2 slots can be integrated by means of 2 additional CM-2826 (backplane expan-
sion)
─ to increase power or
─ for redundancy
· Frontside connector to supply power to modems or supplementary modules
· ESD Earth Facility for connecting a ground strap when changing modules

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5.1.2.3 View and Details

The illustration shows as an example a mounting rack equipped for rear panel installation.

CM-2839, CM-2838, CM-2890, and PS-562x are not included in the scope of supply.

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5.1.2.4 Power Supply

The CM-2836 mounting rack can be equipped with 1, 2 or 4 power supply modules:

1 power supply module eqipped

2 power supply modules eqipped

2 power supply modules


equipped (2x CM-2826 required)

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5.1.2.5 Technical Data

Backplane and connectors


Slot for master control element Slot 0
5 slot-pairs · Slots 1+2
(wired for redundant basic system · Slots 4+5
elements) · Slots 7+8
· Slots 10+11
· Slots 13+14
· 1 power supply module
st
Slot for PS-562x top right
· 2 power supply module
nd
top left
· 3 + 4 power supply module
rd th
down, left and right
1 connector for SCA 1703-RED RJ45 8-pin according to IEC 60603-7
(SYS-IO)
6 connectors for redundancy link RJ45 8-pin according to IEC 60603-7
external (HSL-Cx)
17 connectors for Ax 1703 pe- RJ45 8-pin according to IEC 60603-7
ripheral bus external (AXPE-Cx)
1 connector +5 VDC for modem, D-SUB 9-pin, female (DIN 41652)
etc. (+5 V GND)
TB connector for D-SUB 9-pin, female (DIN 41652)
SICAM TOOLBOX II
USB connector for USB type Mini-B
SICAM TOOLBOX II
2 connectors for SI0…SI1 RJ45 8-pin according to IEC 60603-7
via CM-2839
4 connectors for SI0…SI3 RJ45 8-pin according to IEC 60603-7
via CM-2838
Voltage output +5 VDC
Voltage is taken from the power supply module and provided
current-limited using a PTC
Output nominal voltage *) 1A

PTC voltage drop *) £ 100 mV at 1 A and +70°C


Proof against continued short- Yes
circuit *)
Power supply
Operating voltage Depending on installed power supply module
Mechanics
Design Compact metal housing for
· rear panel installation
· 19'' (swing) frame installation
Peripheral connectors Prefabricated peripheral cables CM-2890, 50x2x0.5, 5 m
Power supply connectors Screw terminals for direct conductor assembly up to 2.5 mm2
cross-section
Dimensions Height 291 mm (9 HU)
Width 483 mm (19”)
Depth 258 mm (power supply module not installed)
285 mm (power supply module installed)
Weight Approx. 4.8 kg
*)
applies additionally to the specification of the power supply

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5.1.3 CM-2833

The expansion mounting rack CM-2833 provides 16 slots for modules in double euro format.

5.1.3.1 Overview

The mounting rack (84 WU, 9 HU) can be equipped as follows (these parts are not inluded in
the scope of supply):

· Up to 16 peripheral elements
· 1 or 2 power supply modules PS-562x

The rack can be used for rear panel installation or 19" (swing) frame installation.

5.1.3.2 Features and Functions

· Connectors integrated in the backplane for


─ Ax 1703 peripheral bus
─ Ax 1703 peripheral bus (redundancy)
· Wiring peripherals using prefabricated peripheral cables CM-2890
· 2 slots for PS-562x power supply modules
─ thereof 1 slot can be integrated by means of CM-5680 plus socket connector
− to increase power or
− for redundancy
· ESD earth facility for connecting a ground strap when changing modules

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5.1.3.3 View and Details

The illustration shows as an example a mounting rack equipped for rear panel installation.

CM-2890, and PS-562x are not included in the scope of supply.

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5.1.3.4 Power Supply

The SICAM AK mounting rack can be equipped with 1 or 2 power supply modules:

1 power supply module equipped

2 power supply modules


equipped (1x CM-5680 + 1x
socket connector required)

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5.1.3.5 Technical Data

Backplane and connectors


- not equipped - Slot 0
Slots for peripheral elements Slots 1…15
· 1 power supply module
st
Slot for PS-562x top right
· 2 power supply module
nd
top left
1 connector for Ax 1703 peri- RJ45 8-pin according to IEC 60603-7
pheral bus
1 connector for Ax 1703 peri- RJ45 8-pin according to IEC 60603-7
pheral bus (redundant )
Power supply
Operating voltage Depending on installed power supply module

Mechanics
Design Compact metal housing for
· rear panel installation
· 19'' (swing) frame installation
Peripheral connectors Prefabricated peripheral cables CM-2890, 50x2x0.5, 5 m
Power supply connectors Screw terminals for direct conductor assembly up to 2.5 mm2
cross-section
Dimensions Height 291 mm (9 HU)
Width 483 mm (19”)
Depth 258 mm (power supply module not installed)
285 mm (power supply module installed)
Weight Approx. 4.8 kg

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5.2 Power Supply Modules

5.2.1 PS-5620, PS-5622

In the system SICAM AK the power supply modules PS-5620 and PS-5622 are used.

5.2.1.1 Features and Functions

· Input voltages
─ PS-5620: 24…60 VDC
─ PS-5622: 110…220 VDC, 115…230 VAC
· The voltage can be supplied either on the front of the housing or, using CM-5680 connec-
tion p.c.b., on the rear side
· The 5 V output is galvanically insulated and protected against continued short-circuit
· The power supplies can be arbitrarily connected in parallel to increase the operation relia-
bility (redundancy) as well as the output power
· Supervision and signaling
─ Power supply failure
─ Power supply not monitored on failure
─ Temperature rise
─ Output voltage failure
· Indication of the operating state by means of a LED on the front panel

5.2.1.2 Technical Data

Power supply

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PS-5620 PS-5622
Operating voltage 18…78 VDC 82.5…286 VDC 93.5…253 VAC
45…70 Hz 45….70 Hz
Input current 4.4 A (24 VDC) 950 mA (110 VDC) 935 mA (115 VAC)
at Pout =80W 2.13 A (48 VDC) 460 mA (220 VDC) 490 mA (230 VAC)
1.69 A (60 VDC)
Power consumption 106 W (24 VDC) 104 W (110 VDC) 107 W (115 VAC)
at Pout =80W 102 W (48 VDC) 102 W (220 VDC) 103 W (230 VAC)
101 W (60 VDC)
Efficiency 76 % (24 VDC) 78 % (110 VDC) 77 % (115 VAC)
at Pout =80W 79 % (48 VDC) 80 % (220 VDC) 80 % (230 VAC)
80 % (60 VDC)
Inrush peak current Inrush current limitation according to IEC 60870-4 (90) class S1
Bridgeable interruption of the min. 50 ms min. 50 ms
operating voltage
Reverse voltage protection *) can be operated with either polarity
no
Overload protection yes yes
Short-circuit protection yes yes
Can be connected in parallel yes (to increase power or for redundancy)
Voltage output
Output nominal voltage 5 VDC (±1 % static, ±3 % dynamic)
Output nominal current 16 A
Output nominal power (Pout ) · 80 W at -25°C .. +55°C
from +55°C derating: -10%/3°C
· 40 W at +70°C
Proof against continued yes
short-circuit
Mechanics
Connector Front side: 3-pin screw terminal
Rear side: 3-pin removable screw terminal
male connector (type H24 + 7)
All screw terminals for direct conductor assembly, up to 2.5 mm²
cross-section
Dimensions Euro format, 8 WU
Weight Approx. 1.3 kg
*)
fuse is blown, change by authorized personnel only

5.2.2 Submodule CM-5680

This optional submodule is used with power supply on the rear side
of the housing and/or for the error signaling (error information
"power supply failure" by means of relay contacts).
The mounting takes place at the rear side of the mounting rack,
directly beside the socket connector of the power supply.

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5.2.2.1 Technical Data

Binary outputs
1 fault output (relay) · Potential-free output
(X4) the relay is released in case of a fault
· The output is galvanically insulated from logic circuits and ground
by a monostable relay
· Change-over contact
Nominal voltage · 24/48/60/110/220 VDC
· 115/230 VAC
Maximum output current · 1 A AC or DC permanent
Sufficient external protection must be cared for
Maximum short-time current · 3 A for 0.5 s
Maximum switching voltage · 250 VDC
· 253 VAC
Minimum number of switching · 105 5 A, 250 VAC, cos j = 1
cycles · 2▪105 2 A, 250 VAC, cos j = 0.4
· 2▪105 1 A, 24 VDC, L/R = 48 ms
Minimum switching capacity · 50 mW at 5 VDC
· 50 mVA at 5 VAC
Electric strength with open n/a (varistor protected contact)
contacts
Output circuits · 24…220 VDC
· 115…230 VAC
Circuits are operated by means of an external voltage
Maximum switching capacity · 250 V 250 VA at cos j = 1
AC · 250 V 250 VA at cos j ³ 0.4
Maximum switching-on ca- · 0…40 V £1A
pacity DC · 40…110 V £ 0.2 A
· 110…250 V £ 0.15 A
Maximum breaking capacity
DC

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5.3 Basic System Elements

5.3.1 CP-2014/CPCX25

Master control element consisting of a module and loadable firmware.

Type Designation Remarks


CP-2014 Central module with 2 microproces-
sors and up to 2 communication
interfaces

CPCX25 Central processing and communicati- Loadable firmware


on

5.3.1.1 Overview

· 1 microprocessor for central functions within the system, as well as processing and com-
munication functions
· Can be installed in a mounting rack CM-2834 or CM-2836
· Slot for 1 optional serial interface module
─ Up to 2 protocol elements for the communication
· Expandable with up to 16 processing and communication elements
· Connection of up to 16 peripheral elements via the own serial Ax 1703 peripheral bus
· Data transport from and to the protocol elements
· Data transport from and to the processing and communication elements
· Data transport from and to the peripheral elements

5.3.1.2 Features and Functions

· System functions
─ Central element, coordinating all system services
─ Central hub function for all connected basic system elements

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─ Time management
− Central clock of the automation unit
− Setting and keeping the own clock's time with a resolution of 10 ms
− Synchronization via serial communication (another automation unit), via LAN (NTP
server), or local (minute pulse or serial time signal)
─ Redundancy
− Voting and change-over for redundant processing and communication elements of
the own automation unit
− Supports voting and change-over by an external SCA-RS redundancy switch
− Supports applicational voting and change-over by an external system, e.g. a control
system
─ SICAM TOOLBOX II connection
─ Storing firmware and parameters on a SD card
· Functions for telecontrol (communication)
─ Communication via installable protocol elements to any superior or subordinate auto-
mation unit
─ Automatic or selective data flow routing
─ Priority based data transmission (priority control)
─ Own circular buffer and process image for each connected station (data keeping)
─ Redundant communication routes
− Communication with redundant remote stations
− Redundant communication with a remote station (load share operation)
─ Special application specific functions for dial-up traffic
− Test if stations are reachable
− Evaluation of telephone charges possible by means of application program
− Cost-efficient utilization of the telephone line by means of parameterization (e.g.
command output possible only if a connection exists)
· Functions for telecontrol (process peripherals)
─ Transmission of spontaneous information objects from and to peripheral elements, via
the serial Ax 1703 peripheral bus
· Functions for automation
─ Open-/closed-loop control function for the execution of freely definable user programs,
created with CAEx plus according to IEC 61131-3, e.g. as function diagram
− Online test
− Loadable without service interruption
─ Redundant open-/closed-loop control functions
− Synchronization via redundancy link
─ Transmission of periodic process information between the open-/closed-loop control
function and the peripheral elements, via the serial Ax 1703 peripheral bus

Note
Information on a protocol element can be found in the relevant data sheet (see Literature).

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5.3.1.3 Technical Data

Processor and memory


M-CPU
Processor PPC440EP
Clock frequency 384 MHz
Clock pulse accuracy ±3.5 ppm
Free run accuracy 12.6 ms/h
Parameter/program memory FLASH-PROM 16 MB
Main memory DDR SDRAM 64 MB (ECC)
Exchangeable memory SD card ³ 16 MB (SD, SD-HC, SD-XC)
FAT16 oder FAT32
Application program max. size 1.5 MB
Flag memory NVSRAM 128 kB
Variables 50000, thereof 2000 non-volatile
Cycle time 10 ms or multiples thereof
Inputs for synchronization
Transmission rate 2.4 kbps
External synchronization Input galvanically insulated by optocoupler
(serial time signal or minute · Filter time of the input circuit
pulse, parameter-settable) Make time 25 µs
Break time 25 µs
Filter tolerance max. 5 µs
· Input IN SYNC1+/IN SYNC_GND
Voltage range 6…31.2 V
Input resistance typ. 3 kW
Level for logical 0 £ 1.78 V
Level for logical 1 6…32 V
Nominal value 12 V (4.09 mA)
Nominal value 24 V (8.54 mA)
Maximum value 31,2 V (11.21 mA)
· Input IN SYNC2+/IN SYNC_GND
Voltage range 32…78 V
Input resistance typ. 12 kW
Level for logical 0 £ 11.2 V
Level for logical 1 24.3…78 V
Nominal value 48 V (4.67 mA)
Nominal value 60 V (6.87 mA)
Maximum value 78 V (8.96 mA)
The circuit is operated using external voltage

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Binary outputs (relay)


· Error (OUT ER) · 2 outputs, potential-free
· Watchdog (OUT WD) · Galvanical insulation
· Voltage between the two outputs max. 60 VDC + 30 %
· Change-over contact
Maximum continuous current · 2A 24 VDC
· 1A 60 VDC
· 0.77 A 78 VDC
Maximum switching voltage 60 VDC + 30 %
Switching cycles · 105 with resistive load and nominal switching capacity
· 104 with inductive load (L/R = 7 ms)
Switching capacity (resistive load) · min. 1 mW
· max. 60 W
Nominal switching capacity / · 48 W 24 VDC 2.00 A
nominal switching current · 60 W 48 VDC 1.25 A
· 60 W 60 VDC 1.00 A
Output circuits 18…78 VDC (operated by means of an external voltage)
Communication
Ax 1703 peripheral bus · TTL
(X1) · Transmission rate 16 Mbps
· Securing of data, hamming distance D=4
Extended serial interface for · TTL
SICAM TOOLBOX II (X9) · Transmission rate 38.4 kbps
· ESD protection
USB interface for · Full speed (12 Mbit/s)
SICAM TOOLBOX II (X8) · Electrical interface galvanically insulated
Serial interfaces Technical data depend on which protocol element is equipped
SI0, SI1 (X2) (see 5.5, Protocol Elements)
Local Ethernet interface Technical data depend on which SFP module is equipped (on
(X2) CM-2839)
Serial system interface Available via RJ12 (backplane)
Redundancy link · Electrical high-speed link (internal) via backplane
· Electrical high-speed link (external) via RJ45
Electrical high-speed link · CMOS level electronically inverted
· Max. load ± 4 mA
Optical high-speed link Type TODX297 (Toshiba) or ODLPT-6M (Siemens)
Optical fibre: Glass fibre (PCF fibre) 10 dB/km
Transmitter (660 nm)
Power launched into the fibre: max min
-14 dBm -20 dBm
Receiver (660 nm)
Received power: max min
-9 dBm -28 dBm
Line length (3 dB system reserve): 0…200 m
Power supply
Operating voltage 5 VDC ±5%, typ. 5.5 W
Voltage is picked off at the mounting rack bus
Auxiliary voltage 5 VDC ±5%, max. 200 mA for each interface
SI0, SI1 Circuits are operated using internal voltage
(data circuit voltage 5 VDC ±5%, galvanically insulated)

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Mechanics and connectors


Mechanics Print with front panel
Dimensions Double-euro format 233.4 x 160 mm, 4 WU
Bus connector (X1) 96-pin according to DIN 41612 type C
Peripheral connector (X2) 160-pole according to DIN 41652 type E, partially equipped with
69 pins
SICAM TOOLBOX II connector D-SUB 9-pin according to DIN 41652
(X9)
SICAM TOOLBOX II connector USB type Mini-B
(X8)
Weight Approx. 355 g
Mechanics and connectors CM-2839 connection board (SI0, SI1, SFP0, SFP1, SYS)
Dimensions Special format 77.16 x 210.52 mm, 4 WU
CP-2014 Special 32-pin socket connector, set at an angle of 90°
(based on a DIN 41612 socket connector)
Serial interfaces (SI0, SI1) 2x RJ45 8-pin according to IEC 60603-7
SFP transceiver for Fast Ethernet 2 x 20-pole host board connector and SFP cage
(SFP0, SFP1)
Relays outputs (ER, WD) 2x 4-pin i.p.c.d. (ISO/IEC 352, part 4)
external connector
Synchronization (SYNCx) 1x 4-pin i.p.c.d. (ISO/IEC 352, part 4)
external connector
Weight Approx. 110 g

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5.3.2 CP-2017/PCCX25

Optionally equippable processing and communication element consisting of a module and


loadable firmware.

Type Designation Remarks


CP-2017 Processing and communication
module with up to 4 communication
interfaces
AP-0771 Virtual safety module (optional) Can be equipped on CP-2017

PCCX25 Processing and communication


SPLC01 Safety PLC (optional) Loadable firmware (safety applicati-
on)

5.3.2.1 Overview

· 1 microprocessor for processing and communication functions


· Can be installed in a mounting rack CM-2834 or CM-2836
· Slots for up to 2 optional serial interface modules
─ Up to 4 protocol elements for the communication
─ Can be combined arbitrarily
· Connection of up to 16 peripheral elements via the own serial Ax 1703 peripheral bus
· Data transport from and to the protocol elements
· Data transport from and to the peripheral elements
· Optional safety functions

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5.3.2.2 Features and Functions

· System functions
─ Time management: keeping the time with a resolution of 10 ms
· Functions for telecontrol (communication)
─ Communication via installable protocol elements to any superior or subordinate auto-
mation unit
─ Automatic or selective data flow routing
─ Priority based data transmission (priority control)
─ Own circular buffer and process image for each connected station (data keeping)
─ Redundant communication routes
− Communication with redundant remote stations
− Redundant communication with a remote station (load share operation)
─ Special application specific functions for dial-up traffic
− Test if stations are reachable
− Evaluation of telephone charges possible by means of application program
− Cost-efficient utilization of the telephone line by means of parameterization (e.g.
command output possible only if a connection exists)
· Functions for telecontrol (process peripherals)
─ Transmission of spontaneous information objects from and to peripheral elements, via
the serial Ax 1703 peripheral bus
· Functions for automation
─ Open-/closed-loop control function for the execution of freely definable user programs,
created with CAEx plus according to IEC 61131-3, e.g. as function diagram
− 1,5 MB for application programm
− ca. 150000 variables and signals, thereof 6000 buffered
− cycle 10 ms or a multiple thereof
− Online test
− Loadable without service interruption
─ Transmission of periodic process information between the open-/closed-loop control
function and the peripheral elements, via the serial Ax 1703 peripheral bus
─ Redundant open-/closed-loop control functions
− Synchronization via redundancy link
· Special features
─ Autonomy: the functions of the system element are maintained even in case of master
control element failure

Note
The above mentioned functions and features are described in detail in the document SICAM RTUs Com-
mon Functions System and Basic System Elements.

· Safety functions (optional)


─ Disable/enable protection during the program run
─ Double, diversitary program processing
─ CPU test
─ FPU test (floating point unit)
─ RAM test
─ Code memory test and parameter memory test
─ Stack test
─ Profi safe mechanisms
For securing the data transmission between safety application and safety I/O modules
the PROFIsafe protocol (IEC 61784-3-3) is used
─ Separated with a MMU protected registers
─ Logical program run supervision
─ Chronological program run supervision

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5.3.2.3 Technical Data

Processor and memory


Processor PPC440EP
Clock frequency 384 MHz
Clock pulse accuracy ±3.5 ppm
Free run accuracy 12.6 ms/h
Parameter/program memory FLASH-PROM 8 MB
Main memory SDRAM 64 MB (ECC) 128 MHz
Diagnostic memory SRAM 512 kB
Application program max. size 1.5 MB
Flag memory NVSRAM 128k
Variables 150000, thereof 6000 non-volatile
Cycle time 10 ms or multiples thereof
Communication
Ax 1703 peripheral bus · TTL
(X1) · Transmission rate 16 Mbps
· Securing of data, hamming distance D=4
Serial interfaces Technical data depend on which protocol element is equipped
SI0, SI1, SI2, SI3 (X2) (see 5.5, Protocol Elements)
Redundancy link · Electrical high-speed link (internal) via backplane
· Electrical high-speed link (external) via RJ45
Electrical high-speed link · CMOS level electronically inverted
· Max. load ± 4 mA
Optical high-speed link Type TODX297 (Toshiba) or ODLPT-6M (Siemens)
Optical fibre: Glass fibre (PCF fibre) 10 dB/km
Transmitter (660 nm)
Power launched into the fibre: max min
-14 dBm -20 dBm
Receiver (660 nm)
Received power: max min
-9 dBm -28 dBm
Line length (3 dB system reserve): 0…200 m
Power supply
Operating voltage 5 VDC ±5%, typ. 4 W
Voltage is picked off at the mounting rack bus
Auxiliary voltage 5 VDC ±5%, max. 200 mA each interface
SI0, SI1, SI2, SI3 Circuits are operated using internal voltage
(data circuit voltage 5 VDC ±5%, galvanically insulated)
Mechanics and connectors
Mechanics Print with front panel
Dimensions Double euro format 233.4 x 160 mm, 4 WU
Bus connector (X1) 96-pin according to DIN 41612 type C
Peripheral connector (X2) 48-pin according to DIN 41612 type E
Weight Approx. 250 g

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Mechanics and connectors CM-2838 connection board (SI0…SI3)


Dimensions Special format 77.16 x 210.52 mm, 4 WU
CP-2017 Special 48-pin socket connector, set at an angle of 90°
(based on a 160 TE DIN 41612 socket connector)
Serial interfaces 4x RJ45 8-pin according to IEC 60603-7
(SI0, SI1, SI2, SI3)
Weight Approx. 117 g

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5.4 Bus Interface Modules

5.4.1 CM-0842

The bus interface CM-0842 is used to connect a basic system element with up to 4 peripheral
control modules PE-6411 or PE-6412 (with its belonging I/O modules) by means of

· fibre optics
· RJ45 patch cables

5.4.1.1 Features and Functions

Bus interface Ax 1703 peripheral bus

· 3 connections to access the TTL-level Ax 1703 peripheral bus provided by a (redundant)


higher-level basic system element or CM-0843
· 4 connections for providing the electrical Ax 1703 peripheral bus to PE-6411 or PE-6412
· Transmission rate 16 Mbps
· Up to 4 CM-0842 can be attached side by side
· Can be configured redundant
· Line address configurable via DIP switch
· Patch cables up to 3 m usable
· Fibre optics up to 200 m usable
· Power supply 18…78 VDC

5.4.1.2 Configuration

Note
The configurations for the connection of peripheral elements are described in detail in the document
SICAM RTUs Platforms ▪ Automation Units and Automation Networks, section "Basic Unit SICAM AK with
Peripheral Elements".

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5.4.1.3 Technical Data

Interfaces
2 interfaces to the BSE · TTL
(Ax 1703 peripheral bus, electrical, · Transmission rate 16 Mbps
full duplex) · Securing of data, hamming distance D=4
(BSE/X4, RED/X6)
· For connecting patch cables (RJ45 connector), 3 m max.
1 interface to · TTL
CM-0842 or CM-0843 · Transmission rate 16 Mbps
(Ax 1703 peripheral bus, electrical, · Securing of data, hamming distance D=4
full duplex)
· For connecting patch cables (RJ45 connector), 3 m max.
(LINE 1/X5)
1 interface to the BSE or to the · Optical interface
peripheral control module · Transmission rate 16 Mbps
(Ax 1703 peripheral bus, electrical, · Securing of data, hamming distance D=4
half duplex)
· Specification see below
(LINE 2/X7)
3 interfaces to peripheral control · Optical interface
modules · Transmission rate 16 Mbps
(Ax 1703 peripheral bus, electrical, · Securing of data, hamming distance D=4
half duplex)
· Specification see below
(PE/X8, PE/X9, PE/X10)
Optical interface Type TODX295 (Toshiba)
(duplex plastic optical fibre)
Optical fibre. Glass fibre (PCF fibre) 10 dB/km 16 Mbps
Transmitter (660 nm)
Power launched into the fibre: max min
-14 dBm -20 dBm
Receiver (660 nm)
Received power: max min
-9 dBm -28 dBm
Line length (3 dB system reserve). 0…200 m
Power supply
Operating voltage 18…78 VDC, typ. 120 mA at 24 V
Voltage is supplied via terminals
Mechanics and connectors
Ax 1703 Peripheral Bus RJ45
(BSE/X4, LINE 1/X5, RED/X6)
Ax 1703 peripheral bus JIS-F07 compatible
(LINE 2/X7, PE/X8, PE/X9, PE/X10) Glass fibre ODLP200
Dimensions 133.5 x 141 x 43 mm (H x W x D)
Weight Approx. 420 g

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5.4.2 CM-0843

The bus interface module CM-0843 is used to connect a basic system element with up to
4 peripheral control modules PE-6410 (with its belonging I/O modules), by means of

· USB cables
· RJ45 patch cables

5.4.2.1 Features and Functions

Bus interface Ax 1703 peripheral bus

· 2 connections to access the TTL-level Ax 1703 peripheral bus provided by a (redundant)


higher-level basic system element
· 4 connections for providing the electrical Ax 1703 peripheral bus to PE-6410
· Transmission rate 16 Mbps
· Up to 4 CM-0843 can be attached side by side
· Patch cables and USB cables up to 3 m usable
· Power supply via USB cable by PE-6410

5.4.2.2 Configuration

Note
The configurations for the connection of peripheral elements are described in detail in the document
SICAM RTUs Platforms ▪ Automation Units and Automation Networks, section "Basic Unit SICAM AK with
Peripheral Elements".

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5.4.2.3 Technical Data

Interfaces
2 interfaces to the BSE · TTL
(Ax 1703 peripheral bus · Transmission rate 16 Mbps
electrical, full duplex) · Securing of data, hamming distance D=4
(X7, X8)
· For connecting patch cables (RJ45 connector), 3 m max.
4 interfaces to peripheral control · EIA-485 balanced interface
modules · Transmission rate 16 Mbps
(Ax 1703 peripheral bus · Securing of data, hamming distance D=4
electrical, half duplex)
· For connecting USB cables (USB A series, 4-pin), 3 m max.
(X3, X4, X5, X6)
Power supply
Operating voltage 3.5…5.25 VDC
Voltage is picked off at the Ax 1703 peripheral bus at the inter-
faces X3, X4, X5, X6
Power consumption per interface (X3, X4, X5, X6):
· 1 interface used: typ. 650 mW per interface
· 2 interfaces used: typ. 460 mW per interface
· 3 interfaces used: typ. 350 mW per interface
· 4 interfaces used: typ. 300 mW per interface
Mechanics and connectors
Ax 1703 peripheral bus to the RJ45
BSE
(X7, X8)
Ax 1703 peripheral bus to periph- USB / A series, 4-pin
eral control modules
(X3, X4, X5, X6)
Dimensions 131 x 63 x 73 mm (H x W x D)
Weight Approx. 150 g

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5.5 Protocol Elements

Protocol elements consisting of a module and loadable firmware.

5.5.1 SM-2557/ETA2

5.5.1.1 Features and Functions

· LAN/WAN Communication over Ethernet TCP/IP - General


− 10/100 MBit (half duplex / full duplex)
− parameters for TCP/IP optimization
· LAN/WAN Communication over Ethernet TCP/IP according to IEC 60870-5-104
− controlled station
− controlling Station
− max. connections: 100 2)
· Interoperability according to the following documents:
− SICAM RTUs Interoperability IEC 60870-5-101/104 (DC0-013-2)
− Ax 1703 Interoperability IEC 60870-5-101/104 (DA0-046-2)
· Acquisition of events (transmission of data ready to be sent)
· General interrogation, outstation interrogation
· Clock synchronization according to NTP (Network Time Protocol)
− NTP server
− NTP client
· Command transmission
− Supervision of maximum transport delay in control direction
Command Transfer Monitoring (Dwell Time Monitoring)
· Transmission of integrated totals
· Protocol element control and return information
Protocol element control
− Interface “enable/disable”
− Send (general) interrogation command
− Send (general) interrogation command to GI-group
− Station failure
− Protocol-specific return information 0 “Status DATA TRANSFER (BSE)”
− Protocol-specific return information 1 “Status DATA TRANSFER (104)”
· Functions for the support of redundant communication routes
− PSI redundancy (synchronous connections)
− 104 redundancy according IEC 60870 5 104 Edition 2.0
− 104 redundancy „controlling station“
− 104 redundancy „controlled station“ with 1 Ethernet interface
− 104 redundancy „ controlled station“ with 2 Ethernet interfaces
− 1703 redundancy
− Deactivation of interface (with protocol element control message)
− Dual LAN interface with integrated switch for ring or star configurations (DNIP)
− RSTP mode (max. 39 devices in ring configuration)

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− Line Mode
− Switch mode
− Single mode
− Single + service mode
· SICAM TOOLBOX II connection over LAN/WAN ("remote connection")
− Remote connection based on integrated terminal server
· Web Server
− Integrated web server to display connection-, statistic- and developer information
− Access to the web server with standard web browser via HTTP
(Hyper Text Transfer Protocol)
− Password for Web Server
− Web Server (Enable/Disable) option
· Special functions
− Summer time bit (SU)=0 for all messages in transmit direction (time tag)
− Day of week (DOW)=0 for all messages in transmit direction (time tag)
− Originator address=0 for all messages in transmit direction
− Breaker delay in transmit direction (<TI=150>)
− Send originator address with settable value
− Special functions for project RWE
− Bit by bit marking of the field
− Cyclic measured values
− Address of the return information for selection command 2
− NT-Bit, IV-Bit according to RWE requirements
2) recommendation max. 30 Connections

Note
The features and functions are described in detail in the document SICAM RTUs • Ax 1703 Common
Functions Protocol Elements, section "LAN Communication (104)".

5.5.1.2 Operation Modes

Operation mode Patch plug Extras 1) Remarks

Electrical Ethernet inter- CM-2860 – · Ethernet/Fast Ethernet acc. to IEEE 802.3,


face (twisted pair) 10/100Base-TX
· Transmission rate 10/100 Mbps
· RJ45 connector 8-pole acc. to IEC 603.7
Optical Ethernet interface CM-2860 Media · Fast Ethernet acc. to IEEE 802.3,
(fibre optics) converter 100Base-FX
or switch 2) · Transmission rate 100 Mbps
1)
extras is optional equipment
2)
acc. to SICAM RTUs Platforms ▪ Configuration Automation Units and Automation Networks

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5.5.1.3 Communication

For the stations to communicate with each other, suitable transmission facilities and/or net-
work components may be needed in addition. Optical connections are possible via media
converter or switch.

Own Station

System System element Protocol element Remarks


SICAM AK CP-2014/CPCX25 SM-2557/ETA2
CP-2017/PCCX25

Remote Station

System System element Protocol element Remarks

SICAM AK CP-2014/CPCX25 SM-2556/ETA2


CP-2017/PCCX25 SM-2557/ETA2
SM-2558/ETA4

SICAM BC CP-5014/CPCX55 SM-2556/ETA2


SM-2557/ETA2
SM-2558/ETA4

SICAM TM CP-6014/CPCX65 SM-2556/ETA2


SM-2557/ETA2
SM-2558/ETA4

SICAM EMIC CP-6010/CPC30 ETT0

SICAM CMIC CP-8000/CPC80 ET84

SICAM MIC CP-6040/CPC60 only 10Base-TX

SAT 1703 and third- – – acc. to SICAM RTUs Inter-


party systems operability
IEC 60870-5-101/104 or
Ax 1703 Interoperability
IEC 60870-5-101/104

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5.5.2 SM-2558/ETA4

5.5.2.1 Features and Functions

· LAN/WAN Communication over Ethernet TCP/IP - General

− 100 MBit (full duplex) ü

− parameters for TCP/IP optimization ü

· LAN/WAN Communication over Ethernet TCP/IP according to IEC 60870-5-104

− controlled station ü

− controlling Station ü

− max. connections 100 2)

· Interoperability according to the following documents:

− SICAM RTUs Interoperability IEC 60870-5-101/104 (DC0-013-2) ü

· Acquisition of events (transmission of data ready to be sent) ü

· General interrogation, outstation interrogation ü

· Clock synchronization according to NTP (Network Time Protocol)

− NTP server ü

− NTP client ü

− SNTP client ü

· Command transmission ü

− Supervision of maximum transport delay in control direction ü


Command Transfer Monitoring (Dwell Time Monitoring)
− Set control location ü

− Check control location ü

· Transmission of integrated totals ü

· Protocol element control and return information

Protocol element control

− Interface “enable/disable” ü

− Send (general) interrogation command ü

− Send (general) interrogation command to GI-group ü

− Preset control location ü

· Functions for the support of redundant communication routes

− 104 redundancy according IEC 60870 5 104 Edition 2.0)

− 104 redundancy „controlled station“ with 1 Ethernet interface ü

− 1703 redundancy ü

− Deactivation of interface (with protocol element control message) ü

− Deactivation of interface (with redundancy control message) ü

· SICAM TOOLBOX II connection over LAN/WAN ("remote connection")

− Remote connection based on http/https ü

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· Special functions

− Summer time bit (SU)=0 for all messages in transmit direction (time tag) ü

− Day of week (DOW)=0 for all messages in transmit direction (time tag) ü

− Originator address=0 for all messages in transmit direction ü

− WhiteList Filter ü
2) recommendation max. 30 Connections

Note
The features and functions are described in detail in the document SICAM RTUs • Ax 1703 Common
Functions Protocol Elements, section "LAN Communication (104)".

5.5.2.2 Modes of Operation

Operating mode Patch Extras 1) Note


Plug/Modul
Electrical ethernet- CM-2860 – · Fast Ethernet acc. IEEE 802.3, 100Base-TX
interface (twisted pair) · Transmission rate up to 100 Mbps
· RJ45 connector 8-pin according to
IEC 603.7
Optical ethernet inter- CM-2860 Media · Fast Ethernet acc. IEEE 802.3, 100Base-TX
face (multimode fibre Converter · Transmission rate up to 100 Mbps
optic) or Switch 2)
1)
Extras are optional equipments
2)
acc. SICAM RTUs Platforms ▪ Configuration Automation Units and Automation unit Networks

5.5.2.3 Communication

For the stations to communicate with each other, suitable transmission facilities and/or net-
work components may be needed in addition.

Own station

System System Element Protocol Element Note


SICAM AK CP-2014/CPCX25 SM-2558/ETA4
CP-2017/PCCX25

Remote station

System System Element Protocol Element Note


SICAM AK CP-2014/CPCX25 SM-2558/ETA4
CP-2017/PCCX25 SM-2556/ET02
SM-2556/ETA2
SM-2557/ET02
SM-2557/ETA2

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SICAM BC CP-5014/CPCX55 SM-2558/ETA4


SM-2556/ET02
SM-2556/ETA2
SM-2557/ET02
SM-2557/ETA2
SICAM TM CP-6014/CPCX65 SM-2558/ETA4 only IEC 60870-5-104 via
SM-2556/ET02 Ethernet 10Base-TX
SM-2556/ETA2
SM-2557/ET02
SM-2557/ETA2
SICAM EMIC CP-6010/CPC30 ETT0
SICAM CMIC CP-8000/CPC80 ET84
SICAM MIC CP-6040/CPC60 10Base-TX
Third-party system --- --- IEC 60870-5-104 acc. to
SICAM RTUs Interoperability
IEC 60870-5-101/104 or
Ax 1703 Interoperability IEC
60870-5-101/104

5.5.2.4 Configurations

The following table lists supported configurations. In addition to one or two SM-2558, all parts
(SIM, carriermodule, connection board, patch plug, etc.) listed for the chosen configuration are
needed:

Interfaces
Configuration
SIM0 SIM1
1) 1)
Carrier Module Connection Board Patch Plug SI0 SI1 SI2 SI3
CP-2014 CM-2839 2)
ü 3) ü

CP-2017 CM-2838 2)
ü 3) ü ü 3) ü
1)
one connection board for each carrier module, one patch plug for each interface
2)
For patch plugs for standard protocols in standard configurations as supported see Modes of Op-
eration.
3)
serial interface (V.24/V.28) – can be added optionally (SM-0551)

Hint
Details on assembly of SIMs and Patch Plugs can be found in the user manual of the respective
SICAM RTUs, chapter Setup of external Communication Connections.

5.5.2.5 Technical Data

Communication Circuits
Electrical LAN interface Fast Ethernet acc. IEEE 802.3, 100Base-TX
(twisted pair) Data rate 100 Mbps
Line lengths up to 100 m
(with CAT 5e cable)
1 serial interface Technical Specifications see datasheet SM-x551/PROTOCOL
(SM--0551 can be added option- (MC0-003-2.00)
al)

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Power Supply
Operating voltage 4.75…5.25 VDC, typ. 400 mA, max. 500 mA
(without SM-0551)
4.75…5.25 VDC, typ. 525 mA, max. 770 mA
(with SM-0551)
The voltage is supplied by the carrier module.
Mechanics
Dimensions 227.3 x 63.5 mm
Weight Approx. 90 g

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5.5.3 SM-2558/ETA3

5.5.3.1 Features and Functions

General Functions IEC 61850 Client

· LAN/WAN Communication over Ethernet TCP/IP - General

− 100 MBit (full duplex) ü

· IEC 61850 Client


− Edition 1 ü
− max. number of servers (max. connections) 100 2)
− max. number of “logical devices” (for each connection) 100
− max. number of “logical nodes” (for each connection) – not limitted ü 3)
− max. number of data points 5000 4)
− ACSI services 5)

− data classes 5)

− attributes 5)

− supported functionality according to:

− PICS (Protocol Implementation Conformance Statement) ü


− PIXIT (Protocol Implementation Extra Information) ü
− Supported Logical Nodes and their Attributes ü

· Acquisition of events (transmission of data ready to be sent)


− Static Data Sets ü
− Dynamic Data Sets ü
− Buffered Reports ü
− Unbuffered Reports ü

· Transmission of files
− Disturbance records to SICAM DISTO ü

· Transmission of integrated totals ü

· General interrogation ü

· Command transmission ü
− Set control location ü
− Check control location ü
− Command interlocking ü
− Direct Control with normal security ü
− Direct Control with enhanced security ü
− SBO control with enhanced security ü

· Setting groups ü

· Clock synchronization according to NTP (Network Time Protocol)


− NTP-Server ü
− NTP-Client ü
− SNTP-Client ü

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· Functions for the support of redundant communication routes

− 1703 redundancy ü

· Protocol Element Control and Return Information

Protocol Element Control (PRE control message)


− START connection to server (“Initiate”) ü
− STOP connection to server (“Initiate”) ü
− Send (general) interrogation command ü
− Send (general) interrogation command to GI-group ü
− Preset control location ü

· SICAM TOOLBOX II connection over LAN/WAN ("remote connection")


− Remote connection based on http/https ü

· Web Server
− Integrated web server to display connection- statistic- and developer information ü
− Access to the web server with standard web browser via HTTP ü
(Hyper Text Transfer Protocol)
· Special functions
− Conversion of the time information (UTC; local time w/wo Summertime/Wintertime) ü
− Signaling / measured value disabling ü
− Emulation of the going binary information ü
− Emulation of the data on reception of the attribute Beh.stVal="OFF" ü
− Technological adaptation for measured values ü
− Measured value change monitoring ü
− Monitoring intermediate and faulty positions of double-point information ü
− Logging of the remote commands at the local control centre ü
− Remote parameterization/diagnostic of SICAM RTUs components via 61850 ü
2) recommendation: max. 30
3) not limited (limited only by free memory)
4) recommendation : max. 2000 data points
corresponds to the number of IEC 60870-5-101/104 messages that consist respectively of min.
3 IEC 61850 attributes (corresponds therefore approx. 9000 IEC 61850 single attributes)
5) supported with restrictions

Note
The features and functions are described in detail in the document SICAM RTUs • Ax 1703 Common
Functions Protocol Elements, section "LAN Communication (61850)".

General Functions IEC 61850 Server

· LAN/WAN Communication over Ethernet TCP/IP - General


− 100 MBit (full duplex) ü

· IEC 61850 Server


− Edition 1 ü
− max. number of Clients (max. connections) 6
− max. number of “logical devices” (including all servers) 10

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− max. number of “logical nodes” (including all servers) 400


− ACSI services 5)

− data classes 5)

− attributes 5)

− supported functionality according to:

− PICS (Protocol Implementation Conformance Statement) ü


− PIXIT (Protocol Implementation Extra Information) ü
− Supported Logical Nodes and their Attributes ü

· Acquisition of events (transmission of data ready to be sent)


− Static Data Sets ü
− Unbuffered Reports ü

· Transmission of files
− Disturbance records to SICAM DISTO ü

· Transmission of integrated totals ü

· General interrogation ü

· Command transmission
− Set control location ü
− check control location ü
− Command interlocking ü
− Direct Control with normal security ü
− Direct Control with enhanced security ü
− SBO control with enhanced security ü

· Setting groups ü

· Clock synchronization according to NTP (Network Time Protocol)


− NTP-Server ü
− NTP-Client ü
− SNTP-Client ü

· Functions for the support of redundant communication routes


− 1703 redundancy ü
− Server redundancy ü
− GOOSE redundancy ü

· Protocol Element Control and Return Information

PRE control message


− Send (general) interrogation command ü
− Send (general) interrogation command to GI-group ü
− Preset control location ü

PRE return information


· SICAM TOOLBOX II connection over LAN/WAN ("remote connection") ü
− Remote connection based on http/https ü

· Web Server
− Integrated web server to display connection- statistic- and developer information ü
− Access to the web server with standard web browser via HTTP ü
(Hyper Text Transfer Protocol)

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· Special functions

− Conversion of the time information (UTC; local time w/wo Summer-Wintertime) ü


− Signaling / measured value disabling ü
− Emulation of the going binary information ü
− Emulation of the data on reception of the attribute Beh.stVal="OFF" ü
− Technological adaptation for measured values ü
− Measured value change monitoring ü
− Monitoring intermediate and faulty positions of double-point information ü
− Logging of the remote commands at the local control centre ü
− Remote parameterization/diagnostic of SICAM RTUs components via IEC 61850 ü
5) supported with restrictions

Note
The features and functions are described in detail in the document SICAM RTUs • Ax 1703 Common
Functions Protocol Elements, section "LAN Communication (61850)".

5.5.3.2 Modes of Operation

Operating mode Patch Plug Extras 1) Note

Electrical ethernet- CM-2860 – · Fast Ethernet acc. IEEE 802.3, 100Base-TX


interface (twisted pair) · Transmission rate up to 100 Mbps
· RJ45 connector 8-pin according to
IEC 603.7
Optical ethernet inter- CM-2860 Media · Fast Ethernet acc. IEEE 802.3, 100Base-TX
face (multimode fibre Converter · Transmission rate up to 100 Mbps
optic) or Switch 2)
1)
Extras are optional equipments
2)
acc. SICAM RTUs Platforms ▪ Configuration Automation Units and Automation unit Networks

5.5.3.3 Communication

For the stations to communicate with each other, suitable transmission facilities and/or net-
work components may be needed in addition. An optical connection is possible via media
converter or switch.

Client

System System Element Protocol Element Note


SICAM AK CP-2014/CPCX25 SM-2558/ETA3
CP-2017/PCCX25
Third-party system Interoperability IEC 61850

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Server

System System Element Protocol Element Note


SICAM AK CP-2014/CPCX25 SM-2558/ETA3
CP-2017/PCCX25 SM-2556/ET03
SICAM BC CP-5014/CPCX55 SM-2558/ETA3
SM-2556/ET03
SICAM TM CP-6014/CPCX65 SM-2558/ETA3
SM-2556/ET03
Third-party system Interoperability IEC 61850

5.5.3.4 Configurations

The following table lists supported configurations. In addition to one or two SM-2558, all parts
(SIM, carriermodule, connection board, patch plug, etc.) listed for the chosen configuration are
needed:

Interfaces
Configuration
SIM0 SIM1
Carrier Module Connection Board 1) Patch Plug 1) SI0 SI1 SI2 SI3
CP-2014 CM-2839 2)
ü 3) ü

CP-2017 CM-2838 2)
ü 3) ü ü 3) ü
1)
one connection board for each carrier module, one patch plug for each interface
2)
For patch plugs for standard protocols in standard configurations as supported see Modes of Op-
eration.
3)
serial interface (V.24/V.28) – can be added optionally (SM--0551)

Hint
Details on assembly of SIMs and Patch Plugs can be found in the user manual of the respective
SICAM RTUs, chapter Setup of external Communication Connections.

5.5.3.5 Technical Data

See chapter Technical Data.

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5.5.4 SM-2558/ETA5

5.5.4.1 Features and Functions

General Functions IEC 61850 Client

· LAN/WAN Communication over Ethernet TCP/IP - General

− 100 MBit (full duplex) ü

· IEC 61850 Client


− Edition 1 ü
− Edition 2 ü
− max. number of servers (max. connections) 100 2)
− max. number of “logical devices” (for each connection) ü 3)
− max. number of “logical nodes” (for each connection) – not limitted ü 3)
− max. number of data points 10000
− ACSI services 5)

− data classes 5)

− attributes 5)

− supported functionality according to:

− PICS (Protocol Implementation Conformance Statement) ü


− PIXIT (Protocol Implementation Extra Information) ü
− Supported Logical Nodes and their Attributes ü

· Acquisition of events (transmission of data ready to be sent)


− Static Data Sets ü
− Dynamic Data Sets ü
− Buffered Reports ü
− Unbuffered Reports ü

· Transmission of files
− Disturbance records to SICAM DISTO ü

· Transmission of integrated totals ü

· General interrogation ü

· Command transmission ü
− Set control location ü
− Check control location ü
− Command interlocking ü
− Direct Control with normal security ü
− Direct Control with enhanced security ü
− SBO control with enhanced security ü

· Clock synchronization according to NTP (Network Time Protocol)

− NTP-Server ü
− NTP-Client ü
− SNTP-Client ü

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· Functions for the support of redundant communication routes

− 1703 redundancy ü

· Protocol Element Control and Return Information

Protocol Element Control (PRE control message)


− START connection to server (“Initiate”) ü
− STOP connection to server (“Initiate”) ü
− Send (general) interrogation command ü
− Send (general) interrogation command to GI-group ü
− Preset control location ü

Protocol Element return information (PRE return information)


· SICAM TOOLBOX II connection over LAN/WAN ("remote connection")
− Remote connection based on http/https ü

· Web Server
− Integrated web server to display connection- statistic- and developer information ü
− Access to the web server with standard web browser via HTTP ü
(Hyper Text Transfer Protocol)
· Special functions

− Conversion of the time information (UTC; local time w/wo Summer-Wintertime) ü


− Signaling / measured value disabling ü
− Emulation of the going binary information ü
− Emulation of the data on reception of the attribute Beh.stVal="OFF" and Beh.stVal = ü
"BLOCKED"
− Technological adaptation for measured values ü
− Measured value change monitoring ü
− Monitoring intermediate and faulty positions of double-point information ü
− Remote parameterization/diagnostic of SICAM RTUs components via 61850 ü
2) recommendation: max. 50
3) not limited (limited only by free memory)
5) supported with restrictions

Note
The features and functions are described in detail in the document SICAM RTUs • Ax 1703 Common
Functions Protocol Elements, section "LAN Communication (61850)".

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5.5.4.2 Modes of Operation

Operating mode Patch Plug Extras 1) Note

Electrical ethernet- CM-2860 – · Fast Ethernet acc. IEEE 802.3, 100Base-TX


interface (twisted pair) · Transmission rate up to 100 Mbps
· RJ45 connector 8-pin according to
IEC 603.7
Optical ethernet inter- CM-2860 Media · Fast Ethernet acc. IEEE 802.3, 100Base-TX
face (multimode fibre Converter · Transmission rate up to 100 Mbps
optic) or Switch 2)
1)
Extras are optional equipments
2)
acc. SICAM RTUs Platforms ▪ Configuration Automation Units and Automation unit Networks

5.5.4.3 Communication

For the stations to communicate with each other, suitable transmission facilities and/or net-
work components may be needed in addition. An optical connection is possible via media
converter or switch.

Client

System System Element Protocol Element Note


SICAM AK CP-2014/CPCX25 SM-2558/ETA5
CP-2017/PCCX25

Server

System System Element Protocol Element Note


SICAM AK CP-2014/CPCX25 SM-2558/ETA3
CP-2017/PCCX25 SM-2556/ET03
SICAM TM CP-6014/CPCX65 SM-2558/ETA3
SM-2556/ET03
SICAM CMIC CP-8000/CPC80 ET83
Third-party system Interoperability IEC 61850

5.5.4.4 Configurations

The following table lists supported configurations. In addition to one or two SM-2558, all parts
(SIM, carriermodule, connection board, patch plug, etc.) listed for the chosen configuration are
needed:

Interfaces
Configuration
SIM0 SIM1
1) 1)
Carrier Module Connection Board Patch Plug SI0 SI1 SI2 SI3
CP-2014 CM-2839 2)
ü 3) ü

CP-2017 CM-2838 2)
ü 3) ü ü 3) ü

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1)
one connection board for each carrier module, one patch plug for each interface
2)
For patch plugs for standard protocols in standard configurations as supported see Modes of Op-
eration.
3)
serial interface (V.24/V.28) – can be added optionally (SM--0551)

Hint
Details on assembly of SIMs and Patch Plugs can be found in the user manual of the respective
SICAM RTUs, chapter Setup of external Communication Connections.

5.5.4.5 Technical Data

See chapter Technical Data.

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5.5.5 SM-2557/ET03

5.5.5.1 Features and Functions

Client: Communication with 1 or several servers (IEC 61850).


Server: Communication with 1 client (IEC 61850).

Note
The features and functions are described in detail in the document SICAM RTUs • Ax 1703 Common
Functions Protocol Elements, section "LAN Communication (61850)".

5.5.5.2 Operation Modes

Operation mode Patch plug Extras *) Remarks

Electrical Ethernet inter- CM-2860 – · Ethernet/Fast Ethernet acc. to IEEE 802.3


face (twisted pair) 10/100Base-TX; GOOSE
· Transmission rate 10/100 Mbps
· RJ45 connector 8-pole acc. to IEC 603.7
Optical Ethernet interface CM-2860 Media · Fast Ethernet acc. to IEEE 802.3
(fibre optics) converter 100Base-FX; GOOSE
or switch 2) · Transmission rate 100 Mbps
1)
extras is optional equipment
2)
acc. to SICAM RTUs Platforms ▪ Configuration Automation Units and Automation Networks

5.5.5.3 Communication

For the stations to communicate with each other, suitable transmission facilities and/or net-
work components may be needed in addition. Optical connections are possible via media
converter or switch.

Client

System System element Protocol element Remarks


SICAM AK CP-2014/CPCX25 SM-2557/ET03
CP-2017/PCCX25

Server

System System element Protocol element Remarks


SICAM AK CP-2014/CPCX25 SM-2556/ET03
CP-2017/PCCX25 SM-2557/ET03
SM-2558/ETA3
SICAM BC CP-5014/CPCX55 SM-2556/ET03
SM-2557/ET03
SM-2558/ETA3

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SICAM TM CP-6014/CPCX65 SM-2556/ET03


SM-2557/ET03
SM-2558/ETA3
Third-party systems – – Interoperability IEC 61850

5.5.5.4 Configurations

Depending on the carrier module, up to 2 SIM can be installed. The respective communication
interfaces are fixed.

Supported configurations are listed in the following table.

SIM Carrier Connection 1) SIM0 SIM1


Patch plug
module board 1)
SI0 SI1 SI2 SI3
SM-2557 CP-2014 CM-2839 2) ü ü – –
CP-2017 CM-2838 2) 3) ü 3) ü
1)
1 connection board for each carrier module, 1 patch plug for each interface
2)
for patch plugs for standard protocols in standard configurations as supported see “operation
modes”; for patch plugs in other configurations see SICAM RTUs Platforms ▪ Configuration Auto-
mation Units and Automation Networks
3)
conjointly with more significant interface number 1 LAN interface with 2 ports

5.5.5.5 Technical Data

Communication Circuits
Dual LAN interface, 2 electrical · Ethernet/Fast Ethernet acc. to IEEE 802.3, 10/100Base-TX
ports · Data rate 10/100 Mbps
· Line lengths up to 100 m
Power Supply
Operating voltage 4.75…5.25 VDC, typ. 400 mA, max. 500 mA at 5 V
Voltage is supplied by the carrier module
Mechanics
Dimensions 227.3 x 63.5 mm
Weight Approx. 90 g

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5.5.6 SM-2545/DPM00

Protocol element consisting of a module and loadable firmware.

SM-2545

Type Designation Remarks


SM-2545 Profibus interface processor · 1 protocol element
1 interface · SM-2545/DPM00 includes the
license for 1 standard protocol

DPM00 Communication via Profibus DP Loadable firmware (standard acc. to


(Master) EN 50170-2)

5.5.6.1 Overview

· 1 Profibus interface
· Attachable on basic system elements
· Profibus DP Master according to EN 50170-2
· SM-2545/DPM00 implementation is certified by the Profibus User Organization

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5.5.6.2 Features and Functions

Communication of a Profibus DP Master with up to 100 Profibus DP Slaves (EN 50170-2).

· Unbalanced Multi-Point (multi-point traffic), DPM00 is Master


─ 1000 data points in receive direction
─ 900 data points in transmit direction
· Supported mode(s):
─ Unbalanced interface EIA-485
− Operation mode 2 (EIA-485) asynchroneous
− Transmission rates in transmit and receive direction: 9.6 kbps…12 Mbps
− Signals and levels according to V.11, EIA-485
− RJ-45 connector and/or 9-pin Sub-D connector
─ Communication protocol according to EN 50170-2 (Profibus DP Master)
(Profibus DP V1 is not supported)
− Write configuration data/parameter data (Set_Prm)
− Read diagnostic information (Slave_Diag)
− Check configuration data (Chk_Cfg)
− Read configuration data (Get_Cfg)
− Control commands to DP-Slave(s) (Global_Control)
− Data exchange (Data_Exchange)
− Set slave address (Set_Slave_Add)
─ Multi-Master Operation
According to Profibus DP more than one master can be operated at one bus simulta-
neously. If so, groups of Profibus DP slaves are each unchangeably assigned to only
one of the connected masters.
· Profibus DP slaves parameter setting
Parameter setting is done with the SYCON Profibus Configurator integrated into the
SICAM TOOLBOX II. Profibus DP slaves have their parameters set using so-called GSD
files (device database). These GSD files do either come with the Profibus device or can be
downloaded from Internet.

SICAM TOOLBOX II with


SYCON (PROFIBUS Configurator)
System Configuration

SICAM AK
T M 1 70 3 AC P C P-6 0 14
SIC A M

SICAM TM Electrical Device Database (GSD files)

PROFIBUS-DP

Bay M Bay
unit Drive Trans- unit
I/O Sensor unit ducer

Note
Number of connectable substations depends on the size of their GSD Files. SYCON parameter file is not
allowed to be >16 kB. The size of the file has to be checked before parameter loading.

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5.5.6.3 Communication

For the stations to communicate with each other, suitable transmission facilities and/or net-
work components may be needed in addition.

Own Station

System System element Protocol element Remarks


SICAM AK CP-2014/CPCX25 SM-2545/DPM00 CM-2845 required *)
CP-2017/PCCX25
*)
connection box for the transformation of RJ45 to 9-pole DSUB connector

Remote Station

System System element Protocol element Remarks


Third-party systems – – Profibus DP Slave acc. to
EN 50170-2

5.5.6.4 Configurations

Depending on the carrier module, up to 2 SIM can be installed. The respective communication
interfaces are fixed.

Supported configurations are listed in the following table.

SIM Carrier Connection 1) SIM0 SIM1


Patch plug
module board 1)
SI0 SI1 SI2 SI3
SM-2545 CP-2014 CM-2839 2) ü – – –
CP-2017 CM-2838 2) ü – ü –
1)
1 connection board for each carrier module, 1 patch plug for each interface (CM-2869)
2)
different, depending on configuration and operation mode

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5.5.6.5 Technical Data

Processor and memory (main processor)


Processor 80C186, 20 MHz
Program memory Flash-PROM 256 kByte
Main memory RAM 480 kByte
Non-volatile memory NVRAM 8 kByte
Dual-Port RAM RAM 8 kByte
Processor and memory (Profibus processor)
Processor 80C186EM, 40 MHz
Program memory FLASH-PROM 512 kByte
Main memory RAM 512 kByte
Non-volatile memory NVRAM 8 kByte
Dual-Port RAM RAM 8 kByte
Communication Circuits
Profibus interface · Profibus acc. to EN 50170-2
· EIA-485 unbalanced
· Data rate up to 12 Mbps
· In general CM-2845 is required
Power supply
Operating voltage 4.75…5.25 VDC, typ. 4 W
Voltage is supplied by the carrier module
Auxiliary voltage 1x 5 VDC ±10%, max. 200 mA
(Profibus) Voltage (data circuit voltage) is supplied by the carrier module,
galvanically insulated
Mechanics
Dimensions 227.3 x 63.5 mm
Weight Approx. 85 g

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5.5.7 SM-x551/PROTOCOL

Protocol elements consisting of a module and loadable firmware.

SM-2551

SM-0551

Type Designation Remarks


SM-2551 Serial interface processor · 1 protocol element per interface
2 interfaces · SM-2551/PROTOCOL includes the
license for 1 standard protocol per
interface
SM-0551 Serial interface processor · 1 protocol element
1 interface · SM-0551/PROTOCOL includes the
license for 1 standard protocol

BPPA0 Point-to-point traffic Loadable firmware (standard acc. to


IEC 60870-5-101)
UMPMA0 Multi-point traffic (master) Loadable firmware (standard acc. to
IEC 60870-5-101)
UMPSA0 Multi-point traffic (slave) Loadable firmware (standard acc. to
IEC 60870-5-101)
SFBMA1 Fieldbus (master) Loadable firmware (standard acc. to
IEC 60870-5-101)
SFBSA1 Fieldbus (slave) Loadable firmware (standard acc. to
IEC 60870-5-101)
DIAMA0 Dial-up traffic (master) Loadable firmware (standard acc. to
IEC 60870-5-101)
DIASA0 Dial-up traffic (slave) Loadable firmware (standard acc. to
IEC 60870-5-101)
103MA0 Protective device interfacing (master) Loadable firmware (standard acc. to
IEC 60870-5-103)
103SA0 Protective device interfacing (slave) Loadable firmware (standard acc. to
IEC 60870-5-103)

Subject-to-license protocols on request.

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5.5.7.1 Overview

· SM-2551: 2 serial interfaces, attachable on basic system elements


· SM-0551: 1 serial interface, attachable on SM-2558
· Communication according to IEC 60870-5-101/103
· Protocol freely selectable for each interface
· Byte-asynchronous or byte-isochronous pulse code modulation

5.5.7.2 SM-x551/BPPA0

5.5.7.2.1 Features and Functions

Communication with a remote station (IEC 60870-5-101).

Note
The features and functions are described in detail in the document SICAM RTUs • Ax 1703 Common
Functions Protocol Elements, chapter "Point-to-Point Traffic (BPP)".

5.5.7.2.2 Operation Modes

Operation mode Patch plug Extras *) Remarks


Unbalanced interchange CM-2860 CE-0700 · 300/1200 bps
circuit V.24/V.28 · Signals and levels acc. to V.24, V.28,
V.23 dedicated line EIA-232
· RJ45 connector to CE-0700
RXD, TXD, CTS, RTS, DCD, DTR, GND
· Screw terminal 4-pole on CE-0700
NF-an a, NF-an b, NF-ab a / NF-a,
NF-ab b / NF-b
Unbalanced interchange CM-2860 CE-0701 · 50…2400 bps
circuit V.24/V.28 · Signals and levels acc. to V.24, V.28,
WT channel EIA-232
· RJ45 connector to CE-0701
RXD, TXD, CTS, RTS, DCD, SQ, GND
· Screw terminal 4-pole on CE-0701
NF-an a, NF-an b, NF-ab a / NF-a,
NF-ab b / NF-b
Balanced interchange CM-2860 CM-0829 · 2400…64000 bps
circuit X.24/X.27 · Signals and levels acc. to EIA-422
V.11 isochronous · RJ45 connector to CM-0829
RXD, TXD, CTS, TXC, DCD, DTR,
DSR/+5 V, GND or
RXD, TXD, RTS, RXC, DCD, DTR,
DSR/+5 V, GND
· Connector D-SUB 15-pole on CM-0829
RXD±, TXD±, DCD±, GND
· corresponds with SM-2541 operation mode
2a, V.11 isochronous

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Operation mode Patch plug Extras *) Remarks

Balanced interface CM-2860 CM-0829 · 50…115200 bps


EIA-422 · Signals and levels acc. to V.11, EIA-422
V.11 asynchronous · RJ45 connector to CM-0829
RXD, TXD, CTS, RTS, DCD, DTR,
DSR/+5 V, GND
· Connector D-SUB 15-pole on CM-0829
RXD±, TXD±, DCD±, GND
· corresponds with SM-2541 operation mode
2a, V.11/EIA-422 asynchronous
Optical interface CM-2860 CM-0827 · 50…115200 bps
(multimode fibre optic) · RJ45 connector to CM-0827
Star/tree RXD, TXD, +5 V, GND
· Signals 820 nm
· Fibres 50/125µ and 62.5/125µ
· ST compatible connector on CM-0827
Unbalanced interchange CM-2860 – · 50…115200 bps
circuit V.24/V.28 · Signals and levels acc. to V.24, V.28,
V.28 asynchronous EIA-232
· RJ45 connector
RXD, TXD, CTS, RTS, DCD, DTR,
DSR/+5 V, GND
· RJ45 connector pin assignment corre-
sponds with SM-2541 operation mode 1a,
V.28 asynchronous
*)
extras is optional equipment

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5.5.7.2.3 Communication

For the stations to communicate with each other, suitable transmission facilities and/or net-
work components may be needed in addition. Optical connections are possible via media
converter or switch.

Own Station

System System element Protocol element Remarks


SICAM AK CP-2014/CPCX25 SM-2551/BPPA0
CP-2017/PCCX25 SM-0551/BPPA0

Remote Station

System System element Protocol element Remarks


SICAM AK CP-2014/CPCX25 SM-2551/BPPA0
CP-2017/PCCX25 SM-0551/BPPA0
SICAM BC CP-5014/CPCX55 SM-2551/BPPA0
SM-0551/BPPA0
SICAM TM CP-6014/CPCX65 SM-2551/BPPA0
SM-0551/BPPA0
SICAM EMIC CP-6010/CPC30 BPPT0
SICAM CMIC CP-8000/CPC80 BPPT0
SICAM MIC CP-6020/CPC60 –
CP-6040/CPC60
SICAM 230 – –
SAT 1703 and third- – – acc. to SICAM RTUs Inter-
party systems operability
IEC 60870-5-101/104 or
Ax 1703 Interoperability
IEC 60870-5-101/104

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5.5.7.3 SM-x551/UMPMA0, SM-x551/UMPSA0

5.5.7.3.1 Features and Functions

Communication of a central station with up to 100 remote stations (IEC 60870-5-101).

Note
The features and functions are described in detail in the document SICAM RTUs • Ax 1703 Common
Functions Protocol Elements, chapter "Multi-Point Traffic (UMP)".

5.5.7.3.2 Operation Modes

Operation mode Patch plug Extras *) Remarks

Unbalanced interchange CM-2860 CE-0700 · 300/1200 bps


circuit V.24/V.28 · Signals and levels acc. to V.24, V.28,
V.23 dedicated line EIA-232
· RJ45 connector to CE-0700
RXD, TXD, CTS, RTS, DCD, DTR, GND
· Screw terminal 4-pole on CE-0700
NF-an a, NF-an b, NF-ab a / NF-a,
NF-ab b / NF-b
Unbalanced interchange CM-2860 CE-0701 · 50…2400 bps
circuit V.24/V.28 · Signals and levels acc. to V.24, V.28,
WT channel EIA-232
· RJ45 connector to CE-0701
RXD, TXD, CTS, RTS, DCD, SQ, GND
· Screw terminal 4-pole on CE-0701
NF-an a, NF-an b, NF-ab a / NF-a,
NF-ab b / NF-b
Balanced interface CM-2860 CM-0829 · 50…115200 bps
EIA-485 CM-0819 · Signals and levels acc. to V.11, EIA-485
V.11 asynchronous · RJ45 connector to CM-0819 or CM-0829
RXD, TXD, CTS, RTS, DCD, DTR,
DSR/+5 V, GND
· Terminal 5-pole on CM-0819 and CM-0829
· Corresponds with SM-2541 operation mode
2a, V.11/EIA-485 asynchronous
Optical interface CM-2860 CM-0821 · 50…115200 bps
(multimode fibre optic) · RJ45 connector to CM-0821
Ring RXD, TXD, +5 V, GND, Status
· Signals 820 nm
· Fibres 50/125µ and 62.5/125µ
· ST compatible connector on CM-0821
Unbalanced interchange CM-2860 – · 50…115.200 bps
circuit V.24/V.28 · Signals and levels acc. to V.24, V.28,
V.28 asynchronous EIA-232
· RJ45 connector
RXD, TXD, CTS, RTS, DCD, DTR,
DSR/+5 V, GND
· RJ45 connector pin assignment corre-
sponds with SM-2541 operation mode 1a,
V.28 asynchronous

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*)
extras is optional equipment

5.5.7.3.3 Communication

For the stations to communicate with each other, suitable transmission facilities and/or net-
work components may be needed in addition. Optical connections are possible via media
converter or switch.

Controlling Station

System System element Protocol element Remarks


SICAM AK CP-2014/CPCX25 SM-2551/UMPMA0
CP-2017/PCCX25 SM-0551/UMPMA0

Controlled Station

System System element Protocol element Remarks


SICAM AK CP-2014/CPCX25 SM-2551/UMPSA0
CP-2017/PCCX25 SM-0551/UMPSA0
SICAM BC CP-5014/CPCX55 SM-2551/UMPSA0
SM-0551/UMPSA0
SICAM TM CP-6014/CPCX65 SM-2551/UMPSA0
SM-0551/UMPSA0
SICAM EMIC CP-6010/CPC30 UMPST0
SICAM CMIC CP-8000/CPC80 UMPST0
SICAM MIC CP-6020/CPC60 –
CP-6040/CPC60
SAT 1703 and third- – – acc. to SICAM RTUs Inter-
party systems operability
IEC 60870-5-101/104 or
Ax 1703 Interoperability
IEC 60870-5-101/104

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5.5.7.4 SM-x551/SFBMA1, SM-x551/SFBSA1

5.5.7.4.1 Features and Functions

Communication of a central station with up to 100 remote stations (IEC 60870-5-101).

Note
The features and functions are described in detail in the document SICAM RTUs • Ax 1703 Common
Functions Protocol Elements, chapter "SICAM RTUs Fieldbus (SFB)".

5.5.7.4.2 Operation Modes

Operation mode Patch plug Extras *) Remarks

Optical interface CM-2860 CM-0821 · 50…115200 bps


(multimode fibre optic) · RJ45 connector to CM-0821
Ring RXD, TXD, +5 V, GND, Status
· Signals 820 nm
· Faser 50/125µ and 62.5/125µ
· ST compatible connector on CM-0821
Optical interface CM-2860 CM-0827 RJ45 connector to CM-0827
(multimode fibre optic) RXD, TXD, +5 V, GND, Status
Balanced interface CM-2860 CM-0829 · 50…115200 bps
EIA-485 CM-0819 · Signals and levels according to V.11,
V.11 asynchronous EIA-485
· RJ45 connector to CM-0819 or CM-0829
RXD, TXD, CTS, RTS, DCD, DTR,
DSR/+5 V, GND
· Terminal 5-pole on CM-0819 and CM-0829
· Corresponds with SM-2541 operation mode
2a, V.11/EIA-485 asynchronous
Unbalanced interchange CM-2860 – · 50…115200 bps
circuit V.24/V.28 · Signals and levels according to V.24, V.28,
V.28 asynchronous EIA-232
· RJ45 connector
RXD, TXD, CTS, RTS, DCD, DTR,
DSR/+5 V, GND
· RJ45 connector pin assignment corre-
sponds with SM-2541 operation mode 1a,
V.28 asynchronous
*)
extras is optional equipment

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5.5.7.4.3 Communication

For the stations to communicate with each other, suitable transmission facilities and/or net-
work components may be needed in addition. Optical connections are possible via media
converter or switch.

Controlling Station

System System element Protocol element Remarks


SICAM AK CP-2014/CPCX25 SM-2551/SFBMA1
CP-2017/PCCX25 SM-0551/SFBMA1

Controlled Station

System System element Protocol element Remarks


SICAM AK CP-2014/CPCX25 SM-2551/SFBSA1
CP-2017/PCCX25 SM-0551/SFBSA1
SICAM BC CP-5014/CPCX55 SM-2551/SFBSA1
SM-0551/SFBSA1
SICAM TM CP-6014/CPCX65 SM-2551/SFBSA1
SM-0551/SFBSA1
SAT 1703 – – acc. to SICAM RTUs Inter-
operability
IEC 60870-5-101/104 or
Ax 1703 Interoperability
IEC 60870-5-101/104

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5.5.7.5 SM-x551/DIAMA0, SM-x551/DIASA0

5.5.7.5.1 Features and Functions

Communication of a central station with up to 100 remote stations (IEC 60870-5-101).

Note
The features and functions are described in detail in the document SICAM RTUs • Ax 1703 Common
Functions Protocol Elements, chapter "Dial-up Traffic (DIA)".

5.5.7.5.2 Operation Modes

Operation mode Patch plug Extras 1) Remarks

Unbalanced interchange CM-2860 Dial-up · 50…115200 bps


circuit V.24/V.28 modem 2) · Signals and levels according to V.24, V.28,
Wählmodem EIA-232
· RJ45 connector to modem
RXD, TXD, CTS, RTS, DCD, DTR,
DSR/+5 V, GND
1)
extras is optional equipment
2)
acc. to document SICAM RTUs Platforms ▪ Configuration Automation Units and Automation Net-
works

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5.5.7.5.3 Communication

For the stations to communicate with each other, suitable transmission facilities and/or net-
work components may be needed in addition. Optical connections are possible via media
converter or switch.

Controlling Station

System System element Protocol element Remarks


SICAM AK CP-2014/CPCX25 SM-2551/DIAMA0
CP-2017/PCCX25 SM-0551/DIAMA0

Controlled Station

System System element Protocol element Remarks


SICAM AK CP-2014/CPCX25 SM-2551/DIASA0
CP-2017/PCCX25 SM-0551/DIASA0
SICAM BC CP-5014/CPCX55 SM-2551/DIASA0
SM-0551/DIASA0
SICAM TM CP-6014/CPCX65 SM-2551/DIASA0
SM-0551/DIASA0
SICAM EMIC CP-6010/CPC30 DIAST0
SICAM CMIC CP-8000/CPC80 DIAST0
SICAM MIC CP-6020/CPC60 –
CP-6040/CPC60
SICAM MIC CP-6020/CPC60 –
SAT 1703 – – acc. to SICAM RTUs Inter-
operability
IEC 60870-5-101/104 or
Ax 1703 Interoperability
IEC 60870-5-101/104

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5.5.7.6 SM-x551/103MA0, SM-x551/103SA0

5.5.7.6.1 Features and Functions

Communication of a central station with up to 100 protective devices (IEC 60870-5-103).

The limit is based on the organization of the multi-point traffic; you find a recommended max-
imum number of protection facilities under consideration of configuration and performance in
the manual SICAM RTUs Platforms Configuration Automation Units and Automation Net-
works.

Note
The features and functions are described in detail in the document SICAM RTUs • Ax 1703 Common
Functions Protocol Elements, chapter "Protective Device Interfacing (103)".

5.5.7.6.2 Operation Modes

Operation mode Patch plug Extras *) Remarks

Optical interface CM-2860 CM-0821 · 50…115200 bps


(multimode fibre optic) · RJ45 connector to CM-0821
Ring RXD, TXD, +5 V, GND, Status
· Signals 820 nm
· Fibres 50/125µ and 62.5/125µ
· ST compatible connector on CM-0821
Optical interface CM-2860 CM-0827 · RJ45 connector to CM-0827
(multimode fibre optic) RXD, TXD, +5 V, GND, Status
Balanced interface EIA- CM-2860 CM-0829 · 50…115200 bps
485 CM-0819 · Signals and levels according to V.11,
V.11 asynchronous EIA-485
· RJ45 connector to CM-0819 or CM-0829
RXD, TXD, CTS, RTS, DCD, DTR,
DSR/+5 V, GND
· Terminal 5-pole on CM-0819 and CM-0829
RX±, TX±, GND
· corresponds with SM-2541 operation mode
2a, V.11/EIA-485 asynchronous
Unbalanced interchange CM-2860 – · 50…115200 bps
circuit V.24/V.28 · Signals and levels according to V.24, V.28,
V.28 asynchronous EIA-232
· RJ45 connector
RXD, TXD, CTS, RTS, DCD, DTR,
DSR/+5 V, GND
· RJ45 connector pin assignment corre-
sponds with SM-2541 operation mode 1a,
V.28 asynchronous
*)
extras is optional equipment

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5.5.7.6.3 Communication

For the stations to communicate with each other, suitable transmission facilities and/or net-
work components may be needed in addition. Optical connections are possible via media
converter or switch.

Controlling Station

System System element Protocol element Remarks


SICAM AK CP-2014/CPCX25 SM-2551/103MA0
CP-2017/PCCX25 SM-0551/103MA0

Controlled Station

System System element Protocol element Remarks


SICAM AK CP-2014/CPCX25 SM-2551/103SA0
CP-2017/PCCX25 SM-0551/103SA0
SICAM BC CP-5014/CPCX55 SM-2551/103SA0 electrical
SM-0551/103SA0
Serial interface LOC optical
SICAM TM CP-6014/CPCX65 SM-2551/103SA0
SM-0551/103SA0
Third-party systems – – acc. to SICAM RTUs Inter-
operability IEC 60870-5-103

5.5.7.7 Configuration

Depending on the carrier module, up to 2 SIM can be installed. The respective communication
interfaces are fixed.

Supported configurations are listed in the following table.

SIM Carrier Connection 1) SIM0 SIM1


Patch plug
module board 1)
SI0 SI1 SI2 SI3
SM-2551 CP-2014 CM-2839 2) ü ü – –
CP-2017 CM-2838 2) ü ü ü ü
SM-0551 CP-2014 3) CM-2839 2) ü 4) – –

CP-2017 3) CM-2838 2) ü 4) ü 4)

1)
1 connection board for each carrier module, 1 patch plug for each interface
2)
for patch plugs for standard protocols in standard configurations as supported see operation modes
of the respective protocol element; for patch plugs in other configurations see SICAM RTUs Plat-
forms ▪ Configuration Automation Units and Automation Networks
3)
SM-2558 required, on which SM-0551 can be installed
4)
interface is not operated by SM-0551 but directly by SM-2558

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5.5.7.8 Technical Data

SM-2551

Communication circuits
2 serial interfaces Interface characteristics, interface signals, operation modes,
transmission rates see description of the respective protocol,
"Modes"
· Byte-asynchroneous or byte-isochroneous pulse code modula-
tion
· Instead of the interface signal DSR the gate circuit voltage
(+5 VDC) can be provided (settable)
· Ability to be connected in parallel
− Outgoing interface signals in tristate technology
− Up to 2 interfaces can be connected in parallel
− Circuits for incoming interface signals always active
· Signals are galvanically insulated from logic circuits
· Interfaces are galvanically insulated from each other
· Line lengths V.28
− 50 bps up to 25 m
· 115200 bps up to 5 m
Power supply
Operating voltage 4.75…5.25 VDC, typ. 300 mA, max. 540 mA at 5 V
Voltage is supplied by the carrier module
Gate circuit voltage +5 VDC 4.7…5.6 VDC
instead of DSR Voltage is supplied by the carrier module, galvanically insulated
· Max. output current 150 mA at V > 4.75 V
· Max. output power 750 mW
· Max. idle voltage £ 5.6 VDC
· Not short-circuit proof
· Not overload proof
· Galvanically insulated from logic voltage
Mechanics
Dimensions 227.3 x 63.5 mm
Weight Approx. 200 g

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SM-0551

Communication Circuits
1 serial interface Interface characteristics, interface signals, operation modes,
transmission rates see description of the respective protocol,
"Modes"
· Byte-asynchroneous or byte-isochroneous pulse code modula-
tion
· Instead of the interface signal DSR the gate circuit voltage
(+5 VDC) can be provided (settable)
· Ability to be connected in parallel
− Outgoing interface signals in tristate technology
− Up to 2 interfaces can be connected in parallel
− Circuits for incoming interface signals always active
· The signals are galvanically insulated from logic circuits
· Line lengths V.28
− 50 bps up to 25 m
− 115200 bps up to 5 m
Power supply
Operating voltage · 4.75 .. 5.25 VDC, typ. 25 mA, max. 50 mA at 5 V
· 3.14 .. 3.47 VDC, typ. 150 mA, max. 330 mA at 3.3 V
Voltages are supplied by the carrier module
Gate circuit voltage +5 VDC 4.7…5.6 VDC
instead of DSR Voltage is supplied by the carrier module, galvanically insulated
· Max. output current 150 mA at V > 4.75 V
· Max. output power 750 mW
· Max. idle voltage £ 5.6 VDC
· Not short-circuit proof
· Not overload proof
· Galvanically insulated from logic voltage
Mechanics
Dimensions 56 x 43 x 5.5 mm
Weight Approx. 15 g

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5.6 Peripheral Elements

The peripheral elements are responsible for the process data input and output via I/O modules
and take place partially by

· hardware (example: filter, ADC, 1-out-of-n check, DAC)


· firmware (example: smoothing of measured values, time tagging)

The peripheral functions are specific for each I/O module.

Common Functions
· Supervision of the function, failure handling
· Signaling via lighted display

Functions for Telecontrol and Autoamtion


· Acquisition and preprocessing of process data
─ Transmission of spontaneous process information to the telecontrol function for further
distribution
─ Transmission of periodical process information to the open-/closed-loop control function
for further processing
─ Transmission of system information (example: diagnosis data)
· Postprocessing and output of process data
─ Reception of spontaneous process information from the telecontrol function
─ Reception of periodical process information from the open-/closed-loop control function
─ Reception of system information (example: parameters)

Note
The functions and the belonging mode of action are described in detail in the manual SICAM RTUs Com-
mon Functions Peripheral Elements according to IEC 60870 5 101/104.

Note
SICAM TM peripheral elements are not described in this section. You find the details thereto in the data
sheet SICAM TM ▪ PE-641x/USIO66 and in the document SICAM TM I/O Modules.

In the following listing, footnotes are used to specify the effect of the functions in detail.

f Telecontrol
the function affects process information which is spontaneously transmitted
f1 Telecontrol
the function delivers (acquisition) spontaneously transmitted process information or is controlled by
such information (output); partly, periodically transmitted information is also created/required
a Automation
the function affects process information which is periodically transmitted

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5.6.1 DI-2100/BISI25

The peripheral element SICAM AK is used for the acqusition of binary input signals. It consists
of a module and loadable firmware.

Type Designation Remarks


DI-2100 Binary input 8x 8, 24…60 VDC Module in double euro format, for
equipping in a 19” mounting rack

BISI25 Binary signal input Loadable firmware

5.6.1.1 Overview

· Acquisition and processing according to IEC 60870-5-101/104


─ Up to 64 single-point information items or
─ Up to 32 double-point information items or
─ Up to 64 integrated totals via count pulses or
─ A combination thereof
· 64 binary inputs (8 groups)
· 1 additional binary input for power monitoring for each group
· Galvanically insulated by optocouplers
· Common return for each group
· Signal voltage 24…60 VDC
· Filter-equipped input circuit
· 1 additional input for power monitoring for each group
· Integrated totals not power-fail safe
· Indication of function and states of the inputs via LEDs

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5.6.1.2 Features and Functions

· Single-point information
─ Acquisition with a resolution of 10 ms f
─ Update every 10 ms a (or with the same cycle as the open-/closed-loop control func-
tion in the basic system element, depending on which cycle is larger)
─ Revision fa
─ Power monitoring fa
─ Inversion fa
─ Firmware filter f
─ Bounce suppression f
─ Determination of the cause of transmission f
─ Spontaneous transmission upon change f
─ Periodical transmission a
· Double-point information
─ Acquisition with a resolution of 10 ms f
─ Update every 10 ms a (or with the same cycle as the open-/closed-loop control func-
tion in the basic system element, depending on which cycle is larger)
─ Revision fa
─ Power monitoring fa
─ Inversion fa
─ Firmware filter f
─ Bounce suppression f
─ Monitoring intermediate and faulty position f
─ Determination of the cause of transmission f
─ Reporting switching operations in progress f
─ Breaker tripping detection f
─ Breaker tripping suppression during automatic reclosure f
─ Spontaneous transmission upon change f
─ Periodical transmission a
· Integrated totals via count pulses f1
─ Acquisition by firmware with a maximum count frequency of 20 Hz
− Pulse length/pause >20 ms/>20 ms
− Revision
− Power monitoring
− Inversion
− Pulse counting
─ Counter value formation
− Count pulse evaluation
− Set counter
─ Integrated total formation
− Counter request
− Interval control
− Frozen absolute value
− Frozen relative value
─ Not power-fail safe
─ Integrated total transmission according to IEC 60870-5-101/104
─ Spontaneous transmission

Note
The mentioned functions are described in detail in the document SICAM RTUs Common Functions Pe-
ripheral Elements according to IEC 60870–5–101/104.

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Further Functions
· Return information to pulse command assignment
─ Settable assignment
For binary information items and pulse commands, which are acquired or output
− on the peripheral element itself
− on different peripheral elements of the same basic system element

5.6.1.3 Technical Data

Processor and Memory


Processor 80C251, 16 MHz
Program memory PE-ROM 192 kByte
Main memory RAM 32 kByte
Parameter memory EEPROM 256 Bytes
Binary inputs
64 binary inputs · 8 groups, each with 8 inputs and 1 auxiliary input
8 auxiliary inputs · Galvanical insulation
· Each group has a common return with settable polarity
· Power monitoring using the auxiliary input of each group (op-
tional)
Filter time typ. 3.5 ms
Nominal voltages 24/48/60 VDC
Operating points £ 12 V logical “0”
³ 18 V logical “1”
Rated current 0.75…3.25 mA (at 18…78 V)
Input circuits 1…78 VDC (operated by means of an external voltage)
Power supply
Operating voltage 4.75…5.25 VDC, typ. 4.8 W
Voltage is picked off at the mounting rack bus
Mechanics and connectors
Ax 1703 peripheral bus Transmission rate 16 Mbps
Peripheral connector 96-pole according to DIN 41612 type C
Dimensions Double euro format. 233.4 x 160 mm, 4 TE
Weight Approx. 240 g

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5.6.2 DI-211x/BISI26

The peripheral elements DI-211x/BISI26 are used for the acquisition of binary input signals.
They consist in each case of a module and loadable firmware.

DI-2110

DI-2111

Type Designation Remarks


DI-2110 Binary input 8x 8, 24…60 VDC, Module in double euro format, for
acquisition grid 1 ms equipping in a 19” mounting rack
DI-2111 Binary input 8x 8, 110/220 VDC,
acquisition grid 1 ms

BISI26 Binary signal input Loadable firmware

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5.6.2.1 Overview

· Acquisition and processing according to IEC 60870-5-101/104


─ Up to 64 single-point information items or
─ Up to 32 double-point information items or
─ Up to 64 integrated totals via count pulses or
─ A combination thereof
· 64 binary inputs (8 groups)
· 1 additional binary input for power monitoring for each group
· Galvanically insulated by optocouplers
· Common return for each each group
· Signal voltage
─ DI-2110: 24…60 VDC
─ DI-2111: 110/220 VDC
· Parameter-settable polarity and thresholds for each group
· Filter-equipped input circuit
· Indication of function and states of the inputs via LEDs

5.6.2.2 Features and Functions

· Single-point information
─ Acquisition with a resolution of 1 ms f
─ Update every 10 ms a (or with the same cycle as the open-/closed-loop control func-
tion in the basic system element, depending on which cycle is larger)
─ Revision fa
─ Power monitoring fa
─ Inversion fa
─ Firmware filter f
─ Bounce suppression f
─ Determination of the cause of transmission f
─ Spontaneous transmission upon change f
─ Periodical transmission a
· Double-point information
─ Acquisition with a resolution of 1 ms f
─ Update every 10 ms a (or with the same cycle as the open-/closed-loop control func-
tion in the basic system element, depending on which cycle is larger)
─ Revision fa
─ Power monitoring fa
─ Inversion fa
─ Firmware filter f
─ Bounce suppression f
─ Monitoring intermediate and faulty position f
─ Determination of the cause of transmission f
─ Reporting switching operations in progress f
─ Breaker tripping detection f
─ Breaker tripping suppression during automatic reclosure f
─ Spontaneous transmission upon change f
─ Periodical transmission a

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· Integrated Totals via Count pulses f1


─ Acquisition by firmware with a maximum count frequency of 20 Hz
− Pulse length/pause >2 ms/>2 ms
− Revision
− Power monitoring
− Inversion
− Pulse counting
─ Counter value formation
− Count pulse evaluation
− Set counter
─ Integrated total formation
− Counter request
− Interval control
− Frozen absolute value
− Frozen relative value
─ Not power-fail safe
─ Integrated total transmission according to IEC 60870-5-101/104
─ Spontaneous transmission

Note
The mentioned functions are described in detail in the document SICAM RTUs Common Functions Pe-
ripheral Elements according to IEC 60870–5–101/104.

Further Functions
· Return information to pulse command assignment
─ Settable assignment
For binary information items and pulse commands, which are acquired or output
− on the peripheral element itself
− on different peripheral elements of the same basic system element

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5.6.2.3 Technical Data

Processor and Memory


Processor 80C251, 16 MHz
Program memory PE-ROM 192 kByte
Main memory RAM 32 kByte
Parameter memory EEPROM 256 Bytes
Binary inputs
64 binary inputs · 8 groups, each with 8 inputs and 1 auxiliary input
8 auxiliary inputs · Galvanical insulation
· Each group has a common return with settable polarity
· Power monitoring using the auxiliary input of each group (op-
tional)
Filter time typ. 3.5 ms
DI-2110 DI-2111

Nominal voltages 24…60 VDC 110…220 VDC


Rated current 0.75…3.25 mA (at 18…78 V) 0.3…0.8 mA (at 110…220 V)
Input circuits 18…78 VDC 83…286 VDC
(operated by means of an external voltage)
Operating points £ 25% nominal voltage logical “0”
³ 70% nominal voltage logical “1”
Parameter-settable (values above are default)
Power supply
Operating voltage 4.75…5.25 VDC, typ. 4.8 W
Voltage is picked off at the mounting rack bus
Mechanics and connectors
Ax 1703 peripheral bus Transmission rate 16 Mbps
Peripheral connector 96-pole according to DIN 41612 type C
Dimensions Double euro format. 233.4 x 160 mm, 4 TE
Weight Approx. 300 g

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5.6.3 DO-2201/BISO25

The peripheral element DO-2201/BISO25 is used for the output of single-point information
items. It consists of a module and loadable firmware.

Type Designation Remarks


DO-2201 Binary output transistor 40x 1, Module in double euro format, for
24…60 VDC equipping in a 19” mounting rack

BISO25 Binary signal output Loadable firmware

5.6.3.1 Overview

· System element for processing and output according to IEC 60870-5-101/104


─ Up to 40 single-point information items
· 40 binary outputs
· With regard to galvanical insulation, the outputs are partitioned into 8 groups with
2 outputs each, and 8 groups with 3 outputs each
· Galvanical insulation of the groups from each other and within a group 8
· The potential that shall be switched (plus or minus) can be determined for each output by
external circuitry
· All outputs are overload-proof and proof against continued short-circuit
· Respectively 2 outputs can be connected in parallel to increase the switching capacity
· No affect on other outputs in case of short-circuit
· Indication of function and states of the inputs via LEDs

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5.6.3.2 Features and Functions

The Output Functions in Detail


· Binary information output
─ Selectable behavior on communication failure fa
(deactivation or retention)
─ Deactivation upon module failure fa
─ Spontaneous transmission f or
─ Periodical transmission a

Note
The mentioned functions are described in detail in the document SICAM RTUs Common Functions Pe-
ripheral Elements according to IEC 60870–5–101/104.

5.6.3.3 Technical Data

Processor and Memory


Processor Xilinx Spartan 6 (XC6SLX45) mit Soft-IPcore
Clock pulse 16 MHz
Program memory SPI-Flash 16 MBytes
HW config 64 kBytes
Program memory 192 kBytes
FPGA factory image 1.572864 MBytes
FPGA user image 1.572864 MBytes
Main memory RAM 512 kBytes
Program memory in operation 192 kBytes
Main memory in operation 64 kBytes
Parameter memory EEPROM 2048 Bytes (AT24C16A)
Binary outputs
40 outputs · With respect to insulation, the outputs form
(transistor) − 8 groups with 2 outputs each
− 8 groups with 3 outputs each
· Each group is galvanically insulated from the other groups,
logic circuits and ground
· Within the groups, the outputs are galvanically insulated from
each other with functional insulation (80 V)
· The outputs are potential-free
· The potential that shall be switched (plus or minus) can be
determined for each output by external circuitry
· All outputs are overload-proof and proof against continued
short-circuit
· Respectively 2 outputs can be connected in parallel to increase
the switching capacity; in this case the outputs have to be
switched simultaneously
· If an output short-circuits, it does not affect on other outputs
Nominal current (for ohmic load) · 0.7 A at 24, 48, 60 VDC
· 1.0 A possible when connecting 2 outputs in parallel
Maximum sum of continuous 10 A
currents of all outputs
Binary outputs

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Nominal switching capacity · 17 W (24 W) at 24 VDC


(for ohmic load, VN +30%) · 34 W (48 W) at 48 VDC
· 42 W (60 W) at 60 VDC
Values in parentesis apply when connecting 2 outputs in parallel
Maximum continuous current 0.9 A at 18…78 VDC
Maximum switching voltage 78 VDC
Overvoltage protection: max. 1 mA leakage current up to 86 V
Maximum switching capacity 70 W at 78 VDC
Current limitation 10 A with overcurrent cut-off,
cyclic automatic reclosing with 300 µs
Switching cycles Unlimited
Switching frequency max. 50 Hz
Voltage drop in output circuit <1 V at 0.9 A
Dynamic load capacity · Capacitive load max. 100 nF at 60 V
· Inductive load t £ 1 ms (arbitrary with ext. free-wheeling diode)
· Lines Z ³ 100 W length of line up to 3 km
· Lamps I N £ 200 mA (IIn £ 3 A)
Power supply
Operating voltage 4.75…5.25 VDC, typ. 0.6 W
+ 0.03 W for each active output
Voltage is picked off at the mounting rack bus
Mechanics and connectors
Ax 1703 peripheral bus Transmission rate 16 Mbps
Peripheral connector 96-pole according to DIN 41612 type C
Dimensions Double euro format. 233.4 x 160 mm, 4 TE
Weight Approx. 400 g

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5.6.4 DO-221x/PCCO2X

The peripheral elements DO-221x/PCCO2x are used for the checked output of pulse com-
mands. They consist in each case of a module and loadable firmware.

Type Designation Remarks


DO-2210 Command output 24…60 VDC Module in double euro format, for
equipping in a 19” mounting rack, with
DO-2211 Command output 125 VDC slot for optional measuring module for
command output

PCCO26 Preprocessing and checked com- Loadable firmware


mand output (Assignment of the
commands without group formation)
PCCO27 Preprocessing and checked com- Loadable firmware
mand output (Assignment of the
commands in groups)

Slot for optional measuring


module:

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5.6.4.1 Overview

· System element for processing and output according to IEC 60870-5-101/104


─ Up to 32 pulse commands (2-pole) or
─ Up to 64 pulse commands (1-pole or 1½-pole) or
─ A combination thereof
─ Checked command output:
− Internal checks (IC1)
− Optional resistance check (RC1) via SM-2506/SM-2507
· 64 relay-outputs (2 groups) plus
─ 2 group outputs
─ 4 pulse outputs
· Common return for each group
· Switching voltage
─ DO-2210: 24…60 VDC
─ DO-2211: 125 VDC
· Each group may have an own fuse circuit
· Pulse outputs are current-limited electronically
· Optional measuring module for resistance check
─ DO-2210: SM-2506
─ DO-2211: SM-2507
· Indication of function and states of the inputs via LEDs

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5.6.4.2 Features and Functions

· Pulse commands f1
─ Checked output of pulse commands
− 1-pole, 1½-pole, 2-pole (combinations are also possible)
─ Single, double and regulating step commands
─ Command output with internal checks (IC1)
− Selective activation check
− Idle check
─ Command output with resistance check (RC1) via SM-2506/SM-2507
− Selective activation check
− Current flow check in the external command circuit
− Resistance check in the external command circuit
− Interference voltage and earth fault check
− Idle check
─ Basic application functions and procedures according to IEC 60870-5-101/104
− Formal check
− Direct command
− Select and execute command
─ Retry suppression
─ 1-out-of-n check
─ Control location check
─ Command locking
─ Synchronization
─ Revision
─ Command output time
− Settable
− Dependent on the process
─ Return information monitoring
─ Command prolongation
─ Periodical control circuit check
─ Switching sequences
─ Monitoring of command output sequence to prevent incorrect outputs
─ Command output for the auto-reclose function
─ Activation of command contactors with, or without, series-break contacts

Note
The mentioned functions are described in detail in the document SICAM RTUs Common Functions Pe-
ripheral Elements according to IEC 60870–5–101/104.

Further Functions
· Return information to pulse command assignment
─ Settable assignment
For binary information items and pulse commands, which are acquired or output
− on the peripheral element itself
− on different peripheral elements of the same basic system element

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5.6.4.3 Technical Data

Processor and Memory


Processor Xilinx Spartan 6 (XC6SLX45) mit Soft-IPcore
Clock pulse 16 MHz
Program memory SPI-Flash 16 MBytes
HW config 64 kBytes
Program memory 192 kBytes
FPGA factory image 1.572864 MBytes
FPGA user image 1.572864 MBytes
Main memory RAM 512 kBytes
Program memory in operation 192 kBytes
Main memory in operation 64 kBytes
Parameter memory EEPROM 2048 Bytes (AT24C16A)
Binary outputs
2 x 32 command outputs · Every 32 outputs are combined to a group (groups A, B)
2 group outputs · Common return for each group
2 pulse outputs · Each group may have an own fuse circuit
· The outputs are galvanically insulated from logic and ground by
monostable relays
· The pulse outputs are current-limited electronically
Output current (+25°C) 1.5 A continuous current
2A 1 minute
DO-2210 DO-2211
Switching voltage 24…60 VDC 125 VDC
Maximum switching voltage 60 VDC + 30% 125 VDC + 20%
Output circuits 18…78 VDC 18…150 VDC
(operated by means of an external voltage)
Switching cycles 106
Switching capacity min. 1 mW
max. 120 W
Nominal switching capacity 48 W/24 VDC 96 W/48 VDC 120 W/60 VDC 250 W/125 VDC
Optional measuring equipment for command outputs (SM-2506/SM-2507)
Resolution 12 bit
Measuring range 30 W…44 kW
Accuracy · £1% at 30 W…22 kW
· £2% at 22 kW…44 kW
Resistance measuring error due Depends on relay time constant L/R
to inductive load L...coil self inductance when fixing rail is open
R...inner coil resistance
· 0.1% 17 ms L/R
· 0.3% 20 ms L/R
· 1.9% 30 ms L/R
· 5% 40 ms L/R
· 9% 50 ms L/R
Reference voltage source of · Switchable between ±2.5 V and ±10 V
resistance check · Resistance ranges at 2.5 V 30…5 kW
at 10 V 5…44 kW
Power supply
Operating voltage 5 VDC ± 5%, typ. 1.0 W without SM-250x
typ. 1.6 W with SM-250x
+ 0.6 W during command output
Voltage is picked off at the mounting rack bus

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Mechanics and connectors


Ax 1703 peripheral bus Transmission rate 16 Mbps
Peripheral connector 96-pole according to DIN 41612 type C
Dimensions Double euro format. 233.4 x 160 mm, 4 TE
Weight Approx. 340 g

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5.6.5 AI-230x/PASI25

The peripheral elements AI-230x/PASI25 are used for the acquisition of analog values and
counting pulses, as well as for the output of analog values. They consist in each case of a
module and loadable firmware.

Type Designation Remarks


AI-2300 Analog input 16x ±20 mA Module in double euro format, for
+ 4x optional IOM equipping in a 19" mounting rack,
with slots for up to 4 optional in-
AI-2302 Analog input 16 ±6 V put/output modules
+ 4x optional IOM
AI-2303 Analog input 16x ±24 mA
+ 4x optional IOM

PASI25 Preprocessing and analog signal Loadable firmware


input

Slots for optional in-


put/output modules:

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5.6.5.1 Overview

· Acquisition and processing according to IEC 60870-5-101/104


─ Currents and voltages
─ Temperatures via SM-0571
─ Counting pulses via SM-0574
· Processing and output according to IEC 60870-5-101/104
─ Setpoint commands via currents and voltages via SM-0572
· 16 analog inputs galvanically insulated from logic and ground
─ ±20 mA (AI-2300)
─ ±6 mA (AI-2302)
─ ±24 mA (AI-2303)
· Optionally expandable with up to 4 input/output modules, each 2 from the logic galvani-
cally insulated
─ Analog inputs (±20 mA, ±10 VDC) via SM-0570
─ Analog inputs (Pt100; Ni100) via SM-0571
─ Analog outputs (±20 mA, ±10 VDC) via SM-0572
─ Pulse inputs (24…60 VDC) via SM-0574
· Indication of function and states of the inputs via LEDs

5.6.5.2 Features and Functions

The Acquisition Functions in Detail


· Currents
─ Acquisition via 16 analog inputs
─ Settable acquisition grid n*100 ms f
─ Settable measuring ranges with a resolution f
− 12 bit + sign at ±20 mA (AI-2300)
− 12 bit + sign at ±6 mA (AI-2302)
− 12 bit + sign at ±24 mA (AI-2303)
─ Revision f
─ Noise rejection f
─ Automatic calibration f
─ Smoothing f
─ Adaptation f
− Linear (normalized, technologically scaled or short floating point)
− Zero-range suppression
− Plausibility check
─ Change monitoring f
─ Spontaneous transmission upon change f

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· Currents and Voltages


─ Acquisition via the analog inputs of a SM-0570
─ Settable acquisition grid n*100 ms f
─ Settable measuring ranges with a resolution f
− 12 bit + sign at ±20 mA
− 12 bit + sign at ±10 V
− Shrinking the range results in decreasing resolution
─ Revision f
─ Noise rejection f
─ Automatic calibration f
─ Smoothing f
─ Adaptation f
− Linear (normalized, technologically scaled or short floating point)
− Zero-range suppression
− Plausibility check
─ Change monitoring f
─ Spontaneous transmission upon change f
· Temperatures f1
─ Acquisition via the analog inputs of a SM-0571
─ Connecting resistance thermometers: 2-, 3- or 4-wire technique
─ Update every 400 ms
─ Settable measuring ranges
− When transferring temperatures
(a) Pt100: -50…+350°C / -58…+662°F / (»80.31…229.67 Ω)
(b) Pt100: -100…+700°C / -148…+1292°F / (»60.25…345.13 Ω)
(c) Ni100: -60…+250°C / -76…+482°F / (»74.18…295.52 Ω)
− When transferring resistance values
(a) Pt100: 0…230 Ω
(b) Pt100: 0…346 Ω
(c) Ni100: 0…346 Ω
─ Resolution
− When transferring temperatures
(a) Pt100: 0.20°C / 0.36°F / (90 mΩ)
(b) Pt100: 0.35°C / 0.63°F / (130 mΩ)
(c) Ni100: 0.35°C / 0.63°F / (130 mΩ)
− When transferring resistance values
(a) Pt100: 90 mΩ
(b) Pt100: 130 mΩ
(c) Ni100: 130 mΩ
─ Revision
─ Noise rejection
─ Automatic calibration
─ Calibration for 2-wire technique
─ Smoothing
─ Adaptation
− Temperature value (°C, °F)
calculation by means of implemented characteristics
− Resistance value (Ω)
─ Change monitoring
─ Spontaneous transmission upon change

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· Integrated totals via count pulses f1


─ Acquisition via the binary inputs of a power-fail safe SM-0574
─ Maximum pulse frequency 5 kHz
− Pulse length/pause (see technical data SM-0574)
− Revision
− Bounce suppression
− Inversion
− Pulse counting
− Measures for power-fail safety
─ Counter value formation
− Count pulse evaluation
− Set counter
─ Integrated total formation
− Counter request
− Interval control
− Frozen absolute value
− Frozen relative value
─ Integrated total transmission according to IEC 60870-5-101/104
─ Spontaneous transmission

The Output Functions in Detail


· Setpoint values by means of currents and voltages
─ Output via the analog outputs of a SM-0572 fa
─ Output range settable with a resolution fa
− 15 bit + sign at ±20 mA
− 15 bit + sign at ±10 V
− Shrinking the range results in decreasing resolution
─ Basic application functions and procedures according to IEC 60870-5-101/104 fa
− Formal check
− Direct command
− Select and execute command
─ Adaptation f
− Linear (normalized, technologically scaled or short floating point) f
─ Selectable behavior upon communication failure and module failure fa
(keep value, output substitute value)
─ Spontaneous transmission f or
─ Periodical transmission a

Note
The mentioned functions are described in detail in the document SICAM RTUs Common Functions Pe-
ripheral Elements according to IEC 60870–5–101/104.

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5.6.5.3 Technical Data

Processor and Memory


Processor Xilinx Spartan 6 (XC6SLX45) mit Soft-IPcore
Clock pulse 16 MHz
Program memory SPI-Flash 16 MBytes
HW config 64 kBytes
Program memory 192 kBytes
FPGA factory image 1.572864 MBytes
FPGA user image 1.572864 MBytes
Main memory RAM 512 kBytes
Program memory in operation 192 kBytes
Main memory in operation 64 kBytes
Parameter memory EEPROM 2048 Bytes (AT24C16A)
Analog inputs
16 Current inputs · AI-2300: max ±20 mA at 122.5 W load
· AI-2302: max ±6 mA at 408.3 W load
· AI-2303: max ±24 mA at 102.1 W load
· Load voltage 2.45 V
· Overrange typ. 2%
· Voltage between the inputs of a group max. 4 VDC
· Every 2 inputs are combined to a group (8 groups)
· All inputs are galvanically insulated from logic circuits and
ground
· The inputs of a group are not galvanically insulated from each
other
· The inputs of a group are galvanically insulated from those of
the other groups and from the inputs/outputs of the input/output
modules
Resolution 5 µV (12 bit + sign)
Sampling rate Every 5 ms, free running
Accuracy 0/4…20 mA
· 0.05% 25°C
· 0.1% 15…35°C class 0.1
· 0.15% 0…50°C
-20…+20 mA
· 0.25% 25°C
· 0.30% 15…35°C class 0.3
· 0.40% 0…50°C
CMRR min. -70 dB
Noise rejection 16⅔, 50, 60 Hz -60dB
Inputs/outputs über input/output modules SM-0570, SM-0571, SM-0572, SM-0574
see technical data of the respective submodule
Power supply
Operating voltage 4.75…5.25 VDC, typ. 2.5 W
Voltage is picked off at the mounting rack bus
Input circuits Circuits are operated by means of an external voltage
Mechanics and connectors
Ax 1703 peripheral bus Transmission rate 16 Mbps
Peripheral connector 96-pole according to DIN 41612 type C
Dimensions Double euro format. 233.4 x 160 mm, 4 TE
Weight Approx. 270 g

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5.6.6 AI-2301/TEMP25

The peripheral element SICAM AK is used for the acquisition of temperatures. It consists of a
module and loadable firmware.

Type Designation Remarks


AI-2301 Analog input 32x ±1 V + 4x optional Module in double euro format, for
IOM equipping in a 19" mounting rack,
with up to 4 optional current modules

TEMP25 Temperature acquisition Loadable firmware

Slots for current modules:

5.6.6.1 Overview

· Acquisition and processing according to IEC 60870-5-101/104


─ Temperature dependent resistances via SM-2503
· 32 analog inputs (16 groups)
· Galvanically insulated from logic and ground
· Configurable with up to 4 current modules SM-2503
─ 4 current sources for each module for the resistance measurement
─ Reference current outputs are galvanically insulated from logic and ground
· Indication of function and states of the inputs via LEDs

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5.6.6.2 Features and Functions

The Acquisition Functions in Detail


· Temperatures f1
─ Connecting resistance thermometers: 2-, 3- or 4-wire technique
─ Update every 400 ms
─ Settable measuring ranges
− When transferring temperatures
Pt100: -50…+350°C / -58…+662°F / (» 80.31…229.67 Ω)
Pt100: -100…+700°C / -148…+1292°F / (» 60.25…345.13 Ω)
Ni100: -60…+250°C / -76…+482°F / (» 69.5…289.2 Ω)
− When transferring resistance values
50…400 Ω
─ Resolution
− When transferring temperatures
0.24°C/0.41°F (85 mΩ)
− When transferring resistance values
85 mΩ
─ Revision
─ Noise rejection
─ Automatic calibration
─ Calibration for 2-wire technique
─ Smoothing
─ Adaptation
− Temperature value (°C, °F)
− Resistance value (Ω)
─ Change monitoring
─ Gradient monitoring

Note
The mentioned functions are described in detail in the document SICAM RTUs Common Functions Pe-
ripheral Elements according to IEC 60870–5–101/104.

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5.6.6.3 Technical Data

Processor and Memory


Processor 80C251, 16 MHz
Program memory PE-ROM 256 kByte
Main memory RAM 32 kByte
Parameter memory EEPROM 512 Bytes
Analog inputs
32 inputs · Every 2 inputs are combined to a group (16 groups)
· All inputs are galvanically insulated from logic circuits and
ground
· The inputs of a group are not galvanically insulated from each
other
· The inputs of a group are galvanically insulated from those of
the other groups
· Overrange 20%
· Input resistance: approx. 2 MW
· Voltage between the inputs of a group:
max. 20 VDC with 1 MW input resistance
Connecting line resistance Sum of go-and-return line: max. 40 W
Conversion time Noise rejection for
16⅔ Hz 180 ms
50 Hz 120 ms
60 Hz 100 ms
Common mode rejection ratio 16⅔, 50, 60 Hz …20 kHz > 100 dB
10 Hz…1 MHz > 70 dB
Normal mode rejection ratio 50 Hz, 60 Hz, 16⅔ Hz > 100 dB
Measuring range 50 W…400 W
Resolution 11 mW (16 bit)
Accuracy 0.19% 25°C
0.21% 0°C…50°C
Constant current source via SM-2503
Reference current 2 mA
Power supply
Operating voltage 4.75…5.25 VDC, typ. 3.5 W
+ 100 mW for each SM-2503
Voltage is picked off at the mounting rack bus
Input circuits Circuits are operated by means of an external voltage
Mechanics and connectors
Ax 1703 peripheral bus Transmission rate 16 Mbps
Peripheral connector 96-pole according to DIN 41612 type C
Dimensions Double euro format. 233.4 x 160 mm, 4 TE
Weight Approx. 295 g

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5.6.7 MX-2400/USIO2x

The peripheral elements MX-2400/USIO2x are used for the acquisition of binary and analog
input signals, as well as for the output of binary and analog signals. They consist in each case
of a module and loadable firmware.

Type Designation Remarks


MX-2400 Mixed input and output 24…60 VDC Module in double euro format, for
+ 1x optional IOM equipping in a 19" mounting rack,
with a slot for 1 optional input/output
module

USIO26 Universal signal input and output, Loadable firmware


checked command output
(Assignment of the commands
without group formation)
USIO27 Universal signal input and output, Loadable firmware
checked command output
(Assignment of the commands in
groups)

Slot for optional


input/output module:

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5.6.7.1 Overview

· Acquisition and processing according to IEC 60870-5-101/104


─ Single-point and double-point information items
─ Integrated totals
─ Currents and Voltages
─ Temperatures via SM-0571
· Processing and output according to IEC 60870-5-101/104
─ Pulse commands (single-point, double-point and regulating step commands)
─ Binary information
─ Setpoint values via currents and voltages via SM-0572
· 32 binary inputs (4 groups)
· 1 additional input for power monitoring for each group
· 2 analog inputs
· 16 binary command outputs for (2 groups) plus
─ 2 group outputs
─ 1 pulse output
· 2 binary information outputs
· Optionally expandable with 1 input/output module, from the logic galvanically insulated
─ 2 analog inputs (±20 mA) via SM-0570, or
─ 2 analog inputs (Pt100, Ni100 via SM-0571, or
─ 2 analog outputs (±20 mA) via SM-0572, or
─ 2 pulse inputs (24…60 VDC) via SM-0574
· Indication of function and states of the inputs via LEDs

5.6.7.2 Features and Functions

Acquisition Functions in Detail


· Single-point information
─ Acquisition with a resolution of 1 ms f
─ Update every 10 ms a (or with the same cycle as the open-/closed-loop control func-
tion in the basic system element, depending on which cycle is larger)
─ Revision fa
─ Power monitoring fa
─ Inversion fa
─ Firmware filter f
─ Bounce suppression f
─ Spontaneous transmission upon change f
─ Periodical transmission a

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· Double-point information
─ Acquisition with a resolution of 1 ms f
─ Update every 10 ms a (or with the same cycle as the open-/closed-loop control func-
tion in the basic system element, depending on which cycle is larger)
─ Revision fa
─ Power monitoring fa
─ Inversion fa
─ Firmware filter f
─ Bounce suppression f
─ Monitoring intermediate and faulty position f
─ Reporting switching operations in progress f
─ Breaker tripping detection f
─ Automatic reclosure f
─ Determination of the cause of transmission f
─ Spontaneous transmission upon change f
─ Periodical transmission a
· Integrated totals via count pulses f1
─ Acquisition with a maximum count frequency of 20 Hz
− Revision
− Power monitoring
− Inversion
− Pulse counting
─ Counter value formation
− Count pulse evaluation
− Set counter
─ Integrated total formation
− Counter request
− Interval control
− Frozen absolute value
− Frozen relative value
─ Not power-fail safe
─ Spontaneous transmission
· Integrated totals via count pulses f1
─ Acquisition via the binary inputs of a power-fail safe SM-0574
─ maximum pulse frequency of 5 kHz
− Revision
− Bounce suppression
− Inversion
− Pulse counting
− Spannungsausfallsicherung
─ Counter value formation
− Count pulse evaluation
− Set counter
─ Integrated total formation
− Counter request
− Interval control
− Frozen absolute value
− Frozen relative value
─ Spontaneous transmission

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· Currents
─ Settable acquisition grid n*100 ms f
─ Settable measuring ranges with a resolution f
− 12 bit + sign at ±20 mA
─ Revision f
─ Noise rejection f
─ Automatic calibration f
─ Smoothing f
─ Adaptation f
− Linear (normalized, technologically scaled or short floating point)
− Zero-range suppression
− Plausibility check
─ Change monitoring f
─ Spontaneous transmission upon change f
· Currents and voltages
─ Acquisition via the analog inputs of a SM-0570
─ Settable acquisition grid n*100 ms f
─ Settable measuring ranges with a resolution f
− 12 bit + sign at ±20 mA
− 12 bit + sign at ±10 V
− Shrinking the range results in decreasing resolution
─ Revision f
─ Noise rejection f
─ Automatic calibration f
─ Smoothing f
─ Adaptation f
− Linear (normalized, technologically scaled or short floating point)
− Zero-range suppression
− Plausibility check
─ Change monitoring f
─ Spontaneous transmission upon change f

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· Temperatures f1
─ Acquisition via the analog inputs of a SM-0571
─ Connecting resistance thermometers: 2-, 3- or 4-wire technique
─ Update every 400 ms
─ Settable measuring ranges
− When transferring temperatures
(a) Pt100: -50…+350°C / -58…+662°F / ( 80.31…229.67 Ω)
(b) Pt100: -100…+700°C / -148…+1292°F / ( 60.25…345.13 Ω)
(c) Ni100: -60…+250°C / -76…+482°F / ( 74.18…295.52 Ω)
− When transferring resistance values
(a) Pt100: 0…230 Ω
(b) Pt100: 0…346 Ω
(c) Ni100: 0…346 Ω
─ Resolution
− When transferring temperatures
(a) Pt100: 0.20°C / 0.36°F / (90 mΩ)
(b) Pt100: 0.35°C / 0.63°F / (130 mΩ)
(c) Ni100: 0.35°C / 0.63°F / (130 mΩ)
− When transferring resistance values
(a) Pt100: 90 mΩ
(b) Pt100: 130 mΩ
(c) Ni100: 130 mΩ
─ Revision
─ Noise rejection
─ Automatic calibration
─ Calibration for 2-wire technique
─ Smoothing
─ Adaptation
− Temperature value (°C, °F)
calculation by means of implemented characteristics
− Resistance value (Ω)
─ Change monitoring
─ Spontaneous transmission upon change

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Output Functions in Detail


· Binary information output
─ Selectable behavior on communication failure fa
(deactivation or retention)
─ Deactivation upon module failure fa
─ Spontaneous transmission f or
─ Periodical transmission a
· Pulse commands f1
─ Checked output of pulse commands
− 1-pole, 1½-pole, 2-pole (combinations are also possible)
─ Single, double and regulating step commands
─ Command output with resistance check (RC1)
− Selective activation check
− Current flow check in the external command circuit
− Resistance check in the external command circuit
− Interference voltage and earth fault check
− Idle check
─ Basic application functions and procedures according to IEC 60870-5-101/104
− Formal check
− Direct command
− Select and execute command
─ Retry suppression
─ 1-out-of-n check
─ Control location check
─ Command locking
─ Synchronization
─ Revision
─ Command output time
− Settable
─ Return information monitoring
─ Command prolongation
─ Periodical control circuit check
─ Switching sequences
─ Monitoring of command output sequence to prevent incorrect outputs
─ Command output for automatic reclosure
─ Activation of command contactors with or without series-break contacts

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· Setpoint values by means of currents and voltages


─ Ausgabe via the analog outputs of a SM-0572 fa
─ Output range settable with a resolution fa
− 15 bit + sign at ±20 mA
− 15 bit + sign at ±10 V
− Shrinking the range results in decreasing resolution
─ Basic application functions and procedures according to IEC 60870-5-101/104 fa
− Formal check
− Direct command
− Select and execute command ("select/execute")
─ Adaptation f
− Linear (normalized, technologically scaled or short floating point) f
─ Selectable behavior upon communication failure and module failure fa
(keep value, output substitute value)
─ Spontaneous transmission f or
─ Periodical transmission a

Note
The mentioned functions are described in detail in the document SICAM RTUs Common Functions
Peripheral Elements according to IEC 60870–5–101/104.

Further Functions
· Return information to pulse command assignment
─ Settable assignment
For messages and pulse commands, which are acquired or output
− on the peripheral element itself
− on different peripheral elements of the same basic system element
─ Predefined assignment
For messages and pulse commands, which are acquired or output on the peripheral
element itself

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5.6.7.3 Technical Data

Processor and Memory


Processor 80C251, 16 MHz
Program memory PE-ROM 192 kByte
Main memory RAM 32 kByte
Parameter memory EEPROM 256 Bytes
Binary inputs
32 binary inputs · 4 groups with 8 inputs and 1 auxiliary input
4 auxiliary inputs · Galvanical insulation
· Each group has a common return with settable polarity
· Power monitoring using the auxiliary input of each group (op-
tional)
Filter time typ. 3.5 ms
Nominal voltages 24/48/60 VDC
Operating points Settable
Rated current 0.75…3.25 mA (bei 18…78 V)
Input circuits 18…78 VDC (operated by means of an external voltage)
Analog inputs
2 Current inputs · Max. ±20 mA an 122.5 W load
· Load voltage 2.45 V
· Overrange typ. 2%
· Voltage between the inputs of a group max. 4 VDC
· Every 2 inputs are combined to a group (8 groups)
· All inputs are galvanically insulated from logic circuits and
ground
· The inputs of a group are not galvanically insulated from each
other
· The inputs of a group are galvanically insulated from those of
the other groups and from the inputs/outputs of the input/output
modules
Resolution 5 µV (12 bit + sign)
Sampling rate Every 5 ms, free running
Accuracy · 0.05% 25°C
· 0.1% 15…35°C class 0.1
· 0.15% 0…50°C
Common-mode rejection ratio Min. –70 dB
Noise rejection 16⅔, 50, 60 Hz , -60 dB
Binary outputs for binary information
2 Binary information outputs
Switching/continuous current 2 A/24 VDC 1.25 A/48 VDC 1 A/60 VDC 0.77 A/78 VDC
Maximum switching voltage 60 VDC + 30% (60 W)
Switching cycles 105 with resistive load and nominal power
104 with inductive load (L/R = 7 ms)
Switching capacity min. 1 mW
max. 60 W (bei 30 VDC)
Nominal switching capacity 48 W/24 VDC 60 W/48 VDC 60 W/60 VDC
Output circuits 18…78 VDC (operated by means of an external voltage)

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Binary outputs for commands


2 x 8 command outputs · Every 8 outputs are combined to a group (groups A, B)
2 group outputs · Common return for each group
1 pulse output · The outputs are galvanically insulated from logic and ground by
monostable relays
· The pulse outputs are current-limited electronically
Output current (+25°C) 1.5 A Dauerstrom
2A 1 Minute
Switching voltage 24…60 VDC
Maximum switching voltage 60 VDC + 30%
Switching cycles 106
Switching capacity min. 1 mW
max. 120 W
Nominal switching capacity 48 W/24 VDC 96 W/48 VDC 120 W/60 VDC
Output circuits 18…78 VDC (operated by means of an external voltage)
Internal measuring equipment for command outputs
Resolution 10 bit
Measuring range 30 W...44 kW
Accuracy · £ 1% at 30 W...22 kW
· £ 2% at 22 kW...44 kW
Resistance measuring error due Depends on relay time constant L/R
to inductive load L…coil self inductance when fixing rail is open
R…inner coil resistance
· 0.1% 17 ms L/R
· 0.3% 20 ms L/R
· 1.9% 30 ms L/R
· 5% 40 ms L/R
· 9% 50 ms L/R
Reference voltage source of · Switchable between ±2.5 V resp. ±10 V
resistance check · Resistance ranges at 2.5 V 30 W…5 kW
at 10 V 2 kW…44 kW
Inputs/outputs of the submodules SM-0570, SM-0571, SM-0572, SM-0574
see technical data of the Submodules
Power supply
Operating voltage 4.75…5.25 VDC, typ. 4 W (with 50% of the inputs set
and the LEDs on)
+ 1.0 W during command output
+ 0.2 W per signalling contact
Voltage is picked off at the mounting rack bus
Mechanics and connectors
Ax 1703 peripheral bus Transmission rate 16 Mbps
Peripheral connector 96-pole according to DIN 41612 type C
Dimensions Double euro format. 233.4 x 160 mm, 4 TE
Weight Approx. 350 g

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5.7 Submodules

5.7.1 SM-0570

The submodule SM-0570 (analog value module) is used for modular expansion of peripheral
modules:

· AI-2300
· AI-2302
· AI-2303
· MX-2400

5.7.1.1 Overview

The submodule SM-0570 provides

· 2 analog inputs
─ Measuring range -20 mA…+20 mA
─ Other measuring ranges (e.g. ±5 mA, ±10 mA; ±1 V, ±10 V) are possible when chang-
ing load resistors and providing external circuitry

The function of this submodule is determined by the firmware of the basic module.

5.7.1.2 Mechanics

5.7.1.3 Technical Data

Memory
Parameter memory EEPROM 24C01 (48 Byte)

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Input circuits
2 power inputs · Max. ±20 mA at 122.5 W load
· Load voltage 2.45 V
· Overrange typ. 2%
· Voltage between two inputs: max. 4 VDC
· All inputs are galvanically insulated from logic circuits and
ground
· The inputs are not galvanically insulated from one another
Resolution 12 bit + polarity sign

Accuracy 0/4 mA to + 20 mA
· 0,05% 25°C
· 0,1% 15…35°C Klasse 0.1
· 0,15% 0…50°C
· Long-term stability 0.1% for 5 years
- 20 mA to + 20 mA
· 0,25% 25°C
· 0,3% 15…35°C Klasse 0.3
· 0,4% 0…50°C
CMRR Min. -70 dB

2
Noise rejection 16 /3 Hz, 50 Hz, 60 Hz: -60 dB

Power supply
Operating voltage 5 VDC ±5%, typ. 0.6 W

Input circuits Circuits are operated by external voltage

Mechanical design
Dimension 120 x 35 mm

Weight Approx. 30 g

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5.7.2 SM-0571

The submodule SM-0571 (analog value module) is used for modular expansion of peripheral
modules:

· AI-2300
· AI-2302
· AI-2303
· MX-2400

5.7.2.1 Overview

The submodule SM-0571 provides

· 2 resistance thermometer inputs


─ For Pt100- or Ni100-sensors
─ For 2-wire, 3-wire or 4-wire connection technology
─ The input signals are quantified by an integrated measurement method
─ Adjustable measuring range
─ Adjustable acquisition time and ripple rejection

The function of this submodule is determined by the firmware of the basic module.

5.7.2.2 Mechanics

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5.7.2.3 Technical Data

Input circuits
2 resistance thermometer inputs · Pt100, Ni100
· 2-wire, 3-wire or 4-wire connection technology
· The inputs are galvanically insulated from logic circuits and
from ground
· The inputs are not galvanically insulated from one another
Measuring ranges · Measuring range 1 230 W
· Measuring range 2 346 W
Resolution · Measuring range 1 90 mW
· Measuring range 2 130 mW
Accuracy at 25°C 0.2%
Reference current · Measuring range 1 2 mA ±6%
· Measuring range 2 1.33 mA ±6%
Maximum line resistance Max. 40 W for 2-, 3- and 4-wire-connection technology
(in summary)
Power supply
Operating voltage 5 V ±5%, typ. 0.9 W
Input circuits The circuits are operated by internal voltage
Mechanical design
Dimension 120 x 35 mm
Weight Approx. 35 g

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5.7.3 SM-0572

The submodule SM-0572 (analog value module) is used for modular extension of peripheral
modules:

· AI-2300
· AI-2302
· AI-2303
· MX-2400

5.7.3.1 Overview

The submodule SM-0572 (analog value module) provides

· 2 analog outputs
─ Current or voltage output can be selected for each submodule
─ Selectable current output range
-20 mA…+20 mA
-10 mA…+10 mA
-5 mA…+5 mA
─ Selectable voltage output range
-1 V…+1 V
-10 V...+10 V

The function of this submodule is determined by the firmware of the carrier module.

5.7.3.2 Mechanics

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5.7.3.3 Technical Data

Memory
Parameter memory EEPROM 96 bytes
Output circuits
Current outputs · Max. of ±20 mA to max. of 500 W load
· Max. of ±10 mA to max. of 500 W load
· Max. of ±5 mA to max. of 500 W load
· The outputs are galvanically insulated from each other, from
the carrier module, from the logic circuits and from ground
· The outputs are protected by EMC filters and fault protection
equipment
Voltage outputs · ±10 V at min. of 1 kW load
· ±1 V at min. of 1 kW load
· The outputs are galvanically insulated from each other, from
the carrier module, from the logic circuits and from ground
· The outputs are protected by EMC filters and fault protection
equipment
Resolution
Current outputs · 15 bit + sign at ±20 mA
· 14 bit + sign at ±10 mA
· 13 bit + sign at ±5 mA
Voltage outputs · 13 bit + sign at ±10 V
· 11 bit + sign at ±1 V
Settling time 10 ms
Accuracy Valid as soon as an ambient temperature lasts for at least
10 minutes
fan operating
Current outputs ±20 mA ±10 mA ±5 mA
+25°C 0.05% 0.05% 0.05%
0…+50°C 0.2% 0.4% 0.8%
-25…+70°C 0.35% 0.7% 1.4%
Voltage outputs ±10 V ±1 V
+25°C 0.05% 0.5% *)
0…+50°C 0.4% 4% *)
-25…+70°C 0.75% 7.5% *)
without fan
Current outputs
±20 mA ±10 mA ±5 mA
+25°C 0.1% 0.15% 0.25%
0…+50°C 0.25% 0.5% 1.0%
-25…+70°C 0.4% 0.6% 1.6%
Voltage outputs
±10 V ±1 V
+25°C 0.2% 2% *)
0…+50°C 0.55% 5.5% *)
-25…+70°C 0.9% 9% *)
Internal resistance with voltage max. 0.6 W
output
Power supply
Operating voltage 5 VDC ±5%, typ 1.5 W
Output circuits Circuits are operated with internal voltage
Mechanical design
Dimension 120 x 35 mm
Weight Approx. 26 g
*)
if needed, accuracy is possible as for the ±10 V range

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5.7.4 SM-0574

The submodule SM-0574 (count module) is used for modular extension of peripheral modules:

· AI-2300
· AI-2302
· AI-2303
· MX-2400

5.7.4.1 Overview

The Submodul SM-0574 provides

· 2 pulse inputs
─ Nominal voltage 24…60 VDC
─ The pulse inputs can be used alternatively as
− 2 counter inputs
− 1 counter input + 1 control input
─ 1 pulse input drives 1 counter (pulse counting)
− The counter has a maximum count of 24 bits width
─ Submodule functions which can be operated autonomously are supplied by backup-
voltage
− Because of this counting function and counts are preserved over a supply-outage
of up to 72 hours (count pulse frequency £ 50 Hz)
− In the case of a supply-outage of more than 72 hours the counts are either still cor-
rect or marked as "lost"

The function of this submodule is determined by the firmware of the carrier module.

5.7.4.2 Mechanics

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5.7.4.3 Technical Data

Memory
Parameter and counter memory FRAM 512 Byte
Input circuits and counters
2 pulse inputs · Nominal voltage24…60 VDC (range 18…78 VDC)
· Maximum pulse frequency 5 kHz
· Level for logical "0" £ 12 VDC
Level for logical "1" ³ 18 VDC
· Nominal power per input max. 170 mW at 24 VDC
max. 420 mW at 60 VDC
· The inputs are galvanically insulated from logic circuits and
ground
· The inputs are operationally insulated from one another
Bounce suppression with counter Pulse length pulse discontinuation
frequency stage: 5 kHz >10 µs >100 µs
500 Hz >150 µs >1 ms
50 Hz >1.5 ms >10 ms
20 Hz >3 ms >25 ms
Backup devices 4 pieces 1F electric double layer capacitors (Gold Caps)
Backup devices can be changed
Calculated life time · Raising the average ambient temperature by 10°C will reduce
(time after that 72 hours buffering expected life by 50%
is still ensured) · A voltage >18 V (level for logical 1) fed to the input of a chan-
nel causes the channel's max. power consumption
· A voltage <12 V (level for logical 0) fed to the input of a chan-
nel causes the channel's min. power consumption
· Disturbance event means failure of the carrier module and
autonomous buffered operation of the submodule
Life time TD Case A 1) Case B 2) Case C 3)
30 tL = 14.6 tL = 26.2 tL = 29.2
40 tL = 7.3 tL = 13.1 tL = 14.6
50 tL = 3.6 tL = 6.5 tL = 7.3
TD average ambient temperature in °C
tNutz calculated life in years
Charging time for backup devices min. 12 h; during charging the power consumption decreases
exponentially: at start 0.5 W (typ.)
after 2 minutes 0.25 W (typ.)
after 12 hours 50 mW (typ.)
Backup supply for counting func- 72 h (count pulse frequency £ 50 Hz)
tion and counts
Power supply
Operating voltage 5 VDC ±5%
Input circuits Circuits are operated with external voltage
Mechanics
Dimension 120 x 35 mm
Weight Approx. 35 g
1)
during the disturbance event, a voltage ≥18V (level for logical 1) is fed to both inputs (= worst case
power consumption)
2)
during the disturbance event, a 50 Hz pulse signal is fed to both inputs; bounce suppression is set
to 50 Hz
3)
during the disturbance event, a 50 Hz pulse signal is fed to one of the inputs; bounce suppression is
set to 50 Hz; the other input is open or a voltage ≤12 V (level for logic 0) fed to that input

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5.7.5 SM-2503

You find information on this submodule in the specification of the carrier module (AI-2301).

5.7.6 SM-2506

You find information on this submodule in the specification of the carrier module (DO-2210).

5.7.7 SM-2507

You find information on this submodule in the specification of the carrier module (DO-2211).

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A Order Information

Contents

A.1 Mounting Racks............................................................................................ 194


A.2 Power Supply ............................................................................................... 195
A.3 Basic Modules .............................................................................................. 196
A.4 Serial Interface Modules ............................................................................... 197
A.5 Peripheral Modules....................................................................................... 198
A.6 TM Modules ................................................................................................. 200
A.7 Accessories .................................................................................................. 207
A.8 Recommended Purchased Products............................................................. 210
A.9 Engineering System SICAM TOOLBOX II ..................................................... 213

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A.1 Mounting Racks

Designation Item number/MLFB


CM-2834 SICAM AK board rack GC2-834
9 slots 6MF11130CJ340AA0
(mounting rack with wall bracket and
interface cover)

CM-2836 SICAM AK board rack GC2-836


17 slots 6MF11130CJ360AA0
(mounting rack without wall bracket
and without interface cover)

CM-2833 SICAM AK board rack GC2-833


extension for 16 slots 6MF11130CJ330AA0
(mounting rack without wall bracket
and without interface cover)

A.1.1 Mounting Rack Installation

Designation Item number/MLFB


Wall fastening kit for CM-2836 and TC2-008
CM-2833 6MF13130CA080AA0
for rear panel installation

IP20- Backside Cover kit for CM-2836 TC2-050


and CM-2833 6MF13130CA500AA0
for 19" (swing) frame installation

FRBL19"-3HU Front Panel RAL7035 TF3-162


for 19" (swing) frame installation 6MF13140DB620AA0

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A.2 Power Supply

Designation Item number/MLFB


PS-5620 Power supply BC5-620
24…60 VDC/80 W 6MF10130FG200AA0

PS-5622 Power supply BC5-622


110…220 VDC, 230 VAC/80 W 6MF10130FG220AA0

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A.3 Basic Modules

Designation Item number/MLFB


CP-2014 Central module BC2-014
6MF10130CA140AA0

CP-2017 Processing and communi- BC2-017


cation module 6MF10130CA170AA0

A.3.1 Connection Boards

Designation Item number/MLFB


CM-2839 Connection communica- BC2-839
tion, system-I/O (CP-2014) 6MF10132CJ300AA0

CM-2838 Connection communication BC2-838


(CP-2017) 6MF10130CJ380AA0

A.3.2 SFP Modules

Designation Item number/MLFB


CM-0838 SFP transceiver optical CC0-838
(CM-2839) 6MF12130AJ380AA0

CM-0839 SFP transceiver electrical CC0-839


(CM-2839) 6MF12132AJ300AA0

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A.4 Serial Interface Modules

Designation Item number/MLFB


SM-2551 Serial interface processor BC2-551
2 interfaces 6MF10130CF510AA0

SM-2557 Network interface Ethernet BC2-557


2x 100TX 6MF10130CF570AA0

SM-2558 BC2-558
Ethernet-Interf. 1x100TX, 6MF10130CF580AA0
+1 serial interface optional

SM-2545 Profibus interface (master) BA2-545


6MF10110CF450AA0

SM-0551 Serial interface processor BC0-551


1 interface for SM-2558 6MF10130AF510AA0

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A.5 Peripheral Modules

Designation Item number/MLFB


DI-2100 Binary signal input BA2-100
8x8, 24…60 VDC 6MF10110CB000AA0

DI-2110 Binary signal input BA2-110


8x8, 24…60 VDC 6MF10110CB100AA0

DI-2111 Binary signal input BA2-111


8x8, 110/220 VDC 6MF10110CB110AA0

DO-2201 Binary signal output (tran- BA2-201


sistor, 40x1, 24…60 VDC 6MF10110CC010AA0

DO-2210 Checked command output BA2-210


24…60 VDC 6MF10110CC100AA0

DO-2211 Checked command output BA2-211


125 VDC 6MF10110CC110AA0

AI-2300 Analog input/output BA2-300


16x ±20 mA + 4x2 optional 6MF10110CD000AA0
I/O module

AI-2301 Analog input 32x Pt100, BA2-301


Ni100 6MF10110CD010AA0

AI-2302 Analog input/output BA2-302


16x ±6 mA + 4x2 optional I/O module 6MF10110CD020AA0

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Designation Item number/MLFB


AI-2303 Analog input/output BA2-303
16x ±24 mA + 4x2 optional 6MF10110CD030AA0
I/O module

MX-2400 Signal input/output BA2-400


24…60 VDC, ±20 mA, optional 6MF10110CE000AA0
I/O module

A.5.1 Submodules

Designation Item number/MLFB


SM-0570 Analog input extension BA0-570
(2x ±20 mA) 6MF10110AF700AA0

SM-0571 Analog input extension BA0-571


(2x Pt100) 6MF10110AF710AA0

SM-0572 Analog output extension BA0-572


(2x ±20 mA/±1V/±10 V) 6MF10110AF720AA0

SM-0574 Counting pulse input ex- BA0-574


tension (2x 24…60 VDC) 6MF10110AF740AA0

SM-2503 Current module for AI-2301 BA2-503


(2 mA) 6MF10110CF030AA0

SM-2506 Measuring module for BA2-506


command output (DO-2210) 6MF10110CF060AA0

SM-2507 Measuring module for BA2-507


command output (DO-2211) 6MF10110CF070AA0

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A.6 TM Modules

A.6.1 Interface Modules

Designation Item number/MLFB


CM-0819 Converter GA0-819
EIA-232/EIA-485, galvanically insu- 6MF11112AJ100AF0
lated

CM-0821 Field bus interface ring GA0-821


(3x FO, 1x el.) 6MF11110AJ210AA0

CM-0822 Fieldbus interface star GA0-822


(4x FO) 6MF11110AJ220AA0

CM-0823 Fieldbus interface ring GA0-823


(3x FO, 1x EIA-485) 6MF11110AJ230AA0

CM-0827 Fibre optic interface GA0-827


(electrical-FO) 6MF11110AJ270AA0

CM-0828 Fibre optic interface GA0-828


(TTL-LWL) 6MF11110AJ280AA0

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Designation Item number/MLFB


CM-0829 Converter GA0-829
EIA-232/422-EIA-485 6MF11112AJ200AA0

CM-0843 Ax 1703 bus interface GA0-843


electrical 6MF11110AJ430AH0

CM-0842 Ax 1703 bus interface GA0-842


4x FO 6MF11110AJ420AF0

A.6.2 Power Supply Modules

Designation Item number/MLFB

PS-6630 Power supply module GC6-630


24…60 VDC (EMC+) 6MF11130GG300AA0

PS-6632 Power supply module GC6-632


110…220 VDC (EMC+) 6MF11130GG320AA0

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A.6.3 Periperal Control Modules

Designation Item number/MLFB

PE-6410 Peripheral control module GC6-410


Ax-PE bus (electrical) 6MF11130GE100AA0

PE-6411 Peripheral control module GC6-411


(1x Ax-PE bus optical) 6MF11130GE110AA0

PE-6412 Peripheral control module GC6-412


(2x Ax-PE bus optical) 6MF11130GE120AA0

A.6.4 I/O Modules

Designation Item number/MLFB


DI-6100 Binary input GC6-100
2x 8, 24…60 VDC 6MF11130GB000AA0

DI-6101 Binary input GC6-101


2x 8, 110/220 VDC 6MF11130GB010AA0

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Designation Item number/MLFB


DI-6102 Binary input GC6-102
2x 8, 24…60 VDC 1 ms 6MF11130GB020AA0

DI-6103 Binary input GC6-103


2x 8, 110/220 VDC 1 ms 6MF11130GB030AA0

DI-6104 Binary input GC6-104


2x 8, 220 VDC 6MF11130GB040AA0

DO-6200 Binary output transistor GC6-200


2x 8, 24…60 VDC 6MF11130GC000AA0

DO-6212 Binary output relays GC6-212


8x 24…220 VDC/230 VAC 6MF11130GC120AA0

DO-6220 Command out GC6-220


Basic module 6MF11130GC200AA0

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Designation Item number/MLFB


DO-6221 Command out GC6-221
Basic module measurement 6MF11130GC210AA0

DO-6230 Command output GC6-230


Relay module 6MF11130GC300AA0

AI-6300 Analog input GC6-300


2x 2, ±20 mA/±10 VDC 6MF11130GD000AA0

AI-6307 Analog input GC6-307


2x 2, ±2.5 mA/±5 mA/±10 VDC 6MF11130GD070AA0

AI-6308 Analog input GC6-308


2x 2, ±1 mA/±2 mA/±10 VDC 6MF11130GD080AA0

AI-6310 Analog input GC6-310


2x 2, Pt100/Ni100 6MF11130GD100AA0

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Designation Item number/MLFB


AO-6380 Analog output GC6-380
4x ±20 mA/±10 mA/±10 VDC 6MF11130GD800AA0

TE-6430 Counter input GC6-430


2x 24…60 VDC 6MF11130GE300AA0

A.6.5 Safety Modules

Designation Item number/MLFB


DI-6170 Binary input GC6-170
2 x 4, ±24 VDC 6MF11130GB700AA0

DO-6270 Binary output GC6-270


4 x ±24 VDC 6MF11130GC700AA0

AI-6370 Analog input GC6-370


4 x 4 to 20 mA 6MF11130GD700AA0

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A.6.6 TM I/O-Module Extension Cable

Designation Item number/MLFB


CM-6810 TM I/O-Modules Extension GC6-810
Cable 6MF11130GJ100AA0

A.6.7 Peripheral Elements with Direct Transformer Input

Designation Item number/MLFB


AI-6303/TIPS05 Direct Trans- GC6-303
former Input (4x220 V, 3x6 A) 6MF11130GD030AA0
Ax PE bus electrical + optical

AI-6304/TIPS05 Direct Transfor- GC6-304


mer Input (4x220V,3x6 A) 6MF11130GD040AA0
2x Ax PE bus optical

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A.7 Accessories

A.7.1 Transmission Facilities

Designation Item number/MLFB


CE-0700 V.23 Leased line modem for G21-200
DIN rail installation, 400 mW 6MF11020BC000AA0

CE-0701 WT Channel modem for G22-081


DIN rail installation, 2,0 W 6MF11020CA810AA0

DCF77 receiver for DIN rail GA0-806


6MF11110AJ060AA0

A.7.2 Power Supply

Designation Item number/MLFB


PS-4620 Additional power supply GA4-620
24…60 VDC 6MF11110EG200AA0

A.7.3 Cables and Plugs

Designation Item number/MLFB

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Designation Item number/MLFB


Power supply cable for modem and TA4-051
DCF77 receiver 6MF13110EA510AA0

CM-1820 SICAM TOOLBOX II con- BA1-820


nection cable 6MF10110BJ200AA0

CM-0820/ADAP SICAM TOOLBOX II GA0-820


Adaptor 6MF11110AJ200AA0

CM-0825 SICAM TOOLBOX II con- TC0-825


nection cable USB (type A – type 6MF13130AJ250AA0
Mini-B)
CM-2890 Peripheral cable crimp 5 m TC2-890
100-pole 6MF13131CJ000AA0

CM-2845 Connection box for GA2-845


SM-2545 6MF11110CJ450AA0

CM-2860 Patch plug standard V.28, CA2-860


ET, TR 6MF12110CJ600AA0

CM-2869 Patch plug Profibus CA2-869


6MF12112CJ600AA0

CM-5680 Supply/display PS-562x BC5-680


6MF10130FG800AA0

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A.7.4 Redundancy

Designation Item number/MLFB


CM-2816 Redundancy mounting rack GA2-816
6MF11110CJ160AA0

SCA-RS Redundancy Switch B70-010


6MF10070AA100AA0

EPP RED25 programmed EPROM SC2-051-1.02/49


6MF14130CA510AA2

A.7.5 Miscellaneous

Designation Item number/MLFB


Insulation plate double-euro (for T12-001
DI-2111 and DO-2211)

Flat spring screen, 4 pcs. per insula- T12-002


tion plate (for DI-2111 and DO-2211)

SD memory card for master control CC6-095


module 6MF12131GA050AA0

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Order Information

A.8 Recommended Purchased Products

A.8.1 Power Supply Units

Designation Item number/MLFB


Power supply 115/230 VAC, www.mtm-power.com
100…375 VDC, 24 VDC, 50 W

Power supply 5 V/2 A www.syko.de


SYKO EWS 01 U.06.05.20
82…264VAC or 36…350VDC

A.8.2 Transmission Facilities

Designation Item number/MLFB

TP Radio WDM 8000 www.tpradio.com


Multi-point traffic

SATELLINE 2ASxE www.satel.com


Multi-point traffic

Westermo TD-36AV www.westermo.com


(22…264 VAC/18…300 VDC)
Westermo TD-36LV
(10…30 VAC/10…60 VDC)
Dial-up traffic analog

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Order Information

Designation Item number/MLFB

Westermo IDW-90 www.westermo.com


Dial-up traffic ISDN

Cinterion MC52iT Dual bandDial-up www.cinterion.com


traffic GSM
inclusive mounting set for DIN rail and
connection cable (1.5 m)
without antenna!

Dr. Neuhaus Tainy EMOD-V2-IO www.neuhaus.de


Dr. Neuhaus Tainy EMOD-L1-IO

Siemens MD741-1 GPRS router www.automation.siemens


.com

Siemens stationary antenna GSM www.automation.siemens


Antenna for outdoor mounting .com

Meinberg AW02 www.meinberg.de


DCF77 antenna for outdoor mounting

Meinberg AV4 www.meinberg.de


DCF77 antenna terminal block

Meinberg GPS164DHS www.meinberg.de


Receiver for TS35

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Designation Item number/MLFB

Meinberg GPS170 www.meinberg.de

Meinberg GPSANT www.meinberg.de


GPS antenna/converter

Meinberg GPSAV4 www.meinberg.de


Antenna terminal block

Antenna cable (coaxial cable RG58 TF5-050


C/U 50 Ω) 6MF13140FA500AA0
DCF/GPS-BS Lightning protection BA0-802
CN-UB/E-BB 6MF10110AJ020AA0

GPS antenna connecting kit TA0-801


6MF13110AJ010AA0

Meinberg LANTIME www.meinberg.de


NTP server + antenna + cable

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A.9 Engineering System SICAM TOOLBOX II

A.9.1 Toolsets

Toolset Designation Item number/MLFB


Engineering Manager TBII_EMII_V5.0_Licence S32-000-5
TBII_EMII-Light_V5.0_Licence S32-010-5
TBII_EMII-Light-to- S32-011-5
FULL_V5.0_Licence
Engineering and Maintenance TBII_PSRII_V5.0_Licence S34-000-5
Computer
TBII_PSRII-Light_V5.0_Licence S34-010-5
TBII_PSRII-Light-to- S34-011-5
FULL_V5.0_Licence
Object-Oriented Process Data TBII_OPMII_V5.0_Licence S35-000-5
Manager
TBII_OPMII-Light_V5.0_Licence S35-010-5
TBII_OPMII-Light-to- S35-011-5
FULL_V5.0_Licence
Tool for open and closed-loop TBII_CAExplus_V5.0_Licence S36-100-5
control functions
TBII_CAExplus-Light_V5.0_Licence S36-110-5

TBII_CAExplus-Light-to- S36-111-5
FULL_V5.0_Licence
Expansion for safety v&v, safety TBII_CAEx_safety_V5_Licence S36-200-5
monitor
TBII_CAEx_safety-Light_V5_Licence S36-210-5
TBII_CAEx_safety-Light-to- S36-211-5
Full_V5_Licence
CAEx plus Hardlock TBII_CAExplus_Hardlock-USB G95-521-Z

The Engineering Manager is the basic toolset on that all the other toolsets are based. For
each toolset a corresponding Light version is available. The Light versions are limited to the
handling of maximal 100 system elements and maximal 2000 data points,

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A.9.2 Packages

A package consists of defined Toolsets.

Designation Contents
TBII_Standard_V5.0 all Toolsets
TBII_Basic_V5.0 EM II, PSR II, OPM II
TBII_Administration_V5.0 EM II
TBII_Maintenance_V5.0 EM II, PSR II
TBII_Standard-LIGHT_V5.0 all Toolsets
TBII_Basic-LIGHT_V5.0 EM II, PSR II, OPM II
TBII_Administration-LIGHT_V5.0 EM II
TBII_Maintenance-LIGHT_V5.0 EM II, PSR II

The SICAM TOOLBOX II is supplied on DVD-ROM. For the utilization of the single tools, soft-
ware licences are required.

Comprehensive software licences are available depending on need and configuration:

· Local PC configuration
· Server Client configuration
· Weg engineering
· Update
· Upgrade LIGHT to FULL

The ordering of software licences takes place by means of a MLFB, which always begins with
6MF7050. Through the selection of the options the corresponding variant of the software li-
cence is produced.

You find the complete order information in the SICAM TOOLBOX II V5.0 Licence Catalog.

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B Licensing Agreement

B.1 Open Source Software used in SICAM AK

This product contains, among other things, Open Source Software developed by third parties.
The Open Source Software used in this product and the license agreements concerning this
software can be found in the Readme_OSS. These Open Source Software files are protected
by copyright.

Your compliance with those license conditions will entitle you to use the Open Source Soft-
ware as foreseen in the relevant license. In the event of conflicts between Siemens license
conditions and the Open Source Software license conditions, the Open Source Software con-
ditions shall prevail with respect to the Open Source Software portions of the software. The
Open Source Software is licensed royalty-free.

Insofar as the applicable Open Source Software License Conditions provide for it you can or-
der the source code of the Open Source Software from your Siemens sales contact - against
payment of the shipping and handling charges - for a period of at least 3 years since purchase
of the Product.

We are liable for this Product including the Open Source Software contained in it pursuant to
the license conditions applicable to the Product. Any liability for the Open Source Software
beyond the program flow intended for this Product is explicitly excluded. Furthermore any lia-
bility for defects resulting from modifications to the Open Source Software by you or third par-
ties is excluded. We do not provide any technical support for this Product if it has been modi-
fied.

The Open Source Software used in this product and the license agreements concerning this
software can be found on the SICAM RTUs SD card in the file ReadmOSS.htm.

To readout this file, you need an application that you can download from the Internet. You can
find details for the download and the use of the application in the SICAM AK User Manual
(DC2-017-2).

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