INSTRU(~TION MANUAL

OF

AIR CONDITIONING PLANT

(OPERATION AND MAINTENANCEJ
 IMPORTANT MATTERS THAT SPECIALATTENSION

l. Adjust flow of cooling water for the protection of condenser tube and
plate, and keep operating from 1.2 to 1.8 MPa compressor discharge
pressure.
(USDN40HA water flow : max.33.6 m3/h / min.20.4 m3/h, manage it
so as not to become excessive the speed of a running fluid.)

2. Check and maintain the following items for the longevity of unit
once in 3 (three) months.
1) Cleaning of the cooling tube
2) Survey of the exhaustion degree of the anti-corrosive piece
3) Replace anti-corrosive piece once every 6 (six) months
4) Tension of V belt

3. Exchange the refrigeration oil if it's dirty.

4. Besides, strictly observe the reg:ular maintenance of entry to this

operation manual.
DAIKIN
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Operation Manual
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Marine Typ~~ Deck Units

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Refrigerant used R404A

USDN25HA
11~m~ USDN30HA
MODELS USDN40HA
USDN50HA

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Thank you very much for purchasing our deck unit.
This operation manual contains cautions for safety. Be sure to read it carefully
befare using the deck unit. After reading it, keep it in such a place that a person who
uses the unit can refer to it at any time.
lf the operation of the unit is to be taken over by another person, be sure to hand this
manual to that person.
This deck unit is equipped with safety devices, but thE3Y will not necessarily prevent
all troubles caused by incorrect installation, impmper operation or inadequate
maintenance. The best safety precaution is correct installation, proper operation and
adequate maintenance.
When performing inspection and maintenance of the deck unit, be su re to set the
operation switch to "Stop" and turn OFF the power switch.
1 Rofrinor~nt 11~01'11
• • ,..,. • • ·~"'· "'411 . . . . . . ,.,;, .........
DAnAA
1 l"TU"T-

USDN25HA
··---· -
IVIUUCL~
USDN30HA
USDN40HA
USDNSOHA

CONTENTS

1. Cautions for safety ·· · · ·· · · · · · · · · ·· ··· ·· · ·· · · · ·· · · · · · · · · · · ·· · · ·· · · · · ·· ·· · . · · · · · · · · · · · · · · 31 -33

2. lnstallation .................................................................................. 34-35
3. Names and functions of parts .......................................................... 36-37
4. Operation and stopping
4-1 . Field additional refrigerant charge · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 38
4-2. lnspection befo re operation · · · · · · · ··· · · · ·· · · · · ·· · · · · · · · · · · · · · ·· · · · · ·· · ·· · · · · · ·· ·· · ·· 39
4-3. Changes in the overcurrent set values of the magnetic switch for tan motor··············· 40
4-4. Fan operation and stopping · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 41
4-5. Cooling and stopping · · ·· ·· · · · · ·· · · · · · · · ·· · · · · · · · ·· ·· · · · · · · ·· · · · · · · ·· · · · · · · · · · · · · · · · 41
4-6. Heating and stopping · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·· · 41
4-7. Stopping ················································································· 42
4-8. Operation range · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 42
4-9. Larger fan motor ·· ·· · ·· · ·· ·· · · · · ·· · · ·· · · · ·· · · · · · · · · · · · · · · · · · ·· · · · · · · ·· · · · · · · · · ·· ·· · · · 42
5. lnspection and maintenance
5-1. List of inspections · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 43
5-2. Cleaning the air filter ·· · · · · · · · · ·· · ·· · · · · · · · · · · · · · · ·· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 44
5-3. Detecting refrigerant leakage · · · ·· ·· · · · ·· · · · · · · · · · · · · · · · · ·· · · · · · · ·· · · · · ·· · ·· ·· ·· · ·· 44
5-4. Liquid Eye · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 44
5-5. Charging the refrigerant · ·· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 45
5-6. Discharging and recovering the refrigerant · · · · · · · · · · · · · · · · · · · ·· · · · · · · · · ·· ·· · ·· 45
5-7. Caution for the condenser maintenance ······································· 46
5-8. Replacing anticorrosive zinc pi ate · · · · · · · · · · ·· · ·· · · · · · ·· · · · · · · · · · · · · ·· · · · · · ·· · · · ·· 46
5-9. Lubrication to the fan bearing ·· ·· · · · · · · ·· · · · · · · · · · · · · · · · ·· · · · ·· · · · · · · · · · · · · ·· ·· · · · · 47
5-iO. Adjusting the fan belt tension ··························· ·········· ················· 47
5-11. Maintenance for magnetic switch · · · · · · · ·· · · · · · · · · · · · · · · · · · · · · · · · · ·· · · ·· · · · · · · · · · 47
5-12. Functional parts and controlling devices ··················· ··· ······ ··· ········ 48
6. Trouble and countermeasures
6-1. Faiiure diagnosis procedure ················ ·· ·· ····· ············ ··· ······ ··· ·· 50-51
7. Points of dismantling and replacement
7-1. Compressor replacement reference · · · · · · · · · · · · · · · · · · · · · · · · · . · · · · · · · · · · · · · · · · · · · 52
7-2. Troubleshooting the compressor ................................................. 52
7-3. How to attach blind plugs ío ihe condenser pipe ends ······················ 52
7-4. How to replace the fan bearing ··················································· 53
7-5. How to use stop valve ············································ ··················· 54
7-6. Pump down ·············································································· 54
7-7. Repairing gas leak in the rnfrigerant system ···································· 55
7-8. Regulating the expansion valve ··················································· 55
How to handle the ball bearing unit · · · · · ·· · · · · · · · · · · · · · · · · · · · · · · ·· · · · · · · · · · · · · · · · · · 56-57
Saturation Pressure by Temperature Tables (R404A) · · ·· ·· ·· · · · · · · · · · · · · · · ·· · · · · · · 58
8. ~-~aintenance Log fer Deck Units ......................................................... 59
1= Cautions for safety - - Be su re to follow them.
Read all safety precautions in this manual e refully before operating the unit.

• The precautions described herein are classified as WARNING and CAUTION. They both contain important
information regarding safety. Be sure to observe all precautions without fail.

Lh WARNING Failure to follow these instructions properly may result in personal injury or loss of life.

Failure to observe these instructions properly may result in property damage or personal injury,
Lh CAUTION which may be serious depending on the circumstances.

• The meanings of the symbols in the text are as shown below.

r

0 Never attempt. o Be sum to follow the

instrucflions. e Be sure to establish an
earth connection.
Never touch !he unit nor Never wet the unit nor
@ !he remole controller with wet hands. @ the remete controller with water. ,,
'

•Be aware that prolonged, direct exposure

to cool or warm air from the unit, 0 • Do not use flammable materials (e.g.,
hairspray or insecticide) near the product.
orto air that is too cool or too warm can be
harmful to your physical condition and
health. Forbidden
Do not clean the product with organic
solvents such as paint thinner.
The use of organic solvents may cause crack damage
to the product, electric shocks, or tire.
0
Forbidden

• Do not place objects, including rods, your • Do not start or stop operating the unit
fingers, etc., in the air inlet or outlet. with the power supply breaker turned
~,....,,,,,.
!njury may result dueto contact with the un!t's
highspeed fan blades.
0
Forbidden
O""J or OFF.
Otherwise, tire or water leakage may result. Furthermore,
the fan will rotate abruptly if power failure compensation
is enabled, which may result in injury. Forbidden
• Do not disassemble, modify or repair the • Do not install non-standard modification
unit for yourself. parts for yourse!f. .-.
Otherwise, water leakage, electric shock or tire may be
caused.
Ask installation contractor to disassemble, modify or
repair the unit.
0
Forbidden
Be sure to use non-standard moditication parts specitied
by Daikin.
lf you install such parts for yourself and do so
""'~
\.;);!
improperly, water leakage, electric shock or tire may be or
F b'dd
1
en
caused. Ask installation contractor to install non-standard
modification parts.
• Do not use the product in the atmosphere
contaminated with oil vapor, such as
cooking oil or machine oil vapor.
Oil vapor may cause crack damage, electric shocks, or
tire. Forbidden
• When the unit is malfunctioning
(giving off a burning odour, etc.) turn off
power to the unit and contact installation
contractor.
Continued operation under such circumstances may
ol
ol
result in a failure, electric shocks or tire hazards.
•Do not use the product in places with • Be sure to use a dedicated power supply
excessive oily smoke, ·such as cooking for the unit.
rooms, or in places with flammable gas, The use of any other power supply may cause heat
corrosive gas, or metal dust. generation, tire, or product failures.
Using the product in such places may cause tire or Forbidden
product failures.

• Beware of tire in case of refrigerant leakage. • Consult the installation contractor if the
11 the unit is not operating correctly, i.e. not
generating cool or warm air, refrigeran! leakage could be
ihe cause. Consuii insiaiiaiion coniracior for assistance.
The refrigerant within the unit is sale and
normally does not leak. However, in the event of a
leakage, contact with a naked burner, heater or cooker
0
Forbidden
unit submerges owing to a natural
disaster, such as a flood or typhoon.
Do not operate the unit in that case, or otherwise a
malfunction, electric shock, or tire may result.
o
may result in generation of noxious gas. Do not longer
use the unit until a qualitied service person contirms that
the !eakage has been repaired.

• Only use the fuse of specified capacity or

non-fuse breaker.
Otherwise, failure or tire may be caused. 0
Forbidden

Clean the air filter once every two weeks.

31
 e Consult installation contractor about •Be sure to earth the unit.

•o
installation work. Do not earth the unit to a utility pipe, lightning
Doing the work yourself may result in water leakage,
electric shocks or ti re hazards. ·
0
Forbidden
conductor or telephone earth lead. lmperfect
earthing may result in electric shocks or tire.
A high surge current from lightning or other sources
may cause damage to the unit.
• When installing non-standard •Be sure to install an earth leakage breaker.
modification parts, never attempt to do Failure to install an earth leakage breaker may result
so for yourself. in electric shocks or tire.
Be sure to use non-standard modification parts
specitied by Daikin. Forbidden
lf you install such parts for yourself and do so improperly,
water leakage, electric shock or tire maybe caused.
Contact installation contractor.
• Consult installation contractor
regarding relocation and reinstallation
0
• Consult installation contractor regarding what
to do in case of refrigerant leakage.
When the unit is to be installed in a small
room, it is necessary to take proper measures so
that the amount of any leaked refrigeran! does not
exceed the concentration limit in the event of a
o
of the unit.
lmproper installation work may result in leakage,
Forbidden leakage. Otherwise, this may lead toan accident due
electric shocks or tire hazards. to oxygen depletion.

~---~CALJTION-------....
• Do not use the unit for purposes •To avoid injury, do not touch the air
other than those for which it is intended. inlet or aluminium fins of the unit.
Do not use the uní! for cooling precision
instruments, food, plants, animals or works of art as
this may adverse!y affect the performance, quality
and/or longevity of the object concerned
0
Forbidden
0
Forbidden

1 IC"'-\. • Do not block air inlets nor outlets.

0
• After prolonged use, check the unit
stand and its mounts íor darnage. lmpaired air flow may result in insufficient
11 left in a damaged condition, the unit may !ali and \:y performance or trouble.
cause injury. Forbidden Forbidden
• Do not place objects that are • Never touch the interna! parts of the
1 susceptible to moisture directly
beneath ihe unit.
h'\
\:y
control panel.
Do not remove the front panel. Touching certain
interna! parts will cause electric shocks and damage
IC'\.
l "'- J
'-J'
Under certain conditions, condensation on the main
unit or refrigeran! pipes, air filler dirt or drain Forbidden to the unit. Please consult installation contractor Forbidden
blockage may cause dripping, resulting in fouling or about checking and adjustment of interna! parts.

1
failure o! the object concerned.

• Do not place heaters directly belo"ª' the

unit, as resulting heat can
cause deformation.
-~ 0
~~:~~ft~~~~~ ¡;~~~t~~~i~1:r~~ j~; i~~~m
persons.
I':"\
\.::;;/
Forbidden lmpairment of bodily functions and harm to health Forbidden

-
may result.
1 e Do not place appHances that produce •To avoid eiectric shocks, do not
naked flames in places exposed to the
air flow from the unit as this may
impair combustion of the burner.
~
Forbidden
operate with wet hands.

1 e Be sure that childien, plants or animais

are not exposed directly to airflow from
the unit, as adverse effects may ensue.
-~ • Do not wash the unit with
water, as this may result in electric
shocks or fire.
@)
Forbidden Wet hand forbidden

1 • Do not put flammable containers, such

""- • Do not place water containers (flower .e"!!tt..

~ ~
as spary cans, within 1 m from the vases, etc.) on the unit, as
blow-off mouth. this may result in electric shocks or
The containers may explode because the warm air Forbidden fire. Wet hand forbidden
output of the indoor or outdoor unit will affect them.

1 • Chi!dren shou!d be supervised to

ensure that they do not play with the
unit or its remote controller.
Accidental operation by a child may result in
(S)
Forbidden
impairment of bodily functions and harm health.

Clean the air filter onc1~ every two weeks.

32
~---~CAUTION---.-.....1
9
;~o:~!da~~~~~~e~;~~ª~i~~t:;~u;~~~~~~~
such as a burner is used together with the
unit.
o e ~~~~~~::: !~~~e~~¡! ~~~~r of
1

flammable gas leakage.

In the event of a gas leakage, build-up of gas near
(S) 1
1 the unit may result in tire hazards. Forbidden

• Before cleaning, be sure to stop unit

operation, turn the breaker off or remove
the power cord.
• Do not leave the control panel wherever
there is a risk of wetting.
lf water gets into the remate controller there is a risk of
@::V

Otherwise, an electric shock and injury may result. electrical leakage and damage to electronic components.
Wet hand forbidden
• Consult installation contractor regarding
cleaning the inside of the unit.
lmproper cleaning may cause breakage of plastic parts,
water leakage and other damage as well as electric
shocks.
o • Arrange the drain to ensure complete
drainage.
lf proper drainage from the outdoor drain pipe does not
occur during unit operation, there could be a
blockage dueto dirt and debris build-up in the pipe.
This may result in a water leakage from the indoor unit.
o
Under these circumstances, stop unit operation and
consult your dealer far assistance.

Clean the air filter c1nce every two weeks.

33
 2. lnstallation
~---~WAFtNING
• Consult insta!lation contractor about e Be sure to earth the unit.
installation work. Do not earth the unit to a utility pipe, lightning
Doing the work yourself may result in water leakage,
electric shocks or tire hazards.
0 conductor or telephone earth lead. lmperfect
earthing may result in electric shocks or tire.
A high surge curren! from lightning or other sources

1 • When installing non-standard

Forbidden may cause damage to the unit.
• Be sure to install an earth leakage

0
modification parts, never attempt to do breaker.
so for yourself. Failure to install an earth leakage breaker may result
Be sure to use non-standard modification parts in electric shocks or tire.
specified by Daikin. Forbidden
11 you install such parts for yourself and do so
• Consult installation contractor regarding what
improperly, water leakage, electric shock or tire may
be caused. to do in case of refrigerant leakage.
Contact installation contractor.
• Consult installation contractor
regarding relocation and reinstallation
of the unit.
lmproper installation work may result in leakage,
0
Forbidden
When the unit is to be installed in a small
room, it is necessary to take proper measures so
that the amount of any leaked refrigeran! does not
exceed the concentration limit in the event of a
leakage. Otherwise, this may lead to an accident due
to oxygen depletion.
o
electric shocks or tire hazards.

~---~CALITION
• Do not install the unit at any place • Arrange the drain to ensure complete
where there is a danger of flammable gas
leakage.
In the event of a gas leakage, build-up of gas near
the unit may result in tire hazards.
0
Forbidden
drainage.
11 proper drainage from the outdoor drain pipe does not
occur during unit operation, there could be a
blockage due to dirt and debris build-up in the pipe.
This may result in a water leakage from the indoor unit.
o
1 • Do not leave the control panel wherever
Under these circumstances, stop unit operation
and consult your dealer for assistance.

there is a risk of wetting.

11 water gets into the remole controller there is
a risk of electrical leakage and damage to electronic
@)
Wet hand forbidden
components.

In arder to enjoy the full functions of the unit and to use it comfortably, confirm the following points.
lf anything wrong is found, repair it befrore using it.
• Leave sufficient space around the unit. •Check whether the unit is installed in such a place
which bears the weight of the unit sufficiently and
whether it is firmly fixed to the floor with anchor bolts.

lf anchor bolts are loosened or slipped out, there

may be vibration and noise, or the piping or wiring
•Check whether an independent power source is provided may be subject to unnatural force.
for the unit.
Without a separate power source, the circuit breakers
may be thrown or fuses blown.
•Check whether the wiring and piping will not be externally
damaged.
•Check excessive foíce is not applied to wires connected in
the field, including grounding wires.
•Check clamps have been used to anchor wires connected
in the field, including grounding wires.

Clean the air filter onc'~ every two weeks.

34
 lnstallment auxiliary equipment bench Thermostat
• Fix the unit to a stable auxiliary equipment bench. The thermostat (23A 1) built in the units USDN-HA is
• Fix the unit firmly with attached installment screw provided as a low temperature protector. Accordingly,
hales to prevent hull oscillation from moving the the thermostat should not be used for indoor temperature
unit. control. Provide a room thermostat or a thermostat
•A large vibration on the installment surface can (23A2) in the return duct in the local field so as to control
damage the refrigerator. Use cushioning materials temperature.
such as rubber pads to instaii the unit. Use a [Location]
flexible tube for cooling water and refrigerant • Provide a temperature sensor in the return duct or
pipings. around the inlet part of the return duct flowing into
the room.
• Select the location where direct sunshine, chilled
air, heated air, and other radiation heat don't
influence the sensor.
• Refer to the electric wiring diagram concerning
the wiring works.
[Note for the thermostat selection]
• Select the thermostat with the differential by 2-C
or more, and not to act ON/OFF in a short time .

• •tt11. 1:l.F:l!Wt
Be sure to provide a trap on each drain outlet.
That is why the trap will prevent not only the
induction of bad smell but also slow action of drain
stream caused by the negative pressure inside the
air conditioner during operation.
An example of drain trap installation is shown below.
"Head corresponding to the negative pressure" in
the Figure stands for the head corresponding to the
negative pressure arisen in the air conditioner.

More !han the head

corresponding
re
Drain al lower part

'.~ the -~ega'.ive_ pre~sure. n _ . .

Drain al upper part

More than the head

corresponding
to the negative pressum.
More man tpe neaa
correspondmg
f+U ura1n trap
to the negative pressure.

Clean the air filter oince every two weeks.

35
 3. Names and functions <>f parts
•Names of parts

CD Compressor (/) Steam spr,~y

® Safety valve
(2) Condenser @ Starter box @) Air filter
® Evaporator ® Control panel (@ Grease charge port
@ Fan ® Pressure ~¡auge

@ Fan motor @ Thermo-box

® Steam heater @ Expansion valve

@
@

USDN40HA/50HA shown in above drawings.

•Functions of parts
Compressor · .... ·. This raises pressure of the low-tempe1rature and low-pressure refrigerant evaporated in the
evaporator so that it can be easily liquidized in the condenser.
Condenser . · · · · . · · This liquidizes the high-pressure and high-ternperature refrigerant discharged by
the compressor with cooling water. This is of the marine type shell and cross fintube ; i.e.
the alblack cooling tubes are arranged in the steel body and the tube plates made of naval
club steel are provided at both ends of the cooling tubes.
Expansion valve · · · The high-temperature and high-pressure liquid refrigerant discharged by the condenser is
not useful, though it flows into evaporator. So, the expansion valve is located between the
condenser and the evaporator to reduce pressure, and changes it into the low-temperature
and iow-pressure refrigerant which can be easily evaporated in the evaporator.
Evaporator . · · · ·. · · This evaporates the low-temperature refrigerant passed through the expansion valve, taking
heat from the air sucked. At this time, this removes humidity from the airas well.
Fan · · · · · · · · · · · · · · · This draws the room air into the unit and discharges it to the room after it is cooled by the
evaporator.
Starter box · · · · · · · · This contains safety divices such as rnagnetic switches and fuses, and operating devices.
Air filters · · · · · · · · · · This removes dust from the air during operation.
Steam heater · · · · · · This is a heat exchanger in which room air drawn in is heated with high-temperature steam.
Steam spray · · · · · · · This spray steam to the room air drawn in for humidifying.

Clean the air filter once every two weeks

36
•Names of devices of starter box

Compressor-sequence starting
change-over switch Stop button Switch for FAN ON
/

/ / ¡¡=$-¡
For compressor For tan
52C 52F

No.1
FIRST
START
b~o.2
- FIRST
START

COOL HEAT

Breaker for Breaker

compressor for tan -4-
Pilot lamp for power source(Wl) COOL-HEAT
Pilot lamp for operation(GL) Switch for COMP.ON change-over switch

•Functions of starter box

No fuse breaker (For fan) · · · · When this is turned on, the tan and its related parts are energized.
No fuse breaker · · · · · · · · · · · · When this is turned on, the compressor and its related parts are energized.
(For compressor)
When running only the tan for an extended period ot time (one day or longer), turn
this breaker off, which will save electricity.
COOL-HEAT· · · · · · · · · ·······Set to COOL for cooling and HEAT for heating.
change-over switch
Switch for FAN ON · · · · · · · · · · When this switch is pressed down, the tan will start.
Switch for COMP.ON · · · · · · · · When this button is pressed, the compressors will start in series from the left side
first at approximately 5 second intervals.
Switch for FAN OFF· · · · · · · · · When this switch is pressed down, the tan and compressor will stop.
and COMP .OFF
Pilot lamp for POWER · · · · · · · This light is lit while power is being supplied to the deck unit.
(Milky white)

Pilot lamp for OPERATION · · This lights up while the tanor the tan and compressor are running.
(Green)

Pilot lamp for ALARM · · · · · · · This lights up when one ot the following satety devices stops the unit. High
(Red)
pressure switch, low pressure switch, anti-phase protective device, compressor
protection thermostat, ovar-current relay tor compressor and over-cuttent relay tor
tan.

Clean the air filter once every two weeks

37
 4. Operation
- and stoppina
. . ,...,.
4-1 Field additional refrigerant charge
•caution to personnel who charge refrigerant
•Be sure to open the stop valve after refrigerant charging. (Opeiation vvith a closed valve n1ay cause a faiiure in
the compressor.)
•Do not release the refrigerant into the atmosphere without reason. (Laws on collection and disposal of Freon)
• Even if air bubbles are generated in the liquid eye, do no add any refrigerant as long as the specified amount of
refrigerant has been already charged. Failing to obey this may damage the equipment.
•Additional refrigerant charging
The specified amount of refrigerant is not filled at factory set REFRIGERANT AMOUNT OF FIELD ADDITIONAL CHARGE (kg)
to conform to the laws of transportation of dangerous MODEL REFRIGERANT
goods. Fill the refrigerant amount of field additional charge 1 SYSTEM 2 SYSTEM
NAME NAME
listed in the right table. -
USDN25HA 12.7
Prepare a scale for refrigerant measurement (100 gram
USDN30HA 12.3 11.6
mark). R404A
USDN40HA 12.2 12.2
USDNSOHA 12.7 12.7

•Refrigerant charge procedure

:--------~------: SYMBOL
c!U=:l!I: Evaporator
NAME

l--~----"--....Y-~-~~------1---UQ)
@ Fan

1 1- - - :.i _ --;:+T+-_-:....-:._-_--1-1+---_-_r- - - -1-- -ll ®

®
fB§J
Fan motor
High pressure switch
~ Low pressure swiich
--111-----m--, 1
1- - - - - - - - - - - - - - - - _._L.____ ---ll ® --f"-.J- Check valve

~
[§§J] Condenser

l 1 (111 111: !
'ij
®>.,b
Distributor
Expanslori va!ve

~
1 lllllll Filter
8
~ ~ -lf(UjP\'4~Rmmwi
Compressor
1)1(¡ Stop valve
1- -L__ - - - t - + - - - - - - - - - - __J-
L::9-, 1 JIS SK FLANGE
l>Kl
0
Safety valve
Suction I Discharge Pressure gauge
1
tOHN--1.--"'1'--1 ,_J I -11-.EMERGENCY FLUOROCARBON =ií! Rad!ator trap
"' - CONOENSER INLET " GAS OUTLET(l/2B SGP)[ISA] OVAL FLANGE -L- Liquid line
1 STOP VALVE -s- Suction line
==~- - - - - - - - 1 --1r-i~~o¡~~lts~W~1iu~nANGE D Discharge line
- - - - - - -1--fi-coNOENSER WATER INLET --- Water line
V2 REFRIGERANT CONDENSER OUTLET 1 (2B SGP)[SOA] JIS SK FLANGE ------ Steam piping
1
i: r.HARílf PílRT STOP VAlVE
: ~~ -:····--·-··· : LOWERORAINOUTLET

f- ~ ~-=-==-=-~-===-=--:_-==- ~-:_ ~~- -Jf-¡rn _- SGP) ( 25A) JIS SK FLANGE

<Procedure>
1. Prepare a scale for refrigerant measurement and place a refrigerant cylinder on it.
2. Run cooling water through.
3. Check if the condenser inlet stop valve (V1) is open. lf not, open it manually.
4. Fill the refrigerant from the condenser outlet stop valve (V2) and the refrigerant charge port (gauge joint with
check valve). (The stop valve is half closed.)
e Connect the refrigerant cylinder with the charge hose (manifoid gauge) to reiease air from the hose.
• Charge the specified amount of liquid refrigerant with the refrigerant cylinder HCFC (R22) upside down and
the refrigerant cylinder HFC (R407C) upright.
5. When any more refrigerant cannot be charged since a good balance between the high pressure and the low
pressure has been reached, set the condenser outlet stop valve to "c!ose" and then operate the compressor.
6. When the charged amount almost reaches the amount that is 1kg minus from the specified amount, narrow
down the valve of the refrigerant cylinder. Then continue charging until the specified amount is achieved.
7. After the specified amount of refrigerant has been charged, clase the outlet stop valve (V2) to perform pump
down operation.
Detach the charge hose immediateiy after stop. Otherwise, the liquid refrigerant may gush out to cause frostbite.
8. Using a permanent marker, leave the charge amount, dlate of charge, company name and person who charged
the refrigerant on the label for additional refrigerant charge attached under the operation switch.

Clean the air filter onci9 every two weeks.

38
•Precautions before test run
(TO THOSE WHO PERFORM A TEST RUN)
Be sure to turn the power and the breaker on at least 6> hours befare operation.
• Since crank case heater is carried in arder to make starting smooth at this machine a power supply is
switched on 6 hours or more befare a test run. Be sure to turn the breaker on in arder to have power running
to the crank case heater.

\
~ Caution • yY,hen the ti~e of turnin~ on electricit~ i~ short,
11 oecomes me cause or compressor ra11ure.
l
;

•rrial operation
1. Check if the condenser inlet stop valve (V1) and the condenser outlet stop valve (V2). lf not, open them.
2. Start operation.
• Refer chapter 4-4 to 4-7 in this manual for start and stop operation.
3. Press the start button of the compressor.
• The compressor does not start for 1O minutes after the fan breaker is energized or when the antifreeze
thermostat is operating.
In normal operation other than the above, the compressor immediately starts cooling operation.
4. Press the stop button of the compressor.
• The cooling/heating operation will stop.
• The fan operation will continue.

4-2 lnspection before operation

After completion of ducting, heat insulation, and condenser water piping and electric wiring, fully open the
compressor discharge side stop valve (V1) and the condenser outlet stop valve (V2), and check the following.
•R.afrirt.ar~n+ nininrt -.::inri .o.l.o.l""tril""' C-\/~+nm
- · lV111!:::fV1\AJIL t-''t-'111!:::f l;A.ll'U \.ilV\JLll\J OJ..;:ILV-111

• Refrigerant piping · · · ·Check each pipe joint far refrigerant leakage.

• Electric system · · · · · ·Check the wiring and the terminal far loosening.
llCondenser
•Water pressure gauge (Optional accessory)······Check it, supplying water.
• Air plugs on the head and rear covers·········Open them to extract air.
• Check the condenser far water leakage.

•Fan
•V belt· · · · · · · · · · · · · ·Check the V belt for its tension (around 1Smm in slack when it is pressed by finger)
and parallelism.

• Pulley· · · · · · · · · · · ··Check whether the pulley turns smoothly.

Clean the air filter once every two weeks.

39
 4-3 Changes in the overcurrent set values of the magnetic switch for fan motor
The factory default is 60Hz/440V. lf the equipment is used in a frequency or voltage other than the factory default,
change the set values according to the follovJing procedurei.
•overcurrent set value change procedure
1. Remove the cover from the starter box.
• USDN25HA,USDN30HA
(1) You can see a magnetic switch for tan motor.
(2) Tune the dial of the magnetic switch by the screwdriver to the set value in Table 1.

Current setting dial

~
~t~
Set Position

TeS3 Te SS
º:::~. ~~~ ~ EIE!!3F as-4s

~Gb:Jb:J~ lk;lJ
T1~s2 TeS4
c:::I~f IHO

o~-· . TeS6
ElGl:l

• USDN40HA, USDNSOHA
(1) You can see a motor relay.
(2) Remove the acrylic board from the meter relay.
(3) Tune the dial of the motor relay to the set value in Table 1.
Do not changa the set value of the timer.

Starter box/

T1!S6
EJEIT:J
'fü§iE

(Table 1) Overcurrent set values of the magnetic switch for fan motor Unit: A
tiOHz 60Hz Factory Controlling
Model Output
380V 400V 415V 400V 440V default range
USDN25HA 7.5kW 16.2 15.9 16.3 14.1 13.5 14 12-18
USDN30HA 11kW 21.9 21.4 21.3 20.3 18.7 19 18-25
USDN40HA 11kW 21.9 2'.1.4 21.3 20.3 18.7 19 8-26
USDN50HA 15kW 29.5 2'.8.8 28.8 27.3 25.3 26 20-65

Clean the air filter onc:e every two weeks.

40
4-4 Fan operation and stopping
Operate the fan in the following order.
(1) Tuín on the main svvitch on the ship.
(2) Turn on the breaker for fan on the control panel (52F) .
• The pilot lamp for power source lights up.
(3) Press down the switch for FAN ON.
a- Thn f~n u1ill c-+~rl
1 1 IV ICll I YVlll OlCll lo
AC three phase
• The pilot lamp for operation lights up. 380V50Hz 440V60Hz
•Check the fan running direction (clockwise viewed from USDN25HA 8,....,,12A
1O""15A
the pulley side).
USDN30HA 17,....,,22A 14,....,,16A
• Fan motor current during normal operation should be
USDN40HA 13,....,,1 SA 15,....,,17A
as shown in the right table.
USDN50HA 13,....,,1 SA 16,....,,19A
(4) Press down the switch far FAN OFF.
• The fan will stop.
• The pilot lamp far operation will go off.

4-5 Cooling and stopping

(1) Operate the fan in the arder (2) and (3) of 4-4 "Fan operation and stopping".
(2) Press down the switch far COMP. ON.
• Compressor does not start far 1O minutes just after
switching fan breaker on or during working of freezei- Current(*1) Discharge Suction
Three phase 1 Three phase
prevention thermo. In the usual operation except above, 380V50Hz 440V60Hz
Pressure Pressure
compressor soon starts cooling operation. USDN25HA 40(A) 43(A)
• Running current and refrigerant pressure during cooling USDN30HA 54 56 1.2- 0.3-
operation shouid be as shown in the right table. USDN40HA 66 7i i.8MPa 0.6MPa
(3) Press down the switch for COMP. OFF. USDN50HA 80 86
• Cooling will stop. (*1) • lnlet air temp. 31 ºC D.B. 24°C W.B.
• The tan will continue running. • Condenser inlet water temperature 32°C
• Air fiow : Standard air fiow rate for each modei

4-6 Heating and stopping

Operate the unit in the following order.
(1) Operate the unit in the same order as described in (1 ), (:'.~)and {3) of 4-4 "Fan operation and stopping".
(2) Fully close the needle valve for steam spray.
(3) Open the steam inlet valve of the steam valve panel (*2)
• Heating will start.
Cífftt1 !t.M•t
(4) Open the needle valve for steam spray by approx. Never open the steam inlet valve or needle valve for
1¡4 turn. steam spray with the fan stopped or the outlet duct
(*2) • Steam valve panel is optional. fully closed (air not blown), which may deform or
• Regarding the temperature controi vaive of 1 damage the ali filter.
the steam valve panel, refer to page ~. ....__ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ ___.
(5) Glose the steam inlet valve and the needle valve for steam spray.
• Heating will stop.
• The fan wiii continue running.
<Characteristics of heating operation>
• Start operation
Generally, in case of heating operation, it takes more time to appoach to the set temperature than cooling
operation.
lt is recommended to start operation in advance.

Clean the air filter once every two weeks

41
 4-7 Stopping • Keep water temperature as below when using the
<Daily stopping> hot water heater.
(1) Press the stop button. Hot \AJater heater ~ ~ ~ ~v1ax.1 OOºC (80ºC recommended)
(2) Stop condenser water supply. • lf a safety device (overheat protector or
Close valves (inlet & outlet) in the condenser water temperature fuse) trips while heating with an
supply at any time except cooling operation. lf not, electric heater, identify and remedy the cause. And,
compressor trouble may occur. 'vvhenever changing the fuse, change also tfie
The reason is preventing refrigerant shift to grease in the grease pipe.
compressor or suction line.
(3) lf there is danger of water freezing up during 4-8 Operation range
suspension period of the condensing unit, remove
the water drain plug to extract water from the <Cooling>
40 ---------.-~~~~~
condenser.
2 e
o
~
:J
1ií ~Ql
' Q; o..
o.. o

Thewm~'-
condenser E en
:J
2 o
Q; .!::: Ql

~ 21 e g>
©
8 fE
drain plug ~ 15
Q;
~> en
fü 10
~ 1 1 1

<Abnormal stopping> o 1 1
(.) 1 1 1 1
1 1 1 1
if anything abnormal takes place with the deck unit 1 1 l 1
USDN25,30HA
during operation, the protection switch stops the unit. 1414.517 2628 31
In this case, be su re to trace a cause of the trouble USDN40,50HA
Suction air temperature (°C W.B.)
and repair it if necessary.
<Stopping for prolonged idle period> Continuous operation range of this unit is as shown in
When the refrigerant unit is stopped for prolonged the above diagram ; i. e. suction air temperature from 14
idle period, do not leave the refrigerant unit with to 28°CWB, and condenser inlet water temperature from
pressure in the condensing unit and the piping, 1OºC to 40°C.
because they would be subject to unnecessary load,
which may cause refrigerant leakage. Pump down
•m1t.nit
• Pull down range means operation range during high
(see 7-6 on page (.54j ) the refrigerant into the
~ ioad period at the starting, and it is presumed to be
condenser.
for approx. 30 minutes and then the unit will enter
@!ht.M•) into the continuous operation range. lf the unit is
• In the event of a power loss during use, set the operated in the pull down range for more than 30
MASTER CONTROL switch in the OFF position. minutes, it may be sometimes broken down.
In this state, the unit will not start up when power • When condenser inlet water temperature is low,
is restored until switches are operated as adjust flow rate so that discharge pressure is
explained in "Operation". approximately more than 1.2 MPa.
• At the end of the cooling season, be su re to drain • The unit cannot be operated with suction air
condenser water. temperature under 20°CDB and 14°CWB. In this
• At the end of the heating season, be sure to drain case, stop the unit or operate the fan alone.
the hot water and steam pipes. • lf air flow rate is smaller than the standard air flow
• if there is a possibiiity that water in the hot water rate, the continuous operation range becomes small.
heater or steam heater might freeze if heating is
turned OFF, drain the heaters even in the heating
4-9 Larger fan motor
season.
• Use the steam heater and steam spray within the Externa! static pressure and air flow can cause the
below ranges. standard motor and pulleys to exceed their operation
Steam heater .. Max.0.5MPa (0.4MPa recommended) range. lf this happens, the motor and pullies have to be
Steam spray·· ·Max.0.01 MPa (0.0035MPa replaced. For details, see the Engineering Data.
recommended)
Clean the air filter once every two weeks
42
 .-
5. lnsoection
-
and - - - - - -
maintE~nance

r~----&WARNING
• Oniy use the iuse oi speciiied capacity or non-iuse breaker.
Otherwise, failure or tire may be caused.

~"----&CAIUTION-------...."
• Do not wash the unit with water, • Before cleaning, be sure to stop
as this may result in electric
shocks or tire.
@
Wet hand forbidden
unit operation, turn the breaker
off or remove the power cord.
Otherwise, an electric shock and injury
may result.
o

5-1 List of inspections

In order to operate the unit properly for a long time, inspect, adjust or repair the unit regularly as stated below.

1 Time of 1 1
lnspection items Points Judging Standards
inspection
Daily • Discharge pressure Check it by discharge pressure Refer to the specifications.
gauge. (Temperature or pressure)[Page ~]
• Suction pressure Check it by suction pressure gauge. Refer to the specifications. _A ..
(Temperature or pressure)[Page ut!J]
• Condenser water temperature Check it by thermometer. Range around 3 ~ 1üºC
• Vibration and noise Auscultationi and palpation No abnormal vibration and noise

Every two • Air filter Visually check it. Air filter should be clean.
weeks

Every three • Refrigerant leakage from Check refrigrerant system with a No reaction
months refrigeration system gas leak detector for HFC or soap
• Tension of V belt water. Approx. 15mm slacking
• Cieaning condenser
~ Remove head and rear covers and
No clogging

• Anti-corrosive zinc plate check cooling tubes for clogging. lf iron pieces are corroded by 1/2,
replace them.
• Loosening of terminals in Cheak terminals with a screw driver. No loosening
eiectric system
• Lubrication to tan bearing Use a grease gun for 118 pin type No oil shortage
grease nipples.

Annually • Check the high and low High pressure side .... Stop Pressure setting within +O
condense¡ vvatei and check OFF ll'l '7lA[") .... \ -o.15MPa
pressure switch for its OFF \"-• / IVlra/

pressure. pressure with pressure gauge. Pressure setting within ±0.05MPa

Low pressure side .... Close the (0.12MPa)
condenser outlet valve and check Refer to the list of "Functional parts
(Do not check safety valves.)
OFF pressure with pressure and controlling devices".
gauge. ·- ,48.,.
wage~)
1 1

Clean the air filter oince every two weeks

43
 5-2 Cleaning the air filter <How to install the air filters>
Hook air filters from one to the other at their both
The air filters are attached to remove duct from the sides.
room air, and to distribute aiways ciean air. if they are
left uncleaned for a long time, they are clogged with
dust and prevents the air from passing through which
Airfilter
in turn reduces cooling capacity. lt is advizable to wash
them once in two weeks.
lt is enough to wash them with water. Clean the air )
( filters more frequently when the room air is very dirty.

<Cleaning procedure>

(1) Loosen the screws on the cover of the air filter

chamber which is located at the side rear of the
unit, and remove the cover.
(The cover can be removed either from right or left.)

Cooler side Duct side

5-3 Detecting refrigerant leakage

Use a gas leak detector for H FC or soap water.

•check the refrigeration circuit leakage with a gas

detector.
(2) Pull the air filter to the direction shown by the arrow Check for gas leaks from refrigerant piping
mark to remove them. connections such as flanges and fiares, stop valves
and connecting flanges, and piping connections for
pressure switches. lf necessary, tighten additionally
bolts, nuts and fiares.

lf a piece of the air 5-4 Liquid Eye

filter is pulled, the
rests will follow it.
• The color of the Liquid Eye indicator may change in
rare cases depending on the operational state,
which is normal.
• The Liquid Eye used on this machi ne is not intended
for checking the moisture content in the refrigerant
(3) Wash the air filters with clean water or lukewarm
water.

Liquid Eye

---=-- / ,

@)q
\ lndlcator

(4) After having dried them, return the air filters to their
original position. Do not attach them in wet
condition.
em!!.IRi
• Do not wash the air filters with water over 50°C.
• Dry the air filters in the shade.

Clean the air filter once every two weeks

44
5-5 Charging the refrigerant
,---------------------~--------------------, l~I NAME
~ Evaporator

-@--m ! @
@
Fan
Fan motor
-$--@-- !
r-----------------)L ___ )L ___ )L ___)L ___ )L ___)L ___________________ ~----11 CD
~ High pressure switch
[b§J Low pressure switch

ff
¡¡¡f---, ' -1'-..J--- Check valve
~---------i---------~f _-_-_-_-_-_-_-_-_-_-_-_--#f_-_-_-_-_-_-_:r------------1----l I® 1§1 Condensar
~ Distributor
r------------------------_-_-_-_-_-_-_-_-_-_-_-_-_-_____-_-J_____ -r------------~---11 ® ~ Expansion valve
·--iíl '
'
1
'
• 8
t:J<:J
Fil ter
Compressor
Stopvalve
l)\'l Safety valva
0 Suction I Discharge Pressure gauge

1
lii Radiator trap
' ' -L- Liquid line
~--{__ _ _ _ _ _ _ --- - - - - - - - - - - - - - - - - - - J - 1 - - - - j r - > Upper drain outlet -s- Suction line
1 ~ 1 D Discharge line
i /,22,2C1220T ~ ¡ --- Waterline

f-. Refrigeran! relief port ------ Steam piping

1 (1/18 SGPlllSA]Ovalflange -@- Liquid Eye
~+---Condensar inlet stop valve ,
'
1
-------------r---Jr-..condensercoolingwateroutlet (1B SGPJISOA] JIS SK Flange
- - - - - - - - - - - - - r - - - J f - . - Condenser cooling water intlet (1B SGPJISOA] J1s SK Flange

~~-Condensar outlet stop valve

Refrigerant charge port Steam spray Steam heater inlet Steam heater outlet
13/48) ( 20A) 111/48) ( 32A) 13/48) ( 20A)

Note) Be sure to provide a trap in the drain piping.

Types o! refrigeran! 1
1 App!icab!e mode!s 5-6 Discharging and recovering the
R404A USDN25HA,30HA,40HA,50HA refrigerant
Be sure to check whether the tools and gas cylinder for Use the refrigerant recovery unit when
filling the refrigerant are for use with the refrigerant or not. discharging and recovering the refrigerant.
<Procedure>
(1) Circulate cooling water. @nit.ht)
(2) Charge the refrigerant from the refrigerant charge
Never release the retrigerant into the atmosphere.
port (gauge joint with check valve) in the condenser
out!et stop va!ve (V2).
(1) Recovery method differs depending on equipment
(The stop valve is half closed.)
• Connect the refrigerant cylinder to the charge hose (makers). Follow the instructions by makers.
(manifold gauge) to vacuum air from the hose.· (2) Domestic liner vessels should tollow the Japan
• Charge the specified amount ot liquid refrigerant laws.
Vv'ith the nevv' refrigerant cyHnde; HFC R404A n-.t.-~.a.- .Lt-.- 1-··· -----··-=·--· ··---------
[t:l(.;UVery
nt::lt::I lU lllt:: IClW (.;Ufl(.;t:lflllll!:J
_.J'.
ül
upright. chlorofluorocarbons related to specific products
(3) lf the retrigerant tails to enter, because ot the pressure and assurance of implementation of destructive
equaJ situation of high and low, clase the condenser
disposition.
outlet stop valve (V2) to operate the compressor.
Charge the specified amount of refrigerant.
Reference
Cíf®i[.)ei) "Refrigerant Recovery Technology" published by
• When the.low pressure switch has been activated by The Japan Refrigeration and Air Conditioning
pump down operation and the system stopped, the lndustry Association.
pump down operation can be considered complete.
Never short-circuit the low pressure switch, which (3) Foreign vessels should follow the laws of
may cause compressor failure. respective country.
• After the specified amount of refrigerant has been
charged, close the refrigerant cylinder outlet stop
valve (V2) to perform pump down operation.
• Detach the charge hose immediately after stopping
the compressor by the low pressure switch.
Otherwise, the liquid refrigerant may gush out to
cause frostbite.

Clean the air filter oince every two weeks

45
 5-7 Caution for the condenser (3) Brush the cooling tube from the both ends as
shown below and remove dust settled inside the
maintenance cooling tube.
i. Reguiating the water flow
lf the water flow rate (water velocity) exceeds the
specified amount, tubes can be damaged in a
short time. Control the water flow to maintain the
fo!!owing guide!ines.
• Condensing temperature : 30ºC or higher
• Temp. difference of in - and outlet : 3ºC or higher
2. Replacing anticorrosive zinc plates

cgmm.ntt (4) After cleaning, follow the instructions below in the

lf lined pipes are used in the cooling water piping, the order given.
anticorrosive zinc plates may wear faster. Check the • Mount the left and right covers. Tighten the bolts
degree of wear once every month after the start of
evenly.
service and clean the inside of the sacrificial pipes
• Wind sealing tape around the top and bottom plugs
(field supply parts) at the same time.
of the left and right covers and mount them.
Replace the anticorrosive zinc plates at least once
every three months.
5-8 Replacing anticorrosive zinc
In arder to make the condenser last longer, check
the zinc plates far corrosion protection at least pi ate
once every 3 months. lf worn out, make sure to
replace it. Replacing anticorrosive zinc plate attached to the
When checking, be sure to turn off the power condenser covers are very important to prevent the
source of pump. cooling tubes and the tube plates from being corroded.
3. Cleaning the condenser cooling tubes Check them at least once every theree months for
wear and replace them once every six months.
1 em¡¡.ui¡
Conditions may vary depending on the water quality
according to the ship course and/or operating hours.
Clean the cooling tubes if necessary.

Befare starting cleaning, be sure to cut the power

supply to the pump and close the stop valves at
the inlet and outlet of cooling water.

(1) Extract water in the system from the lowest position

of the piping system. In addition, remove the upper
and lower plugs on the condenser head and rear
covers and vent water.

f) lnstall the zinc plates by means of packing as shown in

the figure. Be su re to cover the bolt head with putty so
(2) Remove the head and rear covers on both enrk
(right or left) - - - -- - - --- - - that the bolt head does not contact water.

·~®4)
When the covers of the condenser are opened far
replaclng the anticorrosive zinc piates or cieaning
the condenser cooling pipe, clean the inner sides of
the covers and check the tar epoxy coating and
repair as required.
Do not provide coating far anticorrosive zinc p!ates.
1
Clean the air filter onc:e every two weeks
46
5-9 Lubrication to the tan bearing
When the front panel of the casing is removed, two 1/8
pin live grease nipples can be found. (See below
figure.) Be careful not to mix dust together with oil
charge. Recommendable grease volume is that grease
will come out a little from the side gap of bearings.
Chaíge gíease once eveíy 3 .--__, 6 months. In addition,
charge it befare and after a prolonged idle period.
Recommendable grease is Albania grease of Shell
Petroleum Co., Ud. Do not intermix grease of different
kinds.

Front panel
Fan pulley

Grease nipple

5-1 O Adjusting the ian beit tension

lf the fan belt becomes loase, it will slip to cause the
air flow to be reduced.
Furthermore the loosened fan belt will vibrate to cause iviotor puiiey ¡ \ Right (boiiom) side panel
noise.
Note that a new fan belt is apt to stretch.
When adjusting the fan belt tension, make sure that
the fan shaft and motor shaft are parallel.
When the right side panel (bottom) of the casing is
5-11 Maintenance for magnetic switch
removed, the fan belt can be seen.
The fan belt tension is proper if the fan belt slacks <Repair for contact points>
about 15 mm when pressed lightly with a finger as When the contact points are burnt out and damaged
shown in the figure. excessiveiy, repiace the whoie magnetic switch.
Adjust the fan belt when it slacks more.
omn.n~¡
Do not file the contact points with sandpaper ora
file, because this not only decreases capacity of the
Motor pulley contact points, but also causes trouble.

<Additional tightening of round head machine

screws>
Additionally tighten round head machi ne screws far
magnetic switch to prevent it from bad contact and
damage due to over heat, particularly check whether
the screw bolts far over-current relay heater are not
locsened.

Clean the air filter once every two weeks

47
 5-12 Functional parts and controlling dlevices

l~~I
Setting change
USDN25HA USDN30HA USDN40HA USDN50H/•, from ship side
1

AC8-8887 (Saginomiya)
High pressure switch lmpossible
OFF:2.7o_g_1 MPa ON:2.06 ±o. 15 MPa
LC8 - L.A29 (Saginomiya)
Low pressure switch lmpossible
OFF : 0.12 ±o.o5MPa ON : 0.22 ±o.o 5 MPa

Safety valve OSVD128278 (Daikin)

(Release to atmosphere) lmpossible
Cracking pressure : 2.92MPa Discharge pressure: 3.19MPa

WT8-K602 (Saginomiya) INote : OFF point should be over 20°C.

Thermostat Possible
Temp. control range 15~32ºC Diff 2°C

ATX-12220DUSX1 1 ATX-57080DUSX1 ATX-71160DUSX2 ATX-12220DUSX2

ATX-71160DUSX1
Expansion valve Possible
(Saginomiya)

Freeze-prevention
thermostat

Compressor
DT8-K106 (Saginomiya)

OFF: -7='= 1·5ºC ON: 7±1·5 ºC

UT12-35"15K (lkukata Denki)

1/
protection thermostat OFF: 135±3 ºC ON : 115 ± 15 ºC
llmpossiblel
Over-current relay CLK - 50JTH - P12 (Togami Electric Mfg.)
for compressor lmpossible
24AX2 24AX3 24AX4 24AX4
1

Over-current relay CLK - 35JTH - P6 (Togami Electric Mfg.) K2CM - 1L (OMRON) K2CM - 1M (OMRON)
for fan motor lmpossible
14A 19A i9A, 6sec 26A, 6sec
*
Fu se
1

Cellolight. fuse UC1 5AX1 (Utsunomiya Denki), Glass fuse FG80 5AX1 lmpossible

For fan SA33C 3P 1 EA53C 3P 50/40AT EA53C 3P 50/50AT

No fuse 30/30AT (Fuji Denki) (Fuli Denki) (Fuii Denki\ 1~n.,.. ........ ¡i....1 ....
llllf.JUi:)iJIUIV
breaker EA 103C-W 3P 100/75AT (Fuji Denki) EA 103C-W 3P 100/1 OOAT (Fuji Denki)
For comp.

Temperature AIT-U/VIS2 (Danfoss)

Possible
regulator (Option) 35~ 70°C Length of capillary: 4m

*The above shows the factory default value at 400V, 60Hz.

Clean the air filter onc:e every two weeks

48
6. Trouble and countermteasures

f &WARNING 'l
1
•Do not disassemble, modify or repair the unit
for yourself.
Otherwise, water leakage, electric shock or fire may be
caused.
0 stop operation and cut the power supply.
lf the unit is operated with such
abnormality Jeft, failure, electric
o
• lf any abnormality (burnt smell, etc.) is found,

1
l
Ask installation contractor to disassemble,
modify or repair the unit. Forbidder
shock or tire may be caused.
lf any abnormality may be found, contact
installation contractor.
J
~

r "I
Contact after taking
Trouble the following countermeasures.
Safety devices such as the power supply fus1e, power supply Do not turn ON the power
breaker and earth leakage circuit breaker are often tripped. so urce.
The operation switch does not function propierly. Cut the power supply.

..... Water leaks out of the deck unit. Stop operation. ~

Clean the air filter once every two weeks

49
 6-1 Failure diagnosis procedure

0000
No

(1) Power source is not connected.

(2) The non-fuse breaker for the fan is not turned on.
>----.._-..-i (3) The fuse of the power supply transformer for control is blown.
(4) The power supply transformer for control has failed.
(5) The pilot lamp has failed.

YES 0 0 0 0
,___ _ _ _--1 Turn on the non-fuse breaker. l~•--------------------------
No M0M0 or -M-o o-M
Malfunction lamp is illuminated again. Check the malfunction lamp.

-(1) Low pressure switch has failed. (1) Reverse phase protector has tripped.
·(2) High pressure switch has failed. (2) MR (for fan) has tripped

®ºº
No
·(3) Low pressure switch has tripped
(low pressure gauge reading 0.1 MPa or lower, no gas).
(reset manually).

·(4) Temperature of the discharge gas is too high.

· (5) Compressor overcurrent relay has tripped

®ºº ®º O(reset,...m_a_nu_a_llY_)_.- - - - - - - - - - - - - - - - - - - - - - .
YES No • 23A setting is too high. • Low temperature thermostat has failed.
• 23A setting is faulty. • AXP has tripped.
• Low temperature thermostat has tripped.

• Motor coil has burned (including interlayer short circuit).

•Metal has burned (locki•d).
• Single~phase operation (magnet S'vVitch inadequate contact) (overcurrent reiay disconnecíion).

• Operating curren! is too low.

• Noise is generated from inside of the compressor.
• Low pressure is too high (high and low pressures condition).
• Overcurrent re!ay has tripped (current value too high).

Overcurrent relay has tripped. Reset manually.

(5) Load on the atmospheric side is too large.

(6) Noncondensing gas has entered.
(7) Stop valve in the cooling water piping is not open.
(8) Coo!ing \Vater is bypassed inside of the
condensercover.

n'Y-<nY< ~Y\,-, nW
YES \JM\JM ur MU U)¡(
Expansion valve has failed. - - - - - - - - - - - - - - - - - .

Stop valve is closed. -------------------11------------------

Refrigerant filler is clogged. -----------------1
Low load (insufficient air volume) compressor frost formation - - - l
• Duct damper is closed. • Air filler is clogged. • Belt is loase.

Clean the air filter once every two weeks

50
 1 Symbols in the chart (1) lndicators on the starter box (2) Not illuminated .... ·· Q
(wU
'--.__./
(GLJ
"-..._/
(RL;J
'-........../
(RL:J
'--..,.../
llhiminHtArl · ···· ··· · ·· · ~
-------·-------· ~

POWER OPERATION ALARM

No1 No2

YES YES

No

YES

----------.-.i To be considered as compressor failure. Fan motor has failed. Transformer has failed.

- - - - - - - - - - - - - - - _ . N o t condenser gas leak.

-----------------Procedure<1~1-------'
(1) Check for gas leak in piping. (lf no leak is found)
1(2) To be considered as condenser gas leak.

Clean the air filter once every two weeks

51
 7. Points of dismantling and replacement
7-1 Compressor replacement reference Cit@ii·h~j
This unit incorporates a hermetically sealed scroll • Use the manufacture brand-name flange packing.
compressor, theiefOie the compressor does noi need • Remove any residual packing, dirt, etc. from the
periodic inspecting or overhauling. lt has no portion connecting surface of the flange on the piping.
from which refrigerant may leak. lt can be used
practically maintenance-free. However, if strange (10) Conducta leak test of the flange connection. Do
ncises are heard during use, the comp¡esso¡ sudden¡y not apply pressure of 1.5 iviPa or higher.
stops or strange odors are detectad, it is likely that (11) Use the condenser outlet stop valve (V2) service
there is trouble with the compressor and it will have to port (gauge joint with check valve) for vacuum
be replaced. Replace as explained here following. drying. Use a charge hose (manifold gauge).
For optimum effect, supply nitrogen gas up to the
atmospheric pressure and repeat vacuum drying
7-2 Troubleshooting the compressor two to three times.
Procedure and notes of compressor replacement
(Be sure to follow the instructions.) Charging the specified amount of refrigerant
(12) After vacuum drying has been completed, open the
@!jj[.]&j condensar refrigerant inlet/outlet stop valves (V1, 2).
• lf the compressor has failed, do not use the (13) lf any air bubble is observed at the Liquid Eye
compressor that allows normal operation for pump during operation check, close the condenser
down operation. refrigerant outlet stop valve (V2) and perform pump
• Never allow the refrigerant to be released in the down operation.
atmosphere. Additionally charge 1 kg of refrigerant while
See 5-6 "Discharging and recovering the refrigerant" measuring the charged refrigerant.
(page ~) for details. (14) In this state, check the Liquid Eye to see if any air
bubble has been generated. lf no air bubble is
found, the specified amount of refrigerant has been
<Procedure> charged.
(1) Be sure to cut the power supply. (15) lf any air bubble is found, repeat Steps (13) and (14)
(2) Glose the stop valves (V1, 2) at the inlet / outlet of until no more air bubble is found.
the condenser. (16) When new refrigerant has been charged as
(3) Use the refrigerani recovery unit to recovar the specified, pertorm pump down operation again.
residual refrigerant in the cooler and compressor After the stop with the low pressure switch,
(other than condenser) through the condenser immediately remove the charge hose.
outlet stop valve (V2) service port (gauge joint with Otherwise, the liquid refrigerant may gush out to
check valve). See 5-6 "Discharging and recovering cause frostbite.
the refrigerant" (page ~) for details. See 5-5 "Charging the refrigeranf' (page ~) for
details.
Release of refrigerant into the atmosphere is
prohibited by law. 'l
71 ~.., 1-1"··· +" ...++... ,.. .... a...1; ....
1 IUVV 1.U Q U Q \ , l I 1.1111 IU
....1 ...... · - - ... _
tJIU!::J~
...
LU LI t:
h_
(4) Make sure that there is no residual pressure.
condenser pipe ends
(5) Remove the bolts on the flange that connects the
suction and discharge piping and the compressor. This is the working point how to attach plugs to both
(6) Remove the bolts (4 pes.) that secure the ends of a cooling tube vvhen it is not used. This 'lJork is
compressor on the mounting. accomplished as an emergency treatment when the
(7) Replace the compressor with a new one. condenser having a punctured cooling tube cannot be
(8) Secure the compressor onto the mounting with the replaced immediately.
bolts (4 pes.). In case a cooling tube is corroded, check whether the
other cooling tubes are also corroded. In general, if a
(9) Tighten the bolts on the flange that connects the
cooling tube is corroded, ali other cooling tubes are
suction and discharge piping and the compressor
corroded. So in this case, though the blind plug is
(tightening torque: 25, 28 N·m ). attached to a punctured cooling tube, other tubes may
h~ l""\l lt"'\l"\f1 11"1"11....., ,... _ _ t""\_ ... ,... ... 1...............
LJV tJUI 1\AUI vu 'lUUI lt;;;I UI 1au::i.

When cooling water enters in the system, it is

necessary to drain water in the system and dry the
system inside. When water enters in the condenser,
drying is difficült. Contact installation contractor.

Clean the air filter once every two weeks

52
<Working point> Model ltem Refrigeran! to be charged Test pressure(MPa)
(1) Clean the interna! part of the cooling tube to where USDN25HA
30HA Body R404A Nitrogen gas
the blind plug is attachad. 40HA c-irlo. 1.5
+R404l•.
Smooth the interna! surface of the cooling tube with)
#600 sandpaper and remove dust and dirt Check the cooling tube from the body side and the
(
from the surface. water side far gas leakage with a gas detector.
Tube plate
Cf.iiUt.l;b@t
• lf the cooling tubes which should be pluged are
more than 5%, contact your Daikin dealer.
-------
7-4 How to replace the tan bearing
Tools to be prepared:
\ Cooling tube
General tools (Spanner and screwdriver)
Pully puller
(2) Attach the blind plug. Wood hanmmer
• Apply the epoxide adhesiva to the interna! surface Hexagonal wrench
of the pipe. (1) Remove the bearing unit in the following method.
Epoxide adhesive •In case of the right bearing unit viewed from the
Cemedain #1302 front
• lnsert the tapered washer into the cooling tube. CD Remove the right side externa! panel.
(Figure on the lower left shows bad example.) ~ Remove the V belt for fan.
® Remove the V pulley.

Bad example X
Blind plug is insufficiently )
( inserted in. Good example

(3) Tighten the blind plug.

® Remove the right bearing. (See page ~ .)
Tighten the blind plug with approx. 12N • m torque.
Use a double spanner to tighten it. •In case of the left bearing unit viewed from the front
(4) Apply the adhesive far turning stop. CD Remove the front left plate. __
After tightening the plug, apply the epoxide ~ Remove the left bearing unit. (See page ~-)
adhesiva to the plug so it is not be loosened.
(2) Replace the bearing. (See page ~-)

(5) Attach the blind plugs to both ends of the cooling

tube as stated above.
(6) Dry the epoxide adhesive.
Dr¡ing perlod···from 12 to 24 hours Naturnl drying
(7) Do the leak test.
(3) Reassembly.
Return the bearing unit in the reverse arder as
Front cover stated in (1) to its original position. (See this page.)

Water sude -

Clean the air filter once every two weeks.

53
 (4) After replacing the bearing unit, check that the tan 7-6 Pump down
rotar and the bell mouth are located correctly.
What we call "pump down" is to collect ali the
refrigerant from the refrigeration system into the
condenser. This work is required to minimize risk of
in=im\ j refrigerant leakage when the refrigerant system is

-J~ \~5
ii' 1 ¡;, /
opened or repaired, prior to a prolonged idle period, or
is trnnsferred.
'/ .¡¡¡ <How to pump down>
/
--¡-
~
·¡;; (1) Circulate condenser water and press the button
"'
.r:: switch to operate the deck unit.
1-
(2) Glose the refrigerant outlet stop valve (V2) of the
condenser.
(3) Prepare of closing the stop val ve (V 1) of the
condenser.
The size should be same.
(4) Operate until the low pressure switch begins working.
(5) Pressure in the refrigeration system will rise again
with residual refrigerant, so repeat the same
7-5 How to use stop valve procedure two or three times.
(6) After the deck unit stops, close the refrigerant inlet
<How to open> stop valve (V1) of the condenser.
(1) Remove the cap.
(2) Turn the shaft counterclockwise with hexagon socket
screw keys (JIS 84648 nominal size 6mm and 1Omm).
omn.ntt
Turn it ali the way until the shaft stops. When the low pressure switch has been activated by
(3) Tighten the cap firmly. pump dov1n operation and the system stopped, the
pump down operation can be considered complete.
<How to close> Never short-circuit the low pressure switch, which
(1) Remove the cap. 1 mav
, cause comoressor
• failure.
(2) Turn the shaft clockwise with hexagon socket
screw keys (JIS 84648 nominal size 6mm and
10mm).
Tighten the shaft firmly until it reaches the sealed
area of the body.
(3) Tighten the cap firmly.

Service port (gauge joint with check valve)

\ Cap Hexagon socket
screw keyway

üft!i!Mi~l
• Using service port (gauge joint with check valve),
use charging hose only.
After tightening service port cap, make sure there
is no gas !eakage.
Keep "stop valve" open while unit is operating.
•Be sure to tighten the cap after operating the stop
valve (otherwise the refrigerant gas may leak).
•A hissing sound may be heard when the cap is
removed, which is normal.

Clean the air filter onc~e every two weeks.

54
7-7 Repairing gas leak in the cgmrn.nit
refrigerant system • Charge new R404A refrigerant, which is used for
(lncluding opening and replacement of parts) the machine.
Do not reuse the recovered refrigerant.
• Charge the specified amount of refrigerant as
shown on the nameplate. Overcharging may
Any air bubble faund at the Liquid Eye should be
subject !he machi ne to excessive stress and
considered indicative of a gas leak.
cause failure.
Check with a gas leak detector for HFC or soap
Do not charge more refrigerant than required.
water.
• R404A is a zeotropic refrigerant and adding to the
existing refrigerant may change the composition to
<Procedure> cause degraded cooling capability.
(1) Pump down the residual refrigerant in the system.
See 7-6 "Pump Down" (page ~) for details. <Adding to the existing refrigerant>
(2) After the pump down operation has been Charge refrigerant according to Steps (6)-(9) under
completed, use the refrigerant recovery unit to "When no more refrigerant is left in the refrigerant
recover the residual refrigerant through the system."
condenser refrigerant outlet stop valve (V2) service
<When no refrigerant is remaining in the
port (gauge joint with check valve).
refrigerant system and air has entered>
üi!11t.m•t (1) Repair any refrigerant leak.
Do not apply pressure of 1.5 MPa or higher for leak
Never release the residual refrigerant into the
test.
atmosphere. See 5-6 "Discharging and recovering
(2) Use the condenser refrigerant outlet stop valve (V2)
the refrigeran!" (page ~) fer detai!s.
service port (gauge joint with check valve) far
When no more refrigerant is left in the refrigerant vacuum drying. Use a charge hose (manifold
system gauge).
For optimum effect, supply nitrogen gas up to the
(3) Repair the refrigerant leak or replace parts.
Conducta leak test. Do not apply pressure of 1.5 atmospheric pressure and repeat vacuum drying
MPa or higher. two to three times.
(4) Check if the condenser refrigerant inlet/outlet stop (3) Charge the specified amount of refrigerant.
valves (V1 ,2) is open. lf not, open it manually. See 5-5 "Charging the refrigerant" (page ®) for
(5) Use the condenser refrigerant outlet stop valve (V2) details.
service port (gauge joint with check valve) for
vacuum drying. 7-8 Regulating the expansion valve
Use a charge hose (manifold gauge). For optimum
effect, supply nitrogen gas up to the atmospheric The expansion valve has been regulated under the
pressre and repeat vacuum drying two to three strict quality control in the factory, so avoid regulating it
times. unnecessarily. lf it must be adjusted, do it, taking time
(6) i\fter completeing the vacuum drying, charge the bv turnina the adiustina screw sliahtlv. The adiustina
refrigerant from the condenser refrigerant outlet sérew of the exp~nsio~ valve is f;r adjusting ;uper-~
stop valve (V2) charge port (gauge joint with check heat degree of the suction gas. Clockwise rotation of
valve). the adjusting screw increases super-heat degree and
Charge the amount of refrigerant specified in the counterclockwise rotation decreases it.
label attached on the front panel (right side). Proper super-heat degree of suction gas is 3-7ºC.
(7) When any refrigerant cannot be charged since the
balance between the high pressure and the low
pressure has been equalled, close the condenser
outlet stop valve and then operate the compressor.
(8) When new refrigerant has been charged as
specified, perform pump down operation again.
See 7-6 "Pump down" (page~) far details.
After the stop with the low pressure switch,
immediately remove the charge hose.
Otherwise, the liquid refrigerant may gush out to
cause frostbite.
~e.e .~-5 "Charging the refrigerant" (page ~) for
aera11s. .
1

Clean the air filter once every two weeks.

55
 h~ll ho~rinn
. .o\AJ t• o h.. a"-.
M ""' tho
tilo .. 1""' •••n .... 1 1 ....n ... """ 1 11 1 ~ 11ni+
.... 1 11 L

•Parts name of the bearing unit

~ To grease nipple

Union pipe joint Grease pipe

Bearing box

Bearing

Nut
Sleeve for adaptor

Interna! ring
Shaft
Steel ball

Slinger
Externa! ring

Rubber bush

<Mounting method>
Mount the unit in the following order. (2) lnsert the ball bearing unit on to the shaft and fix it to
(1) Attach the sleeve for adaptor. the bearing base.
• lnsert the adaptor sleeve on to the shaft, and wipe • Lightly tap on the periphery of the large side of the
the externa! surface of the shaft and both interna! adaptor sleeve (counter-screw side) throughout.
and externa! surfaces of the sleeve with a soft c!oth. And stick the internai ring of the bearing cioseiy to
• lnsert the adaptar sleeve to the predesigned the tapered part of the sleeve.
position.

• In this case, insert the tip of a screwdriver into the

slip of the adaptor sleeve and widen it so that it
can be easily inserted.

_ll_______

Clean the air filter once every two weeks.

56
(3) lnsert the washer into the adaptor sleeve. (5) Protect the nut from being loosened with the washer.
(Fit the projection of the washer into the notch of the Fit a tooth of the washer which meets the notch of
adaptor sleeve.) the nut into the notch and bend it. lf a tooth of the
Tighten up the nut fully by hand. washer does not fit in the notch, turn the nut to the
loosening direction untii it fits into the notch.
(Do not loosen the nut.)

(6) Firmly fix the bearing box to the unit base with set
bolts.
The unit base should be strong enough and leve! so
as not to distort the bearing box.
(4) Tighten up the nut with a hook spanner to fix the
bearing to the shaft.
(Torque 600 kg-cm)
• In case the nut is tightened up by tapping it with a
hammer with a tool such as strap or screwdriver
placed in the notch, be careful not to damage the nut.
• lf the nut is overtightened, bearing clearance may be
reduced, vvhich vvill cause ovei-heating and buining.
Be fully careful to tighten the nut.

<lnspection>
After having insta!!ed the un!t, check that the unit
has been installed correctly.
Firstly, check whether the shaft is turned smoothly
by hand, and then operated it by power. Then check
the unit for noise, vibration, and temperature rise
1ui.J.hin .f.h,... ,....,.....,.....,..,.....,:,... ....................... ,...
VVILlllll LllV V}JVIQLIUll IQllYt;::;•

(1) Noise and vibration

Lay a screwdriver or something similar to the
bearing box, and hear operation noise. lf the
operation is normal, smooth rotating noise can be
• Afte¡ tightening the nut with torque of 600 kg-cm, heard. if abnormai noise is heard, instaiiation may
tighten it additionally with a chiesel referring to the be wrong or something may be wrong with the unit.
following table. (2) Temperature rise
Measure temperature around the periphery of the
e bearing box during operation. Temperature will be
saturated approximately 30 minutes, to few hours
UKP310 90°
after the operation and will reach to the normal
temperature. lf installation is wrong or anything is
wrong with the unit, temperature rises abnormally
and will not reach to the normal temperature.
Temperature rise (bearing temperature - environmental
temperature) is approximately 40°C.
lf nothing wrong is found during the test, operate the
unit normally. In addition, inspect the unit regularly
during operation so that any troub!e with the bear!ng
can be found quickly.

Clean the air filter once every two weeks.

57
 Saturation Pressure by Ten1perature Tables (R404A)
(Pressure read from gauge.)

Temperature Saturation pressure (MPa) Temperature Saturation pressure (MPa) Temperature Saturation pressure (MPa)
(°C) Liquid saturation ¡Gas saturation (°C) Liquid :saturation ¡Gas saturation (°C) Liquid saturation :Gas saturation
'
-10 0.3415 ' 0.3308 16 O.Ei789 '
'
0.8665 42 1.812 1.797
''
- 9 0.3565 0.3452 17 O.Sl065 ' 0.8940 43 1.858 1.843
- 8 0.3720 0.3612 18 0.9347 0.9221 44 1.905 1.890
n ?0'70 '' íl ?'7C'O 1n n nc:-0ri n ncnn AC ., t\ ,, ("\
- '7I u.uu {u
'
u.u 1 uo 10 U.'1 U01
1
u.vJUv '+J 1.953 l .::JLtU
- 6 0.4041 0.3931 20 0.9929 0.9801 46 2.002 1.987
- 5 0.4208 0.4092 21 1.023 1.01 o 47 2.051 2.036
- 4 0.4379 ' 0.4267 22 1.054 1.041 48 2.102 2.086
'
- 3 0.4555 '
'' 0.4442 23 1.085 1.072 49 2.153 2.138
'
-.,. 2 0.4733 '' 0.4621 24 1.117 ' 1.104 50 2.205 2.190
'
-1 0.4917 '
'
' 0.4804 25 1.149 1.136 51 2.258 2.243
o 0.5106 '
'
''
0.4992 26 1.'183 1.169 52 2.313 2.298
1 0.5298 '
' 0.5184 27 1.217 1.203 53 2.368 2.353
2 0.5496 0.5381 28 1,;~ 51 1.238 54 2.313 2.409
1.;~86 ''
3 0.5698 0.5582 29 ' 1.273 55 2.481 2.467
''
4 0.5905 0.5789 30 1.322 '' 1.309 56 2.539 2.525
'
5 0.6117 0.6000 31 1J59 '
' 1.345 57 2.598 2.585
'
6 0.6334 0.6216 32 1.il96 ''
'
1.382 58 2.659 2.645
'' '
7 0.6555 ' 0.6437 33 1.435 '
' 1.421 59 2.721 2.707
o ra onnn '' () ("\("\f"'f') '
o u.u (0{. '
''
U.OOOJ 34 1.473 '
'
'
1.459 60 2.783 2.770
''
9 0.7014 '' 0.6894 35 Ui13 ' 1.499 61 2.846 2.834
10 0.7251 '
'' 0.7131 36 1.553 ' 1.539 62 2.911 '' 2.899
' '
''
11 0.7493 ''
'
O. 7373 37 1.Ei95 1.580 63 2.977 '' 2.966
0.7742 ''
12 ' 0.7620 38 1.637 1.622 64 3.044 3.033
'
13 0.7995 '
'' 0.7873 39 1.Ei79 1.665 65 3.113 3.103
'
14 0.8254 ''
' 0.8131 40 1.?23 1.708 66 3.182 3.173
1
15 1
0.8518 '
'' 0.8395 11
41 1
1.?67 1.752 67 3.252 '
'
'
3.245

Clean the air filter onc~e every two weeks.

58
 8.
Date
~llaint~~nance Log for Deck Units Narne of ship
Model
==3
Recording period
1

Cool Cool Cool Cool Cool Cool Cool Cool Coolll Cool Cool Cool Cool Cool Cool Cool Cool Cool Cool Cool Cool Cool Cool Cool Cool Cool Cool Cool Cool Cool
Operation state Heat Heat Heat Heat Heat Heat Heat Heat Heat Heat Heat Heat Heat Heat Heat Heat Heat Heat Heat Heat Heat Heat Heat Heat Heat Heat Heat Heat Heat Heat
Fan Fan Fan Fan Fan Fan Fan Fan Fan Fan Fan Fan Fan Fan Fan Fan Fan Fan Fan Fan Fan Fan Fan Fan Fan Fan Fan Fan Fan Fan
1

lnlet°C
Water
Condenser temp. Outlet'C
water
Pressun::J MPa

Suction side ºC
Airtemp.
Dischar9e side 'C

Steam pressure MPa

Dischage
No.1
Compressor Pressure Suction
MPa
Dischage
No.2
Suction

Running current A

Today's operation period H

Remark.

Approvo by engineer

Name of person in charge

Maintenance of this nnonth: (5) Adjustment of fan belts tension (

Write down date in the parenthesis of each item which is accomplished in this month. (6) Refri~¡erant leak test ( )
Write down / in the parenthesis of 19ach item whiich is accomplished in this month. (7) Check for loosening bolts around moving parts ( )
(1) Replacement of corrosion prev19ntion iron pieces ( ) (8) Additional tightening terminals of electric parts ( )
(11 (2) Cleaning cooling tubes ( ) (9) Others ( )
e.o (3) Lubrication to bearings ( ) ( )
(4) Cleaning air filters ( ) { '
 l\-'Y 1J~I-

Marine Type Deck Units

USD25GC • USDP25GC
1 11""\l"""'lfl>..l"\I"\.""- 1 11""'\.P""lt.."'"'-l"'\I"'\~,...~

U"U.lU\:lv • U"Ut"'.lU\jl,,
USD40GC • USDSOGC .. USDP40GC • USDPSOGC
USDN25HA
USDN30HA
USDN40HA • USDNSOHA
USDN60HA • USDN75HIA

DAIKIN INDLfSTRIES,L TO.

 USDN40HA. USDNSOHA

46
 QTY/UNIT

No. Parts No. RB

CJ
m:1 ;g f f¡; Parts Name DWG. No. Specification Notes
USDN USDN
40HA 50HA

A1 1919479 EE*1ii~.::\' ·;1 ~ (i:tS!IM.::O 0-11.t;a~) SCROLL COMPRESSOR KIT 3P242:::!18-3 NCF65A40A 4
A1 1919486 EE*1ii~.::\' ·;1 ~ (i:tS!IM.::Z 7 0-11.t;a~) SCROLL COMPRESSOR KIT
3P242:::!18-4 NCF65A50A 4
A 1-1 1~)68028 9--2. -T JvtJ1\-- TERMINAL COVER 2PC05881-1 4 4
A1-2 261119 7 :1 / -;;· (n±i:B,Ef.1) FLAN GE Nl40051-6 FEF-190 cp 19.1 CuT 4 4
A1-3 261102 7 ':7 / -;;· (P_&,A,E§) FLAN GE Nl4005:2-9 FEF25D cp25.4CuT 4 4
A2 1Sl16540 ?' ':7 / ?' 7- :::u:: - 9 CRANKCASE HEATER ASSY. 3P232/75-4 1 1 CH1
A3 1916557 ?'':7/?''7-.Al::-9 CRANKCASE HEATER ASSY. 3P232775-5 1 1 CH2
A4 1916564 ?'':7/?''7-.Al::-9 CRANKCASE HEATER ASSY. 3P232775-6 1 1 CH3
A5 1Sl16571 ?'':7/?''7-.Al::-9 CRANKCASE HEATER ASSY. 3P232775-7 1 1 CH4
A6 1Sl80192 J±til~l!BJ'JfHif SOUNDPROOF/COMPRESSOR 3p250:::00-1 4 4
81 1900709 !JU~~ (7.kli:rt) *,§.lL~ CONDEN!SER ASSY. 3P182130-2 1 1
81 -1 17'85056 ~ti!~~ (7.kli:rt) *,§.1[~ CONDENISER 2P182114-1 CXS19198-14 2 2
81-1-1 1::191343 Wj¡~ FRONT COVER/ CONDENSER 2P084/72-1 CXS1919 2 2
81 -1-2 1::111417 1~¡~ REAR COVER/ CONDENSER 2P084773-1 2 2
81-1-3 202092 riíLi~J ~'Y :::\=- / PACKING/ FRONT COVER R3621 :::86-3 2 2
81-1-4 202192 1~~V~·;; :::\=-/ PACKING/ REAR COVER R3621 :::86-4 2 2
81 -1-6 1093175 ~J'J:llt~tdt& ZINC PIECE 4SA90001-13 8 8
81-1-7 205306 ~Mll:9'E:td~.&ffl I ~ '.'/ :::\=- / PACKING/ ZINC PIECE WA41012-2 M8ffl cp 18 X cp 9 X t2 8 8
81 -1-8 0:::99647 +'.:J~/i:1't-T-"'''j\;¡:. -;;· SET SCREW/ ZINC PIECE 4SK03006-20 M8X20 8 8
81 -1-9 0Ei48426 f-;.7/j' PLUG Nl41031-1 PTG PT1/8 8 8
81-12 1813393 1JU~~IIX11~.& MOUNTING PLATEi CONDENSEFt 4P027:::'.78-1 2 2
81-13 0480707 ~77/-;}'ffl:t.f.A-T·y" GASKET/ WATER LINE 4SK20092-1 cp 90 X cp 65 X t1 .5 Pij! tH~50 4 4
81-14 1:::11455 .ACJ~ INLET PIPE 3P091777-1 JIS H3300 2 2
83 1101456 ?' J:l .A 7 1' /~3i::ffi!~ EVAPORATOR ASSY. 2P0322?0-1 CR8-USDP50G 1 1
83-1 *~~~*,§.lL~ (~~) DISTRl8LJTOR (LEFT) 3P0322'.68-1 1 1
83-2 *~i~*,§.1[¡:¡~ (~~) DISTRl8LJTOR (RIGHT) 3P0322'.69-1 1 1
84 12:19860 'tí:-3~# SAFETY VALVE 3SC00002-7 OSVD128-278 2 2
84-1 19180217 7 1· .A ?' *fül:ifü DISC ASSY. R43752:6 OSV12A 2 2
84-2 19180224 o l)//j' 0-RING 4SC00003-1 OR:21.5 24.5 cp 1.5 2 2 e:
en
84-3 2912657 ~3~#!t ~P;f1ffl .:h. LEAD/ SAFETY VAL VE R43706i11-1 2 2 o
84-4 06i92935 ~3~#!t~Pffl~~1*J~ LOCK Wll=lE 4PF00021-1 2 2
z
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86 1105573 *~l t: - 9 *,§.lLJb STEAM HEATER 2P032449-1 1 1 :e
7'-;i ¿· )>
86-1 19'80231 PLUG 2P023051 -1-N E 1 1 /4,EF.l(JIS82031) 1 1
86-2 19'80248 7°-;i/f PLUG 2P023051 -1 -NO 3/4,EF.l(JIS82031) 1 1 e:
87 13:22710 *~l.A 7'v STEAM SPRAY R3620022-2 1 1 en
o
87-1 05;33144 7º:;,;¿· PLUG Nl4103·1-25 PTG PT3/ 4 3148 1 1 z
(J1
88 640831 )Jfilgf.~ !-- 7 'Y "'J' STEAM TRAP R4620119-3 LEX8-TZ 2 2 o
.¡::.. 89 99'S3667 n±l±l!íc;g*füz:~ ( 1 ) DISCHAR:GE PIPE ASSY. (1) 3P182570-1 1 1
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QTY/UNIT
e
No. Parts No. gB CJ
:S Parts Narrie OWG. No. Specification Notes
z
.¡:,.
**
1:11::¡
USON USON o
40HA 50HA :e
l>
89-1 292011 )2!11:#1"1'1- :'./'líl*=.F (Jll~1'1") GAUGE JOINT WITH CHECK VALVE 2PF00"177-1 VCG2DA q,6.4 C1220T NPTF1/8-27 2 2 e::
89-2 1230570 MíJi# ( 7 7 > :/:t~t-Q'e) STOP VALVE (GAS LINE) 2SC00035-11 VSA024C-F <P25.4CuT 1 1 C/)
e
89-3 0·132192 7~7/::_}J'\";-lf:-> GASKET / FLANGE 4SK20053-4 <fJ 30 X <fJ 18 X t0.8 2 2 z
89-4
89-5
0!:>09893
261119
:t;:J~
7
*Jv "
"7 / :;- (P±l±\Jf.I)
HEX. 80LT/ COMPANION FLANGE
FLAN GE
4SK01006-40
Nl40051-6
M10X40
FEF-190 <P 19.1 CuT
4
2
4
2
U1
o
:e
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810 99S3668 Pftl:JIJicrg*,g.lz:~ ( 2) OISCHAF~GE PIPE ASSY. (2) 3P182ti75-1 1 1
810-1 292011 J2!1l:#N'f- :.l'~í!*=.F (Jll~1"1) GAUGE JOINT WITH CHECK VAL VE 2PF001177-1 VCG2DA q, 6.4 C1220T NPTF1 /8-27 2 2
810-2 1~~30570 M~llí# (7 7 > :/~*lG) STOP VAL VE (GAS LINE) 2SC00035-11 VSA024C-F <P 25.4CuT 1 1
810-3 0"132192 7 :=; / ::_; J'\ ·:; -lf:- > GASKET/ FLANGE 4SK20053-4 <P30X <P 18Xt0.8 2 2
810-4 0509893 7\1~ ;JUv 1-- HEX. 80LT/ COMPAl\llON FLANGE 4SK01006-40 M10X40 4 4
810-5 261119 7 :=; > :/' (®..A.Jf.I) FLAN GE Nl40051-6 FEF-190 <P 19.1 CuT 2 2
811 99S3669 ®.},IJiciN,H.lz:~ (1 ) SUCTION PIPE ASSY. (1) 3P 182ti79-1 1 1
811-1 292011 J2!1!::. #1"1 Jf - V~il*=.F (Jll~N) GAUGE JOINT WITH CHECK VALVE 2PF00177-1 VCG2DA l/>6.4 C1220T NPTF1/8-27 2 2
811-2 01132200 7:=;;.--:;)J'\·:;-lf:-> PACKING/ CONNECTING FLANGE 4SK20053-5 <P 36 X <P 24 X t0.8 ffll{1~865Y006 2 2
811-3 0!509893 7'1~*Jv 1-- HEX. 80LTI COMPANllON FLANGE 4SK01006-40 M10X40 4 4
811-4 261124 7 :=; / :;· (Pf¡±\f§) FLAN GE Nl40051-9 FEF250 <P 25.4CuT 2 2
812 9~)S3670 P.&.i\.!lic~*,g.rz:~ ( 2) SUCT!ON PIPE ASSY. (2) ~P1Q')C;Qn_1
"-'1 1..._,,'-'-"VV 1
.1 ..1
812-1 292011 )2!11::.#1"1'1- :;·~!*=.!= (Jll~1"1) GAUGE JOINT WITH CHECK VAL VE 2PF00177-1 VCG2DA q, 6.4 C1220T NPTF1 /8-27 2 2
812-2 0132200 7':7/::.JJ'\·:;-lf:-> PACKINGi/ CONNECTING FLANGE: 4SK20053-5 <P 36 X <P 24 X t0.8 ffll{1~865Y006 2 2
812-3 Ofi09893 7\j~ *}[," HEX. 80LT / COMPANION FLANGE 4SK01006-40 M10X40 4 4
812-4 261124 7 ';7 > ';) (Pf ¡±\,Ef.I) FLAN GE Nl40051-9 FEF250 <P 25.4CuT 2 2
813 9BS3671 nn~#llic~*,g.rz:c;g ( 1 ) CONNECTION PIPE ASSY. (1) 3P182ti86-1 1
813 9SIS3672 lm~5~#1Jicrg*,g.rz:D¡g ( 1 ) CONNECTION PIPE ASSY. (1) 3P182586-2 1
813-1 2~10096 1'%t!1~7 -r Jv9 REFRIGERANT FILTER R3269034-2 Fl-555 <P 19.1 X R, 160 1 1
813-2 1 /28217 H~5J~# (~5.ffü~) EXPANSION VALVE 3SA50076-1 ATX-711600US-Q677 R404A 1
813-2 17'28224 HMR# (~5.ffü~) EXPANSION VALVE 3SA50078-1 ATX-122200US-Q392 R404A 1
813-3 1~133260 f3,fj~~#*,H.lz:~ ( 7 7 > :;·~*lG) STOP VAL VE ASSY. 2SC00035-3 VSA020C-FL 1 <P 22.2CuT 1 1
813-4 0132279 7 7 > ::_; J'\ ·:; -lf:- > PACKING/ CONNECTING FLANGE 4SK20053-12 VSH22 <P30X <P23Xt0.8 1 1
813-5 0:;:~65364 7 :.7 >V. FLAN GE Nl40054-1 . VSH22 <P 22.2CuT 1 1
813-6 l}íifi¡~~¡±\Drg*füt~ (1 ) CONNECTION PIPE ASSY. (1) 3P 182642-1 1 1
813-6-1 261113 7"':7>::.J FLAN GE Nl40061-5 FE0-220 <P 22.2CuT 1 1
813-6-2 1/28200 -tt1'F'l7.A SIGHT GLASS 3P A51 :;:~70-6 SGN22S 1 1
813-7 02i3052J 7'fe3 *Jv" HEX. 80LT 4SK01 006-35 M10X35 2 2
814 n~rn~#IJicrg*,g.rz:~~ ( 2) CONNECTION PIPE ASSY. (2) 3P 182Ei88-1 1
814 n~rn~#llicrg*,g.rz:~~ ( 2) CONNECTION PIPE ASSY. (2) 3P 182!:>88-2 1
814-1 22.0096 -r
>%m~ 7 11,, 9 REFRIGERANT FILTER R3269034-2 Fl-555 <P 19.1 X R, 160 1 1
814-2 17'28217 ~5l~# (~)Jfü~) EXPANSION VALVE 3SA50076-1 ATX-711600US-Q677 R404A 1
814-2 17'28224 n~rn~# (~5.ffü~) EXPANSION VALVE 3SA50078-1 ATX-122200US-Q392 R404A 1
 QTY/UNIT
No. Parts No. RB CJ
¡:¡¡:¡ ~ f f¡; Parts Narne OWG. No. Specification Notes
USON USON
40HA 50HA

814-3 1333260 F-1'Ulli=#Hf!:1Lii'i:1 (7 7 >V~*1e) STOP VAL VE ASSY. 2SC00035-3 VSA020C-FL 1 <t>22.2CuT 1 1
814-4 01132279 7:7>Vrl·y:\=-> PACKING/ CONNECTING FLANGE: 4SK20053-12 VSH22 <t> 30 X <t> 23 X t0.8 1 1
814-5 0265364 7:._7-:,,,~;; FLAN GE Nl40054-1 VSH22 <t> 22.2CuT 1 1
814-6 i~.U@~t:e D rg¡ffü:L~ (2 ) CONNECTION PIPE ASSY. (2) 3P182E>42-2 1 1
814-6-1 261113 7:7>V FLAN GE N140061 -5 FE0-220 <t> 22.2CuT 1 1
814-6-2 1728200 -!f ~( !'' :7' 7 .A SIGHT GLASS 3PA51 ~~70-6 SGN22S 1 1
814-7 o:33052J 7'1~;:FJv ¡... HEX. BOILT 4SK01006-35 M10X35 2 2
817 i~.U@~ADrg*fü:L~ (1 ) CONNECTION PIPE ASSY. (1) 3P182E>43-1 1 1
817-1 261111 7:._7-:,_,:j FLAN GE Nl40061 -4 FE0-250 <t> 25.4CuT 1 1
817-2 261104 7:7>V FLAN GE Nl40054-2 VSH22 <t> 25.4CuT 1 1
818 ;~u@~Aorg*fü:r~ (1 l CONNECTION PIPE ASSY. (2) 3P182El46- 1 1 1
818-1 2E> 1111 7:7>V FLAN GE Nl40061-4 FE0-250 <t> 25.4CuT 1 1
818-2 261104 7:._7-:,,,:;; FLAN GE Nl40054-2 VSH22 <t> 25.4CuT 1 1
819 1i~~*~n9:t:e!lc1~*ª:1L~ AUXILIARY PIPE ASSY. 3P033(189- 1 1 1
819-1 0~~19051 7 :._7 > ::;: FLAN GE Nl40061 -2 FE0-150 <t> 15.9CuT 2 2
00()
ULV
l"Jt:.:r"lf'\nA
c... ...JC...UVMt
-, - -+ '.á;Q::;V.ilU::i::.
nµ... _..__..,J .,...,-i=.ilíl!J);-:;- HALF UNIOt~ JOli~T i~l42021-1 o UFD-5E 5í8 2 2
821 01132279 7:._7-:,,,:;;1'\·y:\=-> PACKING/ CONNECTING FLANGE 4SK20053-12 VSH22 <t> 30 X <t> 23 X t0.8 2 2
822 11106608 o 1.J >?' 0-RING/ STOP VALVE 3SK 19002-16 HNBR-P22 <t>26.6 2 2
823 11106615 o 1.J/'/' 0-RING 3SK19002-23 HNBR-P32 <t>38.7 6 6
826 rg77 >V (~~~~) FLAN GE 4P17ml73-3 2 2
831 0627311 /'\ ·:1 :\=- > PACKING 4SK20092-3 <t> 126 X <t> 95 X t1 .5 Jllf tf1&80 2 2
841 1222067 EE1nt (~!±) HIGH PRESSURE GAUGE 3SK50005-1 OU7 /16 <t>60X0~5.0MPa 2 2
842 1222074 ~P.~íilt (fü:J±) LOW PRESSURE GAUGE 3SK50005-2 OU7 /16 <t> 60 X -0.1 ~2MPa 2 2
C1 1071360 5l--;:F7 7 >*fü:L~ TURBO FAN ASSY. 3P032185-1 T0381AA2 1 1
C1 -1 7P/l\r']:j/'.'f (;¡js:{;.f) FAN HOUSING ASSY. 3P032189-1 1 1
C1-2 1~l22842 7J7/D-5l FAN ROTOR R2764182-6 QTS3AM 1 1
C1-2-1 1813742 .ú:i'b;?- :;· (W/'i::l~/\:f;t) SET SCFtEW Sl4420i6-30 M10X30 2 2
C1 -3 1(l22859 7J7/D-5l FAN ROTOR R2764182-5 QTS3AH 1 1
C1-3-1 1813742 .t1: lió ;?- :J'. (W /'\: }~ /\:N) SET SCFtEW Sl4420i6-30 M10X30 2 2 e:
(()
C1 -4 1(122866 7)7/"./-'r7 ¡... FAN SHJ\FT 3P032187-1 60 OIA 1 1 e
C1 -5 1(122734 'lh~t BALL BEARING *UKP31 O+H231 O UKP310+H2310 2 2
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C1 -6 1(122873 7T /7°- 1) FAN PUL.LEY 4P032171 -1 1 1 :e
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C1 -7 4(15017 ~~N~!lc:t-- ( .i 7 >7º- iJ ,EF.I) KEY / FAN PULLEY Tl41020-70 12X8X fl 70 1 1
C1 -8 1B13759 IJ&)}:,D BELL MOUTH R3764189-3 2 2 e:
C1-9 0140302 D--51,E§:\=-- KEY Tl41031-80 10X 15X80 2 2 (()
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C1 -1 O 1B13766 'lh~t'é!' BALL BEARING HOLDER 4P033478-1 1 1 z
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C2 1101470 7 77 >~lilti FAN MOTOR AC98A081 1 MF o
.¡::,.. C2 1~~15139 7 )7 >~!llhti FAN MOTOR AC98A135 1 MF
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QTY/UNIT en
o
No. Parts No. §B CJ
¡:¡¡:¡ :g ffl; Parts Name DWG. No. Specification Notes -~
USDNI USDN o
40HA 50HA :e
l>
C3 1~349809 -=E -- '.)/ 7º - 1) MOTOR PULLEY 4SK10~364-42 3B247-42 1 e:
C3 0496492 -=E -- '.)/ 7º - 1) MOTOR PULLEY 4SK10~365-42 3B261-42 1 en
V/"·;¡, ¡-.
o
C4 941097 V-BELT *B-97 B-97 3 z
V /'(J[, ¡-. U1
C4 941098 V-BELT *B-98 B-98 3 o
C5 4115540 -=E -- :$1 JfX 1,H&JZ:1~~'!¡[ SUPPORT PLATEi FAN MOTOR RU400"15-6 1 1 :e
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C6 4~38037 /'()[, r- ~fo.l~li~*fü'.I.&i SUPPORTI BELT AD,JUST RU400"17-14 02-1 /2 1 1
C7 1093182 IP71Jt.-:$1 AIR FILTl::R R3620073-6 555X637X 10 6 6
E1 ~~lti:\'MJ!Jt~ ELECTRIC COMPONENTS ASSY. 2P2337'26-3 1
E1 ~~~&:i*J!:lL~ ELECTRIC COMPONENTS ASSY. 2P2337'26-6 1
E2 1925195 !!ic~~i=IH!l;l!JT~ NON-FUSE BREAKEFl (FAN) 3P 194::'.~96-1 EA53C/50-00045 1 MCCB1
E2 1925119 !!ic~~ffl~l!IT~ NON-FUSE BREAKEFl (FAN) 3P194::'.~96-2 EA53C/40-00045 1 MCCB1
E3 1925203 !!ic~~ffl~l!IT~ ~~i~foilllf.JgrfJJ NON-FUSE BREAKEFl (COMP.) 3P196::180-4 EA 103C/100-W 1 1 MCCB2
E4 1!:)25210 -=E -- :$1 1) v- OPEN Pl-IASE MOTOFI RELA Y (MF) ACS080117-1 K2CM-1 M 1 MR
E4 1980325 -=E -- :$1 1) v- OPEN Pl-IASE MOTOFI RELA Y (MF) ACS080117-2 K2CM-1 L 1 MFi:
E5 0561219 ~{iji~~~~ MAGNETIC CONTACTOR 3SA42::'.~63-1 CLK-50J-P61 OOV 1 521-
E5 1421460 ~{iji~~~~ MAGNETIC CONT ACTOR 3SA42::'.~67-1 CLK-35J-P6 1OOV 1 52F
E6 1484834 ~jjji~M~ MAGNETIC SWITCH i[MC) 3SA42::'.~25-1-SI CLK-50JTH-P12 100V 21 A(=f.i!lbl 4 52C1~4
E6 17'83461 ~jjji~M~ MAGNETIC SWITCH 1[MC) 3SA42::'.~25-1-SU CLK·50JTH-P12 AC100~11 OV 24A(.f.!b) 4 52C1~4
E7 1925126 ~)¡~gt AMPERE METER (FAN) ACS080116-2 1 1 A1
ES 1!:125227 ~)¡~gt AMPERE METER (COMP.) ACS080116-4 1 . 1 A2
E9 1!:125140 ~)¡~~ CURRENTTRANSFORMER ACS080121-2 CW-5LP 30/5A 1 1 CT1
E10 1925234 ~ñ~~ CURRENTTRANSFORMER ACS080121-4 CW-5L 75T /5A 1 1 CT2
E11 661068 ~)~fimlü-T~ (:f.JJ"\-ftj-) TERMINAL BLOCK/ POWER SOURCE 3SA44005-2 KT150-3JA 1 1 TeS1
E13 0527822 :l*fi=illlü-T~ (:f.¡/"\-~) TERMINAL BLOCK 4P A23078-16-1 KST20-8P(50~57) 1 1 TeS6
E14 6E¡1528 :l*fi=illlü-T~ (:f.JJ"\-~) TERMINAL BLOCK/ CONTROL CIRCUIT R3426918-1-1 KST20-12P( 1 ~ 12) 1 1 TeS2
E15 1:::22789 illlü-f~ TERMINAL BLOCK/ CONTROL CIRCUIT R3426918-38-1 KST20-12P 1 1 TeS4
E16 1:::22804 m!ü-f~ TERMINAL BLOCK/ CONTROL CIRCUIT R3426918-33-1 KST20-12P(35~46) 1 1 TeS5
E17 62'0411 ~filim~~ POWER BELAY Ml37052-1 LY2F 100V 4 4 30FX12,22,3X12,2
E18 07"49165 ~filim~~ POWER BELAY Ml37054-1 LY4F 100V 4 4 30FX11,21,3X11,B4
E19 03129679 ].2Hl~1*~m~~ REVERSEPHASEPROTECTOR 3SA42153-1 RPJ-400V ffll11~B7 4A216 1 1 47
E20 12'.01262 ~ma~~'.)11 ""C?ifül:lL~ TIMER ASSY. 2PA50Sl78-1 5 5 2,10-1~4
E21 19125157 f--:::7 /.A TRANSFORMER ACS080089-1 300VA 1 1 Tr
E22 63:0026 :ti'll* :$1 /.A 1 ·;; 'f- PUSH BUTTON SWITCH R3420894 Y3K53E 1 1 BS
E24 1104657 7 >7º (*') PILOT LAMP Ml43007-1 LMS-1 OMLR 1 OOV (R) 2 2 RL"l ,2
E25 1104640 7 >7' (á) PILOT LAMP Ml43007-4 LMS-1 OMXLR 1OOV (W) 1 1 WL
E26 1104633 7 >7º (~) PILOT LAMP Ml43007-3 LMS-1 OMXLR 1OOV (G) 1 1 GL
E27 02.90384 i!Cl71 !-- t:.:i--.A' FUSE 4SA42001-3 UC1 5A 2 2 Fu U
E28 671100 t:.:i.-.A'*JHf FUSE HOLDER R442782 NC-1 1 1 Fu U
 raw• WRM" * 'RY'olrll'PM'Mffr""ll -~=""'"""""

QTY/UNIT

No. Parts No. §B 1:m

CJ
::6 ff¡; Parts Name DWG. No. Specification
USDN USDN
Notes
40HA 50HA

E29 670102A 7J-;• .A~I:: .:i-)~' FUSE Ml42004-1 5A 250V e/> 6.4 X fl, 30 2 2 FuF!
E30 0767466 l::.:i.-.A'{S FUSE BASE Ml42001-1 BNCM-1 1 1 FuFI
E31 0157278 :f~H'l=ilffilT-§ ( 1J 1 \ - ~) TERMINAL BLOCK/ CONTROL CIRCUIT R442695-3-1 KST20-6P(13~18) 1 1 TeS3
E32 0171661 -1:7.l~!.A 1 ·:; 7- CHANGE-OVER SWITCH 3SA44409-1 BTN11-1 2 2 ss-1.2
E33 1894880 ~~~~~*JJ.31:~ SWITCH 130X ASSY. 2P032653-1 1 1
E34 1894897 ~~~~~ (~) COVER/ SWITCH BOX 3P032674-1 1 1
E35 1894905 ::::¡ > /'\ *119.1i~.& CONTROL PANEL FIXING PLATE 3P032657-1 1 1
E36 1925001 ~~¡~ ~ '.lE J'l, SET PLATEi CIRCUIT BREAKER 4P197815-1 1 1
E38 1813519 ::::i >H.:?-iM.& NAMEPLATE/ CONTF!OL PANEL 3P032348-1 1 1
E39 661672 "j'I) / ¡..~~,&-Jj-;f- ~ SUPPORTER/ PRINTED CIRCUIT Ml49530-1 KGLS-8S 4 4
E40 1282735 u~:rui_¡ '\ ·:; .::\=- > U-PACKING NA40014-2-700 ¡¿ =700 1 1
E43 0691374 EE1::100M~ C1ff:EE1*'t{) LOW PRESSURE SWITCH 3SA45028-1 LC8-LA29 OFF/ON:0.12/0.22MPa Q=1000 2 2 63L.1,2
E44 632374 B::1::1r,f]r,fl~ (raiff1*~) HIGH PRESSURE SWITCH R3310421-3 AC8-8887 OFF/ON:2.70/2.06MPa Q=1500 2 2 63H1 ,2
E45 1243057 -!f - 'E .A 51 ·:; !- THERMOSTAT 3SA43018-1 WTB-K602 fl, =2000 1 1 23A1
E46 0388508 -Jt-..:¡: .A 51 ·:; !- (¡¡~B1.ili:.) FREEZE-UP PROTECTION THERMOSTAT 3SA43014-1 DTB-K103 11, =2000 2 2 26L1 ,2
7-.A~T-:t~.i (i!Á.Ai",·<, '.IU~)
nn"7nnF
r-AI""\
C'+;:J OL/UU/ SCREvV/ GROUi\iuiNG 11::.HMiNAL 4::>KU:fü01-1 ;¿ M5X12 3 3
E50 0758626 7-:iJv::::i.:?-?:>r CABLE CONNECTOR 3PA37599-6 SCL-14B 1
E50 0758633 7- :::f;¡,::::¡ .:?- 7 :)r CABLE CONNECTOR 3PA37599-8 SCL-18B 1
E51 1813773 ff~i~ I) - "'*·'R LEAD WIFlE/ COMPRESSOR 3P038507-4 1 1
E52 1813780 ff~i~ I) - "'*iR LEAD WIFlE/ COMPRESSOR 3P038507-5 1 1
E53 1813797 EE~i~ 1) - l''*JR LEAD WIFlE/ COMPRESSOR 3P038507-6 1 1
E54 1813805 EE~i~ 1) - F*iR LEAD WIF~E/ COMPRESSOR 3P038507-7 1 1
E55 1813829 7 J7 >'E- 51 1) -- "'*JR LEAD WIFlE FAN MOTOR 3P032343-3 1
E55 1813812 7 J7 >'f:-51 1) -- F*JR LEAD WIF!E FAN MOTOR 3P032343-4 1
E57 0142757 7-.A~T-.:?-:; (tÁ.Af-/\\, jifjliJ) GROUNDllNG TERMINAL 4SK03033-16 M8X16 1 1
E60 1980262 -Jt- 'E .A 1 ·:; 7- (49C1) THERMOSTAT (BIMETAL) 3P258760-1 UT-435K ;J/00:135/115°C ¡¿ 640 1 1 49C1
E61 1980286 -Jt- 'E A-1 ·:; 7- (49C2) THERMOSTAT (BIMET AL) 3P258760-2 UT-435K ;J/00:135/115°C R, 640 1 1 49C2
E62 1980318 -Jt- 'E .A 1 ·:; 7- (49C3) THERMOSTAT (BIMETAL) 3P258760-3 UT-435K ;J/00:135/115°C R, 640 1 1 49C3
E63 1980349 -Jt- 'E .A 1 ·:; 7- (49C4) THERMOSTAT (BIMETAL) 3P258760-4 UT-435K ;J/00:135/115°C R, 640 1 1 49C4 e:
en
F1 Jft 7 v - 1'. *JJ.3l:óli BOTTOM.FRAME 2P032355-1 1 1 e
F1 -1 0111861 7°7?' BLIND PLUG Nl41031-6 PTG-1 18 1 1
z
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F2 7 v-L>.7-y:.,-¿·~ (ti:) CASING FRAME (LEFT) 2P032357-1 1 1 ::I:
7 v-L>.7--:,, >?'~ (;5) )>
F3 CASING FRAME (RIGHT) 2P0323:56-1 1 1
F4 1105566 :;:¡¿W CM) TOP PLATE 2P0323158-1 1 1 e:
F5 1105946 ti::1ll!W~ CM) SIDE PLATE (LEFT FFIONT) 3P0323151-1 1 1 en
e
F6 1105953 ti::1ll1J~.& (1&) SIDE PLATE (LEFT REAR) 3P0323152-1 1 1 z
(11
F7 1105915 ;51ll1H.& CM) SIDE PLATE (RIGHT FRONT) 3P032358-1 1 1 o
::I:
01
__._
F8 1105922 ;51JllJ~.& (1~) SIDE PLATE (RIGHT FiEAR) 3P032359-1 1 1 )>
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QTY/UNIT U>
e
No. Parts No. f\B
CJ
¡:¡¡:¡ ;g ft Parts Name DWG. No. Specification Notes
z
,¡::.
USDN USDN o
40HA 50HA ::I:
)>
F9 1105960 ~i7:fif.JJ\- MOTOR COVER 3P032363-1 1 1 e
F10 1105939 t-· 9 f.¡J\-~ MOTOR COVER (UPPER) 3P032360-1 1 1 U>
e
F11 1106622 7 7" >1±i;JH.& PARTITION PLATEi FAN SIDE 4P032366-1 2 2 z
c.n
F12 1105977 :fl;ffl11~1HJH.& (~:) PARTITION PLATEi MACHINE ROOM (L) 3P032364-1 1 1 o
::I:
F13 1106026 :fl;fflll~1±id.l*.& (~: 2 ) PARTITION PLATEi MACHINE ROOM (C) 3P034733-1 1 1 )>
F14 1105984 :fl;fflll~1±id.l*.& (;¡!:¡-) PARTITION PLATEi MACHINE ROOM (R} 3P032365-1 1 1
F15 1106002 Fl..-'/I~> DRAIN Pl\N 3P032370-1 1 1
F15-1 0522269 7°7/j' (~) BLIND PLUG Nl41031-7 PTG-1114 1 1
F16 1113752 t-·9 f.¡J\-~ (l') MOTOR COVER (LOWER) 3P042417-1 1 1
F17 1813331 '1)Jfi~rg113/.1-H.& FIXING PLATEi DISTF~IBUTOR 4P032842-1 2 2
F18 1925241 I p' 7 1' ;¡, 9 7 -t1 > / \ AIR FILTER CHAMBEFi 2P207965-1 1 1
F18-1 201390 7º7/j' PLUG Nl41031-4 PTG-112 112B 1 1
F19 1106886 I"F 7 1' ;¡, 9 7 -t1 > / \1±íd.J*.& PARTITION PLATEi AIR FILTER CHAMBER R4620074-1 4 4
F19-1 0525725 I -¡;·71' Jv:)l 7-t1 >1\:tH=F AIR FIL TER CHAMBEFi HANDLE R44757 4 4
F20 1925258 ~ (IJ771'JHr7-17/1\) COVERI AIR FIL TER CHAMBER 4P205635-1 2 2
F21 1106019 -WH.fü FRONT PLATE 3P032821-1 2 2
f23 - 1925265 ii1J ffii 9:i f\B .A T- - STA Y (MIDDLE FRONT) 3P032835-1 1 1
F24 1289541 MffiiJ:. f\B .A T - STAY (UPPER FRONT) 3P032822-1 1 1
F25 1925272 Mffiff f\B A T - STA Y (LOWER FRONT) 3P032916-1 1 1
F26 1925289 Mffii3tffl A T- - STA Y (FRONT) 4P032839-1 1 1
F27 1925296 ~ffiiJ:.f\B.AT- STAY (UF'PER REAR) 3P032850-1 1 1
F28 1925304 ~ffiiTf\B.AT- STA Y (LOWER REAR) 3P032859-1 1 1
F29 1304008 'f - :)!& f1*.& GAUGE TUBE MOUNTING PLATE R3725649-1 1 1
F31 1925311 t-9l&f1i:l'3t11FMD SUPPORTI MOTOR BASE R4620218-3 1 1
F32 1925328 t - 9!&1'.ti:l'3t:l1FM0 SUPPORTI MOTOR BASE R4620218-4 1 1
F33 1925335 A;';~· 1-- 1J - i'' 1±t7H.& BELT COVER BLIND PLATE R3620096-1 1 1
F34 1813836 77' >~~:tli:l' FAN MOTOR BASE 4P049143-1 1 1
F36 1243071 :::i > / ~-* lliH,H.& FIXING PLATEi CONTROL PANEL 4P041180-1 1 1
F37 1925342 P.&~.D 7 7 > ::.)' AIR INLET FLANGE 4P2079166-1 1 1
F38 13.22905 llJzl:HD 7 7 > "SJ AIR OUTLET FLANGE 4P0333:28-1 1 1
F39 1243064 -lt - t ;F' ·:; ? .A *Jl.lz:ifü THERMOSTAT BOX 3P0334168-1 1 1
F40 1813432 -ft-t;F' ·:;?.Ají[ COVERI THERMOSTAT BOX 3P0334i68-2 1 1
F41 19.25575 !lic~;J&1i*.&*Jl.lz:iil~ FIXTURE/ REF. PIPE 4P182649-1 1 1
F42 1590241 ii~.111:71' Jv9~J!:*.& FIXTUR!=/ REF. FIL TER 4P038798-1 2 2
F43 19:25366 !lic ~;J& 1i*.&*Jl.lz:iil1 PIPE FIXING PLATE 4P0396:27-1 1 1
F44 19:25373 F,füJ!i#lfXN*.& ( 1 ) STOP VALVE MOUNTING PLATE (1) 4P0492:57-1 1 1
F45 19:25436 r,1m:#J&1i*.& ( 2 l SET PLATEi STOP VALVE (2) 4P182678-1 1 1
F46 19:25171 ~*Jir~ )j :i: Ji!,J& ftjr*.& MOUNTINIG PLATE 4P0845:54-2 2
 ------,--~..,,,-O~M~ ~·--------------~---·-··=-·-~•

QTY/UNIT

No. Parts No. RB ifü ;g ff¡¡ Parts Name DWG. No. Specification
USDN USDN
Notes
40HA 50HA

F46 1925380 ~*;r, ~;m. :i: !'!.!IX N*& MOUNTll\IG PLATE 4P084554-3 2
F47 230803 !IX ftj· ¡ \ / I'' DRYER BAND NE40011-1 2 2
F48 380139 -!f - ~ .A 9 !IX f;j'J'i .t. FITTING SPRING/ THE:RMISTOR 4PA04922-1 2 2
F49 19,25087 y-( ;jf)(," (;< ·:; :\'-~) STUD BOLT 4SK01301-24M M24 4 4
F51 1813571 -"'')~· 1--:f.JJ\- BELT COVER R4620097-1 1 1
F52 638046 ':J~ ~ KNOB/ ROTARY SWITCH R36885S5-1 KRC15 1 1
F53 1105991 :=.R*& (~~) TOP PLATE 3P0323137-1 1 1
F55 19:25397 l''v/1\:,,-;t:P,H& DRAIN PAN/ SUPPORT PLATE 4P0324:34-1 2 2
F56 0119137 )lfillt.A 1·:;7-I1XN1\.t- RETAINING SPRING/ THERMOSTAT 4PA211 :25-1 4 4
F57 0144119 J:I - V ·:; Hi 11:. ót1 *:; SCREW 4SK043:23-32 M6X32 2 2
F60 ;FJL- 1--7·:; H~ (1 /3) BOLT & NUTS LIST 3P034 7:39-1 1 1 17.X f·~/J\:t;_,
F60 ;fJL- 1--7·:; "~ (2/3) BOLT & NUTS LIST 3P034740-1 1 1 17:U·~/J\:t;,,
F60 ;fJL- 1--7·:; "~ (3/3) BOLT & NUTS LIST 3P034741-1 1 1 17;¡ f·~/J\:t;;
K1 0618742 ~lfr~M& NAMEPLATE DAIKIN 3SA61017-3 1 1
K2 541302 j¡Jf~1*~~1'151filJtgt THERMOMETER ME40023 PT1 /2B o~ 1OOºC 2 2
1

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 INSTRU CTION MANUAL
1

OF

MARINE TYPE
PACKAGED AIR CONDITIONER
(OPERATION ANO MAINTENANCE)
 IMPORTANT MATTERS TIIAT SPECIALATTENSION

l. Adjust the flow of cooling water to protect the condenser cooling tubes
and the tube plates against the corrosion, and keep the discharge
pressure of compressor from 1.2 to 1.9 MPa in operation.
(USP3H cooling water flow : min. 2.0 m 3/h / max. 3.0 m 3/h, manage it
so as not to become excessive the speed of a running fluid.)

2. Check and maintain the following items for the longevity of unit once
in 3 (three) months.
1) Cleaning of the condenser cooling tubes
2) Survey ofthe exhaustion de~~ree ofthe anti-corrosive pieces
3) Replace ofthe anti-corrosive pieces once every 6 (six) months
4) Tension of V belt

3. Exchange the refrigeration oil if it's dirty.

4. Besides, strictly observe the r4~gular maintenance of entry to this

operation manual.

2
 DAIKIN
lm lbll ftmDJj]I UI
Operation Manual
9=t-1... J {ffi8ffl} 1 16 _J-¡
Marine Type Packa~1ed Air Conditioners

1fffl/%9~:g
Z:(f)t::.Olá, -:)t'-1=\=YI:P:JY~d'S~J:Jfl 1f::.t.:~, Refrigerant used
R404A R407C
*=.e t=®LJ tJc -s :::'~L 1*9 º
USP3HR1 USP3H
;:O):ijXí&~~EJF.l~'::tct, ~~':: -:::>L n:<D)3.:~*~~
USP5HR1 USP5H
-e
~2~ t., as 1:J 9 º a: ~*i;g USP8HR1 USP8H
iE (., <ct=.31f (,'(,'te. t;3. <tc. ISb (:' ;:"1ff§filj (: ' MODELS USP10HR1 USP10H
~, 9' cts ~re ctJ. <t;:. ~ (,' º
USP15HR1 USP15H
as~%0j. ':: ~-:> t.:~~, L\ -:::>-C =t:.i ;:'Ji':: ~tt ~ d::? ,
USP20HR1 USP20H
as-3=51;':: i*~ l., -C <tC.~ L' º
Thank you very much for purchasing our air conditioner.
:;zJs::fm(;:::(cJ;, :8-f!(f)3Z~~~if-:JL 1TL 1*91J'1, This operation manual contains cautions for safety. Be
c'A./cJ::tl511't, c'A./cJ::&xfüL 1~G T-ti::k::st~cL 1-S sure to read it carefully befare using the air conditioner.
After reading this manuai, fiie it away for future reference.
ib(tl'(d:® L) ~ i± A_,º
This air conditioner is equipped with safety devices, but
JEGL 1:1151\f(t' JEGL 1:Efx:t&L 1cd'S~A.tl~9-@(J)7'J~' they will not necessarily prevent ali troubles caused by
~:;k(f)3Z~~~l'9o . incorrect installation, improper operation or inadequate
~~©~~,~~Att~aft~~8~,~~©~~ maintenance. The best safety precaution is correct
,¡y, i't'~!l111i!;;:: '""1 ...t "' .:::S:.;l;;.A!ilnl-1- 1 ;mi~li!i-, 1 "'::c.*:.
~· 7 A:f:.;¡;.Q,,,.,- 1 -' .1 ·e:.. l'TJ.J... ' ' - V ' t::e,lli.1'""-1 -/ ,,/ ""C!. installation, proper operation and adequate maintenance.
W-=>-C<t.:at'º When performing inspection and maintenance of the air
conditioner, be sure to set the operation switch to "Stop"
and turn OFF the power switch.

Contents Page
1. ~~,:~L l l ..................................... 1 1. Cautions for safety ............. · .. · .. · ...... · · ·. · · · ·. 29
2. :S-BB0):8f%Jic 11 ~ ····· ···· ······ ················ 4 2. Names and functions of parts·· · · · · · ···· ·········· · 32

3. :t~11=BB0):8f%Jic 11~ ··· ··········· ··· ··· ····· ·· 6 3. Names and functions of control panel switches· · · 34

4. :tl~H\f(t(;:::-:JL '1T ··································· 7 4. installation· ·· · ······ · · ·· ···· · · ····· · · ·· ····· ···· · ·· ·· ··· 35
5. 1~ffi.J:O)Z:')±:®··································· 9 5. Cautions for operation · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 37

6. ~¡j_¡G)l_.,iJ\t::. ·····································10 6. Operation · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 38

7. d'S~J\.tt·············································15 7. Maintenance··········································· 43
8. '.IEM,Q;~~~:¡:¡ ······································ 18 8. Regular inspection points · · · · · · · · · · · · · · · · · · · · · · · · · · · 46
9. 11~~G)~g~,~fcJ:~2Js:11=* ·····················21 9. Basic work for repair · ····· ·· ·· ··· ·· · · · · · · ······ ·· · · · 49
10. i'.i'x~~~l~Jr·············································23 í O. Troubie and countermeasures · · · · · · · · · · · · · · · · · · · · 51

11. Non-standard modification parts · · · · · · ·. · · · · · · · · · · 55

SWC#(;:::tJ-::i t::.1~, d'S1~L 1(;:::t¿:-@7Ji}L 1-:J""C'-b~Stl-8 c Z:-3(;:::~,91§R~G T t.:t5L 10 <

* t::.' d$1~L 1(;:::fcJ:-@1J7'J'1fl;;;b-@:t~-¡S(cl;' .~1gZ:O)Efil:f&~BJjm~d'S)JtL,, t:::'t5 l lo <
After reading it, keep it in such a place that a person who uses the unit can refer to it at any time.
lf the operation of the unit is to be taken over by another person, be sure to hand this manual to that person.
3
 1. Cautions far safety --- Be sure to follow them.
Read this sectíon carefully befare use and o erate the unit properly.

• The cautions shown here are classified into the following two categories.
Both describe important items to be followE?d far safety.
indicates a potentially hazardous situation which can result in death or serious injury if the unit
Ji\
L...!...J. WARNU\I~
.... ....,. . . . . . . . . . . . . _
is used improperly.
indicates a potentially hazardous situation which may result in injury or property damage if the
Lt. CAUTION unit is used improperly. lt may 1·ead to serious results depending on the case.

• The meanings of the symbols in the text are as shown below.

0 Never do.

Never touch with

o Be surei to follow
instructions. e Be sure to make
earthing.
"\

@ wet hands. ® Never wet.

.)

~--~WA.RNING
•Do not let cold air blow directly to a •Do not insert your finger ora bar
person for a long time, or cool or into the air suction grille, air
warm the room extremely. discharge grille or air direction
Otherwise, bad physical condition or louver during operation.
bad health may be caused. As the fan is rotating at a high speed,
injury may be caused if it is not followed.

Forbidden

• lf any abnormality (smelling • Consult installation contractor on the

something burning, etc.) is found, measures against refrigerant leakage.
~+nn nn.o.a-~+inr11 +h.o. 11rt.i+ ~..,.,.¡ +111 ... n
~"'"'t' "'t'VIQl.111~ 1.ll'ti;ii Ullll. Q l l U LUlll VJhen installing the unit in a small ioom, measures
OFF the power. should be taken so that leaked refrigerant (if such
leakage should occur) will not exceed the threshold
lf the unit is operated with such abnormality left,
concentration.
failure, electric shock or fire may be caused. lf any
lf refrigerant should leak to exceed the
abnormality is found, contact installation contiactoi.
threshold concentration, an oxygen
deficiency accident may be caused.

• Do not install the unit for yourself. •Do not install non-standard
lf you install the unit for yourself and do so modification parts for yourself.
improperly, water leakage,
electric shock or fire may be caused.
Ask installation contractor to install the unit.
specified by Daikin.
lf you install such parts for yourself and
(9
Be sure to use non-standard modification parts

do so improperly, water leakage, electric

shock or fire may be caused. Ask installation
Forbidden contractor to instan non-standard Forbidden
modification parts.

4 Clean the air filte1r once every two weeks.

29
f • Do not disassemble, modify or
l repair the unit for yourself.
Otherwise, water leakage, electric shock or tire
may be caused.
Ask installation contractor to disassemble,
modify or repair the unit.
¡<;:'\
\,y
or non-fuse breaker.
Otherwise, failure or fire may be caused.

Forbidden Forbidden

• lf refrigerant should leak, do not hold a flame near it.

The refrigerant used in the air conditioner is safe and will not leak under normal conditions.
lf refrigerant should leak in the room and be exposed to a flame of a fan heater, stove, gas cooker,
etc., generation of poisonous gases may be caused. In such cases, turn off combustion devices etc.
(if such devices are used in the room), ventilate the room and contact installation contractor.
When repairs against refrigerant leakage are made, obtain confirmation from installation contractor
that the leaking portion has been repaired completely befare operating the unit. Forbidden

/!\ CAUTION
• Do not use the unit for purposes not •Do not operate the unit with your
intended.
Do not use the unit for special Otherwise, electric shock may be caused.
purposes such as preservation
of food, animals, plants,
precision mechanical ~

~1
equipment or artwork (their
quality may be deteriorated).

Forbidden Wet hand forbidden

• Frequently ventilate the room when • Do not use a combustion device

the unit is used with a combustion where it is directly exposed to the
device. rr=. 1 ~ A . air from the unit.
.lf the room is not ventilated . ~· · fi~ Otherwise, incomplete combustion may be
sufficiently, oxygen ... f J ~~ ca used.
deficiency may be caused. 1 0 0
F~
o ~
V (S)
Forbidden

• Do not pl~ce a combustible spray • \l\lhon "'º"'"inrc +h.,. .,,...¡+ h ... ""'" ....... +....

near the unit or spray the content - ~t~~·i1~~~d·;·~:;. 'OFF~h~ ~~;,~~~ ~ 1

onit. Otherwise, electric shock or injury may be c a =
lnflammation may be caused.

Forbidden
UJ
Clean the air filter ionce every two weeks.
30
 ~CAIUTION
r'• Do not let cold air blow dlrectly to
I animals or plants.
Otherwise, they may be badly
attected. (S)
•Do not place containers filled with
water such as a vase
on the air conditioner.
lf water enters the unit to deteriorate
electric insulation, electric shock or
@a
l o
a

fire may be caused.

Forbidden Wetting forbidden

•Do not wash the unit with water. •Do not place the unit where
Otherwise, electric shock or combustibn combustible gas may leak.
may be caused.

@a
o
a
(S)
lf combustible gas should leak and gather around
the un;1, combus1;on may be caused.

Wetting forbidde1n Forbidden

• Make earthing. • lnstall an earth leakage circuit breaker.

lnsufficient earthing may cause electric shock. lf an earth leakage circuit breaker is not installed,

e
electric shock or fire may be caused.

• Make drain piping to ensure • Do not touch the air inlet or aluminium
complete drainage. fin of the air conditioner.
lncomplete drainage may cause water leakage, etc.

o
Otherwise, injury may be caused.

• Consult with installation

contractor for cleaning the inside
of the air conditioner.
Wrorig cleaning may make the plastics parts
broken or cause failure of water leakage or
electric shock.
o

6 Clean the air filter once every two weeks.

31
 ?
,,_, .
• Names of parts

• USP3H(R1)
(Air discharge duct connection )1----[T=::=:~~§§~~·

Fan motor
Fan

Air filter
Evaporator

_____, Control panel

Expansion valve

Pressure gauges 1----~

( Compressor )1----~/ --==]

( Condenser )-

Fan motor --+---( Evaporator )

Aii filter

Control panel

Pressure gauge

Expansion valve
Condenser
\__ _______ ---{
Filter

Clean the air filter once every two weeks.

7
 • USP15H(R1), 20H(R1)

Air discharge duct connection 1 - - - -

Grease port ~--

Evaporator
Air filter

Condenser

Expansion valve ~--

Filter

Compressor

~3sure gauge) \~-___,'(Control box)

• Functions of parts
Compressor · · · ·· .. · ·· ·· ·· · This raises the pressure of the low-temperature and low-pressure refrigeran! gas evaporated in the
evaporator so that it can be easily liquefied in the condenser.
Condenser · · · ·· · ·· ·· · · · ·· · · · This liquefies the high-temperature and high-pressure refrigeran! gas discharged from the compressor
with cooling water. This is of the marine shell an9 cross fin tube type: the alblack cooling tubes are
arranged in the steel body and the tube plates made of naval ciad steel are provided at both ends of
the cóoling tubes.
Expansion val ve · ·· · ·· · · · This reduces the pressure of the high-temperature and high-pressure liquid refrigerant discharged
from the condenser, and changes it into the low-temperature and low-pressure refrigeran! that can be
easily evaporated in the evaporator.
Evaporator · · · · · · · · · · ·· ·· · · · This is a heat exchanger that the indoor air sucked via the suction grilíe is cooled by the low-
temperature refrigerant passed through the expansion valve. At this time, this removes humidity from
the air as well.
Fan · · · · · · · · · · · · ·· · · · · · · · · · · · · · · This draws the room air into the air conditioner and discharges it to the room after it is cooled by the
evaporator.
Control box · · · · · ·· · · · · · · · · · · This contains safety devices su ch as electromagnetic switch es and fuses, and operating devices.
Air filter · · · · · · ·· · · · · · · · · · · · · · · This removes dust from the air durin!~ operation.
Filter · · · · · · · · · ·· · · · ·· · · · ·· · · · · · This removes dust and water from the refrigeran! in the refrigeran! piping.

Clean the air filter once every two weeks.

s 33
 • Names of control panel switches
1
• USP3H(R1)
USP5H(R1)
USP8H(R1) Pilot lamp COOL/HEAT
far operation Thermostat Operation switch change-over switch
USP10H(R1>

FA coo~
HEAT
o COOL
OPERATION

HEAT
MA.STER CONTROL

• USP15H(R1) (Option)
Pilot lamp Operation
Step change-over switch,
USP20H(R1) for operation Thermostat switch far electric heater

o
OPERATION

THERMOSTAT

(Option)
COOL/HEAT change-over switch Step change-over switch,
far electric heater

• Fu nctions of control switches

Operation switch: Set the operation switch knob to "OFF", "FAN" or" ~6~l "· and all functions will stop, the
tan will start, or cooling will start. lf a heater is mounted, heating is possible.
Thermostat: Maintains room temperature to the temperature setting during cooling or heating.
Set the thermostq.t knob within the mnge.
Turrí it toward "5"
(Cooling: White, Heating: Red)
~
,.... g-·
when cooling is not enough.
</----v
-··---___,

ú 5 Hi
f l:?E//o/' 4 C:::::.:ªC::::::::,
p'!.;>:--: .....COOL
.§.~0'l 3JwAAM
·!:::' ·!:::'
E~
(
º{/".~¡
~. ' '
º "-
!·,_\
2•
~f 2~ . ' i1'
0

l ~LO LO/

COOL/HEAT
change-over switch: Set this switch to "COOL" far cooling and to "HEAT" far heating. Only the models in which an
eiectríc heater (Non-standard modification parts) is mounted.
Electric heater step
change-over switch: Changes the capacity of electric heater. This switch is not attached to the standard products.
The model of.USP3H(R'1) doesn't have the electric heater step change-over switch.
"'1 ST STEP" .... Heating capacity is low.
"2ND STEP" ... Heating capacity is high.
Pilot lamps
for operation: Lights up when the operation switch knob is set to "FAN", or" ~6~l "
Clean the air filter oince every two weeks.
9
 ....----itWARNING

r l
• Do not install the unit for yourself. • Consult installation contractor on the
lf you install the unit for yourself and do so measures against refrigerant leakage.
improperly, water leakage, electric shock
or fire may be caused. Ask insta!!ation
contractor to install the unit.
~==~ui~~~~~~i~h~eu~~~:,ªs~~~~t ~~~~~d
refrigerant (if such leakage should occur) ~
O
will not exceed the threshold concentration.
Forbidden lf refrigerant should leak to exceed the
threshold concentration, an oxygen
• Do not install non-standard deficiency accident may be caused.
modification parts for yourself.
Be sure to use non-standard modification
parts specified by Daikin. lf you install such
parts for yourself and do so improperly,
water leakage, electric shock or fire may be
<9
caused. Ask installation contractor to install
n.on-standard modification parts. Forbidden

itCAtJTION
• Make earthing.
combustible gas may leak.
lf combustible gas should leak and gather
around the unit, combustion may be
caused.
<S>
._.
Forbidden
lnsufficient earthing may cause electric
shock.

• lnstall an earth leakage circuit breaker. • Make drain piping to ensure

lf an earth leakage circuit breaker is not --·. ·I"""'·-·- .............. . .
l"nmnlote:io tir~in~no

o
::JI,.,.•
installed, electric shock or tire may be lncomplete drainage may cause water
caused. leakage, etc.

In order to enjoy the full functions of the air conditioner and to use it comfortably, confirm the following points.
lf anything wrong is found, repair it before using it.

• Leave sufficient space around the air conditioner. 1 e Check \'Vhether an independent pov-vei
source is provided for the air conditioner.
Without a separate power source, the circuit
breakers may be thrown or fuses blown.
• Check whether the wiring and piping will
not be externally damaged.

The parenthesized figures show the case far

USP8H(R1),10H(R1), 1 Model A
15H(R1) and 20H(R1). 11co<:>utr::H\
vu1-v11lnlJ
"'o~u'"u'

USP5H(R1)
USP8H(R1)
USP10H(R1) 900
USP15H(R1)
~_U_S_P2_0_H_(R_1)_~_ _1 /

!O Clean the air filter once every two weeks.

35
 • Check whether the air conditioner is installed in
such a place which bears the weight of the air
conditioner sufficient!y and whether it is firmly
fixed to the floor with anchor bolts.

lf anchor bolts are loosened or slipped out,

there may be vibration and noise, or the piping
or wiring may be subject to unnatural force.

Anchor bolt

In order to fix the air conditioner firmly during

pitching or rolling of a ship, be sure to use the
fixtures attached to the right and left sides of the
upper rear of the air conditioner.

Fixtures
¡-

Example 1 Example 2

Clean the air filter aince every two weeks.

I/
 •Once the air conditioner is stopped, wait three •Control the room temperature, avoiding
minutes before restarting it. excessive cooling.
lf the air conditioner is restarted befare a lapse [Cooling]
of three minutes, it may be overloaded anda People sometimes feel uncomfortable if there is too
fuse blown or circuit breaker thrown. big a difference between indoor and outdoor
temperature.
Optimum temperature difference between indoor
and outdoor is around 5ºC.

• Turn the thermostat knob slowly, and wait at

o
least three minutes before returning it to its
original position.
A fuse may be blown or circuit breaker thrown.
• Do not leave the windows or doors open, or the cool
~
111errnostat
~-o
~ ~·
o air will escape and cooling efficiency be reduced.

;~~~~
{~ ~~

filf~ o
• Be su re to attach the air filter before operation.
Clean the air filter once every two weeks.
~ '-''""''ª''

Forbidden

lf the air filter is not replaced, dust will gather on • Fully use the function of air flow direction adjust.
the air conditioner and operation will become erratic. Cold air gathers on the floor, and warm air gathers in
the ceiling.
Set the air flow direction parallel during cooling operation,
and set it.downwards during heating operation. Do not !et

• Be sure to turn off the operation switch and

o the air blow directly to a person.

o
disconnect the power supply when the air
conditioner is not used for a long period of time.

• Do not place any obstacle in front of the air

o
suction grille or air discharge grille, because the
air conditioner may be overloaded, which may also
cause trouble with it.

Forbidden

'2 Clean the air filter once every two weeks.

37
 11 Preparation for operation 1
Check the following points before starting the air conditioner.
(1) Turn on the power switch for condenser water pump.
(2) Check whether the water regulating valves are fülíy--opened and condenser water is supplied sufficiently to
the air conditioner.
• lf the air conditioner is operated without condenser water supply, high pressure switch (safety device) will
function and stop the air conditioner.
• lf condenser water supplying volume is excessive, the life of the condensar will be shortened (dueto
corrosion of the cooling tubes caused by excessively high or low water velocity), so supply the predesigned
volume of condenser water to the condenser.

Condenser water flow rate

Voltage in Standard water Lower limit of water Upper limit of water
Model
power source flow rate( Q/min) flow rate( Q/min) flow rate( Q/min)
50Hz 42 34 50
USP3H(R1)
60Hz 45 36 54
50Hz 71 57 82
USP5H(R1)
60Hz 77 62 82
50Hz 91 73 109
USP8H(R1)
60Hz 98 78 118
50Hz 120 96 144
USP10H(R1)
60Hz 130 104 156
50Hz 207 166 248
USP15H(R1)
60Hz 225 180 270
50Hz 275 220 330
USP20H(R1)
60Hz 300 240 360

Clean the air filter cince every two weeks. ·

13 38
 11 Operation
• Cooling
1. Set the COOUHEAT change-over switch to 11 COOL".
Leave the switch in this position throughout the cooiing season.

HEAT

2. Set the operation switch knob to 11 FAN".

The fan will begin to run and discharge the air from the air discharge duct,
and at the same time the pilot lamp will light up.

FAN"
3. Set ~he opieration switch knob to 11
~~~I 11
, and cooling will
OFF~, HEAT begm.
~/'>.11 COOL

()
4. Set the th1~rmostat knob between 11 3" and 11 4 11 on the white graduation.
Cgrtn1t.nM~
•Be sure to set the thermostat within the white graduation.
if the knob is set outside the white range, the air conditioner may be
overloaded and cause trouble.
•Do not return the thermostat knob to "5" immediately after it was turned
from "5" to "1" during cooling operation. At this time, wait at least three
minutes, or fuses may be biown or circuit breaker thrown.

Clean the air filter 1once every two weeks.

39
 • Stopping
FAN Set the operation switch knob to "OFF".
~ f.....HEAT The pilot larnp will go off and all functions will stop.
OFF~

~-

• Fan operation
Set the operation switch knob to "FAN", and the pilot lamp will light up,
and the tan begins to circulate air in the room.

• Pressure gauges
On the front of the air conditioner, the discharge pressure gauge which
~ shows condensing pressure of the refrigerant and the suction pressure

~
gauge which shows evaporating pressure are arranged.
These pressure gauges are important devices to know the operation
conditions of the air conditioner correctly.
Discharge pressure
lf the operation is normal, the pressure readings of the gauges are
c-hnu.1n h-1-,u
~ge VI IVVVI 1 U'VIUVV.

~~
Normal pressure reading
MPa
USP3--20H USP3~20HRi

Discharge pressure gauge 1.2~1.9 1.4~2.1

Suction pressure gauge 0.4~0.6 o.s~o.s

Clean the air filter once every two weeks.

15 40
 • Adjustment of air flow - - In case the air conditioner is ducted, adjust the
air discharge grille provided in the room.
• When the cool air is desired to be directed up, down and forward.
Turn the blades of the air discharge grille in the desired direction.
Coolin9 is effective if the cool air is directed slightly upwards.

• When the cool air is desired to be directed to the right or left.

As shown in the figure, use a pair of radio pliers or pliers to change the
direction of the vertical blades. Once they are adjusted, do not change
them frequently.

• Heating In case a heater and humidifier are used

The air conditioner can be used for heating if an electric heater, hot water heater or steam heater is added. Humidifying
is also possible if a steam spray type humidifier is addecl.
Heaters and humidifiers should be ordered separately since they are non-standard modificatign ¡::>a.rts.

Heating (1) - with hot water or steam heater

~/~jJ
"'/ // LY
1. Open thE~ hot water or steam heater valves.
(Opening directi~n)

Valve for hot water

(oi steam) piping

2. Set the 1-IEAT/COOL change-over switch to "HEAT".

COOL Leave the switch in this position throughout the heating season.

3. Set the c1peration switch knob to "FAN". The pilot lamp lights
up and the air conditioner begins heating with the fan operation.
lf a stea1m spray is used, open \"Jater regu!ating va!ve for
humidifier.
Room temperatura can be controlled by On/Off operation of the heater
valve or On/Off operation of the tan.

Heating (2) - with an electric heater

1. Set the COOUHEAT change-over switch to "HEAT".
Leave the switch in this position throughout the heating season.

'6 Clean the air filter once every two weeks.

41
 FAN 2. Set the operation switch knob to "FAN".
/f.-;flli. HEAT The fan will begin turning to discharge the air from the air discharge duct.
OFF lff\L\l COOL

~\I
At the sarne time the pilot lamp will light up.

3. Set the operation switch knob to " ~~~~ 11

•

The air conditioner begins heating.

Set the thermostat knob 4. Set the thermostat knob between "3" and "4" on the red graduation.
~
within this range.
1 • Adjust room temperature within the red range.
~~~OL
J ,,/'?,:D®º:'.f
UwARM / 32\ • Turn thi:i thermostat knob toward "5" if the room becomes too warm.
2 \. 1J
lf the room temperature is very high, the air conditioner is not operated
I ' Lo Lo/ with thermostat setting between "3" and "4".

FAN Stopping
flf"" ~HEAT Set the operation switch knob to "OFF".
OFF~ The pilot lamp will go off.

~~
In case the steam spray is used, close the water regulating valve for
humidifier.
C@lh·hf)
• When an electric heater is used and the air conditioner is stopped
during heating operation, operate the fan for at least three minutes to
cool off the electric heater, which protects the electric heater from trouble.
<Characteristics of heating operation>
Operation start • Generally, in case of heating operation, it takes more time to approach to the set temperature than
cooling operation.

• lf the electric power is interrupted during operation, turn the operation switch knob to "OFF". After electricity is
resupplied, begin the operation as explained in "Operation".
• Drain all water from the condenser after the cooling season is over.
• Drain aii water from the hot water piping or steam piping after the heating season is over.
• When heating operation is stopped even during the heating season, if there is any fear of freezing of water in the hot
water heater or steam heater, be su re to drain all water from the hot water heater or steam heater.
• Use a steam heater or spray within the following range if it is added.
Steam heater : Under 0.5MPa (Recommendatior'I 0.4MPa)
Steam spray : Under 1OkPa (Recommendation 3.5kPa)
• Use a hot water heater with hot water lower than the following temperature if it is added.
Hot water heater ...... Under 100ºC (Recommendation BOºC)
•In case of heating with the electric heater
When protection devices (thermal protector, thermal fuse) operate, check the causes and correct them.
And when replacing the thermai fuse, replace the grease for the fan inciuding the piping simuitaneousiy.

Clean the air filter once every two weeks.

/7 42
 •
,......----~WARNING
'
I
Only use the fuse of specified capacity or non-fuse breaker.
Otherwise, failure or tire may be caused.
(9
Forbidden )
1
l
4flllRllS,..- - - ~ CA lJTION
• When cleaning the unit, be sure •Do not wash the unit with water.
to stop it and turn OFF the power.
@ª
Otherwise, electric shock or combustion may
Otherwise, electric shock or injury may be
caused.
o be caused.
o <1
<1

Wetting forbidden
<1
<1

• Cleaning the air filter

1
The air filter serves to remove dust and dirt from the air (3) Grip the handie of the air fiiter and puii it out.
and distribute always clean cool air. (USP3H(R1) has one sheet of air filter.)
lf the air filter is left unclean for a long time, it will be clogged
to obstruct the air flo\AJ passing through it, reducing the 1 1 11

air flow rate and impairing the cooling effect.

Be sure to clean the air filter once every two weeks.

1. Ho;,v to rnmove the air filter

[USP3H(Ri), 5H(R1), 8H(R1), 10H(R1)] ¡1
(1) Loasen the knurling screws on the air suction grille [USP15H(R1) and 20H(R1)]
at the front of the air conditioner, and pull the grille
(1) Loasen the knur!ing screws on the front suction
toward you.
grilles and then remove the grilles.
In case of USP3H(R1 ), pull it toward you by the
handle. 1 Knurling screws

,~.
11
~~ 1

(2) The air filter can be seen when the grille is opened.
(2) The air filter are attached in front of the evaporator.
Be sure the air suction grille is fastened to the air
conditioner with
a chain.

18 43 Clean the air filter once every two weeks.

 (3) Take out each air filter by gripping its trame. • Cleaning the drain pan

used far a long time, and clogs the drain pipe. lf the drain
pipe is clogged, water may overflow outside the unit, so
clean the drain pan once every three months.
[Cleaning method]
The drain outlet hale is clogged with dust and dirt.
Remove dust and dirt from the drain pan and its outlet
and then wipe them with a wet cloth.
2. Cleaning the air filter
(1) Remove dust from the air filter and then wash it with
cold or warm water.

Drain outlet

(2) Dry the air filter and return it to its original position.
lf the air conditioner is operated without the air filter,
dust will gather on the air conditioner and the air • Replacing the fuse
conditioner will become dirty, which may cause
truobie. When the fuse is blown, never replace it with wire or
Be sure to attach it befare operation. copper wire.
CD!!.J.~) Be su re to use a proper fuse far the specified ampere.
• Do not wash the air filter with water over SOºC.
• Do not expose the air filter to fire, or it may catch Main circuit Cellolight fuse 5A
fire. (common far all model)
•Do not expose the air filter to direct sunlight for a
iong time, or it may shrink. Control circuit
• Clean the air filter more frequently when the air is Glass tube fuse 1A USP3H(R1)
Glass tube fuse 3A USP5~10H(R1)
very dirty.
Glass tube fuse 5A USP15~20H(R1)

• Cieaning the exterior of the air

conditioner
Lightly wipe the exterior of the air conditioner with a
dry, sott cloth. lf it is very dirty, use a soft clotl1 soaked
in water of neutral detergent.

C@ih.li~j
•Do not pour water directiy on the air conditioner to
clean it.
•Do not wash the air conditioner with water over
SOºC, or it may be deformed or discoloured.
• Do not use gasoline, benzine, thinner, polishing
compund, etc., when cleaning the air conditioner
or spray commercial liquid insecticide over it.

Clean the air filter once every two weeks.

19 44
 • Maintenance of condenser 3. After cleaning the cooling tubes, perform the
lnspect it at least before delivering the ship, and once following steps.
every three months after providing service by opening (1) install the right and ieft covers. Tighten up the
the head and rear covers of the condenser. lf necessary , bolts evenly.
clean the cooling tubes. (2) Attach the upper and lower plugs to the right and
{ Maintenance cycles of the condenser differ more or \ left covers.
1 less depending on the quality of seawater and the }
\ operating time.

Be su re to turn off the power switch of the pump • Replacement of anode plate
before cleaning the cooling tubes. The anode plates attached to the cover of the
And close the cooling water inlet and outlet stop condenser protect the cooling tubes and tube plates
valves.
from corrosion. lnspect them at least before
delivering the ship, and once every three months
i. Drain water and remove covers.
and replace them once every six months.
(1) Drain the piping system by letting water out from .the Use the standard accessories for replacement of the
lowest position of the system. In addition, remove the parts.
upper and lower plugs of the condenser covers and
let water flow out. Anode plate

Upper plug

/ ~
\
Lower plug Putty
~ Anode plate
(2) Remove the right and left covers.
f . 1 Packing

Cover

When installing the anode plate, be sure to use

packing as shown in the figure above.
Furthermore be su re to cover the bolt heads with
2. Clean the cooling tubes. putty so that they are not exposed to water.
As shown in the figure below, clean the cooling tubes
by brushing each tube from right and left alternately
with a brush.
Cfftf!!H.Bf)
• When opening the condenser cover to replace the anti-
corrosive zinc plate and clean the condenser cooling
pipe, be sure to clean up the inner surface of the cover
and apply tar epoxy coating over the surface. Do not
apply the coating to the anti-corrosive zinc plate.

20 Clean the air filter once every two weeks.

45
 8. Regular inspection points
f
• itWARNING
'
I' ~J
Only use the fuse of specified capacity or non-fuse breaker.
Otherwise, failure or fire may be caused.

~--¡t CAlJTION
• When cleaning the unit, be sure •Do not wash the unit with water.
@
to stop it and turn OFF the
power.
Otherwise, electric shock or injury may be
caused.
o Otherwise, electric shock or combustion
may be caused.
(}
0

(}
aº º

Wetting forbidden
.....

lt is desired to inspect the air conditioner regularly to prevent trouble and maintain it tully to make it exhibit the best
efficiency rather than servicing it atter trouble occured.
The simple regular inspection will be described below.
Be sure to stop the operation switch for safe and tu n off the power supply before undertaking any
. . . . .. r.

• Cleaning the air filter

The air fiiter is atiached to remove dust and dirt from the air and discharge always clean and cool air.
lt the air tilter is left uncleaned, it is clogged, air tlow is reclLiced and cooling capacity impaired.
Clean the air filter frecuently.
The cleaning method should be reterred to page ~-

• Lubricating to the fan bearing

For smooth tan rotation, lubricate the tan bearing regularly.
Lubrication period ... Once every two months
(Lubricate it before operation season and betore placing it into a dock.)
Grease to be replenished ... "Albania grease 3"(manutactured by Shell Petroleum Co.) Do not intermix grease ot
other brands. USP3H(R1), 5H(R1), 8H(R1), 10H(R1)
(1) Remove the front panel of the casing.
(2) The L-type grease nippie can be seen on the bearing.
Supply the grease trom it.
(3) Supply the grease until it comes out ot the gap of the bearing a little.

Lubricating port
• Note that water and dust are not intermixed in the grease while supplying.

1
~
1
Lubricating port

Clean the air filter oince every two weeks.

21 46
 • Adjusting fan belt tension

Furthermore, loosening of the tan belt may cause vibration and noise. The
tan belts are apt to stretch when they are new, so adjust them correctly. Fan pulley
Note that the tan shaft should run parallel to the tan motor shaft when Motor pulley

adjusting the be!ts.

When the front panel of the casing is removed, the fari belts can be seen.
V belt tension is correct if the V belt slack is about 1O mm when pressed 1~) l)
lightly with a finger as shown in the figure.
Adjust tan belts, when they
slacken more.
(Adjusting method)
Loasen the adjusting nut,
and move the motor.
The belt is adjusted.

• Additional tightening of the electric system

A_ggjJiQ_nglly_Jjg_hten1h~JQll9WLng P<2iD1~·- ___ __ _ ____ _ ___ _ _ _
Terminals inside the pressure switch ) . . . .
· . th . .t h b In particular, 1nspect the parts wh1ch are sub1ect to
Eac h termina 1in e magnet1c sw1 c ox b. t
. 1g curren .
Power source termina 1 ,
Clean off dust from the contact points of the magnetic switch.

• lnspection of each bolt for loosening, additional tightening and inspection for gas leakage
Loosening of bolts through the refrigeration SY,Stem may cause gas leakage and loosening of other bolts cause noise,
so carefully check all bolts for loosening, and additionally tighten them if necessary.
lnspect the refrigeration system for gas leakage at the same time.

• Clogging of the drain pipe and cleaining of the drain pan

The dust collected by the air filter drops on the drain pan, stains it, and clogs the drain pipe, so regularly inspect and
clean them.
(The clean-up of the drain pan should be referred to pag1e \!!J.)

22 Clean the air filter once every two weeks.

47
 • Recording operation conditions
Record operation conditions such as power source voltage, condenser water temperature and room temperature.
Such records will help to find cause of trouble in the future.

lnspect the following points and record them so that the air conditioner can be operated effectively for a long time.

Time of
inspection lnspection items lnspec:tion points Judging standards Actual state

Power source voltage Check with a voltage meter. Within±10% of rating voltage V

Condenser outlet water temperature Check with a thermometer. Around 30-35ºC ºC

Daily Difference between inlet and
Check with a thermometer. Temperature difference from 3-4ºC ºC
inspection outlet condenser water temperature
Room temperature Check with a thermometer. 15.5-25ºCW.B ºC

Vibration and operation noise Check with ear and by touch. Abnormal vibration and operation noise

• lnspection of set pressure of high pressure switch

Time of
lnspection items lnspection points Jud.ging standards
inspection
Anual lnspect the high pressure High pressure side ... c ........... +h .... .J:,.._11,.... ... ,; ..... ,...
VV'V UllJ 1u11vvv111~, IV\:fQIUJll\:f
.................. ,..,i; .........

inspection switch for OFF setting Stop condenser water and check it, the functioning value.
pressure. looking at the pressure gauge.

USP3-20H USP3-20HR1

2.60MPa 2.70MPa
High pressure switch
I Cüt-in Approx. 2.06iviPa or more, Automatic reset when pressure drops

Clean the air filter once every two weeks.

23 48
 - \

§?
• Do not disassemble, modify or repair the unit for yourself.
Otherwise, water leakage, electric shock or tire may be caused.
Ask installation contractor to disassemble, modify or repair the unit. 1
111 Discharging and recovering refrigerant, lf the air conditioner runs short of refrigerant or air is
mixed in the refrigerant, do the vacuum drying or
vacuum drying, and charging refrigerant charging with the following points in mind.
refrigerant
• Be sure to recover the remaining refrigerant.
•@B.!&l (Follow the caution 3 on the left side.)
1. Refrigerant to be charged Charge the specified amount of fresh refrigerant.
USP3 - 20H R407C • Before starting the vacuum drying, check for
USP3 - 20HR1 R404A anything faulty. lf any, repair such areas completely.
Use the specific tools for R407C and R404A in • With the refrigerant cylinder upright, directly charge
order to keep out impurities. the liquid refrigerant.

2. Do not additionally charge refrigerant. [Setup example for refrigerant charging]

R407C is non-azeotropic mixfure refrigerant and
R404A is quasi-azeotropic mixture refrigerant,
respectively. Do not additionally charge it because
the refrigerant composition will change and the
cooling performance will be adversely affected.

3. Discharging and recovering refrigerant

Use refrigerant recovery equipment to discharge
and recover the refrigerant.

1 caa.1.t• ¡'

1 Never let the refrigerant out to the atmosphere.

[Required tools]
(1) Recovery method depends on recovery equipment Refrigerant cylinder (USP3 - 20H: R407C, USP3 -
used (manufactuíeí). Follovv the manufactu¡e¡'s 20HRI: R404A), vacuum pump, refrigerant recovery
instructions. equipment, manifold gauge, weighing scale
(2) For vessels sailing along Japanese sea routes,
observe a relevant Japanese law.
Refer to the Japanese law "Law for ensuring the
implementation of recovery and destruction of
fluorocarbons related to specified products
(Fluorocarbons Recovery and Destruction Law)".

Reference literature
"Refrigerant Recovery Technology" published by
The Japan Refriaeration and Air Conditionina
l lndustr~ Association. ~
(3) For ships of foreign registration, observe their
local laws.

24 Clean the air filter once every two weeks.

49
 [Operation method] (8) Then, close the refrigerant cylinder stop valve, fully
(1) Make sure that the condenser outlet stop valve opens open the condenser outlet stop valve, disconnect the
befare removing the flaie nut at the charging joint. manifold gauge, and appiy and tighten up the fiare nut
CD Flange.lo condenseroulet 1 and partition cover.
CV To expansion valve
@ Charging joint l•m¡¡.nit
Keep in mind that when disconnecting the manifold
gauge, the refrigerant may gush out.
The figure at right
shows the valve
fully closed.
Citffiit·hit
lf the cylinder and the air conditioner get to the same
(]) Outlet stop valve pressure befare reaching the specified refrigerant
(2) Connect the manifold gauge to the condenser outlet amount, the refrigerant cannot be charged. In such
stop valve @. case, fully close the condenser outlet stop valve, run
(3) Fully open the manifold gauge stop valve (connected the pump-down operation, and continue charging the
with the condenser cii.Jtlet stopv8.lve); ana half-open refrigerant.
the condenser outlet stop valve. Finally, stop running the machine and take the
(4) Connect the other end of the manifold gauge (refer to previous step (8).
the charging example) to the vacuum pump, and do
the vacuum drying.

lf ambient temperature is over 20ºC during vacuum

operation, operate the vacuum pump for another hour
after exhausting no air. !n case ambient temperature is
under 20ºC, extend the vacuum operation by 30
minutes for every drop of 5ºC.
(5) Make sure that the suction pressure gauge reads -0.1
Mpa, and fully open the condenser outiet stop vaive.

(6) Reverse the connections for the vacuum pump and

the refrigerant cylinder. Slightly open the cylinder's
stop valve, and loasen the manifold gauge charge
hose slightly, which is_ connected with the charge joint
of the condenser outlet stop valve @, to let air out of

(7) With air out, fully open the refrigerant cylinder stop
valve and half-open the condenser outlet stop valve to
charge the specified amount of refrigerant.
(Whiie charging, keep the cooiing water pump running
and water flowing.)

Clean the air filter once every two weeks.

25 50
 e Do not disassemble, modify or repair
&WARNING
• ií any abnormaiity (sm.eiiing something\I

r the unit for yourself.

Otherwise, water leakage, electric
shock or fire may be caused.
Ask insta!!ation contractor to
disassemble,
modify or repair the unit. Forbidden
burning, etc.) is found, stop operating
the unit and turn OFF the power.
lf the unit is operated with such
abnormality left, failure, electric
shock or fire may be caused.
lf any abnormality is found, contact installation contractor.
o
r
Trouble
Contact after taking the following "
countermeasures

The safety devices such as the fuse, breaker and earth leakage Do not turn ON the power source.
circuit breaker work frequently.

The operation switch does not operate properly. Turn OFF the power source.

Water leaks out of the unit. Stop the unit.

\. ~

Stateof Trouble Position of Cause of trouble Points of diagnosis Countermeasures

trouble trouble
1.1 (A) Not due to (a) Power failure Measure and check with Repair switchboard,
Even when operation switch trouble with air ( b) Electric wiring faulty tester. When any other replace fuse, or corree!
knob is set to "FAN", fan fails to conditioner (e) Povver supply fuse equipment is driven from wiring.
start. (local switch fuse) the same power supply,
blown out see if the equipment
( d) Power cable in single worksc lt helps pinpoint
phase the cause of trouble.

( B) Anti-phase Phases R, S and T not Reverse two of the three Reverse two of the three
protective matching compressor's phases. phases.
device turning direction
activated
E'
irf)

(ij (C) Electric circuit (a) Fuse in air conditioner Check with !ester. Heplace fuse or correct
()
·;:: blown out or in poor wiring.
t5
Q) contact
(ji ( b) Control circuit faulty
.~ (D) Operation (a) Control Check with tester . Repair or rep!ace.
Q)
switch knob malfunctioning or in
:o
·¡¡; poor contact
rf)
oQ. ( b) Control loose
(E) Overcurrent (a) Def19ctive and out of Check with tester. Replace.
Q)
:o::::¡ relay of contact
magnetic
~
e switch for
e compressor
o motor
~Q)
(F) Magnetic ¡a¡ Poor contact Check with !ester. Re place.
Q. switch for fan b Ma9n~tic coil
o motor defoct1ve
O>
f no.ft"\l"\+hu-.. ............... ,...., .+ .-..f
.~ (G) Overcurrent \ UJ
"'.'.! \
l.JVH;;;'\JUVV CU IU UUl VI Check vvith tester. Repiace .
oo re lay contact
() (H) Pressure switch
o
z ( 1)Compressor
~
thermostat
1.2 (A) Not dueto (a) Thermostat settinq is Turn thermostat dial
When operation switch knob is trouble at 11 1 11 • - toward "5".
set to "HEAT/COOL", fan is ( b) Sinc:e suction air Warn feeler part of
operative, but compressor (indoor air) temp. is thermostat by griping it.
inoperative. too low to turn on
thermostat.
(B) Magnetic (a) Bad contact Check continuity with a Replace it.
svvitch for ( b) iviagneiic coii faiiure tester.
compressor
motor
(C).Compressor (a) Trouble or burning Check insulation state Replace compressor.
motor with a megger.

26 Clean the air filter once every two weeks.

51
 Stateof Position of
trouble Trouble Cause of trouble Points of diagnosis Countermeasures
trouble
Q) 1.2 (D) Compressor (a) Trouble or burning In this case, compressor is Replace compressor.
:o~
"'EWhen operation switch knob is humming.
o Q) 11
set to 11 HEAT/COOL ían is (E) Thermostat Contact points are not Compressor does not Replace it.
~~
J

e"' operative, but compressor turned on due to operate when feeler tube
~~ inoperative. (a) trouble with switch is warmed, but it
(¡;
Q_
:so ( b) gas leakage from operates when
o~
O) Q) feeler tu be thermostat is short-
_s; -~
circuitted.
on~
Q)

º~
o"'
(F) Eiectric circuit (a) Bad contact, Check continuity with a Corree! wiring.
~ g_ disconnection or !ester. In case of single
.,...: single phasing of phasing, motor is
compressor circuit. humming.
2.1 (A) No! dueto (a) Condenser water is Check piping, valves and Open valves if they are
Both fan and compressor are trouble with air not supplied. pump. closed, take necessary
operative bu! stop soon. conditioner ( b) Condenser water is measures if piping is
short. wrong. Check whether
(e) Condenser water pump pressure is low or
temperature is high. pump rotales reversely.
(B) Water cooled (a) Cooling tubes are In this case outlet water Clean cooling tubes with
condenser stained with dust. temperature is low, but a brush.
( b) Condenser water condenser temperature is Replace damaged
circ:uit is bypassed high. packing.
dueto short-circuit
caused by packing
failure.
(C) Refrigeran! (a) Non-condensable gas Difference between Discharge refrigeran!.
is intermixed in condenser outlet water Discharge non-condensable
refrigeran!. temperature and gas.
( b) Refrigeran! is over- temperature
charged. corresponding to
e condenser saturated
o
o
(/)
pressure is excessively
"O large.
C])
a. (D) Pressure (a) Wrong adjustment lnspect pressure with a Adjust it to corree!
2 switch pressure gauge. working pressure, but do
Q; not corree! designed
.5 ' regulating pressure.
6
·e
(E) Over-current (a) Bad adjustment Measure curren! with ali Adjust it correctly.
~
re lay ammeter.
Q)
o.. (F) Compressor and (a) Curren! is excessive. Check compressor, fan, Find cause of trouble
o fan motors compressor motor and and take necessary
O>
.!:: fan motor. countermeasures .
oo Check pressure switch
ü as we11; because the
C\i trouble may sometimes
be caused by
malfunction of pressure
switch as stated in
2.1.(D).
(G) Not dueto (a) Opening degree of Gheck stop valves. Open stop valves on
trouble stop valves on refrigeration system
refriigeration system is correctly.
insufficient.
(H) Filler far (a) FiltHr is clogged. Temperature difference Replace filler.
refrigeran! befare and behind filler
becomes excessive.
( 1 ) Expansion valve (a) Trouble Replace it.
( b) Gas leaks from feeler
tu be.
( J) Refrigeran! (a) Refrigeran! charge is Recharge refrigeran!.
short. (Find cause of leakaQe \
1 \with a gas leak deteclor.J 1
1

Clean the air filter once every two weeks.

27 52
 State of Position of
trouble Trouble Cause of trouble Points of diagnosis Countermeasures
trouble
3.1 3.1.1 (A) Not dueto (a) Cooling load is Check if heat source is Take necessary
Both fan and Air flow rate is trouble excessive. added, numbers of countermeasures.
compressor correct. occupants increase or
are operative. windows or doors are left
open.
( b) Air discharge lnspect. Rectify.
directions of plenum
chamber are wrong,
or position of ducting
is wrong.
( c) Cool air cannot be
discharged evenly by
obstacles.
( B) Expansion (a) Bad adjustment •In case gas leaks, • lf expansion valve is
val ve ( b) Gas leaks from feeler evaporator inlet piping is wrongly adjusted,
tu be. frosted. adjust it, but do not
Q) ( c) Fe1eler tube is wrongly • In case feeler tu be is adjust it unnecessarily.
()
e he,ld. wrongly held, • Correct attachment of
(\j ' compressor sometimes feeler tube.
E
o
't:
gives out abnormal
noise due to liquid
• Replace teeler tube if
Q) it is out ot order.
o. hammer.
O)
(C) Retrigerant (a) lnsufficient refrigerant Evaporator inlet piping is • Additionally charge
.!:
oo charge frosted. refrigerant.
() (Find leaking points)
oo and repair them.
o... (D) Condenser and (a) Condenser water flow High pressure is Check condenser,
e<) its related parts rate is insufficient and abnormally high. piping, valves, and
water temperature is pump.
hi¡¡h.
(b) Cooling tubes are
stained.
3.1.2 (A) Not dLie to (a) Fan rLins reverseiy. Check. Rectify if necessary.
Air flow rate is trouble ( b) Blades of air
insufficient. discharge grille are
very tight.
( c) Opening degree ot
duct damper is
insufficient.
(B) Air passage (a) Air passage is wrong Check. Rectify it necessary and
or foreign objects remove foreign objects.
exist.
(C) Fan belt (a) Slip dueto loosening Check. Adjust tension of fan be!t.
of tan belt.
(D) Air filter (a) Air filter is clogged Check. ·c1ean it.
with dust.
4.1 4.1.1 (A) Fan (a) Rotor is damaged. lnspect tan. Repair or replace tan.
Cooling is Fan and its ( b) Fan shaft or fan Remove toreign objects.
sufficient. but related parts bearing is damaged.
uncomfortable ( c) Set screws for rotor
vibration am loosened.
and noise take ( d) Foreign objects are
e place. entered.
o
~ (B) Fan belt (a) Vibration or contact Check fan belt. Adjust tension
.l5 due to tan belt loosening · of fan belt Oí replace
"> or much tension. it if necessary.
'O
e ( c) Width of fan belt is
(\j
u neven.
'O
e (C) Fan pulley and (a) lnstallation of pullies Check pullies.
::::¡ Rectify them.
oen tan motor pulley are wrong.
Cil ( b) Parallel lines of
E pullies are wrong.
oe 4.1.2 (A) Compressor (a) Liquid hammer due to Check compressor. • lt interna! compressor
..o Refrigerant adjusting tailure of parts malfunction,
(\j

<Ü
system expansion valve replace a whole
en compressor.
·a
z 4.1.3 (A) Magnetic (a) Bad contact ot each lnspect magnet!c switch. Repair, c!ean or rep!ace
~ Electric switch pa1rt magnetic switch.
devices ( b) Bad contact points
( c) Rust, dust or foreign
objects in steel core
connecting part
( d) B_ad C?n~act or rattling
or pusn-ounon
switches and other
switch es

28 Clean the air filter once every two weeks.

53
Stateof Position of
trouble Trouble Cause of trouble Points of diagnosis Countermeasures
trouble
e 4.1 4.1.4 (A) Not dueto (a) Bad installation Jnspect installation. Rectify installation.
o Cooling is Others trouble
~ sufficieni, bui
.o·:;; uncomfortable
"O vibration and
e
noise take
"O"'
e place.
::> (B) Fan motor base (a) Bad installation lnspect fan motor base. Rectify fan motor base.
o
r/)

cu (a) Set screws on Check screws. Repair them.

E (C) Screws
oe externa! plates are
Joosened or fallen off.
.e
"'
Ql-
(/)
(D) Piping (a) Piping is in contact
with casing or other
Check piping. Rectify piping.
·5 devices.
z
..¿. ( b) Gauge piping
vibrates.
5.1 (A) Cooling water (a) Wrong installation or Check them. Additionally tighten or
Water leaks outside air piping damage repair piping.
conditioner. (B) Water cooled ( b) Water jackets at inlet Additionally tighten
Ql condenser and outlet are water jackets or replace
Ol loosened. packings.
"'
-'<'. ( c) Packings are
"'
.91
(¡;
damaged .
(C) Drain piping (a) Externa! drain piping lnclination of externa! Clean, repair or rectify
ro is wrong. piping is insufficient. drain piping.
$ ( b) Externa! drain piping Note that there may be
Lri and joints are caces where drain piping is
clogged. connected to cooling water
( c) Interna! drain piping drain piping by mistake.
is damaged.
Note) The troubles and countermeasures stated above are only for cooling, and those for heating are not included.

Clean the air filter once every two weeks.

54
 11.

• When installing non-standard modification parts, never attempt to do so

for yourself.
Be sure to use non-standard modification parts specifü~d by Daikin.
lf you install such parts for yourself and do so improperly, water leakage, electric shock or fire may be
Forbidden
caused.
Contact installation contractor.

The following non-standard modification parts are available for the DAIKIN Marine Type Packaged Air Conditioners.
They are sold separately. Consult with installation contractor in selecting the right type.

Electric heater Back suction duct connecting flange

Steam heater (for USP5H(R1), 8H(R1), 10H(R1) only)
Hot-water heater The duct can be connected to the suction port on the
Any of these heaters can be mounted for heating back of the unit.
purpose on standard air conditioners.
Upgraded fan motor (for other than USP10H(R1))
The standard fan motor (output) can be replaced with
Steam spray type humidifier .
this upgraded motor to improve the static pressure or
In heating with a steam heater, the humidifier keeps the air f!ow rate.
an appropriate humidity indoors and enables an ideal
heating operation. Spare parts . (for USP1 OH(R1 ), 15H(R1 ), 20H(R1) only;
Also avai!ab!e are rep!acement parts that must be
Plenum chamber (for USP3H(R1 ), 5H(R1 ), 8H(R1) only) relatively often replaced.
The plenum chamber enables direct blow of cool air
indoors.

• Repair parts
When any part of the machi ne gets in trouble and needs replacement, clearly specify (1) model number and (2)
manufacturing number (on the nameplate at the bottom of the casing front panel).

30 Clean the air filter 1:>nce every two weeks.

55
 Marine Type Packaged Air Conditioner

filáffl I 7 :::J /

USP3H (R), USP3HR1

1 ICDC::LI
uvr 'º' 1 IC'ru::un-t
v1 1 \nJ, vvr·vnn 1

USP8H (R), USP8HR1

USP1 OH (R), USP1 OHR1
USP1 SH (R}, USP15HR1
USP20H (R), USP20HR1

DAIKIN INDUSTRIES" LTD.

31
 USP3H

-TOP-

C1·4

F1 F6

E21

E1

32
w
w

USP3H
1 'él'~IJO)pfifi"~&
O'ty/Units
Notes
No. Parts No. 'JB "'
1:11::¡ :;~ f f¡; Parts Name DWG.No. Specification
(Applied prnduct)
USP
3H

A1 1153039 J.±~@ C~WM .:::z ? Q - Jv:<.t;) SCROLLCOMPRESSOR JT1128F-YE 3.6TON 1

A2 02862:84 :r'\:ft¡;f-'J[., ¡... SET 80L.T, COMPRESSOR 4SK01005-50 M8X50 3
A3 0214450 s¡z~~ PLAIN WASHER 4SK07002-8M M8 3
A4 0453325 )±~@·"-'Y 1< 1.J J \ - TOPCOVER,COMPRESSOR 4PA43416-1 1
A5 0650241 J±~@[IJ]~ 1.7; \ - SOUND INSULATOR, COMPRESSOR 3PA55178-1 1
81 1152942 ?Q.::Z.71 :...-AA::s'.l:~~ EVAPORATOR ASS'Y 2P052550-1 CR8-USP3H 1
81-1 1222036 '3-mt~llli:lz:~ DISTRl8UTOR ASS'Y R4621603-1 1
82 1310995 )ji~~ (7J(!:f);2\;) CONDEl\ISER ASS'Y 2P084514-18 CXS1407 A-13 1
8.2-1 1311253 ¡!jíjj¡ ( F C 2 O) FRONT COVER, COl\IDENSER(FC20) 2P084758-1 1 Sínce May, 2002
82-2 1311354 ~~¡¡ ( F C 2 O) REAR COVER, CONDENSER(FC2'.0) 2P084759-1 1
B:2-3 202088 ¡!jíjj¡/\ ·;; .:\'- / PACKING, FRONT COVER R3621382-3 1
B:2-4 202188 1~j¡/\ 'Y.:\'-/ PACKING, REAR CO\/ER R3621382-4 1
B:2-5 0758570 7°7/f PLUG R4627010-1 PTG-1/8 4
B:2-6 203018 Bñ~!lülH!i:} ZINC PLATE 4SA90001-7 30X20XT20 2
B.Mllfiíli~!a
Ar" n.r..r.nr...i n
B:Z-7 20301!9 Z!NC Plt\TE 'tvl'\~UUU 1-O 50X25XT20 5
B:Z-8 205307 Bñ~!!EJ!rH&Ff.11'\·;; .:\'-/ PACKING, ZINC PLATE WA41012-3 OD10XID5.5 7
B2-9 0480466 +~/\:ftf--"''1'* ~ SET SCREW, ZINC PLATE 4Sl(03004-16 M5X16 7
B:2-10 05770131 77:,.-:·;- CONNECTING FLANGE Nl40091-9 JIS5kG 18 2
B:2-11 0758556 7 7 :...-:;;'\·;; ,:\'-/ PACKING, CONNECTING FLANGE 4SK20092-9 18 2
B:2-12 27033!5 l~'HJ!J.# STOP VALVE R3:36557-1 VSV1 OCB-3S 3/8B D9.5CuT 1
B:~-13 01183"12 Ü 1) /~'j' 0-RING R4:~21122-1 M352 1
B:~-14 0637503 ~Ji #1,t PI i~iHi FUSIBLE PLUG ASS'Y 4PA52150-1 FPVD5RB 70C-75C 1
8~~-14-1 2922o:3A PJ)ªWi FUSIBLE PLUG HEAD R4:~21278-1 FPV5RB 70C-75C 1
82-14-2 12222!)2 Q 1) //j' 0-RING, FUSIBLE PLUG 4PA52230-1 1
8~~-15 2920üt)A ~Ji #f;t lf - V'if.l*-'F (~/ijBJ(fi) GAUGE JOINT WITH CHEK VALVE R3:~25012 1
B~~-16 8003161 :r'\:ft¡ ;f-'J[., ¡... HEX. 80L.T 4SK01005-55 M8-55 12
B~I 11526:l2 ij~3~# (~jM.;2\;) EXPANSION VALVE 3SA50031-1 KPX-3420BOS-057 1
84 P.&JJ!ic'l§r*Jt:ll&1 SUCTION PIPING ASS'Y 4PA14297-1 1
B4-1 292011' ~Ji #N lf- V'*l!-'F (~/ijBJ(fi) GAUGE JOINT WITH CHEK VALVE 2PF00177-1 VCG2DA 1/48 NPTF1/8-27 D6.4CuT 1
gi:;· P± te il!ic 'i§f *J!:ll&1 DISCHARGE PIPING ASS'Y 3P053223-1 1
~'
851-1 292011 ~Ji #N lf - ~*l!-'F CíJilllf31(1i) GAUGE JOINT WITH CHEK VAL VE 2PF00177-1 VCG2DA 1/48 NPTF1/8-27 D6.4CuT 1
Bfi iflil!ic 1NJl:lL&1 LIOUID PIPING ASS'Y 3P053220-1 1
86-1 232om! 11'~l 7 1 )[., :$1 REFRIGERANT FILTER R32'.69032-1 Fl-333 1
B7 jª~i~iíf CONNECTING PIPE 3PA01614-5 1
B7-1 12220!;;0 77/> CONNECTING FLANGE Nl40061-1 1
88 080705i4 77/:S/ CONNECTING FLANGE Nl40062-1 FE0-21A 1
B9 1106608 Ü 1) /~" 0-RING, CONNECTTING FLANGE 3SK:19002-16 HNBR-P22 1

-2-
e.u
~ -3-

USP3H
1 ~~~ ~) O)¡iJT~~
Q'ty/Units
:g ft Notes
l\Jo. Parts l\Jo. §B ¡::¡
1:11::¡ Parts Name DWG.No. Specification
USP (Applied product)
3H

B10 1222067 EE1nt (ra'JEE) HIGH PRESSURE GALJGE 3SK50005-1 1

B11 12220/4 EE1Ji:it (i~EE) LOW PRESSURE GAUGE 3SK50005-2 1
C1 0689162 7 7' /*Ji.ll.~ FAN ASS'Y 2PA57652-3 D11/2D1AH2 1
C1-1 07225Ei7 77' /l\rJ:'j/"} FAN HOUSING ASS'Y 2PA57645-1 1
C1-2 77'/i::l-:$1 R3763479-6 QD11/2D1 BH 1
C1-2-1
C1-3
4113191
0356664
413117'
11:. /1) *';) (w r-
7y/".,,'-"('7
1': ft.¡ /\'. ft)
FAN ROTOR
HEX. SOCKET BOLT
FAN SHAFT
4SK04205-12
R3764011-1
M8X12 2
1
C1-4 0455509 'di~ BALL BEARING *UCP205-GU3 UCP205-GU3 D25 2
C1-5 434007 7 7' / 7° - IJ FAN PULL.EY Tl44099-121-25 A121-25 1
C1-6 0721989 7 7' /~tih~ (:i:l~'H'l-~~) FAN MOTOR 3SA40018-3 FBKK8 380-460V 4P 0.4kW(3) 1
C1-7 435046 t-:$17º-IJ MOTOR PULLEY 4SK10218-14 A84-14 1
C1-8 438074 7 7' ;_.,.:¡:: - :$1 "éi MOTOR BASE R4764012-1 1
C1-9 438031 t-:$1~P,~líí*JJ., r- ADJUSTING BOLT R4749464 1
CHO 438083: t - 7 IB11,H.&3t:t¡lft~ STAY ROD, MOTOR BASE RU40015-1 1
C1-11 1559466 V -"'Jv r· V-BELT *A-2:3 RED A-23 RED 1 Since June, 2004
C1-12 1229309 '71-\11'1-:?-.A WIRE HAFmESS 3 PA56256-1 O 1
-""
-~-~~~ --~--~~~~~~~--~

C"'
C., 440218: I )7 71' )J.,:$1 AIR FILTER R36211055-2 1
E1 .A 1·:;7·* ·:;? .A*Ji.:ll:~ ELECTRIC COMPONENTS ASS'Y 2P052663-1 1
E2 072252:6 .A 1·:;7~* ·:;?.A SWITCH BOX 2PA59727-1 1
E3 001067'2 .A 1·:;7·* ·:;?.A (:¡¡~) COVER, SWITCH BOX R3722858-1 1
E4 072253:3 ::::i::,. r- i::1-Jv1\:?-Jvllllf,H.& SET PLATE, CONTROL DEVICES 3PA56162-3 1
E5 07224914 ::::i::,. r- i::1-Jv1\:?-Jvi8~.& NAME PLATE, CONTROL PANEL 2PA56163-1 1
E6 6314591 D - :$1 1J .A 1 ·:; 7- ROTARY SWITCH R3420878 EK3301 1
E7 0697776 -tt - t A, :$1 ·:; 1-- THERMOSTAT R232419-1-KI EUH-IT412A L=1000 1
E8 632346 ffl~.A1 ·:;7- CHANGE OVER SWITCH R3421063 BLN64 1
E9 0686288 ~:IJ'n (~) PILOT LAMP(GREEN) Ml4:3006-8 R-KPF62A 200-240V 1
E10 0637%2 ~~mlr,/l~ ( 7 7' /,E§) MAGNETIC SWITCH, FAN MOTOR 3SA42204-2-NA CLK15JTH40-P6 200V 1.1 A 1
E11 063205,8 ~~mlr,/l~ (EEit@~,E§) MAGNETIC SWITCH, COMPRESSOR 3SA42209-2-KO CLK15JT40-P12 200V 7.5A 1
E12 0329679 ~tl~W~~t*I*~~ REVERSEPHASEPROTECTOR 3SA42153-1 RPJ-400V 1
E13 0290384 izD71 H:i-.A" CELLO LITE FUSE 4SA42001-3 UC1 AC500V 5A 1 Since June, 2002
E14 671100 (: .::z. - A."*Jv::ii' FUSE BASE R442782 1
E15 698108 ii1'Fmfü.:r~~ PRINTED TERMINAL R3421091-1 TB8104 1
E15-1 670100 C:.:i-X FUSE Ml4:~004-3 1A AC250V D6.4XL30 1 Since June, 2002
E16 661672 7º IJ / ¡.., ~H.&-tt *" - 1, SUPPORTER, PRINTED CIRCUIT M14B530-1 KGLS-8S 8
E17 680132 1--7/A. TRANSFORMER 3SA42302-2 PT1 -50V A 346-440V/200V 1 Since April, .2001
E18 638405, ")? 2. KONB, ROTARY SWITCH R3688555-1 1
E19 638406 ")? 2. KONB, THERMOSTAT R3688555-2 1
w
Cr¡

USP3H
1 -éH~PJ O)¡ifi~~&
Q'ty/Units
Notes
No. Parts No. §B ¡::¡
¡:¡¡:¡ :;t5 f~ Parts Name DWG.No. Specification
(Applied product)
USP
3H

E20 6601112 ~1'Filifü·T-~ TERMINAL BLOCK, POWER SOURCE R3421183-2-KI KT25-3J 3P 600V<R.S.T) 1
E21 66152.8 t~H'Fm·T-~ ( :iJ 1-;; - ~) TERMINAL BLOCK, CONTROL CIFlCUIT R342698-1 -1 KST20-12P 12P(1-12) 1
E22 0034825 ::f b ·f ·:; ~ .:i ( 1HJJ) RUBBER BUSH R3723762-43 RB3-10 1
E23 284053 Ef :t.J OOlm~ (rg¡EEf*~i) HIGH PR.ESSURE SWITCH R3310421-1 ACB-BB06 1
E24 0691374 Ef:t.JmJM~ (1!fEE1*~) LOW PRIESSURE SWITCH 3SA45028-1 LCB-LA29 1
E25 0984603 )ffAJi7..1 ·:; =J- (íl±i±l'fEJf.I) THERMAL SWITCH, DISCHARGE UNE 3SA43013-3 UT12-3515K 1
E26 0522290 7-A-~tV(~bA~~.--) GROUNDING TERMINAL(TAPPING SCREW) 4SK05104-12 M5X12 1
F1 0688811 7- ~ > 1'M*& U:) FRONT PLATE(UPPER) 3PA59688-1 1
F2 1222081 7- ~ > 1'M*& Cfl FRONT PLATE(LOWER} 3PA59689-3 1
F3 0688556 1~JH& (:t:l) SIDE PLATE(RIGHT) 2PA59724-1 1
F4 0688563 1~U*& (<~) SIDE PLATE(LEFT) 2PA59724-2 1
F5 0689287 ~fü U:) REAR PLATE(UPPER:) R3621618-1 1
F13 0466105 ~*& Cfl REAR PLATE(LOWEH) R31321618-2 1
F? 30700.2 ;¡¿*& TOP PLATE R31321619-1 1
nn~A ./-7' 11 ,, <r.a....1.:- a
--
i::1J
' •J 32205.5 'Y.X~ / './ J Vifti.JLOO SUCTiOi'J GRILLE ASS'Y R413211101 1
FB-1 02549:39 P,&)A 1' 1) J[, AIR SUCTION GRILLE R313211102 1
FB-2 34310:3 te!-=F HANDLE, AIR SUCTION GRILLE R3'722627-5 1
FB-3 350210 F7A l-71? DOOR STRIKER R3721100-2 2
F9 0466080 1füJt&-Jf -- !:::'A*& (:t:¡") SERVICING PLATE, SIDE PLATE (R) R41321614-1 1
F"IO 0466097 1~U*&-Jf--c·A*& (ft) SERVICING PLATE, SIDE PLATE (L) R4621614-2 1
F·11 33140:3 tmIIJ.JP.&~~ 1· 1) J[, AIR SUCTION GRILLE(SUB) R47'46926 2
F·12 1222106 Ef~#U&1,H& SET PLATE, COMPRESSOR 4P053099-1 1
F113 07224133 ~fiill~11-1m& PARTITION PLATE, IVIACHINE ROOM R3621615-1 1
F114 0722502 7 - 7 Di%1±-l:fü& (:t:¡") BLIND PLATE, EVA. SIDE(RIGHT) R3G211069-1 1
F15 07225"19 7 - 5 Di%1±-1:7.H& (ft) BLIND PLATE, EVA. SIDE(LEFT} R3G211069-2 1
F16 1222098 lft7 v--b BOTIOM FRAME ASS'Y 2P053098-1 1
F16-1 01118!54 /71' PLUG Nl41031-5 PTG-3/4 3/4B 2
F17 343000 !:::'79--=J-i-> BALL CHAIN R4i123696 2
F18 35020H ¡.;7 ~ l' ·:; =J- DOOR CATCHER R3i'21100-1 2
F2~0 33504!5 H~~ ~#~~)NA~ l!!!I ÁE ir:!~ FIXTURE, FEELER BLJLB R3686126-2 1
F21 9511111 ~5.fiíi~~h"AAM HEAT INSULATOR, FEELER BULB R4723722-1 120X150 1
F2'.2 06004~)3 7- ~ >1'i!!!IÁE'.*& LOCK METAL, CASING R4/'22145 2
F23 07586% t~§B~~~;;5 LOCK METAL, EVAPORATOR(RIGHT) R4/'49441-1 1
F2:4 0758703 1&i:lB~~~ft LOCK METAL, EVAPORATOR(LEFT) R4749441-2 1
F25 0758688 J:§BM ;~ T - FRONT STAY, UPPEFit CASING R4Ei21622-1 1
F26 0758710 1f - :::.ni~(fi*& SET PLATE, PRESSUIRE GAUGE 4PA58343-1 1
F27 0758671 7-~>1'ilíIAT-- FRONTSTAY R4Ei21621-1 1

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Notes
No. Parts No. gB Q
1::11::¡ :g¡ ff¡; Parts Name DWG.No. Specification
(Applied product)
USP
3H

F<~8 01191~37 )lül.~.A 1' ·;; 7JU(fi1\ :?;, RETAINEIR, THERMAL. SWITCH 4PA21125-1 1
F<~9 07587~34 ~Mm:51, VIBRATION ISOLATOR, FAN R46i211052-1 2
F~!O 07587ti8 ~tt::u, CUSHIONI RUBBER, FAN R46i211052-5 2
F~!1 537509 ~J'j*:j'J, VIBRATION ISOLATOli, FAN R46i211052-6 2
G·1 537509 ¡.:·¡,,..:...-*-.::<. DRAIN HOSE R46i211051-5 2
K11 07199B6 ;\l ifr ~tí fl~ NAME PLATE DAIKIN 3SA61017-1 1
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K'> 07586<~6 -J--j';1/:::i.::'f<-?5I CABLE CONNECTOR 3PA37599-6 1

USP3HR, USP3HR1 (R404A type)

- . The changad
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Q'ty/Units
Notes
No. Parts No. gB Q
1::11::¡ :g f f¡; Parts Name DWG.No. Specification
(Applied product)
USP USP
31HR 3HR1

A1 1319651 EEif@~ (~Wim.::<.? ~:i-Jv~) SCROLLCOMPRESSOR JT1 ·t 2BK-YE 3_6TON 1 1

82 1310995 l~if@~ (7.1</i~> CONDENSER ASS'Y 2P0::34514-1 B CXS1407A-13 1 1 Since May, 2002
83 1319790 n~~~# (~)lül.~) EXPANSION VAL.VE ACS01A018 ATX-34023BUS 1 1
E23 632374 EE :tJ mlf!fl~ (iBiEE1*fili> HIGH PRESSURE SWITCH R3310421-3 ACB-8887 1 1
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9
Installation and Instruction SAGUINIC>MHVA SEESAKUSlilO,~NC:. .1.AJ
2004
TYPE ULE DIGITAL THERMOSTAT ULE-SD*2-0*l A-LE-'28006-1/3
]UN.04

IMPORTANT WIRING
Failure to read and follow all instructions carefully before installing or operating this For wiring, use pressure terminals for M3. 5, and fasten wires securely orito each terminal on the terminal block
Digital Thermostat could cause personal injury and/or property darnage. with M3.5 screws referring to the wire connection diagram. The tightening torque is 58.ScN·m.
Save these instructions for future use. The temperature sensor has no polarity, and is to be connected to terrn1inals Q) and ~ on the terminal block.
CID is not assigned and will not be used.
NOTES FOR SAFETY Connect a single-phase 50Hz/60Hz power source wi thin the range from 85 to 264VAC to © and @ on the terminal block.
Lh l!ARNING Failure in observing the following could resul t in fires, electrification, or breakdown of the device. The load and its power source are to be connected to @, ® and @, ®· Since the control power output for the UlE-
type thennostat are relay power outputs, the power source for the load should be supplied from outside. To extend
•Do not use the device in locations where the device is exposed to water or oil, or in a highly
the lead wire, use a knock-out (the back and the bottom of the main unit) according to the direction of extension.
humid environm@t. Power sourse for the Load
•Do not use the device in an environment full of flammable or corrosive (sulfated) gasses. @-{'l) terminal
•Do not put metallic or flammable i teros in the device. Contro 1 power output
•Per:form wiring, maintenance and inspection only after turning the power off. Otherwise, there
is a possibility of electrification.
•There is a high voltage component in the main unit of the thermostat. Do not touch the device
while the power is on.
• !nstall an overcurrent shut-off switch.
• Install protective devices (ground-fault interrupters, Molded Case Circuit Breakers,or foses) complying
with related regulations such as ·rechnical Standards with regard to Electric Equipment• and
·Labor Safety Health Regulations.· Lh CAUTION Failure in observing the following could result in injuries of operators,
•Make sure if the power supply voltage and the hard wiring are correct. r,;Perform wiring only after turning the power off.
•Do not al ter, d:isassemble, or repair the device. e Upon completion, make sure that wiring has been performed properly, close the casing with fixing screws, and
turn on electricity. Check carefully if any feathering wires are in touch with other terminals than those
OUTLINE they are connected to.
The temperature sensor connected with the ULEtype Digital Thermostat detects thie temperature. The temperature ;, Do aot connect the power supply line to the sensor terminal. Otherwi:se, the thermostat will be damaged.
value will be calculated by a micro-computer, and displayed on the LED. The device will switch the control •Keep the values of the current for the loads to be connected to the control power output lower than that of the
relay on and off to keep the temperature at the preset level. output permissible current.
MOUl~TING
•At times, the incoming current for the capacitive load and the inductive load of motors and compressors could
Install the device in a dust-free, stable location such as inside the housing of equipment for indoor use. be nearly 10 times more than the rated current. In order to avoid possible welding of contact points, make sure
to use protective devices such as a *power relay* andan nelectromagnetic switch.•
Loos:en the panel fixing screws on the main unit, push the cover-holding clutches on the upper-left side of
the unit free, and open the panel to the right. The ca:sing and the panel are hinged, and cannot be separated. •Do not use unassigned terminals as shaves.
•Do not conduct insulation tests and withstand voltage tests among terminals. Such tests could destroy interna!
To wall--mount the device, use 3 holes at your discreti.on, place an insulating plate between the unit and
the wall, and fix the device on the wall wi th M4 tapping screws. To panel-mount the device, make a hole on electronic components.
•Keep the sensor lead wire more than 30 cm away from the power supply line and the load line.
the panel beforehand, place the unit in the hole, and fix the device with a mounting bracket. The panel
(In order to avoid the influence of inductive noise)
thickness should be between 1 and 3. 2 nm. Mount the temperature sensor in a location where adequate air flow
• Only one temperature sensor can be connected. (Lead wire: O. 5mnf or more)
exis:ts and the representative temperature could be detected. In case of using a sensor holder, mount the
•In case of extending the sensor lead wire, the maximum length of extension should be kept less than lOOm.
holder with M3 or M4 tapping screws, then secure the s1ensor by pushing it into the holder. To pipe-mount thc
For outdoor extension or extension in an environment where condensation is expected, use weather proof wires
device, secure the sensor with highly the:nnal conductive materials such as a copper plate, then wrap a thennal
and insulate splices with waterproof the:nnal contraction tubes, or place extension lead wires and their splices
insulator around the sensor.
in a water proof case. After connecting wires by reliable methods such as soldering and crimping, take drip proof
Lh CAUT 1ON Failure in observing the following could result in injuries of operators, or damage and malfunction of the dcvice. and insulating measures by taping. Place splices in a location free fram rainwater and condensatic~. Inadequate
•Do not install the main uni t and the temperature sensor in the following locations. water Inadequate water proof or insulating measures could cause malfunctions ( temperature display wobbling, power
• JLocations where severe mechanical vibration or shock could affect the device. output chattering, etc.) of the device.
• Dusty or verminous places.
• Locations where silicon gas is generated, or around products containing silicon. STORAGE ANO CONVEYANCE
• Locations where the humidity is over 90%RH, condensation is expected, or steamy places. & CAUT 1ON Failure in observing the following could result in injuries of operators, or dama.ge and malfunction of the device.
• Locations where the device is exposed to weather, briny air, or direct sunlight. •Do not convey and store the device in locations where severe mechanical vibration or shock could affect the device.
• Locations where the ambient temperature of the main unit of the thermostat is beyond the range of -10"C~·50ºC. eDo not convey and store the device in dusty or verminous places.
• Locations where the ambient temperature of the Type TEK-83H609 sensor is beyond the rangi~ of -55ºC""'80ºC. eDo not convey and store the device in an environment full of flamnable or corrosive (sulfated) gasses.
• Locations where the ambient temperature of the Type TEK-83H601 sensor is beyond the range of -40°C""'ll0°C. ~Do not convey and store the device in locations where silicon gas is generated, or around products containing silicon.
• Locations where strong high-frequency noises could affect the dlevice. •Do not convey and store the device in locations where the humidity is over 90%RH, condensation is expected, or
•In order to avoid accidents and to protect the main unit, make sure to secure the panel with fixing scre!WS. in steamy places.
The tightening torque is 58.8cN·m. •Do not convey and store the device in locations where the device is exposed to weather, briny air, or direct sunlight.
•To dean the pan1~l and the casing, wring the cloth after soaking it in the water containing Nneutral detergent, H
OPERATION CHECK
and wipe the surface with it. Do not use organic solve:nts such as thinner and benzene, strong acids, or strong Install and calibrate the Product correctly and then check its operation to confirm correct function of the whole system..
alk:alis. They will damage the surface.
•Use the attached accessory temperature sensor only. Otherwise, it may cause malfunction of the device. ~ CAUTION
•Do not pull the temperature sensor lead wire wi th excessi ve force . eif the device is used in equipment that generates electromagnetic waves, double-check the operation to detect any
• Type TEK-83H609 and Type TEK-83H601 temperature sensors cannot be used under water. For the purpose of fluid malfunction. In order to avoid the influence of electromagnetic waves, do not confront the device with the electro-
temperature detection, use the optional protection tube. magnetic wave generating component of the equipment.
•To install the d1~vice in a location where equipment generating noises and electranagnetic waves is in use, keep eWhen the power distribution is resumed after an electric power failure, the device resets itself automatically,
the miniorum distance of 3m between such equipment and the device. I1f noises are detected in the power source of reading out the operation mode, preset values, and calibration values in memory. For safety precautions, however,
the system, appropriate measures, such as installing a noise filter, should be taken. confirm that the whole system including the device is working properly.
2004. JUN
 Checke,d by Drawn by Date Name Catalog Nurnber Drawing Number
Installation and Instruction SAGUINIC)MOVA SEISAKUSHIO,INC. 2004 TYPE ULE DIGITAL THERMOSTAT ULE-SD*Z-0*1 A-LE-28006.:..2/3 ·
JUN. 04
HOW TO SETUP 2.Change ON-OFF set value
L_Qperation Follow the instruction below when construction contractors setup the all values (initializing for factory
l)Cooling mode(2 step) 2) Heating mode(2 step) preset mode or shaking clown, for example).
min.0.5"C min.0.5"C The following method can change ON-OFF set values of thermostat No. 1 and No.2.
control output 1
®-<:V terminal
or
control output 2 ¿
1·
OOfr'.f~ ~ - - - - - - - - · 1
·1
¿
f temperature
(set value)
~:~e:~:l l
control output 2
OOnff- -- r ] temperature
(set value)
...!---~7---·----
<Setting sequence>
The device is in normal operation, and the present temperature is displayed.
®-@ terminal Off On ®-® temclnal On Off
[Setting the values for [OFF1]]
min. O. 5"C mino . 5"C
control output 1 control output 1 When [oFFl] and [OFFl-value] blinks alternately, and the orange LED at the [OFF!]
1• ~1
®-<:V terminal @{V temclnal 0n r--~erature position,the value for the [OFFl-value] setting can be changed.
or temperature or Off- ________ ~ ..6. (set value)
control output 2 (set value) control output 2 Change [OFFl-value] by 0.5't:.
@-@ terminal ®-® temclnal On Off When the set value of OFF! is changed,the set value ONl remains unchanged.

3)Floating mode [Setting the value for[ON1]]

min. O. 5'C

f 1
control output 1 When [onl] and (ONl-value] blinks alternately, ano ine urange LED at the [ONl] position,
@{[) terminal temperature the value for the [ONl-value] setting can be changed.
or On (set value)
control output 2 Off- - - .l. Pressing [UP] Change [ONl-value] by 0.5°C.
..6.
®-@ terminal or DOWN ke
On Off When the set value of ONl is changed, the set value OFFI remains unchanged.
minO. 5"C
control output 1 [Setting the values for [OFF2]]
1• ·1
@{[) terminal
or On - - - - - - - - - - - - · 1 f
temperature When [oFF2] and [OFF2-value] blinks alternately, and the orange LED at the [OFF2]
contirol output 2 Off ¿ ¿ (set value)
position,the value for the [OFF2-value] setting can be changed.
®-@ terminal Off On Pressing [UP] Change [OFF2-value] by 0.5"C.
or DOWN ke
In Cooling Mode, when the current temperature drops below the set value of OFF, the re lay circuí t turns off, When the set value of OFF2 is changed, the set value ON2 remains unchanged.
and turns on when the current temperature rises higher than the set value.
In Heating Mode, when the current temperature drops below the set value of ON, the relay circuit turns on, [Setting the value for[ON2]]
and turns off wh1en the current temperature rises higher than the :set value. When [on2] and [ON2-value] blinks alternately, and the orange LED at the [ON2] position,
When the set value of ON is changed, the set value of OFF remains unchanged. the value for the [ON2-value] setting c:an be changed.
When the set value of OFF is changed, the set value of ON remains unchangecL Pressing [UP] Change [ON2-value] by 0.5"C.
or DOWN ke
When the set value of ON2 is changed, the set value OFF2 remains unchanged.

Pressin the ENT ke [Returns to the current temperature mode]

L'.t. CAUT 1ON Failure in observing the following could result in injuries of operators, or damage and malfunction of the device. Durning setting, from any mode, returning to normal operation is possible after replacing values
• Be sure to check the each setting point and press [ENT] key to t"eplace each setting value. in memory. Existing values remain valid until [ENT(Enter)] key is pressed, and normal operation
• Do not push the key with a pointed article because it damages the key and cause a failure. continues. Each set value remains protected even when the power is disrupted. When the power is
• The mínimum value difference between [ON] and [OFF] is 0.5"C. Do not make the [DIFF] unnecessarily small. disrupted within one second after returning to normal operation, the mamory may be lost.
It may shorten the life span of the thermostat, its electromagnetic val.ve and compressor.
• It is possible to set ON and OFF independently.
And two thermostat function is set the each point regardless the1 mutual set points. An each function of
the two-step, the floating and the limi t can be carried out by a combination of settings.
In case of cooling mode, the temp. setting point of OFF should be lower than that of ON. 3. Example of changeing [OFF1] and [ON1] setting.
In case of heating mode, the temp. setting point of OFF should be higher than that of ON. Following is the example of changing from [OFF!] and [ONl] set values O"C aGd 2"C, [OFF2] and [ON2] set values l"C and
3"C to [OFFl] and [ONI] set values lO"C and 5"C, [OFF2] and [ON2] set values l "C and 3"C.
l.Press [SEL] key to confirm that [oFl] and [OFFl-value] are blinking alternately at 7SEG.. LED. The set value of [OFFl-value]
means [offl] value of O"C.
2. Press [.Á.] key change from [O. O] "e-+ [O. 5] "e-+ • • • [9. 5] "e-+ [10. O] "C.
3.Press [SEL] key to confirm that [onl] and [ONl-value] are blinking alternately at 7SEG.. LED.The set value of [ONl-value]
means [onl] value of 2"C.
4. Press [T] key change from [2. O] "e-+ [2. 5] "e-+ • • • [ 4. 5] "e-+ [5. O] "C.
5.Press [SEL] key to confirm that [oF2] and [OFF2-value] are blinking alternately at 7SEG.. LED. The set value of [OFF2-value]
means [off2] value of l"C.
6.Press [SEL] key to confirm that [on2] and [ON2-value] are blinking alternately at 7SEG.. LED.The set value of [ON2-value]
means [on2] value of 3"C.
7.Press [SEL] key shift through each setting for confirming.
8. Press [ENT] key to replase each setting value and then return to normal operation.

2004. ]UN

'º
 ~nby Date Name Catalog Number Drawing Number
Installation and Instruction SAGGINl()MGVA SEISAKIUSHO,DN .;..]'- j !) 2oo 4 TYPE ULE DIGITAL THERMOSTAT ULE-SD*2-0* 1 A-LE-28006-3/3
f--~~-~~~--~~~~~~.L.-~~~--~~~~~~--~~~ ~-~'--~--''----JUN~--º_4--'-~~~~~~~~~~~~-'-~~--~~~~----'-~~~~~~~~
4. Kev 1ock Funct ion
1 LIMIT ON APPLICATION
Typ19 ULE can lock keys to prevent wrong operations by pressing [lJP] key and [ENT] key simultaneously for five The product is not designed and mamufactured for such equipment or system that is intended to be used under
seconds. While the key locking function is actuated, Setting Change mode cannot be selected by pressing [SEL] such circumstaces as to relate to human life. For application requiring specially high reliability, please
key.. Only [Loe] is displayed on and off. No other modes can be selected either by pressing other keys. Only contact the Company first.
[Loe] is displayed on and off. The device will operate at preset values of [ON] and [OFF] while Keylock
function is actuated. SCOPE OF WARRANTY
Unless otherwise agreed by the parties, warranty period of the Product shall be one year after delivery.
How to 1ock ke:ys In case of failure attributable to the Company within such period, the Product shall be repaired or replaced,
Press [UP] key and [ENT] key simul taneously for five seconds.
provided that any one of followings are out of the warranty:
How to cancel Keylock function l. lmproper handling or application by user.
Press [UP] key and [ENT] key simultaneously for five seconds. [Loe] will be displayed on and off. Keep pressing 2. Modification or repair by other than the Company.
those keys. When the present temperature is displayed, Keylock Function is can1;eled. 3. Any failure to be caused by acts of God, fire, storm or the like, war, riot or the like and
Lh, GAUT 1ON Failure in observing the following could result in injuries of operators, or damage and malfunction of the device. other causes beyond the control of the parties concerned.
• When the devicE~ resets i tself after an electric power failure, Keylock Function is canceled and should be Warranty described in this paragraph means the warranty for the Product itself and <loes not include warranty
actuated again. for any consequential damage arising out of or occasioned by a defect or failure of the Product.
• Key operations should be done while the present temperature is displayed.

5. Ca 1 i brat ion Funct ion (Temperature Display Value Compensation Function)

Type ULE turns into Calibration mode by pressing [UP] key and [DOWN] key simul taneously for about 8 seconds.
Dur:lng calibration, [CAL] offset, [Present Temperatu:reJ, and [CAL] letters will be displayed on and off one
after the other. Calibration can be performed by pre:ssing [UP] key and [DOWN] key with in the range of ±5ºC
reforring to the value of the present temperature when Calibration mode was selected.
When [CAL] offset [-1. O] "C, the present temperature [4. O]"C, and [CAL] letters are displayed on and off one
aftE!T the other, it means that the offset is -l"C, and that the present temperature is 4ºC and 5"C with and
without the offset respectively.
How to perform Calibration
Type ULE turns into Calibration mode by pressing [UP] key and [DOWN] key simultaneously for about 8 seconds.
If no keys are pressed for about 10 seconds, the device turns into normal operation mode, and the present
temperature will be displayed.

Setting sequence
Cf!J~ssinR" none) The device is in normal operation, and the presernt temperature is displayed.
~
{¡IDessing [UP] key and [DOWN] key ) [[CAL] value' change]
~nultaneouslv for about 8 seconds
[CAL] offset, [Present temperature], and [CAL] lett1~rs will be displayed on and off one
after the other. [CAL] offset, [Present temperature], and [CAL] letters will be displayed
on and off one after the other, and [CAL] offset can be changed.
\i/
(P:ressing [UP] [CAL] offset change by O. 5"C, and by l"C if the temperature i:s lOO"C and h:igher.
\.Q;r fDOWNl kev
\11
(fDissinR" none) The device turns into normal operation, and the present tempe:rature will be displayed, if no
keys are pressed for about 10 seconds .

.Lti. GAUT 1ON Failure in observing the following could result in injuries of operators, or damage and malfunction of the device.
• Key operations should be done while the present temperature is: displayed.
• Make sure that calibration is performed accurately using the standard thermometer when the temperature to
be measured is stable and without fluctuations. Calibration should be performed referring to the value of
the present temperature when Calibration mode was selected
•The value during calibration will become the present temperature and the device will operate referring to
it. Depending on the preset [ON] and [OFF] values, the control power output could be switched on or off
during calibration.
• There may be greater disagreement between the real temperature values and the present temperature valucs
that are not calibrated.

2004.JUN