Atom Infusion Pump P-600U - Service Manual - E15SG000
Atom Infusion Pump P-600U - Service Manual - E15SG000
Atom Infusion Pump P-600U - Service Manual - E15SG000
ORIGINAL
SAFETY INFORMATION
Please read the Manual carefully before operating the unit. Please follow the instructions when operating the unit.
Basic Instructions
1. Medical institutions are responsible for the maintenance, inspection and care of the unit.
2. When you choose to have the unit maintained and inspected or when the unit is found to be in need
of repairs from the results of inspection, consult your local Atom representative and take one of the
following measures.
1) Ask someone who has completed a training course specified by Atom and who has sufficient technical
knowledge and skills to do the work.
2) Ask Atom to send its service engineer if a person who has completed a training course specified by Atom
and who has sufficient technical knowledge and skills is not available.
3) Ask Atom for its approval of returning the unit for repair service.
3. Follow the instructions for safety.
Follow the operating precautions described in this Service Manual & Parts List and the Operation Manual for
the safe use of the unit.
4. Inspect the unit on a periodical basis.
Periodical inspection is needed to use the unit under optimum conditions.
5. Never use the unit if it is found to be defective.
Take proper measures to ensure that a defective unit will not be used by mistake before it is properly inspected
and repaired for normal operation. Such measures include indicating on the unit that it is under inspection or
repair and keeping it away from other devices that function correctly.
1
Definitions of Warning Indication
Two levels of warning indication are used throughout this Service Manual & Parts List and on the unit. They
are defined as follows.
A WARNING notice indicates an indirectly (potentially) hazardous situation which,
WARNING: if not avoided, will result in death or serious injury, serious damage to property such as
total loss of use of equipment or fire.
A CAUTION notice indicates a hazardous situation which, if not avoided, can result in
CAUTION: minor or moderate injury, partial damage to equipment, and loss of data stored
in computers.
Definition of Symbols
1. Symbols to indicate warning or caution
Symbol <<Title>> and indication
<<General attention>>
Indicates unspecified general warning or caution.
2
Symbol <<Title>> and indication
<<Type CF applied part>>
Indicates that the device is classified as Type CF in its degree of protection against an electric shock.
<<Alarm silenced>>
Indicates either a control switch to silence the alarm permanently or temporarily, or that
the alarm is silenced.
<<Start operation>>
Indicates the start button
<<Stop operation>>
Indicates a control switch that stops operation.
<<Battery level>>
Indicates a control switch for checking the battery level, or a display device for the battery level.
<<Date of manufacture>>
Indicates the date when the unit was manufactured in the factory.
<<WEEE symbol>>
In the EC area, an electrical and electronic product falling in one of the categories specified by
“DIRECTIVE 2002/96/EC OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 27
January 2003 on Waste Electrical and Electronic Equipment (WEEE)” should be disposed of in a
manner consistent with relevant laws and regulations.
This symbol indicates that the above-mentioned requirement applies to this product.
5. Other symbols
Symbol <<Title>> and indication
<<Priming>>
Indicates the priming button.
<<Using AC power>>
Indicates that the device is connected to AC power.
<<Keylock>>
Indicates that the keylock function is operating.
3
Precautions on Jamming
WARNING
When installing and using the unit, follow the information indicated in "10-3. EMC Level and
Classification."
Electric surgical knives, portable and mobile communication equipment, and other devices which
generate high-frequency noise can cause jamming to various kinds of electric equipment for medi-
cal use and thus result in malfunction.
Since portable and mobile communication equipment, etc. are often used in medical facilities,
some measures should be taken to prevent jamming due to such devices.
Portable and mobile communication equipment and other devices which generate high frequency
should not be used near the unit during its operation to prevent malfunction of the unit due to
jamming.
Using accessories and cables other than replacement parts sold by Atom may cause the emissions
of the device to increase and immunity to decrease.
Do not use the unit next to or stacked with other devices. When it is necessary to use the unit
next to or stacked with other devices, observe and test that the unit operates normally with the
required device configuration.
CAUTION
It is the user (a hospital, a doctor's office, or a clinic) that is responsible for the operation, mainte-
nance and care of medical devices.
The equipment should be used only by medical personnel.
Prohibition of Modification
WARNING
Do not disassemble or modify the unit.
Otherwise, a fire, an electric shock or injury may result.
Periodical Inspection
CAUTION
Proper periodical inspection is needed to use the unit in the optimum condition.
4
In Case of Trouble
CAUTION
If any abnormal condition or trouble occurs with the unit, indicate on the unit that it is out of order
and contact your local Atom representative immediately.
If any abnormal condition or trouble should occur, do not use the unit until it has been repaired
completely by a service engineer so as to prevent possible danger.
5
Contents
MAINTENANCE
2-2. Operation panel .............................................. 13 6-2-16. Replacing the Cam Angle Detection Board ... 41
2-3. Rear side of the main body ............................ 13 6-2-17. Replacing the Occlusion Arm/
Occlusion Sensor/Drive Unit .................... 41
MAINTENANCE 6-2-18. Replacing the Air Bubble Sensor Unit ...... 42
6-2-19. Replacing the LCD Module ...................... 43
[3] Maintenance Inspection ............................... 14
6-2-20. Replacing the Front Case ......................... 44
3-1. Inspection Before Use .................................... 15
3-2. Inspection During Use .................................... 15
INFORMATION
3-3. Inspection After Use ....................................... 16
[7] Other Functions .............................................. 45
INFORMATION
5-1. Alarms ............................................................ 22
[8] Block Diagram ................................................ 56
5-2. Troubleshooting .............................................. 23
5-3. Troubleshooting .............................................. 24 [9] Parts List .......................................................... 57
5-3-1. Power Source ........................................... 24
5-3-2. Alarms....................................................... 26 APPENDIX
5-3-3. Other ......................................................... 31
[10] Technical Information .................................... 60
DISASSEMBLY AND REPLACEMENT 10-1. Technical Data ................................................ 60
10-2. Device Characteristics ................................... 61
[6] Disassembly and Replacement Procedures ... 32 10-2-1. Flow Rate Characteristics ........................ 61
6-1. Tools Used...................................................... 32 10-2-2. Startup Graph ........................................... 61
6-2. Disassembly and Replacement Procedures .. 32 10-2-3. Trumpet curve ........................................... 62
APPENDIX
6-2-1. Replacing the Operation Panel Sheet ...... 32 10-2-4. Occlusion Characteristics......................... 62
6-2-2. Replacing the Holder ................................ 33 10-3. EMC Level and Classification ........................ 63
6-2-3. Replacing the Rubber Foot ...................... 33 [11] Expected Life .................................................. 67
6-2-4. Replacing the Handle Side Cover ............ 33
[12] Disposal ........................................................... 67
6-2-5. Replacing the Handle ............................... 34
6-2-6. Replacing the Rear Case/Pole Clamp ...... 34
6-2-7. Replacing the AC Inlet .............................. 36
Operating Precautions
Please follow the operating instructions described in this Manual for the safe use of the unit. The unit should
be operated only by those who have been trained and instructed properly in its operation. The unit should be
operated only for its intended use.
1-1. WARNING
Death or serious injury, damage to equipment or a fire will result if the instructions given below are not followed.
Be sure to follow the doctor's instructions in setting the infusion flow rate (infusion speed)
and VTBI.
When using a drug, carefully read the cautions for use and contraindications, etc. for the
drug, and follow the directions for use.
When inserting the infusion set into the unit, confirm that the tube is inserted into each
groove.
Failure to do so may cause flow rate problems or cause the alarm function to malfunction.
Do not connect the unit to a power source with a rating other than the specified rating.
The electrical rating of this unit is as follows:
AC115-230V; power consumption 20VA; frequency 50/60Hz; operating voltage range AC230V±10%
Do not connect the unit to any other power source.
8
Operating Precautions
While infusing, carefully observe the status of the patient and use the unit cautiously.
When the pump starts, the instantaneous flow rate precision may exceed ±10% of the set value. Therefore when
using a drug with a quick efficacy, carefully observe the status of the patient and use the unit cautiously. If any
problems are detected, immediately stop using the unit.
While infusing, do not depend on the alarm function alone. Observe the unit and continuously
check the bottle capacity while treating the patient.
While infusing, periodically check that there are no problems with the infusion line and punc-
ture site.
The unit does not have an alarm function to warn when extravasation is occurring due to the intravenous needle
becoming detached from the vein.
While infusing, periodically check that no fluid is leaking due to infusion line detachment or
filter damage, etc.
Since this unit infuses medical fluid using positive pressure, it cannot detect whether fluid is leaking due to infu-
sion line detachment or filter damage, etc.
When using the unit in conjunction with an electric surgical knife in an operating room, etc.,
confirm the following items before using the unit. If a problem occurs, resolve it before using
the unit.
(1) The amount of high frequency noise generated depends on the type of electric surgical knife used. In par-
ticular, old electric surgical knives (vacuum tube gap type) should not be used in conjunction with the unit
because they emit a large amount of noise.
9
Operating Precautions
(2) Adequately separate the cords of the electric surgical knife (knife holder, knife cord, and return electrode)
from the electric surgical knife itself.
(3) Connect the power plugs of the electric surgical knife and the unit to separate power outlets.
Use only the parts and consumables specified for the unit by Atom.
Otherwise, the unit may malfunction or break down.
The unit should be serviced only by qualified personnel according to an appropriate service
manual.
Check for conformity to the applicable standard if the unit is going to be connected to an-
other medical device for use as a system.
Accessory equipment connected to the analogue and digital interfaces must comply with the relevant IEC stan-
dards (e.g. IEC 60950 for data processing equipment). Furthermore all configurations should comply with IEC
60601-1. But the items that are not specified as part of the system should not be connected. Anybody who con-
nects additional equipment to the signal input or signal output configures a medical system, and therefore should
make the medical system comply with the requirements of 60601-1 on his or her own responsibility. If in doubt,
consult your local Atom representative.
Use the unit within a vertical range of 130cm or closer in relation to the height of the patient's
heart.
Before removing occlusion in the infusion line, make sure to take appropriate measures,
such as clamping the infusion line.
The internal pressure of the infusion line will increase if occlusion occurs due to the tube bending, the filter clog-
ging, or a blood clot inside the injection needle. If you continue to use the unit without clearing the occlusion, the
patient will receive a “bolus injection” (excess injection of medical fluid).
1-2. CAUTION
Injury or damage to surrounding objects may result if the instructions given below are not followed.
Remove the power plug from the power outlet before moving the unit to another place or
when the unit is not going to be used for a long time.
Moving the unit to another place with the power plug connected to the power outlet will damage the power cord
and may cause a fire or an electric shock.
Remove the power plug from the power outlet before cleaning and disinfecting the unit.
Cleaning and disinfecting the unit with the power plug connected to the power outlet may cause an electric shock.
10
Operating Precautions
Never operate the unit when it is covered with a cloth or any other material.
Do not operate the unit covered with a cloth or pressed tightly against the wall. Otherwise, a fire or an electric
shock may result due to overheating.
To stop the operation of the unit, press the power switch for about three seconds to turn the
unit OFF.
Even if you remove the power cord from the power outlet while the power is ON, the unit will continue to operate
due to power supplied from the internal battery.
Do not install the unit where it will be exposed to excessive temperatures, humidity, dust or
steam.
Installing the unit in such a place may cause a fire or a breakdown.
When using the unit for the first time after purchase or after a period of disuse, connect the
unit to an AC power source to charge the battery.
If the battery is not sufficiently charged, the unit will not be able to operate with the internal battery should a
power failure, etc. occur.
A rechargeable battery (lithium-ion battery) is used in the unit. When disposing of the unit,
remove the lithium-ion battery and recycle it.
If the grounding of the power cord is uncertain, replace the power cord with a new one. If
this does not resolve the grounding problem and the unit still needs to be used, it can be
used with the internal battery. However, note that the unit can only operate by battery for a
limited amount of time.
11
Parts Identification
No Name No Name
Handle Air bubble sensor
Operation indicators Finger
Brightness sensor Tube clamp
Operation panel
Speaker
Operating lever
Door
12
Parts Identification
13
Maintenance Inspection
To use the unit safety for a longer period, perform maintenance inspections as instructed below.
● Periodical inspection
Contact your Atom distributor for periodical inspection once a year.
CAUTION
Make sure to use an infusion set indicated in “[10] Technical Information” when performing the
maintenance inspection.
Clean and disinfect the unit and its accessories before maintenance inspections, repairs, or
disposal.
Before turning the power ON, confirm that the unit securely grounded. Failure to do so may
cause an electric shock or a malfunction.
Do not disassemble the unit. Doing so may affect the accuracy of the unit.
14
Maintenance Inspection
CAUTION
If you should notice any strange smell, strange noise, overheating or strange vibration when the
power is applied to the main body in the inspection before use, stop using the unit immediately
and contact your local Atom representative.
If the unit is subject to an impact because it has been dropped, etc., ask your local Atom rep-
resentative to perform an inspection.
MAINTENANCE
Inspection
No Description
Area
Unit
(1) Is there a problem with the main unit or its exterior?
✽ Check for damage to the power cord, damage to the unit, and damage to the op-
Unit
1 eration panel, etc.
exterior
(2) Is the Operation Manual in an easily accessible location?
✽ For reference when there is a problem with the unit
(3) Can the pole clamp be securely attached?
Check when turning the power ON
2 Operation
Can the unit be configured as indicated in this manual?
Inspection
No Description
Area
Unit
Unit
1 (1) Is the unit damaged?
exterior
(2) Is the power cord securely inserted into the power outlet?
Operation check
(1) Does the unit operate as indicated in this manual?
(2) Does the battery indicator indicate that the internal battery is low on power?
✽ Only check this when using the internal battery
(3) How much time has passed since you started using the unit?
2 Operation ✽ If you per form infusion without replacing the infusion set for a long
period, the tube may become defor med and cause the flow rate
to become inaccurate. Therefore, when using this unit, shift the tube
15cm or replace the infusion set with a new one at least every 48 hours.
A warning regarding this item may also be written in the operation manuals and
accompanying documents of supported infusion sets. However, please follow the
operation manual and accompanying documents of this infusion pump.
15
Maintenance Inspection
Inspection
No Description
Area
Is the unit damaged?
When the door is opened, is there any damage to the mechanisms? Are there any
Unit
1 problems with the operations of the unit?
exterior
✽ Operating lever, opening/closing the door, finger, tube clamp, etc.
Does the AC power indicator come on when the power cord is connected?
Does the power switch turn the power ON and OFF reliably? Is an operation sound
emitted when doing so?
2 Operation Does the tube clamp function securely close the tube?
Are the various alarms emitted?
✽ Door open, occlusion, and air bubble alarms
3 General ■ After performing the above inspection, were there any overall problems with the unit?
3-3-1. Preparation
(1) Equipment required:
Prepare the following before performing an inspection.
No Product Name
1 Atom Fixed Dose Infusion Set T
2 Purified water
3 Receiving container
4 Stopwatch
16
Maintenance Inspection
MAINTENANCE
Attach it again.
An infusion set other than the specified infusion Tube clamp
set is being used. ➞ Use the specified infusion
set.
Roll clamp
17
Maintenance Inspection
Roll clamp
(4) Start infusion, and turn the drop tube upside-down to let air into the tube.
(5) Confirm that an air bubble alarm occurs when air enters the unit.
18
Maintenance Inspection
Inspection
■ Unit number: ■ Date of inspection: ■ Inspector:
before use
Inspection
No Item to check Check
area
Unit
(1) Is there a problem with the main unit or its exterior?
✽ Check for damage to the power cord, damage to the unit, and damage to
Unit
the operation panel, etc.
MAINTENANCE
1
exterior
(2) Is the Operation Manual in an easily accessible location?
✽ For reference when there is a problem with the unit
(3) Can the pole clamp be securely attached?
Check when turning the power ON
2 Operation
Can the unit be configured as indicated in this manual?
WARNING
If trouble is detected in any inspection, indicate on the unit that it is out of order and have it
repaired. Do not use the unit until it has been repaired. Contact your local Atom representative
for further information on repairs.
Inspection
■ Unit number: ■ Date of inspection: ■ Inspector:
during use
Inspection
No Item to check Check
area
Unit
Unit
1 (1) Is the unit damaged?
exterior
(2) Is the power cord securely inserted into the power outlet?
Operation check
(1) Does the unit operate as indicated in this manual?
(2) Does the battery indicator indicate that the internal battery is low on power?
✽ Only check this when using the internal battery
(3) How much time has passed since you started using the unit?
✽ If you perform infusion without replacing the infusion set for a long
2 Operation
period, the tube may become deformed and cause the flow rate to
become inaccurate. Therefore, when using this unit, shift the tube 15cm
or replace the infusion set with a new one at least every 48 hours.
A warning regarding this item may also be written in the operation manu-
als and accompanying documents of supported infusion sets. However,
please follow the operation manual and accompanying documents of this
infusion pump.
19
Maintenance Inspection
WARNING
If trouble is detected in any inspection, indicate on the unit that it is out of order and have it
repaired. Do not use the unit until it has been repaired. Contact your local Atom representative
for further information on repairs.
Inspection after
■ Unit number: ■ Date of inspection: ■ Inspector:
use
Inspection
No Item to check Check
area
Is there a problem with the main unit or its exterior?
When the door is opened, is there any damage to the mechanisms? Are there
Unit
1 any problems with the operations of the unit?
exterior
✽ Operating lever, opening/closing the door, finger, tube clamp, etc.
Does the AC power indicator come on when the power cord is connected?
Does the power switch turn the power ON and OFF reliably? Is an opera-
tion sound emitted when doing so?
2 Operation Does the tube clamp function securely close the tube?
Are the various alarms emitted?
✽ Door open occlusion, and air bubble alarms
■ After performing the above inspection, were there any overall problems with
3 General
the unit?
WARNING
If trouble is detected in any inspection, indicate on the unit that it is out of order and have it
repaired. Do not use the unit until it has been repaired. Contact your local Atom representative
for further information on repairs.
20
Cleaning and Disinfection
Appropriate Disinfectants
• Chlorhexidine gluconate aqueous solution (e.g. Hibitane)
• Benzalkonium chloride aqueous solution (e.g. Osvan)
• Benzethonium chloride aqueous solution (e.g. Hyamine)
CAUTION
MAINTENANCE
Make sure to turn the power OFF before disinfecting the unit.
The main unit and accessories are shipped without being disinfected. Be sure to disinfect the
unit before using it for the first time after purchase.
See the accompanying document of the disinfectant you are going to use for appropriate con-
centration, contact time and handling. Follow the directions for use and dosage and precautions
given in the document.
Some disinfectants will cause discoloration or deterioration of the unit if used repeatedly for
a long time.
If any part of the unit is dirty, clean it before disinfecting the unit.
Do not immerse the unit or its accessories in a liquid. A portion of the liquid may enter the unit
and short the electronic circuits inside.
■ Sterilization
CAUTION
Do not autoclave or perform ethylene oxide gas sterilization.
21
Troubleshooting
[5] Troubleshooting
5-1. Alarms
CAUTION
When alarms or other problems occur, check the following causes and follow the actions de-
scribed. If the problem is not resolved, the unit may be out of order. Indicate on the unit that it
is out of order, stop using it immediately, and contact your local Atom representative.
When the unit detects a problem via its self-diagnosis function, it immediately stops operation
and emits an alarm. The unit takes less than 2 seconds to detect a problem. (A maximum infu-
sion of 0.6mL at 999mL/h.)
22
Troubleshooting
5-2. Troubleshooting
WARNING
If the unit seems to be defective, indicate on the unit that it is out of order, stop using it imme-
diately, and contact your local Atom representative.
CAUTION
Check the following points before requesting repair service.
MAINTENANCE
Status Cause Action to Take
The power does not turn ON. The battery is not Confirm that the battery is installed in the
charged. unit.
The power plug is not Confirm that the power cord is connected to
connected to the power the power outlet and that the power indica-
outlet. tor is on.
Cannot start infusion. The infusion set is not Securely inser t the infusion set into the
The message “AIR IN LINE” is attached properly. groove of the air bubble sensor.
displayed.
The air bubble alarm sounds.
The occlusion alarm sounds. The occlusion setting is Follow the procedure in “4-2-12. Changing
too low. the Occlusion Pressure Level” of the
Operation Manual to adjust the occlusion
setting to a suitable value. Alarms may occur
more easily because of increased infusion
resistance, especially when using a thin
catheter. If an occlusion alarm occurs during
priming, you may be able to solve this prob-
lem by setting a lower priming speed (see
7-1-1. Configuration).
Cannot operate switches. The keylock function is Follow the procedure in “4-2-13. Keylock”
activated. of the Operation Manual to deactivate the
keylock function.
23
Troubleshooting
5-3. Troubleshooting
5-3-1. Power Source
(1) The power does not turn ON.
(1-1) The power does not turn ON when using the battery or AC power supply.
NO
NO
YES
The LCD module is faulty. Replace the LCD module.
NO
(1-2) The power does not turn ON when using the AC power supply.
YES
The power cord is faulty. Replace the power cord.
NO
YES
The fuse of the control board has blown. Replace the fuse.
NO
NO
YES
The AC inlet is faulty. Replace the AC inlet.
NO
24
Troubleshooting
(1-3) The power does not turn ON when using the battery.
YES
The charging time is insufficient. Charge the battery for at least eight hours.
NO
YES
The battery is exhausted. Replace the battery.
NO
MAINTENANCE
NO
(2) The unit operates for only a short time when using the battery.
YES
The charging time is insufficient. Charge the battery for at least eight hours.
NO
YES
The battery has deteriorated. Replace the battery.
NO
YES
The battery connector is faulty. Replace the battery connector.
NO
25
Troubleshooting
5-3-2. Alarms
(1) An OCCLUSION alarm occurs.
NO
NO
NO
YES
The occlusion arm is faulty. Replace the occlusion arm.
NO
YES
The occlusion sensor is faulty. Replace the occlusion sensor.
NO
26
Troubleshooting
(2) An occlusion alarm does not occur even though occlusion has occurred.
NO
NO
MAINTENANCE
connector is faulty.
NO
YES
The occlusion arm is faulty. Replace the occlusion arm.
NO
YES
The occlusion sensor is faulty. Replace the occlusion sensor.
NO
YES
The door part is faulty. Replace the door part.
NO
27
Troubleshooting
YES
The infusion set is not attached correctly. Attach the infusion set properly.
NO
NO
NO
YES
The air bubble sensor unit is faulty. Replace the air bubble sensor unit.
NO
(4) An alarm does not occur even though there is an air bubble.
NO
YES
The air bubble sensor unit is faulty. Replace the air bubble sensor unit.
NO
28
Troubleshooting
YES
The door part is faulty. Replace the door part.
NO
NO
YES
The door part detection board is faulty. Replace the door part detection board.
MAINTENANCE
NO
29
Troubleshooting
NO
NO
YES
The drive unit is faulty. Replace the drive unit.
NO
NO
NO
YES
The cam angle detection board is faulty. Replace the cam angle detection board.
NO
30
Troubleshooting
NO
YES
Noise was picked up. Turn the power OFF and then ON again.
NO
MAINTENANCE
(8) FAULT CODE 3 occurs.
NO
NO
YES
The air bubble sensor unit is faulty. Replace the air bubble sensor unit.
NO
5-3-3. Other
(1) The flow rate is incorrect.
NO
31
Disassembly and Replacement Procedures
WARNING
After completing the following procedures, make sure to perform a functional inspection ac-
cording to “3-4-3. Checklist for Inspection After Use.”
If any trouble is detected during inspection, indicate on the unit that it is out of order and contact
your local Atom representative.
CAUTION
Make sure to remove the power cord from the AC inlet and remove the battery before perform-
ing disassembly/replacement procedures, unless otherwise specified.
When disassembling the unit to replace or repair a part, make sure to implement measures to
prevent electrostatic discharge (ESD), such as wearing a grounding wrist strap or using a conduc-
tive mat. When moving or storing a board assembly by itself, insert it into an antistatic bag, etc.
Operation panel
CAUTION sheet
32
Disassembly and Replacement Procedures
Operating lever
CAUTION
Make sure the end
• The rubber foot has two different ends. Refer to the with the protrusion
is on the back side.
diagram on the right when attaching it.
e
sid
ck
Ba
Rubber foot
33
Disassembly and Replacement Procedures
CAUTION
• The handle stopper has two different ends. Attach
the handle so the protrusion is on the right side and
the flat surface is on the bottom side.
CAUTION
• When removing the rear case, make sure to
follow the above procedure to avoid interference
between the switches on the board and the rear
case. Forcibly removing the rear case will break
the switches on the board.
Protective sheet
34
Disassembly and Replacement Procedures
(4) Remove the two hexagon socket extra low head cap Spring washer (M5) Plain washer (M5)
bolts (M5 x L12), plain washer (M5), and spring
washer (M5).
(5) Remove the pole clamp.
Replace the pole clamp.
Pole clamp
Replace the rear case.
(6) Attach the pole clamp using two hexagon socket
extra low head cap bolts (M5 x L12), plain washer Hexagon socket extra low head cap bolts (M5 x L12)
(M5), and two spring washers (M5).
(7) Attach a protective sheet to the rear case.
Protective sheet
CAUTION
• Make sure to use a new protective sheet instead of
reusing the protective tape that has been removed.
Hexagon socket
H k extra llow h
head
d cap b
bolts
l (M(M5 x L
L12))
(8) Attach conductive adhesive tape so that vertically it is Conductive adhesive tape
CAUTION
• Do not forget to attach the conductive adhesive
I/O port
tape.
CAUTION
• After replacing the rear case, make sure to remove
Specification
the specification plate and version sticker from the plate
old rear case and attach them to the new rear case.
If the specification plate is damaged, contact your
local Atom representative or service engineer. Version sticker
35
Disassembly and Replacement Procedures
JA10
JA9
JA14
Chassis
JA6
(7) Remove the small binding screw (M3 x L3). Small binding screw (M3 x L3)
(8) Remove the ground wire. Spacer
ø3.2×ø6×L4
(9) Remove the two flat head machine screws (M3 x
L12).
Ground wire
G
CAUTION
• A spacer is inserted between the AC inlet and the
Flat head machine screws (M3 x L12)
control board. When removing the AC inlet, be
careful not to lose the spacer.
36
Disassembly and Replacement Procedures
CAUTION
• Use a CR2032 coin type lithium battery for the
backup battery.
• The battery has a positive side and negative side.
When attaching the backup battery, make sure that
the positive side is facing to the front.
• After replacing the battery, make sure to set the
date and time.
37
Disassembly and Replacement Procedures
CAUTION
If you replace the control board, all information stored in the control board will be lost.
Control board
CAUTION
• After replacing the control board, make sure to set
Fuse
the date and time and adjust the air bubble detec-
tion level and occlusion pressure.
38
Disassembly and Replacement Procedures
Door part
CAUTION
• After replacing the door part, make sure that the
door part and front case are parallel.
JF701
Tube clamp unit
39
Disassembly and Replacement Procedures
CAUTION
• When attaching the speaker, make sure that it is
near the left side.
40
Disassembly and Replacement Procedures
CAUTION
• When attaching the cam angle detection board,
make sure that it is near the bottom side.
(5) Replacing the Occlusion Arm/Occlusion Sensor Top occlusion sensor Drive unit
Remove the sems screw (M3 x L6) and plain washer
Sems screws
(M3) from the removed drive unit. (M3 x L6)
Remove the occlusion arm.
Plain JC501
Remove the sems screw (M3 x L6).
washers
Remove the occlusion sensor warning sticker. (M3) Occlusion arm Occlusion sensor
Remove the occlusion sensor. warning sticker
Remove the cable from the connector on the occlu- JC502
sion sensor. Sems screws (M3 x L6) Bottom occlusion sensor
41
Disassembly and Replacement Procedures
CAUTION
• When performing assembly, take care to not get
the cables caught between the front case and
drive unit.
• After removing or replacing the occlusion arm, oc-
clusion sensor, and drive unit, make sure to adjust
the occlusion pressure.
• Connect the red cable to the top occlusion sensor,
and the white cable to the bottom occlusion sensor.
(4) Open the door, and push in the air bubble sensor
from the front side. Bubble detection
(5) Remove the air bubble sensor. board
Air bubble sensor
(6) Remove the cable from connector JB301 on the air
Front case
bubble detection board.
(7) Replace the air bubble sensor unit.
(8) Reassemble in the reverse order of disassembly.
42
Disassembly and Replacement Procedures
CAUTION
• When attaching the air bubble sensor, make sure
that the side with the larger R is facing down.
• After replacing the air bubble sensor, make sure
to adjust it.
Side with the
larger R
CAUTION
• After replacing the drive unit, make sure to adjust
the occlusion pressure.
43
Disassembly and Replacement Procedures
CAUTION
• After replacing the front case, make sure to set the
date and time and adjust the air bubble detection
level and occlusion pressure.
44
Other Functions
7-1. Configuration
7-1-1. Configuration
CAUTION
Make changes to the initial settings after gaining an adequate understanding of the following
operation procedures. Take care, as the following operations can affect the alarm function.
With the power OFF, press and hold the [START] switch
and then press the [POWER] switch to enter the
configuration mode.
The settings, range of values, and initial values are indi-
cated in the table below. Select the setting to change using
the [ ] and [ ] soft keys, and then press the [SELECT]
soft key. When a setting is selected, it is highlighted and
can be changed. Change the setting using the [+] and [-]
soft keys, and then press the [BACK] soft key. When you
have changed all the necessary settings, press the [SAVE]
soft key to save the changes.
After configuring the settings, turn the power OFF.
INFORMATION
Brightness 10 levels 8
Alarm Volume 10 levels 5
Alarm Tone 10 levels 1
Key Click Sound ON or OFF ON
No Operations 1–10 minutes or OFF 2min
Air Detector 50μL, 100μL, 500μL 100μL
Max. Rate 10–999mL/h(10mL/h increments) 999
Priming (speed) 10–999mL/h(10mL/h increments) 999
Add. Up Priming ON or OFF OFF
Night Mode (sensitivity) 1–15 levels or OFF OFF
Mute 10 levels 5
Date & Time — —
45
Other Functions
CAUTION
When the night mode is set, the display may darken and the alarm volume change even during
the day if the unit is covered by something.
Do not block or dirty the brightness sensor. Doing so will prevent the night mode from switching
correctly. “Mute” is only enabled when “Night Mode” is set.
5'.'%6 5#8'
Ყ Ქ 1-
46
Other Functions
CAUTION
The history function cannot be used while the unit is operating. Make sure to turn the power
switch OFF before using it.
The history function of the unit retains a maximum of 500 history entries that include the date and time for
power ON/OFF, infusion start/stop, and alarm, as well as settings (flow rate, VTBI, VI, and occlusion setting).
When 500 entries are exceeded, the oldest item is erased.
With the power OFF, press and hold the [STOP] switch
and then press the [POWER] switch to enter the
history mode.
INFORMATION
: second 25 mL/h
1EE5GV 5
Recorded event (displays the alarm type when
an alarm occurs)
(2) Erasing the History
Press and hold the [CLEAR] soft key for one second
ģ Ĥ %.'#4
to erase all the history.
(3) Exiting the History Mode
To exit the history mode, press and hold the power
switch for three seconds.
CAUTION
To ensure that the correct times are recorded by the history function, confirm that the correct
date and time are set when using the unit for the first time or after a period of disuse, and cor-
rect the settings if necessary.
47
Other Functions
[STOP]
Power switch
switch
Soft key
ģ 1(( 10
Soft key
㻺㼑㼠㼣㼛㼞㼗㻌㼀㼥㼜㼑 㻜
㻭㻼㻵㻌㻱㼚㼍㼎㼘㼑 㻜
㻻㼜㼠㼕㼛㼚 㻜㻜
㼂㼑㼞㼟㼕㼛㼚 㻜㻜㻜㻜㻌㻜㻜㻜㻜
㻭㼟㼟㼛㼏㼕㼍㼠㼕㼛㼚 㻤㻜
㼀㼑㼙㼜䠊㻌㻔㼐㼑㼓㻯㻕 㻜
㼂㼛㼘㼠㼍㼓㼑㻌㻌㻌㻔㼙㼂㻕 㻜
㻾㻿㻿㻵㻌㻌㻌㻌㻌㻔㼐㻮㼙㻕 㻞㻞㻡
48
Other Functions
CAUTION
The service mode includes items that are not described in this Manual. Atom Medical Corporation
shall not be responsible for the quality or performance of the unit if items not described in this
manual are changed without permission.
(1) Page 1
Display Description Notes
Version Version of the software The version of the software in
the unit
Vmot Motor drive voltage
Vbtt Battery voltage
Ibtt Charge/discharge voltage
Vcc. C Voltage of the control unit
Occlu. U Pressure of the upstream side occlusion sensor
Occlu. L Pressure of the downstream side occlusion sensor
Air Detector Absolute value of the output of the air bubble detec-
tion circuit
Encoder Output of the encoder A phase and B phase
Cam Cam angle
Rot. Period Cam rotation period
Drop Count Drip count value Not used
Drop Period Difference in drip interval Not used
Ambient Light Output of brightness sensor
INFORMATION
Door Door status
Clamp Tube clamp status
(2) Page 2
Display Description Notes
Backup Rate Select whether to save the flow rate Default: OFF
Backup VIBI Select whether to save the VTBI Default: OFF
Backup VI Select whether to save the VI Default: OFF
Language Select the language
Admin. Set Adj — Used during manufacturing
Occlu. U Ofst. Offset of the upstream side occlusion sensor
Occlu. L Ofst. Offset of the downstream side occlusion sensor
Occlu. Gain Pressure sensor sensitivity
Control mode — Used during manufacturing
49
Other Functions
(3) Page 3
Display Description Notes
Network Type — Used during manufacturing
API Enable — Used during manufacturing
Option — Used during manufacturing
Version — Used during manufacturing
Association — Used during manufacturing
Temp. (degC) — Used during manufacturing
Voltage (mV) — Used during manufacturing
RSSI (dBm) — Used during manufacturing
50
Other Functions
counterclockwise. 㻯㼍㼙
㻾㼛㼠㻚㻌㻼㼑㼞㼕㼛㼐
㻔㼐㼑㼓㻕
㻔㼙㼟㻕
㻖
㻖
㻰㼞㼛㼜㻌㻯㼛㼡㼚㼠 㻖
㻰㼞㼛㼜㻌㻼㼑㼞㼕㼛㼐 㻔㻑㻕 㻖
㻭㼙㼎㼕㼑㼚㼠㻌㻸㼕㼓㼔㼠 㻔㻸㼤㻕 㻖㻖㻖
INFORMATION
VR301
(6) Turn the drip tube upside-down to let air into the
tube.
(7) Press the [PRIME] switch to detect the air bubble.
[PRIME]
switch
51
Other Functions
CAUTION
When adjusting the occlusion pressure, make sure to attach an infusion set after turning the
power switch of the unit ON. If you attach the infusion set before turning the power switch ON,
adjustment will not be performed correctly.
Occlusion pressure
tester
52
Other Functions
(4) Press the leftmost soft key once to switch the screen.
㼂㼑㼞㼟㼕㼛㼚 㻖㻖㻖㻖䚷㻖㻖㻖㻖
㼂㼙㼛㼠 㻔㼙㼂㻕 㻖㻖㻖㻖
㼂㼎㼠㼠 㻔㼙㼂㻕 㻖㻖㻖㻖
㻵㼎㼠㼠 㻔㼙㻭㻕 㻖㻖㻖
㼂㼏㼏㻚㻌㼏 㻔㼙㼂㻕 㻖㻖㻖㻖
㻻㼏㼏㼘㼡㻚㻌㼁 㻔㻺㻕 㻖㻚㻖㻖
㻻㼏㼏㼘㼡㻚㻌㻸 㻔㻺㻕 㻖㻚㻖㻖
㻭㼕㼞㻌㻰㼑㼠㼑㼏㼠㼛㼞 㻔㻑㻕 㻖㻖㻖
㻱㼚㼏㼛㼐㼑㼞 㻖㻌㻖
㻯㼍㼙 㻔㼐㼑㼓㻕 㻖
㻾㼛㼠㻚㻌㻼㼑㼞㼕㼛㼐 㻔㼙㼟㻕 㻖
㻰㼞㼛㼜㻌㻯㼛㼡㼚㼠 㻖
㻰㼞㼛㼜㻌㻼㼑㼞㼕㼛㼐 㻔㻑㻕 㻖
㻭㼙㼎㼕㼑㼚㼠㻌㻸㼕㼓㼔㼠 㻔㻸㼤㻕 㻖㻖㻖
Soft key
㻮㼍㼏㼗㼡㼜㻌㻾㼍㼠㼑 㻻㻲㻲
㻮㼍㼏㼗㼡㼜㻌㼂㻵㻮㻵 㻻㻲㻲
㻮㼍㼏㼗㼡㼜㻌㼂㻵 㻻㻲㻲
㻸㼍㼚㼓㼡㼍㼓㼑 㻖㻖㻖
㻭㼐㼙㼕㼚㻚㻌㻿㼑㼠㻌㻭㼐㼖 㻔㻑㻕 㻜
㻻㼏㼏㼘㼡㻚㻌㼁㻌㻻㼒㼟㼠䠊 㻔㼙㻺㻕 㻖㻖㻖
㻻㼏㼏㼘㼡㻚㻌㻸㻌㻻㼒㼟㼠䠊 㻔㼙㻺㻕 㻖㻖㻖
㻻㼏㼏㼘㼡㻚㻌㻳㼍㼕㼚 㻔㻷㻼㼍㻛㻺㻕 㻖㻖㻖
㻯㼛㼚㼠㼞㼛㼘㻌㼙㼛㼐㼑 㼂㼛㼘䠊 㼙㻸㻛㼔
㻻㼜㼑㼞㼍㼠㼕㼚㼓㻌㼀㼕㼙㼑 㻔㼔㻕 㻖㻖㻖
㻸㼛㼍㼐㻌㻲㻸㻭㻿㻴 㻻㻲㻲
㻿㼍㼢㼑㻌㻯㼔㼍㼚㼓㼑㼟㻌㻫
䚷
ģ 1(( 10
ģ %.4 5'6
[ ] [SET]
soft key soft key
INFORMATION
(8) Press the [SET] soft key. 㻸㼍㼚㼓㼡㼍㼓㼑
㻭㼐㼙㼕㼚㻚㻌㻿㼑㼠㻌㻭㼐㼖 㻔㻑㻕
㻖㻖㻖
㻜
㻻㼏㼏㼘㼡㻚㻌㼁㻌㻻㼒㼟㼠䠊 㻔㼙㻺㻕 㻖㻖㻖
㻻㼏㼏㼘㼡㻚㻌㻸㻌㻻㼒㼟㼠䠊 㻔㼙㻺㻕 㻖㻖㻖
㻻㼏㼏㼘㼡㻚㻌㻳㼍㼕㼚 㻔㻷㻼㼍㻛㻺㻕 㻖㻖㻖
㻯㼛㼚㼠㼞㼛㼘㻌㼙㼛㼐㼑 㼂㼛㼘䠊 㼙㻸㻛㼔
㻻㼜㼑㼞㼍㼠㼕㼚㼓㻌㼀㼕㼙㼑 㻔㼔㻕 㻖㻖㻖
㻸㼛㼍㼐㻌㻲㻸㻭㻿㻴 㻻㻲㻲
㻿㼍㼢㼑㻌㻯㼔㼍㼚㼓㼑㼟㻌㻫
䚷
ģ %.4 5'6
[ ] [SET]
soft key soft key
ģ 1-
[ ] [OK]
soft key soft key
53
Other Functions
ģ 5'6
[ ]
soft key
CAUTION
• Do not use the top 60cm or bottom 60cm of the 60cm
tube.
• Do not attach areas with clamp indentation or
strongly bent areas to the unit.
60cm
(13) Close the door and wait for three seconds or more.
Unit
(14) Push the plunger of the syringe connected to the Plunger
occlusion pressure tester to apply a pressure of
Push
100kPa
54
Other Functions
ģ 5'6
[SET]
soft key
ģ 1-
[ ] [OK]
soft key soft key
INFORMATION
55
Block Diagram
56
Parts List
INFORMATION
57
Parts List
Fig-1
58
Parts List
INFORMATION
1-24 Battery connector 91596
1-25 AC inlet (w/Cable) 91597
1-26 Chassis 91598
1-27 Battery cover 86218
1-28 Power cord 99011
59
Technical Information
60
Technical Information
CAUTION
The flow rate characteristics differ according to the combination of infusion set, medical fluid
type, and catheter.
2 50
1.8 45
1.6 40
1.4 35
Flow [ml/h]
Flow [ml/h]
1.2 30
1 25
0.8 20
0.6 15
0.4 10
0.2 5
0 0
-0.2 -5
0 20 40 60 80 100 120 0 20 40 60 80 100 120
Time [min] Time [min]
APPENDIX
61
Technical Information
15 15
10 10
Ep(max)
5 5
Error [%]
Error [%]
Ovarall Ep (max)
0 0
-5 -5 Ovarall
Ep(min) Ep (min)
-10 -10
-15 -15
0 2 5 11 19 31 0 2 5 11 19 31
Observation Window [min] Observation Window [min]
✽ These data show examples. Actual values vary from infusion set to infusion set.
62
Technical Information
APPENDIX
63
Technical Information
64
Technical Information
and land mobile radio, amateur radio, AM and FM radio broadcast and TV broadcast cannot be predicted
theoretically with accuracy. To assess the electromagnetic environment due to fixed RF transmitters,
an electromagnetic site survey should be considered. If the measured field strength in the location in
which the Atom Infusion Pump P-600U is used exceeds the applicable RF compliance level above, the
Atom Infusion Pump P-600U should be observed to verify normal operation. If abnormal performance
is observed, additional measures may be necessary, such as reorienting or relocating the Atom Infusion
Pump P-600U.
✽d Over the frequency range 150kHz to 80MHz, field strengths should be less than 3V/m.
65
Technical Information
Note 1: At 80MHz and 800MHz, the separation distance for the higher frequency range applies.
Note 2: The ISM (industrial, scientific, and medical) bands between 150kHz and 80MHz are 6.765MHz to
6.795MHz; 13.553MHz to 13.567MHz; 26.957MHz to 27.283MHz; and 40.66MHz to 40.70MHz.
Note 3: An additional factor of 10/3 is used in calculating the recommended separation distance for the trans-
mitters in the ISM frequency band between 150kHz and 80MHz and in the frequency range 80MHz
to 2.5GHz to decrease the likelihood that mobile/portable communications equipment could cause
interference if it is inadvertently brought into patient areas.
Note 4: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorp-
tion and reflection from structures, objects and people.
66
Expected Life/Disposal
The expected life of the unit is 6 years. When using the unit for longer than its expected life, make sure to
perform a comprehensive repair including replacement of parts.
[12] Disposal
The medical institution concerned is responsible for proper disposal of the main body, old parts past their
expected life span and disposables in accordance with applicable waste disposal laws and regulations.
APPENDIX
67
• Reproduction of all or part of this Manual without permission from Atom Medical Corporation is strictly
prohibited.
• The contents of this Manual are subject to change without notice due to technical improvement.
• All possible measures have been taken to ensure the accuracy of the contents of this Manual. However, if any
errors should be noticed, Atom would greatly appreciate being informed of them.
E15SG000
201609